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Insulated Panels

º
ColdZone
Insulated Panels for Controlled Environments
in the temperature range of −40°C to 0°C

C
AgriZone
+20°C to +80°C 30–95% RH

FireZone
+20°C to +80°C 30–95% RH

CleanZone
+10°C to +24°C 40–60% RH

FoodZone
+10°C to +18°C

LeisureZone
−2°C to +14°C

ChillZone
0°C to +5°C

ModularZone
−40°C to +60°C

ColdZone
−40°C to 0°C
COLD STORE PRODUCTS 2
About Us 4

System Features 6

General 6

System Benefits 7

Thermal Insulation 8

Fire Performance 10

Applications 14

Refrigerated Storage 14

Fruit and Vegetable Processing 16

Ice-Cream and Dairy Plants 18

Slaughter Houses and Meat Processing 20

Poultry Processing Plants 22

Sea Food Facilities 24

CA Rooms 26

Various Food Facilities 28

Product Range 30

Cold Store Panels 30

Accessories 46

Cold Store/Freezer Chambers 50

Insurer Approved System Cold Store Doors 54

Freezer Doors 56

Construction 58
Off-site factory pre-engineered,
single component & single
fix site installation Selection Guidelines 60

Panel Joint Details 62

Construction Details 64
(λ=0,0202) Handling Instructions 92

3 COLD STORE PRODUCTS


Kingspan Insulated Panels, part of the Kingspan Group Plc, has established a leading global po-
sition in design and manufacture of high quality and FIBREfree IPN Insulated Roof, Wall
and Façade Systems for the construction industry.

Kingspan’s range of insulated panels have been successfully used across the globe on retail, dis-
tribution, coldstore, commercial, industrial, leisure, hospital and education projects. The perform-
ance advantages of Kingspan Insulated Panel Systems are well recognised by property investors,
building owners, designers and contractors.

As a business, Kingspan is committed to delivering industry leading levels of responsible practice


in all of the areas in which we operate.

COLD STORE PRODUCTS 4


About Us

We are prepared to make the changes necessary to deliver on our promises in terms of: corporate
responsibility, environmental sustainability, end of life management and health & safety.

We invest heavily in Research and Development and our Product Development Team are constantly
assessing market needs and designing solution tat meet our customers’ requirements. Our dedicated
R&D facility allows us to fully test and develop products, ensuring optimum quality and performance.

We are always looking to improve the services offered to make life easier before, during and after the
construction process.

This guide, drawing on Kingspan’s 40 years’ experience in manufacturing state of the art solutions
for the construction industry, intends to provide designers, investors and constructors active
on the coldstore market with a choice of technical, design, product and material solutions to enable
a time and cost efficient construction process, as well as trouble free maintenance and reduced opera-
tional costs throughout the life of the building.

5 COLD STORE PRODUCTS


General
Kingspan Insulated Panels manufactures , hygienic and FIBREfree IPN insulated pan-
el solutions for internal and external walls, roofs and ceilings.
KS1150 TF, TC and TL panel systems are suitable for use within temperature controlled and
hygiene safe environments including:

Food Processing
Controlling food processing areas is easy with KS1150 TF, TC and TL insulated panel sys-
tems. Temperatures within the building can be managed and most importantly the surfaces
are equipped with hygiene safe coatings, which resist moisture ingress and eliminate any risk
of toxic mould or bacterial growth.

Cold & Chill Store


KS1150 TL insulated panel systems offer temperature environments from -40ºC to +60 ºC.
The panels are available in a variety of thicknesses to allow for a range of temperatures to be
maintained.

Clean Room
KS1150 TF, TC and TL panel systems are FIBREfree and therefore provide a controlled sterile
environment minimizing airborne particles and micro-organisms.
Kingspan have considerable and proven knowledge in these sectors which is supported
by successfully completed projects for some of the largest brand names who operate in the
retail, food supply chain, confectionery, distribution, logistic and food processing sectors.
Kingspan technical and construction design support is available to investors, design teams
and contractors in any phase of project design and execution.

COLD STORE PRODUCTS 6


System Features

Chill and Cold Store System Benefits


KS1150 TL, TF and TC insulated panels systems: 0,0202*

Ensure high quality, reliable thermal, Are hygiene safe, resisting moisture ingress
structural, fire safe and hygiene solutions and any risk of toxic mould and bacterial growth
Are tested to most recent authorized standards Have an ECOsafe environmentally sustainable
IPN insulation core
Conform to regulations, laws and standards
Are FIBREfree – closed-cell core with bonded
Are suitable for applications with a variety
metal facings guarantees no threat of loose
of supporting structures – steel, concrete,
fibers into the internal environment
and refurbishment of existing buildings
Have a long cycle durability
Are easy and safe to install
– up to 30 years until first maintenance
Are available with a range of accessories
and up to 40 years overall life
to facilitate and accelerate construction process
Can be fully recycled at the end of their
Are available in a range of coatings and
useful life through shredder plants
insulation core thicknesses to meet project
Are recognized by insurance companies
specific demands
as ensuring non combustible building
Incorporate panel joints that achieve excellent
performance
thermal performance and can accommodate
Are equipped with insurers’ certificates
vapor and hygiene safe seals
(LPCB, FM Global)
Are characterized by heat transmission
Achieve up to EI60 fire resistance
coefficient λ=0,0202*
Built around IPN insulation core, achieve
Are airtight – Kingspan temperature controlled
the fire performance of B-s1,d0
systems can achieve airtightness below 0,5m3/
hr/m2 @ 50 Pa when installed to Kingspan rec- IPN core available - next genera-
ommendations tion insulation nano-technology

* This value applies to Kingspan THERMALsafe foam. Contact Kingspan for more details.

7 COLD STORE PRODUCTS


Thermal properties
Kingspan insulated sandwich panels with rigid IPN foam core show proven, excellent and almost
constant thermal insulation properties throughout their life cycle. The reason they are so effective is
that high performance insulation is an integral part of the panel system, so excellent U-values are
guaranteed.

Correctly installed, Kingspan insulated panels guarantee complete gas and vapor tight seal,
thus qualifying the system to be used in controlled atmosphere environments

Integral IPN core of tightly packed cells eliminates the appearance of air gaps within the in-
sulation

The tongue and groove joint interfit to achieve excellent thermal performance. There are no
air gaps (and thermal bridges) along the joint

Reduced thermal loss (gain) results in considerable energy and cost savings

Kingspan insulated panels’ thermal and structural properties, as well as the wide range of available
panel thicknesses, uniquely qualify KS1150 TL, TF and TC panels for use in all types of applications
– chilled store, deep freeze, food processing – which require a controlled temperature environment
(“box in box” assembly)

COLD STORE PRODUCTS 8


System Features

Temperature gradient within the panel structure. In buildings


with external roof and wall envelope, the exterior face of the panels
is exposed to direct sunlight, especially during the summer season.
Therefore the temperature of the panel surface may rise up to 55ºC
- 80ºC depending on the exterior color of the panel. This causes a
large heat gradient between the exterior and interior surface of the
panel, which must be taken into account in the thermal design of the
building. Such a large heat gradient also implies significant stress
within the panel, which must be accounted for when designing the
load-bearing structure of the building. It is recommended that de-
signers consult Kingspan Technical Services when designing such
buildings.

Cold store panels thermal performance.


Matrix for assessment of minimum required insulation of coldstore panels in relation to temperature conditions Lambda value [W/mK] 0.022
Panel Thickness in [mm] 40 50 60 70 80 100 120 150 170 180 200
U value [W/m2K] 0.606 0.450 0.372 0.319 0.279 0.223 0.186 0.149 0.132 0.125 0.112
Temperature difference [°C]
10 5.60 4.48 3.73 3.20 2.80 2.24 1.87 1.49 1.32 1.24 1.12
15 8.40 6.72 5.60 4.80 4.20 3.36 2.80 2.24 1.98 1.87 1.68
20 11.20 8.96 7.47 6.40 5.60 4.48 3.73 2.99 2.64 2.49 2.24
25 14.00 11.20 9.33 8.00 7.00 5.60 4.67 3.73 3.29 3.11 2.80
30 16.80 13.44 11.20 9.60 8.40 6.72 5.60 4.48 3.95 3.73 3.36
35 19.60 15.68 13.07 11.20 9.80 7.84 6.53 5.23 4.61 4.36 3.92
40 22.40 17.92 14.93 12.80 11.20 8.96 7.47 5.97 5.27 4.98 4.48
45 25.20 20.16 16.80 14.40 12.60 10.08 8.40 6.72 5.93 5.60 5.04
50 28.00 22.40 18.67 16.00 14.00 11.20 9.33 7.47 6.59 6.22 5.60
55 30.80 24.64 20.53 17.60 15.40 12.32 10.27 8.21 7.25 6.84 6.16
60 33.60 26.88 22.40 19.20 16.80 13.44 11.20 8.96 7.91 7.47 6.72
65 36.40 29.12 24.27 20.80 18.20 14.56 12.13 9.71 8.56 8.09 7.28
70 39.20 31.36 26.13 22.40 19.60 15.68 13.07 10.45 9.22 8.71 7.84
75 42.00 33.60 28.00 24.00 21.00 16.80 14.00 11.20 9.88 9.33 8.40
80 44.80 35.84 29.87 25.60 22.40 17.92 14.93 11.95 10.54 9.96 8.96
85 47.60 38.08 31.73 27.20 23.80 19.04 15.87 12.69 11.20 10.58 9.52
90 50.40 40.32 33.60 28.80 25.20 20.16 16.80 13.44 11.86 11.20 10.08
95 53.20 42.56 35.47 30.40 26.60 21.28 17.73 14.19 12.52 11.82 10.64
100 56.00 44.80 37.33 32.00 28.00 22.40 18.67 14.93 13.18 12.44 11.20

The recommended maximum heat loss for insulation of cold store envelopes is 10W/m2.
(See IACSC Code of Practice for the Design of Coldstore Envelopes).

Air pressure considerations. The process of cooling or thawing of large quantities of food stored in air-
tight spaces causes considerable alterations in air pressure due to the contraction/expansion of theinterior
atmosphere. Rapid pressure changes may result in damages of the insulated box system, and in extreme
cases (eg. self contained boxes) in collapse of the structure. Therefore, especially in case of panel enve-
lopes operating in negative temperatures, compensatory pressure valves need to be installed into walls or
ceilings. The dimensions and the number of the valves shall be determined by a specialist.

9 COLD STORE PRODUCTS


Fire performance

Insulated panels – fire resistance classification

Fire resistance of non-loadbearing exterior walls is tested in accordance with European Norm
EN 1364-1. The purpose of the test is to assess the material’s performance as a barrier to fire pen-
etration through the sampled building material.

