Turning Catalog A Turning Grades PDF

INSERT GRADES
A SUMMARY OF INSERT GRADES

TURNING
SMALL TOOLS
GROOVING
CUT-OFF
DRILLING
A1 - A20
A2 - A5
A2
A3
A4
A4
A5
MILLING A5
INSERT GRADES A6 - A20

CERMET A6
CVD COATED CARBIDE (Turning) A8
PVD COATED CARBIDE (Turning) A10
PVD / CVD COATED CARBIDE (Milling, Drilling) A12
CARBIDE A14
DLC COATING A14
CERAMIC A15
CBN (Cubic Boron Nitride) A16
PCD (Polycrystaline Diamond) A17
HONEYCOMB STRUCTURE CBN / CERAMIC A18
GRADE PROPERTIES A19
INSERT MATERIAL SELECTION TABLE A20
A1
SUMMARY OF INSERT GRADES Turning
� T
urning
Workpiece Material Steel Stainless Steel & Cast Steel Cast Iron
GRADES
A (Carbon Steel / Alloy Steel) (Gray Cast Iron / Nodular Cast Iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN610 TN610
TN6010 TN6010
TN620 TN620
TN Series
TN6020 TN6020
TN60 TN60 TN60
TN90 TN90
Cermet
TC Series TC60 TC60
PV7020 PV7020
PV Series
PV90 PV90
MEGACOAT PV7010 PV7010 PV7005
(PV Series) PV7025 PV7025
MEGACOAT NANO PV710 PV710
CA510
CA515 CA6515 CA310
CA525 CA6525 CA315
CA530 CA320
CA Series
CA5505
CA5515 CA4505
Coated Carbide
CA5525 CA4515
CA5535
PR930 PR930
PR1005 PR1025
PR Series
PR1025 PR1125
PR1115
MEGACOAT PR1225 PR1225

(PR Series)
MEGACOAT NANO PR1425 PR1425

(PR Series) PR1535 PR1535
KA30
KT66
A66N
Ceramic
PT600M
KS6050
CS7050
KW10
Carbide
GW15
KBN475
CBN KBN60M
KBN900
800.823.7284
A2 Visit us online at KyoceraPrecisionTools.com
SUMMARY OF INSERT GRADES Turning
� T
urning
Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials Powdered Steel
GRADES
(Aluminum / Non-Ferrous Metals / Non-Metals) (HRSA / Ni-base HRSA) (Hardened Steel / Chilled Cast Iron) A
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
INSERTS
CA6515
CA Series
CA6525
B
Coated Carbide
PR Series PR1125
PR1305
MEGACOAT
CBN & PCD

PR1310
(PR Series)
PR1325 C
MEGACOAT NANO PR1535
(PR Series)
TOOLHOLDERS
TN6010
Cermet
TN60 D
CF1 KT66
Ceramic KS6030 A66N
SMALL TOOLS
KS6040 PT600M
KBN510 E
CBN KBN525
KBN900
KBN05M
BORING
KBN10M KBN65M F
MEGACOAT KBN25M KBN70M
KBN30M KBN570
KBN35M
GROOVING
Non-Ferrous Difficult-to-Cut Materials Hard Materials G
Workpiece Material
(Aluminum / Non-Ferrous Metals / Non-Metals) (Inconel / Titanium) (Hardened Steel / Chilled Cast Iron)
Powdered Steel
CUT-OFF
H
MEGACOAT
Carbide
Coated
NANO PR1535
(PR Series)
THREADING
SW05
SW10 J
Carbide SW25
KW10 KW10
GW15 GW15
HSK TOOLING
DLC Coating PDL025 N
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
SPARE PARTS
KPD250
P
� P
VD Coated Carbide for Small Tools
TECHNICAL
(Carbon Steel / Alloy Steel) (Gray Cast Iron / Nodular Cast Iron)

R
PR930 PR930
INDEX
PR1005 PR1025
PR Series T
Coated Carbide
PR1025 PR1125
PR1115 PR1115

(PR Series)
MEGACOAT NANO PR1535 PR1535

800.823.7284
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SUMMARY OF INSERT GRADES Grooving / Cut-Off
� G
rooving / Cut-Off
GRADES
A (Carbon Steel / Alloy Steel) (Gray Cast Iron / Nodular Cast Iron)
MEGACOAT
TN620 TN620
Cermet
TN6020 TN6020
TN Series
TN60 TN60 TN60
TN90 TN90
TC40 TC40
TC Series
TC60 TC60
CR Series CR9025 CR9025
PR630 PR630
PR660 PR660
PR915 PR915 PR905
Coated Carbide
PR Series
PR930 PR930
PR1025 PR1025
PR1115
MEGACOAT PR1215 PR1215 PR1215

MEGACOAT
NANO PR1535 PR1535
(PR Series)
A65
Ceramic A66N
PT600M
KW10
Carbide
GW15
Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials Powdered Steel

Carbide
Coated
MEGACOAT PR1215
(PR Series) PR1225
Cermet TN60
A65
Ceramic A66N
PT600M
KW10 KW10
Carbide
GW15 GW15
DLC Coating PDL025
KBN510
CBN KBN570
KBN525
KPD001 KPD001
PCD
KPD010 KPD010
800.823.7284
SUMMARY OF INSERT GRADES Drilling / Milling
� D
rilling
Steel Stainless Steel & Cast Iron
Workpiece Material
GRADES
(Carbon Steel / Alloy Steel) HRA Nickel-based Alloys (Gray Cast Iron / Nodular Cast Iron) A
INSERTS
CA Series CA6535
B
PR660 PR660
Coated Carbide
PR Series
PR830 PR830
PR1210
CBN & PCD

(PR Series) PR1230
MEGACOAT
C
NANO PR1535 PR1535
(PR Series)
KW10
TOOLHOLDERS
Carbide
GW15
D
Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials
SMALL TOOLS
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 E
Carbide
Coated
MEGACOAT
PR1230
(PR Series)
BORING
KW10 KW10
Carbide
GW15
F
GW15
� M
illing
GROOVING
(Carbon Steel / Alloy Steel) (Gray Cast Iron / Nodular Cast Iron) G
CUT-OFF
TN60 TN60 H
TN Series
Cermet
TN100M TN100M
TC Series TC60 TC60
CA Series CA6535 CA420M
THREADING
PR Series PR830 PR830 J
Carbide

PR1210
(PR Series) PR1230
HSK TOOLING
NANO
(PR Series) PR1535
PR1510 N
KW10
Carbide
GW25
SPARE PARTS
Workpiece Material Non-Ferrous Difficult-to-Cut Materials Difficult-to-Cut Materials Hard Materials P
(Aluminum / Non-Ferrous Metals / Non-Metals) (HRSA / Ni-base HRSA) (Titanium) (Hardened Steel / Chilled Cast Iron)
Classification N01 N10 N20 N30 S01 S10 S20 S30 S01 S10 S20 S30 H01 H10 H20 H30
TECHNICAL
CA Series CA6535 R
MEGACOAT
PR1210
(PR Series)
MEGACOAT
NANO PR1535 PR1535
INDEX
(PR Series) T
KW10 KW10
Carbide
GW25 GW25
DLC Coating PDL025
CBN KBN525
KPD001 KPD001
KPD010 KPD010
PCD KPD230
KPD250
800.823.7284
INSERT GRADES
CERMET
GRADES
A CERMET
KYOCERA is known as the leading manufacturer of cermets. Cermet is a composite
material combining Ceramic and Metal. Typical materials used in cermets are TiC, TiN,
TiCN and NbC. Designed to provide long tool life and excellent surface finishes, cermets
combine toughness with superior wear resistance.
PVD COATED CERMET

