Documenti di Didattica
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RDA 400–800S
Serial No. RDA0017556-
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Original instructions
© Väderstad Holding AB, Väderstad, Sweden 2017
903104-en-gb; 06.07.2018
Thank you for choosing Väderstad as your supplier!
We hope that our product will increase your profitability
and contribute to your having successful crops on your farm.
Warm regards,
The Stark Family
The Rapid seed drill always offers a reliable drilling result at a high working speed. Rapid owners around the world
appreciate the simplicity of the design, together with a machine quality that is a guarantee of a long working life and low
operating costs. Direct sowing, reduced tillage or conventional tillage - Rapid produces a perfect result under all conditions.
Contents
13 Hydraulics.............................................. 75
13.1 Hydraulics diagram .......................... 75
14 Electrical system................................... 82
14.1 WorkStation connections .................. 82
16 Troubleshooting................................... 93
16.1 General information on
troubleshooting............................... 93
16.2 Electrical faults ................................ 93
16.3 Hydraulics fault................................ 93
16.4 Hydraulic electric valves ................... 93
Declaration of conformity and machine identity
EC declaration of conformity as per the Machinery Directive of the European Parliament and Council 2006/42/EC
Väderstad AB, PO Box 85, SE-590 21 Väderstad, SWEDEN
hereby declares that the products named below have been manufactured in conformance with the Council’s directive
2006/42/EC and 2014/30/EC.
The declaration above covers the following machines:
RDA 400–800S
serial no: RDA0017556-RDA0020000
Väderstad 18/09/2017
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Declaration of conformity and machine identity
1.2 Nameplate
J G D C
Figure 1.1
A. Machine type
B. Serial number (always quote your serial number when ordering spare parts or when you are having your machine
serviced or making a complaint)
C. Year of manufacture
D. Working width
E. Transport width
F. Tare weight of the basic machine
G. Maximum total weight
H. Maximum permitted payload
I. Maximum permitted axle load
J. Maximum coupling load (at the tractor’s hitching point)
K. Model year
L. Use
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Declaration of conformity and machine identity
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General safety provisions
These instructions are to be regarded as for guidance only Information for which the order is important is indicated
and entail no responsibility whatsoever on the part of using numbered action instructions.
Väderstad AB and/or its representatives Full responsibility When referring to images, figures are also used in the same
for the use, transportation, maintenance and servicing of the way as the alphabetical list if the references outnumber the
machine lies with the owner/driver. letters in the alphabet.
Local conditions affecting crop rotation, soil type, climate, 1. Start by...
etc. may require procedures different to those mentioned in
these instructions. 2. Then ...
It is the full responsibility of the owner/driver to ensure that
the machine is used correctly in all respects. The owner is 2.4 Description of safety symbols
also responsible for ensuring that all individuals who use
the machine have read and understood this instruction
manual and that they work in accordance with all valid Always pay extra attention to texts or figures
provisions and regulations. indicated by this symbol. The symbol indicates
dangers that may result in death, serious bodily
If an individual working with the machine detects any harm or considerable material damage if actions
safety defects, these must be addressed immediately. are not taken to avoid them.
All Väderstad seed drills have passed quality assurance
inspections and operational tests prior to delivery.
However, the user/owner shall bear full responsibility for Always pay extra attention to texts or figures
the machine functioning correctly when in use in the field. indicated by this symbol. The symbol indicates
In the event of a complaint, please refer to the “General dangers that may result in death, serious bodily
delivery provisions for the Väderstad Group.” harm or considerable material damage if actions
Design modifications form a part of the continual are not taken to avoid them.
improvement of our machines. Descriptions of the machine
therefore refer to the form and design of the machine at the
time of writing. The user manual may contain images which This indicates a special situation or an activity
show a machine that does not look exactly like the one you required for proper machine handling. Failure to
have received, depending on which optional additions have follow these instructions may cause disruption to
been fitted, the model, or whether any updates have been the machine or to its surroundings.
carried out.
2.2 Before using the machine Information marked with this symbol may be
worth noting as it relates to a useful tip or a
A. Carefully read through these instructions and ensure particularly useful piece of information that will
that you have understood their content. help you handle the machine properly.
B. Learn to use the machine correctly and carefully! In the
wrong hands or if carelessly operated, the machine can
become a dangerous implement.
C. The machine will form a part of your workplace and the Used to clarify information.
workplace of your colleagues. It is therefore important
to ensure that everyone is protected and that functioning
safeguards are in place. • Used to present information in the form of bullet points.
The order in which the information is set out is not
indicative of any particular order of precedence which
2.3 How to read these instructions must be followed.
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General safety provisions
A, D, H, I, J, K, N, O
G, D
B, L
E F C
Figure 2.1
A.
Never work under the machine
unless it has been properly secured
Carefully read through these with jack stands or other strong
instructions and ensure that supports on a firm surface. Lock the
you have understood their lifting cylinders using the appropri-
content. Refer to these ate yellow locking device.
instructions and safety pro-
visions as needed when
working.
E.
B.
C.
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General safety provisions
F. J.
Always make sure that the working The machine’s ladder, step and
areas of the bout markers are free platform are not intended to be used
from obstructions. Bear in mind that for manual loading from small seed
there is a risk of injury when the bout bags.
markers are being unfolded and a risk
of crushing between the seed drill
and the bout markers when they are
being retracted.
NOTE: The bout markers are always K.
retracted when the machine is lifted
no matter what is shown on the
control unit. The indicated bout Extra transport height warning.
markers are always extended when Beware of overhead cables, viaducts,
the machine is lowered. For this gates and trees etc. Always check the
reason always switch off the control maximum permitted navigable
unit when the machine is not in the height.
field. Settings and machine data are
saved when the control unit is
switched off.
G. L.
Do not climb on the machine’s Warning against cutting oil jets as the
wheels or packer, as these may rotate, hydraulics system contains accumu-
even when the machine is stationary. lators. Exercise extreme caution
when disconnecting hydraulic cou-
plings from the machine. Never point
hydraulic couplings at any parts of
the body. Empty the accumulators of
oil before service and repair.
H. M.
Make sure nobody is on the drill Do not stand on the machine grating.
during operation.
I. N.
Make sure nobody is on the seed drill Do not stand between the
when front loading seed and/or tractor and the machine when
fertiliser. the tractor is being reversed
for hitching
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General safety provisions
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General safety provisions
Do not stand on the platform during operation. The machine is equipped with a platform. Do not
stand on the platform during operation.
Keep the platform clean to prevent any risk of The machine’s platform is not intended to be used
slipping. for manual loading from small bags. If small bags
are to be used, the best way to fill the seed drill is to
use a loader with the bags on a pallet.
Ensure that people who are near the seed drill when
the tractor’s engine is in operation maintain an
adequate safety distance from a suspended load
and from raised or moving machine parts.
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General safety provisions
2.7 Moving the machine when not • For data pertaining to the dimensions and weight of the
hitched to a tractor machine, see “1.3 Technical data“.
• Always make sure that you comply with applicable
national regulations concerning transport dimensions,
If the machine must be moved when not hitched to
requirements for escort vehicles or similar.
a tractor, it must be transported on a machine trailer
or lorry flatbed. The machine must be rolled onto
and off the transport vehicle using a tractor. Lifting
with a crane is prohibited!
Figure 2.2
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Overview of the machine
3.1.1 E-Control
B
For ISOBUS/E-Control, please refer to the
C
separate user guide.
3.1.2 ControlStation
12 V
Figure 3.3
Figure 3.1
ControlStation can be used to set and adjust the seed rate, fix
tramlines, control the bout marker arms, perform half-
machine shut-off and more.
ControlStation lets you access data pertaining to the seed
drill. It stores all of the machine’s settings and important
information relating to its function, alerts, etc. This is
shown on a screen.