Fire resistance criteria

Fire classification of a product is a result of fire resis- Fire resistance characteristics

tance tests carried out in accordance with pertaining


R Loadbearing capacity
tests standards (EN). Classification of the fire resis-
tance is defined in EN 13501-2 “Fire classification of E Integrity

construction products and building elements – Part 2:


I Insulation
Classification using data from fire resistance tests, ex-
cluding ventilation services”, and is expressed in spe- W Radiation

cific characteristics:

A product must achieve required fire resistance characteristics in order to be classified


as applicable for specific types of building construction.

1. Non-loadbearing walls – internal and external – are classified according to E or E + I crite-


ria (integrity and insulation); additionally this classification may include W and M (mechanical
resistance) criteria

2. Ceilings are classified according to E criteria

3. Roofs are classified according to the R + E + I criteria (loadbearing capacity, integrity and
insulation). For roof panel installations criteria R + E are sufficient.

COLD STORE PRODUCTS 10


System Features

European Fire Performance Classification

The reaction to fire classification is outlined in the European Norm EN-13501-1 “Fire classification of
construction products and building elements – Part 1: Classification using test data from reaction to fire
tests”. Six primary classes are defined, where class A1 denotes the highest level of performance associ-
ated primarily with inorganic materials, whereas class F indicates a material with essentially no resistance
to ignition from a small flame.

Supplementary classification is defined for smoke emission and flaming droplets performance.
Based on these criteria Kingspan insulated panels achieve B-s1,d0 rating.

Insurers assessment

Kingspan insulated panels have been declared “fire safe” by property insurers.

Kingspan panel systems have been tested and approved to European and country specific standards and
comply with all building regulations. Furthermore, they comply with the property insurance risk require-
ments of LPCB (Loss Prevention Council Board in the UK) and the FM Global insurance company as fol-
lows:
To comply with specific fire test standards, no flash over or fire propagation occurs.
No flame spread occurs within the panel core.
Kingspan Firesafe® roof and wall systems are secured to the main/secondary frame members of the
structure to protect fire fighters.

11 COLD STORE PRODUCTS


Fire performance characteristics

B According to EN ISO 11925 – 2:

30 sec flame impingement

Vertical propagation to the sample edges after 60 seconds <= 150 mm

According to EN 13828:
No lateral propagation to the sample edges

Smoke emission requirements

S1 According to EN 13823:

SMOGRA =< 30 m2/s2

TSP600s =< 200 m2

Flaming droplets requirements

D0 According to EN 13823:

No burning droplets within 600 seconds

Fire regulations concentrate primarily on human life and health safety. However, a fire that poses no
threat to human life or health may still result in severe financial losses. The use of building
solutions dramatically reduces costs and damages resulting from fires:

• Reduces inventory losses


• Contains direct damages to building structure
• Prevents revenue loss
• Prevents destruction of archives and documentation
• Contains production losses
• Helps eliminate the threat of losing market position
• Offers a possibility to reduce insurance premiums

COLD STORE PRODUCTS 12


System Features

Char forming on the IPN core surface creates No fire spread within the IPN panel core
a barrier to fire penetration

Fire Performance

Panel type Core thickness Fire resistance


40
-
50
60
KS1150 TF
70 EI 15
wall panel
80
100
EI 20
120
40
-
50
60
70 EI 15

KS1150 TC 80
coldstore wall panel 100
120
150 EI 20
170
200
100
120
KS1150 TL 150 EI 30
coldstore wall panel
(labyrinth joint) 170
180
200 EI 60

13 COLD STORE PRODUCTS


Refrigerated Storage
Energy costs incurred in the operation of deep freeze storage
rooms account for a significant portion of the total overhead costs.
Kingspan cold store panels, with their high insulation performance
and outstanding energy efficiency parameters, dramatically reduce
energy consumption and minimise building operating costs.

COLD STORE PRODUCTS 14


Applications

15 COLD STORE PRODUCTS


Fruit and Vegetable Processing
Fruit and vegetable processing plants demand high efficiency parameters.
Humidity and temperature control standards, or even air tightness requirements,
are easily met with Kingspan cold store panels.

COLD STORE PRODUCTS 16


Applications

17 COLD STORE PRODUCTS


Ice-Cream and Dairy Plants
In the case of dairy plants, great importance should be given
to the selection of metal facings of walls and ceilings.
This is vitally essential to ensure product quality and hygienic safety.
Kingspan cold store panels, with stainless steel sheet facings
are recommended as the best choice of material to resist aggressive
effects of milk acid.

COLD STORE PRODUCTS 18


Applications

19 COLD STORE PRODUCTS


Slaughter Houses
and Meat Procesing
Slaughter houses are places where aggressive conditions dominate.
Kingspan cold store panels, available with special finishes (Stainless Stell,
Plastisol, PVDF), are the perfect choice to meet the demands of such
difficult conditions, and ensure long lasting high quality standards.

COLD STORE PRODUCTS 20


Applications

21 COLD STORE PRODUCTS


Poultry Processing Plants
Currently, the building material of choice for the construction
of poultry slaughter houses and processing facilities is sandwich panels.
Kingspan cold store panels offer perfect solutions to fulfill the hygienic
requirements of such facilities.

COLD STORE PRODUCTS 22


Applications

23 COLD STORE PRODUCTS


Seafood Facilities
Fishery and seafood processing facilities are usually constructed
in rural areas.
Thanks to its speedy and easy installation, Kingspan cold store
panels provide modern hygienic facilities and “lean construction“
benefits for investors.

COLD STORE PRODUCTS 24


Applications

25 COLD STORE PRODUCTS


CA Rooms
Where thermal and airtightness performance is required, Kingspan CA chambers
provide an ideal solution. Both the camlock modular boxes and the chambers
built with KS1150 TL panels meet the tightest performance criteria and effectively
control temperature flows as well as vapour and humidity levels.
• Suitable for low and high temperature controlled applications
• Assure high thermal performance
• Maintain the temperature of the internal environment
• Prevent air leakage
• Resist moisture ingress
• Minimise the risk of interstitial condensation within the panel
• Provide a fiber free environment

COLD STORE PRODUCTS 26


Applications

27 COLD STORE PRODUCTS


Cold store and food processing facilities

Various Food Facilities


An acknowledged leader in the insulated panel production technologies,
Kingspan closely follows new trends and developments in food process-
ing and storing industry, and is devoted to providing top solutions for any
industry requirements.

Beverage production facilities

COLD STORE PRODUCTS 28


Applications

Fruit sorting

Eco-friendly food production Mushroom growing facilities

Canned Foods and Preserves

29 COLD STORE PRODUCTS


Cold Store Panels

KS1000 RW KS1150 TL

KS1150 TF/TC KS1000 Top-Dek

Cold Store Accessories

COLD STORE PRODUCTS 30


Product Range

Cold Store/Freezer Chmabers 0°C 10°C 0°C -25°C

3 2

Cold Store/Freezer Doors

hinged sliding

31 COLD STORE PRODUCTS


Cold Store Panels

Chill Store, Food Processing and Hygiene Applications


Temperature Range 0 °C to +12 °C

0°C 10°C

Roof & Wall Systems


Product Reference Profile Application

KS1000 RW Roof slope ≥ 4°

Roof Systems
Product Reference Profile Application

KS1000 Top-Dek Roof slope ≥ 0.5°

Wall & Ceiling Systems


Product Reference Profile Application

Vertical or Horizontal
KS1150 TF/TC/TL
Installed

COLD STORE PRODUCTS 32


Product Range

Cold Store Applications


Temperature Range 0 °C to −40 °C

0°C -25°C

Wall & Ceiling Systems


Product Reference Profile Application

Vertical or Horizontal
KS1150 TL
Wall & Ceiling

Existing Buildings Refurbishment Applications


Temperature Range 0 °C to +12 °C, and 0 °C to −40 °C

0°C -25°C

0°C 10°C

Walls & Ceilings


Product Reference Profile Application

Vertical or Horizontal
KS1150 TF
Wall & Ceiling

Vertical or Horizontal
KS1150 TC
Wall & Ceiling

Vertical or Horizontal
KS1150 TL
Wall & Ceiling

33 COLD STORE PRODUCTS


Cold Store Panels

Panel Specification

Wall and Ceiling Application


Product reference Panel and Side Lap Details

M (micro) E (euro) B (box)


KS1150 TF/TC 20 14 14
0.8

42 4 50 6 6

1.3
1.3
50

External Profiles W (wave) I (minibox) Q (minibox)


50
1 150 mm
33,33 33,33 22 3 22
33,33
3

1.3
I (minibox) B (box) F (flat)* Q (minibox)
Internal Profiles 14
6
14
6
22 3 22

33,33 33,33
1

33,33

1.3
1.3

50

KS1150 TL M (micro) E (euro) B (box)


20 14 14
0.8

42 4 50 6 6 1.3
1.3

50

External Profiles
W (wave) I (minibox) Q (minibox)
50
1 150 mm
33,33 33,33 22 3 22
33,33
3

1.3

Internal Profiles I (minibox) B (box) F (flat)* Q (minibox)


14 14
22 3 22
6 6
33,33 33,33
1

33,33
1.3
1.3

50

Exterior Roof Systems

KS1000 RW

External Profile T (trapezoidal - 3 ribs)


1000 mm
16 30 16
50,5 56 333 333
35
5

D
d

I (minibox)

Internal Profile 33,33 33,33


1

33,33

KS1000 Top-Dek

F(flat) PVC membrane

External Profiles
d
D

Z(trapezoidal - 5 ribs) 200 200 200


30

50
25 1000 mm
Internal Profile 50

COLD STORE PRODUCTS 34 * F(flat) profile is not recommended.


Product Range

Thermal Performance D
External Internal Weight
Application Insulation Core Thickness
Coating Coating kg/m2
U(W/m2K)* R(m2K/W)* (mm)

0,60 1,67 40 10,24


0,45 2,22 50 10,64
Poliester
0,37 2,70 60 11,04
Plastisol
Poliester 0,32 3,13 70 11,44
Verical or Spectrum IPN
INOX 0,28 3,57 80 11,84
Horizontal PVDF THREMALsafe
„PVC 0,22 4,55 100 12,64
Application „PVC PUR
Foodsafe“ 0,19 5,26 120 13,44
Foodsafe“
0,15 6,67 150 14,64
INOX
0,13 7,69 170 15,44
0,11 9,09 200 16,64

Poliester
0,22 4,55 100 12,64
Plastisol
Poliester 0,18 5,56 120 13,44
Vertical or Spectrum IPN
INOX 0,15 6,67 150 14,64
Horizontal PVDF THREMALsafe
„PVC 0,13 7,69 170 15,44
Application INOX PUR
Foodsafe“ 0,12 8,33 180 15,84
„PVC
0,11 9,09 200 16,64
Foodsafe“

0,51 1,96 40 9,94


0,41 2,44 50 10,34
333 Poliester 0,35 2,86 60 10,74
Roof Slope IPN Poliester
Plastisol 0,30 3,33 70 11,14
7% (4°) THREMALsafe „PVC
Spectrum 0,27 3,70 80 11,54
PUR Foodsafe“
PVDF 0,21 4,76 100 12,34
0,18 5,56 120 13,14
0,14 7,14 160 14,74

Poliester
Spectrum

„PVC
Roof Slope Foodsafe“ 0,35 2,86 60 10,26
PVC
1% (0,5°) IPN 0,27 3,70 80 11,06
200 200 membrane
PVDF 0,22 4,55 100 11,86

Plastisol

* U and R values apply to IPN insulation core with thermal conductivity λ =0,0224 [W/(mK)].
ATTENTION: better values available with THERMALsafe core λ =0,0202 [W/(mK)] ! Contact Kingspan for more details.
35 COLD STORE PRODUCTS
Wall System KS1150 TF/TC/TL

Product Data
Application
The KS1150 TF/TC/TL wall systems is through fixed solution
which can be laid vertically or horizontally and is suitable
for wall cladding on all buildings.

