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Keywords: High ambient temperature and excessive solar radiation, especially in Upper Egypt, are essential factors in
PV panel photovoltaic (PV) panel overheating, which in turn reduce its efficiency in such regions. Therefore, this study
Electrical efficiency aims to develop a cooling system for the proposed thin-film PV panel installed in a harsh climate region in Qena
Thin film City in Upper Egypt to obtain practically reasonable electrical efficiency. To achieve this target, three different
Free and forced convection
cooling systems and operating modes were investigated: open-loop water-based cooling system, closed-loop
water-based cooling system with free-convection air-cooled heat exchanger, and closed-loop water-based cooling
system with forced-convection air-cooled heat exchanger using a DC fan. All these systems were supplemented
with a fourth operating mode without cooling, i.e., normal conditions. The PV panel efficiency was experi-
mentally investigated using the proposed cooling systems, and the experimental results demonstrated that
without cooling, the daily average efficiency reached only approximately 6.2%, whereas it increased to 11.3%
when the open-loop system was used. However, the daily average efficiency reached 8.5% using the closed-loop
free-convection cooling system, and it reached 10.5% when the closed-loop forced-convection cooling system
was used. Therefore, these cooling systems are highly recommended for application as effective techniques to
increase the PV panel performance. The entire experimental data were obtained during a 10-h period from 7:00
a.m. to 5:00p.m.
https://doi.org/10.1016/j.tsep.2019.100438
Received 1 April 2019; Received in revised form 30 October 2019; Accepted 30 October 2019
2451-9049/ © 2019 Elsevier Ltd. All rights reserved.
A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
Nomenclature Subscripts
demonstrated that the solar PV efficiency increased by 47% under the more than 28% over that using standalone PV without cooling or hot-
said cooling condition. The annual output electric efficiency of the PV water production. On the other hand, Pang et al. [10] experimentally
could increase up to 35%, and the cost payback period could be reduced compared an aluminum substrate-based water-cooled PV/thermal
to 12.1 years, instead of the 15 years for the same system without system with conventional glass substrate-based PV. Their results de-
cooling. Nizetic et al. [5] experimentally investigated the performance monstrated that the aluminum-based system had electrical efficiency of
of a PV panel when cooled using water spray applied to its front and 20% more than that of the glass-based one. Moreover, their proposed
back sides. They found that by applying this cooling technique, the system had a flexible compact design. Sainthiya et al. [11] experi-
output power and panel efficiency increased by 16.3% and 14.1% re- mentally and analytically studied the performance parameters of a
spectively, and the panel temperature decreased from 54 °C (for the PV surface-cooled PV/thermal module. They concluded that the cooling
panel without cooling) to approximately 24 °C. Irwan et al. [6] studied water on the PV surface significantly enhanced the PV back tempera-
the PV panel performance using a water-cooling technique by per- ture. Moreover, the electrical, thermal, and overall efficiency improved
forming an indoor test. They used a solar simulator equipped with a and reached up to 12%, 22%, and 49% in the summer season, respec-
halogen-lamp bulb that acted as a natural sunlight. They mentioned tively, whereas these efficiency values were enhanced up to 14%, 25%,
that by applying this cooling mechanism, the operating temperature and 45% in the winter season, respectively.
decreased by a range of approximately from 5 to 23 °C and the output
power increased by 9–22%. They also concluded that their proposed
cooling system realized an increase in the panel efficiency. Its lifespan 1.2. Air-cooled PV
became longer, and the investment system payback period was reduced.
Moreover, many publications are available that focused on PV air-
Another PV panel water-based cooling technique was demonstrated in
the system used by Ebaid et al. [7]. They conducted an experimental cooling techniques, such as that of Teo et al. [12]. Their experimentally
investigated cooling system depended on the flow of 0.055 kg/s of air in
study on cooling a PV panel using two mixtures. The first was
TiO2–water nanofluid with polyethylene glycol mixture, and the second ducts fixed behind a PV module. Their results revealed that the module
temperature decreased to 38 °C, and its efficiency increased to ap-
was Al2O3–water nanofluid with cetyltrimethylammonium bromide
mixture. They demonstrated that the reduced average PV panel surface proximately 12.5% where without cooling, the module temperature
and efficiency were 68 °C and 8.6%, respectively. Popovici et al. [13]
temperature was the effect of using nanoparticles compared with that of
pure water. Further, as the mixture concentrations and flow rates in- improved the PV efficiency using air-cooled heat sinks. Their numerical
approach depended on the modification of the angle between the base
creased, the PV panel surface temperature decreased. Moreover, the
Al2O3 nanofluid mixture achieved the best reduction in the PV panel plate and ribs of the different heat-sink configurations using ANSYS-
Fluent software. Their results revealed that the reduction in tempera-
surface temperature and the best increment in the power and efficiency
compared with those using the TiO2 nanofluid mixture and pure water. ture reached 10 °C below the obtained value in the nominal case. In
addition, the maximum generated power was more than 90% of the
Furthermore, Fakouriyan et al. [8] experimentally analyzed the effect
of PV cooling in a PV/thermal system by directing outlet preheated normal one. Tonui et al. [14] extracted heat from a PV module using
forced- and natural-air circulation through channels to improve the PV
water to a solar water heater to enhance the PV efficiency and generate
heat power. Their combined system improved the overall efficiency up module performance. They mentioned that under a forced-convection
mode with a 60 m3/s air-volume flow rate and 15-cm channel depth,
to 61.7%. Moreover, their proposed system payback period reached
8.7 years. Furthermore, Nardi et al. [9] evaluated the performance of a they obtained better electrical performance due to the achieved PV
cooling. Another PV air-cooling technique was demonstrated by Jamali
PV/thermal system under summer conditions. Their proposed system
consisted of a polycrystalline PV panel with simple solar concentrator. et al. [15]. They theoretically investigated the performance of novel
semi-transparent PV arrays that acted as roofs of a solar chimney and
They concluded that the system enhanced the overall efficiency by
cooled down by air drawn from the solar chimney. The results indicated
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
that their solar-chimney system could cool the local temperature of PV up to 29%.
