Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
focussed growth
Integrated
Annual Report 2018-19
80th Year
Contents
Integrated Report Deep innovation expertise to harness the
01-57 best of science and serve the society.
01 Company Overview
A passion to consistently push beyond
06 Our Diversified Science Led Portfolio
08 Performance Highlights for FY 2018-19
existing limits and rise above.
10 Board of Directors Combine innovation and passion with scale
12 Management Team and accelerated growth happens.
13 MD & CEO's Message
14 Integrated Value Chain This is how Tata Chemicals has emerged to be one of
the world’s most reputed brands, revolutionising the
16 Business Model Explaining
the Interlinkage of Capitals industry segments it has operated in its
18 Our Formula for Accelerating
80-year journey.
Focussed Growth As we continue to nurture our inherent strengths,
21 Managing Risks, Maximising Returns we are undertaking many initiatives to accelerate our
24 Listening to and Engaging growth in focussed areas.
with the Stakeholders
25 Addressing Material Issues Our multi-pronged strategy of customer-centric
26 Basic Chemistry Business
product development and expansion into white spaces
in our Consumer Products Business and capacity
32 Consumer Products Business
augmentation programmes in our Specialty Products
38 Specialty Chemicals Business
Business has laid a strong foundation for growth.
45 Intensifying Focus on Health & Safety Aligning our organisational structure and strategies
46 Innovating for a Better World with the revised segment reporting and the exit from
48 Growing Together non-core businesses has simplified our portfolio and are
50 Our Commitment to driving stronger synergies. Strong innovation drive is
Sustainable Growth enabling us to tap the emerging areas and
53 Corporate Social Responsibility nurture the newly-seeded portfolio.
56 Basis of Reporting
Moving forward, we will consistently leverage our
57 Results at a Glance
understanding of science as a key differentiator as
we strengthen the basic chemicals business and
aggressively grow the Specialty Products and Consumer
Statutory Reports Products Business. We will do this with our relentless
58-152 focus on operational excellence, cost competitiveness,
58 Board’s Report innovation and new product development centred
94 Management Discussion and around customers.
Analysis
116 Corporate Governance Report
138 Business Responsibility Report Our way forward
Financial Statements
is accelerating
154-310
154 Standalone Financial Statements
focussed growth.
223 Consolidated Financial Statements
309 Form AOC-1
311 Notice
323 Financial Statistics
325 Attendance Slip/Proxy Form
327 Glossary
To view or download Icon to guide you to
this report, please log further details
80th Annual General Meeting
on to
Date: Monday, July 8, 2019
www.tatachemicals.
Time: 3.00 P. M.
com/Investors/
Venue:
Birla Matushri Sabhagar, Financial-reports
19, Sir Vithaldas Thackersey Marg,
New Marine Lines, Mumbai - 400 020.
Accelerating focussed
growth with diverse,
yet closely integrated
businesses
Established in 1939, Tata Chemicals Limited (TCL) is a part of US$ 110 billion
Tata Group. A global company, we serve customers across 40+ countries in five
continents. We bring together our knowledge, expertise and innovation prowess
to positively impact industries, consumers and farmers with our science-led
products spread across three business verticals. Our market capitalisation
as on March 31, 2019 stood at D 15,000 crore.
Consumer Products
High-quality and branded everyday nourishing food products to positively impact the
lives of consumers
Specialty Products
Agro Sciences
Crop protection and other agricultural inputs to farmers
Nutritional Sciences
An innovative range of prebiotics and healthier alternatives to regular sugar for consumers
Material Sciences
Value-added offerings leveraging Soda Ash value chain linkages
Energy Sciences*
Integrated offerings of cell manufacturing, battery recycling and battery active production
02
Integrated Annual Report 2018-19
Organisation structure
Key Subsidiaries Tata Chemicals North Tata Chemicals Tata Chemicals Tata Chemicals South
America (TCNA) Europe (TCE) Magadi (TCM) Africa (TCSA)
Amongst the world's Amongst Europe's Africa's largest Soda Ash A licensed bulk handling
Integrated Report
leading producers of leading producers of manufacturer and one of terminal, servicing a large
high-quality natural Sodium Bicarbonate, the leading exporters in part of customers'
Soda Ash Salt, light Soda Ash Kenya Soda Ash requirements
and other products and also a growing third
party cargo handling
business
Statutory Reports
CSR Tata Chemicals Society Okhai Centre Uday Foundation Tata Chemicals
Implementors for Rural Development Women Undertakes activities Golden Jubilee
(TCSRD) empowerment to create sustainable
Foundation
Undertakes activities to through livelihood employment Medical and educational
address various concerns generation opportunities for youths assistance to
of the communities and to in rural areas and assist underprivileged
preserve the environment employees in improving
and bio-diversity. skills.
Financial Statements
03
Key Highlights of FY 2018-19 Our Global Presence
04
Integrated Annual Report 2018-19
Integrated Report
2
10
5 2 9
4
12
1 11
7
3,413 8
Statutory Reports
6
05
Our Diversified Science Led Portfolio
Basic Chemistry Products
3rd largest Category
Soda Ash
End-user segments
Detergent
Soda Ash manufacturer in the world
Float glass – construction and housing; commercial, office and
retail space and the automotive sector, Container Glass - soft drinks,
Indian-made foreign liquor, pharmaceuticals, tableware, glass etc.,
detergent chemicals - Sodium Bicarbonate, sodium silicates, other
chemicals, dyes and intermediaries
6th largest Bicarb Pharma (US Pharmacopoeia and British Pharmacopoeia), Pharmaceutical
(Indian Pharmacopoeia), Food Animal and poultry feed, Foodgrade dust,
Explosion suppressant, Haemo Dialysis, Flue Gas Treatment
Sodium Bicarbonate manufacturer in
the world* Cement Construction
Crushed Refined Soda Manufacturing of Sodium Silicate, Animal feed additive, Mining
Market
applications, Effluent treatment, Flue gas treatment, Compost heap
treatment, battery manufacturing industry
India’s 1st
pakoda mix, moong dal chilla mix, multi dal chilla mix)
Specialty Products
1. Pilot stage in select markets and will be scaled up /continued if pilots successful
in FOS/GOS products in India
2. Successfully completed pilots and started scaling up
*IHS Chemical Sodium Bicarbonate Chemical
Economics Handbook
**ET Brand equity results
06
Integrated Annual Report 2018-19
Integrated Report
Brands/Products 5th Indian vehicle
DetMate The glass window in every 5th Indian
Dense Soda Ash, Light Soda Ash
vehicle is made from our Soda Ash
Liquid Bromine
Crushed Refined Soda We fortify iron and iodine
sufficiency among Indians
Every year 170 million households in
India consume iron and iodine fortified
Statutory Reports
Tata Salt
Brands/Products
Tata Salt, Tata Salt Lite, Tata Salt Plus, Tata Salt Crystal, I Shakti, Flavoritz
Tata Dx
We strive for farmer prosperity
We cover 80% of India’s districts with
13 million farmer contacts through
Brands/Products
our Specialty Products
Tata Nx Financial Statements
07
Performance Highlights for FY 2018-19
Financial capital#
Financial capital represents the pool of funds, including both debt and equity finance, that is available to our
organisation. We rely on multiple sources of funds and put them to use for the acquisition of manufactured
capital to strengthen the balance sheet.
Market
EBITDA PBT PAT capitalisation*
Manufactured capital
Manufacturing capital represents our plants, warehouses, logistics facilities and all the physical assets that we
use for producing basic and agro chemicals, consumer food, nutritional products and seeds. We continue to
invest in the manufactured capital to build capacities and enhance operational efficiency.
Intellectual capital
Intellectual capital represents our scientific knowledge, research & development capabilities and innovation
quotient which is core to our business. We have put a strong emphasis on R&D to come up with new and
better products that enhance our competitiveness.
D 38 Cr. 5
08
Integrated Annual Report 2018-19
Integrated Report
Social capital represents our community engagements and investments in their development. We carry
forward the ethos of Tata Group and strive to become a responsible corporate by undertaking activities
that can bring a meaningful difference to the society.
Our relationship capital represents the long-term relationships with the supply partners, dealers and
customers. We continue to nurture these relationships to make our business more sustainable. We work
closely with our suppliers for sharing knowledge and capacity building. We engage closely with our
customers (consumers, industries and farmers) and drive innovation and product quality to meet their
needs and enhance satisfaction levels.
No. of people
CSR Spend benefited
D 26 Cr. 2,00,000
Statutory Reports
Human capital*
Human capital represents the knowledge, skills and experience of our strong workforce which enables
us to create value. We invest in their welfare, engagement, skilling, health and safety to ensure the
sustained outcome. *The KPI's of human capital include all subsidiaries
Natural capital
Natural capital represents all the renewable and non-renewable resources on which our operations are Financial Statements
dependent. This includes various raw materials (i.e. coal and limestone among other minerals extracted from
mines), land and water that we use into our operations. Our intent is to minimise the use of natural resources
and the impact of our operations on nature.
09
Board of Directors
Mr. Bhaskar Bhat, Non-Executive Director
A mechanical engineer from IIT Madras with a post-graduate diploma in management from IIM
Ahmedabad, Mr. Bhat joined the Tata Watch Project (initiated at Tata Press) in 1983, which is now
Titan Company Limited. He has served as the Managing Director of Titan Company Limited since
April 2002. Mr. Bhat has engineered the creation of many brands including pioneering the concept of
franchising and retailing in Watches, Jewellery, Eyewear and Precision Engineering. He was awarded
the Distinguished Alumnus Award of IIT Madras in 2008. He was appointed as a Director on the Board
2
of Tata Sons in November 2017. He was appointed as the Non-Executive Director of Tata Chemicals in
December 2016.
10
Integrated Annual Report 2018-19
Integrated Report
Mr. Ratan Tata was the Chairman of Tata Sons from 1991 till his retirement on December 28, 2012.
He was also Chairman of the major Tata companies, including Tata Motors, Tata Steel, Tata Consultancy
Services, Tata Power, Tata Global Beverages, Tata Chemicals, Indian Hotels and Tata Teleservices.
During his tenure, the Group’s revenues grew manifold, totalling over US$100 billion in 2011-12.
He is the Chairman of the Tata Trusts which are amongst India's oldest, non-sectarian philanthropic
organisations that work in several areas of community development. He is the Chairman of the
Council of Management of the Tata Institute of Fundamental Research and also serves on
the Board of Trustees of Cornell University and the University of Southern California.
Statutory Reports
on the Board of Tata Chemicals since April 2018.