Dimensions & Weight


External Facing Profiles

M (micro) E (euro) B (box)


20 14 14
0.8

42 4 50 6 6

1.3
1.3

50

W (wave) I (minibox) Q (minibox)


50
33,33 33,33 22 3 22
33,33
3

1.3
1150 mm 50
- cover width

Internal Facing Profiles

I (minibox) B (box) F (flat)* Q (minibox)


14 14
22 3 22
6 6
33,33 33,33
1

33,33
1.3
1.3

50

Panel thickness (mm) 40 50 60 70 80 100 120 150 170 180 200


2
Weight (kg/m ) sheet 0,5/0,5 mm 10.24 10.64 11.04 11.44 11.84 12.64 13.44 14.64 15.44 15,84 16.64

Product Tolerances Available Lengths


All materials intended for production of composite panels The standard panel length is between 2 and 14.5 meters.
are in compliance with national regulations and standards. It is possible to deliver panels shorter than 2 m and longer
Dimensional tolerances of Kingspan insulated panels cor- than 14.5 m, but this should be discussed with Kingspan
respond to EN 14509 annex D. first.

Panel length Certification Reference


For panel length under 6 m ±4 mm
Kingspan possesses a wide range of insulated panel ap-
Panel length is equal or over 6 m and under 12 m ±6 mm
provals (building, technical, thermal, static, fi re, acoustic).
Panel length is equal or over 12 m ±8 mm
In case you require further information, please contact
Panel width ±3 mm Kingspan Technical department.
Thickness
Panel thickness d ≤ 50 mm ±2 mm
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm
Panel thickness d ≥ 100 mm +3 mm −3 mm
Squarness of the cut end ≤ 0.5% of the panel width.
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm
* F(flat) profile is not recommended.

COLD STORE PRODUCTS 36


Product Range

Product Data
Steel Internal Coating Options
Galvanic protection options 1. Polyester
2
1. Hot-dip zinc coated steel with a total of 275 g / m Polyester coating with a nominal thickness of 15 μm.
of zinc, according to EN 10346:2011. This can be The standard colour is grey white, (similar RAL 9002).
finished with a number of coatings – Polyester, 2. Foodsafe
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
The surface of this 150 μm thick polymer coating
2. Galvalloy (hot-dip coated with eutectic alloy is non-toxic and resistant to mould, durable and easy
of approx. 95% Zn, 5% Al and other elements) to clean. It is chemically inert and safe for continuous
in accordance with EN 10214 for 200 μm Plastisol contact with unpacked food. The standard colour is white.
coated steel. Consult Kingspan about the availability of other colours.
Other coating systems are available by discussion
Substrate thicknesses with Kingspan.
Standard external sheet thickness 0.50 mm. Plain and coloured aluminium is available on a project
Standard internal sheet thickness 0.50 mm. specifi c basis. Contact Kingspan Technical Services.
Other thicknesses are available by arrangement
with Kingspan. Insulation Core
Rigid PUR or Firesafe IPN closed-cell foam is the standard
External Coating Options insulating core used. It is made to a non-deleterious specifi
cation with Zero Ozone Depletion Potential ODP
1. Standard Polyester – PES
and is CFC / HCFC free.
Polyester is a universal, economic coating system suitable
for exterior and interior applications. The nominal coating Available also THERMALsafe IPN insulation core,
thickness is 25 μm. on request, with enhanced insulation performance
(nanotechnology)!
2. PVDF
PVDF offers unequalled colour and gloss retention and
good corrosion resistance. The nominal coating thickness Seals
is 25 μm. It can be used in climates with extremely high UV Factory Applied Side Joint Tape
radiation combined with extreme temperatures and relative All KS1150 TF/TC panel side joints have factory applied
humidity. The standard colour range includes metallic silver. anti-condensation seal fi tted into the groove
to automatically seal the joint between panels.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane coated
semi gloss fi nish with a slight granular effect.
It offers an outstanding durability- and weather resistance
performance, excellent corrosion and UV-resistance as well
as high color & gloss retention characterstics.
Its superior fl exibility enables high resistance against me-
chanical damages. Kingspan Spectrum is available in a
wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and plasticizers
and 100% recyclable.
4. Plastisol 200 µm
Plastisol is a high performance coating system with a grain
finish and a nominal thickness of 200 μm. Typical proper-
ties of Plastisol are excellent abrasion, high corrosion resis-
tance, excellent fl exibility and therefore very good scratch
resistance.

37 COLD STORE PRODUCTS


Wall System KS1150 TF/TC/TL

Product Data Acoustic


Panel Thickness single figure weighted sound reduction
Performance (mm) Rw (dB)
40
Thermal Insulation according to EN ISO 10211-2 50
Panel Thickness IPN λ = 0.0224 60 27
(mm) U (W / m K) 2 2
R (m K / W) 70
80
40 0.606 1.48
100
50 0.450 2.05 28
120
60 0.372 2.52
150
70 0.319 2.97
170
80 0.279 3.41 29
180
100 0.223 4.32
200
120 0.186 5.20
150 0.149 6.55
Building Regulations
170 0.131 7.46
180 0.125 8.00 Kingspan KS1150 TF/TC/TL insulated sandwich panels
200 0.112 8.79 apply to the european standard EN 14509: Self-supporting
U – Thermal transmittance W/m2K double skin metal faced insulating panels and conform to
R – Thermal resistance m2K/W additional National Building Regulations and standards.
λ – Long-term Thermal conductivity W/mK
Quality
Biological Kingspan insulated sandwich panels are manufactured
Kingspan insulated sandwich panels are immune to attack from the highest quality materials, using state of the art
from mould, fungi, mildew and vermin. No urea formalde- production equipment to rigorous quality control standards,
hyde is used in the construction, and the panels are non- complying with ISO9001:2000 standards, ensuring long
deleterious. term reliability and service life.
Fire Guarantees & Warranties
KS1150 TF/TC/TL insulated sandwich panels have been Kingspan will provide external coating, product guaranties
tested and approved and comply with National Building on an indiviual project basis.
Regulations and standards. Packing
Panel type Core thickness Fire resistance Standard packing – road transportation
40 KS1150 TF/TC/TL panels are stacked weather side
-
50 to internal side. The top, bottom, sides and ends are
60 protected with foam and timber packing and the entire
KS1150 TF
70 EI 15 palette is wrapped in plastic.
wall panel
80 The number of panels in each pack depends on panel
100 thickness and length. The table below is shown as a guide.
EI 20
120 Quantities are reduced for exceptionally long panels.
40 Typical palette height is 1,100 mm.
-
50 Maximum palette weight is 4,200 kg.
60
Panel core
70 EI 15 40 50 60 70 80 100 120 150 170 180 200
thickness (mm)
KS1150 TC 80
Number of panels 26 21 17 15 13 10
coldstore wall panel 100 8 7 6 6 5
in package
120
150 EI 20 Delivery
170 All deliveries (unless indicated otherwise) are by road
200 transport to project site. Off loading is the responsibility
100 of the client.
120
KS1150 TL 150 EI 30 Site Installation
coldstore wall panel
(labyrinth joint) 170 Site assembly instructions are available from Kingspan.
180 Kingspan will arrange training of the site fitters and
200 EI 60 supervisors if requested.

COLD STORE PRODUCTS 38


Product Range

FM Approved
Wall & Ceiling System

Food Safe & Hygiene Safe


Structural Integrity

Thermal Barrier

Vapour & Airtight Barrier

The wall and ceiling system must effectively perform the following functions
over the lifecycle of the building.

• Food and hygiene safe

• property protection

• Provides a thermal barrier

• Provides a vapour and airtight barrier

• Resists moisture ingress

• Suitable for “wash and clean” down

• Walk-on ceilings

• Light weight contruction

• Low energy operating costs

39 COLD STORE PRODUCTS


Wall System KS1150 TF/TC/TL

Load span table for KS1150 TF - ceiling


Maximum uniform distributed load (kN/m2)
Span L Panel thickness (mm) Comments:
linear meters - maximum span takes into account panel dead weight;
[m] 40 50 60 70 80 100 120 other constant and variable loads must be considered
separately
2.000 1.22 1.80 2.42 3.07 3.73 4.04 4.05
- maximum deflection for short term and long term load
2.500 0.68 1.07 1.50 1.95 2.43 3.21 3.22 is L/200

3.000 0.39 0.65 0.95 1.27 1.62 2.28 2.66 - table values are valid for temperature gradient over panel
of 0°C up to the value shown in the table header
3.500 0.22 0.40 0.61 0.84 1.10 1.66 2.03 - temperature is treated as permanent load (ie. including
creep effect if adverse)
4.000 0.11 0.24 0.39 0.57 0.76 1.18 1.57
- table values were calculated for panels with Box/Box
4.500 - 0.14 0.25 0.38 0.52 0.85 1.21 profiles
5.000 - 0.07 0.15 0.25 0.36 0.61 0.90 - all values and calculations shown in the tables are
consistent with EN 14509:2006
5.500 - - 0.09 0.16 0.25 0.44 0.67
6.000 - - 0.04 0.10 0.16 0.32 0.50 Maximum deflection L/200

6.500 - - - 0.05 0.10 0.23 0.37 Temperature gradient 20°C

7.000 - - - - 0.06 0.16 0.27 Exterior coating thickness tn(mm) 0.6

7.500 - - - - - 0.10 0.20 Interior coating thickness. tn(mm) 0.4

8.000 - - - - - 0.06 0.14


Static diagram

Load span table for KS1150 TC - ceiling


Maximum uniform distributed load (kN/m2)

Comments:
Span L Panel thickness (mm)
- maximum span takes into account panel dead weight; other
linear meters [m] 40 50 60 70 80 100 constant and variable loads must be considered separately

2.000 1.25 1.84 2.47 3.12 3.73 4.04 - maximum deflection for short term and long term load is
L/200
2.500 0.71 1.10 1.53 1.99 2.48 3.21 - table values are valid for temperature gradient over panel of
0°C up to the value shown in the table header
3.000 0.40 0.67 0.98 1.31 1.66 2.41
- temperature is treated as permanent load (ie. including creep
3.500 0.23 0.42 0.63 0.87 1.13 1.70 effect if adverse)