PVD Coated Cermet is a cermet substrate with a thin coating offering high wear resistance
and high adhesion resistance. The coating is applied by PVD (Physical Vapor Deposition)
technology. Generally because of the low processing temperature of PVD compared with
CVD, PVD Coated Cermet features less deterioration and more bending strength.
FEATURES OF CERMET & PVD COATED CERMET

Main Component
Material Description Color Advantages
(Coating Composition)
· Inner structure has high toughness and chipping resistance along with thermal shock resistance
TN610 Gray TiCN
· Application: Recommended cermet for high wear resistance
· Inner structure has high toughness and chipping resistance along with thermal shock resistance
TN620 Gray TiCN
· Application: Recommended cermet for stable steel machining and high quality surface finish
TN6010 Gray TiCN
· Improved surface cermet with superior wear resistance and toughness
(Super Micro-Grain) · Application: Economical uncoated cermet for steel
Cermet
·G eneral purpose cermet with superior wear resistance and toughness

TN60 Gray TiCN+NbC
· Application: Cutting of steel and stainless steel
TN6020 Gray TiCN
·S uper micro-grain cermet with superior wear resistance and toughness
(Super Micro-Grain) · Application: First choice cermet for steel and stainless steel cutting
·T ough cermet with improved oxidation resistance and thermal shock resistance
TN100M Gray TiCN+NbC
· Application: Milling of steel at high speed
P TC40 Gray TiC+TiN
·G ood balance of wear resistance and toughness
· Application: Grooving and threading of steel
Steel
Blackish TiCN · MEGACOAT NANO efficient machining with high quality surface finishes and superior wear and adhesion resistance
NANO Cermet
PV710
MEGACOAT
Red (MEGACOAT NANO) · Application: Recommended cermet for long tool life and stable machining for high speed continuous cuts
Blackish TiCN · MEGACOAT NANO efficient machining with high quality surface finishes and superior wear and adhesion resistance
PV720 Red (MEGACOAT NANO) · Application: Recommended cermet for stable steel machining and high quality surface finish
PV7010 Blackish TiCN ·H eat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness
(Super Micro-Grain) Red (MEGACOAT) · Application: Stable and improved tool life in steel cutting, excellent surface finish
MEGACOAT Cermet
PV7025 Blackish TiCN ·M EGACOAT on the super micro-grain cermet

(Super Micro-Grain) Red (MEGACOAT) · Application: High strength and long life given by MEGACOAT
Blackish TiC+TiN ·M EGACOAT on the super micro-grain cermet
PV7040 Red (MEGACOAT) · Application: Grooving of steel
K PV7005
Blackish
Red
TiC+TiN
(MEGACOAT)
·H eat-resistant MEGACOAT on cermet with excellent wear resistance
· Application: High speed finishing of gray and nodular cast iron
Cast Iron
� Application Map � TN-Series (Uncoated Cermet)
PV7005 TN610: High Wear Resistance

Low � Cutting Speed � High
PV710 TN620: Chipping Resistance

TN610
PV720 � PV-Series (MEGACOAT NANO Cermet)
TN620
PV710: Long Tool Life and Stable Machining for High Speed Continuous Cuts
Coated
Carbide PV720: First Recommendation for Efficiency and High Quality Surface Finish
Continuous Light Interruption Interruption
� � �
Finishing � Fracture Resistance � Roughing
� PVD (Coating) � PVD (Properties)

PVD (Physical Vapor Deposition) 40
(GPa) Hardness
Electric Gun
Reacted Gas (N2) Electric Beam 35
(Rotation)
(Revolution)
30
Products 25
Workpiece mounting
Vacuum pump
20
15
Ion
Features 10
No Deterioration
� 400 600 800 1000 1200 1400
Coating Material
+ -
� No Loss of Bending Strength
Power Source
� Excellent Chipping Resistance (Cº) Oxidation Temperature
(Ground)
Processing Temperature: 400° ~ 600°C Low Oxidation Resistance High
800.823.7284
INSERT GRADES
STEEL MACHINING
NEW TN620 / PV720 General Purpose
GRADES
A
NEW TN610 / PV710 High Speed Continuous Machining
INSERTS
B
CBN & PCD

SURFACE HARDENED “HYBRID STRUCTURE” C
Surface-Hardened Hybrid Structure
Surface TN620 Structure Inner
TOOLHOLDERS
Surface Structure TN620’s inner structure has high toughness and chipping
(High Hardness Cermet)
resistance along with thermal shock resistance. TN620 has
D
• High wear resistance
a higher hardness and greater wear resistance than that of
120%
Inner Structure the conventional micro grain cermet.
SMALL TOOLS
Hardness
TN620 (High Toughness Cermet)

• Chipping and thermal E
shock resistance
100%
Conventional
BORING
(Internal Evaluation) F
0.000 0.039 0.079 0.118 0.157
Distance from Sintered Body Surface (in)
GROOVING
IMPROVED TOUGHNESS AND RELIABILITY G
PV720 improves performance by adopting composite lamination of MEGACOAT NANO and special TiN to
combine high adhesion resistance and great visibility of the used cutting edge even in dim light.
CUT-OFF
Wear Resistance Comparison
H
0.012 Cutting Conditions
Competitor A
Competitor B Workpiece : 4137 Steel
0.010
Competitor C Vc = 820sfm
Flank Wear V B (in)
D.O.C. = 0.039”
THREADING
0.008
PV720 f = 0.008ipr : Wet PV720 Competitor A J
0.006 Insert: CNMG432PQ
0.004
HSK TOOLING
0.002
0.00 Competitor B Competitor C N

0 10 20 30 40 50 60 70
(Internal Evaluation)
Cutting Time (min) Flank wear condition after
machining 48 minutes.
SPARE PARTS
Compressive Residual
P
EASY TO VIEW CUTTING EDGE WEAR TN620 Structure High
Stress in Hard Phase (MPa)
Improved strength with uniform micro grain hard phase and 200%
superior compressive stress with high melting point bonded
TECHNICAL
100%
phase. This combination yields greater fracture resistance.
R
Surface Structure Inner Structure Low TN620 Conventional
Micro Grain Cermet
Fracture Resistance Comparison

Cutting Conditions
PV720
INDEX
Workpiece : 1045 Structural Steel T

Vc = 820sfm
Competitor A D.O.C. = 0.039”
f = 0.008ipr : Wet
Competitor B Insert: CNMG432PQ
Competitor C
0 500 1000 1500 2000 2500 3000 3500
Number of Impacts
800.823.7284
INSERT GRADES
CVD COATED CARBIDE

GRADES
A CVD (Chemical Vapor Deposition) CVD COATED CARBIDE

Reactor KYOCERA’s CVD coated carbide grades are based on ceramic thin
Heater
Products (Inserts)
film technology and provide stable, efficient cutting at high speeds or
N2 heavily interrupted applications.
CH4
Vacuum pump
• Applicable from low to high speed cutting and from finishing to roughing
H2
TiCl4
Trap • Stable cutting is achieved due to the superior toughness
Features and crack resistance
�Equally deposited on face
�E asy application for multilayer deposition • Cutting times are reduced due to good chip control
�Enabling thick coating from effective chipbreakers
Processing Temperature: 900° ~ 1100°C
FEATURES OF CVD COATED CARBIDE

