3D Schematic LB T282B Wconstant Speed vAA PDF

5
DESIGNATION DOCUMENT NO. SHEET TOTAL CREATION DESCRIPTION DRAWN BY

N0. SHTS DATE
3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN
3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN
3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN
3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN
3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 ELECTRICAL OVERVIEW JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 ELECTRICAL OVERVIEW JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 DC LlNK & GROUND JN

VOLTAGE MONITORING
3AL A20 360 9005 04 SP AA 58 10.08.2006 DISCONNECT SWITCH JN

-K104 CONTROL
3AL A20 360 9005 04 SP AA 58 10.08.2006 DC LlNK JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 INVERTER DRIVE A JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 INVERTER DRIVE B JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 GRID BLOWER MOTOR CONTROL JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 AUXILIARY JN

TRANSFORMER
3AL A20 360 9005 04 SP AA 58 10.08.2006 ALTERNATOR JN

EXCITAION
3AL A20 360 9005 04 SP AA 58 10.08.2006 AUXILIARY JN

INVERTER
3AL A20 360 9005 04 SP AA 58 10.08.2006 HEATER CIRCUIT JN
3AL A20 360 9005 04 SP AA 58 10.08.2006 JN
10.08.2006 ELECTRICAL SCHEMATICS FOR INDEX

ate
Dram JN LIEBHERR T282 CSGB
SIEMENS A =A00
GA400
MT Energy & Automation SHT 1
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
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Apvd XW 1lle: A2036090USU4-AA-L1ebherr 5269 3AL A20 360 9005 04 SV AA ,, 5
1 2 3 4 5 6 7 8
5

N0. SHTS DATE
3AL A20 360 9005 04 SP AA 14 58 10.08.2006 CONTROL POWER JN
+BOO DISTRIBUTION
=C10 3AL A20 360 9005 04 SP AA 15 58 10.08.2006 CONTROL POWER JN

+BOO DISTRIBUTION
=Dl 0 3AL A20 360 9005 04 SP AA 16 58 10.08.2006 GATE UNIT JN

+BOO POWER SUPPLY
=Dl 0 3AL A20 360 9005 04 SP AA 17 58 10.08.2006 TCU POWER JN

+BOO
=HI 0 3AL A20 360 9005 04 SP AA 18 58 10.08.2006 HEAT EXCHANGER JN

+BOO
=Dl 0 3AL A20 360 9005 04 SP AA 19 58 10.08.2006 POWER ON CARD JN

+BOO
=C10 3AL A20 360 9005 04 SP AA 20 58 10.08.2006 GTO INVERTER A JN

+BOO CONTROL SIGNALS
=C10 3AL A20 360 9005 04 SP AA 21 58 10.08.2006 GTO INVERTER B JN

+BOO CONTROL SIGNALS
=S10 3AL A20 360 9005 04 SP AA 22 58 10.08.2006 SERIAL JN

+BOO COMMUNICATIONS
=J10 3AL A20 360 9005 04 SP AA 23 58 10.08.2006 U/F CONVERTER CARD JN

+BOO INVERTER A
=J20 3AL A20 360 9005 04 SP AA 24 58 10.08.2006 U/F CONVERTER CARD JN

+BOO INVERTER B
=JOO 3AL A20 360 9005 04 SP AA 25 58 10.08.2006 MODULE TEMPERATURE CARD JN

+BOO INVERTER A & B
=JOO 3AL A20 360 9005 04 SP AA 26 58 10.08.2006 MODULE TEMPERATURE CARD JN

+BOO INVERTER A & B
=JOO 3AL A20 360 9005 04 SP AA 26.a 58 10.08.2006 MODULE TEMPERATURE CARD JN
+BOO BEARING TEMPERATURE
=E30 3AL A20 360 9005 04 SP AA 27 58 10.08.2006 ANALOG INPUT/OUTPUT CARD JN

+BOO
=E30 3AL A20 360 9005 04 SP AA 28 58 10.08.2006 ANALOG INPUT/OUTPUT CARD 1 JN

+BOO
=E30 3AL A20 360 9005 04 SP AA 29 58 10.08.2006 ANALOG INPUT / OUTPUT CARD 2 JN
+BOO
=E30 3AL A20 360 9005 04 SP AA 30 58 10.08.2006 ANALOG INPUT / OUTPUT CARD 3 JN
+BOO

Date
SIEMENS A =A00
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
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Apvd XW 1lle: A20360900504-AA-Llebherr 5269 3AL A20 360 9005 04 SV AA ,, 5
1 2 3 4 5 6 7 8
5

N0. SHTS DATE
3AL A20 360 9005 04 SP AA 31 58 10.08.2006 DIGITAL INPUT CARD 1 JN
3AL A20 360 9005 04 SP AA 38 58 10.08.2006 DIGITAL OUTPUT CARD 1 JN
3AL A20 360 9005 04 SP AA 45 58 10.08.2006 ALTERNATOR JN

CONNECTIONS
3AL A20 360 9005 04 SP AA 46 58 10.08.2006 GRID RESISTOR AND JN

DC MOTOR CONTROL
3AL A20 360 9005 04 SP AA 47 58 10.08.2006 TRACTION MOTOR 1 & 2 JN
3AL A20 360 9005 04 SP AA 48 58 10.08.2006 CONNECTOR CODING JN

CONTROL BOX END

Date
SIEMENS A =A00
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
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Apvd XW 1lle: A20360900504-AA-Llebherr 5269 3AL A20 360 9005 04 SV AA ,, 5
1 2 3 4 5 6 7 8
5

NO. SHTS DATE
3AL A20 360 9005 04 SP AA 49 58 10.08.2006 CONNECTOR CODING JN
REMOTE END
3AL A20 360 9005 04 SP AA 50 58 10.08.2006 CONNECTOR LAYOUT JN
3AL A20 360 9005 04 SP AA 54 58 10.08.2006 WIRE TYPES JN
3AL A20 360 9005 04 SP AA 55 58 10.08.2006 PLUG CONFIGURAION JN
3AL A20 360 9005 04 SP AA 56 58 10.08.2006 DEVICE NAMES JN
3AL A20 360 9005 04 SP AA 57 58 10.08.2006 DEVICE NAMES JN
3AL A20 360 9005 04 KL AA 01 18 10.08.2006 -XI00 TERMINAL DIAGRAM JN
3AL A20 360 9005 04 KL AA 05 18 10.08.2006 -X302 TERMINAL DIAGRAM JN
3AL A20 360 9005 04 KL AA 06 18 10.08.2006 -lXA CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 07 18 10.08.2006 -lXB CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 08 18 10.08.2006 -lXC CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 09 18 10.08.2006 -lXD CONNECTOR DIAGRAM JN

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SIEMENS A =AOO
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AA
Rev NO.
INITIAL RELEASE
Description
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Apvd XW 1lle: A205b090USU4-AA-L1ebherr 5269 3AL A20 360 9005 04 SV AA ,, 5
1 2 3 4 5 6 7 8
5

NO. SHTS DATE
3AL A20 360 9005 04 KL AA 10 18 10.08.2006 -lXE CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 11 18 10.08.2006 -lXF CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 12 18 10.08.2006 -lXG CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 13 18 10.08.2006 -lXH CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 14 18 10.08.2006 -lXK CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 15 18 10.08.2006 -lXL CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 16 18 10.08.2006 -1XM CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 17 18 10.08.2006 -lXN CONNECTOR DIAGRAM JN
3AL A20 360 9005 04 KL AA 18 18 10.08.2006 -lXP CONNECTOR DIAGRAM JN

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SIEMENS A =AOO
GA400
AA
Rev NO.
INITIAL RELEASE
Description
10.08.2006
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Apvd XW 1lle: A205b090USU4-AA-L1ebherr 5269 3AL A20 360 9005 04 SV AA ,, 5
1 2 3 4 5 6 7 8
CONTROL B o x i i GRID B o x I
I I I L
A1 0 1-A1 03 I
I
I
I+ HEATER GU I
I
I
A201 - A 2 0 3 I
I
I
HEATER GU I
I
I
-
ALTERNATOR P N
DIESEL
I
NOTE 1
AUXILIARY
TRANSFORMER
NOTE:
1) TO/FROM CUSTOMER SUPPLIED

BATTERY AND BATTERY CHARGER
F F
10.08.2006 ELECTRICAL SCHEMATICS FOR ELECTRICAL OVERVIEW
ate
Dram JN LIEBHERR T 2 8 2 CSGB
SIEMENS S =BOO
GA400
Chk MT Energy & A u t o m a t i o n SHT 01
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 5269 3 A L A 2 0 360 9005 04 SP A A ,, 58
1 2 3 4 5 6 7 8
I RETARD GRID BOX
I
I
I 4
TO MOTOR
"A"
PASSENGER
SIDE
FROM
MAIN RECTIFIER
I+
MOTOR I
SIGNALS i
TO MOTOR
"0"
DRIVER
SIDE
10.08.2006 ELECTRICAL SCHEMATICS FOR ELECTRICAL OVERVIEW S =BOO

ate
SIGA400
EM EN S
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
Apvd
MT
XW File: A20360900504-AA-Liebherr
Energy & Automation
CUSTOM & SPECIAL DRIVES 5269 3AL A20 360 9005 04 SP AA ,,
SHT 02
58
1 2 3 4 5 6 7 8
k BK +26.4 VDC h 0401
/15.7 1535
CONTROL
POWER
k WH GND
/15.4 1509
I I POSITION I INTERMEDIATE I POSITION I I

Y-V OPEN CLOSED CLOSED NC
X- W CLOSED CLOSED OPEN NC
A-B OPEN OPEN CLOSED NO
I BK CONNECTED TO GROUND i H ~ iG I C-D I OPEN I OPEN I CLOSED I NO I

I
CONNECTED TO ALTERNATOR
i - i
1 P a N !
I E-F I CLOSED I OPEN I OPEN I NO I
/32.3 0405-4 I BN
I I
CLOSED
CLOSED OPEN OPEN
POSITION 1: DC LINK GROUNDED (K161)

POSITION 2: OC LINK CONNECTED TO
ALTERNATOR/RECTIFIER ( ~ 1 6 2 )
10.08.2006 ELECTRICAL SCHEMATICS FOR DISCONNECT SWITCH

Dote
SIEMENS -K104 CONTROL
S =BOO
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
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Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 5269 3AL A20 360 9005 04 SP AA ,, 58
1 2 3 4 5 6 7 8
TO
INVERTER A
TO
INVERTER B
CUSTOMER
CONNECTION
10.08.2006 ELECTRICAL SCHEMATICS FOR DC LINK S =BOO

Dote
SIEMENS
GA400
SHT 05
AA INITIAL RELEASE 10.08.2006 JN Chk MT Energy & Automation
Rev No. Description Dote BY Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 5269 3AL A20 360 9005 04 SP AA ,, 58
1 2 3 4 5 6 7 8
L I
* CABLES FROM
-R113 LAY
M I S WAY
* -L105 )_ 3 METER CABLE
10.08.2006 ELECTRICAL SCHEMATICS FOR INVERTER DRIVE A

Dote
SIEMENS S =BOO
GA400
Chk MT Energy & Automation SHT 06
AA INITIAL RELEASE 10.08.2006 JN
1 2 3 4 5 6 7 8
L I
* CABLES FROM
-R213 LAY
M I S WAY
* -L205 >_ 3 METER CABLE
10.08.2006 ELECTRICAL SCHEMATICS FOR INVERTER DRIVE B