4.000 0.12 0.25 0.41 0.59 0.78 1.22 - table values were calculated for panels with Box/Box profiles
- all values and calculations shown in the tables are consistent
4.500 0.05 0.15 0.26 0.40 0.54 0.88 with EN 14509:2006
5.000 - 0.08 0.16 0.26 0.38 0.64
Maximum deflection L/200
5.500 - 0.03 0.10 0.17 0.26 0.46
Temperature gradient 20°C
6.000 - 0.05 0.11 0.17 0.33
Exterior coating thickness tn(mm) 0.5
6.500 - - 0.06 0.11 0.24
Interior coating thickness. tn(mm) 0.5
7.000 - - - - 0.06 0.17
7.500 - - - - - 0.11
Static diagram
8.000 - - - - - 0.07

COLD STORE PRODUCTS 40


Product Range

Load span table for KS 1150 TL - ceiling


Maximum uniform distributed load (kN/m2)

Comments:
Span L Panel thickness (mm)
- maximum span takes into account panel dead weight; other
linear meters [m] 100 120 150 170 180 200 constant and variable loads must be considered separately

2.000 4.03 4.05 4.04 4.03 4.03 4.02 - maximum deflection for short term and long term load is
L/200
2.500 2.65 3.22 3.21 3.20 3.19 3.19 - table values are valid for temperature gradient over panel of
0°C up to the value shown in the table header
3.000 1.72 2.50 2.65 2.64 2.64 2.63
- temperature is treated as permanent load (ie. including creep
3.500 1.14 1.73 2.26 2.25 2.24 2.24 effect if adverse)
4.000 0.76 1.21 1.96 1.95 1.95 1.94 - table values were calculated for panels with Box/Box profiles
- all values and calculations shown in the tables are consistent
4.500 0.52 0.86 1.47 1.72 1.72 1.71 with EN 14509:2006
5.000 0.35 0.62 1.10 1.47 1.53 1.52
Maximum deflection L/200
5.500 0.24 0.45 0.84 1.13 1.29 1.37
Temperature gradient 50°C
6.000 0.17 0.33 0.64 0.89 1.02 1.25
Exterior coating thickness tn(mm) 0.5
6.500 0.12 0.25 0.50 0.70 0.81 1.04
Interior coating thickness. tn(mm) 0.5
7.000 0.09 0.19 0.40 0.56 0.65 0.85
7.500 0.06 0.15 0.32 0.45 0.53 0.69
8.000 0.05 0.12 0.26 0.37 0.44 0.58 Static diagram

41 COLD STORE PRODUCTS


Wall System KS1150 TF/TC/TL

Load span table for KS1150 TF - wall


Maximum uniform distributed load (kN/m2)
Span L Panel thickness (mm)
linear meters [m] 40 50 60 70 80 100 120
2.000 1.12 1.70 2.33 2.99 3.68 4.14 4.16
2.500 0.62 1.01 1.44 1.90 2.39 3.17 3.33
3.000 0.36 0.62 0.92 1.25 1.60 2.20 2.65
3.500 0.21 0.39 0.60 0.84 1.11 1.62 1.95
4.000 0.13 0.25 0.41 0.58 0.78 1.22 1.49
4.500 0.07 0.16 0.28 0.41 0.56 0.90 1.18
5.000 0.04 0.11 0.19 0.29 0.41 0.67 0.95
5.500 - 0.07 0.13 0.21 0.30 0.51 0.76
6.000 - 0.05 0.09 0.15 0.22 0.39 0.60
6.500 - - 0.07 0.11 0.17 0.31 0.47
7.000 - - 0.05 0.08 0.13 0.24 0.37
7.500 - - - 0.06 0.10 0.19 0.30
8.000 - - - - 0.07 0.15 0.24
Comments:
- maximum span takes into account panel dead weight; other constant and Maximum deflection L/200
variable loads must be considered separately Temperature gradient 20°C
- maximum deflection for short term and long term load is L/200
- table values are valid for temperature gradient over panel of 0°C up to the value Exterior coating thickness tn(mm) 0.6
shown in the table header
- temperature is treated as permanent load (ie. including creep effect if adverse) Interior coating thickness. tn(mm) 0.4
- table values were calculated for panels with Minibox/Minibox profiles
- all values and calculations shown in the tables are consistent with EN Static diagram
14509:2006

Load span table for KS1150 TF - wall


Maximum uniform distributed load (kN/m2)
Span L Panel thickness (mm)
linear meters [m] 40 50 60 70 80 100 120
2.000 1.78 2.02 2.14 2.25 2.37 2.60 2.63
2.500 1.22 1.57 1.68 1.76 1.85 2.03 2.05
3.000 0.86 1.09 1.32 1.45 1.52 1.66 1.68
3.500 0.63 0.80 0.97 1.13 1.29 1.41 1.42
4.000 0.54 0.70 0.84 0.98 1.13 1.31 1.32
4.500 0.35 0.49 0.58 0.68 0.78 0.98 1.09
5.000 0.27 0.39 0.47 0.55 0.63 0.79 0.95
5.500 0.21 0.33 0.39 0.46 0.52 0.66 0.79
6.000 0.16 0.26 0.33 0.38 0.44 0.55 0.66
6.500 0.13 0.21 0.28 0.33 0.37 0.47 0.56
7.000 0.11 0.17 0.24 0.28 0.32 0.40 0.49
7.500 0.09 0.14 0.21 0.25 0.28 0.35 0.42
8.000 0.07 0.12 0.17 0.22 0.25 0.31 0.37
Comments:
- maximum span takes into account panel dead weight; other constant and Maximum deflection L/200
variable loads must be considered separately Temperature gradient 20°C
- maximum deflection for short term and long term load is L/200
- table values are valid for temperature gradient over panel of 0°C up to the value Exterior coating thickness tn(mm) 0.6
shown in the table header
- temperature is treated as permanent load (ie. including creep effect if adverse) Interior coating thickness. tn(mm) 0.4
- table values were calculated for panels with Minibox/Minibox profiles
- all values and calculations shown in the tables are consistent with EN Static diagram
14509:2006

COLD STORE PRODUCTS 42


Product Range

Load span table for KS1150 TC - wall


Maximum uniform distributed load (kN/m2)
Span L Panel thickness (mm)
linear meters [m] 40 50 60 70 80 100
2.000 1.14 1.73 2.37 3.04 3.73 4.14
2.500 0.64 1.04 1.47 1.94 2.44 3.31
3.000 0.37 0.64 0.94 1.28 1.64 2.43
3.500 0.22 0.41 0.62 0.87 1.14 1.73
4.000 0.13 0.26 0.42 0.60 0.80 1.26
4.500 0.08 0.17 0.29 0.42 0.58 0.93
5.000 0.04 0.11 0.20 0.30 0.42 0.70
5.500 - 0.07 0.14 0.22 0.31 0.53
6.000 - 0.05 0.10 0.16 0.23 0.41
6.500 - 0.07 0.12 0.18 0.32
7.000 - - 0.05 0.09 0.13 0.25
7.500 - - - 0.06 0.10 0.20
8.000 - - - - 0.08 0.16
Comments:
- maximum span takes into account panel dead weight; other constant and variable Maximum deflection L/200
loads must be considered separately Temperature gradient 20°C
- maximum deflection for short term and long term load is L/200
- table values are valid for temperature gradient over panel of 0°C up to the value Exterior coating thickness tn(mm) 0.5
shown in the table header
- temperature is treated as permanent load (ie. including creep effect if adverse) Interior coating thickness. tn(mm) 0.5
- table values were calculated for panels with Minibox/Minibox profiles
- all values and calculations shown in the tables are consistent with EN 14509:2006 Static diagram

Load span table for KS1150 TC - wall


Maximum uniform distributed load (kN/m2)
Span L Panel thickness (mm)
linear meters [m] 40 50 60 70 80 100
2.000 1.76 2.02 2.13 2.25 2.37 2.60
2.500 1.20 1.59 1.67 1.76 1.85 2.03
3.000 0.86 1.22 1.38 1.45 1.52 1.66
3.500 0.62 0.91 1.17 1.23 1.29 1.41
4.000 0.54 0.79 1.05 1.14 1.20 1.31
4.500 0.35 0.53 0.73 0.85 0.98 1.08
5.000 0.27 0.42 0.58 0.69 0.79 0.96
5.500 0.21 0.33 0.46 0.57 0.65 0.82
6.000 0.16 0.26 0.38 0.48 0.55 0.69
6.500 0.13 0.21 0.31 0.41 0.47 0.59
7.000 0.11 0.17 0.25 0.34 0.40 0.51
7.500 0.09 0.14 0.21 0.29 0.35 0.44
8.000 0.07 0.12 0.18 0.24 0.31 0.39
Comments:
- maximum span takes into account panel dead weight; other constant and variable Maximum deflection L/200
loads must be considered separately Temperature gradient 20°C
- maximum deflection for short term and long term load is L/200
- table values are valid for temperature gradient over panel of 0°C up to the value Exterior coating thickness tn(mm) 0.5
shown in the table header
- temperature is treated as permanent load (ie. including creep effect if adverse) Interior coating thickness. tn(mm) 0.5
- table values were calculated for panels with Minibox/Minibox profiles
- all values and calculations shown in the tables are consistent with EN 14509:2006 Static diagram

43 COLD STORE PRODUCTS


Wall System KS1150 TF/TC/TL

Load span table for KS1150 TC / KS1150 TL - wall


Maximum uniform distributed load (kN/m2)
Span L Panel thickness (mm)
linear meters [m] 100 120 150 170 180 200
2.000 4.09 4.16 4.16 4.16 4.16 4.16
2.500 2.55 3.33 3.33 3.33 3.33 3.33
3.000 1.62 2.39 2.77 2.77 2.77 2.77
3.500 1.03 1.61 2.38 2.38 2.38 2.38
4.000 0.65 1.10 1.85 2.08 2.08 2.08
4.500 0.41 0.74 1.34 1.78 1.85 1.85
5.000 0.24 0.50 0.97 1.33 1.52 1.66
5.500 0.13 0.33 0.71 0.99 1.15 1.47
6.000 0.06 0.21 0.51 0.75 0.87 1.14
6.500 - 0.13 0.37 0.56 0.66 0.89
7.000 - 0.07 0.26 0.42 0.51 0.69
7.500 - 0.18 0.31 0.38 0.54
8.000 - - 0.12 0.23 0.29 0.42
Comments:
- maximum span takes into account panel dead weight; other constant and variable Maximum deflection L/200
loads must be considered separately Temperature gradient 50°C
- maximum deflection for short term and long term load is L/200
- table values are valid for temperature gradient over panel of 0°C up to the value Exterior coating thickness tn(mm) 0.5
shown in the table header
- temperature is treated as permanent load (ie. including creep effect if adverse) Interior coating thickness. tn(mm) 0.5
- table values were calculated for panels with Minibox/Minibox profiles
- all values and calculations shown in the tables are consistent with EN 14509:2006 Static diagram