3 4 5
Chairperson Member
11
Management Team
12
Integrated Annual Report 2018-19
Integrated Report
to you about our performance, journey operational steps and new product additions. transformation with an ambitious C 800
forward and future strategy. The last fiscal It is investing in its Dahej facilities to address crore investment plan and a rejuvenated
year marked 150 years of the Tata Group and the growing needs of Indian and overseas management team who are focussed
to commemorate this we set up two centres markets. In the Nutrition Science Business, on driving excellence and growth. The
of excellence, dedicated to the nation - one is our investment in the Nellore plant for upcoming plants of Nutrition Science and
a “Centre of Excellence for Coastal and Marine FOS (Fructo Oligosaccharide) is nearing Material Science Businesses will add a new
Conservation” and the other is “Centre for commissioning. In the Material Science layer of growth. In the Energy Storage
Sustainable Agriculture and Farm Excellence”. Business, our acquisition of a silica plant Sciences Business, we plan to build an
The initial grant for these Centres is being in Cuddalore and subsequent upgrade is integrated business that includes cell
contributed by the Tata Chemical Society for advancing as planned. We will make silica manufacturing, battery recycling and
Rural Development with support from for food and HDS rubber (tyre) grade at this battery active production.
Tata Chemicals and its subsidiary, Rallis India. plant. In Energy Storage Science Business,
Focus on innovation, digital
our discussions with automotive players is
This is also a landmark year as Tata Chemicals thrust and sustainability
advancing on the back of the new EV policy
celebrates 80 years of business and 90 years As we seek to accelerate growth, our focus
announced by the Government. on building a sustainable, knowledge driven
of the Okha Salt Works, its birthplace. Through
this time, we have navigated our business The Consumer Products Business performed organisation that is anchored in futuristic
to meet the needs and expectations of all extremely well. Our brands, Tata Salt and technologies will be the key.
stakeholders. Our longevity and continued Tata Sampann achieved greater traction. We Leading our efforts in this path are our
relevance epitomises the inherent strength of strengthened the business launching several laboratories in Pune and Bengaluru. We
our Values and Purpose. new products like Ready-to-cook nutrimixes, are investing in them to scale product
Statutory Reports
Basmati Rice and Red Poha and expanding the development keeping in mind our long-term
Overall business performance portfolio from food to home and fabric care sustainability focus. Digital technology is now
FY 2018-19 has been one of the best years segments with Tata Dx Detergent. The year was at the heart of our business operations, as we
in terms of performance holistically. Our memorable as Tata Salt crossed the milestone seek to simplify and speed up operations and
standalone operational profit (from continuing of clocking 1 million MT of packet sales. serve customers better.
operations) has been the highest ever.
Our financial performance reflected the We will continue to make headway towards
While TCL India’s operations delivered to steady operational performance. On a responsible manufacturing to ensure zero
the plan, there is a need to improve the consolidated basis, our revenue from harm to people, assets and environment
performance of subsidiaries. Our teams are continuing operations grew by 9% to across the business value chain.
focussed on the task on hand in terms of C 11,296 crore. Net debt stands at C 1,959
better reliability of operations and more crore, EBITDA was C 2,095 crore and PAT was In conclusion
focussed market efforts. C 1,395 crore. Cash and cash equivalents at I thank all our shareholders for their
the end of the year stood at C 1,952 crore. unstinting support. We remain motivated
Our Basic Chemistry Business had good
to build a sustainable, long-term future,
market conditions globally and maintained
Our strategy going forward while upholding the Tata Values and Group
margins despite a surge in energy costs. We Purpose. Engaged employees are our
Our strategy going forward is to be a
are progressing our plans to debottleneck strength and we value the passion and
focussed science-led chemistry company.
and expand operations in Mithapur plant. We enthusiasm they bring to their work.
With this, our focus will be on strengthening
are also strengthening our product portfolio
the innovative funnel to ensure aggressive We have travelled eight decades together Financial Statements
through the investment in Medikarb plant for
growth in the Specialty Products Business. and seek to continue our journey with
Pharma grade Bicarbonate and the launch
of Speckarb, an industrial grade Sodium In our Basic Chemistry Products Business, optimism and enthusiasm for a better future.
Bicarbonate. These products are enabling us we will continue to be most cost-efficient Best regards,
to tap newer customer segments and expand Soda Ash, Bicarbonate and Salt business. Our
global operations. investment in a Bicarbonate unit in the United
R. Mukundan
Kingdom using innovative carbon capture Managing Director & CEO
Our Specialty Products Business is
process and Mithapur plant expansion will
progressing well. We now have four verticals
provide significant thrust.
under it. The Agri Sciences Business run by
our subsidiary Rallis faced tough market The Consumer Products Business will
conditions within India, however, its exports build food platform under the Tata Sampann
grew at an excellent pace. Rallis has moved Brand further.
13
Integrated Value Chain
Marketing
Soda Ash
Synthetic Soda Ash (ammonia-soda process) Products
We use adapted ammonia-soda process to manufacture Soda Ash products Soda Ash Light, Soda Ash Finished products
using limestone, coke, coal, natural gas, CO2 and ammonia as raw materials Dense, Granplus and Detmate are packaged
Natural Soda Ash (Natural) Products as bags and
We use Trona mining process and dredging to manufacture natural soda Soda Ash Dense bulkers and
products using coal, natural gas and HFO as raw materials CRS shipped via road,
rail or sea route
either directly to
customers or via
Basic Chemistry
channel/supply
chain partners.
carbonates and
chemicals.
Sodium
Bicarbonate: Food,
animal feed, flu
gas treatment,
Sodium Bicarbonate (ammonia-soda process) Products
Technical Grade, Refined
pharmaceutical,
We use adapted ammonia-soda process to manufacture Sodium
Grade, Pharma Grade. Alkakarb, chemical and
Bicarbonate using Soda Ash and CO2 as raw materials consumer
Sodakarb, Medikarb, Speckarb,
Briskarb, Dessikarb product.
NQ
Raw material sourcing Packaging and logistics
Sugar is the main substrate which is Products are packaged across NQ
sourced in bulk from global suppliers multiple SKUs as per customers’ Products are
at international parity requirements & end-application and distributed either
distributed
directly (for large
Processing key accounts) or
Specialty Products
are sourced from leading suppliers TCL warehouses that in turn service Nx
adhering to international standards our customer accounts Products are
made available to
consumers across
Processing Products India using the
Synergistic third party manufacturer has TATA Nx Zero Sugar extensive supply
been on-boarded. Manufacturing will chain network
move in-house in the next financial year of Consumer
Products Business.
14
Integrated Annual Report 2018-19
Salt
Integrated Report
Raw material sourcing Packaging and logistics
We source partially evaporated Salt is packaged and distributed
seawater brine from our Mithapur through 26 Carrying and Forwarding
facility and refined salt from Agents across India through rail and
Thoothukudi in Tamil Nadu and road routes Marketing
Gandhidham in Gujarat
Products
Processing Tata Salt, Tata Salt Lite, Tata Salt Plus,
We use vacuum evaporation process Tata Salt Crystal, Flavoritz, Rock
Salt, Black Salt, I-Shakti Salt, I-Shakti
Cooking Soda, Herbal Salt
Salt is
accessible to
170 Million
Pulses and besan households and
across 19 lakh
Raw material sourcing Packaging and logistics
Pulses and besan are procured from We package products and transit retail outlets
farm and mandi with strict quality them from milling locations to CFAs through our
criteria via road
network of 40
distributors and
Statutory Reports
Processing Products ~3000 stockists.
We process pulses and besan close to Unpolished Toor Dal, Moong Dal,
source for supply chain efficiencies Masoor Dal, Chana Dal, Urad Dal, Low
Oil Absorb Besan, Fine Besan
Spices
Pulses, besan,
Raw material sourcing Packaging and logistics
We source spices from farms in locations that We package products and transit spices and
have right climatic condition to cultivate best them from milling locations to CFAs
ready-to-cook
spices with 30% procurement during harvest via road
to ensure freshness mixes are
Processing Products made available
Products Business
We process spices in facilities certified by Chilli, Turmeric, Coriander, Shahi Lal Mirch, through
British Retail Consortium (BRC), Halal, United Punjabi Chole Masala, Dal Tadka Masala,
Kingdom Accreditation Service (UKAS), Sedex, Kitchen King Masala, Garam Masala, Meat modern
Spices Board and Food Safety and Standards Masala, Paneer Masala, Chicken Masala, trade stores,
Authority of India (FSSAI) Pav Bhaji Masala
e-commerce
and Nutrikart.
They leverage Financial Statements
Ready-to-cook mixes the distribution
Consumer
Processing Products
Mixes are made from unpolished pulses and Moong Dal Chilla, Multigrain Chilla, Multi
grains and packed at third-party or contract Dal Chilla and Low Oil Absorb Pakoda Mix
manufacturing sites with stringent quality
controls in place
15
Business Model explaining the Interlinkage of Capitals
INPUTS
MULTIPLE CAPITALS / KPIs UoM 2018-19
FINANCIAL CAPITAL
Total Capital Employed1 C crores 24,317
Capital Expenditure
Standalone C crores 589
Consolidated C crores 1,082
Governance Key aspects
MANUFACTURED CAPITAL
Mission, Vision, Values, Tata • Stakeholder engagement
Property, plant and equipment2 C crores 13,551 Code of Conduct, Board and • Risks and opportunities
its Committees, Tata Business
Assets under construction3
Manufacturing name plate capacity:
C crores 774
Excellence Model, Quality
• External environment
Soda Ash KT 4,138 Policy, Whistleblower Policy, • Strategy and resource
Sodium Bicarbonate KT 236 allocation
Branded Salt KT 1,035
Code of Corporate Disclosure
Cement KT 440 Practices
INTELLECTUAL CAPITAL
Investment in Research & Development (standalone) C crores 38
R&D expenditure as % of revenues % 0.9
Patents filed Nos. 5
Employees in R&D Nos. 224
Inputs
HUMAN CAPITAL
Employees on payroll Nos. 4,698
Employees off payroll Nos. 7,409
Functional Training Coverage (unique employees) % 72
Training days per employee Mandays/ 3.4
employee Principal business activities
Employees covered under manager/ leader Nos. 245
development programme
Safety Training Mandays / 1.54
employee
SOCIAL AND RELATIONSHIP CAPITAL
Spent on CSR initiatives C crores 26 Outputs
Basic Chemistry Business
No. of depots Nos. 23
(TCL India: 13; TCNA: 2; TCSA: 1; TCE: 4; TCML: 3)
Consumer Products Business
Stockists Nos. 3,282
CFAs Nos. 26 Outcomes
Distributors Nos. 42 for stakeholders
Specialty Products Business (Nutritional Solutions)
Distributors (India and global) Nos. 13
NATURAL CAPITAL
Rainwater harvesting capacity installed MCFT 396
Saplings planted Nos. 2.6 lakh
OUTPUT
Organisation Total
1. Capital Employed = Total Assets less Total Current Liabilities plus Current Borrowings
UoM 2018-19
plus Current Maturities from Non Current Borrowings and Finance Lease Obligation less
Investment in Subsidiaries (Other than Rallis India Limited) Branded Salt production# KT 1,131
2. It includes Property, plant and equipment, Investment property, Goodwill on Sodium Bicarbonate production KT 220
consolidation, Goodwill and Intangible assets Soda Ash production KT 3,634
3. Assets under construction includes Capital work-in-progress and Intangible assets Cement production KT 409
under development #
includes I Shakti Salt
4. Cash and Cash Equivalents (including Deposits with < 12 months maturity and current
investments)
For deeper insights into our Value Chain,
*TCL India please refer to page 14-15
16
Integrated Annual Report 2018-19
OUTCOMES
Integrated Report
MULTIPLE CAPITALS / KPIs UoM 2018-19
FINANCIAL CAPITAL FINANCIAL CAPITAL
Revenue (Consolidated) C crore 11,296 ( )
EBIDTA C crore 2,095 ( )
PAT C crore 1,395 ( )
Cash and cash equivalents4 C crore 4,205 ( )
Sustainable EPS (total continuing and C/share 45.38
development goal discontinued operations)
Dividend on face value of C10 per share C/share 12.50 Manufactured capital
Tata Chemicals' business Net worth C crore 12,341 ( )
Market Capitalisation as on March 31, 2019 C crore 15,000 ( )
model and outcomes are Gross Debt : Equity Times 0.50 ( )
aligned with the United Net Debt : EBITDA Times 0.93 ( )
MANUFACTURED CAPITAL
Nations Sustainability Soda Ash sales KT 3,526 ( ) Intellectual capital
Development Goals (SDGs). Sodium Bicarbonate sales KT 209 ( )
Branded salt sales KT 1,155 ( )
Cement sales KT 402 ( )
INTELLECTUAL CAPITAL
Basic Chemistry Business
New products launched Nos. 3
Consumer Products Business
New products launched Nos. 10
Specialty Chemicals Business
New products launched - NQ Nos. 3
New products launched - Nx Nos. 1 Human capital
HUMAN CAPITAL
Employee productivity (PBT per employee) C crore / 0.37 ( )
Statutory Reports
employee
Voluntary attrition % 10 (-)
Employee Engagement scores % 73 ( )
Support functions Incidents of labour unrest Nos. 0 (-)
SOCIAL AND RELATIONSHIP CAPITAL
• Business Excellence CSR beneficiaries
Students covered under educational programme
Nos.