arrays by up to 38 °C, and the array-generated power improved as the On the other hand, according to the literature, cooling of the PV
chimney height increased. Therefore, the use of such a solar-chimney panels plays a vital role for improving their generating power and op-
system for PV cooling purposes could improve the power generation by erating efficiency because the electrical power output and efficiency of
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
Fig. 3. Schematic layout of the proposed experimental setup in case of cooling modes (a) open-loop, (b) closed-loop natural-convection, (c) closed-loop forced-
convection.
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
Table 1
PV panel specifications.
Specifications Proposed PV panel photograph
Table 2 Table 3
Measurement device specifications. Error analysis of the measured and determined parameters.
Device Specifications Variable Accuracy
Pressure gauge Pressure range 0–15 bar Pressure ± 0.125 bar or ± (0.83% of full scale)
Operating temperature: 0–80 °C Temperature ± 0.1% [23,24]
Voltage ± 0.1%
Temperature measurement Model: K-Type thermocouples
Current ± 0.05%
Temperature range: −50 °C to 150 °C
Solar radiation intensity up to ± 1%
Operating humidity: 5–95% RH
Water volume flow rate ± 5 ml or ± (0.25% of full scale) [18,19]
Avometer Model: A2F1 Wind speed ± 5%
Maximum AC current: 10 A Relative humidity ± 5%
Maximum DC current: 200 mA Input power ± 0.14% of the result
Maximum AC voltage range: 750 V Maximum output power ± 0.23% of the result
Maximum DC voltage range: 1000 V Net efficiency ± 0.84% of the result
Resistance measurement: 200 Ω–2000 KΩ
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
other hand, the lowest level of PV panel surface temperature was ob-
served in the system with an open-loop operating mode, which was
approximately 44.2 °C at the same ambient temperature. Meanwhile, at
the same point, the surface temperature in the closed-loop free-con-
vection operating mode was approximately 55.5 °C, and it was ap-
proximately 48.5 °C in the closed-loop forced-convection operating
mode.
Comparison of the PV panel front-surface-temperature distribution
using an infrared camera under the proposed four operating modes at
12:00p.m. is shown in Fig. 7. Generally, with no cooling operation, i.e.,
normal operating condition, average PV front surface temperature Tavg
reached nearly 69 °C. However, when the open loop-cooling was ap-
plied, Tavg sharply decreased to approximately 45 °C. Meanwhile, Tavg
reached 58 °C only when the closed-loop free-convection cooling was
applied. The application of the closed-loop cooling forced convection
reduced Tavg to approximately 49 °C.
The daily average-temperature reduction in the PV surface tem-
perature with no cooling operation relative to the remaining three
Fig. 5. Ambient air temperature during the test days. operating modes is shown in Fig. 8. Fig. 8 shows that the highest daily
average-temperature difference found in the open-loop operating mode
was 12.7 °C, whereas that in the closed-loop cooling and free-convec-
tion operating mode was approximately 2.7 °C. It was approximately
10.1 °C in the closed-loop cooling and forced-convection operating
mode. The peak reduction in the PV surface temperature is also shown
in Fig. 8. The results revealed that the open-loop cooling mode was the
most efficient in regulating the PV surface temperature among all
cooling operating modes.
Fig. 9 shows the difference between the inlet and outlet cooling-
water temperatures in the open loop, closed loop with natural-con-
vection-cooled cooling water, and closed loop with forced-convection-
cooled cooling water experiments. We could observe that at the be-
ginning of the experiment, the temperature difference was low because
of the week effect of the cooling techniques and the decrease in both
ambient and panel surface temperatures. However, as time progressed,
the effect of cooling was observed, especially in the open-loop me-
chanism, which produced a cooling water-temperature difference of
approximately 5 °C. On the other hand, the lowest cooling-water-tem-
perature difference was realized by the closed-loop free-convection
Fig. 6. PV panel average surface temperatures for the four operating modes
mechanism, which was approximately 1.3 °C only. The profile of the
with ambient temperature.
removed heat could also be assessed from Fig. 9 because the tempera-
ture difference is an indication of the removed heat.