A B
Figure 3.2
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Overview of the machine
Figure 3.4
A. Hose holder
B. Gateway (accessory)
C. Platform
D. Seed hopper
E. Drawbar
F. Hydraulic support (accessory)
G. Step
H. Front tools
I. Seed system
J. Bout markers (optional addition)
K. Packer
L. Scraper
M. Following harrow
N. Pre-emergence bout marker (accessory)
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Overview of the machine
Figure 3.9 System Disc Aggressive CrossBoard Light Figure 3.12 Wing packer
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Overview of the machine
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Installation
4 Installation
The tractor may not be hitched to the machine if the It is important that the connection is correct
maximum permitted total weight or axle load for because any slackness will give rise to uncertain
the tractor is exceeded. function.
The load on the tractor’s front axle may not be less Do not use a cigarette lighter socket, as current
than that specified. consumption can be as much as 20 A.
4.1 Tractor hydraulic system Ensure the connection cable to the machine is not
requirements pinched under the rear window of the tractor, as the
cable can easily become damaged. Use the
Hydraulic connectors designated hatch or access hole. Fix the cable
securely inside the tractor so that the control box is
The tractor must have: protected from damage if you forget to unscrew the
connector cable from the machine when
• 3-5x double-acting hydraulic connectors, depending on
disconnecting.
the equipment option.
• One (1) free return
See chapter “5.3.1.1 Dimensions and colour coding on the
hydraulic hoses“ for more detailed information.
For ISOBUS/E-Control, please refer to the 2. Connect the ControlStation to the tractor’s electrical
separate user guide. outlet. If there is no electrical outlet, an extra cable must
be used. Use a 6 mm²-cable at a minimum. Connect the
cables: brown to plus (+) and blue to negative (-).
4.4 Installation of ControlStation in the Switch off ControlStation when the machine is not
tractor out on the field. ControlStation stores all settings
and values in its memory when it is switched off.
Be sure to check for any concealed wiring prior to
any drilling in the tractor cab.
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Hitching, disconnecting and parking
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Hitching, disconnecting and parking
5.2.3 Unhitching
Figure 5.6
Figure 5.5
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Hitching, disconnecting and parking
The hydraulic hoses on the machine have colour-coded quick-release couplings and there are illustrative decals on the frame
to help avoid incorrect connection.
Tractor requirements
Decals Colour Function Dimensions
l/min
198834
1/2” male
yellow raising/lowering 40
ISO7241–1 Series A
198831
215393
198833
1/2” male
grey support legs 10
ISO7241–1 Series A
1/2” male
blue System Disc 20
ISO7241–1 Series A
207956
1/2” male
blue Agrilla 20
ISO7241–1 Series A
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Hitching, disconnecting and parking
5.4 Connecting to ControlStation working for any reason, such as e.g. a damaged cable
harness.
Figure 5.7
Connecting to ControlStation:
1. Remove the protective cover (A) from the machine’s
intermediate cable and connect it to ControlStation. A
Take care when making the connection. Ensure that the
contacts are properly aligned.
2. Then lightly press the connectors together while
threading on the nut.
3. When unhitching the machine, screw on the protective
cover for the intermediate cable.
Figure 5.9
5.5 Lights 1. Undo the screws (A) and position the lights where you
want them.
It is therefore important to check prior to road 2. Tighten the screws.
transport that the lighting connections are properly
attached and that all lights are working. Ensure that
the cables are not at risk of being crushed. 5.7 Adjusting the hose holder and hose
length
The seed drill is equipped with a folding hose holder.
The holder can be mounted in different positions along the
drawbar, but for optimum function it should be mounted as
close to the tractor as possible. In most cases the hose holder
should also be extended to its full length.
Figure 5.8
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Hitching, disconnecting and parking
Figure 5.11
Figure 5.12
5.8 Parking
Figure 5.13
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Transport
6 Transport
6.1 Brakes When the tractor’s brakes are applied, the braking effect is
proportionally transferred to the machine and ensures
6.1.1 Hydraulic brakes effective braking.
Figure 6.2
1. Always park the implement on a stable and level surface. 6.1.2.2 Disconnecting the brakes
2. Activate the parking brake by undoing the pin (B) and
rotating the lever handle (A). Unhitching and parking must always take place on
a flat, firm surface.
3. Tighten the lever (A).
4. Release the parking brake by moving the lever slightly
forwards and then to the upright position. 1. Disconnect the brake hoses and electric cables from the
tractor and hang them on the hose holder.
If the implement has to be parked on or close to a public
road, the machine must also be secured by putting chocks
under the transport wheels.
If the machine is to be parked for a longer period of time, the
parking brake should be disengaged. The machine should
instead be secured with chocks.
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Transport
6.1.2.3 Parking brake 1. Raise the seed drill to its top position.
Also check that the front tools are fully raised before
Always park the implement on a level and stable unfolding.
surface.
Figure 6.6
Figure 6.4
6.2 Switching between transport and 3. Use the tractor’s hydraulic lever for wing locking in
order to lock the wing sections in position. Hold the
working position hydraulic lever in this position until both wings have
folded out completely.
6.2.1 Changing to working mode
4. Fold out the wing sections.
To view respective colour markings, see “5.3.1.1
Dimensions and colour coding on the hydraulic hoses“
RDA 400S
RDA 600–800S
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Transport
6.2.2 Switching to transport mode 6. Activate the wheel retraction function if desired. See
“6.2.2.1 Wheel retraction function“.
1. Turn off LowLift at ControlStation.
Check that front tools and following implements do not
2. Raise the seed drill to its top position. exceed the 3 metre transport width.
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Transport
Figure 6.12
Figure 6.13
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General settings
7 General settings
7.1 Horizontal alignment
Figure 7.4
Figure 7.5
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General settings
7.3.1 Bleeding
Ensure that the radar’s operating radius is clear
from disruptive elements such as hoses or cables! 1. Raise the machine to its top position so that all hydraulic
cylinders are fully extended.
2. Keep the hydraulic lever in this position and the tractor
Never look into the radar window while it is idling for approx. 15-20 seconds. The cylinders permit
operating. Risk of eye injury. seepage when in the top position that allows oil to
overflow through the system and expel any air.
3. Repeat this procedure for a few seconds once the tractor
7.2.2 Calibrating the radar has been connected, before adjusting the seed drill, after
folding out, and a few times during the working day.
To calibrate the radar of the seed drill, measure out a After bleeding and resetting the master/slave system, the
specific distance (at least 100 m). height levels for the three sections should then be checked
and adjusted in relation to each other if necessary. This is
important in order to ensure that the drilling depth is
Press AUTO in ControlStation. identical in all sections.
A
B
A
C
B B
60
Figure 7.7
Figure 7.6 2. Compare the height of the outermost disc on the centre
section with the innermost disc on the wing section.
The figure above does not apply to RDA 400S without IDC.
The illustration above shows deviations in height
The seed drill’s drilling depth is controlled by three between the wing sections and the centre section. The
hydraulic cylinders connected in series in a so-called illustration below shows the desired position.
“master/slave” system.
Before the seed drill is brought into use, the cylinders must
be bled and reset in relation to each other.
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General settings
3. Undo the lock nut (C) to adjust the piston rod (B) on 7.4 Front tools
each wing section. Note that this adjustment must take
place without any of the piston rod ends coming loose 7.4.1 Setting System CrossBoard – System Agrilla
from the machine. See “Figure 7.6 “.
Extend the piston rod (B) to lower the wing section.
Shorten the piston rod (B) to raise the wing section.
The stop screws may need to be adjusted to ensure the wing 2. Loosen the lock nut (B) while turning the piston rod
sections operate in line with the centre section. with the hydraulic cylinder in place. The piston rods can
be adjusted to a maximum extension of the thread (C) of
20 mm.
7.3.4 To check this
3. Adjust the rearward front tool by adjusting the
hydraulic cylinder (E) and the forward front tool
(Agrilla) by adjusting the hydraulic cylinder (F).
4. Adjust the ratio between both shafts of the forward front
tool using the hole series in the parallel iron bar (D).
1. Lift and fold out the seed drill, see “6.2 Switching
between transport and working position“, but keep the
machine raised on the centre section wheels. In this
position the front frame tubes of the wing sections
should be fully in line (parallel) with the centre section.
2. When adjusting the stop screw, fold the machine first.
See “6.2 Switching between transport and working
position“.
