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⫭ᔪ

Parts Book
950106-01170

Parts Book
NATURAL GAS ENGINE

GV180TI

GV180TI

Doosan Infracore Co., Ltd.


Head Office & Incheon Plant
7-11, Hwasu-Dong, Dong-Gu,
Incheon, Korea 401-702
TEL:+82-32-211-1114
FAX:+82-32-211-1231
INTRODUCTION

● This parts List presents the users with the serviceable parts of all the 『DOOSAN INFRACORE Engines』 by type,
in the forms of exploded view, parts list.

1. INFORMATION FOR ORDERING THE PARTS


Please contact your nearest service centre with following information for the part(s) ordered.
<E.g.> 1) Engine model : GV180TI
2) Serial No. : 000001 OA(EESOA)
3) Part No. : 150107-00178
4) Part Name : Crankshaft
5) Order Quantity :1
6) Name and address of the customer :

2. HOW TO USE THIS PARTS LIST


Key No : The number referring to the corresponding part in the exploded view. The index number may have
alphanumerical suffixes headed with 『-』 sign, for example, -1 or -1A. The suffix indicates that
the part is a part of the component referred to with the Part No. without the suffix following the
『-』 sign. If the part is assigned with a part number, the part can be delivered independently.
Part No : Unique number assigned to the part.
Part Name : Name of the part.
Q'ty : The total number of the parts used in the engine system.
EESOA : CNG+BASE+COMPLETE
EESOB : CNG+BASE+COMPLETE
EESOC : CNG+HALF+AGROGEN
EESOD : CNG+BASE+HALF
EZSOA : CNG+ASSY+COMPLETE
EZSOB : CNG+ASSY+COMPLETE
EZSOD : CNG+ASSY+HALF
S/C : Following service symbols are provided.
B : Factory processing is required. Please contact us.
D : The part has to be replaced by the entire assembly.
K : The part has to be replaced by a KIT unit.
OP : Optional part.
OS : Over size part.
US : Under size part.
R : The total number of the parts used in engine sets may vary by set, for example, adjusting shims.
S : The parts supplied for service or repair, not assembled in the factory.
G : The part requires grade control. As such, please order the part of the same grade of the mating
part to be assembled with

● Make sure to use genuine parts.


● The Part List is subject to change for quality improvement.
● If you have any question, please do not hesitate to contact out service centre.

Mar. 2013.
머 리 말
● 이 부품목록은 『두산인프라코어 엔진』 전호기의 서비스 가능 부품을 조립전개도 , 부품목록을 수록하였습니다 .

1. 부품 주문에 대하여
부품을 주문할 때에는 아래 사항을 명기하시여 가까운 서비스 센터로 연락하시기 바랍니다 .
< 예 > 1) 엔 진 모 델 : GV180TI
2) 제 조 번 호 : 000001 OA (EESOA)
3) 부 품 번 호 : 150107-00178
4) 부 품 명 : 크랭크 축
5) 수 량 : 1
6) 주문자의 주소 및 성명 :

2. 부품 목록을 보는 방법
Key No : 전개도의 각 부품을 표시하는 번호입니다 . 지시번호가 숫자 뒤에 -1, -1A 와 같이 『-』표시
뒤에 숫자와 알파벳으로 연결되어 기입된 경우가 있습니다 . 이는 『-』 표시가 없는 부품의
구성품임을 나타냅니다 . 이 부품에 부품번호가 지정되어 있으면 단독으로 부품공급이 가능합니다 .
Part No : 부품에 붙여진 고유번호입니다 .
Part Name : 부품의 명칭입니다 .
Qty : 부품이 사용되고 있는 『1 대분의 수량』입니다 .
EESOA : CNG+BASE+COMPLETE
EESOB : CNG+BASE+COMPLETE
EESOC : CNG+HALF+AGROGEN
EESOD : CNG+BASE+HALF
EZSOA : CNG+ASSY+COMPLETE
EZSOB : CNG+ASSY+COMPLETE
EZSOD : CNG+ASSY+HALF
S/C : 아래와 같은 서비스 기호등이 기재되어 있습니다 .
B : 가공작업이 필요하므로 당사로 연락해 주십시오 .
D : 단품 교환불가 품목으로 그 부품을 포함한 조립품으로 교환하여 주십시오 .
K : KIT 품으로 교환하여 주십시오 .
OP : 옵션 파트 부품을 표시합니다 .
OS : 오버 사이즈 부품을 표시합니다 .
US : 언더 사이즈 부품을 표시합니다 .
R : 조정용 쉼 등으로 , 사용하는 수량이 매 호기마다 상이한 것을 표시합니다 .
S : 공장출하시 조립되는 부품이 아닌 , 수리 , 서비스용으로 공급되는 부품을 표시합니다 .
G : 이 부품은 등급 (Grade) 관리가 필요한 부품입니다 . 따라서 조립되어지는 상대부품과
같은 등급으로 신청하여 주십시오 .