Load span table for KS1150 TC / KS1150 TL - wall


Maximum uniform distributed load (kN/m2)
Span L Panel thickness (mm)
linear meters [m] 100 120 150 170 180 200
2.000 2.60 2.64 2.67 2.69 2.70 2.71
2.500 2.03 2.06 2.08 2.10 2.11 2.12
3.000 1.66 1.68 1.70 1.71 1.72 1.73
3.500 1.08 1.42 1.44 1.45 1.45 1.46
4.000 0.84 1.18 1.33 1.34 1.35 1.35
4.500 0.44 0.61 0.92 1.10 1.10 1.11
5.000 0.31 0.42 0.63 0.79 0.87 0.99
5.500 0.22 0.31 0.45 0.56 0.62 0.75
6.000 0.17 0.23 0.33 0.41 0.46 0.55
6.500 0.13 0.18 0.25 0.31 0.35 0.42
7.000 0.10 0.14 0.20 0.25 0.27 0.32
7.500 0.08 0.11 0.16 0.20 0.21 0.26
8.000 0.07 0.09 0.13 0.16 0.17 0.21

Comments:
- maximum span takes into account panel dead weight; other constant and variable Maximum deflection L/200
loads must be considered separately Temperature gradient 50°C
- maximum deflection for short term and long term load is L/200
- table values are valid for temperature gradient over panel of 0°C up to the value Exterior coating thickness tn(mm) 0.5
shown in the table header
- temperature is treated as permanent load (ie. including creep effect if adverse) Interior coating thickness. tn(mm) 0.5
- table values were calculated for panels with Minibox/Minibox profiles
- all values and calculations shown in the tables are consistent with EN 14509:2006
Static diagram

COLD STORE PRODUCTS 44


Product Range

Kingspan cold store panel systems


provide high performance environments
where precise temperature control
and strict hygiene are required.

45 COLD STORE PRODUCTS


KS1150TL Accessories

Production
Code Drawing Description
possibilities

Max. length
EX.15 Plinth profile (PVC)
- 4 lm

Plinth stop end


INJ.21 MOQ – 10 pcs
(left +right)

Internal corner cap


INJ.31 MOQ - 4 pcs
(PVC)

External corner cap


INJ.88 MOQ – 4 pcs
(PVC)

Rounded corner profi- Max. length


EX14 + EX28
le (PVC) - 4 lm

Rounded corner stop


INJ.352A end MOQ – 10 pcs
(left +right)

COLD STORE PRODUCTS 46


Product Range

Production
Code Drawing Description
possibilities

INJ.59 Internal corner


MOQ – 4 pcs
cap (PVC)

External corner
INJ.297 MOQ – 4 pcs
cap (PVC)

Omega poliester Max. length


PUL.11
ceiling profile - 4 lm

A95
Square M10 dis- MOQ – 10 pcs
tancing nut

P08W Self-drilling stitch-


MOQ – 500 pcs
ing screw

P02
or
Self –tapping or
P04 MOQ – 100 pcs
self-drilling screw

47 COLD STORE PRODUCTS


KS1150TL Accessories

Production
Code Drawing Description
possibilities

Max. length
K151 Drip flashing
- 6 lm

External corner Max. length


K187
flashing - 6 lm

Internal corner Max. length


K106
flashing - 6 lm

Vertical junction Max. length


K170
flashing - 6 lm

Max. length
Z04 U - profile
- 6 lm

COLD STORE PRODUCTS 48


Product Range

Production
Code Drawing Description
possibilities

Max. length
Z04.T U - Thermaprofile
- 6 lm

Self –tapping or
P04 MOQ – 100 pcs
self-drilling screw

Self-drilling screw
P04 MOQ – 250 pcs
for Z03

PE sealing tape
P17 MOQ – 20lm
20x5mm

Butyl rubber se-


P29 MOQ – 9 lm
alant Ø4mm

49 COLD STORE PRODUCTS


Cold Store/Freezer Chambers camlock

Production details
Wall and ceiling panel

Cold rooms – 80 mm thick

Freezer rooms – 100 mm thick

Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil

Foamed-in-place polyurethane insulation of 40 kg/m3 density

Camlock assembly

Floor panel

Exterior - galvanized steel covered with 25 μm PES coating in RAL 9002

Interior – waterproof plywood, to be covered with corrugated aluminum sheets

during assembly (included)

Foamed-in-place polyurethane insulation of 40 kg/m3 density

Camlock assembly

Door

Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil

Foamed-in-place polyurethane insulation of 40 kg/m3 density

Rising hinges

Frame built into the wall panel

Freezer rooms door – equipped with heating wire

Door dimensions: 800 x 2000 mm or 900 x 2000 mm

Dimensions

Width: multiples of 275 mm module

Depth: multiples of 275 mm module (max 3500 mm)

Height: 2100 mm up to max 3300 mm

COLD STORE PRODUCTS 50


Product Range

Options:
Other colours from the RAL collection

Foodsafe – a 150 μm thick, chemically inert coating

for interior and food processing applications

Stainless steel, smooth

Stainless steel, grained

Non-standard coating on one or both sides

Cold store chamber without floor

Camlock assembly

51 COLD STORE PRODUCTS


Cold Store/Freezer Chambers camlock

Assembly
1100 1650

1100

1,03 m2 1,64 m2

1100 1650
1650

1,55 m2 2,46 m2

1100 1650
2200

2,06 m2 3,28 m2

1650 2200
2750

4,1 m2 5,6 m2

1650 2200
3300
Depth

4,9 m2 6,73 m2
Width

COLD STORE PRODUCTS 52


Product Range

2200 2750

2,25 m2 2,85 m2

2200 2750

3,37 m2 4,28 m2

2200 2750

4,49 m2 5,7 m2

2750 3300

7,12 m2 8,63 m2

2750 3300

8,55 m2 10,36 m2

Depth (outside dimension): cold store room + 160 mm freezer room + 200 mm

53 COLD STORE PRODUCTS


Cold Store Doors

HINGED

Production details:
Door leaf
80 mm thick
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
Rouding gasket to seal the contact point
between the door leaf and the frame
and the space between the door leaves
Bottom gasket to seal the space between
0°C 10°C
the door leaf and the threshold
Possible unequal door leaf dimensions

Door frame
Fitted onto the opening
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
Double frame adapted to installation
requirements (traditional / insulated panel walls)

Hinges and lock


Hinges provided by Fermod, French leader
in hardware for refrigeration industry
Rising hinges
Locks provided by STUV, German leader
in cold store door hardware
Safety lock with key
Door adjustment without disassembly

Standard dimensions range


0°C 10°C
Min 1200 x 2000 mm
Max 2400 x 2800 mm

COLD STORE PRODUCTS 54


Product Range
SLIDING

Production details
Door leaf
80 mm thick
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
Rouding gasket to seal the contact point
between the door leaf and the frame
Bottom gasket to seal the contact point
between the door leaf and the floor or
the threshold

Door frame
Fitted onto the opening
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
One-sided or double frame depending
on the door size
Adapted to assembly requirements

Hardware
Provided by Fermod, French leader
in hardware for refrigeration industry
The door drops and seals to the frame
Sealing clamps fixed to the floor
Door adjustment without disassembly

Standard dimensions range


Min 1000 x 2000 mm 0°C 10°C
Max 3000 x 3300 mm

55 COLD STORE PRODUCTS


Freezer Doors

HINGED

Production details:
Door leaf:
100 mm thick
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
Rouding gasket to seal the contact point
between the door leaf and the frame
Bottom gasket to seal the space between
the door leaf and the threshold

Door frame
Fitted onto the opening
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
Double sided (interior/exterior) for installation
in insulated panel walls
One-sided for traditional assembly

Hardware
Provided by Fermod, leader in hardware
for refrigeration industry
Rising hinges
Safe lock provided with key
Door adjustment without disassembly

Standard dimensions range


Min 800 x 2000 mm
Max 1500 x 2500 mm

COLD STORE PRODUCTS 56


Product Range
SLIDING

Production details:
Door leaf
100 mm thick
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
Rouding gasket to seal the contact point
between the door leaf and the frame
Bottom gasket to seal the contact point
between the door leaf and the floor or the
threshold

Door frame
Fitted onto the opening
Galvanized steel covered with 25 μm PES
coating in RAL 9002; protection foil
Foamed-in-place polyurethane insulation
of 40 kg/m3 density
One-sided or double frame depending
on the door size
Adapted to assembly requirements
Equipped with heating wire to prevent
steam condensation

Hardware
Provided by Fermod, French leader
in hardware for refrigeration industry
The door drops and seals to the frame
Sealing clamps fixed to the floor
Door adjustment without disassembly

Standard dimensions range


Min 1000 x 2000 mm
Max 3000 x 3300 mm

57 COLD STORE PRODUCTS


Kingspan has a dedicated Technical Services team to support property owners, designers and contractors with
industry leading experience, knowledge and expertise in providing best practice solutions input and advice on any
project.
• Solutions for construction performance and building physics issues
• Working construction details
• Model specifications
• Site works and building method information

COLD STORE PRODUCTS 58


Construction

59 COLD STORE PRODUCTS


Selection Guidelines

+30
COOKING/BAKING
+25 FRYING PROCESS AREAS
+20
+15 FOOD PROCESSING AREAS

+10 FR8IT VEGETABLES SHORT TERM ĩC TO 12ĩC


CHILLED PROVISIONS 0ĩC TO 5ĩC
+5
CHILL DISTRIB8TION DEPODS 0ĩC TO 5ĩC
0 MORTUARY
FRUIT & VEGETABLES LONG TERM
-5 FRESH MEAT
MEAT CHILLING
- 10
- 15 FROZEN MEAT SHORT TERM -1ĩC
- 20 FROZEN FOODS SHORT TERM -1ĩC

- 25 FROZEN MEAT LONG TERM


FROZEN FOODS LONG TERM
- 30 FROZEN FISH LONG TERM
FROZEN VEGETABLES
- 35 ICE CREAM

- 40 BLAST FREEZING

- 45
- 50 ENVIRONMENTAL TEST CHAMBER
APPLICATION (TYPICAL)
- 55
- 60

IACSC Guidelines for the Design, Specification,


Construction, Maintenance and Fire Management
of Insulated Envelopes for Temperature Controlled
Environments

COLD STORE PRODUCTS 60


Construction

KS1150 TF/TC/TL - Recommended spans


KS1150 TC/TL - 200 mm
Max. ceiling span - 7500 mm

KS1150 TC/TL - 170 mm


Max. ceiling span - 6500 mm

KS1150 TC/TL - 150 mm


Max. ceiling span - 6000 mm

KS1150 TF/TC/TL - 120 mm


Max. ceiling span - 5000 mm

KS1150 TF/TC/TL - 100 mm


Wall height - 9500 mm

Max. ceiling span - 4000 mm


Wall height - 8000 mm

KS1150 TF/TC - 80 mm
Max. ceiling span - 3500 mm
Wall height - 7500 mm

Wall height - 6500 mm

KS1150 TF/TC - 70 mm
Max. ceiling span - 3000 mm
Wall height - 6000 mm

Wall height - 5500 mm

KS1150 TF/TC - 60 mm
Max. ceiling span - 2500 mm
Wall height - 5000 mm

Wall height - 4500 mm

Comments: Ceiling
The load data, the following assumptions apply: KS1150 TF panels 60, 70, 80 and 100 mm thick
- Temperature difference between the two side of panels 20ºC
Wall - Permissible deflection L/200
- Loads: weight of the panel, 0.90 kN load is centered in the middle
KS1150 TF panels 60, 70, 80 and 100 mm thick
of the span, UDL 0,25 kN/m2
- Temperature difference between the two side of panels 20°C
- Permissible deflection L/150
KS1150 TC panels 120, 150, 170 and 200 mm thick
- Internal distributed load (internal pressure) - 0,30 kN/m2
- Temperature difference between the two side of panels 50ºC
- Permissible deflection L/200
KS11500 TC panels 120, 150, 170 and 200 mm thick
- Loads: weight of the panel, 0,90 kN load is centered in the middle
- Temperature difference between the two side of panels 50ºC
of the span, UDL 0,25 kN /m2
- Permissible deflection L/150
- Internal distributed load (internal pressure) - 0,30 kN/m2

KS1150 TF and TC panel side joints have factory applied anti-condensation seal fitted into the groove to automatically seal
the joint between panels.
KS1150 TL panels are available with thickness 100-200 mm, and their joints are not fitted with seals.