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General settings
A
D A
B C
C
B
Verify (compare) the basic adjustment of the front tool on Verify (compare) the basic adjustment of the front tool on
all three sections while hitched to the tractor and the seed all three sections while hitched to the tractor and the seed
drill is folded out, resting on the seed coulters, on level drill is folded out, resting on the seed coulters, on level
ground. ground.
1. If necessary, adjust the piston rods (A) to achieve the 1. If necessary, adjust the piston rods (A) to achieve the
same working depth and working angle for the front same working depth and working angle for the front
tools on all sections. tools on all sections.
2. Loosen the lock nut (B) while turning the piston rod 2. Loosen the lock nut (B) while turning the piston rod
with the hydraulic cylinder in place. The piston rods can with the hydraulic cylinder in place. The piston rods can
be adjusted to a maximum extension of the thread (C) of be adjusted to a maximum extension of the thread (C) of
20 mm. 25 mm.
3. Adjust the angle of the front disc row in relation to that Fine adjustment is then performed in the field by adjusting
of the rear row using the hole series in the parallel iron the piston rods (A) until all sections work at the same depth.
bar (D).
7.4.4 Adjusting System CrossBoard Heavy
Always make sure that the parallel iron bars do not
Verify (compare) the basic adjustment of the front tool on
interfere with the framework once adjustment is
all three sections while hitched to the tractor and the seed
completed.
drill is folded out, resting on the seed coulters, on level
ground.
350Nm
C
Figure 7.12
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General settings
D C A B A
The number of washers should not exceed the
number supplied by the factory.
If you wish to lift the front tool even higher in the raised
position in order to increase the ground clearance, this can
be done by changing the mounting (C) on the parallel iron
bar.
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General settings
Figure 7.17
B
Example: A track width of 1.75 m can be changed to 2.0 m
by moving the front left and rear right hoses one place
outwards (Z). A track width of 1.5 m can be achieved by
moving the rear left and front right hoses one place inwards
(Y). Sometimes when significant changes in the track width
Figure 7.16 are required it may be necessary to change the hoses inside
the seed hopper instead.
A tramlining kit (B) for two or three rows can be purchased
to allow for wider row shut-off.
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General settings
Figure 7.18
Move the tines (A) laterally on the frame. The angle of the
bout marker discs can be adjusted by turning the shafts (B)
in their holders.
B 7.12 Scraper
Figure 7.19
The scraper position can be adjusted in two places.
Without the Interactive Depth Control (IDC) accessory, the
LowLift height is adjusted by moving the magnet switch up
or down in its holder by turning the wing screw (A), which
should then be locked using the wing nut (B).
The Interactive Depth Control (IDC) accessory makes it
possible to adjust the LowLift height from the control unit
in the tractor cab. See “11.2.1 Adjusting the drilling depth
with the Interactive Depth Control (IDC) function“.
A too high setting means the following harrow’s headland
working pressure will be too low (unless so desired).
A too low setting means the front tools and discs will not be
lifted high enough to clear the ground and can also cause
auto advance to malfunction.
Figure 7.21
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General settings
The scraper’s default setting is shown in the figure. If the The suspension can be adjusted in line with desired ground
setting (A) is insufficient, the holder (B) can be adjusted pressure. Ground parallelism can be adjusted so that the
lengthwise. wheels can move freely when turning on headland.
Rotate the tyre by hand to verify that this distance is not less
than 5 mm at any point.
Depending on the circumstances, a larger distance (C) may D
be required for optimum results. If the scraper does not
operate satisfactorily, then try with different scraper
settings.
Example:
• If there is a lot of plant residue in the soil and it is humid,
the scraper will usually provide better results when the Figure 7.23
distance (C) is increased to approx. 20 mm.
• - If the soil is humid without plant residues, the scraper Adjust the wing packer suspension on each wheel module.
will provide better results when mounted in the default • Position A gives a harder suspension
position (C = 5 mm).
• Position C gives a softer suspension
• Position B gives a suspension that is between positions
7.13 Track eradicator A and C
Tighten screw (D) to 197 Nm after the adjustment.
For road transport, the track eradicators must be
mounted at the highest position in their mountings!
2
Track eradicators can be fitted to the front frame tubing of
front tools.
Figure 7.24
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General settings
C
B
Check that the seed drill, with wing packers fitted, has a
transport width of 3 metres or less.
The seed drill’s support wheels, which are located on the Figure 7.26
outside of the front tool, are adjusted according to the
drilling depth. 2. Undo the screw (A) and screws (B) on the outer sides of
the harrow.
To make adjustments, stop the machine in the working
position on flat ground. The support wheel should be just 3. Adjust the following harrow by turning the eccentric
touching the ground but not under any load. (C) until horizontal alignment is achieved.
4. Tighten the bolted joints. Tighten the screw (A) to 200
A Nm. Tighten the screws (B) to 80 Nm.
B
Figure 7.25
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Control System
8 Control System
See the separate user manual for E-Control and /ISOBUS
Virtual Terminal Auto advance block. The indicator lamp next
to the button lights up when the block is
engaged.
8.1 ControlStation
Selection of tramlining program (keep the
8.1.1 Function description push-button pressed for 5 seconds).
Master stop (all feeding stops and STOP Information. Used to explain alerts, trip
is shown on the third row of the display) meter checks, average speed, etc.
Calibration.
Tramlining:
Tramlining lights:
No light = no tramlining
Green light = tramlining and correct
operation
Figure 8.2
Red light = incorrect tramlining
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Control System
Not used
Select low lift or high lift. The indicator light
by the button show which function is active.
The left-hand indicator light will blink
whenever the ‘low lift’ switch is activated. Not used
Half machine shut-off, left Fan shut-off. Lights up to indicate that the fan
has shut off. Used when test driving.
Speedometer
Area meter
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Control System
Use the lift stop when the bout markers are to be folded
. Acknowledge the alarm with . without lifting the machine from the bout, e.g. to pass a post
8.1.3 Functions
or well. Press the button and lift the bout marker
8.1.3.1 Auto advance
using the hydraulic lever. Pressing restores to
ControlStation usually operates with so-called auto LowLift or HighLift. The control box remembers the
advance. This means that the bouts in the tramlining cycle function that was enabled prior to activating the lift stop.
are advanced and the bout markers are switched at the
completion of each bout. The auto advance feature can be 8.1.3.5 Tramlining
blocked by pressing the button. When auto advance The selected tramlining programme is shown at the lower
is blocked, the indicator lamp in the button lights up. left of the display, while the current bout in the sequence is
shown at the lower right.
8.1.3.2 Bout markers
Under normal driving conditions, use automatic bout Keep the button depressed until the digit for the
chosen tramlining programme is highlighted. Select the
desired tramlining interval
marker shifting. Press so that the green indicator
lamp lights up. If stepping of bout markers is desired, press
the button again.
(1 - 20) using the selection dial and confirm with .
If a manual choice of bout marker is desired, use the Advance to the desired start value using
button. The selection options are as follows: both bout
Tramlining programmes 21 - 30 are special programmes
markers folded in, left marker out, right marker out and both
used for lateral tramlining.
markers folded out.
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Control System
8.1.3.10 Information
Finish with . Advance to the desired start value using
machine, push in the button on the left or right side. seed (kg)
Indicator lamps show that half-machine shut-off is
activated.
area trip meter (ha)
8.1.3.7 Electrically adjustable feed rate
The default value and the percentage change are recorded in season area trip meter (ha)
the calibration menu.
Adjustment of the electrically adjustable application rate is total area trip meter (ha)
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Control System
Automatic return from half-machine shut-off 12. Lower the machine into the working position. Then
raise the machine to LowLift/HighLift.
7. Go into the programming menu. Highlight , Use the selection dial to choose your selected option or
Red LED lights up on and right . 2. Machine type. Select “RDA 4-450S or RDA 5-
800S.
10. Lower the machine into the working position. Then
raise the machine to LowLift/HighLift.
3. Hydraulic feed, Yes/No.
Red LED will light up on right . 4. GPS, Yes/No Only possible to select Trimble-
GPS Activate GPS-control of the seed and/or fertiliser
rate by selecting Yes/No.