● 부품은 필히 순정부품을 사용하여 주십시오 .


● 부품목록의 내용은 품질 향상을 위해 변경될 수 있습니다 .
● 부품목록의 내용에 대한 문의 사항은 당사 서비스 센터로 연락하여 주십시오 .

2013. 03.
前 言

● 此零件目录列举了出现在 『空气压缩机柴油发动机』上的设备构件。

1。配件订购
订购配件时,请提供以下内容
1) 发动机型号 : GV180TI
2) 发动机序列号 : 000001 OA (EESOA)
3) 零件号 : 150107-00178
4) 名称 : 曲轴
5) 数量 : 1
6) 联系人名称及地址 :

2。目录使用方法
序号 (Key No) : 序号与图中的编号相对应
零件号 (Part No) : 即零件的编号
零件名称 (Part Name) : 零件名称。零件名称右边部分有时也印刷有了尺寸、规格等信息。
数量 (Q'ty) : 『数量』表示整个部件使用的零件数量,但总成构件的数量表示总成使用的零
EESOA : CNG+BASE+COMPLETE
EESOB : CNG+BASE+COMPLETE
EESOC : CNG+HALF+AGROGEN
EESOD : CNG+BASE+HALF
EZSOA : CNG+ASSY+COMPLETE
EZSOB : CNG+ASSY+COMPLETE
EZSOD : CNG+ASSY+HALF
服务码 (S/C) : 零件服务码缩写的含义如下
B : 此类的零件在装配前要进行加工
D : 此类的零件不单独提供,要与包含此零件的总成一同订购
K : 此类的零件不单独提供,要与包含此零件的总成一同订购
OP : 选择零件
OS : 超大尺寸的零件
US : 低于尺寸的零件
R : 此类的零件表示零件数量随发动机的不同有所,例,调节垫片等
S : 此类的零件为安装的发动机备件,在出厂前不在发动机总成提供
G : 此类的零件在维修时,需要特殊维护 ( 级别控制 )。因此,订购前需要知道
发动机其余部件的级别,所以请订购与发动机零件级别相同的零件

● 当维修时,推荐使用标准零件
● 用零件号查询零件,请参阅目录后的 [ 零件索引 ]
● 本图册可能会随着发动机的改进而有所改变。因此,建议客户与我们的售后服务中心联系。