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SIEMENS S =BOO
GA400
AA
Rev No.
INITIAL RELEASE
Description
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Dote
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BY
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1 2 3 4 5 6 7 8
NOTES:
1) K191 = HIGH VOLTAGE DC CONTACTOR

K181 = LOW VOLTAGE 24V COIL
CONTACTOR
U171 = LEM-305
R71 = 50 OHM, 5W
V71 = 35V, 1A
V191 = 600V, 3A
2) ON U171
+
TERMINAL 1 = (PLUS)
TERMINAL 2 = M
TERMINAL 3 = - (MINUS)
-U171
r-1
w w 0802 1- w 0802
FROM DC UNK (N) /05.7 0512 0802 /46.1
-X900 TO GRID BOX
m RD
m
BK
BN t 2105 /30.7
k BK
2902 /42.4
1 7 1 1
h 0816 GND I I h
0814 /10.1
I I
ate
Dram
10.08.2006
JN
ELECTRICAL SCHEMATICS FOR
LIEBHERR T282 CSGB
sI EM ENs
GA400
GRID BLOWER MOTOR CONTROL S =BOO
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
Apvd
MT
Energy & Automation
SHT 08
58
1 2 3 4 5 6 7 8
VERSION A
AUXILIARY TRANSFORMER P/N: A1 1101 9 9 0 3 6
FIELD REGULATOR
HEATER CIRCUIT
INPUT
(CUSTOMER CONNECTIONS) AUXILIARY INVERTER
AUXILIARY INVERTER
VERSION B C
0905 /12.2 HEATER CIRCUIT
AUXILIARY TRANSFORMER P/N: A1 1101 9 9 0 9 3
.0906 /11.1 AUXILIARY INVERTER
INPUT
(CUSTOMER CONNECTIONS)
- 0907 /11.1 AUXILIARY INVERTER
10.08.2006 ELECTRICAL SCHEMATICS FOR AUXILIARY S =BOO

Dote
SIEMENS TRANSFORMER
GA400
AA INITIAL RELEASE 10.08.2006 JN Chk MT I Energy & Automation
Rev NO. Description Dote BY Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES
1 2 3 4
I
-lXP
I
n rn 1001 BK/BN ( 4 ~
I I I
I I ; OUTPU
ALTERNATOR FlELD REGULATOR
FIELD OUTPUT CURRENT
FIELD FlELD REGULATOR

SETPOINT
REGULATOR
FIELD REGULATOR
STATUS
I
c GND OMj\
/16.2 1611
1 Y
h
CONTROL
POWER
/08.7 0814 ! INPUT 9 ipVK A k WH GND
c t26.4 VDC 1
-FU107
2 , c 1003 tUE
I
' YI
1504. /15.4
CONTROL
/14.7 1405
> 1 Y 1024VK
Y
II II k BK t26.4 VDC
1504 /15.7
POWER
I VERSION B
FIELD REGULATOR P/N A1110199834
r.--: 1 k BK t26.4 VDC

1504. /15.7
CONTROL
I -
L.-.d
k WH GND
1504 /15.4
POWER
I
-J5 i
FlELD REGULATOR
A
- -I
I
I
STATUS
ENABLE FIELD
c GND REGULATOR
/16.2 1611
CONTROL /08.7 0814 h FlELD REGULATOR

POER SETPOINT
/14.7 1405
c t26.4 VDC 1 , 2 c 1003 (tB) j
T u T I I
VERSION A
FlELD REGULATOR P/N A1110201288
I
10.08.2006 ELECTRICAL SCHEMATICS FOR ALTERNATOR S =BOO
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SIEMENS EXCITATION
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
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Energy & Automation
SHT 10
58
1 2 3 4 5 6 7 8
FROM AUX.
TRANSFORMER
/09.7 0907-
! RECTIFIER AUXILIARY
I
INVERTER
I
I n I k WH GNO CONTROL
1523 /15.5 POWER
I I I
1 1 , k BK +26.4 VDC P-ENABLE
1523 115.8 MAIN BLOWER
I l l
H i k BK
I
I
I
I '
I
3810 /38.6 SET
I I i k BK
I I
I I !
I I I
k WH
1130 /27A :rt$& p.
k BK M BLOWER
1131 /33.3 STATUS
I
I
FROM AUX.
TRANSFORMER
/09.7 0906-
I
I CONTROL BOX
10.08.2006 ELECTRICAL SCHEMATICS FOR AUXILIARY

ate
SIEMENS INVERTER
S =BOO
GA400
Rev No. Description Date BY Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 5269 3AL A 2 0 3 6 0 9 0 0 5 04 SP AA ,, 58
1 2 3 4 5 6 7 8
FROM AUX. /09.7 0905 c I 1 I I
TRANSFORMER
10.08.2006 ELECTRICAL SCHEMATICS FOR HEATERCIRCUIT S =BOO

ate
SIEMENS
GA400
SHT 12
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
Apvd
MT
Energy & Automation
CUSTOM & SPECIAL DRIVES 5269 3AL A20 360 9005 04 SP AA ,, 58
1 2 3 4 5 6 7 8
c +26.4 VDC
FROM
BATTERY CHARGER
I
I
c GND
TO GATE UNlT
! 4 4 \ c GND
I
I ! I
'-T-iT -- ---
1
I ! I -CB103 I I
I I 2 c 1411 j 1 2 c 1412 c c
I I
1413 - 1414 I NOTE:
q 1410 I I I
1 3 5 HTl IS NOT INSTALLED WITHOUT
- I I I
I
I SUCH OPllON
I ILSl-B-AS I
- - -HEATER
- - - - AOPllON I
I 2 4 6
I
I
q 1417 c c
I
I . I
I I 1415 - 1416 I
I
I
c +26.4 VDC
2 I
I 1408 /15.1
I I
+26.4 VDC c II .i -FU103
la14 +26.4 VDC
2J,
Y
I
I
2xc 1406 1- 2
u
2xc
1407 /l6.l TO GATE UNlT
I
I .
I .I
3J, I \ c +26.4 VDC
1405 /10.1 TO FIELD
Y I REGULATOR
I .I
I ! -lXK
k 1409 BK +26.4 VDC
CONTROL POWER
TO TROLLEY
BOX
10.08.2006 ELECTRICAL SCHEMATICS FOR CONTROL POWER

Dote
SIEMENS DISTRIBUTION
S =BOO
GA400
AA
Rev No.
INITIAL RELEASE
Description
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Dote
JN
BY
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1 2 3 4 5 6 7 8
-21 01
L l c 1501
c L -XI02 t26.4 VDC
/14.7 1408
Y Y
TO GATE UNIT /16.2 1514

c N j, -XI03 GND
A
BK
41 \ 1548 /43.6
k BK 1552 41- -1 BK
4,
V u 1523/11.8
3.5A SLOW
10.08.2006 ELECTRICAL SCHEMATICS FOR CONTROL POWER S =BOO

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SIEMENS DISTRIBUTION
GA400
AA
Rev No.
INITIAL RELEASE
Description
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Energy & Automation
SHT 15
58
1 2 3 4 5 6 7
GATE UNlT
POWER SUPPLY i
!
I - 1 1 k BK +24.6 VDC
1532 /15.7
GATE UNlT
P.S. STATUS
ENABLE GATE
UNlT P.S.
TO INVERTER A
PHASE R
TO INVERTER A
PHASE S
TO CHOPPER A
TO INVERTER B
PHASE S
TO CHOPPER B
10.08.2006 ELECTRICAL SCHEMATICS FOR GATE UNIT

Dote
SIEMENS POWER SUPPLY
S =BOO
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
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1 2 3 4 5 6 7 8
k WH t1711 /43.6 E-STOP
c +26.4 VDC c 1702 I 1 ! c

/15.7 1550 I - n
I
CHANNEL 2
CONTROL I
POWER
/15.4 1505
h GND 1 ,,
-C107
II
2 h 1703 il2;
I y
I
I
- 1708 /19.3 PU BATTERY
I
' OUT
CHANNEL 1
! ~l k BK
1709 /19.3 IGNITION TCU ON
Y
IGNITION LATCH
1 OUT
c GND i A3
/15.4 1508 CHANNEL 3
FB IGNITION
k BK
1712 /33.3 AND IGNITION
POWER
Dote 10.08.2006 ELECTRICAL SCHEMATICS FOR TCU POWER S =BOO

SIEMENS
GA400 I
AA INITIAL RELEASE 10.08.2006 JN Chk MT I Energy & Automation

5269 3AL A20 360 9005 04 SP AA ,,
SHT 17
Rev NO. Description Dote BY Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 58
1 2 3 4
PHASE R PHASE S PHASE T CHOPPER A
10.08.2006 ELECTRICAL SCHEMATICS FOR GTO INVERTER A

Dote
SIEMENS CONTROL SIGNALS
S =BOO
GA400
1 2 3 4 5 6 7 8
PHASE R PHASE S PHASE T CHOPPER B
IF
1 ~ o t e 110.08.2006 ELECTRICAL SCHEMATICS FOR
nrnn ornn snnn nrrnn SIEMENS II GTO INVERTER B rr
S =BOO
l ~ r a m IJN
I n n L o s n n o rronhnAn
LlttlntKK ILUL L 3 b t l
I GA400
L V N IKVL 31bIVHL3 I
AA IINITIAL
I
RELEASE 1 10.08.2006 1 JN lchk IMT I Energy & Automation I -. . . .. --.. -- 5269 3AL A20 360 9005 04 SP AA
SHT
,,
21
Rev No. Description Dote I BY IApvd IXW I File: A20360900504-AA --
- Liebherr LUbIUM 61 brtLIAL UKIVtb
I I I
58
I
1 I 2 I 3 4 5 6 7 8
-GO63 -A105 6FH9312-3A SERIAL INTERFACE RS232 15 PIN SUB-MINI)
.............................................................................................. FEMALE CONNECTOR -GO1 1 -A105 6FH9263-3D CPU 9 PIN SUB-MINI) MALE CONNECTOR
..............................................................................................
I I I
l~ote
I
110.08.2006
I
I ELECTRICAL SCHEMATICS FOR ClChlChlC SERIAL S =BOO
l ~ r a m IJN LIEBHERR T 2 8 2 CSGB COMMUNICAIONS
AA INITIAL RELEASE 10.08.2006 JN Chk MT I Energy & A u t o m a t i o n
I l e
Rev NO. Description Dote BY Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 1 5269 3 A L A 2 0 360 9005 04 SP A A
1 2 3 4
CURRENT MOTOR A
PHASE R (U101)
-LO55 -A105 6FH 9305-3C U / F CONVERTER
............................................................................................................................................................................
CURRENT MOTOR A
PHASE S (U102)
DC LINK VOLTAGE (U105)
CURRENT MOTOR A
PHASE T (U103)
CURRENIT CHOPPER A
(UlO4)
VOLTAGE TRANSDUCER
AUXILIARY BUS (U500)
I I I
l~ote
I
110.08.2006
I
I ELECTRICAL SCHEMATICS FOR ClChlChlC I U/F CONVERTER CARD sI
l ~ r a m IJN LIEBHERR T 2 8 2 CSGB INVERTER A I

5269 3 A L A 2 0 360 9005 04 SP A A ,,
SHT 23
1 2 3 4
CURRENT MOTOR B
PHASE R (U201)
-LO63 -A105 6FH 9305-3C U / F CONVERTER
............................................................................................................................................................................
CURRENT MOTOR B
PHASE S (U202)
VOLTAGE MOTOR B
PHASE T (U203)
CURRENT CHOPPER B
(U204)
l~ote 110.08.2006 I ELECTRICAL SCHEMATICS FOR ClChlChlC