11. Push and then left .
5. Number of pulses per rotation from the metering
Red LED lights up on and left . unit drive sensor. Default setting: 30.
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Control System
6. Serial number. Register the machine’s serial 18. Side bout marker as pre-emergence bout marker,
number here. Use the selection dial to input digits and Yes/No. When “Yes” is selected, the side bout marker
will make a track in the centre of the previous bout if this
bout was tramlined.
continue by pressing .
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Control System
Factory reset will restore all set parameters. ControlStation must have software version 210004
or later for the Interactive Depth Control function
to be used.
while pressing .
Figure 8.7
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Control System
4. Specify here when the feed should be shut off in 11. The actual bit value when the machine has been
conjunction with the machine being lifted out of the lowered to ground level is shown here.
furrow. The value which is set corresponds to how
much the seed drill is raised from the set drilling depth 12. Enter the desired scale value for when the machine is in
before the feed is shut off. The default setting is -4.0. the lowered position here. For the default setting, lower
This means that the seed drill feed is shut off when the the seed drill until it is at ground level. A scale value of
machine is raised 4 cm from the set drilling depth. 0.0 will be recorded. (Values between 0.0 and -99.5 are
possible.)
Select OK followed by to go back to the Drilling depth” menu or to undo the action.
programming menu or cancel by pressing . 8.7 Adjusting the drilling depth with the
Interactive Depth Control function
8.6.2 Calibration menu.
CON.
CON.
Figure 8.9
Figure 8.8
Activated IDC function
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Control System
903104-en-gb; 06.07.2018 41
Filling and Emptying
OK
Figure 9.1
The safest method of filling is from the rear or from the side
with the wing folded up (RDA 400-600S). If the filling is
done from the front, this must take place diagonally from
the right-hand side with the tractor turned sideways so it is
possible to get up on the platform without having to walk
under the lifting arm.
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Filling and Emptying
Figure 9.4
The best way to fill is to use a loader and put the bags on a
pallet.
Lift the pallet diagonally from the front right with the tractor
sideways, at the same height as the hand rail so the platform
can be accessed safely.
Figure 9.5
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Calibration
10 Calibration
For E-Control, please refer to the separate user
guide
C
10.1 Calibration
Figure 10.3
Figure 10.4
A B 6. Use the selection dial to highlight the menu row with the
2. Use the enclosed bag(s) for calibration. Enter the desired seed rate in kg/ha. Confirm with .
7. Use the selection dial to highlight the menu row with the
Prior to calibration, reset the scales with an
empty bag. +/- symbol and confirm with . Enter the
required percentage increase/decrease in the feed
volume in the electrically adjustable application rate.
See “10.5 Scales“.
Hang the bag on the calibration unit as shown in Confirm with .
illustration (A).
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Calibration
+
Figure 10.5
Figure 10.8
12. Weigh the content of both the bags and add these
together. (If the weights of the contents of the bags
differ from each other, the metering units’ relative
settings should be verified and adjusted if necessary.
See “10.3 Individual adjustment of the metering unit
scale values (RDA 600-800S)“.
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Calibration
value to below 20, the roller should be constantly rotating. 10.5 Scales
Increasing the seed roller engagement can be done without
any risk of squeezing the seed.
2.24 kg
Figure 10.11
Figure 10.10
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Calibration
Figure 10.12
When checking the feed rate, you must ensure that the
machine appears to be delivering the same quantity from
each coulter.
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Seed drilling
11 Seed drilling
Table 11.1 Recommended fan rotation speed
The drilling depth used must be adjusted to suit the
current crop, the soil type and drilling conditions at
RDA 400S RDA 600S RDA 800S
the time of drilling.
Small size 2300 rpm 2500 rpm 2500 rpm
seeds
Grain 2800 rpm 3000 rpm 3200 rpm
Continuously and carefully monitor the drilling depth. The
drilling depth is set mechanically using the lifting
cylinder’s stop device, or from the tractor cab using the
If full fan speed is not required, the fan’s rotation
control unit.
speed should be lowered using the tractor’s flow
In fields with varying soil types the depth setting should be valve.
checked and adjusted to ensure the correct drilling depth
across the entire field.
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Seed drilling
11.2.2 Master cylinder stop bolt 11.2.3 Mechanical adjustment of drilling depth,
RDA 400-800S with master/slave system
Figure 11.2
11.2.4 Mechanical adjustment of drilling depth, RDA 400S without master/slave system
Figure 11.3
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Seed drilling
The drilling depth of the centre section is set using the stop bolt (A). The drilling depth of the wing sections is set with the
relevant crank (B). The scale indications do not constitute absolute values of the drilling depth in centimetres but serve as a
reference. If there are wide variations in drilling depth, the horizontal alignment may need to be adjusted, see “7.1
Horizontal alignment“.
The weight transfer is normally preset to 30–50 bar. This Volume and pre-charging (gas pressure)
pressure works well in most conditions and does not • RDA 600S = 0.75 l, 20 bar
normally need to be adjusted. Check the pressure on the • RDA 800S = 1.4 l, 20 bar
manometer on the front of the seed drill when the machine is
unfolded on a level surface.
Accumulators with wing packer
11.3.1 Setting the weight transfer • RDA 600S = 0.75 l, 60 bar
If the drilling depth is different for the centre section and • RDA 800S = 1.4 l, 60 bar
wing sections, check the setting of the three lifting cylinders
first. If the drilling depth is still different due to different
loads on the three sections then the pressure should be
11.4 Tramlining
adjusted.
The most important thing to remember about tramlining
when drilling is to switch off the auto advance function as
soon as the drill finishes drilling or making a normal turn on
headland in the bout.
This means the auto advance is switched off before the seed
drill is raised to drill around a post, well or other obstacle in
the bout.
When it is time to fill the seed hopper or take a break:
1. Raise the seed drill out of the most recent bout and wait
approx. 10 seconds.
B
A C 2. Then switch off the auto advance. However, the auto
advance need not be switched off if no additional lifting
will take place during the pause.
Figure 11.4 3. Engage the auto advance before the seed drill is raised
again for the first time when you continue drilling.
The weight transfer hydraulic pressure is altered as follows:
11.4.1 Tramlining hatches
1. Fold out the machine to the working position.
2. Raise the seed drill to its top position.
3. Open the rear ball valve to the weight transfer
accumulator, see position B. A
4. Apply pressure to the wing section hydraulics so that
the wings begin to lift slightly.
5. Verify that the manometer shows 0 bar.
6. Operate the folding down hydraulics so that the folding
C
cylinder is fully out, meaning that the weight transfer
cylinder is halfway out (i.e. C = 30 mm) until the
manometer shows the required pressure. B
7. Close the rear ball valve, see position A.
Figure 11.5
8. Check that the weight transfer cylinder is still halfway
out (i.e. C = 30 mm). Check the indicated manometer Tramlining shut-off takes place with tramlining hatches (A).
pressure. The hatches are integrated into the tramlining motor (B)
that is mounted next to every output that must be sealed
Increased manometer pressure results in more weight on the when tramlining is active. In activated mode, the hatches
wing sections. are pulled up and seal each output.
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Seed drilling
The motors are controlled via four busbars (C) located in the 4. Advance to the desired start value on the home screen.
bottom section of the distributor head. The connections are
ON-right, ON-left, Ground and alarm signal. Tracks are laid when the set programme value is the
same as the current bout and the symbol is green. It is
Carry out a functional check of the tramlining at the start of possible to programme a maximum of 30 tramlining
the season and at regular intervals throughout the season. cycles
See “10.6 Checking the feed rate“.
5. For more details, refer to the specific instruction
manual for E-Services.
Setting tramlines:
• With the RDA 400S, tramlines can be laid at 8, 12, 16, 11.4.3 With ControlStation control system:
20, 24 m and so on.
• With the RDA 600S, tramlines can be laid at 12, 18, 24, For successful tramlining, it is very important to
30 m and so on. think through where they are going to be before
• With the RDA 800S, tramlines can be laid at 16, 24, 32 starting work.
m and so on.