Nos.
2 lakh
24,800
Basic Chemistry Products Business
• Corporate TCL - Customer satisfaction index Score 82 ( ) Social And
Communications TCL - End user reach (no. of companies) Nos. 3,399 ( ) Relationship Capital
TCL - Grievance resolution time Days 4( )
TCNA - Customer satisfaction index Score 90 ( )
• Corporate Strategy & TCNA - End user reach (no. of companies) Nos. 71 ( )
Planning TCNA - Grievance resolution time Days 17 ( )
TCSA - Customer satisfaction index Score 90 ( )
TCSA - End user reach (no. of companies) Nos. 71 ( )
• Finance TCE - Customer satisfaction index Score 96 ( )
TCE - End user reach (no. of companies) Nos. 1,876 ( )
• Human Resource & TCE - Grievance resolution time
TCML - Customer satisfaction index
Days
Score
<28 ( )
78 (-)
Administration TCML - End user reach (no. of companies) Nos. 409 ( )
TCML - Grievance resolution time Days 2( )
• Information Technology Consumer Products Business
Customer satisfaction index (retailers) Score 76 (-)
Services Grievance resolution time Days 3()
Household reach Million 170 ( )
• Internal Audit & Business Retail Outlets (direct and indirect)
Tata Salt franchise (Tata Salt, Tata Salt Lite, Tata Salt
Lakh
%
19 ( )
25.7 ( )
Financial Statements
Assurance Plus) market share in powdered salt segment
Specialty Products Business
• Legal & Corporate Nutritional Solutions
Customer satisfaction index Score 80% ( )
Natural capital
Secretarial
NATURAL CAPITAL
• Research & Energy Savings (Global)
Energy generated from renewable sources*
Gj
Gj
24,109 ( )
6,279 ( )
Development Total Water Consumption (Global) Mm3 105 ( )
% of Sea Water Consumption (Global) % 73 ( )
• Sustainability & Water discharged (Global)
Water recycled (Global)
Mm3
Mm3
89 ( )
70 ( )
Corporate Social Responsible manufacturing index (Global) score 0.47 ( )
Responsibility Solid waste utilisation* % 90 ( )
GHG emissions (Global) mtCO2 /MT 0.79 ( )
Produced
Packaging waste recycled and co-processed* % 75
Note: ( / indicate change over previous year, - means no change)
17
Our Formula for Accelerating Focussed Growth
Our Strategic Planning Process, rooted in our mission, drives our vision, growth and
sustainability. It sets the strategic direction to achieve organisational objectives
and deliver long-term value to stakeholders.
18
Integrated Annual Report 2018-19
Global growth is likely to Growing Indian economy, Consumer market push Push in Soda Ash Growth in high intensity
Integrated Report
remain softened in the supported by continued led by growing awareness, demand driven by rising natural sweeteners due to
near-term, followed by recovery of investment and accessibility, changing consumption from glass increased awareness and
a pick-up in the second robust consumption amidst lifestyles and need for sector consumption of dietary
half of 2019 supported an expansionary monetary convenience. Increasing rural foods
by significant policy policy stance and expected consumption supported by
accommodation by major impetus from fiscal policy rising income and aspiration
central banks levels is driving demand for
branded products in rural India
• World’s 3rd and 6th largest manufacturer of Soda Ash and Sodium
Bicarbonate respectively with strong customer relationships
Maintain cost leadership and scale the
Basic Chemistry Products Business
• Unique global supply chain advantage facilitating assured supply and
efficient service at competitive prices to customers
• Access to vast natural resources in the US (TCNA) and Kenya (TCML)
contributing to 2/3rd of the Company’s manufactured Sodium Bicarbonate
Statutory Reports
• Approved capex of C 2,400 crore for capacity expansion at Mithapur plant
• Tata Salt portfolio reach to over 170 million Indian households and
its market leadership exemplifies the enduring trust of brand among
Grow market share of Salt business, consumers
scale new products and seed new
categories fuelled by science-led
• Tata Sampann is the first national player in branded pulses
differentiation in the Consumer • Focussed movement towards a full range FMCG play, scaling up in
Products Business spices and foods and also piloting products in home care
• Pan-India distribution
• Resource security e.g. salt from Mithapur
19
Material Sciences Nutritional Sciences Energy Sciences
• Green patented • Strong demand for • Need for new
technology for nutrition rich products emission norms
manufacture of HDS
complaint products/
for tyres • State-of-the- EV revolution in India
• Completed the art greenfield
acquisition of biotechnology • MoUs signed with
precipitated silica manufacturing unit at CSIR-CECRI, Karaikudi,
business an investment of ISRO and C-MET to
` 270 crore at Nellore, strengthen our lithium
Andhra Pradesh based energy storage
commissioning in 2019 solution strategy
Areas of focus
Leverage technology and digitalisation Invest in digital capabilities to expand Distribution expansion, brand building
to improve process efficiency and greater consumer reach, drive operational initiatives and strengthening of supply
thrust on sustainability excellence, analytics for faster decision chain in the Consumer Products Business
making and enhancement of people
skill-set to make the Company future-ready
Drivers
Relentless focus Developing engaging Commitment to
Robust technology on operational relationships with all sustainability
and R&D capabilities excellence and stakeholders
customer centricity
20
Integrated Annual Report 2018-19
Integrated Report
stakeholders’ value sustainably. Our focus on dealing with business uncertainties is
to minimise the downside while striving to maximise the upside potential to attain
our business objectives and ensure long-term sustainable growth.
The following section discusses various Approach to risk management and prioritisation of risks include scanning
dimensions of TCL’s Enterprise Risk Management. the business environment and continuous
The risk-related information outlined in this
Tata Chemicals recognises that effective
risk management is essential to achieve monitoring of internal risk factors. Risk
section is not exhaustive and is for information
its business objectives and long-term management forms an integral part of
purposes only. The discussion may contain
sustainable growth. The Enterprise Risk Management focus and is an ongoing
statements which may be forward-looking
in nature. Management process aims to develop Risk process and integrated with operations.
Intelligent culture within the Company to
The Company’s business model is subject to encourage risk informed business decision- Risk management in action
uncertainties that could cause actual results making. We are exposed to risks arising out of the
to differ materially from those reflected in the macroeconomic environment as well as
forward-looking statements. Our business’
Statutory Reports
The risk management policy of the from the internal business environment.
operational performance and financial results
Company lays down the framework of We continually focus on addressing the
could also be harmed by risks and uncertainties
not currently known to us or by risks that we Risk Management promoting a proactive same as we ensure value creation for
currently do not believe are material. Readers are approach in identifying, evaluating, reporting our stakeholders. Information regarding
also advised to exercise their own judgement in and resolving risks associated with the key risks facing Tata Chemicals and their
assessing the risks associated with the Company. business. Mechanisms for identification mitigation strategies are as under:
Strategic Risks
Mitigation • The overall roadmap as well as specific environmental impacts thus reducing
• On the sustainability front, the issues of concern including those related operational environmental risks
objective is to go beyond compliance to environment and climate change is • We are scaling up recyclable packaging
requirements reviewed in detail at CSR, Safety and capacity of our Consumer Products Financial Statements
• Continuous monitoring of various Sustainability Committee of the Board and will replicate the same to Chemical
environmental parameters with regularly Products in a phase-wise manner
continued investment in environment • The Company has also adopted ISO • Taking proactive steps to drive waste
related projects in plants 140001 and is a signatory to Responsible management initiatives including
• Impact register is periodically Care which guides the Company as and collection, segregation and safe disposal
reviewed for keeping it updated when required of plastic waste as per Extended
and for improving environmental • Environmental Management Plan Producer’s responsibility norms
performance (EMP) is in place for mitigating the
21
2 Missing the opportunity to embrace digitalisation pace supporting business growth
Mitigation • Various digitisation initiatives are taken analytics tools to support business
• Plans are underway to make digital by the Company to focus on improving decision-making is also underway
technology a core part of the Company's efficiency, enhancing customer • ew-age systems to enable the
N
operations engagement and having better analytics next level of digitalisation are being
• Using technology to make processes to make informed decisions implemented in operations
simpler for customers and internal • Enhancement of the business
stakeholders in the digital age intelligence platform with visual
Operational Risks
Financial Risks
Disciplined capital allocation and cost effective financing structure inability to secure sufficient,
6
cost effective funding
Mitigation
Business planning with special focus on cash flow and liquidity management
22
Integrated Annual Report 2018-19
Integrated Report
Mitigation Mitigation
• Deployment of comprehensive digital-enabled compliance • Continuous dialogue with regulatory authorities for greater clarity
framework for monitoring compliances • Advocacy meetings with governments and ministries, seminars,
• Periodic review of compliances at leadership forums membership in regulatory affairs bodies, membership in
industry bodies
Reputational Risks
Failure to ensure Containment of Safety Hazards - Employee Safety (Behaviour issues), Workplace Safety
9
(Fire Safety, Asset Integrity), Process Safety & Product Safety Hazard Chemicals – Transportation
Mitigation • Various safety improvement initiatives Unsafe conditions and hazards are
• Safety is periodically reviewed by covering behavioural safety, structural reported in an e-enabled portal
the CSR, Safety and Sustainability and equipment safety and process safety • For product safety and transportation of
Committee as well as Risk Management management and benchmarking with hazardous chemicals, we have installed
Committee of the Board companies that are best in the business GPS system in bromine tanker. We
Statutory Reports
• TCL’s Corporate Safety Health and are in place and are continuously support our customers by doing safety
Environment Policy is the overarching evaluated for effectiveness audits in their premises for handling of
chlorine
policy, with the subsidiaries aligning • Hazards are identified using techniques
it to the local regulatory and safety such as Hazard and Operability Study
directorates (HAZOP), Hazard Identification and Risk
• We are driven by voluntary standards Analysis (HIRA), What-if-Analysis, Failure
such as OHSAS 18001, Responsible Care Mode Effect Analysis and addressed
and the British Safety Council guidelines by following hierarchy of risk control.