31LIVILIU3
I U/F CONVERTER CARD -s I =BOO
Dram JN LIEBHERR T 2 8 2 CSGB GA400 INVERTER B
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
Energy & A u t o m a t i o n
CUSTOM & SPECIAL DRIVES 5269 3 A L A 2 0 360 9005 04 SP A A ,,
SHT 24
58
1 2 3 4 5 6 7 8
TEMPERATURE
MODULE A
INVERTER A
TEMPERATURE
MODULE B
INVERTER A
TEMPERATURE
MODULE C
INVERTER A
TEMPERATURE
CHOPPER A
TEMPERATURE
MODULE A
INVERTER B
TEMPERATURE
MODULE B
INVERTER B
TEMPERATURE
MODULE C
INVERTER B
TEMPERATURE
CHOPPER B
- I
l~ate 110.08.2006 I ELECTRICAL SCHEMATICS FOR ClChlChlC I MODULE TEMPERATURE CARD s- I =BOO
31LIVILIU3
Dram JN LIEBHERR T 2 8 2 CSGB GA400 INVERTER A & B
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
1 2 3 4 5 6 7 8
TEMPERATURE
INVERTER
COMPARTMENT
TEMPERATURE
SNUBBER
RESISTOR A
TEMPERATURE
SNUBBER
RESISTOR B
TEMPERATURE
MOTOR A
STATOR
TEMPERATURE
MOTOR B
STATOR
TEMPERATURE
RESISTOR
GRlD A (OPTION)
TEMPERATURE
RESISTOR
GRlD B (OPTION)
TEMPERATURE
ALTERNATOR
STATOR

31LIVILIU3
I MODULE TEMPERATURE CARD -s I =BOO
Dram JN LIEBHERR T 2 8 2 CSGB GA400 INVERTER A & B
SHT 26
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
CUSTOM & SPECIAL DRIVES 5269 3 A L A 2 0 360 9005 04 SP A A ,, 58
1 2 3 4 5 6 7 8
TEMPERATURE
MOTOR A
BEARING
TEMPERATURE
MOTOR B
BEARING
TEMPERATURE
ALTERNATOR
BEARING
l~ate 110.08.2006 I ELECTRICAL SCHEMATICS FOR ClChlChlC

31LIVILIU3
I MODULE TEMPERATURE CARD -s I =BOO
Dram JN LIEBHERR T 2 8 2 CSGB GA400 BEARING TEMPERATURE
Chk MT Energy & A u t o m a t i o n 26.0
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 5269 3 A L A 2 0 360 9005 04 SP A A ,,
SHT
58
1 2 3 4 5 6 7 8
PLUG MONITOR
-LO71 -A105 6M 9383-30 ANALOG INPUT / OUTPUT

............................................................................................................................................................................
ENGINE SPEED SENSOR
TROLLEY CURRENT
I TROLLEY-U308
PLUG MONITOR
SPEED SENSOR MOTOR A

CHI
SPEED SENSOR MOTOR A

CH2
SPEED SENSOR MOTOR B

CHI
SPEED SENSOR MOTOR B

CH2
MAIN BLOWER SPEED

SETPOINT (AUX. INV.)
TROLLEY VOLTAGE
U TROLLEY-U301
OC LINK CURRENT
I DC LINK-U107
15V ALTERNATOR SPEED

SENSOR
15V MOTOR A SPEED SENSOR
15V MOTOR B SPEED SENSOR
24V TROLLEY VOLTAGE

J TROLLEY-U301
24V TROLLEY CURRENT

TROLLEY-U308

31LIVILIU3
I ANALOG INPUT/OUTPUT CARD -s I =BOO
Dram JN LIEBHERR T 2 8 2 CSGB GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
SHT 27
58
1 2 3 4 5 6 7 8
STEERING ANGLE
THROTTLE PEDAL
PU-THROTTLEJEDAL
RETARD PEDAL
PUJETAROJEDAL
DC GROUND MONITOR
(UlO6)
15V PEDAL

31LIVILIU3
I ANALOG INPUT/OUTPUT CARD 1 -s I =BOO
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
SHT 28
58
1 2 3 4 5 6 7 8
GROUND SPEED
(OPTION)
FIELD REGULATOR
SETPOINT
L
=BOO
Dram JN LIEBHERR T282 CSGB GA400
10.08.2006 JN MT Energy & Automation SHT 29
AA
Rev No.
INITIAL RELEASE
Description Dote BY
Chk
Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES
5269 3AL A20 360 9005 04 SP AA ,, 58
1 2 3 4 5 6 7 8
FIELD REGULATOR
OUTPUT CURRENT
CONTROL POWER
GND
AIR PRESSURE
BATTERY AMPS
(REMOVED IF GRID BLOWER
CONSTANT VOLTAGE INSTALLED)
OIL PRESSURE
COOLANT TEMP
BATTERY VOLTAGE
FUEL LEVEL
PLUG MONITOR
PLUG MONITOR
OPTIMUM ENGINE SPEED
t15VDC POWER SUPPLY
DOPPLER OUTPUT (t15V)
OPTICAL COUPLER OUTPUT
t24VDC POWER SUPPLY
DC GRID MOTOR
CURRENT TRANSDUCER (U171)
(INSTALLED IF GRID MOTOR
CONSTANT VOLTAGE IN USE)
loate 110.08.2006 1 ELECTRICAL SCHEMATICS FOR ClChlChlC I ANALOG INPUT / OUTPUT CARD 3 -s 1 =BOO
31LIVILIU3
Dram JN LIEBHERR T282 CSGB GA400
SHT 30
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
Apvd
MT
Energy & Automation
1 2 3 4 5 6 7 8
CONTROL POWER GND
PLUG MONITOR
TRUCK PLUG MONITOR
LOW HYDRAULIC
LEVEL
PARK BRAKE OFF
PLUG MONITOR
PLUG MONITOR
-
I
l~ote 110.08.2006 I ELECTRICAL SCHEMATICS FOR ClChlChlC I DIGITAL INPUT CARD 1 s- I =BOO
31LIVILIU3
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
1 2 3 4 5 6 7 8
CONTROL POWER
GNO
CONTROL POWER
+26.4VDC
BR101-1 CONNECTED
DC JUMPER SET 101
AUXILIARY
INVERTER STATUS
BR102-1 CONNECTED
DC JUMPER SET 201
IGNITION POWER
RESET FAULT
DUMP BODY UP
SERVICE BRAKE ON
LOAD DUMP BRAKE ON
DUMP BODY
OVERRIDE
PLUG MONITOR
PLUG MONITOR
AUTO-LUBE
1 ~ o t e 110.08.2006 ELECTRICAL SCHEMATICS FOR

SIEMENS DIGITAL INPUT CARD 2
l ~ r a m IJN LIEBHERR T 2 8 2 CSGB PA
wwuu
~ n n
I
SHT 33
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
Energy & Automation
CUSTOM & SPECIAL DRIVES 5269 3AL A 2 0 3 6 0 9 0 0 5 04 SP AA ,, 58
1 2 3 4 5 6 7 8
CONTROL P O K R
GND
-G1 27 -A105 6FH 9371 DIGITAL INPUT 3
...........................................................................................................................................................................
UNLOADED
PAYLOAD STATUS
DERATE ENGINE
(STOP ENGINE)
INHIBIT PROPEL
STORE FAULT
DATA
SHIFT LEVER
FORWARD POSITION
SHIFT LEVER
NEUTRAL POSITION
SHIFT LEVER
REVERSE POSITION
CRUISE ENABLE
CRUISE CONTROL
RESUME / ACCEL
CRUISE CONTROL
SET / DECEL
AXLE OVERTEMP.
l~ote 110.08.2006 I ELECTRICAL SCHEMATICS FOR ClChlChlC I DIGITAL INPUT CARD 3 s- I =BOO
31LIVILIU3
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
1 2 3 4 5 6 7 8
CONTROL POWER
GNO
PANTOGRAPH POSITION
UP
PANTOGRAPH POSITION
DOWN
TROLLEY POSITION
LEFT UMlT
TROLLEY POSITION
RIGHT UMlT
MAIN CIRCUIT BRKR

CB301 - OPEN
MAIN CIRCUIT BRKR

CB301 - CLOSED
LlNE CONTACTOR
K303/K304 OPEN
LlNE CONTACTOR
K303/K304 CLOSED
ENGAGE TROLLEY
COMMAND
GRID DRY MODE

ON
** USE THIS PAGE FOR TORQUE BOOST

TROLLEY OPTION ONLY REQUEST
** 3502 CABLE MOVED TO

GI51 IF TROLLEY OPTION SPARE
IS NOT USED.

31LIVILIU3
I DIGITAL INPUT CARD 4 -s I =BOO
SHT 35
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
CUSTOM & SPECIAL DRIVES 5269 3 A L A 2 0 360 9005 04 SP A A ,, 58
1 2 3 4 5 6 7 8
CONTROL POWER
GNO
DUMP HYDRAULIC TEMP

OK
STEERING / BRAKE
HYDRAULIC TEMP OK
BRAKE HYDRAULIC
PRESSURE OK
STEERING HYDRAULIC
PRESSURE OK
HIGH BEAM
HEADLIGHTS ON
LEFT TURN SIGNAL

ON
RIGHT TURN SIGNAL

ON
DRIVE SHUTDOWN
REQUEST
RPM BOOST
(HIGH IDLE REQUEST)
GRID BLOWER STATUS

(AIR FLOW/PRESSURE)
BATTERY CHARGER
OK
MAIN BLOWER
STATUS
(AIR FLOW/PRESSURE)
t26.4VDC
FROM CAB (FUSED)

31LIVILIU3
I DIGITAL INPUT CARD 5 -s I =BOO
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
SHT 36
58
1 2 3 4 5 6 7 8
CONTROL POWER
GND
CLOSED, RECT-P CONTACTOR A

FBJ(305RP-CL
CLOSED, RECT-MIDPT CONTACTOR
POSITION 2, RECT-N SWITCH

FBJ(307RNJ2
OK PANTOGRAPH
DRIVE STATUS
FB-SERVO-ST-OK
I r
WARNING PANTOGRAPH
DRIVE STATUS
FB-SERVO-WARNING
POSITION 2, DBT/DT SWITCH

FBJ(308J2
TRIP MAIN CIRCUIT BREAKER

ENGJ(301 -TRP
K141 CLOSED
K142 CLOSED
K143 CLOSED
MONITOR STATUS OF
EN-VREG 2 SIGNAL
MONITOR STATUS OF
ENGJ(301-TRLY2 SIGNAL
GRID DRY
FOR NON TROLLEY
1 ate 110.08.2006 ELECTRICAL SCHEMATICS FOR

SIEMENS DIGITALINPUTCARD6
l ~ r a m I JN LIEBHERR T282 CSGB P A A ~ ~
un-tuu I
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
1 2 3 4 5 6 7 8
CONTROL POWER
+26.4VDC
ENABLE FIELD
REGULATOR
EN-VREG-1
ENABLE FIELD
REGULATOR
EN-VREGS
ENABLE
MAIN BLOWER
ENABLE
GATE UNITS P.S.
CONTROL POWER
GND
-
I

31LIVILIU3
I DIGITAL OUTPUT CARD 1 -s I =BOO
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
SHT 38
58
1 2 3 4 5 6 7 8
CONTROL POWER
CONTACTOR K101
CLOSE PREHEATER
CONTACTOR K105
CONNECT DC LlNK
TO GROUND
CONNECT DC LlNK
TO ALTERNATOR/
TROLLEY
I I I
l~ote
I
110.08.2006
I
I ELECTRICAL SCHEMATICS FOR ClChlChlC I DIGITAL OUTPUT CARD 1 sI
l ~ r a m IJN LIEBHERR T 2 8 2 CSGB I