61 COLD STORE PRODUCTS


Panel Joint Details

Side joints – wall and ceiling panels

Side joint - KS1150 TF

Vapour-resistant sealant
(site applied) Fire safe sealant
(if required)
Module

Site applied
Module

Site applied adhesive sealing bead


on the PUR base (if required)

EXTERIOR INTERIOR

Side joint - KS1150 TC

Vapour-resistant sealant
(site applied) Fire safe sealant
(if required)
Module

Site applied
Module

Site applied adhesive sealing bead


on the PUR base (if required)

EXTERIOR INTERIOR

Side joint - KS1150 TL

Site applied dhesive


Fire safe sealant on the PUR base
(if required)

Site applied sealing Vapour-resistant


bead (if required) sealan (site applied)

EXTERIOR INTERIOR

COLD STORE PRODUCTS 62


Construction
Side joints – roof and wall panels

Side lap – KS1000 RW

Module Module

Side lap stitching fastener


(at 500 mm)

PVC sealing tape (factory applied)


or Butyl sealing tape (site applied)
Anti-condensation tape
(factory applied)

6 mm dia. vapour seal when


required (site applied)

Note: Self-adhesive sealant tape PE 20 × 5


to be continuously applied between liner and
Roof purlin
steel support only at ridge/eaves/end lap locations
where the internal junction requires sealing.

Side lap – KS1000 Top-Dek

Module Module

Fill the drilled hole with the Membrane side lap cover
drilled core or site applied strip hot air welded
PUR foam
after fastening panel

Site applied anti-condensation tape Roof framework/purlin

Fastener Butyl sealing tape (site applied)


or PVC sealing tape (factory
applied)

KS1150 TC AIR

Silicone air-tight
sealant 8 mm*
Silicone air-tight
sealant 8 mm*

* This air-tight sealant ensures a uniform tightness at 0,04 m3/mh at pressure difference of 50 Pa.
63 COLD STORE PRODUCTS
Construction Details

Kingspan KS1150 TL for coldstore applications


Construction Details
Concrete Structures

Roof Panel

Purlin

Concrete Beam

Ceiling

Concrete Column Wall Panel

Reinforced Concrete

Floor Heat Insulation

Floor Water Insulation

Lean Concrete

COLD STORE PRODUCTS 64


Construction

Kingspan KS1150 TL for coldstore applications


Construction Details
Concrete Structures

Purlin

Hanger Tiege
Ceiling

Wall Panel
Wall Panel

Steel Column

Wall Panel

Reinforced Concrete

Floor Heat Insulation

Floor Water Insulation Lean Concrete

65 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for coldstore applications


Construction Details
Suspended Ceiling Details

Coldstore Application:
Intermediate Ceiling Support - HILTI system solution

beam clamp
MQT-21-41 mounting rail
MQT-41

cap
MQZ-E41 threaded rod support
MQA-M10B

M10 nut
M10 threaded rod

M10 nut

turnbuckle rail nut


MQZ-L11

0°C 10°C
end detail for freezer applications:

- M10 threaded rod


0°C -25°C
- M10 nut
- cover cap

COLD STORE PRODUCTS 66


Construction

Kingspan KS1150 TL for coldstore applications


Construction Details
Suspended Ceiling Details
Coldstore Application:
Intermediate Ceiling Support - HILTI system solution with additional mounting rail

beam clamp
MQT-21-41 mounting rail
MQT-41

cap
MQZ-E41
threaded rod support
MQA-M10B

M10 nut

M10 threaded rod

rail nut
MQZ-L11

turnbuckle mounting rail


MQT-41

end detail for freezer applications:

- M10 threaded rod


- M10 nut
- cover cap
0°C 10°C

0°C -25°C

67 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for coldstore applications


Construction Details
Suspended Ceiling Details

Coldstore Application:
Ceiling Edge Support - HILTI system solution beam clamp
MQT-21-41

mounting rail
cap MQT-41
MQZ-E41

M10 threaded rod threaded rod support


MQA-M10B

sleeve connector M10 nut

M10 nut

rail nut
MQZ-L11

0°C 10°C

0°C -25°C
end detail for freezer applications:

- M10 threaded rod


- M10 nut
- cover cap

COLD STORE PRODUCTS 68


Construction

Kingspan KS1150 TL for coldstore applications


Construction Details
Suspended Ceiling Details

Coldstore Application:
Suspended Ceiling Detail - OMEGA Profile

Threaded metal rod of 10mm Watertight rivet type


or 12mm diameter SFS Bulb-Tite with cover cap
Turnbuckle
Sealing compound

K124 flat profile


Flexible sealing compound

Canister applied insulation

M10 or M12 nut Watertight rivet type


SFS Bulb-Tite with cover cap

OMEGA profile
Sealing compound
Spacer washer

Coldstore Application:
Suspened Ceiling Detail - T Profile

Threaded metal rod of 10mm


or 12mm diameter

Clamp (hanger)

Canister Flexible sealant


applied insulation

0°C 10°C

Watertight rivet type


SFS Bulb-Tite with cover cap
T profile
0°C -25°C
Sealant

69 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for coldstore applications


Construction Details
Vertically Laid Panels - Base & Floor Details

Coldstore Application (ti<ºC):


Base and Floor Detail - Exterior Wall

option 1 KS 1150 TL Flexible sealing compound

KS 1000 AWP

Flexible sealing compound

Self-drilling
L 50x50x4 stainless steel
screw with washer,
Watertight rivet type SFS seal and plastic cap
Bulb-Tite with cover cap

C11 starter profile

Watertight rivet type SFS


Bulb-Tite with cover cap

C12 starter profile

metal facing removed along


the depth of the insulation layer

floor layers as in the building specification

COLD STORE PRODUCTS 70


Construction

Kingspan KS1150 TL for coldstore applications


Construction Details
Vertically Laid Panels - Base & Floor Details

Coldstore Application (ti<ºC):


Base and Floor Detail - Exterior Wall

option 2

KS 1150 TL

KS 1000 AWP

Flexible sealing
compound

L 50x50x4 Plinth profile

Self-drilling stainless
Watertight rivet steel screw with
type SFS Bulb-Tite washer and seal
with cover cap
Self-drilling stainless
steel screw with
washer,
C11 starter profile
seal and plastic cap

Watertight rivet
type SFS Bulb-Tite
with cover cap

C12 starter profile

metal facing removed along


the depth of the insulation layer

floor layers as in the building specification

0°C -25°C

71 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for coldstore applications


Construction Details
Vertically Laid Panels - Base & Floor Details

Coldstore Application (ti<ºC):


Base and Partition Wall Detail

Flexible sealing Flexible sealing


compound compound

option 1

metal facing removed along the depth


of the insulation layer

floor layers as in the building specification

0°C -25°C

COLD STORE PRODUCTS 72


Construction

Kingspan KS1150 TL for coldstore applications


Construction Details
Vertically Laid Panels - Base & Floor Details

Coldstore Application (ti<ºC):


Base and Partition Wall Detail

option 2

Plinth profile Plinth profile

Self-drilling Self-drilling
stainless steel stainless steel
screw with washer screw with washer
and seal and seal

metal facing removed along


the depth of the insulation layer

floor layers as in the building specification

0°C -25°C

73 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for coldstore applications


Construction Details
Vertically Laid Panels - Wall Joint Details

Coldstore Application (ti<ºC):


Corner - Wall to Wall

option 1

Watertight rivet type SFS


Bulb-Tite with cover cap K142 ext. corner profile

metal facing removed and panel core


Sealing compound cut out at α=0,5xD-10[mm] depth

Canister applied insulation

Flexible sealing compound

Watertight rivet type


SFS Bulb-Tite with cover cap
Watertight rivet type
SFS Bulb-Tite with cover cap

C2 int. corner profile

Sealing compound

COLD STORE PRODUCTS 74


Construction

Kingspan KS1150 TL
Watertight rivet type
for coldstore applications SFS Bulb-Tite with cover cap
K142 ext. corner profile
Construction Details Sealing compound
metal facing removed
Vertically Laid Panels along α=D-10[mm] width
- Wall Joint Details
Canister applied insulation

Coldstore Application (ti<ºC):


Flexible sealing compound
Corner - Wall to Wall
Watertight rivet type
SFS Bulb-Tite with cover cap
Watertight rivet type
SFS Bulb-Tite with cover cap

C2 int. corner profile


Sealing compound
option 2

Watertight rivet type


SFS Bulb-Tite with cover cap
K142 ext. corner profile
Sealing compound
metal facing removed along
α=D-10[mm] width

Canister applied insulation

Flexible sealing compound


Watertight rivet type
option 3 SFS Bulb-Tite with cover cap
Watertight rivet type SFS Bulb-Tite
with cover cap

K106 int. corner profile


Sealing compound

Watertight rivet type K142 ext. corner profile


SFS Bulb-Tite with cover cap
metal facing removed and insulation
Sealing compound layer cut out at α=0,5xD-10[mm] depth

Canister applied insulation


option 4

Flexible sealing compound

Watertight rivet type SFS Bulb-Tite


with cover cap
Watertight rivet type SFS Bulb-Tite
with cover cap

K106 int. corner profile


0°C -25°C Sealing compound

75 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for coldstore applications


Construction Details
Vertically Laid Panels - Wall Joint Details

Cool Storage Application (ti>0ºC):


Corner - Wall to Wall

Watertight rivet
type SFS Bulb-Tite
with cover cap K142 ext. corner profile

Sealing compound metal facing removed along


option 1
α=D-10[mm] width

Canister applied insulation

Flexible sealing compound


Watertight rivet type
SFS Bulb-Tite with cover cap
Watertight rivet type
SFS Bulb-Tite with cover cap
PVC rounded profile