Main Component
Micro Columnar · Special substrate with thermal deformation resistance along with a thick and tough film coating for wear resistance
CA510 Gold
TiCN+Al2O3+TiN ·A pplication: High speed and high efficiency steel machining
Micro Columnar · Special substrate and tough coating film provides thermal deformation and high wear resistance
CA515 Gold
TiCN+Al2O3+TiN ·A pplication: Continuous to light interrupted steel machining (general use)
Micro Columnar · Special substrate and tough coating film provides high wear and fracture resistance
CA525 Gold
TiCN+Al2O3+TiN ·A pplication: 1st choice for steel machining
Micro Columnar · Special tough substrate and tough coating film provides high stability and wear resistance
CA530 Gold
TiCN+Al2O3+TiN ·A pplication: General to heavy interrupted machining (stability oriented)
P CA5505 Gold
Micro Columnar
TiCN+Al2O3+TiN
· Improved wear resistance due to hard carbide substrate and micro columnar structure of coating composition
·A pplication: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron
Steel Micro Columnar · Improved wear resistance and longer tool life due to micro columnar structure of coating composition
CA5515 Gold
TiCN+Al2O3+TiN · Application: High speed cutting of steel, continuous to light interruption
Micro Columnar · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
CA5525 Gold
TiCN+Al2O3+TiN ·A pplication: For roughing to interrupted machining of stee
Micro Columnar · Improved toughness due to tougher carbide substrate
CA5535 Gold
TiCN+Al2O3+TiN ·A pplication: Roughing to heavy interrupted cutting of steel
Columnar · Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
CR9025 Gold
TiCN+TiN ·A pplication: Cut-off, grooving and multi-function cutting of steel
Micro Columnar ·S
pecialized carbide substrate for stainless steel cutting, excellent wear resistance
M CA6515 Gold
TiCN+Al2O3+TiN ·A
pplication: Continuous to light interrupted cutting of stainless steel
Stainless Micro Columnar ·S

pecialized carbide substrate for stainless steel cutting, excellent notching resistance and toughness
Steel
CA6525 Gold
TiCN+Al2O3+TiN ·A
pplication: First choice for general cutting of stainless steel, from finishing to roughing, continuous to interruption
Rose Micro Columnar ·G

rade for high-speed continuous machining and improved tool life through the deposition of a thickened alumina coating layer
CA310 Gold TiCN+Al2O3 ·A
pplication: First choice for finishing to roughing of gray cast iron
Rose Micro Columnar ·E
xcellent performance for machining gray and nodular cast iron by optimizing the total coating layer thickness
CA315 Gold TiCN+Al2O3 ·A
pplication: First choice for continuous to interrupted machining of nodular cast iron
Rose Micro Columnar · Improved stability with CVD layer structure with high adhesion and long tool life during heavily interrupted or high-speed machining
CA320 Gold TiCN+Al2O3 ·A pplication: Roughing to heavy interrupted cutting of nodular cast iron
Columnar ·E
xcellent high temperature stability due to plastic deformation and oxidation wear resistance
K CA4010 Gold
TiCN+Al2O3+TiN
Micro Columnar
·A
pplication: Continuous to light interrupted high speed cutting of cast iron
· Improved wear resistance due to micro columnar structure of coating composition
Cast Iron CA4115 Gold
TiCN+Al2O3+TiN ·A pplication: Nodular cast iron cutting, continuous to light interruption
Micro Columnar · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
CA4120 Gold
TiCN+Al2O3+TiN ·A pplication: Roughing to heavy interrupted cutting of nodular cast iron
Blackish Micro Columnar ·S
table, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer
CA4505 Gray TiCN+Al2O3 ·A
pplication: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting
Blackish Micro Columnar ·S
table, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer
CA4515 Gray TiCN+Al2O3 ·A
pplication: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting
� Application Map
� Steel � Stainless Steel
CA6515
CA510
High
Classification
CA515
Wear Resistance
P05
Conventional
Coated Carbide CA525 CA6525
(First Choice Grade)
P15
PR1125
Low
Conventional
Coated Carbide
CA530
P25
Conventional
Coated Carbide
P35 Continuous Light Interruption Interruption
Conventional
Coated Carbide Application
Stability
800.823.7284
INSERT GRADES
CA3 -Series NEW
GRADES
A
CVD Coated Carbide Grades for Cast Iron
Gray Cast Iron - First Recommendation CA310 Nodular Cast Iron - First Recommendation CA315
INSERTS
B
First Recommendation CA310
CBN & PCD

CA310
Conventional First Recommendation C
K05 Grade
Wear Resistance
Wear Resistance
Conventional CA315
K05 Grade
TOOLHOLDERS
CA315
D
Conventional K15 Grade CA320
Conventional K15 Grade CA320
SMALL TOOLS
Conventional K20 Grade E
Conventional K20 Grade
Stability Stability
BORING
Maximized Layer Structure (Pattern Diagram)
F
CA310 Gray Cast Iron
Al₂O₃ Layer
Grade for high-speed continuous machining and improved tool life
GROOVING
through the deposition of a thickened alumina coating layer. Maximized
Layer Structure G
Application: 1st Choice for gray cast iron machining TiCN Layer
CA3-Series Conventional
CUT-OFF
H
CA315 Nodular Cast Iron CA320 For Interrupted Machining
For continuous to interrupted machining with a good balance Improved stability with CVD layer structure with high adhesion
THREADING
of wear resistance and stability J
Application: For nodular cast iron during heavily interrupted
Excellent performance for machining gray and nodular cast or high-speed machining
iron by optimizing the total coating layer thickness
HSK TOOLING
Application: 1st Choice for nodular cast iron machining
N
CA5 -Series
CVD Coated Carbide Grades for Steel
SPARE PARTS
TECHNICAL
P
CA510 CA515
Special substrate with thermal deformation resistance along Special substrate and tough coating film provides thermal
INDEX
T
with a thick and tough film coating for wear resistance deformation and high wear resistance
Application: High speed and high efficiency steel machining Application: Continuous to light interrupted steel machining (general use)
CA525 CA530
Special substrate and tough coating film provides Special tough substrate and tough coating film provides high
high wear and fracture resistance stability and wear resistance
Application: 1st Choice for steel machining Application: General to heavy interrupted machining (stability oriented)
800.823.7284
INSERT GRADES
PVD COATED CARBIDE FOR TURNING

GRADES
A
PVD COATED CARBIDE (MEGACOAT / MEGACOAT NANO)
KYOCERA’s PVD coated carbides utilize very tough carbide substrates. The low processing temperature, compared with CVD, leads to improved
bending strength, less deterioration of the coating and superior tool life with stable machining.
FEATURES OF PVD COATED CARBIDE FOR TURNING

Main Component
PR915 Bluish
TiAlN
· TiAlN base PVD coated super micro-grain carbide, superior wear and oxidation resistance
(Super Micro-Grain) Violet · Application: Stable and reliable high precision cutting of steel
PR930 Reddish
TiCN
· Hard TiCN base PVD coated super micro-grain carbide
(Super Micro-Grain) Gray · Application: Low cutting speed, precise cutting with sharp edge
Reddish · TiCN base PVD coated hard micro-grain carbide