2013.03.
CONTENTS

Fig. 0110 Cylinder Block(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

0110 Cylinder Block(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

0110 Cylinder Block(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

0120 Cylinder Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

0140 Flywheel Housing(1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

0140 Flywheel Housing(2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

0140 Flywheel Housing(3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

0150 Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

0160 Oil Spray Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

0180 Breather(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

0180 Breather(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

0210 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

0220 Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

0230 Flywheel(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

0230 Flywheel(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

0240 Connecting Rod(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

0240 Connecting Rod(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

0250 Piston(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

0250 Piston(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

0260 Crankshaft Pulley(1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

0260 Crankshaft Pulley(2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

0310 Cylinder Head(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

0310 Cylinder Head(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

0340 Cylinder Head Cover(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

0340 Cylinder Head Cover(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

0340 Cylinder Head Cover(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

0410 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

0420 Rocker Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

0430 Tappet & Push Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

0440 Camshaft(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

0440 Camshaft(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

0510 Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

0550 Oil Filter(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

0550 Oil Filter(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68


Fig. 0560 Oil Cooler(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

0560 Oil Cooler(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

0560 Oil Cooler(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

0570 Oil Pipe(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

0570 Oil Pipe(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

0580 Oil Pan(1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

0580 Oil Pan(2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

0580 Oil Pan(3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

0630 Cooling Water Pipe(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

0630 Cooling Water Pipe(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

0630 Cooling Water Pipe(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

0630 Cooling Water Pipe(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

0630 Cooling Water Pipe(5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

0630 Cooling Water Pipe(6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

0640 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

0650 Water Pump(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

0650 Water Pump(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

0650 Water Pump(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

0650 Water Pump(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

0660 Cooling Fan(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

0660 Cooling Fan(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

0810 Exhaust Manifold(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

0810 Exhaust Manifold(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

0810 Exhaust Manifold(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

0820 Intake Manifold(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

0820 Intake Manifold(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

0820 Intake Manifold(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

0820 Intake Manifold(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

0830 Air Cleaner(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

0830 Air Cleaner(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

0940 Intake Stake(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

0940 Intake Stake(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

0950 Intercooler(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

0950 Intercooler(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140


Fig. 0950 Intercooler(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

1130 Injection Pump Drive(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

1130 Injection Pump Drive(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

1140 Injection Pump Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

1520 Exhaust Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

1910 Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

1920 Engine Lifting(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

1920 Engine Lifting(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

2610 Alternator(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

2610 Alternator(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

2620 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

2740 Sensor & Switch(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

2740 Sensor & Switch(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

2900 Ignition System(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

2910 Ignition System(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

4150 Engine Mounting(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

4150 Engine Mounting(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

5200 Gas Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

8900 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

9880 Spare Part(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

9880 Spare Part(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

● 국내 엔진부품 대리점 현황
Fig.0110 CYLINDER BLOCK(1)

20
1 : 1-1 ~ 1-20
21
1-1 : 1-1A ~ 1-1G
1-20
1-2
1-2
1-20
1-4 A
1-5
1-2
3 1-4
4 1-5
1-2
2

1-7
1-6
1-2
1-3
1-5
1-4
1-5
1-4 1-1BB 1-1B
1-1G
7 1-1A 1-1BA
1-1E
1-7 1-8
1-6

1-1CB 1-1C

1-1CA

1-1D

1-2
1-11
1-10

1-7
1-6

1-9 1-1F
22 6
5
VIEW A

B011-GV18-001/120704

2
Fig.0110 CYLINDER BLOCK(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 150102-00014B BLOCK ASS'Y,CYLINDER ; D28 V10 DI 1 1 1 1


1-1 150102-00026B BLOCK ASS'Y,CYLINDER ; D28 V10 1 1 1 1 NS
1-1A 150102-00041A BLOCK,CYLINDER ; CYL,BODY TO BRG,CAP 1 1 1 1 NS
1-1B 140202-00020 CAP ASS'Y,BEARING ; THRUST 1 1 1 1 NS
1-1BA 140202-00011 CAP ; BEARING 1 1 1 1 NS
1-1BB 65.91301-0071 PIN 2 2 2 2
1-1C 140202-00008 BEARING CAP ASS'Y 5 5 5 5 NS
1-1CA 65.01105-1162C CAP ; BEARING 1 1 1 1 NS
1-1CB 06.22022-3061 PIN ; DOWEL 2 2 2 2
1-1D 65.90020-0293B BOLT ; BEARING CAP 12 12 12 12
1-1E 06.01494-4316 BOLT ; HEX. M12X1.5X85 12 12 12 12
1-1F 65.04410-0018 BUSH ; CAMSHAFT 1 1 1 1 B
1-1G 65.04410-0078 BUSH ; CAMSHAFT 5 5 5 5 B
1-2 65.91606-0039 PLUG ; CORE 13 13 13 13
1-3 65.91606-0037 PLUG ; CORE 3 3 3 3
1-4 65.90310-0149 SCREW ; PLUG M26X1.5 6 6 6 6
1-5 06.56190-0726 SEAL ; RING 6 6 6 6
1-6 65.90310-0134 SCREW ; PLUG 4 4 4 4
1-7 06.56190-0732 SEAL ; RING 4 4 4 4
1-8 06.22022-1063 PIN 2 2 2 2
1-9 06.22022-3563 PIN ; DOWEL 2 2 2 2
1-10 65.90310-0131 SCREW ; PLUG 1 1 1 1
1-11 06.56190-0713 RING ; SEAL A18X24 1 1 1 1
1-20 06.15090-2319 PLUG ; CORE 2 2 2 2
2 65.91701-0274 PIN ; LOCATING 20 20 20 20
3 06.08092-2404 SCREW ; PLUG M14X1.5 1 1 1 1
4 06.56190-0706 SEAL RING A14X20 1 1 1 1
5 65.90310-0135 PLUG ; SCREW 1 1 1 1
6 06.56190-0706 SEAL RING A14X20 1 1 1 1
7 65.91605-0013 COVER 1 1 1 1
20 06.08040-2214 SOCKET SCREW ; PLUG 1 1 1 1
21 06.56190-0739 RING ; SEAL 1 1 1 1
22 65.90302-0056 PLUG,CORE 1 1 1 1