Risk Mapping
High
5B
1
8 Financial Statements
2
Impact
4 9
5A
7
3
Low
Probability
Low High
23
Listening to and Engaging with the Stakeholders
Suppliers and partners Supplier pre-qualication/vetting, Supplier Timely payment and delivery, Sustained
To develop mutually-beneficial, plant visits, MoUs, Trade association meets/ business and growth, Vendor selection process,
long-term relationships seminars, Professional networks, Bhagidhari Safety, health and wellbeing and human rights
Sabha, Contract management/review, Product of employees of contracting companies/
workshops/ on site presentations, Framework suppliers
agreements
Community Community meetings/visits, Local authority and Legal compliance, especially on safety, health
To uplift the quality of all town council meetings, Location head’s meet, and environmental performance, creating
communities impacted by our Strength, Weakness, Opportunities and Threat jobs, sustained contribution to community
business Committee meetings, Community projects, development, progress on implementation of
Seminar/conferences, Partnership with local social and labour plans
charities, Volunteerism
Employees Senior leaders' communication/talk, Senior Engagement, Training and development, Career
To have fully-engaged and committed leadership forum, Town hall briefing, Goal progression, Health and safety
workforce to drive organisation’s setting and performance appraisal meetings/
growth, while providing them performance review, Exit interviews, Arbitration/
professional growth opportunities union meetings, Wellness initiatives, Focus
on workplace safety, Employee engagement
survey, Email updates, intranet, flat screens,
websites, poster campaigns, house magazines,
confluence, circulars, quarterly publication,
intranet, theatre workshops (Oorja), newsletters
Government and Advocacy meetings with local/state/national Timely contribution to exchequer, Proactive
regulatory bodies government and ministries, Seminars, media engagement, Contribution to local infrastructure,
To ensure proactive approach releases, conferences, Membership in local Skill and capacity building, Sustainable livelihood,
towards compliance and regulatory enterprise partnership, Membership industry clean and safe environment
requirements, setting industry bodies such as ICC, BCCI, CII, CIA, ESAPA,
benchmarks and engaging with EU Salt Association
authorities in policy-making
24
Integrated Annual Report 2018-19
Material matters are the issues with the capability to substantially impact our
Integrated Report
business outcomes and competitiveness. These issues affect our ability to create
value in the short, medium or long term, if not addressed strategically.
Materiality process at Tata Chemicals
Identifying critical and
Identifying Evaluating present status Mapping ambitions
key action areas based
material issues of material issues against materiality issues
on gaps to be covered
Statutory Reports
engagement external stakeholder surveys across geographies.
Customer
Product stewardship Waste
Performance standards We review whether these issues are aligned with our
for contractors/suppliers Employee
Biodiversity benefits vision, brand portfolio and geographical footprint and
map them against key stakeholder priorities and internal
Diversity
business priorities. We then review the business goals and
Spills Logistics challenges to finalise the materiality matrix. This exercise is
carried out every alternate year. We work on all the issues
Low to high
Financial Statements
Addressing materiality
We have taken a strategic call to revisit these material aspects on a periodical basis to track their current status. Our long-term strategy
roadmaps are developed keeping these aspects. These initiatives, while accelerating our business growth, are also strengthening our
fundamentals and our value creation ability.
25
Basic Chemistry Business
Business overview Business environment 6% over the last year. Addition of new
We are a leading global chemical player Soda Ash and Sodium Bicarbonate are key Sodium Bicarbonate capacities in India led
with over 4,138 KT of Soda Ash and 236 products for the global chemicals business, to reduced imports.
KT of Sodium Bicarbonate capacities. being consumed by many downstream
With operations spread across India (Tata companies as raw materials for diverse The present global Soda Ash and Sodium
Chemicals), US (Tata Chemicals North industrial and consumer applications. Bicarbonate demand-supply scenario
America), UK (Tata Chemicals Europe), The global markets for these products are are moderately balanced. Their prices
Kenya (Tata Chemicals Magadi) and characterised by worldwide trading with are expected to move in a narrow band
customer base across the globe, we manufacturing concentrated in China, US, globally. The CAGR for Soda Ash demand
are one of the most geographically European Union, Turkey and India. growth is expected to be 1.9% between
diversified players. 2018 and 2028 and that of Sodium
In FY 2018-19, the world Soda Ash demand Bicarbonate volume growth is expected to
Our business model is underlined by a was almost flat for the year, however, the be above GDP levels. In India, the demand
continuous focus on cost optimisation, demand grew 2.8% over the last year for for both the products is expected to be
lean supply chain practices and markets excluding China, on the back of healthier with forecasts of strengthening
enhancement of portfolio with strong growth in Western Europe, South economic activity and their significantly
value added and branded products America, South East Asia, Africa and the low per capita consumption. We expect a
targeted at specific customer needs. Indian subcontinent. The Chinese and CIS stable market both in India and globally
This, complimented by continuous markets experienced negative growth. The with little capacity additions.
enhancement in service offerings, ensures demand of Sodium Bicarbonate remained
our business sustainability and profitability. high, with the Indian market growing by
26
Integrated Annual Report 2018-19
Integrated Report
Key business developments across our TCNA
global companies include: • Implemented project DSI (Dry Sorbent Tata Chemicals advantage
Injection) to use ground trona as a SOx
TCL
sorbent for emission compliance
• Executed operational excellence • Commenced project MAP for plant-wide Our manufacturing facilities have
initiatives and throughput optimisation modernisation of DCS systems over the a strategic advantage in terms of
of all key products within prevailing next five years raw material security and a good
operational constraints to achieve • Undertook engineering studies to mix of manufacturing processes
greater cost control investigate potential of solution mining with lower carbon footprint, in
• Entered the niche segment of industrial in existing trona bed 14 line with our long-term
grade Sodium Bicarbonate with the • Re-established corporate office in sustainability target.
launch of Speckarb, which is high in Sandy, Utah to improve synergy with
purity and low on chloride, sulphate and manufacturing in Green River Wyoming
70% of our Soda Ash capacity is
heavy metal content
manufactured through natural
• Launched new cement products – TCE
sources at our plants in the US
Tata Shudh OPC with the enhanced • Rationalised sales of imported Soda Ash
value proposition of very high one-day and Kenya, which ensures lower
in line with the margin plans
• Soda Ash production slightly below par manufacturing costs along with
Statutory Reports
strength and Tata Shudh PPC
• Successfully established Medikarb, largely due to operational issues in the lesser energy and environment
India’s first branded pharmaceutical first quarter of the year footprint. Both these plants have
grade Sodium Bicarbonate, which is now • Strong performance of associated access to huge raw materials
used by many Pharma companies energy business generated good resources – the US plant is in
• Achieved highest ever production and income and contributed to the Wyoming which has the world’s
sale of Bicarb led by an encouraging Soda Ash/energy BU performance largest deposits of trona and
market response of our new foray Kenya plant is near Magadi Lake
into specialty pharma grade Bicarb – TCML
which is a regenerating lake.
Medikarb – as we leveraged customer • Undertook extensive marketing efforts
connect and market knowledge to stabilise markets for existing products Our Mithapur plant in India
• Our online customer portal and – Magadi Moore Nyama salt and Magadi
and Northwich plant in the UK
app – Chem Connect – launched in Moore Mazawi crushed refined soda,
manufacture synthetic Soda Ash
FY 2017-18 has recorded over 98% which were introduced in the previous
and Sodium Bicarbonate. This
customer engagement year
• Successfully scaled animal feed grade process uses raw salt/brine (salt
• Recorded highest-ever sales of bromine
water) and limestone as key raw
with ~99% volumes shipped in ISO crushed refined soda market in the US
Financial Statements
while exploring new markets in India, materials. While the UK plant
tankers and ~100% increase in bulk
Africa, Europe and the far east has the availability of natural
movement of Soda Ash
• Undertook major marketing activities, salt, Mithapur plant uses salt
including radio campaigns and 14 manufactured using solar heat.
farmer training forums, to boost sales
of fortified salt resulting in higher
distribution and trials. Fortified salt sales
in FY 2018-19 increased by 25%
27
Risks
Profitability risk • Stringent health & safety norms and Macro-economic risk
• Impact on Kenyan operations due to competitive pricing threats in Europe • High energy price volatility and
increased royalty rates, possibility of uncertain economic times in the UK
Environmental risk
shorter lease period and disruption
• Rising stringency in environmental • UK exiting EU without a deal
in rail logistics due to unviability of
Rift Valley Railways. A proposed land regulations in India • Impact on global demand-supply
balance and price fluctuation driven
rate increase may further impact • Implementation of EU-Emission
by the addition of new Soda Ash and
profitability Trading System Phase 4
bicarb capacities by domestic players
in India and uncertainty in Chinese
production
Magadi plant
28
Integrated Annual Report 2018-19
Opportunities
• Our strong pipeline of investment • Key ongoing projects will strengthen the statutory permissions of which are
projects in salt and Sodium Bicarbonate/ competitiveness – salt power station, either received or are in an advanced
Soda Ash/energy will sustain the carbon capture and recovery plant stage. This will enable us to meet rising
momentum into FY 2019-20 and at coal handling plant to optimise demand. A dedicated team (Project
Integrated Report
beyond, driving cost competitiveness operations and new warehousing Pragati) has been formed for the same
and enhanced customer service proposals to enhance customer and to ensure timebound execution
• Initiated Projects to grow demand satisfaction, cost and safety
Sodium Bicarbonate and Salt sales • Planned capacity expansion programme
opportunities in Asia for all products at Mithapur facility,
Strategies
Grow leadership position • Manage variable costs like fuel, salt to increasing awareness and the
• Execute LEAP (Lead, Engage, Aspire and limestone through raw material anticipated legislations on air pollution
and Perform) strategy to strengthen securitisation
leadership position, address risks and • Invest in capacities to pursue value-
exploit opportunities • Exploit new opportunities in Sodium driven growth opportunity in food,
Bicarbonate and sesquicarbonate animal feed and pharma variants
• Grow volume of subsidiaries
Optimise costs
• Build a market for the newly developed
For deeper insights into
variants for specialised industrial
• Continue ongoing operation our product portfolio,
Statutory Reports
applications and flue gas treatment,
optimisation initiative and improvement please refer to page 06-07
which is an emerging area due
programmes
Financial Statements
29
By successfully tapping Kenya’s abundant sales have grown significantly from 19,813
growth story
salt resource, Tata Chemicals Magadi tonnes in FY 2016-17 to 42,174 tonnes in
(TCML), has created a new growth FY 2018-19 with a total of 8,000 tonnes
vertical with its CRS that caters to the shipment to the US. More importantly, our
livestock as a rumen buffer leading to high product has received positive customer
Nurturing crushed production in dairy animals. While the feedback with a high rating. Potential
refined soda product was widely popular in Kenya, we
leveraged its effectiveness to create export
customers are completing necessary due
diligence and our plant has received Good
(CRS) portfolio, opportunities. Manufacturing Practices (GMP) certification
exploring for animal feed imports into Europe,
Establishing the US market
international After a successful pilot study in the US,
providing scope to explore new markets.