The RDA 600S can also lay tramlines at 20 m. This does, The selected tramlining programme is shown at the lower
however, require modifications to be made to the machine. left of the display, while the current bout in the sequence is
Contact Väderstad AB for further information. shown at the lower right
The tracks are always laid symmetrically on either side of
the machine’s centre-line. The drill is supplied with two or
three row shut-off. Before verifying or changing the wheel 1. Keep the button depressed until the digit for the
track width, see “7.7 Row shut-off“. chosen tramlining program is highlighted
2. Select the desired tramlining interval with the selection
11.4.2 Laying tramlining tracks with the ISOBUS/
E-Control control system
dial and confirm with .
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Seed drilling
Figure 11.6
Table 11.2 The most commonly used tramlining systems on the RDA 400S (centre-line)
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Seed drilling
Table 11.4 The most commonly used tramlining systems on • Check that the tramlining indication is progressing and
the RDA 600S that the indication for right/left bout marker arm
switches when lifting takes place.
Width, The tramlining Start value Notes
• While driving, LowLift and auto advance should
tramlining programme
normally be engaged.
12 m 2 1 First bout:
drive with half
machine shut- 11.6 Turning in LowLift mode
off.
• The bout markers retract on arrival at the headland when
Second bout: the seed drill is lifted. If LowLift is engaged, the
overlap half machine is lifted to LowLift height.
the first bout.
• When the seed drill is lifted at the headland, the bout
18 m 3 2 markers and tramlining automatically advance by one
20 m 31 Control- NOTE: Re- step.
Station quires some
If the seed drill does not lift up, lift stop is probably
modification
“Adapt” in engaged, and if the bout markers and tramlining do not
of the machine.
ISOBUS/ advance, auto advance is probably disengaged.
Contact Vä-
E-Control derstad AB for When turning in LowLift mode, the following harrow
further works throughout the turn.
information.
24 m 4 2 Start at the left
edge of the Before reversing the tractor train, LowLift must be
field switched off and the seed drill raised to HighLift
position.
30 m 5 3 Start at the left
edge of the
field
36 m 6 3 11.7 Drilling the headland
Table 11.5 The most commonly used tramlining systems on In dry and fine conditions, the headland can be drilled first.
the RDA 800S In wet conditions or when drilling soil sensitive to
compaction, higher yields can be obtained if the headland is
Width, The tramlining Start value Notes drilled last.
tramlining programme
16 m 2 1 First bout:
drive with half
machine shut-
off.
Second bout:
overlap half
the first bout.
24 m 3 2
32 m 4 2 First bout:
drive with half
machine shut-
off.
Second bout:
overlap half Figure 11.7
the first bout.
The best way to mark out the headland is by completing the
last tillage operation before drilling, e.g. the autumn
harrowing, by harrowing the headland last so that the
11.5 Engaging the seed drill outermost headland pass has the right distance from the
edge of the field.
• The seed drill should always travel forwards when it is
lowered into the ground.
• Keep the hydraulic lever in the push position, i.e. the
lowered position, until the bout marker has been folded
out completely.
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Seed drilling
Figure 11.10
Figure 11.8
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Maintenance and service
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Maintenance and service
12.2 Tools • The hydraulic system will not normally require any
maintenance, but check that hoses and couplings have
12.2.1 Multi tool not been damaged
• Replace the hydraulic oil filter as indicated in “12.13.4
The multi tool has three uses on this machine: Replacing the oil filter“
• Lubricate the machine according to the intervals
specified in the lubrication schedule, and always before
B and after winter storage and after cleaning with a high-
pressure washer, see “12.4 Lubrication points“
C A • Machine parts with a bright finish, such as the thread of
D the piston rods and wearing parts, should be treated with
F corrosion protection in the case of prolonged storage.
E • The use of a degreasing agent will dissolve the waxy
protective coating that is applied during manufacture to
hydraulic couplings, rubber suspension components on
the fertiliser side, galvanised bolts and other exposed
places. The protective waxy coating can be restored by
Figure 12.4 using Tectyl Dinitrol 1000 or Mercasol
The right-hand side (A) is used to measure drilling depth. • Inspect the machine’s towing eye, see “12.6.2
Inspecting the machine’s towing eye“
The upper section (B) is used to measure wear on the drill • Regularly clean the radar
discs and shows the position in which the seed coulters
should be mounted. • Check that hoses and couplings have not been damaged
• Further tighten screws and wheel nuts.
The lower section (F) is used to measure wear on System
Disc/System Disc Aggressive.
12.3.1 Cleaning
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Maintenance and service
A
B
C
1. Loosen the nut (A) and lift out the bracket (B). The
hatches (C) can now be removed by pushing them
upwards and lifting them out.
2. Remove the grille by undoing the locking screw that
holds the grille in place.
For the hatches to seal properly, make sure they are
touching the seed hopper when they are fitted.
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Maintenance and service
Safety first! Do not crawl under the machine. Lubricate from above or support the machine securely on trestles.
H
F
D
E
A I
Figure 12.8
Lubricate according to the intervals in the schedule below and always after washing with high-pressure equipment and at the
end of a season. If any other lubricant than grease is to be used, this will be indicated at the respective lubrication point.
Wheel bearings should be lubricated until grease appears; for other lubrication points use 2–3 pumps of the grease gun.
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Maintenance and service
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Maintenance and service
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Maintenance and service
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Maintenance and service
Figure 12.9
12.7.2 Changing discs
The towing eye’s bolted joints (A) must be re-tightened at
regular intervals to 277Nm. Use a torque wrench. The front tool must be securely placed on trestles
before the discs are changed.
When the diameter of the hole in the towing eye has
increased by 2.5 mm, it has reached its wear limit and it is
time to change the eye.
When fitting a new towing eye, new bolts must be used. The discs are sharp - so wear gloves!
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Maintenance and service
Be sure to keep dirt away whenever work needs to To ensure a satisfactory sowing result, it is important that
be performed on the bearing! the seed coulters are correctly installed on the drill. Select
the installation height based on the conditions and disc wear.
When the drill has been lowered with the discs resting on
firm ground, the seed coulters should not touch the surface
(C > 0 mm). Please note that as the C measurement is
A B C D E reduced, the seed coulters become more susceptible to
impacts with stones.
Upon delivery, the seed coulters are installed in position A.
This installation height suits most operating conditions.
Figure 12.11
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Maintenance and service
The disc arm has two recessed bolts for coulter mounting. If
these cannot be driven out, they must be cut and ground
level with the arm. It may be necessary to remove the whole
disc arm to facilitate this.
Figure 12.16
Figure 12.14
The bolts can then be driven out using a 13.5 mm diameter
12.8.2 Tightening nuts punch. Burrs may be left in the hole after the bolts have been
removed.
• File them away to facilitate driving in the new bolts.
• Drive or press in the new bolts or pull them into place
with the aid of a few washers and a nut (not a locknut).
• Oil the threads, the bottom of the washer and the nut
threads liberally.
• Use the nut to pull the bolt into place. Be sure to use a
D, E sufficient number of washers to prevent the nut from
1 reaching the bottom of the threaded section of the bolt.
Figure 12.15
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Maintenance and service
Figure 12.20
Never stand under the intermediate packer or seed 12.11.3 Wheel leg pivot pins
drill if the intermediate packer is raised and only
secured with the tractor’s hydraulic lifting arms. Check that the large M30 nut is fully tightened. If play
Prior to any service on the intermediate packer, be (more than 3 mm) can still be felt in the large pivot pins, a
sure to secure it properly with trestles etc. on a spacer should be installed as follows:
stable surface.
Figure 12.21
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Maintenance and service
Figure 12.22
12.12 Wheels
12.12.1 Recommended tyre pressure in new tyres
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Maintenance and service
All work and repairs must be carried out in line with 2. Raise the seed drill to its top position. Release the
qualified procedures. pressure from the seed drill’s folding system using the
hydraulic controls. Check that the pressure on the
12.13.2 Emptying the hydraulic system accumulators manometer (C) is zero.
3. Lower the seed drill back down.
Before starting service work on the part of the
To set the pressure again, see “11.3.1 Setting the weight
hydraulics covering the folding and weight
transfer“.
transfer systems, the accumulator must first be
drained of oil. Emptying the hydraulic system
accumulators means that the pressure on the 12.13.3 Bleeding the hydraulic system
manometer will be zero.