PR1005 Gray
TiCN
· Application: Turning of free-cutting steel, long tool life achieved through anti-adhesion performance
P PR1025
Reddish
Gray
TiCN
· TiCN base PVD coated micro-grain carbide
· Application: General purpose cutting of steel and stainless steel, stable and long tool life
Steel
Purple · Hard TiAlN base PVD coated super micro-grain carbide
PR1115 Red
TiAlN
· Application: Superior anti-oxidation performance with well balanced wear resistance and toughness
Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate

PR1215 Red
MEGACOAT
· Application: Superior adhesion-resistant and long tool life for steel and stainless steel cutting
Blackish · Nano thin multi-layer coating performs with superior wear resistance and high oxidation resistance.
PR1425 Red
MEGACOAT NANO
· Application: various applications of steel cutting, High speed stainless steel cutting, extended tool life
Purple · Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance
M PR1125 Red
TiAlN
· Application: Finishing and light interrupted cutting of stainless steel
Stainless Blackish · Superior wear and oxidation resistant MEGACOAT on micro grain carbide substrate
Steel
PR1225 Red
MEGACOAT
· Application: Light interrupted to interrupted cutting of stainless steel
K PR905
Bluish
Violet
TiAlN
· Smooth fine surface PVD coated hard carbide with plastic deformation resistance
· Application: Suitable for milling of gray and nodular cast iron
Cast Iron
Blackish · MEGACOAT on hard and superior heat resistant carbide, superior wear resistance
PR1305 Red
MEGACOAT
· Application: Finishing of heat-resistant alloys
Blackish · MEGACOAT on hard and superior heat resistant carbide, superior wear and oxidation resistance
PR1310
S
MEGACOAT
Red · Application: First choice for continuous and light interrupted cutting and finishing of heat-resistant alloys
Blackish · MEGACOAT on tough carbide

Heat-Resistant
Alloys
PR1325 Red
MEGACOAT
· Application: Light interrupted cutting and roughing of heat-resistant alloys
Blackish · Stabilized turning operations and long tool life with MEGACOAT NANO coating technology
PR1535 Red
MEGACOAT NANO
· Application: PVD for titanium alloy and precipitation hardened stainless steel
� Application Maps
Steel Cutting Stainless Steel Cutting
PR1425 PR1225
High Speed
[Vc = 490~
PR1425 1st choice grade High Speed
[Vc = 410 sfm]
PR1425 1st choice grade
650 sfm]
PR1225
High reliability in
PR1225 PR1425
Extended tool life
Middle Speed Middle Speed
interrupted cutting in high speed cutting
[Vc = 250~ [Vc = 160~
490 sfm] 410 sfm]
PR1225 PR1225 PR930

Low Speed
Stable cutting at Low Speed
Extended tool life
[Vc = <250sfm] PR930 PR1535 low to middle speed [Vc = <160sfm] PR930 PR1535 in low speed cutting
Continuous Light Interruption Heavy Interruption PR930 Continuous Light Interruption Heavy Interruption
Application Stable cutting Application

at low speed
800.823.7284
INSERT GRADES
� MEGACOAT NANO Grade Properties
GRADES
40
A
MEGACOAT Base Multi-Layer Structure MEGACOAT NANO
35
Hardness （GPa）
30
TiCN MEGACOAT
INSERTS
25
TiAIN
B
20
TiN
15
10
CBN & PCD

400 600 800 1000 1200 1400
Oxidation Temperature (°C) C
20.0nm
Carbide Substrate Low Oxidation Resistance High
Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150°C)
TOOLHOLDERS
D
� Cutting Edge Quality (Sharp Edge Insert)
PR1225 / PR1425
SMALL TOOLS
Competitor A Competitor B
E
X300 X300
X1000 X1000 X1000

X300
BORING
F
Superior edge-sharpening performance and smooth surface Delamination (coating peeling) and rough surface
MEGACOAT Series (PR1225/PR1425) - high edge sharpening performance and adhesion resistance.
GROOVING
G
� PR1215 Wear Resistance Comparison � Flank Wear of Front Relief Face
(Off-Centered Grooving)
CUT-OFF
0.016 Cutting Conditions:
H
Structural Steel
Flank Wear of Front Relief Face (in)
Competitor A
Vc=500sfm, ae=0.059",
0.012 65 min f=0.004ipr, Wet
Competitor A Competitor B Ø7.795" � Ø1.890"
THREADING
0.008 Competitor B
J
PR1215 86 min
0.004
HSK TOOLING
PR1215 N
138 min
0
0 20 40 60 80 100 120 140
Cutting Time (min)
SPARE PARTS
P
� PR13-Series Advantages � Heat-Resistant Alloys (Ni-based)
Superior wear and fracture resistance attained with uniform grain size and
MEGACOAT on superior thermal shock resistant carbide
TECHNICAL
PR1305
R
New edge preparation technology (FET: Fine Edge Treatment) controls and
minimizes R honing and realizes large tip rake angle, and thus prevents burrs
and notching. It provides good surface finishes.
PR1310
PR1325
INDEX
� Special Carbide Substrate � New Edge Preparation Technology T
Low � Fracture Resistance (Toughness) � High

Continuous Light Interruption Interruption
Uniform grain size enables superior thermal Edge control of FET technology
shock resistance and constant hardness (FET: Fine Edge Treatment)
800.823.7284
INSERT GRADES
PVD / CVD COATED CARBIDE FOR MILLING & DRILLING

GRADES
A
PVD Coated Carbide (MEGACOAT / MEGACOAT NANO)
KYOCERA’s PVD coated carbides for milling and drilling utilize very tough
carbide substrates.
The low processing temperature, compared with CVD, leads to improved
bending strength, less deterioration of the coating and superior tool life with
stable machining.
CVD Coated Carbide

CVD coated carbide grades provide stable, efficient machining at high speeds
or for heavy interrupted applications.
Ti-base (TiN, TiCN) coating with superior hardness and wear resistance or
ceramic-base (Al2O3) coating with high-thermal stability is applied on a tough
carbide substrate. Superior fracture and wear resistance.
FEATURES OF PVD / CVD COATED CARBIDE FOR MILLING & DRILLING

Main Component
· Improved high temperature stability and wear resistance by TiAlN base PVD coating
PR830 Gold TiAlN+TiN
· Application: Stable and long tool life for milling of steel
P PR1230
Blackish
Red
MEGACOAT
· Superior wear and oxidation resistant MEGACOAT on a special tough carbide substrate
· Application: Stable and high feed rate milling and drilling of steel
Steel
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear
Blackish
PR1525 Red
MEGACOAT NANO resistance and high oxidation resistance.
· Application: Stable and long tool life milling of Steel and Stainless Steel
Reddish · TiCN base PVD coated on micro-grain carbide