Mithapur plant
30
Integrated Annual Report 2018-19
We started the cement manufacturing Tata Shudh PPC marks our entry into a new
growth story
business in 1993 with the strategic intent segment, which is witnessing growth. Tata
of consuming solid waste generated in Shudh OPC is a new variant that offers the
the Soda Ash plant, restricting sales to additional value proposition of having the
Saurashtra, Kutch and central Gujarat. highest one day strength. Along with the
To enhance cement availability and launches, we have enhanced our service
Integrated Report
expanding our presence in the value chain, levels significantly by strengthening
we have launched new products namely channel and supply chain infrastructure.
Reinforcing Tata Shudh PPC and Tata Shudh OPC.
cement business,
moving up the
value chain
Industries globally have a need for dyes, leather, metallurgy, electronics.
growth story
high-purity industrial grade Sodium The product adheres to the superior
Bicarbonate with low chloride, sulphate quality specifications of IS 2124: Sodium
and heavy metal content. This product Bicarbonate: Bureau of Indian Standards
meets stringent quality and regulatory and is not intended for applications,
standards, requiring a high level of directly or indirectly, related to human
expertise to manufacture them. Our consumption.
newly launched product ‘Speckarb’ is our
solution for these industrial customers. A Speckarb marks our presence in the niche
Expanding Sodium
Statutory Reports
specialty grade Sodium Bicarbonate, it is segment of industrial grade Sodium
Financial Statements
31
Consumer Products Business
32
Integrated Annual Report 2018-19
Performance and
Tata Chemicals advantage business highlights
FY 2018-19
Salt Spices
We have one of the largest salt Tata Sampann offers a range of Overall Branded salt
sales volume
Integrated Report
production capacities. This scale high-quality, pure Spices and
of production when combined innovative blends. Our pure
with our diverse salt portfolio, high
quality and purity, wide distribution
Spices, sourced from locations
where climatic conditions
1,154,601 MT
1,058,772 MT
network and brand equity gives us and terrain benefit its natural FY 2017-18
immense strategic advantages and flavour, are 100% pure and have
capabilities to grow the business a higher percentage of active
and cater to the requirements of a ingredients as we never use
large section of Indian households. ‘Spent’ ingredients. Our blends
Tata Salt
are developed with pure, fresh
Outlet reach
Pulses
Tata Sampann is India’s first
and authentic ingredients with
recipes designed by renowned 19 lakh
national pulses brand, offering a celebrity chef, Padma Shri Sanjeev 17.8 lakh
variety of high-quality, unpolished Kapoor. Additionally, we offer the FY 2017-18
and nutritious dals apart from an value proposition of unique 5-in-1
organic range. We also provide sachets packaging that retains the
high-quality, low-oil absorb besan Customer (retailer)
freshness of spices. Our unique
that ensures homogeneous batter satisfaction index
and value-added offerings as
and makes food healthier. Our
differentiation of quality and unique
well as our robust marketing and
distribution make us the brand 76
Statutory Reports
offerings makes us a preferred of choice. 76
brand for consumers. FY 2017-18
Financial Statements
Tata Salt enjoys leadership with 25.2%* market share in overall packaged
powdered salt market. It continues to be India’s largest distributed salt
brand reaching out to 170 million households through 19 lakh retail outlets. For deeper insights into
our product portfolio,
*Moving Annual Total March '19 please refer to page 06-07
33
Strengthening portfolio, bringing goodness to consumers
We continued with our efforts to respond to the consumers’ needs by launching several products
focussed on improving their everyday experiences across wider facets.
34
Integrated Annual Report 2018-19
Business risks
Integrated Report
Environmental risks Profitability risks Competition risks
• Changes in regulatory and • Rising fuel and labour costs • Increasing competition from the
environmental norms • Volatility in commodity prices unorganised market, regional players
and private labels
Opportunities
• Increasing awareness of health and • Expanding our footprint along with • Cost optimisation and service-level
wellness among consumers and a focus on scaling-up portfolio with improvement that helps us deliver
their need for pure, consistent quality differentiated offerings across various an unmatched value proposition to
and convenient choices is leading to segments will enable us to reach more customers and channel partners
expanding market share of trusted homes and cater to diverse regional • Leveraging digital technology across the
brands like ours needs value chain
Statutory Reports
Strategies
Consolidate position in Tata Salt Grow Tata Sampann portfolio Wider reach and efficient
and strengthen market share • Continue delivering pure and authentic operations
• Undertake brand campaigns and products with natural ingredients that • Continue building a future-ready
market-specific activities are tasty, nourishing and in keeping with distribution network and scale up
• Nurture thought leadership to offer consumer needs modern retail and e-commerce channels
innovative products like Tata Salt Lite • Expand offerings across various food • Leverage digital platforms and
and Tata Salt Plus to address consumer categories in innovative formats to technologies to connect and engage
nutritional needs enhance convenience and elevate the with customers, share product
• Leverage interesting new formats like consumer’s cooking experience knowledge and improve our presence
Herbal Salt, Rock Salt and Black Salt to • Scale-up new products to drive rapid across the value chain
address specific consumer needs growth
Financial Statements
35
Delivering the goodness of
pulses and besan
The Multigrain Chilla Mix is a high Multidal Chilla Mix has the goodness of
protein ready-to-cook convenient mix multiple common pulses consumed by
offering a fast way to boost body with a Indian population and is a rich source of
good 20% of calories coming from the protein and fiber.
protein and not the sugars.
36
Integrated Annual Report 2018-19
Integrated Report
Pulses and besan have an important delivering the authentic taste and
place in the traditional Indian cuisine crispiness.
and are omnipresent in Indian kitchens.
While besan is used in multiple snack Chillas made out of besan or moong
dishes, pulses are consumed daily paste is a very popular dish in north
and reputed for their health benefits. India. Compared to traditional laborious
They provide adequate energy supply method of chilla preparation, Tata
from proteins, complex carbohydrates, Sampann Moong Chilla Mix is a dry
fiber and minerals for meeting various spiced mix which can be made into a
dietary needs. batter with the addition of water, thus
eliminating all the other steps. It is
Good as it may sound, the fact is that ready to be cooked and served in less
Statutory Reports
many traditional Indian foods prepared than 15 minutes.
from besan are considered unhealthy
and some pulses-based dishes have The Multigrain Chilla Mix is a high
lengthy cooking methods. This is far protein, ready-to-cook, convenient mix
from what today’s convenience and offering a fast way to boost body with
health seeking consumers want. Two a good 20% of calories coming from
such famous snacks are Chillas and the protein and not the sugars. It has
Pakodas. Deep frying pakodas leads the goodness of multigrain and extra
to significant oil absorption making it protein content in comparison to the
unhealthy. Chilla requires significant besan chilla mix.
preparation time and prior planning as
the recipe demands overnight soaking The Multidal Chilla Mix combines the
of pulses followed by grinding goodness of the multiple common
growth story and cooking. pulses consumed by the Indian
population and is again a rich source
The Tata Sampann Nutrimixes value of the protein and fiber.
proposition is aimed at key consumer
Ready-to-cook needs like convenience, authenticity Our products are differentiated from
Financial Statements
nutrimixes and nutrition through a differentiated
product range. The proposition is based
other products in the market due to
our expertise in pulses and spices,
on traditional Indian wisdom presented the right choice of ingredients and
Packaging, taste, in a contemporary format. Our portfolio
includes Pakoda (Bhajji Bonda) Mix,
authenticity in taste. We have ensured
none of our products have artificial
nutrition and Moong Dal Chilla Mix, Multigrain Chilla colours or preservatives and remain
convenience Mix and Multi Dal Chilla Mix. true to the promise of being “Sarvagun
Sampann” and bringing traditional
for modern-day Tata Sampann Pakoda Mix is made nutrition into everyday meals. Our focus
consumers with our unique formulation of Low
Oil Absorb Besan which reduces the
going forward, will be to capitalise on
our differentiators and grow the Tata
oil uptake to retain healthiness while Sampann mixes portfolio.
37
Specialty Chemicals Business
Nutritional solutions
Innovating to nourish everyday life
The Nutraceuticals space is booming. Products that supplement the diet with vital nutritional values,
essential for healthy and active life, are in demand. This is more so in India’s case where traditional
diets lack such nutritional values and irregular eating habits and lifestyle of modern-day consumers
are causing health problems. We are leveraging our food science knowledge and strength in consumer
products to reimagine the dietary and nutritional needs with innovative natural products specific to
Indian consumers.
Business overview and partnering 2P Manufacturers for It is expected that India’s nutraceuticals
We entered into the nutritional solutions sweeteners and functional foods. market, valued at C 26,000 crore in 2017,
business with our brand – Tata Nx that will expand sharply at a CAGR of ~17%
targets new-age Indians demanding food
Business environment to reach C 80,800 crore by 2023. The
that provides nourishment. The Nutraceutical and dietary supplements subsegment of High-Intensity Sweeteners
market is still at a nascent stage in India, ('HIS') market currently is about C 500 crore
We leveraged the intellectual expertise of accounting for ~2% of the global share. and expected to grow at 6% driven by the
the scientists and food technologists at our Dietary supplements dominate the market growing population of overweight, obese
Innovation Centre in Pune to gain better with a 65% share and functional food and and diabetic patients. On an average 5% of
insights into the human body and develop beverages account for 35% of the overall the Indian population is obese, but in the
solutions for addressing health-related nutraceuticals market. urban context, the numbers are incredibly
problems from a nutritional standpoint high. HIS is the fastest growing segment
rather than medicinal. We utilise the However, the use of nutraceutical products due to the rising health concerns with
innovative bio-easy format as a delivery is growing fast in India, especially in the aspartame and sucralose being the most
mechanism which enables optimal urban areas where the youth are keen famous sweeteners.
absorption and assimilation of nutrition. to maintain fitness and build a stronger
physique, resulting in a penetration of In recent years, stevia has witnessed major
We have a young and energetic team nutraceutical products at 22.15% in the demand due to the advantage of being
with deep market understanding. We urban areas, higher than the 6.32% in rural a natural sweetener, making it an ideal
have maintained a lean and agile business areas. The segment’s growth is further alternative of high sugar consuming nation.
model by capitalising on the Consumer reinforced by an increase in the purchasing Besides, stevia’s natural make provides it
Products Business’ extensive supply chain power and rising disposable income with the advantage of not falling under the
network for faster and deeper penetration of Indians. product category as ‘artificial sweetener’.
