ISPAT INDUSTRIES

JISHU-HOZEN AUDIT SHEET(1st STEP)

DEPT: M/C:
Obtained % REMARKS
S.No Audit Levels Passing %
L1 L2 L3
1 L1 - Self Audit 90
2 L2 - Audit by Sectional Head 80
3 L3 - Audit by TPM Secretariat 80
Item Marks Allocated Marks Obtained
1 If the cleaning is through? 30
1.1 Floor below and around the machine. 15
1.2 Any other areas. 15
Any oil / air/ water leakages
2 50
observed?
Are nuts/bolts properly
3 provided? 50
3.1 Missing 10
3.2 Loose 10
3.3 Without Washer (Where Applicable) 10
3.4 Non standard 10
3.5 Of more than required length 10
4 Wire/cable/electrical 50
4.1 Any loose wires/cables 10

4.2 Loose wire/cable more than required length 10

4.3 Without glands (Where Applicable) 10

4.4 Wires/cables tied without clamps 10
4.5 Panels/covers not fully sealed/closed. 10
5 Items arround Machine 20
Any item arround machine without allocated
5.1 place 20
6 Unsafe conditions 60
6.1 Safety gaurds not available 15
Safety guard provided but may cause
6.2 15
accident
6.3 Floor around m/c with pits & projections 15

6.4 Sllipery areas around machine 15

7 Unaccessible areas identified 20

7.1 Hard to see 5
7.2 Hard to perform 5
7.3 Hard to clean 5
7.4 Hard to lubricate 5
If the personnel associated with the
8 m/c (claener/operator/ 60
supervisor/manager) clear about
TPM.
8.1 What is Autonomous Maintenance? 20
What is 1st step of Autonomous
8.2 Maintenance? 20

8.3 What are the defects and type of defects? 20

9 If Activity Board provided and 60

process followed?
9.1 Team Member. 7
Manager Model Machine marked with yellow
9.2 7
line.
9.3 Pre tentative Standards. 7
9.4 Attendance sheet. 7
9.5 Individual attendance. 7
9.6 Fugai(Defect sheet) 7
9.7 Classification defect 7
9.8 Gains & 1st step 11
TOTAL 400

TPM Secretariat JH 01/1/NOV02

ISPAT INDUSTRIES

* For every one incidence reduce 25% Marks Signature:

Auditor:
Audit Date:

TPM Secretariat JH 01/1/NOV02