PR1025 TiCN
M Gray · Application: Stable and long tool life milling of stainless steel
Stainless Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
Steel PR1225 Red
MEGACOAT
· Application: General and high feed drilling of steel and stainless steel
Blackish · Superior wear and oxidation resistant MEGACOAT on special carbide substrate for cast iron
PR1210 Red
MEGACOAT
· Application: Highly efficient stable milling and drilling of gray and nodular cast iron and titanium alloys
K PR1510
Blackish
Red
MEGACOAT NANO
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear
resistance and high oxidation resistance.
· Application: For gray and nodular cast iron, stable wear resistance and toughness
Cast Iron
Micro Columnar · Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior wear
Blackish
CA420M Red
TiCN+Al2O3+TiN resistance and toughness
(CVD) · Application: Milling of gray and nodular cast iron
Blackish · Stabilized milling operation and long tool life with MEGACOAT NANO coating technology
PR1535 MEGACOAT NANO
S Red · Application: PVD for titanium alloy and precipitation hardened stainless steel
Heat-Resistant TiCN+Al2O3+TiN · High heat resistance and wear resistance with CVD coating with improved stability due to thin film coating
Alloys CA6535 Gold
(CVD) · Application: CVD for Ni-base heat resistant alloy and martensitic stainless steel
� Wear Resistance Properties (PR1525)

S45C SKD11
0.006 0.008
Competitor A
0.005 0.006
Competitor B Competitor A
Flank Wear (in)
Flank Wear (in)
0.003 0.005
Competitor B
PR1525
0.002 0.003
PR1525
0.001 0.002
0 0
0 20 40 60 80 100 0 10 20 30 40
Cutting Time (min) Cutting Time (min)
<Cutting Conditions> <Cutting Conditions>

1045, Vc=660sfm, ap×ae=0.079"x0.394" D2, Vc=390sfm, ap×ae=0.079"x0.394"
fz=0.005ipt (Vf=7.205 in/min), Dry fz=0.004ipt (Vf=7.480 in/min), Dry
800.823.7284
INSERT GRADES
2 New Grades for Extending Tool Life

when Machining Heat Resistant Alloys and Difficult-to-cut Materials
GRADES
A
CA6535
NEW
(CVD)
INSERTS
B
for Ni-base Heat Resistant Alloy and Martensitic Stainless Steel
PR1535
NEW
CBN & PCD

(PVD) C
for Titanium Alloy and Precipitation Hardened Stainless Steel
TOOLHOLDERS
D
New grades for difficult-to-cut material
SMALL TOOLS
Newly Developed E
Tougher Substrate
• Stable cutting prevents insert fracturing

• Good for high efficiency machining
BORING
TiN
Smooth & less adhesion
F
�-AI2O3
Oxidation and wear resistant
GROOVING
Special Interlayer G
• For Ni-base heat resistant alloy and martensitic stainless steel Prevent peeling of coating layer
• High heat resistance and wear resistance with CVD coating

TiCN
• Improved stability due to thin film coating technology Frictional wear resistant
CUT-OFF
H
CA6535
MEGACOAT
THREADING
Layer structure
• For titanium alloy and precipitation hardened stainless steel J
• Stabilized milling operation and long tool life with Kyocera's MEGACOAT NANO coating technology
• Improved stability due to thin film coating technology
HSK TOOLING
PR1535 N
SPARE PARTS
• Ni-base Heat Resistant Alloy • Martensitic Stainless Steel P
.016 Competitor B .016
(CVD）
.014 .014 Competitor A
.012 .012 (CVD）
TECHNICAL
Fracture Competitor B
.010 .010 (CVD） R
Wear [in]
Wear [in]
.008 Competitor A .008

KYOCERA
(CVD）
.006 CA6535 GM
.006
KYOCERA
.004 .004 CA6535 SM
INDEX
T
.002 .002
.000 .000
0 5 10 15 20 25 0 5 10 15 20 25
Cutting Time［min］ Cutting Time［min］
< Cutting Condition > Vc=175sfm, ap=0.039”, fz=0.006ipt, WET < Cutting Condition > Vc=975sfm, ap=0.079”, fz=0.008ipt, WET
1st recommendation GM chipbreaker 1st recommendation SM chipbreaker
800.823.7284
INSERT GRADES
CARBIDE
GRADES
A CARBIDE
Due to its superior mechanical features carbide is used in a variety of applications.
KYOCERA produces a variety of carbides, including KW10 for non-ferrous materials and
micro-grain carbides for precision cutting.
FEATURES
• Tough and hard
• Good thermal conductivity
• Suitable for cutting non-ferrous metals and non-metals
• Stable cutting at low cutting speeds, including milling operations
FEATURES OF CARBIDE
Main Component
· ISO identification symbol K carbide (K10 relevant)
KW10 Gray WC+Co
· Application: Stable cutting of cast iron, non-ferrous materials, non-metals, and titanium alloys
N GW15 Gray WC+Co

· ISO identification symbol K carbide (equivalent to K10), tough micro-grain carbide
· Application: High wear resistance and toughness for non-ferrous materials, and non-metals, and titanium alloys
Non-Ferrous
Materials · ISO identification symbol K carbide (K30 relevant)
GW25 Gray WC+Co
· Application: Stable wear resistance and anti-chipping performance for milling operations of aluminum

SW05 Gray WC+Co
· Application: Continuous cutting and finishing of titanium alloys maintaining superior wear resistance
S SW10
(Made to Order)
Gray WC+Co
· Application: Continuous and light interrupted cutting of titanium alloys maintaining superior wear resistance and stable result
Heat-Resistant
Alloys
SW25 Gray WC+Co
(Made to Order) · Application: Interrupted and light interrupted cutting of titanium alloys maintaining stable result
DLC COATING
DLC COATING
High quality and long tool life machining of aluminum. Achieves long tool life with
hardness close to that of diamond and maintains an excellent surface finish with
aluminum welding resistance.
FEATURES
• Excellent surface finish
• Stable machining with excellent peeling resistance
• Improved chip evacuation due to high lubrication
FEATURES OF CARBIDE
Main Component
N PDL025 Iridescent C
· Hydrogen free DLC coating for high hardness close to that of diamond
· Application: Stable cutting of aluminum with turning, milling, and cut-off operations
Non-Ferrous
Materials
� Welding Resistance Comparison
Welding
Minor Welding
PDL025 Competitor A
Cutting Conditions: Vc = 2630 sfm, fz = 0.004 ipt, ap × ae = 0.118" × 0.197", Dry
Cutter Dia. ø1.000" Workpiece: 5052 Cutting Length: 57 m
800.823.7284
INSERT GRADES
CERAMIC
GRADES
CERAMIC A
Ceramic inserts are capable of running at high speeds, thus reducing expensive machining time.
Hard turning of 38HRC to 64HRC hardened steel, or rough to finish turning of cast iron are
recommended applications for ceramic inserts.
INSERTS
B
KYOCERA’s ceramic grades are designed to resist oxidation and maintain hardness at elevated
temperatures.
FEATURES
CBN & PCD

• Excellent wear resistance for high cutting speeds
C
• Ceramic maintains good surface finishes due to the low affinity to workpiece materials
• Silicon nitride ceramic has improved thermal shock resistance allowing cast iron cutting using coolants
TOOLHOLDERS
FEATURES OF CERAMIC D
Main Hardness of Fracture Transverse
Material Description Color Component Coating Substrate Toughness Strength Advantages
Layer
SMALL TOOLS
(Coating (GPa) (MPa)
Composition) (MPa·m½)
E
· Aluminum Oxide ceramic (Al2O3)
KA30 White Al2O3 - 17.5 4.0 750
· Application: Finishing of cast iron at high cutting speeds without coolant
K
· Silicon nitride ceramic (Si3N4)
KS6050 Gray Si3N4 - 15.6 8.0 1,200 · Application: Roughing and interrupted machining of cast iron. Focusing on stability.
BORING
(with or without coolant)
Cast Iron F
· Silicon nitride ceramic (Si3N4) + CVD Coated Carbide (Special Al2O3 COAT)
Grayish Si3N4
CS7050 White (Special Al2O3 Coat)
Thin Coating 15.6 8.0 1,200 · Application: Finishing and continuous machining, and high speed and high efficient machining.
(with or without coolant)
· Aluminum Oxide and Titanium Carbide ceramic (Al2O3+TiC)