5269 3 A L A 2 0 360 9005 04 SP A A ,,
SHT 39
1 2 3 4
CONTROL POWER
t26.4VDC
DIESEL SPEED SET
GROUND
MJIESEL SPEED SET
FAULT BUZZER
DRIVE FAULT LAMP
RETARD LIMIT
FAULT LIMIT
IGNITION LATCH
SPARE
CONTROL POWER
t26.4VDC
CONTROL POWER
GND
PLUG MONITOR
-
I

31LIVILIU3
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
SHT 40
58
1 2 3 4 5 6 7 8
+26.4V CONTROL P O K R
ENABLE FIELD
REGULATOR
EN-VREG 1
CLOSE K141
CLOSE K142
CLOSE K143
CLOSE K171
(SIBAS HEATER OPTION)
CLOSE K181
(DC GRID FAN CONTACTOR
OPTION)

31LIVILIU3
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
SHT 42
58
1 2 3 4 5 6 7 8
CONTROL POWER
+26.4VDC
-C027 -A105 6FH 9387-3A DIGITAL OUTPUT 4
...........................................................................................................................................................................
RAISE PANTOGRAPH
SPARE
CLOSE CIRCUIT
BREAKER CB301
CLOSE CIRCUIT
BREAKER CB301
ENGK301-TRLY 1
CLOSE LINE
CONTACTOR K303/K304
(TROLLEY)
PLUG MONITOR
PLUG MONITOR
BRAKE BLENDING PWM
TROLLEY ACTIVE
RELEASE PARK BRAKE
RETARD ACTIVE
+26.4VDC (LATCHED)
CONTROL POWER
+26.4VDC (LATCHED)
E-STOP
l~ote 110.08.2006 I ELECTRICAL SCHEMATICS FOR ClChlChlC I DIGITAL OUTPUT CARD 4 sI

31LIVILIU3
Dram JN LIEBHERR T 2 8 2 CSGB GA400 I
AA
Rev NO.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
CUSTOM & SPECIAL DRIVES 5269 3 A L A 2 0 360 9005 04 SP A A
SHT
,, 43
58
1 2 3 4
+26.4VDC CONTROL POWER
TRIP MAIN CIRCUIT

BREAKER
ENGJ(301 -TRP
CLOSE MAIN
CIRCUIT BREAKER
ENGJ(301-TRLY 1
CLOSE RECTIFIER
P-CONTACTOR
ENGK305lP
CLOSE RECTIFIER
MIDPOINT-CONTACTOR
ENGJ(306RMID
MOM
RECTIFIER N-CONTACTOR
TO MIDPOINT
ENGK307RN
** USE M I S PAGE FOR

TROLLEY OPTION ONLY

31LIVILIU3
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
SHT 44
58
1 2 3 4 5 6 7 8
I I
I j,B
I
4502 /09.2 TO AUXILIARY i
'l' TRANSFORMER i
CONTROL BOX
-A500
r.-.-.-.-.-.-.-.-
GENERATOR
! ARMATURE
! (STAIONARY)
I
GENERATOR
FIELD (ROTATING) I
I
E Y !
SPEED
SENSOR
ROTAING
RECTIFIER
ASSEMBLY
-
. . . .
EXCITER BATTERY CHGR. STAT. ! ' 8 i i
ARMATURE v i i
I *{
L
I
(ROTATING)
PLUGMON I (16 i
i
EXCITER
FIELD
I
(STATIONARY)
I I
*** NOTES
I SPEED PICKUP I CHI I CH2 I tVDC I GND I SHIELD I
TO BATTERY CHARGER !'
/13.4 !
I LEONARD BAUER = GEL247 I YE I WH I RD I BU I
I I I I I
I
I
10.08.2006 ELECTRICAL SCHEMATICS FOR ALTERNATOR S =BOO
Dote
SIEMENS CONNECIONS
GA400
SHT 45
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
Energy & Automation
1 2 3 4 5 6 7 8
CONTROL GRID BOX
BOX
* - CUSTOMER CONNECTION
w - 5 m LONG OUTSIDE CONTROL BOX SUPPLIED BY SIEMENS
4 WAY OPTION
1
L .-.- .- .- .- . .
/06.6 0634-
TO CHOPPER 4 * I
4 . * CW ROTAION
FROM DRIVE END
Y
/07.6
5-
0734
* 5 HO.P ER
Y Y
! 2x2AWG 2AWG 4607 2AM; 4608

-R108 -R107 -R106 -R105 -R104 -R103 -R102 -R101 i PRMp4 PRMnl
JPR
I
- .-.-.-.-.-..I
CW ROTATION
FROM DRIVE END
ate
Dram
10.08.2006
JN
ELECTRICAL SCHEMATICS FOR
LIEBHERR T282 CSGB
sI EM ENs
GA400
GRID RESISTOR AND
DC MOTOR CONTROL
S =BOO
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
Apvd
MT
Energy & Automation
SHT 46
58
1 2 3 4 5 6 7 8
,
PASSENGER SIDE -F1O1
, I
YE
WH
SPD SENSl CHI
SPD SENS1
CONTROL BOX
I RD
TEMP M1
RD
TEMP M1
2xb I
/07.5 0733 SPARE
II
I SPARE
I YE
SPD SENS2 CHI
I
I WH
I, SPD SENS2 CH2
I "
I RD
11 P15V I \-
I
I BU I I I
M15V
I I I I'
RD
TEMP M2
i ill 11
I
I
T r C
RD
TEMP M2
RD
I BE TEMP M1
RD
BE TEMP M1
I
! RD
I BE TEMP M2
I
RD
I BE TEMP M2
I
I 20 ' ! I
I C
I I
* NOTES I I
I I
SPEED PICKUP CHI CH2 +VDC GND SHIELD i I
I I I I
KRAUSS-MATTE1 = KMG-24 BU WH OG GN BK
LEONARD BAUER = GEL247XlFM200 n WH RD BU
10.08.2006 ELECTRICAL SCHEMATICS FOR TRACTION MOTOR 1 & 2

Dote
SIEMENS S =BOO
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
1 2 3 4 5 6 7 8
13 @ a 1 a
14 a2.
15 .a3
16 .a4
17 .a5
18 a6.
19 .a7
20 .a8
21 .a9
22 .a10
23 @ a 1 1
24 @ a 1 2
0
F M F M F
TRUCK WRING CONTROL BOX TRUCK WIRING CONTROL BOX TRUCK WIRING
.la 13 1
a. ( 1 am13 O 131.0 0 13 @ a 1 0
14 .a2 2 .a14 14 .a2 14 .a2
3. 15 .a3 3 .a15 15 .a3 15 .a3
16 a4. 4 a1.6 16 .a4 16 40.
o2 17 a5.
18 a6.
5 a1.7
6 a1.8
17 .a5
18 a6.
17 a5.
18 .a6
4
. 19 a7. 7 .a19 19 a7. 19 .a7
20a.8 8 .a20 200.8 20 a8.
9 .a5 21 .a9 9 .a21 21 .a9 21 .a9
..01 6 22 .a10 10 a.22 22 .a10 22 .a10
11 @ a 7 23 a1.1 11 a m 2 3 23 .a11 23 @ a 1 1
12a.8 24 a m 1 2 12 @ a 2 4 24a.12 24 @ a 1 2
1 B 4 B a 0 3 a
M F M F F F M
CONTROL BOX TRUCK WRING CONTROL BOX TRUCK WIRING TRUCK WIRING TRUCK WRING CONTROL BOX
ALL VIEWS FROM PLUG SIDE
lGUIDE PIN
0 GUIDE BUSHING
F M F M
JUMPER CONTROL BOX TRUCK WIRING CONTROL BOX
10.08.2006 ELECTRICAL SCHEMATICS FOR CONNECTOR CODING

Dram
ate
JN LIEBHERR T282 CSGB
SIGA400
EM EN S CONTROL BOX END
S =BOO

AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
1 2 3 4 5 6 7 8
CONNECTOR I X A => 8XA CAB SIGNALS 1 CONNECTOR I X C => 8XC CAB SIGNALS 3 (OPTIONAL)
CONNECTED TO CONNECTED TO
TCU SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION # TCU
PIN SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION
-
GI19 FbJGNITION-ON IGNITION POWER 1 GI 43 DUMP-TEMP-OK DUMP CYLINDER OIL TEMPERATURE
GI19 RESET FAULT RESET 2 GI 43 STEERER-TEMP-OK STEERING/BRAKE OIL TEMPERATURE
GI19 FbDMPBODY-UP DUMPBODY UP 3 GI 43 BRAKEJRESS-OK
GI19 Fb-SERVBRK-ON SERVICE BRAKE PEDAL SNITCH 4 GI 43 STEERPRESS-OK
GI19 FbDMPBRK-ON LOAD-DUMP/HAND BRAKE 5 GI 43 HIBEAMJGHT
GI19 FbDMPBODY DUMPBODY OVERRIDE PROPEL 6 GI 43 LEFT-TURN
GI 27 FbJOAD-STS PAYLOAD. UNLOADED 7 GI 43 RIGHT-TURN
GI 27 FbINGINEDERATE STOP ENGINE (RED LIGHT) 8 LO95 PUJUEL LEVEL
GI 27 FbJROPELJNH PROPEL INHIBIT 9 LO95 PU-VOLTAETER BATTERY VOLTAGE
GI27 DATASTORE STORE FAULT DATA 10 LO95 PU-COOLANT-TEMP ENGINE COOLANT TEMPERATURE
GI 27 SHIFTJORWARD SHIFT LEVER. FORWARD 11 LO95 PU-OILJRESS ENGINE OIL PRESSURE
GI 27 SHIFTNEUTRAL SHIFT LEVER. NEUTRAL 12 LO95 PUAMMETER BATTERY CURRENT
GI27 SHIFTREV SHIFT LEVER. REVERSE 13 LO95 P U A I R PRESSURE
GI 27 CRUISEINABLE CRUISE CONTROL ON 14 GI19 AUTOJUBE AUTO LUBE
GI 27 RESUMEACCEL RESUME/ACCELERATE FUNCIONS 15 RESERVED
GI27 SETDECEL SETDECELERATE FUNCTIONS 16 RESERVED
n/a 17 LO87 GND-SPEEDN GROUND SPEED (-) (OPTIONAL)
n/a 18 LO87 GND-SPEEDP GROUND SPEED (+) (OPTIONAL)
n/a 19 n/a
n/a 20 n/a
n/a 21 n/a
n/a 22 n/a
tv 2 4 v PLUG MONITOR. TERMINAL BLOCK (PINS ONLY) 23 1XB PLUG - MONITORING (PINS ONLY)
1XB PLUG - MONITORING (PINS ONLY) 24 1XD PLUG - MONITORING (PINS ONLY)
-
CONNECTOR I X B => 8XB CAB SIGNALS 2 CONNECTOR IXD => 8XD CAB SIGNALS 4
TCU SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION PIN # TCU SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION
LO79 P15V +15V FROM TCU (FUSED) SIC SERIAL INTERFACE t T X (SERIAL INTERFACE CONTROLLER) EH ONLY
LO79 MURETARDJEDAL/CTRL PWR GND SIC SERIAL INTERFACE -TX (SERIAL INTERFACE CONTROLLER) EH ONLY
LO79 PURETARDJEDAL GO11 S IP RXD (LAPTOP INTERFACE)
LO79 PU-THROTTLESEDAL GO11 S IP TXD (LAPTOP INTERFACE)
LO79 PU-STEERANGLE GO11 S IP GND (LAPTOP INTERFACE)
GI 43 DRIVE-SHUTDOWN LOW IDLEDRIVE SHUTDOWN REQUEST SPARE
GI43 RPM-BST ENGINE RPM BOOST C027 BRAKE1JWM BRAKE BLENDING
GI 3 5 TROLLEYINGAGE C027 TROLLEYACTIVE
GI 3 5 GRIDDRY REQUEST (GRID DRY MODE ON) C027 RELPRKBRK RELEASE PARK BRAKE (NO. CONT.)
GI35 TORQUEEST-ON REQUEST (SLIP SUDE CONTROL) C027 RETARDACTIVE
LO95 PU-OPTING-SP OPT. ENG. SPEED (OPEN COLLECTOR) CONTROL BOX EMERGENCY STOP DISABLE TCU (RELEASE -K101)
Glll BLOCKJEATER-ON REQUEST CONTROL BOX EMERGENCY STOP DISABLE TCU (RELEASE -K101)
GI11 FbJARKBRK-OFF FROM AUX. CONT. 24V=OK TO DRIVE GI43 1XM.16 MAIN-BLOWER MAIN BLOWER STATUS
GI 2 7 AXEL-OVERTEMP AXEL OMRTEMP CONTROL BOX 26.4V CONTROL POWER (LATCHED) FOR CAB INPUTS
COll TIMSTED PAIR DIESELSPEEDSET DIESEL SPEED SET n/a
co11 MDIESELSPEED-SET DIESEL SPEED SET n/a
n/a n/a
n/a n/a
n/a n/a
n/a n/a
n/a n/a
n/a n/a
1XA PLUG - MONITORING (PINS ONLY) 1XC 8XD.23 PLUG - MONITORING (WIRES USED)
1XC PLUG - MONITORING (PINS ONLY) 1XE 8XD.24 PLUG - MONITORING (WIRES USED)
10.08.2006 ELECTRICAL SCHEMATICS FOR CONNECTOR LAYOUT