Sealing compound

Watertight rivet K142 ext. corner profile


type SFS Bulb-Tite
with cover cap
metal facing removed and insulation
cut out at α=0,5xD-10[mm] depth
option 2
Sealing compound

Canister applied insulation

Flexible sealing compound

Watertight rivet type SFS Bulb-Tite


with cover cap Watertight rivet type
SFS Bulb-Tite with cover cap
PVC rounded profile

Sealing compound

0°C 10°C

COLD STORE PRODUCTS 76


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall Joint Details

Coldstore Application (ti<ºC):


Partition Wall & Envelope Wall Joint Detail

Canister applied insulation


Flexible sealing compound
metal facing removed*
along α=D-20[mm] width
option 1

Sealing compound Sealing compound

Watertight rivet type SFS Bulb-Tite Watertight rivet type SFS Bulb-Tite
with cover cap with cover cap

C2 int. corner profile C2 int. corner profile

Canister applied insulation


Flexible sealing compound
metal facing removed*
option 2 along α=D-20[mm] width

Sealing compound Sealing compound

Watertight rivet type SFS Bulb-Tite Watertight rivet type SFS Bulb-Tite
with cover cap with cover cap

K106 int. corner profile K106 int. corner profile

0°C -25°C

* for partition wall and envelope wall joints, the metal facing
is removed only if the envelope panels are vertically mounted

77 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall Joint Details

Cool Storage Application (ti>ºC):


Partition Wall & Envelope Wall Joint Detail

option 1

Canister applied insulation


Flexible sealing compound

metal facing removed*


along α=D-20[mm] width

Sealing compound Sealing compound

Watertight rivet type SFS Bulb-Tite Watertight rivet type SFS Bulb-Tite
with cover cap with cover cap

PVC rounded profile PVC rounded profile

0°C 10°C

* for partition wall and envelpe wall joints the metal facing is removed only
if the envelope panels are vertically mounted

COLD STORE PRODUCTS 78


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall Joint Details

Coldstore Application (ti>ºC):


Partition Wall Between Cool Storage and Freezer Areas

C2 int. corner profile


Sealing compound
metal facing removed along
option 1 α=D1-(D2+10)[mm] width
PVC rounded profile
Watertight rivet type
SFS Bulb-Tite with cover cap

freezer area ti<ºC Watertight rivet type


SFS Bulb-Tite with cover cap
0°C -25°C cool storage ti>ºC 0°C 10°C

Canister applied insulation


Sealing compound

Watertight rivet type K124 Flexible sealing compound


SFS Bulb-Tite with cover cap flat profile

exterior side

option 2

K106 int. corner profile

Sealing compound
metal facing removed along
α=D1-(D2+10)[mm] width
PVC rounded profile
Watertight rivet type
SFS Bulb-Tite with cover cap
0°C -25°C Watertight rivet type 0°C 10°C
freezer area ti<ºC SFS Bulb-Tite with cover cap

cool storage ti>ºC

Canister applied insulation


Sealing compound

Watertight rivet type K124 Flexible sealing compound


SFS Bulb-Tite with cover cap flat profile

exterior side

* for partition wall and envelope wall joints, the metal facing
is removed only if the envelope panels are vertically mounted

79 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall & Ceiling Joint Details

Coldstore Application (ti<0ºC):


Corner - Wall to Ceiling

Canister applied insulation Flexible sealing compound

Watertight rivet type


metal facing removed and panel core SFS Bulb-Tite with cover cap
option 1 0°C -25°C
cut out at α=0,5xD-10[mm] depth
Sealing compound
Bitumin-backed foil

K142 ext. corner profile

Watertight rivet type


SFS Bulb-Tite with cover cap C2 int. corner profile

Sealing compound Watertight rivet type


SFS Bulb-Tite with cover cap

option 2

Canister applied insulation Flexible sealing compound

Watertight rivet type


metal facing removed and panel core SFS Bulb-Tite with cover cap
cut out at α=0,5xD-10[mm] depth
Sealing compound
Bitumin-backed foil

K142 ext. corner profile

Watertight rivet type


SFS Bulb-Tite with cover cap K106 int. corner profile

Sealing compound Watertight rivet type


SFS Bulb-Tite with cover cap

0°C 10°C

COLD STORE PRODUCTS 80


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall & Ceiling Joint Details

Cool Storage Application (ti>0ºC):


Corner - Wall to Ceiling

Canister applied insulation Flexible sealing compound

metal facing removed and panel core Watertight rivet type


cut out at α=0,5xD-10[mm] depth SFS Bulb-Tite with cover cap 0°C 10°C

Sealing compound
Bitumin-backed foil

K142 ext. corner profile

Watertight rivet type Watertight rivet type


SFS Bulb-Tite with cover cap SFS Bulb-Tite with cover cap

Sealing compound PVC rounded profile

Cool Storage Application (ti>ºC):


Corner - Partition Wall to Ceiling Flexible sealing compound
Canister applied insulation

metal facing removed*


along α=D-20[mm] width

Sealing compound Sealing compound

Watertight rivet type Watertight rivet type


SFS Bulb-Tite with cover cap SFS Bulb-Tite with cover cap

PVC rounded profile PVC rounded profile

* for partition wall and ceiling joints the metal facing is removed
only if the partition wall is parallel to the ceiling panels’ arrangement

81 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall & Ceiling Joint Details

Coldstore Application (ti<ºC):


Partition Wall & Ceiling

option 1 Canister applied insulation


Flexible sealing compound
metal facing removed*
along α=D-20[mm] width

0°C -25°C

Sealing compound Sealing compound

Watertight rivet type Watertight rivet type


SFS Bulb-Tite with cover cap SFS Bulb-Tite with cover cap

C2 int. corner profile C2 int. corner profile

option 2

Canister applied insulation


Flexible sealing compound
metal facing removed*
along α=D-20[mm] width

Sealing compound Sealing compound

Watertight rivet type Watertight rivet type


SFS Bulb-Tite with cover cap SFS Bulb-Tite with cover cap

K106 int. corner profile K106 int. corner profile

* for partition wall and ceiling joints, the metal facing is removed only
if the partition wall is parallel to the ceiling panels’ arrangement

COLD STORE PRODUCTS 82


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall Details

Coldstore Application (ti<ºC):


Wall & Purlin Detail for Freezer Areas

option 1 PVC threaded rod


nut of 10mm or 12mm diameter

cap Spacer washer

0°C -25°C
cap

nut

option 2 PVC threaded rod


nut of 10mm or 12mm diameter

cap Spacer washer

cap

nut

To be applied
only after consultation with
Kingspan Technical Services

83 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall Details

Coldstore Application (ti>ºC):


Wall & Purlin Detail

option 1
Self-drilling stainless steel screw
with washer, seal and plastic cap

option 2

Self-drilling stainless steel screw


with washer, seal and plastic cap

COLD STORE PRODUCTS 84


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Vertically Laid Panels - Wall Details

Coldstore Application:
Window Mounting Detail

option 1

0°C 10°C

Canister applied insulation


Canister applied insulation

Window frame

Insulating double/triple
layered window pane

option 2

Heating wire

Canister applied insulation


Canister applied insulation

85 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Door Assembly

Coldstore Application (ti>0ºC):


Door assembly - hinged, one leaf

Maximum assembly dimension (H + 100)


Assembly to insulated

Clear installation opening (H + 1)


wall panel – single frame

Clear opening (H)

Assembly to insulated wall panel


– double frame, vertical section

Maximum assembly dimension (S + 200)

Clear opening (S)

Clear installation opening (S + 2)

COLD STORE PRODUCTS 86


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Door Assembly

Assembly to insulated wall panel - threshold


1 2
7
1 – Insulated wall panel
3
2 – Frame
4
3 – Door leaf
5 6 4 – Plug
5 – Castel bolt
8
6 – Bottom gasket
7 – M10 metal rod
8 – “0” level

4
7 Assembly to insulated wall panel – double frame

5 1 – Insulated wall panel


2 – External frame
3 – Door leaf
1
4 – Castel bolt
5 – M10 metal rod
6 – Plug
2 7 – Internal frame

6 3

87 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Door Assembly

Coldstore Application (ti>0ºC):


Door assembly - hinged, two leaf

Assembly to insulated wall panel - threshold

1 2
7

3
1 – Insulated wall panel
4 2 – Frame
3 – Door leaf
5
6 4 – Plug
5 – Castel bolt
8 6 – Bottom gasket
7 – M10 metal rod
8 – “0” level

Assembly to insulated wall panel – double frame

4
7

1 – Insulated wall panel


1 2 – External frame
3 – Door leaf
4 – Washer
5 – M10 metal rod
6 – Plug
2
7 – Internal frame
3

COLD STORE PRODUCTS 88


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Door Assembly

Coldstore Application (ti<0ºC):


Door assembly - hinged, one leaf

Assembly to insulated wall panel


– double frame

4 7
Assembly to insulated wall panel
5
– one-sided frame, vertical section

Maximum assembly dimension (H + 100) 2

8 3
6
Clear installation opening (H + 1)

1 – Insulated wall panel


2 – Frame
Clear opening (H)

3 – Door leaf
4 – Plug
5 – M10 ertalone rod
6 – Plug
7 – Internal frame
8 – Heating wire

Assembly to insulated wall panel


– steel threshold
1 2
7

5
9
6
Assembly to insulated wall panel 8
– double frame, vertical section

Maximum assembly dimension (S + 240)


Clear installation opening (S + 2)
1 – Insulated wall panel

Clear opening (S) 2 – Frame


3 – Door leaf
4 – Plug
5 – Castel bolt
6 – Threshold at h=floor level inside, eg. 100 mm
7 – M10 ertalone rod
8 – “0” level
9 – Floor level within the chamber

89 COLD STORE PRODUCTS


Construction Details

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Door Assembly

Coldstore Application (ti>0ºC):


Door assembly - sliding

Assembly to insulated wall panel – double frame

Clear installation opening ( S + 2)

Clear opening (S)


Frame Frame

Panel Panel

Frame Frame Frame


80

Maximum assembly dimension (2S + 540)

Assembly to insulated wall panel Assembly to insulated wall panel


– double frame – double frame

7
1
4
2 6
4
8
2
Panel
5 1
6

5
3 3

1 – Insulated wall panel 1 – Insulated wall panel


2 – Frame 2 – Frame
3 – Door leaf 3 – Door leaf
4 – M10 bolt with plug 4 – M10 metal rod
5 – Plug 5 – Plug
6 – M10 metal rod 6 – Internal frame
7 – Internal frame
8 – Rail

COLD STORE PRODUCTS 90


Construction

Kingspan KS1150 TL for Coldstore Applications


Construction Details
Door Assembly

Coldstore Application (ti<0ºC):


Door assembly - sliding

Assembly to insulated wall panel Assembly to insulated wall panel, rail


– one-sided frame – double frame
1
8 2

7
1 – Insulated wall panel
2 – Frame
3
3 – Door leaf
4 – Heating wire in the threshold

10 9 5 – Heating wire in the frame


6 – Embedded threshold

5 7 – Rail
8 – Internal frame
9 – Ertalone rod
4 6
10 – Plug
Maximum assembly dimension (H + 240)
Clear installation opening (H + 1)

Clear opening (H)

100

Assembly to insulated wall panel


– double frame

Clear installation opening (S + 2)

Frame Clear opening (S) Frame

Panel Panel

Frame Frame Frame


100

Maximum assembly dimension (2S + 540)

91 COLD STORE PRODUCTS


During loading and unloading by forklift, panels should
not be damaged by fork impacts and also there
should be enough span between fork supports in
order to avoid unacceptable deflection of panels.