K
GROOVING
A65 Black Al2O3+TiC - 20.1 4.1 980
· Application: Semi-roughing to finishing of steel, cast iron, and hard materials
G
Cast Iron Al2O3+TiC · TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic (TiN coated Al2O3+TiC)
A66N Gold
(TiN Coat)
Thin Coating 20.1 4.1 980
· Application: Semi-roughing to finishing of hard materials
H · Heat-resistant MEGACOAT on Aluminum Oxide and Titanium Carbide ceramic
CUT-OFF
Blackish Al2O3+TiC
Hardened PT600M Red (MEGACOAT)
Thin Coating 20.1 4.1 980 (MEGACOAT Al2O3+TiC)
H
Materials · Application: Semi-roughing to finishing of cast iron, hard materials and hardened roll materials
· SiAlON Ceramic with superior wear resistance and high resistance against boundary wear
KS6030 Gray SiAlON - 15.2 6.0 600
S · Application: Finishing to medium machining of heat-resistant alloys
THREADING
Heat-Resistant · High stability SiAlON ceramic with wear resistance and fracture resistance
Alloys KS6040 Brown SiAlON - 16.7 7 .0 900
· Application: Roughing of heat-resistant alloys J
� Application Maps
HSK TOOLING
Cast Iron Hardened Material Heat-Resistant Alloys
KA30 N
CS7050
PT600M CF1
A66N
PT600M
SPARE PARTS
KS6030 P
KT66 KS6050
KT66
KS6000
KS6040
TECHNICAL
Continuous Light Interruption Interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption R
� � � � � � � � �
Low � Fracture Resistance (Toughness) � High Low � Fracture Resistance (Toughness) � High Low � Fracture Resistance (Toughness) � High
� High Temperature Hardness � PVD Coating Properties

INDEX
T
(Hv)
40
2800
TiC MEGACOAT
Hardness (GPa)
Al203-TiC Ceramic
2400
30 TiCN
2000 Al203 Ceramic
Hardness
1600 20 TiN TiAIN

Carbide
1200
High Speed Steel Cermet
800 10
400
0
200 600 1000 1400 0 200 400 600 800 1,000 1,200 1,400
Temperature (°C) Oxidation temperature (°C)
800.823.7284
INSERT GRADES
CBN
GRADES
A CBN
KYOCERA CBN is second only to diamond in hardness. CBN (Cubic Boron Nitride) is a
synthetically produced material with high thermal conductivity which provides stable cutting.
FEATURES
• Superior wear resistance when cutting hardened materials
• Suitable for high speed cutting of cast iron and sintered steel
• High thermal conductivity provides stable cutting
FEATURES OF CBN
Hardness of Transverse
Material Description Color Av. Grain
Size (μm) Substrate Strength Advantages
(GPa) (MPa)
· Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 28 1,000
· Application: Finishing and continuous cutting of hardened die steel
1 and ·G
ood balance of toughness and wear resistance, non-coated CBN
KBN525 Black
Under
25 1,250
·A
pplication: General grade for hardened steel, high stability at high speed and high feed cutting
KBN05M Blackish
0.5-1.5 27 1,000
· Heat-resistant MEGACOAT on highly heat-resistant CBN substrate
H (MEGACOAT) Red · Application: High speed finishing of hardened steel
KBN10M Blackish
2 28 1,000
·H
eat-resistant MEGACOAT on CBN with hard binder phase, superior anti-crater wear resistance
Hardened (MEGACOAT) Red ·A
pplication: High speed finishing of hardened die steel
Materials
KBN25M Blackish 1 and
25 1,250
· Heat-resistant MEGACOAT on micro-grain CBN with heat resistant binder phase
(MEGACOAT) Red Under · Application: Stable cutting of hardened steel at high speed
KBN30M Blackish
1-4 30 1,350
· Heat-resistant MEGACOAT on tougher CBN
(MEGACOAT) Red · Application: Stable cutting of hardened steel for continuous to interrupted cutting
· Excellent wear resistance due to CBN with heat-resistant binder phase, non-coated CBN
KBN65B Black 2 32 1,150
· Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed
· High CBN content ratio
KBN570 Black 2-4 34 1,350
· Application: Machining of sintered steel (preventing burr formation)
Sintered
Steel KBN65M Blackish · Heat-resistant MEGACOAT on CBN with heat-resistant binder phase
2 32 1,150
(MEGACOAT) Red · Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed
KBN70M Blackish
2-4 34 1,350
· Heat-resistant MEGACOAT on CBN rich substrate
(MEGACOAT) Red · Application: General cutting of sintered steel (ferrous sintered alloy) at high speed
· Excellent wear resistance due to high CBN content and special binder
KBN475 Black 2 39 1,400
· Application: High speed machining of gray cast iron
K KBN60M
(MEGACOAT)
Blackish
Red
0.5-6 33 1,250
· Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
· Application: High speed finishing of gray cast iron
Cast Iron
KBN900 Gold 9 31 1,050
· TiN coated solid CBN
(TiN COAT) · Application: Heavy duty, interrupted cutting and finishing of hardened steel, hardened roll steel and cast iron
� MEGACOAT CBN
� Properties of PVD Coated Layer � Advantages of MEGACOAT MEGACOAT
• Long tool life and stable cutting due to superior heat-resistance and hardness
• Improvement of crater wear (oxidation, diffusional wear) resistance
• High thermal stability and surface smoothness provde excellent surface finish
� Application Map
Hardened Materials Sintered Steel Cast Iron
KBN05M KBN475
KBN70M
KBN30M
KBN25M KBN900
KBN60M
KBN10M KBN570
KBN35M
KBN65B
Continuous Light Int. Interruption Heavy Int. Continuous Light Int. Interruption Continuous Light Int. Interruption
� � � � � � � � � �
Finishing � Medium � Roughing Finishing � Medium � Roughing Finishing � Medium � Roughing
800.823.7284
INSERT GRADES
PCD
GRADES
PCD (Polycrystalline Diamond) A
KYOCERA diamond material is a synthetic diamond sintered under high temperatures and
pressures. PCD (Polycrystalline diamond) is ideal for non-ferrous metals and non-metals.
INSERTS
B
FEATURES
• Applicable for non-ferrous metals, non-metals turning, milling and other various type of cutting
• Long tool life due to extreme hardness
CBN & PCD