38
Integrated Annual Report 2018-19
Risks
Competitive risk Dynamic regulatory environment institutes ICT (Mumbai) and CFTRI
(Mysore) and appropriate FICCI and CII
• Increasing competitive intensity with • With Nutraceuticals being an networks. We continue to work closely
domestic and global players who are emerging category, it is critical that
with regulatory authorities to ensure
Integrated Report
introducing stevia-based products the authorities understand the efficacy our products meet all compliances
• Stringent health & safety norms and and effectiveness of the product by and we remain abreast of incoming
competitive pricing threats in Europe leveraging the expertise of academic regulatory changes
Opportunities
• With increasing disposable incomes and is expected to provide immense growth recommended for children and other
rising awareness for health and dietary potential immunocompromised adults provides
needs, the consumers are increasingly • FSSAI’s notification to products unique positioning to our product, Zero
adopting Nutraceuticals. The segment using artificial sweeteners (excluding Sugar - a stevia-based sweetener, which
is witnessing significant investment and stevia) be labelled as not safe / not is made from 100% natural ingredients
Strategies
Target IP protected and Strengthen pipeline margins and loyalty and the emergence of
differentiated offerings • With rampant protein deficiency in new points of sale that integrates with daily
Statutory Reports
With more F&B companies resorting to new Indians and increasing consumption experience, our strategy will be to:
technologies to reduce sugar content in their of gummy vitamins, we will target • Explore new and unconventional
products, our strategy is to: strengthening pipeline with functional channels to supplement existing
• Maintain a competitive advantage by foods, probiotics and gummy vitamins distribution network
developing science-based IP protected • Engage with end-users in new and
offerings in nourishment, correction and Enhance distribution and customer personal ways such as digital media,
replacement domains engagement at schools, offices, etc.
• Launch stevia-based formulations With the trend of retailers increasingly
labelled as low sugar/low calorie investing in own private labels to drive
39
Bringing wellness to life
Consumers globally are increasingly demanding natural, convenient and safe foods and supplements that can
support their lifestyle, while delivering adequate nutrition. We are bringing our knowledge in fermentation,
food technology and biogenomics to offer solutions for such needs supported by our dedicated Research &
Innovation Centre and greenfield manufacturing facilities.
40
Integrated Annual Report 2018-19
Integrated Report
Business overview has become an intensely studied research products drove growth as we focussed on
Tata NQ, our Nutritional Solutions brand, theme for finding solutions to modern day collaborating and co-creating with them
offers innovative, natural and science-backed health and lifestyle challenges. in a project mode. We maintained a track
prebiotics, gut health and sugar reduction record of zero injury and incident
As a result, there is a growing global
ingredients having extensive health benefits. across sites.
trend of wellness products entering the
Our solutions find application across multiple mainstream consumer sector. The segment Our Fructo-Oligosaccharide (FOS), a
categories of food and beverages ('F&B')
is witnessing surge in new product mix of own manufactured FOS and
and nutraceuticals. We are amongst the few
launches and new entrants. Its application complementary food ingredients, garnered
manufacturers of prebiotic dietary fibres
areas have widened in the niche fields of wider acceptance as a prebiotic dietary
using a nature inspired fermentation route.
Statutory Reports
skin, oral, surface microbiome and in sugar fibre and healthy sweetener in dairy,
Our presence spans across North America,
reduction driven by consumer’s healthier bakery and confectionery sectors.
Australia, Europe, Middle East and Asia.
choices and regulatory push. We established a global distribution
Business environment network and initiated customer
Performance highlights engagement in South East Asia, China and
The human gut has more
FY 2018-19 USA to gain insights on their qualifications
neurotransmitters than the brain and
trillions of residing microbes that has an FY 2018-19 has been an encouraging process and regulatory approvals needed
impact on our digestive system, health year marked by positive operational to begin sales. Our Animal Nutrition
and immunity related aspects, psychology development and growth in revenues to segment started on a strong footing with
and overall well-being. Driven by its C 41 crore. Strong plant operations and FOS-led formulations finding customer
importance to human body, gut health encouraging customer responses on new acceptance in aqua and poultry space.
41
Risks
Capacity risk Regulatory risk Competition risk
• Unavailability of FOS powder for seeding in • Delays in regulatory approval • Cheaper competing products in sugar
international markets • Differing health-related regulations across reduction and fibre fortification
Raw material risk different countries
• Pricing fluctuations and supply risk
for cocoa
Opportunities
• Completion of ongoing greenfield facility • Initiation of clinical research to understand customers and building a formulation
at Nellore plant to enhance FOS powder mechanism and pathway through which portfolio targeted at improving gut and
and FOS liquid capacity and help meet FOS and GOS improves human health immunity health through preventive
global demand will facilitate in converting international measures
Strategies
Explore new business opportunities Target international opportunities and application-based sales in food,
• Nutraceuticals, herbals, health formulations • Initiate technical qualification process for beverages and nutrition segment
and confectionery in India replacement opportunity and new product Scale new product
• FOS in animal feed segment for aqua and development • Undertake techno-commercial feasibility
poultry customers in India and Asia and • Establish distribution network for driving and scale-up of yeast and its derivatives at
pet food customers in European Union demand through customer engagements Sriperumbudur for utilising fermentation facility
42
Integrated Annual Report 2018-19
Integrated Report
one of the best purification technologies harvesting structures (45,000 KL capacity)
a reality! SSMB (Sequential Simulated Moving Bed) to achieve sustainable water availability
and state-of-the-art equipment and reduce ETP load
• Automation and digitisation: It is fully • Safety: The plant’s safety systems and
FY 2018-19 became a milestone year towards automated and digitised with minimal procedures to be aligned with the Tata
incremental investments in infrastructure manual interference, eliminating chances Group’s standards to achieve ‘Target Zero
and capabilities. With a committed outlay of of errors. Its best-in-class IT systems and Harm’ through a well-defined safety road
C 270 crores, we are nearing completion of quality control processes ensure high map. It will focus on various safety training
our world-class 5,000 MTPA (expandable up quality control, product traceability and programs, safety initiatives and seminars
to 20,000 MTPA) FOS manufacturing plant paperless tracking. Its system is designed along with carrying out BBS and HIRA
near Nellore, Andhra Pradesh. This plant to leverage innovative content formats and studies. Further, the plant shall practise
reflects our vision and aspirations to service technologies to establish the brand's social tracking of all the incidents and give
demanding global customers. presence and to reach customers globally special thrust to road safety
Statutory Reports
Financial Statements
43
Low agricultural productivity is a challenge agronomy practices. It analyses crop
growth story
for India. The problem is about knowing growth pattern and forecasts crop health
the right way of using the agricultural to provide right plant growth nutrients to
44
Integrated Annual Report 2018-19
Integrated Report
Health and safety management miss through root cause analysis and Key safety initiatives FY 2018-19
At Tata Chemicals, health and safety in implementing preventive actions. Global
initiatives are a key agenda. Specially formed Employees identify unsafe conditions • Cross-site safety audits and offsite
and report them on an e-enabled portal
committees work towards reinforcing safety • Implementation of Work Safe Online
standards. Our dedicated Board Committees – WSO, which is regularly tracked to
across sites
ensure risk control. We carry out internal
on CSR, Safety and Sustainability periodically
/ external audits, inspections, surprise
• Dedicated third-party packaging centres
review organisational safety and drive • Daily safety rounds and communication
strategic direction. Besides, the Apex Safety checks and engage experts to identify
of safety observations to management
Committees at sites and Office Safety lapses and improvement areas and
Committees at offices review health and ensure effective implementation of safety • CFTs for safety improvements
safety of the employees, safety aspects systems. Although we constantly strive to Mithapur
and implementation of new policies and improve safety in working conditions, we • Systematic implementation of Process
guidelines. faced two unfortunate fatal incidents in Safety & Risk Management
FY 2018-19. We implemented corrective • Sensitisation on softer safety aspects
Assessing and managing actions to prevent such recurrences and through ‘Suraksha Samvad’
safety risks also supported the family of the deceased
under the Suraksha Scheme, a financial Magadi
We are constantly working towards
• Safety projects under LASER workshop
Statutory Reports
evolving and upgrading our safety assistance scheme. We are also targeting
processes through periodic reviews and implementation of IoT solutions in • Employee engagement drives for near
FY 2019-20. miss identification, reporting and closure
benchmark them towards the Zero Harm
goal. We identify top safety risks and TCE
their mitigation plans are reviewed by the Emergency and crisis • Integration of dynamic risk assessment
CSR, Safety and Sustainability Committee preparedness with work permits
and Risk Management Committee. Our operations encompass comprehensive • Layer of Protection Analysis and CDM
Considering our use of hazardous processes for emergency preparedness, (Construction Design and Management)
chemicals, we have implemented response and crisis management. We implementation
structured Risk Assessment and undertake proactive measures to identify • Introduced Golden Safety Rules
Management processes and mitigation possible emergency scenarios and
plans across high risk areas. We engage calculate risk quantum. This is to prevent TCNA
trained functional teams for identifying them with engineering controls and
• Articulation of life critical policies
and managing hazards in routine and non- maintenance practices, supported by a • Hazard Identification Tours
routine activities. systematic inspection regime and also
assists us in being prepared in responding Way forward
We prepare annual plans for asset
management, besides workplace and to emergencies in real-time situations. During FY 2019-20, we aim to focus on
Financial Statements
process safety improvement programmes. Process Safety Management at Mithapur
TRIFR* (No. of TRI/million man-hours worked) plant. This is to strengthen our safety
We also identify training needs at various
levels through structured processes. Safety 2018-19 1.61 systems and horizontal deployment
is an inherent part across all stages of the 2017-18 0.88 of improvements and to revisit risk
project life cycle and is ensured through 2016-17 1.09 management processes and mitigation
implementation of systematic processes plans across global sites.
LTIFR* (1-day away from work)
and executed through trained personnel.
2018-19 0.87 United Nations’ Sustainable
Incident / Near-miss management 2017-18 0.46 Development Goals
This identifies critical contributing factors 2016-17 0.55
in an incident or high potential near- *The above numbers include all subsidiaries
45
Innovating for a Better World
R&D focus • Food science research to enhance • Productivity enhancing Agro • Crop breeding research to develop
areas nourishment Chemicals superior hybrids seeds
• Inorganic chemicals and material • Eco-friendly formulations • Biotech research for superior trait
science research to develop new • Cost-effective processes for development through
products/businesses synthesising molecules GM (Genetically Modified) and
non-GM methods and enhancing
• New products evaluation and seed yield
registration
• Process improvements for
manufacturing
• Low sodium salt, double • Created a strong pipeline • Worked on reducing GOT results,
Key fortified salt of products for process and TAT and unwanted inventories and
initiatives • Scale-up and range extensions of formulation development increasing accuracy
FY 2018-19 extruded snacks, chutney and mixes and bio-efficacy evaluation • Focussed on MDR (Market
• Launched new cereals, pulse-based • New collaboration on six projects Development Representatives)
and home care products (detergent) • Development of advanced productivity
46
Integrated Annual Report 2018-19
Innovation statistics
IC RICH Metahelix*
United Nations’ Sustainable
Patents
filed 90 30 4 Development Goals
Patents
22 14 2
Integrated Report
granted
R&D team
members 53 53 118
*Plant Variety Protection (PVP) filed since inception is 59. PVP is the provision under Protection of
Plant Variety & Farmers’ Rights Act (PPVFRA) for protecting IP relating to plant varieties.