3
Fig.0110 CYLINDER BLOCK(2)

20
1 : 1-1 ~ 1-20
21
1-1 : 1-1A ~ 1-1G
1-20
1-2 A
1-2
1-20
1-4
1-5 9
1-2 10
3 1-4
4 1-5
1-2
2

1-7
1-6
1-2
1-3
1-5
1-4
1-5
1-4 1-1BB 1-1B
1-1G
7 1-1A 1-1BA
1-7 1-1E
1-6 1-8

11 1-1CB 1-1C
12 8
14
13
1-1CA

1-1D

1-2
1-11
1-10

1-7
1-6

1-9 1-1F
22 6
5
VIEW A

B011-GV18-002/120704

4
Fig.0110 CYLINDER BLOCK(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 150102-00014B BLOCK ASS'Y,CYLINDER ; D28 V10 DI 1


1-1 150102-00026B BLOCK ASS'Y,CYLINDER ; D28 V10 1 NS
1-1A 150102-00041A BLOCK,CYLINDER ; CYL,BODY TO BRG,CAP 1 NS
1-1B 140202-00020 CAP ASS'Y,BEARING ; THRUST 1 NS
1-1BA 140202-00011 CAP ; BEARING 1 NS
1-1BB 65.91301-0071 PIN 2
1-1C 140202-00008 BEARING CAP ASS'Y 5 NS
1-1CA 65.01105-1162C CAP ; BEARING 1 NS
1-1CB 06.22022-3061 PIN ; DOWEL 2
1-1D 65.90020-0293B BOLT ; BEARING CAP 12
1-1E 06.01494-4316 BOLT ; HEX. M12X1.5X85 12
1-1F 65.04410-0018 BUSH ; CAMSHAFT 1 B
1-1G 65.04410-0078 BUSH ; CAMSHAFT 5 B
1-2 65.91606-0039 PLUG ; CORE 13
1-3 65.91606-0037 PLUG ; CORE 3
1-4 65.90310-0149 SCREW ; PLUG M26X1.5 6
1-5 06.56190-0726 SEAL ; RING 6
1-6 65.90310-0134 SCREW ; PLUG 4
1-7 06.56190-0732 SEAL ; RING 4
1-8 06.22022-1063 PIN 2
1-9 06.22022-3563 PIN ; DOWEL 2
1-10 65.90310-0131 SCREW ; PLUG 1
1-11 06.56190-0713 RING ; SEAL A18X24 1
1-20 06.15090-2319 PLUG ; CORE 2
2 65.91701-0274 PIN ; LOCATING 20
3 06.08092-2404 SCREW ; PLUG M14X1.5 1
4 06.56190-0706 SEAL RING A14X20 1
5 65.90310-0135 PLUG ; SCREW 1
6 06.56190-0706 SEAL RING A14X20 1
7 65.91605-0013 COVER 1
8 65.06312-0011 FLANGE ; WATER 1
9 06.08092-2404 SCREW ; PLUG M14X1.5 1
10 06.56190-0706 SEAL RING A14X20 1
11 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
12 06.01913-3217 BOLT M10X30 2
13 06.08092-2404 SCREW ; PLUG M14X1.5 1
14 06.56190-0706 SEAL RING A14X20 1
20 06.08040-2214 SOCKET SCREW ; PLUG 1
21 06.56190-0739 RING ; SEAL 1
22 65.90302-0056 PLUG,CORE 1