See “7.3 Adjusting the master/slave system“ .
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Maintenance and service
12.14 Brakes
12.14.1 Hydraulic brakes
Figure 12.29
A or
Connect the compressed air line and control line to the
Figure 12.28 tractor and apply the brakes.
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Maintenance and service
3. Bleed the system using the nipple (B), which is located 3. Check the oil level in the container (C) on the main
adjacent to the brake line connections at each wheel. cylinder. The level should be between the Max and Min
markings on the container.
Be careful! First bleed the wheel that is furthest 4. Top up with mineral oil type GL-4 or equivalent if the
away from the main cylinder (i.e. the wheel level is too low.
furthest away on the right-hand side) and
continue to bleed left wheel/right wheel until
The mineral oil should be type GL-4 or equivalent.
all the air has been forced out of the lines.
Other types of brake fluid will damage the system’s
seals.
4. Connect the transparent hose to the nipple and allow
surplus oil to run into a suitable container.
12.14.3 At the start of the season
5. Close the nipple when no more air bubbles can be seen
in the hose.
Figure 12.33
Figure 12.31
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Maintenance and service
B A
Figure 12.36
Figure 12.37
Figure 12.35 2. Top up the container (B) with ISO 7308 mineral oil or
equivalent for hydraulic systems to the Max marking.
4. If the brake action is slow, remove the line filters on the
air pipes and clean or replace the filters as necessary.
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Maintenance and service
{
35
Figure 12.38 Figure 12.39
3. Connect a transparent hose to the nipple (C) and allow 6. When the system has been fully bled, the indicator pin
any excess oil to run into a suitable container. Close the should be shorter than 35 mm and indicate (D).
nipple when no more air bubbles can be seen in the hose
4. Connect a brake bleeding tool (max. 1 bar) to the main
cylinder
or connect the compressed air line and control line to the
tractor and apply the brakes
or connect the compressed air line and control line to an
external compressed air source (max. 6 bar).
Figure 12.40
If the oil is not topped up when the level is
below the Min mark, there is a risk of air 7. Press in the indicator pin. Turn the lever on the control
penetrating the system. panel back to half-full hopper and apply the brakes.
8. Check that the indicator pin still points to (D). If not,
turn the lever to the maintenance position and repeat
5. Bleed the system using the nipple (C), which is located from step 5.
adjacent to the brake line connections on the left of each
wheel. 9. Press in the indicator pin. Turn the lever on the control
panel to full hopper and apply the brakes.
Be careful! Bleed the wheels from the right and 10. Check that the indicator pin points to (D). If not, turn the
continue to bleed all the wheels until all air has lever to the maintenance position and repeat from step 5.
been forced out of the lines.
12.15 Fan
12.15.1 Changing the fan’s rotation speed sensor
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Maintenance and service
E
Figure 12.43
A
8. Lock the sensor with the lock nut (F). Use a tightening
B torque of 8 ± 1.6 Nm.
Figure 12.41
9. Test the fan.
The sensor sits inside the seed hopper behind the
10. Re-fit the protective cover (A) and plate (B).
protective cover (A).
1. Remove the fan motor’s protective cover (A).
2. Remove the plate (B) too. 12.16 Seed transport
12.16.1 Metering units and rape seed brushes
The cover with scale is drained from the bottom and can be
flushed out after the metering unit has been turned to almost
zero.
D
Figure 12.42
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Maintenance and service
The lever (B) has two fixed catch positions, folded or closed
distributor heads.
Figure 12.45
2. Check that the cell wheel flaps do not seize, but lie
against the bottom of the track when setting from zero
and upwards.
3. Check the cabling.
1. Press down on the catch (A) and lift the lever (B).
Rape seed brushes
Crushing risk!
When setting and sowing oilseed plants, the rape seed brush
(es) must always be inspected and cleaned when necessary.
1. Check that the brushes rotate easily on their shafts. 2. Pull the lever (B) up until it clicks into the catch position.
Rape seed brushes must not be lubricated.
Close the distributor head
12.16.2 Cleaning the seed head outlets
1. Check that the contact surfaces (C) and the O-ring that is
to be sealed against the delivery pipe parts are free from
waste matter or seeds.
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Maintenance and service
3. Lower the lever (B) all the way down and press down 12.16.5 Repair and replacement of the seed hose
until it clicks into the catch position.
B Figure 12.49
12.16.5.1 Repair
C
Use soapy water on the hoses when fitting them to seed
coulters. Twist the hose anticlockwise when removing or
fitting, which will help the spiral reinforcement to “open”
the hose a little. Cut a replacement hose to the same length
B as the one it is to replace.
1. To remove a faulty motor from the distributor head, Disconnect the battery to prevent current leakage
undo the three screws (B) and the three electrical screws discharging from the battery.
on the circuit board (C). Use the Torx screwdriver
supplied to loosen the electrical screws.
2. Fit a new motor with the three screws (B) and the three Braked machines should not have the parking brake
screws (C). Use the Torx screwdriver supplied to applied, but be secured with chocks. With pneumatic
tighten the electrical screws. brakes, the brakes are released by pressing the retarder
valve in.
Also see “ Tramline motor and circuit board“.
The control box and the battery should be stored at room
temperature when stored for long periods.
Machine parts with a bright finish, such as piston rods and
wearing parts, should be treated with rust protection before
longer storage periods.
Make sure that the machine has been emptied and
thoroughly cleaned.
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Hydraulics
13 Hydraulics
13.1 Hydraulics diagram
Figure 13.1
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Hydraulics
Figure 13.2
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Hydraulics
Figure 13.3
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Hydraulics
Figure 13.4
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Hydraulics
Figure 13.5
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Hydraulics
Figure 13.6
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Hydraulics
Figure 13.7
Figure 13.8
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Electrical system
14 Electrical system
14.1 WorkStation connections
Table 14.1
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Electrical system
Table 14.2
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Electrical system
2 4
3 1
A B Lamp
WorkStation Termi- Cable Te- Function Material detected Material not detected
connection nal (A) colour rm-
inal
(B)
2 4
3 1
A B Lamp
WorkStation Ter- Cable Termi- Function Metal detected Metal not detected
connection min- colour nal (B)
al (A)
WS1-3 1 Black 1 Metal detected = Earth, LED Max. 1 V Min. 8 V
lights up
WS1-4
2
WS1-5 3 Brow- 2 12 V
WS1-6 n
4 Blue 3 0V
WS1-7
WS1-24
WS1-25
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Electrical system
2 4
3 1
14.1.5 Tramlining
4B
4A 2 1 3
WorkStation connection Terminal (B) Cable colour Tramlining
WS1-16 1 Brown Tramlining, right
2 Black Tramlining, left
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Electrical system
Figure 14.1
C = Common Shared
L = Left Left
R = Right Right
S = Signal Alarms
Connection
1 2 34
1 2 34
WS1
Figure 14.2
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Electrical system
A B
5 3
2
4 1
C
WorkStation Terminal (A) Cable colour (A) Terminal (B) Function (A, B) Cable colour (B) Terminal (C) Function (C)
connection
WS1-10 1 Black 5 Signal Black 2, 4 Signal
2
3 Brown 1 12 V Brown 3 Supply (not
12 V)
4 Blue 2 0V Blue 1 0V
2 4
3 1
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Electrical system
2 4 1
3 1
2
WorkStation connection Terminal (A) Cable colour Terminal (B) Function
WS1-13 1
WS1-14 2 Brown 1 Supply to valve, 12 V,
red lamp lights up
WS1-15 3
WS1-18 4 Blue 2 0V
WS1-19
WS1-20
WS1-21
WS1-22
2 4
3 1
WorkStation connection Terminal (A) Cable colour Activated pos. (B) Function
WS1-9 1 Brown 0V Activated = signal
2
3
4 Blue 0V
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Electrical system
3 2
Terminal Function
1 0V
2 Termination resistance
3 12 V indication: LED lights up
Termination resistance
14.1.12 Radar
WorkStation Terminal (A) Cable colour Terminal (B) Function Cable colour terminal
connection (C)
WS1-6 1 Black 1 Pulses per metre, Green
pulse = ground
signal
2
3 Brown 2 12 V Red
4 Blue 3 0V Black
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Electrical system
2 4 B
A
2 4 3
1
3 1
WorkStation connection Terminal Cable colour Function
WS1-8 1 Black Feed measurement when button B pressed
(connection between pin 1 and pin 4 in WS1-8)
4 Blue 0V
WS1-8 B
C
WS1-23
D
A = Mini remote B = hydraulic valve C = Relay, work lights D = relay, work lights
WorkStation Terminal Cable colour Function Type
connection
WS1-8 1 Black Mini remote DI
WS1–8 4 Blue Mini remote GND
WS1–8 2 Brown Fan motor DO
WS1–23 1 Brown Mini remote DI
WS1–23 2 Black Work lights DO
WS1–23 4 Blue Fan motor/work lights GND
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Electrical system
2 4 12V
1
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GPS (Global Positioning System)
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Troubleshooting
16 Troubleshooting
16.1 General information on • Make sure the hydraulic quick couplers are designed for
troubleshooting and suited to the tractor's couplings. There is a wide
variety of connectors on the market, all standardised but
Many of the functions of the seed drill are controlled by a still there are problems. Problems can manifest
series of electrical, hydraulic and mechanical components. themselves so that female and male couplings operate
A good way to immediately exclude many of the sources of as non-return valves, that is, that a machine can be
faults is to first determine whether or not the fault is raised but not lowered or vice versa. The problem may
electrical. Because of this, first check whether the electrical be aggravated by a large flow or worn couplings.