ate
SIGA400
EM EN S S =BOO

AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 5269 3AL A 2 0 3 6 0 9 0 0 5 04 SP AA ,, 58
1 2 3 4 5 6 7 8
CONNECTOR 1XE => 8XE CAB SIGNALS 5 (OPTIONAL) CONNECTOR IXG => 6XG GRIDBOX SIGNALS
# TCU
PIN SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION # TCU
PIN PIN# SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION
- -
1 C011 FAULTBUZZER FAULT BUZZER OUTPUT 1 L139 X2.224 TEMPERATURE N T(-) BRAKE GRlD A TEMP.
2 C011 DRIVEJAULT DRIVE FAULT LAMP 2 L139 X2.d24 TEMPERATURE P T ( t ) BRAKE GRlD A TEMP.
3 SPARE 3 L139 X2.222 CURRENT OUTPUT C(-) BRAKE GRlD A TEMP.
4 C011 RETARDJMJLT RETARD LIMIT (OUTSIDE ENVELOPE) 4 L139 X2.d22 CURRENT INPUT CM(t) BRAKE GRlD A TEMP.
5 GO63 SERIAL INTERFACE RXD (LAPTOP INTERFACE) LME ONLY 5 L139 X2.228 TEMPERATURE N T(-) BRAKE GRlD B TEMP.
6 GO63 SERIAL INTERFACE TXD (LAPTOP INTERFACE) LME ONLY 6 L139 X2.d28 TEMPERATURE P (t) BRAKE GRlD B TEMP.
7 GO63 SERIAL INTERFACE GND (LAPTOP INTERFACE) LME ONLY 7 L139 X2.226 CURRENT OUTPUT C(-) BRAKE GRlD B TEMP.
8 GO63 SERIAL INTERFACE CTS (LAPTOP INTERFACE) LME ONLY 8 L139 X2.d26 CURRENT INPUT CM(t) BRAKE GRlD B TEMP.
9 GO63 SERIAL INTERFACE GND (LAPTOP INTERFACE) LME ONLY 9 GI 4 3 X2.232 BLOWER-STS-GRID AIRFLOW SENSOR (PRESSURE SWITCH)
10 SPARE 10 co11 X2.b8 SPARE
11 SPARE 11 t26.4V BUS BAI P24V DC TCUJS
12 SPARE 12 -26.4V BUS BAI M24V DC TCUJS
13 SPARE 13 LO95 X2.b30 15v-P I 5 M C PS (t)(FUSED)
14 SPARE 14 LO95 X2.d26 15VJ 15MC PS (-)
15 SPARE 15 A12 0 A1 DOPPLER-OUTPUT IOPPLER INPUT FROM SENSOR
16 SPARE 16 A12 0 A2 DOPPLER-OUTPUT IOPPLER INPUT FROM SENSOR
17 n/a 17 SPARE
18 n/a 18 SPARE
19 n/a 19 SPARE
20 n/a 20 SPARE
21 n/a 21 SPARE
22 n/a 22 SPARE
23 1XD PLUG - MONITORING (PINS ONLY) 23 1XH 23 PLUG - MONITORING (WIRES)
24 1XG PLUG - MONITORING (PINS ONLY) 24 1XE 24 PLUG - MONITORING (WIRES)
- -
CONNECTOR I X F => 9XF BATTERY POWER CONNECTIONS CONNECTOR IXH => 5XH BATTERY CHARGER SIGNALS
PIN #
CONNECTED TO
TCU PIN#
I
I SOURCE
I
I CABLE / SHEET SIGNAL NAME IDENTIFICATION
I PIN #
CONNECTED TO
TCU SOURCE CABLE / SHEET SIGNAL NAME I IDENTIFICATION
BUS BAR P24V DC TCUJS 40A (2x # I 0 WIRE) P I 5V-SENSDIESEL t 1 5 V PICK-UPDIESEL (FUSED)
BUS BAR M24V DC TCUJS 40A (2x # I 0 WIRE) ENGINE SPEED PICK-UP ALTFNGINE
BUS BAR P24V DC GUJS 40A (2x # I 0 WIRE) M-SENSORDIESEL M-SENSORDIESEL
BUS BAR M24V DC GUJS 40A (2x # I 0 WIRE) TEMPERATURE N T(-) WINDING ALTERNATOR TEMP
1 HTRS4V HEATER t24VDC (OPTIONAL) PTALMIIN. TEMPERATURE P T(t) WINDING ALTERNATOR TEMP
1 HTRS4V HEATER t24VDC (OPTIONAL) CURREENT OUTPUT C(-) WINDING ALTERNATOR TEMP
n/a CURRENT INPUT CM(t) WINDING ALTERNATOR TEMP
n/a FbBAT-CH-TMP BATTERY CHARGER TEMP OK
2, 4, 6 HTR-GND HEATER GND (OPTIONAL) CURRENT OUTPUT C(-) ALTERNATOR BEARING TEMP
2, 4, 6 HTR-GND HEATER GND (OPTIONAL) TEMPERATURE N T(-) ALTERNATOR BEARING TEMP
n/a TEMPERATURE P T(t) ALTERNATOR BEARING TEMP
n/a CURRENT INPUT CM(t) ALTERNATOR BEARING TEMP
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
PLUGAONITORING
PLUGAONITORING
Wm2lXE ELECTRICAL SCHEMATICS FOR CONNECTOR LAYOUT

AB
AA
ECN PCDGA4100814 25.08.2005
INITIAL RELEASE 04.03.2005
JW
JW
Date
Dram Jw LIEBHERR T282 CSGB
SIEMENS S =BOO
GA400
Chk Mf Energy & Automation SHT 51
AA
Rev No.
INITIAL RELEASE 10.08.2006
Drncrlptlon Datr
JN
BY Apvd hl@iA~O~@O~OO$O~=AW=LI@~R@FF CUSTOM & SPECIAL DRIVES 5269 3AL A20 3 6 0 9 0 0 5 04 SP AA ,, 58
1 2 3 4 5 6 7 8
I CONNECTOR 5XJ => 3XJ BATTERY CHARGER SIGNALS CONNECTOR I X L => 7XL PANTOGRAPH SIGNALS 2
TCU PIN# SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION # TCU
PIN SOURCE CABLE / SHEET SIGNAL NAME
-
OKAY, BATTERY CHARGER STATUS (IN TCU G143, X2.z22) 1 C027 PANTO-UP INITIATE PANTOGRAPH RAISE/ENGAGE
SPARE 2 C027 ENGK308 M O M TO POS. 2, DBT/DT SWITCH
SPARE 3 C027 ENGK301-TRLY2 CLOSE MAlN CIRCUIT BREAKER
SPARE 4 C027 ENGK303K304 CLOSE LINE CONTACTOR
PLUG - MONITORING (WIRES) 5 C035 ENGK305RP CLOSE RECT. P-CONTACTOR
PLUG - MONITORING (WIRES) 6 C035 ENGK306RMID CLOSE RECT. MIDPT. -CONTACTOR
7 C035 ENGK307RN M O M TO POS. 2, RECT-N SWITCH
8 GI 51 FbK305RP-CI CLOSED. RECT. P-CONTACTOR
9 GI 51 FbK306RPXL CLOSED RECT. MIDPT. -CONTACTOR
10 GI 51 FbK307RNJ2 POS. 2. RECT. N-SWITCH
11 GI 51 Fb-SERVO-ST-OK OK. SERVO HYDRAULIC SYSTEM
12 GI 51 Fb-SERVO-WARNING WARNING. SERVO HYDRAULIC SYSTEM
13 GI 51 FbK308J2 POSITION 2, DBT/DT SWITCH
14 C035 ENGJ(301-TRIP TRIP (OPEN) MAlN CIRCUIT BREAKER
15 SPARE
16 SPARE
17 SPARE
18 SPARE
19 SPARE
20 SPARE
21 SPARE
22 SPARE
23 1XK PLUGJONITORING (WIRES)
24 1XM PLUGJONITORING (WIRES)
-
CONNECTOR 1XK => 7XK PANTOGRAPH SIGNALS 1 CONNECTOR IXM => 4XM MOTOR SIGNALS A & B
PIN # TCU SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION PIN # TCU SOURCE CABLE / SHEET SIGNAL NAME
X2.204 FbJANTO-UP OPERATING PRESS. ON TROLLEY LlNE SPEEDSENSRI-CHI SPEED SENSOR MOTOR A
X2.206 FbJANTO-SEAT PANTOGRAPH DOWN & LATCHED SPEEDSENSRI-CH2 SPEED SENSOR MOTOR A
X2.zlO Fb-TRLYPOS JFT END OF BRUSH FAULT. LEFT. DISENGAGE Pl5V-SENSJRW SPEED SENSOR MOTOR A (FUSED)
X2.212 Fb-TRLYPOSRHT END OF BRUSH FAULT. RIGHT, DISENGAGE MI5V-SENSJRV1 SPEED SENSOR MOTOR A
X2.216 F b K 3 0 1-CB-OP OPEN. MAlN CIRCUIT BREAKER TEMPERATURE N T(-) WINDING MOTOR A TEMP
X2.zl8 FbJ(301 -CB-CL CLOSED. MAlN CIRCUIT BREAKER PTMOTWINA. TEMPERATURE P T(+) WINDING MOTOR A TEMP
X2.222 FbK303K304-OP OPEN. LlNE CONTACTOR P CURRENT OUTPUT C(-) WINDING MOTOR A TEMP
X2.224 FbK303K304-CL CLOSED. LINE CONTACTOR N CURRENT INPUT CM(+) WINDING MOTOR A TEMP
X2.bO4 P24V FOR TRANSDUCERS (FUSED) SPEEDSENSR2-CHI SPEED SENSOR MOTOR B
X2.bl0 UTROLLEY-U301 TROLLEY VOLTAGE (U301) SPEEDSENSRZ-CH2 SPEED SENSOR MOTOR B
X2.bO6 M24V FOR TRANSDUCERS TEMPERATURE N T(-) WINDING MOTOR B TEMP
X2.zO4 P24V FOR CONTACTORS (FUSED) PTMOTWINB. TEMPERATURE P T(+) WINDING MOTOR B TEMP
X2.zlO ITROLLEY-U308 TROLLEY CURRENT (U308) CURRENT OUTPUT C(-) WINDING MOTOR B TEMP
X2.206 M24 FOR CONTACTORS CURRENT INPUT CM(+) WINDING MOTOR B TEMP
4 P24 VDC CONTROL POWER t26.4WC TO TROLLEY BOX SPARE
4 P24 VDC CONTROL POWER t26.4WC TO TROLLEY BOX SPARE
:-) Vin M24 VDC CONTROL POWER GND TO TROLLEY BOX P I5V-SENSJRV2 (FUSED)
:+) Vin M24 VDC CONTROL POWER GND TO TROLLEY BOX CURRENT OUTPUT C(-) TEMP MOTOR A BEARING
SPARE TEMPERATURE P T(+) TEMP MOTOR A BEARING
SPARE CURRENT OUTPUT C(-) TEMP MOTOR B BEARING
SPARE TEMPERATURE P T(+) TEMP MOTOR B BEARING
SPARE SPARE
24 PLUG - MONITORING (PINS ONLY) PLUG - MONITORING (WIRES)
23 PLUG - MONITORING (PINS ONLY) PLUG - MONITORING (WIRES)