5
Fig.0110 CYLINDER BLOCK(3)

1 : 1-1 ~ 1-20 6
1-1 : 1-1A ~ 1-1G 21
1-20
1-2
1-2
1-20
1-4 A
1-5
1-2
4 1-4
5 1-5
1-2
2

1-7
1-6
1-2
1-3
1-5
1-4
1-5
1-4 1-1BB 1-1B
1-1G
10 1-1A 1-1BA
1-7 1-1E
1-6 1-8

3
1-1CB 1-1C

1-1CA

1-1D

1-2
1-11
1-10

1-7
1-6

1-9 1-1F
22 9
8
VIEW A

B011-GV18-003/120704

6
Fig.0110 CYLINDER BLOCK(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 150102-00014B BLOCK ASS'Y,CYLINDER ; D28 V10 DI 1 1


1-1 150102-00026B BLOCK ASS'Y,CYLINDER ; D28 V10 1 1 NS
1-1A 150102-00041A BLOCK,CYLINDER ; CYL,BODY TO BRG,CAP 1 1 NS
1-1B 140202-00020 CAP ASS'Y,BEARING ; THRUST 1 1 NS
1-1BA 140202-00011 CAP ; BEARING 1 1 NS
1-1BB 65.91301-0071 PIN 2 2
1-1C 140202-00008 BEARING CAP ASS'Y 5 5 NS
1-1CA 65.01105-1162C CAP ; BEARING 1 1 NS
1-1CB 06.22022-3061 PIN ; DOWEL 2 2
1-1D 65.90020-0293B BOLT ; BEARING CAP 12 12
1-1E 06.01494-4316 BOLT ; HEX. M12X1.5X85 12 12
1-1F 65.04410-0018 BUSH ; CAMSHAFT 1 1 B
1-1G 65.04410-0078 BUSH ; CAMSHAFT 5 5 B
1-2 65.91606-0039 PLUG ; CORE 13 13
1-3 65.91606-0037 PLUG ; CORE 3 3
1-4 65.90310-0149 SCREW ; PLUG M26X1.5 6 6
1-5 06.56190-0726 SEAL ; RING 6 6
1-6 65.90310-0134 SCREW ; PLUG 4 4
1-7 06.56190-0732 SEAL ; RING 4 4
1-8 06.22022-1063 PIN 2 2
1-9 06.22022-3563 PIN ; DOWEL 2 2
1-10 65.90310-0131 SCREW ; PLUG 1 1
1-11 06.56190-0713 RING ; SEAL A18X24 1 1
1-20 06.15090-2319 PLUG ; CORE 2 2
2 65.91701-0274 PIN ; LOCATING 20 20
3 65.01803-0007 PLATE ; BAFFLE 1 1
4 06.08092-2404 SCREW ; PLUG M14X1.5 1 1
5 06.56190-0706 SEAL RING A14X20 1 1
6 65.05701-0141A PIPE ; OIL SEPARATOR 1 1
7 65.01801-5015 CAP 1 1
8 65.90310-0135 PLUG ; SCREW 1 1
9 06.56190-0706 SEAL RING A14X20 1 1
10 65.91605-0013 COVER 1 1
21 06.56190-0739 RING ; SEAL 1 1
22 65.90302-0056 PLUG,CORE 1 1

7
Fig.0120 CYLINDER LINER

2
3
4

CYLINDER
BLOCK

B012-DV18-001/120704

8
Fig.0120 CYLINDER LINER
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01201-0312C LINER,CYLINDER 10 10 10 10 10 10 10
2 401002-00785 RING,O ; FOR CYL LINER 20 20 20 20 20 20 20
3 401002-00786 RING,O ; FOR CYL LINER 10 10 10 10 10 10 10
4 401002-00786 RING,O ; FOR CYL LINER 10 10 10 10 10 10 10

9
Fig.0140 FLYWHEEL HOUSING(1)

13

14

12
10
21
20

15
17 8

11
19
16
18
4

23

7
3

5
1

6
24

25

B014-GV15-001/120613

10
Fig.0140 FLYWHEEL HOUSING(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01401-5008 HOUSING,FLYWHEEL ; FOR AUTO TYPE CLUTCH 1 1 1 1