circuit is intact right up to the last electrical component in
the chain.
16.4 Hydraulic electric valves
Then continue troubleshooting by first performing the
easiest inspections, in order to quickly exclude other An electric valve has a coil which acts as an electromagnet
sources of faults. when an electrical current is connected to the valve. It is
easy to determine whether or not the power is on:
16.2 Electrical faults The connecting contact’s diode lights up and the coil
becomes warm after a few minutes. The top nut will also
General checks in the event of electrical faults: become magnetic.
• Is ControlStation correctly connected to the tractor?
Bad contact? Voltage drop under load?
• Is at least 12 V being supplied to ControlStation?
• Have the + (brown) and ground (blue) wires been
connected properly?
• Check whether the automatic circuit breaker in
ControlStation has tripped.
• Check whether both intermediate cable connectors are Figure 16.1
correctly connected to ControlStation and the machine.
• Is Gateway correctly connected to the tractor’s Use a small chisel or the side of a blade to determine
ISOBUS connector? Bad contact? Voltage drop under whether or not the top nut has become magnetic. The nut is
load? Check that pins and sockets are clean and free of always weakly magnetic, so try both with and without
damage. power.
• Is at least 12 V being supplied to Gateway and WS9?
• Check that the connectors and sleeves of the 4-pole D B A J I H
switches are clean, free of damage and are not depressed.
Lubricate the connections with contact grease.
• In the event of failure of an individual motor/motors for
seed, micro granulate or fertiliser. Check the pins and
sockets nearest the motor. Carry out a functional check
of the motor by swapping it round with another motor of
the same type.
• Check that the intermediate cable and other wiring is
not pinched or otherwise damaged.
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Troubleshooting
• The bout marker stop valve (J) receives current when Reacts to objects that contain moisture, for example grain or
the control system is activated to finely adjust the a hand, and so on.
drilling depth.
Function testing is easily carried out since a diode at the rear
• The sink stop valve (H) receives current when the
of the sensor lights up each time such an object is detected.
machine reaches the set drilling depth.
The sensitivity of the sensor can be adjusted by use of the
screw next to the LED. Various types of grain and fertiliser
Outgoing signals to bout markers and the pre- contain different amounts of moisture. For this reason,
emergence bout marker are not activated until the adjustment may be necessary under certain conditions.
machine is below LowLift height.
Figure 16.3
Figure 16.4
Figure 16.5
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Troubleshooting
The control unit does not operate See “16.2 Electrical faults“.
when the main switch is switched on.
The bout marker(s) cannot be Check in accordance with “16.2 Electrical faults““
unfolded.
Check in accordance with “16.3 Hydraulics fault““
Check whether the control unit is indicating that a bout marker is active.
Check whether the machine is at or above the LowLift height. (For safety
reasons the bout markers cannot be unfolded in the LowLift mode or at a
higher height.)
Check the LowLift switch. Remove the switch connector to WorkStation and
check the bout marker function.
Check the wing lowering switch. This switch blocks the bout marker valve
current signal when the seed drill is folded up, to prevent a bout marker from
unintentionally being lowered in this mode. Remove the switch connector to
WorkStation and check the bout marker function.
Check the power supply to the two centre solenoid valves (A) and (B) on the
top of the valve block. See “14.1.8 Hydraulic electric valves“ The bout
marker valve(s) must receive current when the respective indication lamps are
lit.
The bout marker(s) fail to retract. Probably due to dirt in the solenoid valve. Note that dirt causing faults is often
invisible. It is recommended that solenoid valves are changed.
It should always be possible to retract both bout markers, regardless of the
settings and indications on the control unit and even if the control unit is
switched off.
The folded up bout marker(s) slowly Check whether the indication for this bout marker shows that it is inactive on
extend, inadvertently. the control unit.
Check that there is no current being supplied to the solenoid valves. See
“14.1.8 Hydraulic electric valves“
Swap the right and left bout marker solenoid valves.
If the fault shifts to the other side, that solenoid valve must be faulty.
If the fault remains, the bout marker hydraulic cylinder is probably defective.
Remove the solenoid valve and check that it is free from dirt, and that the outer
seals of the valve are intact and undamaged.
NOTE: First lower the seed drilling units to the ground and release the
hydraulic pressure.
Check that the bout marker cylinder is not leaking externally or internally. If
the seals need to be changed, see “12.13.1 Replacement of sealing kits“
If the bout marker unfolds when the machine is parked, set the stop device so
that the machine is resting on the wheels, discs and support stand. Use the
cotter pins.
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Troubleshooting
Automatic switching of the bout or Is auto advance selected on the control unit?
tramline markers does not take place.
Has the bout marker function selector been set to the alternating position? The
indicator lamp in the button should light.
Has the correct tramlining program been selected?
Is the LowLift switch correctly adjusted? See “7.10 Setting the LowLift
height“ When LowLift position is reached, the signal for auto advance is
given.
Check whether the LowLift switch holder is crooked, the holder is stuck in the
wrong position or the magnetic sensor is damaged. Has the magnet come off
or become loose?
Check for a possible break in the wiring or a short-circuit.
The seed drill can be raised even Check that the solenoid valve (C) on the valve block is receiving current. See
though the lift stop is engaged. “14.1.8 Hydraulic electric valves“
Check the LowLift switch as described above.
If the lift stop valve has no current: See “16.2 Electrical faults“
If the lift stop valve has voltage: See “16.3 Hydraulics fault“
The seed drill cannot be raised or Check that the lift stop or LowLift mode has not been engaged.
lowered.
See “16.3 Hydraulics fault“
If the seed drill cannot be raised: Check that the lift stop or LowLift mode has not been engaged.
See “16.3 Hydraulics fault“
Check whether the lift stop solenoid valve (C) is receiving current, either via a
short-circuit or because of another fault, see “14.1.8 Hydraulic electric
valves“
Switch off the control unit and check whether the seed drill can be raised. If the
unit still cannot be raised, the fault must be hydraulic.
Check whether the short-circuit is in the cable braiding or intermediate cable
and which function is affected.
The control unit is giving a warning NOTE: No warning occurs if a fan hose has come loose or the ejector hooks
that the fan speed is too low or too high. are not in place.
Fan: Check that the hydraulic hoses are connected properly and that the hydraulic
outlet is activated.
Check the control unit’s programming.
Are the pressure and flow as they should be on the tractor, 180 bar and at least
40 l/min? Is the tractor’s flow valve correctly adjusted?