ate
SIGA400
EM EN S S =BOO

Rev No. Description Date Apvd XW CUSTOM & SPECIAL DRIVES 5269 3AL A 2 0 3 6 0 9 0 0 5 04 SP AA
BY File: A20360900504-AA-Liebherr 58
1 2 3 4 5 6 7 8
CONNECTOR I X N => A118.X2 AUXILIARY INVERTER CONTROL SIGNALS
CONNECTED TO EXTERNAL
PIN # TCU PIN# SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION
1 LO71 X2.b20 A118. X2.Kl 1123W-113WK / 11 PUBLOWERSET 2 0 MA. VIA X100.29

2 LO71 X2.220 A118. X2.K2 1123BU-1130W / 11 MUBLOWERSET 2 0 MA. VIA X100.28
3 COO3 X2.bl2 A118. X2.A5 11230638108K / 11 ENAAINBLW ENABLE AUXILIARY INVERTER
4 FUSE X2.230 A118. X2.Al 1123RD-1523BK / 11 P24VDC t 2 4 V CONTROL POWER
5 X103.20 X2.230 A118. X2.A2 1123BK-1523W / 11 M24VDC CONTROL POWER GROUND
6 GI19 X2.204 A118. X2.03 1123BN-1131BK / 11 FBJUXLNV-STS AUXILIARY INVERTER STATUS
CONNECTOR I X P => A107 ALTERNATOR EXCITATION CONNECTIONS

CONNECTED TO EXTERNAL
PIN # TCU PIN# SOURCE CABLE / SHEET SIGNAL NAME IDENTIFICATION
A107 (t) ALTERNATOR FIELD (t) PIAF2P (SEE SECTION 3) + FIELD REGULATOR OUTPUT
A107 (-) ALTERNATOR FIELD (-) PIAF2N (SEE SECTION 3) - FIELD REGULATOR OUTPUT
SHIELD SHIELD SHIELD
SPARE
SPARE
SPARE

ate
SIGA400
EM EN S S =BOO

AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Date
JN
BY
Chk
Apvd XW File: A20360900504-AA-Liebherr CUSTOM & SPECIAL DRIVES 5269 3AL A 2 0 3 6 0 9 0 0 5 04 SP AA ,, 58
I I 3 I 7 I A I E; I C: I 7 I 8
SYMBOL FUNCTION GUAGE NUMBER A[mm sq.] COLOR SWE PART NUMBER
POWER CABLE 4/0 EXANE

POWER CABLE 250 MCM EXANE
POWER CABLE 9 AWG BK
GROUND CABLE 13 AWG GN-YE
SIGNAL WIRE 2 0 AWG BK
SIGNAL WIRE 16 AWG BK
SIGNAL WlRE 19 AWG W/BK
SIGNAL WIRE 19 AWG RD/BN/BK
SIGNAL WIRE 19 AWG BK/RD/OG/BN
SIGNAL WlRE 19 AWG BK/RD/OG/BN/Vr/W/BU/GY
SIGNAL WIRE 19 AWG BK/RD/OG/BN/V~/W/BU/GY/
YE/W-BKM-RD/WH-BN
HV-WIRE 16 AWG TEFLON

SIGNAL WIRE 12 AWG BK
SIGNAL WlRE 17 AWG BK/BN/RD/OG/YE/BU
SIGNAL WIRE 17 AWG

POWER CABLE 3 AWG
SIGNAL WIRE 19 AWG
SIGNAL WlRE 19 AWG

FLEXIBLE WlRE 2 AWG
POWER CABLE 1.5 AWG
POWER CABLE 3 AWG
BELONGS TO M E PART
BELONGS TO M E PART
2 0 AWG
2 0 AWG
2 0 AWG
9 AWG
10.08.2006 ELECTRICAL SCHEMATICS FOR WIRE TYPES S =BOO

Dote
SIEMENS
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
Apvd
MT
Energy & Automation
SHT 54
58
1 2 3 4 5 6 7 8
* LIST OF SiBAS CARD (ON A105)
I DEVICE NUMBER I NAME I PAGE^ DEVICE NUMBER NAME PAGE LOCATION IN CONTROL BOX
CONTROL BOX
DIGITAL OUTPUT CARD 1 INVERTER PHASE MODULE, INVERTER A/B GTO COMPARTMENT, LEFT/RIGHT
DIGITAL OUTPUT CARD 2 CHOPPER PHASE MODULE, INVERTER A/B GTO COMPARTMENT, BOTTOM LEFT/RIGHT
DIGITAL OUTPUT CARD 3 TCU (TRACTION CONTROL UNIT), SlBAS 3 2 TCU COMPARTMENT
DIGITAL OUTPUT CARO 4
DIGITAL OUTPUT CARD 5 FIELD REGULATOR IPM COMPARTMENT, RIGHT WALL, REAR
SERIAL COMMUNICATIONS BRIDGE RECTIFIER RECTIFIER ENCLOSURE A501, ON TOP OF ALTERNATOR
DIGITAL INPUT CARD 1 MODULE, SOFTWARE TRIGGER (SCHUTZZUNDELEKTRONIC) IPM COMPARTMENT, IPM PANEL
DIGITAL INPUT CARD 2 TRANSFORMER, PULSE, IPM IPM COMPARTMENT, IPM PANEL
DIGITAL INPUT CARD 3 POWER SUPPLY, GATE UNlT TRANSDUCER COMPARTMENT, LEFT WALL
DIGITAL INPUT CARD 4 BATTERY CHARGER ON TOP OF MAIN RECTIFIER (ON ALTERNATOR)
DIGITAL INPUT CARD 5 AUXILIARY RECTIFIER IPM COMPARTMENT, RIGHT WALL, FRONT
DIGITAL INPUT CARD 6 AUXILIARY INVERTER OUTER LEFT WALL OF CONTROL BOX OR IPM COMPARTMENET, TOP (ILMT)
POWER ON CARO OPTICAL COUPLER OUTPUT
U/F CONVERTER CARD INVERTER A GATE UNlT A101/A1 04, A201 -A204 (GTO COMPARTMENT)
U/F CONVERTER CARD INVERTER B TERMINAL BLOCK AXLE BOX OF MOTOR, GO TO 1XM
ANALOG INPUT/OUTPUT CARO ALTERNATOR COUPLED TO DIESEL ENGINE
ANALOG INPUT/OUTPUT CARD 1 RECTIFIER ENCLOSURE ON TOP OF ALTERNATOR
ANALOG INPUT/OUTPUT CARD 2 SERIAL INTERFACE CONTROLLER (SIC), PROTOCOL SWITCH TCU COMPARTMENT, FILTER PANEL (EH ONLY)
ANALOG INPUT/OUTPUT CARD 3 PRESSURIZING FAN GTO COMPARTMENT, RIGHT, DOOR
GTO INVERTER A CONTROL SIGNALS COOLING FAN, 4" TRANSDUCER COMPARTMENT, LEFT WALL (CONTROL POWER PANEL)
GTO INVERTER B CONTROL SIGNALS CAPACITOR, DC LlNK IPM COMPARTMENT, TOP (IF GIVEN 3)
MODULE TEMPERATURE CARD INVERTER A AND B CAPACITOR, DC LlNK IPM COMPARTMENT, TOP (IF GIVEN 6)
MODULE TEMPERATURE CARD INVERTER A AND B CAPACITOR, BUFFER TCU COMPARTMENT FILTER PANEL
MODULE TEMP CARD BEARING TEMPERATURE CAPACITOR, SNUBBER, INVERTER A/B GTO COMPARTMENT, BOTTOM LEFT/RIGHT
CAPACITOR, GROUND TIE TOP OF M E CONTACTOR COMPARTMENT
CIRCUIT BREAKER, FIELD REGULATOR, INPUT IPM COMPARTMENT, FRONT (CIRCUIT BREAKER PANEL)
CIRCUIT BREAKER. SlBAS HEATER OPTION TCU COMPARTMENT, RIGHT WALL
CIRCUIT BREAKER, HEATER MODULE, INPUT IPM COMPARTMENT, FRONT (CIRCUIT BREAKER PANEL)
CIRCUIT BREAKER, AUX. INV. 1.6 & 2.4 TAPS IPM COMPARTMENT, FRONT (CIRCUIT BREAKER PANEL)
CAPACITOR, TRANSIENT REDUCTION GRlD BOX
PULSE GENERATOR, TRACTION MOTOR A h , ALTERNATOR TRACTION MOTOR A/B ALTERNATOR
TEMPERATURE PROBE, MOTOR
RES. MERM., PT100, SNUBBER WEDGE, LEFTBIGHT
RES. MERM., PTlOO, RETARD GRlD GRlD BOX, AT AIR OUTLET
RES. MERM., PT100, GTO GTO COMPARTMENT, RIGHT, TOP
RES. MERM., PT100, TRACTION MOTOR A/B, ALTERNATOR TRACTION MOTOR A/B, ALTERNATOR
RES. MERM, PTlOO, ALTERNATOR BEARING
FUSE, GU POWER SUPPLY, INPUT TRANSDUCER COMPARTMENT, CONTROL POWER PANEL
FUSE, BATTERY FLASH IPM COMPARTMENT, CIRCUIT BREAKER PANEL, LEFT
FUSE, CONTROL POWER TCU COMPARTMENT, FILTER PANEL
FUSE, AUX INVERTER IPM COMPARTMENT, BOTTOM RIGHT WALL
FUSE,15V ALTERNATOR SPEED SENSOR
FUSE,15V MOTOR A SPEED SENSOR
FUSE,15V MOTOR B SPEED SENSOR
F F
10.08.2006 ELECTRICAL SCHEMATICS FOR DEVICE NAMES
Dote
SIEMENS S =BOO
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
1 2 3 4 5 6 7 8
DEVICE NUMBER NAME PAGE LOCATION IN CONTROL BOX
FUSE,24V TROLLEY VOLTAGE, U TROLLEY-U301
FUSE, TROLLEY CURRENT, I TROLLEY-U308
FUSE,15V PEDAL
FUSE, t15VDC POWER SUPPLY
HTl SlBAS HEATER OPTION