• Capable of high cutting speeds which increases cutting productivity C
• Reduced edge build-up allows for high precision cutting
• Diversified applications for cutting of non-ferrous materials and non-metals
TOOLHOLDERS
• Finished surface will be rainbow colored.
(a mirror-like finished surface will not be obtained when single crystal diamond is used.) D
FEATURES OF PCD
SMALL TOOLS
E
Material Description Av. Grain
Size (μm) Advantages
· Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and long, stable tool life.
KPD001 0.5
· Application: High speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics.
BORING
N KPD010 10
· Good wear resistance and toughness, good grindability
· Application: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics.
F
Non-Ferrous
Materials
· Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
KPD230 2-30
· Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass
GROOVING
G
� Applications
Non-ferrous materials Difficult-to-Cut Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) Titanium / Titanium alloys
Cutting Range
CUT-OFF
Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H
KPD001 KPD001
Turning
PCD
THREADING
Milling KPD010 KPD010
KPD230 J
� Application Map � Surface Finish Roughness
HSK TOOLING
Comparison of Aluminum Cutting N
Low � Wear Resistance � High
KPD230
2 Excellent surface finish provided by
Super Micro-Grain KPD001
SPARE PARTS
KPD001
Av. grain size: 0.5μm P
1.5
TECHNICAL
KPD010
Ra 1 R
（μm）
Continuous Light Int. Interruption
Surface finish of conventional PCD
� � �
Finishing � Fracture Resistance � Roughing
0.5
INDEX
Av. grain size: 10μm T
0
Conv. B Conv. C Comp.D KPD001
(Grain size affects surface finish quality)
800.823.7284
INSERT GRADES
Honeycomb Structure CBN / CERAMIC

GRADES
A Honeycomb Structure CBN / CERAMIC Core

Honeycomb structure is the high structural controlled composite
material consisting of a hard and superior wear-resistance core
(gray portion) and a tough shell (white portion).
FEATURES
• Cell Fibers combine a hard, wear-resistant core and a tough
shell into one insert.
Shell
• The tough shell stops cracks that form in the core.
• CBN is good for interrupted machining of exceptionally hard
material and ceramic is good for heat-resistant alloys
FEATURES OF CBN
Main Component
H KBN35M Blackish
CBN
· Honeycomb structure CBN composite material consisting of wear resistant CBN (core) and tough CBN (shell)
· Heat-resistant MEGACOAT on tough Honeycomb structure CBN
(MEGACOAT) Red
Hardened · Application: Stable machining of hardened steel at interrupted machining
Materials
S CF1 Gray Ceramic

· Honeycomb structure ceramic composite material consisting of wear resistant ceramic (core) and tough ceramic (shell)
· Application: Machining of heat-resistant alloys like Ni-base heat-resistant alloys
Heat-Resistant
Alloys
� KBN35M (MEGACOAT Honeycomb Structure CBN)

� T
ough CBN (Shell) Prevents Crack Growth
KBN35M
Wear-Resistant CBN (core)
Conventional CBN A
Competitor CBN B
(Heavy Interrupted Cutting)

Competitor CBN C
0 5000 10000 15000 20000 25000 30000 35000 40000

Impact (hits)
Tough CBN (shell)
� Application Map
Hardened Steel / Chilled Cast Iron Heat-Resistant Alloys
KBN05M
KBN25M CF1
KBN10M KBN30M
KBN35M
Continuous Light Int. Interruption Heavy Int. Continuous Light Int. Interruption
� � � � � � �
Finishing � Medium � Roughing Finishing � Medium � Roughing
800.823.7284
GRADE PROPERTIES
Cermet
Grade Coating Hardness of Substrate Fracture Toughness Flexural Toughness
Color Main Component Density
Name Layer (MPam 1/2) (MPa)
GRADES
(HV) (GPa)
TN610 Gray TiCN - 6.6 1,750 17.2 6.0 2,100
A
TN620 Gray TiCN - 6.9 1,550 15.2 9.0 2,500
TN6010 Gray TiCN - 6.5 1,700 16.7 7.0 2,000
TN6020 Gray TiCN - 6.4 1,500 14.7 10.0 2,500
INSERTS
TN60 Gray TiCN+NbC - 6.6 1,600 15.7 9.0 1,760
TN90 Gray TiCN+NbC - 6.4 1,450 14.2 10.0 1,960
B
TN100M Gray TiCN+NbC - 6.7 1,520 14.9 10.5 1,860
TC40 Gray TiC+TiN - 6.0 1,650 16.2 9.0 1,570
TC60 Gray NbC - 8.1 1,500 14.7 10.5 1,670
CBN & PCD

PVD Coated Cermet
C
PV710 Gold MEGACOAT NANO Thin Coating 6.6 1,750 17.2 6.0 2,100
PV720 Gold MEGACOAT NANO Thin Coating 6.9 1,550 15.2 9.0 2,500
PV7005 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 8.5 1,470
TOOLHOLDERS
D
PV7020 Gold TiAlN+TiN Thin Coating 6.4 1,500 14.7 10.0 2,500
PV90 Gold TiN Thin Coating 6.4 1,450 14.2 10.0 1,960
SMALL TOOLS
CVD Coated Carbide
CA420M Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.5 1,600 15.8 13.0 3,400
E
CA4010 Gold Columnar TiCN+Al2O3+TiN Thick Coating 14.8 1,670 16.4 10.0 3,000
CA4115 Gold Micro columnar TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750
CA4505 Blackish Gray Micro columnar TiCN+Al2O3 Thick Coating 14.9 1,780 17.4 9.5 2,350
BORING
CA4515 Blackish Gray Micro columnar TiCN+Al2O3 Thick Coating 14.9 1,570 15.4 12.0 2,780
F
GROOVING
G
CA6515 Gold Micro columnar TiCN+Al2O3+TiN Thin Coating 14.7 1,530 15.0 12.0 2,780
CUT-OFF
H
CR9025 Gold Columnar TiCN+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780
PVD Coated Carbide
PR630 Gold TiN Thin Coating 12.5 1,500 14.7 11.0 2,160
THREADING
PR660 Gold TiN Thin Coating 13.7 1,450 14.2 12.0 2,250 J
PR730 Gold TiAlN+TiN Thin Coating 13.7 1,450 14.2 12.0 2,250
PR830 Gold TiAlN+TiN Thin Coating 13.7 1,450 14.2 12.0 2,250
PR905 Bluish Violet TiAlN Thin Coating 14.8 1,670 16.4 10.0 3,000
HSK TOOLING
PR915 Bluish Violet TiAlN Thin Coating 14.1 1,700 16.7 11.0 4,140
PR930 Reddish Gray TiCN Thin Coating 14.1 1,700 16.7 11.0 4,140 N
PR1005 Reddish Gray TiCN Thin Coating 14.9 1,800 17.6 10.0 3,300
PR1025 Reddish Gray TiCN Thin Coating 14.5 1,600 15.8 13.0 3,400
PR1115 Purple Red TiAlN Thin Coating 14.7 1,700 16.7 11.0 3,000
SPARE PARTS
PR1125 Purple Red TiAlN Thin Coating 14.5 1,600 15.8 13.0 3,400
PR1210 Blackish Red MEGACOAT Thin Coating 14.8 1,670 16.4 10.0 3,000 P
PR1215 Blackish Red MEGACOAT Thin Coating 14.7 1,700 16.7 11.0 3,000
TECHNICAL
R
PR1425 Blackish Red MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400
INDEX
T
Carbide
KW10 Gray WC+Co - 15.0 1,650 16.2 10.0 1,470
GW15 Gray WC+Co - 14.7 1,700 16.7 11.0 3,000
GW25 Gray WC+Co - 14.5 1,600 15.8 13.0 3,400
SW05 Gray WC+Co - 15.0 1,790 17.5 9.5 2,350
SW10 Gray WC+Co - 14.8 1,670 16.4 10.0 3,000
SW25 Gray WC+Co - 14.7 1,370 13.4 16.0 3,100
DLC Coating
PDL025 Iridescent C Thin Coating 14.5 1,600 15.8 13.0 3,400
800.823.7284
INSERT GRADES
� Insert Material Selection Table