2 65.01510-0141 OIL SEAL ; RR 1 1 1 1
3 120816-00123 WASHER,THRUST 1 1 1 1
4 65.90020-0065A BOLT,HEX ; FWH,CAM THRUST 2 2 2 2
5 65.01903A0200 GASKET ; FLYWHEEL HOUSING 1 1 1 1
6 65.01903A0201 GASKET ; FLYWHEEL HOUSING 1 1 1 1
7 65.90020-0223 BOLT ; F.W.H 10 10 10 10
8 65.90020-0183B BOLT ; HEX 1 1 1 1
9 65.90020-0054C BOLT,HEX ; FOR FYLWHEEL HOUSING MTC 1 1 1 1
10 65.01402-5004C COVER ; FLYWHEEL HOUSING 1 1 1 1
11 65.01903-0216 GASKET ; FLYWHEEL HOUSING COVER 1 1 1 1
12 06.01923-3117 BOLT ASS'Y M8X30 8 8 8 8
13 65.90310-0133 SCREW ; PLUG 1 1 1 1
14 65.96507-0040A RING ; SEAL 1 1 1 1
15 65.01402-0033A COVER ; AIR COMP. HOLE 1 1 1 1
16 65.01402-5023 COVER,FLY WHEEL HOUSING 1 1 1 1
17 65.54901-0022 GASKET 1 1 1 1
18 65.54901-0022 GASKET 1 1 1 1
19 06.01923-3117 BOLT ASS'Y M8X30 4 4 4 4
20 06.01923-3117 BOLT ASS'Y M8X30 3 3 3 3
21 06.01923-3115 BOLT ASS'Y M8X25 1 1 1 1
23 65.96401-0007 CAP ; RUBBER 1 1 1 1
24 65.98130-0127 ADAPTER ; FOR TACHO SENSOR 1 1 1 1
25 06.01923-3115 BOLT ASS'Y M8X25 2 2 2 2

11
Fig.0140 FLYWHEEL HOUSING(2)

13

14

12
10
21
20

15
17 8

11
19
16
18
4

23

7
3

5
1

6
24

25

B014-GV15-002/120613

12
Fig.0140 FLYWHEEL HOUSING(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01401-5003 HOUSING,FLYWHEEL 1 1
2 65.01510-0141 OIL SEAL ; RR 1 1
3 120816-00123 WASHER,THRUST 1 1
4 65.90020-0065A BOLT,HEX ; FWH,CAM THRUST 2 2
5 65.01903A0200 GASKET ; FLYWHEEL HOUSING 1 1
6 65.01903A0201 GASKET ; FLYWHEEL HOUSING 1 1
7 65.90020-0223 BOLT ; F.W.H 10 10
8 65.90020-0183B BOLT ; HEX 1 1
9 65.90020-0054C BOLT,HEX ; FOR FYLWHEEL HOUSING MTC 1 1
10 65.01402-5004C COVER ; FLYWHEEL HOUSING 1 1
11 65.01903-0216 GASKET ; FLYWHEEL HOUSING COVER 1 1
12 06.01923-3117 BOLT ASS'Y M8X30 8 8
13 65.90310-0133 SCREW ; PLUG 1 1
14 65.96507-0040A RING ; SEAL 1 1
15 65.01402-0033A COVER ; AIR COMP. HOLE 1 1
16 65.01402-5023 COVER,FLY WHEEL HOUSING 1 1
17 65.54901-0022 GASKET 1 1
18 65.54901-0022 GASKET 1 1
19 06.01923-3117 BOLT ASS'Y M8X30 4 4
20 06.01923-3117 BOLT ASS'Y M8X30 3 3
21 06.01923-3115 BOLT ASS'Y M8X25 1 1
23 65.96401-0007 CAP ; RUBBER 1 1
24 65.98130-0127 ADAPTER ; FOR TACHO SENSOR 1 1
25 06.01923-3115 BOLT ASS'Y M8X25 2 2

13
Fig.0140 FLYWHEEL HOUSING(3)

13

14

12
10
21
20

15
17 8

19 11
16
18
4
23
27

7
3 26

5
1

6
24

25

B014-GV15-003/120613

14
Fig.0140 FLYWHEEL HOUSING(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01401-5008 HOUSING,FLYWHEEL ; FOR AUTO TYPE CLUTCH 1