K101 CONTACTOR, CONTROL POWER TRANSDUCER COMPARTMENT, CONTROL POWER PANEL
KlO4 SWlTCH MODULE, TRANSFER, DCS CONTACTOR COMPARTMENT, BOTTOM (K204 ONLY IF TROLLEY)
KlO5 CONTACTOR, HEATER CONTACTOR COMPARTMENT, CONTACTOR PANEL LEFT
K l 4 l -K143 CONTACTOR, 1.6 & 2.4 TAPS, PRECHARGE CONTACTOR COMPARTMENT, CONTACTOR PANEL RlGHT
K161-K162 CONTACTOR, AUXILIARY FOR DCS CONTACTOR COMPARTMENT, CONTACTOR PANEL LEFT
Kl7l CONTACTOR, SlBAS HEATER OPTION TCU COMPARTMENT, RlGHT WALL
K181 GRlD BLOWER 24V RELAY IPM COMPARTMENT, BOTTOM
Kl9l GRlD BLOWER DC CONTACTOR IPM COMPARTMENT, BOTTOM
L101-L104/~201-~204 FERRITE RING CORE, INVERTER A/B LEFT AND RlGHT SIDE OF WEDGE COMPARTMENT
L105/L205 CABLE INDUCTANCE WEDGE, LEFT/RIGHT
MI, M2 TRACTION MOTOR, A/C REAR AXLE BOX
M3 MOTOR, GRlD BLOWER, DC GRlD BOX
M4 MOTOR, GRlD BLOWER, AC MAIN BLOWER ASSEMBLY, BELOW CONTROL BOX WEDGE
M6 MOTOR MODULE, DISCONNECT SWITCH, DCS CONTACTOR COMPARTMENT, BOTTOM
R1, R 2 RESISTOR TCU COMPORTMENT, FILTER PANEL, XlOO
R101-RlO7, R201-R2O7 RESISTOR, GRlD ELEMENT GRlD BOX
R108-R109. R208-R209 RESISTOR. GRlD ELEMENT GRlD BOX, ONLY IF HIGH POWER GRlD BOX
R1l 3 / R 2 l 3 RESISTOR, SNUBBER, INVERTER A / B WEDGE, LEFT AND RlGHT SlDE

R115 RESISTOR, PULL-UP TCU COMPARTMENT, FILTER PANEL, XlOO
R118, R119 RESISTOR, GROUND TIE, LOWER, UPPER CONTACTOR COMPARTMENT, DC VOLTAGE PANEL, TOP
R143 RESISTOR, PRECHARGE CONTACTOR COMPARTMENT, BOTTOM
R71 RESISTOR. GRlD BLOWER MONITOR CURRENT TRANDUCER IPM COMPARTMENT. BOTTOM
RG1, RG3 MOTOR CONTROL RESISTOR (MCR) GRlD BOX
RG2 [a-d] GRlD BLOWER RESISTOR GRlD BOX
TI07 STEP-UP TRANSFORMER DECK, BESIDE CONTROL BOX
U101-U103/U201, U203 CURRENT TRANSDUCERS, MOTOR A/B TRANSDUCER COMPARTMENT, MOTOR VOLTAGE PANEL
U104/U204 CURRENT TRANSDUCERS, CHOPPER A/B IPM COMPARTMENT, BOTTOM, FRONT
U105 VOLTAGE TRANSDUCER, DC LlNK CONTACTOR COMPARTMENT, DC VOLTAGE PANE4 BOTTOM
U106 VOLTAGE TRANSDUCER, GND. FAULT CONTACTOR COMPARTMENT, DC VOLTAGE PANEL, BOTTOM
U107 CURRENT TRANSDUCER, DC UNK IPM COMPARTMENT, TOP, REAR, (BELOW DC LlNK CAPS)
U171 GRlD BLOWER MONITORING CURRENT TRANSDUCER
U500 VOLTAGE TRANSDUCER AUX BUS TRANSDUCER COMPARTMENT, RlGHT WALL
WOO DIODE, BLOCKING, CONTROL POWER TCU COMPARTMENT, FILTER PANEL
V11-14 (V111, V113) MODULE DIODE, TCU LATCHING TCU COMPARTMENT, FILTER PANEL
V71 DIODE, GRlD BLOWER MONITOR CURRENT TRANDUCER IPM COMPARTMENT, BOTTOM
v20 DIODE, ZENER TCU COMPARTMENT, FILTER PANEL, X I 0 0
2101 FILTER, CONTROL POWER TCU COMPARTMENT, FILTER PANEL
2102 FILTER, SlBAS TCU COMPARTMENT, FILTER PANEL
2103 FILTER, CONTROL POWER TRANSDUCER COMPARTMENT, CONTROL POWER PANEL (ILMT ONLY)
10.08.2006 ELECTRICAL SCHEMATICS FOR DEVICE NAMES

Dote
SIEMENS S =BOO
GA400
AA
Rev No.
INITIAL RELEASE
Description
10.08.2006
Dote
JN
BY
Chk
1 2 3 4 5 6 7 8
I I -r I
I
L J J I I I
Kabelkennzeichen Typ, Aderzahl, Querschnitt Ziel / Destination Level Klemme / Terminal Reihenklemmen-Typ / Line-up type Leitungs-Typ / Type of wiring
Type, core number, crass section Betriebsm.-Kennz./ltem des.
C
I I I
k
Kabel on Anschlussstelle
K
n
I I
I M e c m t i o n C termination 8 1
OR
Anschlussstelle A/C / Termination A/C Anschlussleiste Anschlussstelle B/D Termination B/D
Ziel / Destination Terminal strip Ziel / Destination
Betriebsmittelkennzeichen / Item designation -XI 00 Betriibanittelkennzeichen/ Item designotion
PE-PW-Schlene /PE-PEN-bus
I I I I I I I I I I I I I I I Belegte Adem inscjesamt /Used cores total
loate 110.09.2006 1 ELECTRICAL SCHEMATICS FOR

lkam IJN LIEBHERR T282 CSGB
4A INITIAL RELEASE 1 10.09.2006 1 JW lchk IMT I Energy & Automation
?ev No. I Description I Date I By l ~ p v d IXW I 1lle: A 2 0 3 ~ 0 4 ~J~ebherr
I A CUSTOM & SPECIAL DRlKS
I L I J I -r I J I I I I u
Kabelkennzeichen Typ, Aderzahl, Querschnitt Ziel / Destination Level Klemme / Terminal Reihenklemmen-Typ / Lineup type Leitungs-Typ / Type of wing
Cable designation Type, core number, cross section 0etriebsm.-Kenn~~ltem des.
Kabel an Anschlussstelle
Cable connection to termination
A=
/BI
Anschlussstelle A/C / Termination A/C
Ziel / Destination
~n
Anschlussleiste
Terminal strip
Anschlussstelle B/D Termination B/D
Ziel / Destination
C
Betriebsmittelkennzeichen / ltem designation - X I 00 Betriebsmittelkennzeichen / ltem designation
I I I
Sch~rmsch~ene /Screen bus
N-kh~ene /N-bus
Belegte Adern lnsgesomt /Used cores total
Fortsetzung siehe Blatt /Continued on sheet F
10.09.2006 ELECTRICAL SCHEMAICS FOR -XI00 TERMINAL DIAGRAM T =Dl 0
Date
tram JN LIEBHERR T282 CSGB
Sl EM ENS
GA400 +BOO
4A
tev No.
INITIAL RELEASE
Description
10.09.2006
Date
JW
By
Chk
Apvd
MT
XW 1lle: A 2 0 3 ~ 0 4 _ A A J 1 e b h e r r
Energy & Automation
CUSTOM & SPECIAL DRIES
5269 3AL A20 360 9005 04 KL AA ,,
WT 02
18
L I J I -r I J I I I I U
Typ, Aderzahl, Querschnitt Ziel / Destination Level Klemme / Terminal Reihenklemmen-Typ / Lineup type Leitungs-Typ / Type of wing
Type, core number, cross section Betriebsm.-Kenn~~ltem des.
Kabel an Anschlussstelle A=
/BI D n
Betriebsmittelkennzeichen / ltem designation - X I 00 Betriebsmittelkennzeichen / ltem designation
N-xnlene IN-DUS
Belegte Adern ~nsgesamt /Used cores total
Fortsetzung siehe Watt /Continued on sheet F
10.09.2006 ELECTRICAL SCHEMAICS FOR -XI00 TERMINAL DIAGRAM T =Dl 0
Date
Sl EM ENS
GA400 +BOO
4A
tev No.
~INIAL
I
RELEASE
Description
10.09.2006
Date
JW
By
Chk
Apvd
MT
XW 1lle: A 2 0 3 ~ 0 4 _ A A J 1 e b h e r r
Energy & Automation
5269 3AL A20 360 9005 04 KL AA ,,
WT 03
18
Typ, Aderzahl, Querschnitt Reihenklemmen-Typ / Lineup type Leitungs-Typ / Type of wing
Cable designation Type, core number, cross section Betriebsm.-Kenn~~ltemdes.
1 1522 k
2 Z
3
4
5
6
7
9
10 B/I D n
11
Anschlussstelle A/C / Termination A/C I I
Anschlussleiste
I I
Anschlussstelle B/D Termination B / D
Betriebsmittelkennzeichen / Item designation Betriebsmittelkennzeichen / Item designation
3AL A20 360 9005 04 KL AA

Kabelkennzeichen Typ, Aderzahl, Querschnitt
Type, core number, cross section
Ziel / Destination
Betriebsm.-Kenn~~ltem des. ILed I Klemme / Terminal Reihenklemmen-Typ / Lineup type Leitungs-Typ / Type of wing
/BI D n
Betriebsmittelkennzeichen / ltem designation -1 XA Betriebsmittelkennzeichen / ltem designation
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I Belegte Adern inwsomt
I
/Used cores total
Fortsetzung siehe Blatt /Continued on sheet
1 ate 110.09.2006 ELECTRICAL SCHEMAICS FOR Sl EM ENS -lXA CONNECTOR DIAGRAM T =Dl 0
l ~ m mIJN LIEBHERR T282 CSGB GA400 +BOO
4A ~N
A
IIL RELEASE 1 10.09.2006 1 JW lchk IMT I Energy & Automation
tev No. I Description I Date I By l ~ p v d IXW I 1lle: A203~04~IAJ1ebherr CUSTOM & SPECIAL DRIES
I I -r I
I
L J J I I I
Typ, Aderzahl, Querschnitt Ziel / Destination Level Klemme / Tminal Reihenklemmen-Typ / Line-up type Leitungs-Typ / Type of wiring
Type, core number, crass section Betriebsm.-Kenntfitem des.
n
I I I
9
k
I I I M e c m t i o n to termination 8 1
OR
Ziel / Destination Terminal strip Ziel / Destinotion
Betriebsmittelkennzeichen / Item designation -lXB Betriebsmittelkennzeichen/ Item designation
I I I I I I I I I I I I I I I I
I I I I I I I I I I I I I I I N-Sch~ene /N-bus
Date 10.09.2006 ELECTRICAL SCHEMATICS FOR Sl EM ENS -lXB CONNECTOR DIAGRAM T =Dl 0
hrm JN LIEBHERR T282 CSGB GA400 +BOO
ST 07
4A INITIAL RELEASE 10.09.2006 JW Chk MT Energy & Automation
5269 3AL A20 360 9005 04 KL AA
?ev No. Description Date By Apvd XW 1lie: A 2 0 3 ~ 3 0 4 ~Jlebherr
lA CUSTOM & SPECIAL DRlKS 18
I
2 3 4 5 ti 1
Y
I
I I I
I I I M e c m t i o n to termination 8 1
OR H
Betriebsmittelkennzeichen / Item designation -lXD Betriebsmittelkennzeichen/ Item designation
BK +BOO =C10 -XI 0 2