The pallets should be unloaded on site by a suitable The panels must be carried edge-wise to avoid bend-
crane, using strapping, not cables. A load distribution ing and the female part of the male-female joint should
apparatus ( as shown ) should be used for long panels not be used as a hand-grip.
and care should be taken for lifters not to crash the
sides of panels. Touching edges need to be protected

COLD STORE PRODUCTS 92


Handling Instructions

Panels should be cut to size by using a suitable The protective film put on the panels at the factory
compass saw or circular hand saw.The sawing blade should be removed immediately after installation and
should cut the metarial cold, so that the panel surface certainly not later than two weeks.
is not damaged. Warning: Long term storage of the panels with protec-
tive film may damage the coating.

Panels should be kept sloppy if there is no closed Warning: It is customer’s responsibility to protect the
storage so that the rainwater should not accumulate. panels against fire risks both during storage at site and
Stacked storage for long periods ( more than 4 weeks installation stage.
) must be avoided.

93 COLD STORE PRODUCTS


Handling Instructions

The bottom support span should not be wider than


150 cm when packs are to be stacked on top of each
other. A maximum of two packs are recommended
in a pile. The panel’s surface should be kept clear of
dust and direct sunlight. They should be stored on
flat, clean and hard surface and preferably in covered
places, at job site. Condensation should be avoided
with sufficent aeration, leaving the cover open a little
at the top but ensuring that the wind cannot blow it
off. Water must not be allowed to condense or enter
between the panels, since it can cause corrosion.

The calculation regarding the loading capacity of cold


store panels are made by taking its own weight and
temporary service load during the assembly, into con-
sideration. Air conditioning equipment or such devices
should not be installed in Wall and Roof Panels.
In addittion, personnel shouldn’t be allowed to walk
on panels and materials shouldn’t be moved by using
panels.

Warning: Do not forget to use Pressure


Compensation Valve in your cold stores.

COLD STORE PRODUCTS 94


KINGSPAN reserves the right to make modifications to the technical specifications
of the products presented in this catalog, without prior warning. All drawings,
photographs and text content in this catalog are copyrighted material of KINGSPAN.
It is forbidden to quote the text or use the drawings and photographs partially
or as a whole; to duplicate by means of photocopying, scanning or any other
duplication methods; to distribute and use.

95 COLD STORE PRODUCTS


Austria Germany Russia
Kingspan GmbH Kingspan GmbH Am Schornacker 2 46485 Wesel Bundesrepublik ООО “Кингспан” 192281 Санкт-Петербург Балканская площадь 5,
Office Park 1, Top B02 Deutschland лит. АД, офисы 10 – 18, Россия
A-1300 Wien-Flughafen Business Name: Kingspan Insulated Panels Business Name: Insulated Panels
Telephone: +43 (0)1 - 227 87 184 Solution Type: Panels & Controlled Environments Solution Type: Panels & Controlled Environments
Fax: +43 (0)1 - 227 87 200 Telephone: +49 (0)281 952500 Telephone: +7(812) 676 39 65
www.kingspan.at Fax: +49 (0)281 952505 www.kingspan.ru
www.kingspan.de
Belgium Serbia
Bouwelven 17 Industriepark Klein Gent, 2280 Grobbendonk, Hungary Kingspan d.o.o. Beograd Partizanske avijacije 18/stan 13 11070
Belgium Kingspan Kft. 2367, Újhartyán Horka dűlő 1. Hungary Novi Beograd–Bezanijska kosa
Business Name: Insulated Panels Business Name: Insulated Panels Business Name: Insulated Panels
Solution Type: Panels & Controlled Environments Solution Type: Panels & Controlled Environments Solution Type: Panels & Controlled Environments
Telephone: +32 (0) 1423 25 35 Telephone: +36 29 573 400 Telephone: 011 2129 837
Fax: +32 (0) 14 23 25 39 Fax: +36 29 573 410 Fax: 011 2129 838
www.kingspanpanels.be www.kingspan.hu www.kingspan.rs

Bosnia Ireland
Kingspan d.o.o. Knjaza Milosa bb 78000 Banjaluka BiH Address: Carrickmacross Road, Kingscourt, Co Cavan, Ireland Slovakia
Business Name: Insulated Panels Stara Vajnorska 27, Bratislava 831 04
Business Name: Insulated Panels
Solution Type: Panels & Controlled Environments Business Name: Insulated Panels
Solution Type: Panels & Controlled Environments
Telephone: +353 (0) 42 96 98500 Solution Type: Panels & Controlled Environments
Telephone: +387 51 325 340, +387 65 716 921
Fax: +353 (0) 42 96 98572 Telephone: + 421 244 63 53 26
Fax. +387 51 325 341
www.kingspanpanels.ie Fax: + 421 244 63 53 25
www.kingspan.ba
www.kingspan.sk
Bulgaria Lithuania
Кингспан ЕООД ул. Григор Пърличев 2 СОФИЯ 1000 България UAB “Kingspan“ Neries kr. 16 , LT-48402 Kaunas, Lietuva
Business Name: Insulated Panels
Slovenia
Business Name: Insulated Panels Business Name: Insulated Panels
Solution Type: Panels & Controlled Environments Solution Type: Panels & Controlled Environments
Solution Type: Panels & Controlled Environments
Telephone: +359 888 328 188 Telephone: +370 (0) 37 451 883
Telephone: +38641630099
www.kingspan.bg Fax: +370 (0) 37 451 885
www.kingspan.si
www.kingspan.lt
Croatia
Kingspan d.o.o. Gorjanovićeva 22 Zagreb 10000
Luxembourg Sweden
Bouwelven 17 Industriepark Klein Gent, 2280 Grobbendonk, Box 184 401 23 Göteborg Sverige
Business Name: Insulated Panels
Belgium Business Name: Kingspan Sweden
Solution Type: Panels & Controlled Environments
Business Name: Insulated Panels Solution Type: Panels & Controlled Environments
Telephone: +385 (0) 1 464 8051
Solution Type: Panels & Controlled Environments Telephone: +46 (0) 76 627 7300
Fax: +385 (0) 1 464 8052
Telephone: +32 (0) 14 23 25 35 Fax:
www.kingspan.hr
Fax: +32 (0) 14 23 25 39 www.kingspanpanels.se
Czech Republic www.kingspanpanels.lu
Vazni 465, 500 03 Hradec Kralove 3, Ceska Republika
Netherlands Switzerland
Business Name: Insulated Panels Kingspan GmbH
Solution Type: Panels & Controlled Environments P.O. Box 6565, 4000 HN, Tiel, The Netherlands
Teufenerstrasse 25
Telephone: + 420 495 866 111 Business Name: Insulated Panels
9000 St.Gallen
Fax: + 420 495 866 100 Solution Type: Panels & Controlled Environments
Tel. +41 (0)71 440 21 91
www.kingspan.cz Telephone: +31 (0) 344 675 250
Fax +41 (0)71 440 21 92
Fax: +31 (0) 344 675 251
www.kingspan.ch
www.kingspanpanels.nl
Denmark
KINGSPAN Denmark A/S
4300 Holbæk, Denmark
Norway Turkey
Gjerdrumsvei 10 D, 0484 Oslo, Norge Çiragan Caddesi No.97 Ortaköy 34347 Istanbul-Turkiye.
Lillevang 9A
Business Name: Kingspan Norway Business Name: Insulated Panels
Telephone: +454 580 01 01
Solution Type: Panels & Controlled Environments Solution Type: Panels & Controlled Environments
Fax: +454 580 02 04
Telephone: +47 (0) 94 52 10 48 Telephone: +90 (0) 212 236 60 32
e-mail: admin@kingspan.dk
Fax: +47 (0) 22 02 19 21 Fax: +90 (0) 212 236 05 41
www.kingspan.dk
www.kingspanpanels.no www.izopoli.com

Estonia Poland
Kingspan OÜ Mustamäe tee 55, 10621 Tallinn, Eesti Kingspan Sp. z o.o., ul. Grunwaldzka 19, 64-980 Trzcianka
UK
Greenfield Business Park No. 2 Greenfield Holywell Flintshire CH8 7GJ
Business Name: Insulated Panels Business Name: Insulated Panels
Business Name: Insulated Panels
Solution Type: Panels & Controlled Environments Solution Type: Panels & Controlled Environments
Solution Type: Panels & Controlled Environments
Telephone: +372 (0) 6516661 Telephone: +48 (0) 67 216 7050
Telephone: +44 (0) 1352 716100
www.kingspan.ee Fax: +48 (0) 67 216 7050
Fax: +44 (0) 1352 716161
www.kingspan.pl
www.kingspanpanels.com/home.aspx
Finland Poland
Linnoitustie 4 B Espoo Suomi 02600
Kingspan Sp. z o.o., ul. Przemyslowa 20 , 27-300 Lipsko, Polska Ukraine
Business Name: Insulated Panels
Business Name: Insulated Panels ООО “Кингспан-Украина”
Solution Type: Panels & Controlled Environments
Solution Type: Panels & Controlled Environments Пр. Воссоединения, 19, оф.320, 02160 Киев
Telephone: +358 9 878 6080 Business Name: Insulated Panels
Telephone: +48 (0) 48 378 3100
Fax: +358 9 878 6081 Solution Type: Panels & Controlled Environments
Fax: +48 (0) 48 378 1330
www.kingspan.fi Telephone: +380 (0) 44 583 02 33
www.kingspan.pl
Fax: +380 (0) 44 583 02 34
France Romania www.kingspan.ua
3 rue Claude Chappe - Bât. 3 Parc d’affaires de Crécy 69370 Saint
Kingspan S.R.L. Str. Gheorghe Moceanu nr. 8 - et. 1, ap. 2
Didier au Mont d’Or
Bucuresti, sector 1 ZIP code 011925
Business Name: Kingspan France
Business Name: Insulated Panels
Solution Type: Panels & Controlled Environments
Solution Type: Panels & Controlled Environments
Telephone: +33 (0) 4 72 17 90 40
Telephone: +4021 2315089
Fax: +33 (0) 4 72 17 81 86
Fax: +4021 2221555
www.kingspan.fr
www.kingspan.ro

August 2012

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