2 65.01510-0141 OIL SEAL ; RR 1
3 120816-00123 WASHER,THRUST 1
4 65.90020-0065A BOLT,HEX ; FWH,CAM THRUST 2
5 65.01903A0200 GASKET ; FLYWHEEL HOUSING 1
6 65.01903A0201 GASKET ; FLYWHEEL HOUSING 1
7 65.90020-0223 BOLT ; F.W.H 10
8 65.90020-0183B BOLT ; HEX 1
9 65.90020-0054C BOLT,HEX ; FOR FYLWHEEL HOUSING MTC 1
10 65.01402-5004C COVER ; FLYWHEEL HOUSING 1
11 65.01903-0216 GASKET ; FLYWHEEL HOUSING COVER 1
12 06.01923-3117 BOLT ASS'Y M8X30 8
13 65.90310-0133 SCREW ; PLUG 1
14 65.96507-0040A RING ; SEAL 1
15 65.01402-0033A COVER ; AIR COMP. HOLE 1
16 65.01402-5023 COVER,FLY WHEEL HOUSING 1
17 65.54901-0022 GASKET 1
18 65.54901-0022 GASKET 1
19 06.01923-3117 BOLT ASS'Y M8X30 4
20 06.01923-3117 BOLT ASS'Y M8X30 3
21 06.01923-3115 BOLT ASS'Y M8X25 1
23 65.96401-0007 CAP ; RUBBER 1
24 65.98130-0127 ADAPTER ; FOR TACHO SENSOR 1
25 06.01923-3115 BOLT ASS'Y M8X25 2
26 65.27103-7002D SENSOR,TACHOMETER 1
27 65.27103-7010A SENSOR,TACHOMETER 1

15
Fig.0150 OIL SEAL

CYLINDER
BLOCK

3
2 1
4

B015-DV15-001/120613

16
Fig.0150 OIL SEAL
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01501-5017E COVER ; SEALING 1 1 1 1 1 1 1


2 65.01510-0153A SEAL ; OIL 1 1 1 1 1 1 1
3 65.01905-0032 GASKET 1 1 1 1 1 1 1
4 06.01923-3116 BOLT ASS'Y M8X28 6 6 6 6 6 6 6

17
Fig.0160 OIL SPRAY NOZZLE

CYLINDER
BLOCK 1-1
1-2
4
3 1
2
5
7
6

B016-DV18-001/120704

18
Fig.0160 OIL SPRAY NOZZLE
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01601-2016A FLANGE ASS'Y 10 10 10 10 10 10 10


1-1 06.22180-0804 PIN ; SPIRAL 1 1 1 1 1 1 1
1-2 65.01601-0007A FLANGE ; OIL SPRAY NOZZLE 1 1 1 1 1 1 1
2 65.96601A0237 GASKET 10 10 10 10 10 10 10
3 65.98150-0051 SCREW ; HOLLOW 10 10 10 10 10 10 10
4 06.56190-0706 SEAL RING A14X20 10 10 10 10 10 10 10
5 65.01601-5070 NOZZLE ASS'Y,OIL SPRAY 10 10 10 10 10 10 10
6 65.90001-0129 BOLT ; HEX 20 20 20 20 20 20 20
7 06.16044-0208 WASHER ; SPRING 20 20 20 20 20 20 20

19
Fig.0180 BREATHER(1)

INTAKE
STAKE

CYLINDER HEAD
COVER

B018-GV15-002/120613

20
Fig.0180 BREATHER(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 51.01804-7023 SEPARATOR 2 2 2 2
2 65.96501-0032B O-RING ; BREATHER 2 2 2 2

21
Fig.0180 BREATHER(2)

INTAKE
STAKE

CYLINDER HEAD
COVER

B018-GV15-003/120613

22
Fig.0180 BREATHER(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 51.01804-7023 SEPARATOR 1
2 65.96501-0032B O-RING ; BREATHER 1

23
Fig.0210 CRANKSHAFT

4
1-5
3
1 : 1-1 ~ 1-5
1-4

1-4 8
1-1

1-2
1-4

1-3 6
1-4
1-2
2
5

C021-DV18-004/120704

24
Fig.0210 CRANKSHAFT
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 150107-00176 CRANKSHAFT ASS'Y ; D2840 1 1 1 1 1 1 1