• Intensify research in priority growth areas • Target off-patented molecules opportunity • Utilisation of genomic resources for smart
and innovation protection by patent filing breeding
• Capitalise on patent strategy to create
competitive advantage in focus areas • Strengthen product pipeline by • Intensifying focus on molecular and
collaboration and own research, especially genomic information-based projects
in environment-friendly formulations,
bio-pesticides and crop nutrition products
Statutory Reports
Creating new growth verticals TPM precipitated silica plant at Cuddalore in TREADSIL™, our HDS brand, is targeted at
Tamil Nadu, commercial trials for which have Passenger Car Radial (PCR) and Truck & Bus
IC’s R&D efforts in chemistry-based, nano-
commenced. We are undertaking process Radial (TBR) tyres, which are energy efficient
material solutions have paved the path to
improvement initiatives at the plant, to and provide better safety and mileage. Our
new business avenues – advanced materials
further enhance its operational readiness for products also find application in rubber and
(HDS and Specialty Silica), nano zinc and
maximising throughput and meeting safety non-rubber goods – TYSIL™, our conventional
lithium-ion batteries. These business areas
and quality specifications. silica brand for tyres and other rubber goods
will let us participate in the fast expanding
applications and TAVERSIL™ for non-rubber
specialty products market and thrust our
growth.
Targeting attractive global applications like food, feed, detergents, oral
opportunity care and agro chemicals.
Advanced materials The global silica market is pegged at
US$ 4.5 billion (C 1,000 crore for domestic We are undertaking collaborative R&D with
Our venture in the advanced materials leading tyre manufacturers in India for the
market). With our silica products, we are
segment is driven by the trends of tightening next generation of HDS. Having developed
targeting the high-growth market of tyres,
automotive emission standards in the novel applications of functional nano silica,
especially the green tyre made of HDS whose
tyre application industry. It will allow us to we are working with leading end users on
demand is being propelled by stringent
leverage our Soda Ash value chain linkages for various innovative applications.
emission norms and tyre labelling.
value-added offering. To strengthen foothold
in the segment, we have acquired the 900 Financial Statements
47
Growing Together
The skills, experience and passion of our people facilitate deeper customer
understanding and engaging relationships and strengthen our brand value as a
preferred employer. We continue to step up efforts to accelerate our value-based
growth strategy and the overall development of human capital. We nurture our
people by investing in their empowerment through learning and development,
wellness and safety besides providing contemporary workplace facilities.
Empowering employees
In line with our ‘Refresh 2020’ theme to
enhance our people processes, a Cross-
Golden Jubilee celebration of Green River Functional Team (CFT) worked on enhancing
our performance management process.
This “bottoms up” change management
FY 2018-19 has been a milestone year Leadership Development & process included hearing employees’ voice,
on “people” front. During the year, we Capability Building conducting one-on-one interviews, making
successfully managed issues arising out of presentations to the management team and
During the year, we undertook senior
organisational restructuring and leadership communicating changes.
leadership transitions across businesses
transitions. We also tackled the issues on and conducted a series of workshops – Art
acquisition and foray into new segments. Ensuring employee engagement
of Feedforward. This enabled our managers
to coach and guide their teams for superior As a people-centric organisation, we
Our teams, within and across business performance and skilling their managerial measure employee engagement through
units and functions, accomplished capabilities. our survey, ‘X-prESS’, conducted in
high-level collaboration milestones. Some partnership with an external agency to
of these were: setting up the Greenfield We are creating an ecosystem of learning ensure confidentiality. Our X-prESS 2019
nutritional solutions plant; acquisition of through accessible mobile driven content, scores, covering over 3,000 white-collared
Silica plant; divestment of agri-business; experiential learning and gamification. employees globally, increased from 70%
launch of new categories under Tata Last year, we introduced ‘en-rich’, our in the previous cycle to 73% this year,
Sampann; recent ventures in Specialty online learning platform offering with a response rate of 95%. Additionally,
Chemicals Business; expanding the reach certification courses from the world’s discussion on Manager Score Cards also
and presence of Tata Nx; and launch of our best universities. We incentivise certified helped improve work-group engagement
first product in the Homecare segment learning on business, functional and digital to sustain and build on the change
through Tata Dx Detergent. competencies. With no approvals required momentum.
48
Integrated Annual Report 2018-19
Evolving organisational structure to • Build digital capabilities to minimise the Enhance HR operational
support strategy impact of technology on work processes effectiveness
• Recast the organisation structure in line • Promote transformation at the individual • Design business segment and
Integrated Report
with our new vision – emphasising on level and mindset change in line with industry relevant people practices
functional expertise, maintaining a close organisational transformation • Adapt to the changing regulations in
connect with customer and expediting respect of workforce and automation
product development Nurture and enhance employee of work processes to improve
• Build a flat, agile and cost competitive engagement productivity
structure • Align workforce with the new strategic • Enhance employee experience by
• Retain core values of integrity and ethics thrust and organisation agenda investing in an integrated cloud
• Deploy systems and processes • Provide career growth opportunities and technology HR platform
including continuous training and meaningful roles
building awareness on ethical practices, • Support managers to create an
corporate governance, regulatory engaging team climate United Nations’ Sustainable
compliances to cover all stakeholders • Undertake reward and recognition Development Goals
programmes
Building future capabilities • Focus on wellness, diversity and
• Address competency and skill gaps people-friendly workplace policies
in a diverse and multi-generational
workforce through opportunities
Statutory Reports
and platforms for re-skilling, learning,
experimenting and re-inventing
On-roll Employee headcount as on March 31, 2019
themselves
TCL India TCNA TCSA
• Enhance leadership and managerial 1,989 561 13
capabilities for a rapidly changing
external environment Ncourage
17
TCM
244
Rallis
1,001
Total
TCE TCIPL Metahelix
4,698
397 3 473
Financial Statements
49
Our Commitment to Sustainable Growth
At Tata Chemicals, sustainability goes much beyond the regulatory aspect and
the triple bottomline objective of People, Profit and Planet. It exemplifies our
acknowledgement of environmental responsibility. It remains at the core of our
business strategy as we strive to attain leadership across all aspects of business
and return better value to our stakeholders.
At Tata Chemicals, sustainability well-being of employees and the social aspects. These inputs are
encompasses stakeholder engagement, communities and product stewardship. combined with PESTLE (Political,
corporate governance and ethical We engage with stakeholders to identify Economic, Social, Technological, Legal
practices. It also includes responsible opportunities for meeting ‘essential needs’ and Environmental) analysis to have a
manufacturing safety, health and relating to economic, environmental and holistic perspective.
50
Integrated Annual Report 2018-19
Initiatives to reduce emissions Energy conservation a monthly SHE Performance Matrix and
TCL We monitor company-wide energy Audit to track the performance of waste
consumption and generation through minimisation activities and audit the
Mithapur plant
Responsible Manufacturing. Energy storage and segregation of waste on site.
Modification of Fluid Bed Dryer in Make-up
Water (MUW) plant and Vacuum system; generation sources for TCE and Mithapur
Consumer product business covered 12
replacement of flash vessel and its bypass plant include natural gas and coal
Integrated Report
respectively along with co-generation states under plastic waste management
system at power plant; energy efficient
facility. Mithapur plant additionally (PWM) programme along with engaging
lights; solid effluent utilisation in cement
generates energy from wind power at its respective state Producers Responsibility
manufacturing; renewable wind energy
township. Its cement production falls under Organisations for collection and safe
generation and scaling bicarbonate
the Perform, Achieve & Trade scheme. TCM, disposal of plastic waste. In Punjab, we
production; and equipped plant with
TCNA, TCE and Sriperumbudur plants use are working with Punjab Plastic Waste
online monitoring system to capture the
fossil fuels for energy supplemented by Management Society, a collaborative
stacks, effluent and ambient air quality.
grid power. model with the Punjab Pollution Control
Despatching over 60% of production Board and other FMCG companies, for
volume through rail transport and the collecting and recycling plastic waste. In
Initiatives across geographies
remaining by road using trucks, highly these 12 states, we are collecting 78% of
efficient Lupa Bulkers and ISO tankers along Mithapur
the total waste generated, in comparison
with sensitising customers for their support Installation of 2,504 energy efficient lights,
to the 20% mandated by the regulatory
in unloading products from Lupa bulkers. which collectively saved 1,189 TJ of energy,
body. The recyclable packaging operations
5Kw roof top solar panel and co-processing
CPB has put in place the process to capture of Tata Salt was scaled to five more CFAs
facilities in cement plant for utilising plastic
GHG emissions. This year, they have released covering 32,000 MT. The plan is to further
waste and used oil.
420 tCO2 emissions (Scope 1 & 2). scale up the PWM to more states.
TCE
Statutory Reports
TCE Installed a new steam turbine (£5.5m) Mithapur plant initiated utilisation of
Invested in a contemporary boiler which, on an average, generates nearly effluents and fly ash in cement operations.
plant at the British Salt plant due for 12.5 MW of additional power, saving around Initiatives have been undertaken to make
commissioning by Q1 FY 2019-20. It £4.8 million in energy costs. This CHP cities and communities sustainable. In
will have an efficiency of almost 94% (Combined Heat and Power) plant has an Dwarka, a PWM project ‘Clean & Plastic free’
(80% currently), translating to 8,500 TPA overall efficiency over 80%. Installation of city was initiated, the Phase 1 of which
reduction in CO2 emissions. Winnington new river water pumps and compressors is completed with mapping of waste in
CHP, part of TCE’s Northwich operations, was completed to reduce energy Okha, Mithapur and Dwarka. For phase 2,
is developing a Carbon Capture and consumption. a 30 MT waste management cum
Utilisation scheme for capturing food and TCM shredding unit is being set-up to treat
pharmaceutical grade CO2 and will use it in Introduced solar street lighting and LEDs plastics collected in a 100-km radius.
the Sodium Bicarbonate plant. This global across the plant premises and township Gaps and strategic priorities have been
first initiative will contribute to a 40,000 and installed waste oil recycling plant for identified accordingly and awareness
TPA reduction in CO2 emissions. reducing fresh HFO usage. Started PAM in collaboration with local municipal
plant for few processes and practising authorities is being carried out.