Is the fan’s speed regulator correctly adjusted? (Not supplied as standard, used
when the tractor does not have flow control.)
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Troubleshooting
The shaft seal in the fan hydraulic Leakage from the hydraulic motor shaft seal may be due to:
motor is leaking.
Damage during assembly.
Wear because of dirt.
Wear because of high pressure in the drain line.
Destroyed seal because of extremely high pressure in the drain line. The
pressure in the drain line can be measured on the block. Use a 0-10 bar
pressure gauge. The maximum pressure during operation should be 10 bar.
High pressure may be due to:
A large oil flow in the drain line
Back pressure in the tractor’s hydraulic valve.
Detach the drain line from the tractor and remove the quick-release coupling.
Start the fan. Collect the drained oil in a container. Measure the pressure.
Measure the amount of oil that arrives over a period of one minute. A
considerable decrease in pressure indicates a problem with the tractor’s
hydraulic valve. A slight decrease in pressure indicates a large oil flow. The
drain flow should normally be less than 3 litres per minute.
A large oil flow may be due to:
A worn motor
A leaking non-return valve in the connection block. Oil from the return line
leaking into the drain line.
Clean the outside of the connection block and remove the hose between the
motor and the block at port P3. Carefully start the fan. If oil comes out of the
block, the non-return valve is leaking.
Test this by cleaning the valve (preferably while it is still in the block). It is
located between P3 and the return channel (between the motor port and P1).
If there is a sensor fault: Check the operation of the sensor. See “16.6 Inductive sensor““
Check that the toothed washer in the metering unit is not damaged.
Check that the inductive sensor is sufficiently close to the rotating toothed
washer; adjust if necessary.
The area meter/speedometer shows no Has the correct number of pulses per metre been programmed in?
value or an incorrect value.
If too low a speed or too small an area is displayed, then reduce the number of
pulses per metre.
If too high a speed or too large an area is displayed, then increase the number
of pulses per metre.
ISOBUS/E-Control: Change the number of pulses by pressing the field
which displays the radar pulses/metre. See the section on calibration in the
instruction manual for E-Services.
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Troubleshooting
The tramlining hatches get stuck. Check whether the long piston rod of the folding cylinder is completely
extended and that the rod does not slowly retract during driving.
Check the setting of the wing sections see “7.3.3 Adjusting the wing sections
on RDA 400S“, for the weight transfer setting, see “11.3.1 Setting the weight
transfer“.
Check the settings of the master/slave system. See “7.3 Adjusting the master/
slave system“.
Discs do not rotate properly. Are the seed coulters exposed to undue stress? The seed coulters should sit
very lightly.
Is the soil very loose? It may be necessary to compact the soil using a roller.
Is the drilling depth too shallow?
Have the seed coulters been installed too low? The discs provide better
traction if the seed coulters are raised one notch.
Are the discs excessively worn?
Does the soil surface contain a lot of plant residue?
Are the front tool tines being used too roughly, making the soil very loose?
The seed drill does not place seed at Are the seed coulters excessively worn?
the bottom of the furrow.
Are the seed coulters set one notch too high? The drill will place the seed more
precisely if the coulters are set low. This does not normally need to be changed
for different soil types.
The seed application rate is irregular. Replace the proportional valve in the fan block.
The left metering unit does not rotate Check the locking pin between the metering unit and the drive unit, and
even though the drive unit is rotating. replace if necessary.
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Troubleshooting
1. Low level Seed (RDA 400S) Check the seed level in the seed hopper containing the level sensor.
If there is fertiliser in the hopper: The sensitivity of the sensor has been incorrectly set.
If the metering units do not move: Check that the transmission between drive wheels and seed meters is intact.
If the alarm appears despite the Check the alert time that has been programmed.
metering units rotating:
Check the cables, contacts and connection.
Check the operation of the sensor. The sensor LED should light when the
toothed plate passes. The distance between the sensor and the pulse disc must
be 1–2 mm. Adjust if necessary. An illuminated diode is no guarantee that the
sensor is working properly.
Check the condition and installation of the toothed plate.
12. Tramlining The alarm is triggered if the tramlining hatches are closed when they should be
open.
Check the function of the tramlining units in the distributor head, motor,
turntable, springs and hatches. Clean as required.
Check the wiring, connectors and connections of the sensor.
Check the sensor.
13. Tramline failure (RDA 400S) This alarm occurs if tramlining does not take place when the control unit sends
the signal for tramlining, or if tramlining takes place even though the control
unit is not sending the signal for tramlining.
Check the function of the tramlining units in the distributor head, motor,
turntable, springs and hatches. Clean as required.
Check the wiring, connectors and connections of the sensor.
Check the sensor.
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Troubleshooting
18. Fan seed, Low rev Check whether the hydraulic hoses are connected correctly to the tractor.
Check that the flow of hydraulic oil from the tractor is correctly adjusted.
Check the alarm limit settings that are programmed in the menu for general
settings.
Check the rotation speed sensor cable, connectors and connections.
Check the sensor’s functionality by rotating the fan wheel manually and
checking the diode on the sensor. The diode should light up when the pin on the
fan shaft passes the sensor. The distance between the sensor and the indicator
plate must be 2.5 ± 0.25 mm. Adjust if necessary. If the sensor is rotated one
turn, the distance will be 1 mm. An illuminated diode is no guarantee that the
sensor is working properly.
For sensor replacement, see “12.15.1 Changing the fan’s rotation speed
sensor““.
If the alarm only appears occasionally, this is probably because the sensor is
either incorrectly adjusted or defective.
19. Fan seed, High rev Check that the flow of hydraulic oil from the tractor is correctly adjusted.
Check the alarm limit settings that are programmed in the menu for general
settings.
22. Seed valve, max power The valve that controls the oil flow to the hydraulic motor driving the feed is
fully open.
Check the oil flow from the tractor, the hoses and couplings.
Check that there is not a jam or problem in the feed.
25. RH Seed Meter Clutch Failure The alarm indicates that half machine shut-off is not working on the right-hand
(RDA 600-800S) side.
Check the wiring, connectors and connections of the magnetic clutch in the
right-hand metering unit. A diode in the connector on the metering unit lights
up when the clutch receives current and will stop the seed roller. If the alarm
appears despite the diode lighting up, the magnetic clutch is probably defective.
26. LH Seed Meter Clutch Failure The alarm indicates that half-machine shut-off is not working on the left-hand
(RDA 600-800S) side. See also alarm no. 25.
28. WorkStation Not connected Check whether the intermediate cable between ControlStation and
WorkStation is connected.
Check the condition of the cable and contacts.
If ControlStation cannot contact Work- Check whether the intermediate cable between ControlStation and
Station when starting: WorkStation is connected.
Check that the cable is not trapped or otherwise damaged.
Check that no cable joints have come loose.
Check the condition of the connectors.
31. Level sensor Seed (RDA 400S) Check the sensor’s cable, contacts and connections.
Check that the sensor is not dirty or damp. Wipe the sensor clean with a dry
cloth.
The sensor may be defective.
32. Level sensor LH Seed Meter (RDA See alarm no. 31.
600-800S)
33. Level sensor RH Seed Meter (RDA See alarm no. 31.
600-800S)
35. Drilling depth (applies to The machine does not reach the programmed drilling depth when lowering for
machines with IDC only) drilling.
The machine stops before it reaches the Make sure that the hydraulic lever is activated long enough for the lowering to
programmed drilling depth. be completed.
The machine passes the programmed A fault has occurred in the hydraulic control system.
drilling depth
Check the operation of the hydraulic valves.
37. Grass seed level sensor (BioDrill) See alarm no. 31.
40. No speed No speed is displayed despite the machine being lowered to drilling position
and driven forwards.
Check the radar setting.
Check that the radar connection cables are not damaged.
46. Not in drilling position (only The level for Low-lift or lowering stop has not been reached within the preset
applies to machines with IDC) time limit. Time limit 10 seconds.
17 Seeding tables
Always perform a seed calibration test. The contents of the seeding table must be viewed as guidelines only. New feed
samples should be taken regularly in the case of small feed quantities. Check the area driven and the amount of seed fed
every time you fill up.