Cutting
P M K N S H
Powdered
Applications Stainless Gray Nodular Non-Ferrous Heat-Resistant Titanium Hardened
GRADES
Range Steel Metal

A Steel Cast Iron Cast Iron Metals Alloys Alloys Materials
Finishing TN610 KBN475
TN6010 KBN60M
TN620 TN620 CA310 CA310 CF1 KT66
TN60 TN60 PV7005 TN60 KS6040 A66N TN6010
PV710 PV720 CA315 CA315 KPD001 KW10 PT600M TN60
Turning
PV7010 CA6515 CA5505 CA5505 KPD010 CA6515 KPD001 KBN05M

PV720 CA6525 CA4505 CA4505 PDL025 CA6525 KPD010 KBN10M KBN570
CA510 PR1125 CA4515 CA4515 KW10 PR1305 SW05 KBN25M KBN70M
CA515 PR1535 CA320 CA320 PR1310 SW10 KBN30M
CA525 PR1325 SW25 KBN35M
Roughing CA530 PR1535 KBN900
Finishing TN610
TN6010
TN620
PV710 TN620 TN610
Small Tools
PV7010 PV720 CA4505 CA4505 KPD001 CA6515 KPD001 KBN05M TN60

PV720 PR930 CA4515 CA4515 KPD010 PR1125 KPD010 KBN10M
PR930 PR1025 KW10 KW10 KW10 PR1225 KW10 KBN25M KBN570
PR1005 PR1225 KBN30M KBN70M
PR1025 PR1535
PR1425
Roughing PR1535
Large TN610
TN6010
TN620
PV710 TN60 KBN475
PV7010 CA6515 KBN60M PT600M TN610
PV720 CA6525 PV7005 PV7005 KPD001 CA6515 KPD001 KBN05M TN60
Bore Dia.
Boring
CA515 PR1025 CA4505 CA4505 KPD010 CA6525 KPD010 KBN10M

CA525 PR1125 CA4515 CA4515 PDL025 PR1125 KW10 KBN25M KBN570
CA530 PR1225 KW10 KW10 KW10 PR1225 SW05 KBN30M KBN70M
PR1025 PR930
PR1425 PR1535
PR930
Small PR1535
Large CR9025 CR9025
PR930 PR930
Cutting Dia.
PR915 PR915 KW10 KW10 PDL025 KW10 KW10

General
Cut-Off
PR1215 PR1215 PR1215 PR1215 KW10 PR1225 - -

PR1225 PR1225 PR660
PR1535 PR1535
Small PR660 PR660
Small Dia.
Depends on
Cut-Off
PR1025 PR1025 KW10 KW10 PDL025 KW10 KW10

Workpiece - -
Material PR1225 PR1225 KW10 PR1025
PR1535 PR1535 PR1225
TC40 TC40
Glossy Finish
TN620 TN620
TN90 TN90 PR905 PR905 KPD001 PR915 KPD001 KBN510 TC40
Grooving
PV7040 PV7040 PR1215 PR1215 PDL025 KW10 KW10 KBN525

PR930 PR930 KW10 KW10 KW10 PR1215 PT600M KBN570
PR1115 PR1115 GW15 GW15 GW15 PR1225
PR1215 PR1215
Stable
PR1225 PR1225
Glossy Finish
Threading
TC60M TC60M KW10 KW10 KW10 KW10 KW10

PR1115 PR1115 GW15 GW15 GW15 GW15 GW15 - PR1115
PR930 PR930
Stable
Wear Resistance PR660
PR1225 PR1225 PR1210 PR1210 KW10 PR1225 KW10
Drilling
PR1230 PR830 KW10 KW10 GW15 KW10 - -

PR830 PR660 GW15
Toughness PR660
Finishing KPD230 CA6535 KPD230
TN100M CA6535 KPD001 PR830 KPD001
Milling
PR1225 PR1225 PR1210 PR1210 KPD010 PR660 KW10

- -
PR1230 PR1525 PR1510 PR1510 PDL025 PR1225 PR905
PR1525 PR830 KW10 KW10 KW10 PR1525 PR1210
Roughing PR830 PR1535 GW25 PR1535
· Highlighted Items are Recommended Choice.
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Turning Catalog A Turning Grades PDF

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INSERT GRADES

A SUMMARY OF INSERT GRADES

INSERT GRADES A6 - A20

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

TC Series TC60 TC60

MEGACOAT PR1225 PR1225

MEGACOAT NANO PR1425 PR1425

CBN & PCD

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

MEGACOAT PR1225 PR1225

MEGACOAT NANO PR1535 PR1535

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

CR Series CR9025 CR9025

MEGACOAT PR1215 PR1215 PR1215

Workpiece Material Non-Ferrous Difficult-to-Cut Materials Hard Materials Powdered Steel

DLC Coating PDL025

CBN & PCD

MEGACOAT PR1225 PR1225

PVD COATED CERMET

FEATURES OF CERMET & PVD COATED CERMET

·G  eneral purpose cermet with superior wear resistance and toughness

PV7025 Blackish TiCN ·M  EGACOAT on the super micro-grain cermet

� Application Map � TN-Series (Uncoated Cermet)

PV7005 TN610: High Wear Resistance

PV710 TN620: Chipping Resistance

� PVD (Coating) � PVD (Properties)

Processing Temperature: 400° ~ 600°C Low Oxidation Resistance High

CBN & PCD

TN620 (High Toughness Cermet)

0.00 Competitor B Competitor C N

Fracture Resistance Comparison

Workpiece : 1045 Structural Steel T

CVD COATED CARBIDE

A CVD (Chemical Vapor Deposition) CVD COATED CARBIDE

FEATURES OF CVD COATED CARBIDE

Stainless Micro Columnar ·S

Rose Micro Columnar ·G

CA3 -Series NEW

First Recommendation CA310

CBN & PCD

PVD COATED CARBIDE FOR TURNING

FEATURES OF PVD COATED CARBIDE FOR TURNING

Reddish · TiCN base PVD coated hard micro-grain carbide

Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate

Blackish · MEGACOAT on tough carbide

PR1225 PR1225 PR930

Application Stable cutting Application

� MEGACOAT NANO Grade Properties

CBN & PCD

X1000 X1000 X1000

� Special Carbide Substrate � New Edge Preparation Technology T

Low � Fracture Resistance (Toughness) � High

PVD / CVD COATED CARBIDE FOR MILLING & DRILLING

CVD Coated Carbide

FEATURES OF PVD / CVD COATED CARBIDE FOR MILLING & DRILLING

Reddish · TiCN base PVD coated on micro-grain carbide

� Wear Resistance Properties (PR1525)

Cutting Time (min) Cutting Time (min)

<Cutting Conditions> <Cutting Conditions>

2 New Grades for Extending Tool Life

CBN & PCD

for Titanium Alloy and Precipitation Hardened Stainless Steel

New grades for difficult-to-cut material

·G eneral purpose cermet with superior wear resistance and toughness

PV7025 Blackish TiCN ·M EGACOAT on the super micro-grain cermet

· ISO identification symbol K carbide (K05 relevant)

H (MEGACOAT) Red · Application: High speed finishing of hardened steel