Therefore, we can conclude that the environmental conditions in the
test days were almost identical. 4.3. PV system net power
4.2. PV panel surface temperature The net power of the entire PV panel system is a key factor that
provides an initial estimation of the effectiveness of the cooling sys-
Determination of the temperature distribution in a PV panel is a tems. Fig. 10 shows the hourly PV panel net output power with no
decisive factor for providing an effective cooling system. Fig. 6 shows cooling operation, with an open-loop operating mode, with a closed-
the ambient temperature and average temperatures of the proposed PV loop cooling and free-convection operating mode, and with a closed-
panel back-side surface without cooling operation, with an open-loop loop cooling and forced-convection operating mode. We can clearly see
cooling operating mode, with a closed-loop cooling and free-convection that the PV panel without cooling demonstrated the lowest maximum
operating mode, and with a closed-loop cooling and forced-convection output power of approximately 24.8 W due to the high PV surface
operating mode. The cooling-water flow rate for the three cooling-mode temperature. On the other hand, the highest value of PV net power was
experiments was adjusted to 1.5 l/min, and its initial inlet temperature achieved under the open-loop operating mode, which was approxi-
was maintained at 30 °C. mately 30.9 W, due to very low PV surface temperature. At the same
Fig. 6 shows that the PV panel without cooling exhibited the highest time, the net power in the closed-loop free-convection operating mode
level of surface temperature. A maximum temperature of approximately was approximately 27.3 W, and that in the closed-loop forced-convec-
66.8 °C was observed at ambient temperature of approximately 40.5 °C. tion operating mode was approximately 29.3 W.
Because of the high solar-radiation intensity, some of the incident ra- The daily average power increase in the PV output net power under
diations were converted into heat instead of electrical energy. On the no cooling operation relative to the remaining three operating modes
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
Fig. 7. PV front surface temperature distribution during the proposed operating modes at 12:00 pm.
are shown in Fig. 11. Fig. 11 shows that the highest daily average net 4.4. PV system net efficiency
power increase and savings could be found in the open-loop operating
mode, which was 6.1 W, whereas it was approximately 2.3 W in the The comparison of the PV system net efficiency under the proposed
closed-loop cooling and free-convection operating mode. That for the four operating modes is shown in Fig. 12. The application of the dif-
closed-loop cooling and forced-convection operating mode reached ferent cooling techniques indicated that the introduction of cooling
approximately 5.1 W. The peak increase and savings in the PV electrical resulted in a significant increase in the PV net efficiency. Generally,
net power output are also shown in Fig. 11, which reached approxi- without cooling application, which represented the normal operating
mately 8.9, 4.7, and 8.1 W for the open loop, closed-loop with free- condition, the maximum PV system net efficiency reached only ap-
convection cooling system, and closed-loop with forced-convection proximately 7.4%. On the other hand, application of the open-loop
cooling system, respectively. This result proved that the open-loop cooling increased the maximum PV system net efficiency to approxi-
cooling mode is the most reliable among all cooling modes of operation. mately 12.9%. Meanwhile, application of the closed-loop free-convec-
tion cooling increased the maximum PV system net efficiency to
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
Fig. 9. Inlet and outlet cooling water temperature difference for the three cooling mechanisms with time.
approximately 9.9%, and that of the closed-loop cooling forced con- 5. Conclusion
vection increased the maximum PV system net efficiency to approxi-
mately 11.6%. This result signified the importance of using cooling In the present study, the effect of using different PV cooling tech-
water to cool down PV panels to increase their overall performance. niques is experimentally investigated. The experimental results illu-
The daily average PV system net efficiency is shown in Fig. 13, strated the following.
which shows that the lowest daily average PV net efficiency of 6.2%
was obtained when no cooling operation was applied. Meanwhile, the - The surface temperature of the PV panel was regulated by cooling its
highest daily average PV net efficiency of 11.3% was obtained when the back-side surface. The daily average decrease in the PV surface
open-loop cooling technique was applied. temperature reached approximately 2.7, 10.1, and 12.7 °C with the
application of the closed-loop free-convection cooling, closed-loop
forced cooling, and open-loop cooling operating modes,
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
Fig. 10. PV system net output power for the four operation modes.
Fig. 11. PV system net daily average and peak power saving.
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A.N. Shmroukh Thermal Science and Engineering Progress 14 (2019) 100438
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Declaration of Competing Interest cost saving of a photovoltaic-phase change materials (PV-PCM) system through tem-
perature regulation and performance enhancement of photovoltaics, Energies 7 (2014)
1318–1331.
The authors declare that they have no known competing financial [22] P. Pounraj, D. Prince Winston, A.E. Kaeel, B. Praveen Kumar, A. Muthu Manokar,
interests or personal relationships that could have appeared to influ- Ravishankar Sathyamurthy, S. Cynthia Christabel, Experimental investigation on Peltier
ence the work reported in this paper. based hybrid PV/T active solar still for enhancing the overall performance, Energy
Convers. Manage. 168 (2018) 371–381.
[23] Ahmed N. Shmroukh, Ahmed Hamza H. Ali, Ali K. Abel-Rahman, S. Ookawara,
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