BK +BOO -- 24 A
BK +BOO -- 23 A
SHltlD SHltlD SHltlD SHltlD SHltlD
10.09.2006 ELECTRICAL SCHEMATICS FOR -lXD CONNECTOR DIAGRAM T =Dl 0

Date
hwn JN LIEBHERR T282 CSGB
Sl EM ENS
GA400 +BOO
ST 09
5269 3AL A20 360 9005 04 KL AA
I I Kabelkennzeichen
Cable designation
Typ, Aderzahl, Querschnitt
Ziel / Destination
0etriebsm.-Kenn~~ltem des. ILed I Klemme / Terminal Reihenklemmen-Typ / Lineup type Leitungs-Typ / Type of wing
8 3001 k
9 3006 k
10 /BI D n
Betriebsmittelkennzeichen / ltem designation -1 XG Betriebsmittelkennzeichen / ltem designation
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I Belegte Adern inwsomt
I
/Used cores total
Fortsetzung siehe Blatt /Continued on sheet F
1 ate 110.09.2006 ELECTRICAL SCHEMAICS FOR
Sl EM ENS -lXG CONNECTOR DIAGRAM T =Dl 0
l ~ m mIJN LIEBHERR T282 CSGB GA400 +BOO
4A ~INIAL RELEASE 1 10.09.2006 1 JW lchk IMT I Energy & Automation
tev No. I Description I Date I By l ~ p v d IXW I 1lle: A203~04~IAJ1ebherr CUSTOM & SPECIAL DRIES
Ziel / Destination
/BI D n
Ziel / Destination Tenninal strip Ziel / Destination
Betriebsmittelkennzeichen / ltem designation -lXH Betriebsmittelkennzeichen / ltem designation
N-xnlene IN-DUS
Fortsetzung siehe Watt /Continued on sheet
Date 10.09.2006 ELECTRICAL SCHEMAICS FOR Sl EM ENS -lXH CONNECTOR DIAGRAM T =Dl 0
tram JN LIEBHERR T282 CSGB GA400 +BOO
4A
tev No.
~N
I
A
IIL RELEASE
Description
10.09.2006
Date
JW
By
Chk
Apvd
MT
XW 1lle: A 2 0 3 ~ 0 4 ~ I A J 1 e b h e r r
Energy & Automation
5269 3AL A20 360 9005 04 KL AA ,,
WT 13
18
L I J I -r I J I I I I U
n
I
Dm
Betriebsmittelkennzeichen / Item designation -lXK Betriebsmittelkennzeichen/ Item designation
Date 10.09.2006 ELECTRICAL SCHEMATICS FOR Sl EM ENS -lXK CONNECTOR DIAGRAM T =Dl 0
hrm JN LIEBHERR T282 CSGB GA400 +BOO
ST 14
5269 3AL A20 360 9005 04 KL AA
Ziel / Destination
/BI D n
Betriebsmittelkennzeichen / ltem designation -1 XL Betriebsmittelkennzeichen / ltem designation
N-xnlene IN-DUS
Fortsetzung siehe Watt /Continued on sheet
10.09.2006 ELECTRICAL SCHEMAICS FOR -lXL CONNECTOR DIAGRAM T =Dl 0

Date
Sl EM ENS
GA400 +BOO
4A
tev No.
~INIAL RELEASE
Description
10.09.2006
Date
JW
By
Chk
Apvd
MT
XW 1lle: A 2 0 3 ~ 0 4 ~ I A J 1 e b h e r r
Energy & Automation
5269 3AL A20 360 9005 04 KL AA ,,
WT 15
18
1 2 3 4 5 6 7 8
I I
I
L J I I I
Typ, Aderzahl, Querschnitt Ziel / Destination Level Klemme / Terminal Reihenklemmen-Typ / Lineup type Leitungs-Typ / Type of wing
Type, core number, cross section Betriebsm.-Kenn~~ltem des.
m
/BI D n
Betriebsmittelkennzeichen / ltem designation -1 XM Betriebsmittelkennzeichen / ltem designation
I L I J I -r I J I I I I u
Kabelkennzeichen Typ, Aderzahl, Querschnitt Ziel / Destination Level Klemme / Tminal Reihenklemmen-Typ / Line-up type Leitungs-Typ / Type of wiring
Cable designation Type, core number, crass section Betriebm-Kenntfitem des.
n
k
k
k
k
Kabel on Anschlussstelle A=
Dm
11 Anschlussstelle A/C / Termination A/C Anschlussleiste Anschlussstelle B/D Termination B/D
12 Ziel / Destination Terminal strip Ziel / Destination
13
14 Betriebsmittelkennzeichen / Item designation
-lXN Betriebsmittelkennzeichen/ Item designation
Date 10.09.2006 ELECTRICAL SCHEMATICS FOR Sl EM ENS -lXN CONNECTOR DIAGRAM T =Dl 0
hwn JN LIEBHERR T282 CSGB GA400 +BOO
ST 17
5269 3AL A20 360 9005 04 KL AA
Cable designation Type, core number, cross section Betriebsm.-Kenn~~ltemdes.
1 1001 rn
2
3
4
5
6
7
9
10 B/I D n
11
Anschlussstelle A/C / Termination A/C I I
Anschlussleiste
I I
Anschlussstelle B/D Termination B/D
Betriebsmittelkennzeichen / Item designation Betriebsmittelkennzeichen / Item designation
3AL A20 360 9005 04 KL AA

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5

DESIGNATION DOCUMENT NO. SHEET TOTAL CREATION DESCRIPTION DRAWN BY

3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN

3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN

3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN

3AL A20 360 9005 04 SV AA 5 10.08.2006 INDEX JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 ELECTRICAL OVERVIEW JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 ELECTRICAL OVERVIEW JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 DC LlNK & GROUND JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 DISCONNECT SWITCH JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 DC LlNK JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 INVERTER DRIVE A JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 INVERTER DRIVE B JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 GRID BLOWER MOTOR CONTROL JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 AUXILIARY JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 ALTERNATOR JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 AUXILIARY JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 HEATER CIRCUIT JN

3AL A20 360 9005 04 SP AA 58 10.08.2006 JN

10.08.2006 ELECTRICAL SCHEMATICS FOR INDEX

DESIGNATION DOCUMENT NO. SHEET TOTAL CREATION DESCRIPTION DRAWN BY

=C10 3AL A20 360 9005 04 SP AA 15 58 10.08.2006 CONTROL POWER JN

=Dl 0 3AL A20 360 9005 04 SP AA 16 58 10.08.2006 GATE UNIT JN

=Dl 0 3AL A20 360 9005 04 SP AA 17 58 10.08.2006 TCU POWER JN

=HI 0 3AL A20 360 9005 04 SP AA 18 58 10.08.2006 HEAT EXCHANGER JN

=Dl 0 3AL A20 360 9005 04 SP AA 19 58 10.08.2006 POWER ON CARD JN

=C10 3AL A20 360 9005 04 SP AA 20 58 10.08.2006 GTO INVERTER A JN

=C10 3AL A20 360 9005 04 SP AA 21 58 10.08.2006 GTO INVERTER B JN

=S10 3AL A20 360 9005 04 SP AA 22 58 10.08.2006 SERIAL JN

=J10 3AL A20 360 9005 04 SP AA 23 58 10.08.2006 U/F CONVERTER CARD JN

=J20 3AL A20 360 9005 04 SP AA 24 58 10.08.2006 U/F CONVERTER CARD JN

=JOO 3AL A20 360 9005 04 SP AA 25 58 10.08.2006 MODULE TEMPERATURE CARD JN

=JOO 3AL A20 360 9005 04 SP AA 26 58 10.08.2006 MODULE TEMPERATURE CARD JN

=E30 3AL A20 360 9005 04 SP AA 27 58 10.08.2006 ANALOG INPUT/OUTPUT CARD JN

=E30 3AL A20 360 9005 04 SP AA 28 58 10.08.2006 ANALOG INPUT/OUTPUT CARD 1 JN

10.08.2006 ELECTRICAL SCHEMATICS FOR INDEX

DESIGNATION DOCUMENT NO. SHEET TOTAL CREATION DESCRIPTION DRAWN BY

3AL A20 360 9005 04 SP AA 32 58 10.08.2006 DIGITAL INPUT CARD 1 JN

3AL A20 360 9005 04 SP AA 33 58 10.08.2006 DIGITAL INPUT CARD 2 JN

3AL A20 360 9005 04 SP AA 34 58 10.08.2006 DIGITAL INPUT CARD 3 JN

3AL A20 360 9005 04 SP AA 35 58 10.08.2006 DIGITAL INPUT CARD 4 JN

3AL A20 360 9005 04 SP AA 36 58 10.08.2006 DIGITAL INPUT CARD 5 JN

3AL A20 360 9005 04 SP AA 37 58 10.08.2006 DIGITAL INPUT CARD 6 JN

3AL A20 360 9005 04 SP AA 38 58 10.08.2006 DIGITAL OUTPUT CARD 1 JN

3AL A20 360 9005 04 SP AA 39 58 10.08.2006 DIGITAL OUTPUT CARD 1 JN

3AL A20 360 9005 04 SP AA 40 58 10.08.2006 DIGITAL OUTPUT CARD 2 JN

3AL A20 360 9005 04 SP AA 41 58 10.08.2006 DIGITAL OUTPUT CARD 2 JN

3AL A20 360 9005 04 SP AA 42 58 10.08.2006 DIGITAL OUTPUT CARD 3 JN

3AL A20 360 9005 04 SP AA 43 58 10.08.2006 DIGITAL OUTPUT CARD 4 JN

3AL A20 360 9005 04 SP AA 44 58 10.08.2006 DIGITAL OUTPUT CARD 5 JN

3AL A20 360 9005 04 SP AA 45 58 10.08.2006 ALTERNATOR JN

3AL A20 360 9005 04 SP AA 46 58 10.08.2006 GRID RESISTOR AND JN

3AL A20 360 9005 04 SP AA 47 58 10.08.2006 TRACTION MOTOR 1 & 2 JN

3AL A20 360 9005 04 SP AA 48 58 10.08.2006 CONNECTOR CODING JN

10.08.2006 ELECTRICAL SCHEMATICS FOR INDEX

DESIGNATION DOCUMENT NO. SHEET TOTAL CREATION DESCRIPTION DRAWN BY

3AL A20 360 9005 04 SP AA 50 58 10.08.2006 CONNECTOR LAYOUT JN

3AL A20 360 9005 04 SP AA 51 58 10.08.2006 CONNECTOR LAYOUT JN

3AL A20 360 9005 04 SP AA 52 58 10.08.2006 CONNECTOR LAYOUT JN

3AL A20 360 9005 04 SP AA 53 58 10.08.2006 CONNECTOR LAYOUT JN

3AL A20 360 9005 04 SP AA 54 58 10.08.2006 WIRE TYPES JN

3AL A20 360 9005 04 SP AA 55 58 10.08.2006 PLUG CONFIGURAION JN

3AL A20 360 9005 04 SP AA 56 58 10.08.2006 DEVICE NAMES JN