TCNA
Practising bulk deliveries, 95% by rail and sun drying of crushed Soda Ash to reduce
TCE ensures effluent discharges to water
5% by diesel semi-trucks of Soda Ash energy cost. Financial Statements
courses and sewers are as per permissible
and use of bag-houses and scrubbers to standards. Waste ash and lime are sent to
control fugitive emissions. Waste management
third-parties for re-usage. TCM has waste
TCM Hazardous and non-hazardous matrix data to capture hazardous waste
Ensuring zero NOx, SOx and other waste such as waste oil, batteries, electronic
significant air emissions and planting We practice on-site segregation of waste waste that are sent for recycling.
of trees (53,722 planted) to tackle dust at all the sites. All hazardous waste
problem in Magadi. Initiated process of is disposed through authorised and
acquiring CEMS online monitoring system registered dealers, while organic waste
for reducing emissions. from canteen is composted. We undertake
51
Lesser Flamingos are the smallest flamingo species also spotted Picture Credit:
at the Mithapur wetland area Chirag Parmar
52
Integrated Annual Report 2018-19
Integrated Report
of millions globally and address pressing development challenges through social
programmes that are replicable and scalable to maximise their impact and reach.
Our CSR programme is represented as to customers through Okhai website Uttar Pradesh, pulses, oil seeds and
BEACoN – Blossom, Enhance, Aspire, and outlets. Today, the Okhai brand is vegetables were promoted to help farmers
Conserve and Nurture. It encompasses our recognised as a sustainable and online enhance their income. In West Bengal,
enduring commitment towards enriching fashion brand, with over 1,50,000 online the SRI method of paddy cultivation
the quality of life by touching the aspects followers and 18,000 online customers. was promoted as a second crop and at
of health, sanitation, nutrition, livelihood In Kenya, TCML engaged 40 women with Sriperumbudur in Tamil Nadu, vegetable
generation, education, environment and bead work to help them earn a sustainable were promoted to be grown in the kitchen
bio-diversity. Empowerment is the cross- livelihood. garden. In Mithapur, TCSRD in partnership
cutting theme across all our initiatives with Coastal Salinity Prevention Cell is
and targeted towards development Promoting livelihood: Enhance implementing the Okhamandal Samriddh
of the society’s weaker sections, TCL promotes livelihood opportunities Gram Project, which is aimed at doubling
especially women and socially backward for households dependent on income farmers' income in four years.
communities.
Statutory Reports
from agriculture and allied activities,
along with taking up infrastructure
Livestock management
Empowering communities: Blossom development projects. To improve livestock health, TCL supported
Through Okhai Centre for Empowerment, OPD, FMD and HS Vaccination programme,
TCSRD promotes handicraft products with Agriculture development deworming camps and animal health
the objective of providing sustainable In FY 2018-19, over 4,000 farmers directly camps at different locations. In West
livelihoods to the artisans and keeping benefited from our training, exposure visits, Bengal, it supported over 200 families with
these traditional skills alive. The Centre field demonstration and support with poultry farming, helping them enhance
supports nearly 1,500 artisans in India, seeds and agri-equipment interventions. their family income. During the year, nearly
providing them with skill enhancement TCL promoted various cultivation 1.30 lakh cattle were covered under the
training and facilitating market linkages programmes to support farmers. In cattle health and breed improvement
initiatives.
Infrastructure development
TCL supported repair of a 71 km road
in Kenya, which helped in improving
connectivity and travel for people.
Financial Statements
Learning and skill development
initiatives: Aspire
Under this programme, we encourage
functional education and skills necessary
for sustainable socio-economic
development of individuals.
Skill development
TCL runs skill development programmes
in different locations to train unemployed
53
Protecting Whale Sharks and
Sea Lions
The Whale Shark project focusses on
its habitat study, research on migratory
pattern and breeding biology. During
the year, 19 Whale Sharks accidentally
caught in the fishing nets along the
Saurashtra coast were rescued. We also
work with the ECO Clubs in schools
at Mithapur to raise awareness on
environment conservation.
54
Integrated Annual Report 2018-19
Integrated Report
Tata Chemicals Mithapur coral reef restoration Picture Credit:
project is helping strengthen the marine ecosystem Wildlife Trust of India
In Kenya, the Magadi Hospital provided parcels during the year, the initiative is vital TCL undertakes Affirmative Action
healthcare services to 30,000 community to fight poverty and malnutrition in the UK. programme, which focusses on improving
people. In UK, TCE organised fund-raising the lives of the marginalised population
volunteering activities for charity-funded Water and sanitation through its Employment, Employability,
St Luke’s Hospice and Myeloma. Fund TCL provided tap connection to supply Entrepreneurship Development, Education
raising initiatives included scaling the three water to 1,254 households and supported and Essential Amenities initiatives. TCL
largest peaks in Cheshire, 150 km Bike Ride the construction of toilets for 350 has touched the lives of more than a
Statutory Reports
over 2 days and a bake sale and clothes households. The Samriddhi and Swach lakh marginalised population through its
collection drive to celebrate Tata Founder's Tarang initiatives, which focus on use of various initiatives.
day. Substantial funds were raised through clean and safe drinking water benefited
2.16 lakh people of different regions Other initiatives
these events which helped St. Luke in
across India. During the year, TCL provided relief
delivering high service of care and support.
support to disaster affected people in Tamil
TCML supplies 60,000 litres of treated Nadu, Kerala and Gujarat. We provided
Nutrition drinking water per day to 18 public ample opportunities to employees and
TCL undertook activities like screening primary schools, 40 ECDE, 7 dispensaries
family members to volunteer on different
of women for anaemia, identification and 17 community water points using the
social and environmental issues. TCL, TCML
of severely and moderately acute Company water boozer. TCL also supplies
and TCE organised various programmes
malnourished children and facilitating 1,50,000 litres of treated drinking water
focussed on environment, bio-diversity,
their treatment. In FY 2018-19, more than per week for the hard to reach population
health and education. TCNA undertook
9,000 women and 6,000 children were between Magadi and Singiraine.
programmes to support single mothers,
benefited. Around 300 households were senior citizens, children in need and
Empowerment
supported to develop kitchen garden to veterans.
ensure supply of nutritious vegetables TCL’s women empowerment programme
aims at their inclusion through various CSR Financial Statements
and fruits for reducing the occurrence
of anaemia in women and malnutrition
initiatives. It works with more than 200 United Nations’ Sustainable
women self-help groups and is facilitating Development Goals
in children.
women participation in different economic
activities. The Kasturi initiative is helping
TCML supported with 15 tonnes of
develop women farmers in self-leadership,
unimix for 3,000 nursery school children in family management and ability to serve
Magadi. TCE donated a large range of food, as community catalyst in Agripreneurship.
collected from employees, to a foodbank In FY 2018-19, the project facilitated 279
for distribution to the needy over women representing 13 institutions led
the Christmas period. With over by women farmers across eight regions of
1.3 million people receiving food bank two states in India.
55
Basis of Reporting
In recent years, the principles of Integrated Framework for Accountability and the Responsiveness
Reporting <IR> have come to prominence Integrated Reporting <IR> framework of the We reach out to a wide range of stakeholders
as a benchmark for global best practice in International Integrated Reporting Council through our reporting. Each group has
corporate reporting. In line with this trend, (IIRC). We apply the following principles of its own specific needs and interests. This
we have adopted these principles as the AA 1000 AS (2008): report is one element of our interaction and
basis for our annual report in an attempt communication. It reacts how we manage
towards transparency and disclosures beyond Inclusivity our operations in ways that take account and
statutory norms with FY2018-19 being the
We are committed to be accountable for respond to stakeholder concerns.
fourth year of such reporting. Through <IR>,
stakeholders who are impacted directly or
we intend to enrich our reporting for all
stakeholders by providing information on our
indirectly by our organisation. We map our Reporting period and scope
stakeholders and have processes to ensure The Report covers financial and non-financial
value creation process using the interlinkages
inclusion of their concerns and expectations. information and activities of Tata Chemicals
of multiple capitals.
Additionally, we continue to develop our Limited and its subsidiaries during the period
stakeholder engagement and sustainability April 1, 2018 to March 31, 2019.
We have prepared this report in accordance
capacity at corporate and manufacturing
with the Companies Act, 2013 (and the
levels. The financial figures of the report have been
Rules made thereunder), Indian Accounting
Standards, the SEBI (Listing Obligations and audited by B S R & Company LLP, Chartered
Disclosure Requirements) Regulations, 2015
Materiality Accountants and the non-financial information
and the Secretarial Standards. Along with We cover the key material aspects that have been assured by Ernst & Young
these, we have followed internationally have been identified through our ongoing Associates LLP.
recognised frameworks and guidelines stakeholder engagement and are addressed
such as United Nations Global Compact, by various programmes or action points with
Global Reporting Initiative (GRI) and AA1000 measurable targets.
56
Integrated Annual Report 2018-19
Glossary
• BBS studies (Behaviour Based Safety) • Fructo-Ogliosaccharides (FOS)
• Earnings Before Interest, Taxes, Depreciation and Amortization (EBITDA) • Innovation Centre (IC)
• European Soda Ash Producers Association (ESAPA) • Indian Space Research Organization (ISRO)
• Federation of Indian Chambers of Commerce & Industry (FICCI) • Thousand Tonne (KT)
• Food and Drug Administration (FDA) • Lead, Engage, Aspire and Perform (LEAD)
• Food Safety and Standards Authority of India (FSSAI) • Market Development Representative (MDR)
327
• Mechanical Vapor Recompression/Thermal Vapor Recompression • Royal Society for the Prevention of Cruelty to Animals (RSPCA)
(MVR/TVR)
• Science Based Targets Initiative (SBTI)
• Memorandum of Understanding (MOU)
• Safety Health and Environment (SHE)
• Metahelix Life Sciences Limited (Metahelix)
• Securities and Exchange Board of India (SEBI)
• Metric Tonnes Per Annum (MTPA)
• Sequential Simulated Moving Bed (SSMB)
• Metric Tonne (MT)
• Strategic Business Unit (SBU)
• Million Cubic Feet (MCFT)
• Strategy Deployment Matrix (SDM)
• Metric Tonne Carbon Dioxide equivalent (mtCO2)
• Strategic Objective (SO)
• Nitrogen Oxide (NOx)
• Strengths, Weaknesses, Opportunity, Threats (SWOT)
• National Accreditation Board for Testing and Calibration Laboratories
(NABL)
• Sulfur Oxide (SOx)
328
Integrated Annual Report 2018-19
Awards
Integrated Report
award at CII 12th National bags Best HR practice
Six Sigma Competition awards
2018
Statutory Reports
Knowledge Enterprise Legal Team of the Year'
Award 2018 award
59
Registered Address
Bombay House,
24, Homi Mody Street,
Fort, Mumbai - 400 001 India.
CIN: L24239MH1939PLC002893
Tel: +91 22 6665 8282
Fax: +91 22 6665 8144
www.tatachemicals.com
www.facebook.com/TataChemicals
www.twitter.com/TataChemicals
www.linkedin.com/Company/tata-chemicals
www.tatasalt.com
www.tatasampann.com
www.tataswach.com
www.tatanx.in
www.okhai.org
www.tcsrd.com