1-1 150107-00178 CRANKSHAFT 1 1 1 1 1 1 1 NS
1-2 65.02110-0009 WEIGHT,COUNTER ; STEEL 2 2 2 2 2 2 2 NS
1-3 65.02110-0102 WEIGHT,BALANCE 2 2 2 2 2 2 2 NS
1-4 65.02110-0104A WEIGHT ; BALANCE 6 6 6 6 6 6 6 NS
1-5 65.90030-0048A BOLT ; BALANCE WEIGHT 20 20 20 20 20 20 20
2 65.02130-0001 RING ; WEAR(FRONT) 1 1 1 1 1 1 1
3 06.22022-3065 PIN ; PARALLEL 1 1 1 1 1 1 1
4 65.02115-0066 GEAR ; C.R.S 1 1 1 1 1 1 1
5 401102-00033 HOLDER,OIL SEAL 1 1 1 1 1 1 1
6 65.01110-0070 BEARING,MAIN 5 5 5 5 5 5 5
7 65.01110-0080 BEARING,MAIN ; CRS 5 5 5 5 5 5 5
8 65.01111-6539 BEARING ; THRUST 1 1 1 1 1 1 1

25
Fig.0220 VIBRATION DAMPER

2
1
CRANKSHAFT

C022-DL11-004/120704

26
Fig.0220 VIBRATION DAMPER
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.02201-0045 DAMPER,VIBRATION ; VIBRATION DAMPER 1 1 1 1 1 1 1


2 65.90030-0015 BOLT,HEX SOCKET HEAD 8 8 8 8 8 8 8

27
Fig.0230 FLYWHEEL(1)

1-3

3
1 : 1-1 ~ 1-3

2
1-1

1-2

CRANKSHAFT

C023-GV15-001/120613

28
Fig.0230 FLYWHEEL(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.02301-5128 FLYWHEEL ASS'Y 1 1 1 1 1


1-1 65.02301-0273 FLYWHEEL 1 1 1 1 1
1-2 65.02310-0073D GEAR ; STARTER RING 1 1 1 1 1
1-3 65.91301-0008 POINTER,TIMING ; FOR F/WHEEL TIMING 1 1 1 1 1
2 65.02130-0002 RING ; WEAR(REAR) 1 1 1 1 1
3 65.91303-0005 PIN ; TAPER 1 1 1 1 1
4 65.90020-0127 BOLT ; FLY WHEEL. 10 10 10 10 10

29
Fig.0230 FLYWHEEL(2)

2
1-1

1-2

CRANKSHAFT

C023-DV15-007/120613

30
Fig.0230 FLYWHEEL(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.02301-5014C FLYWHEEL ASS'Y 1 1


1-1 65.02301-0303E FLYWHEEL 1 1 NS
1-2 65.02310-0073D GEAR ; STARTER RING 1 1
2 65.02130-0002 RING ; WEAR(REAR) 1 1
3 65.91303-0005 PIN ; TAPER 1 1
4 65.90020-0127 BOLT ; FLY WHEEL. 10 10

31
Fig.0240 CONNECTING ROD(1)

1 2

1-2

1-3

C024-DV18-001/120704

32
Fig.0240 CONNECTING ROD(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 150121-00104 ROD ASS'Y,CONNECTING ; D2848/DV15 10 10 10 10 10 10


1-2 51.02405-1003 BUSHING,METAL ; CONNECTING ROD 1 1 1 1 1 1
1-3 65.02411-0008 BOLT ; CONNECTING ROD 2 2 2 2 2 2
2 65.02410-0100 METAL ; CON-ROD(UPPER) 10 10 10 10 10 10
3 65.02410-0200 METAL ; CON-ROD(LOWER) 10 10 10 10 10 10

33
Fig.0240 CONNECTING ROD(2)

1 2

1-2

1-3

C024-DV18-002/120704

34
Fig.0240 CONNECTING ROD(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 150121-00103 ROD ASS'Y,CONNECTING ; D2848/DV15 10


1-2 51.02405-1003 BUSHING,METAL ; CONNECTING ROD 1
1-3 65.02411-0008 BOLT ; CONNECTING ROD 2
2 65.02410-0100 METAL ; CON-ROD(UPPER) 10
3 65.02410-0200 METAL ; CON-ROD(LOWER) 10

35
Fig.0250 PISTON(1)

2
3
4

5
6

C025-DV18-004/120704

36
Fig.0250 PISTON(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.02501-0704 PISTON 10
2 65.02503-0158 RING ; PISTON 10 K
3 65.02503-0159 RING ; PISTON 10 K
4 65.02503-0678 RING ; PISTON OIL(GN) 10 K
5 65.02502-0081 PIN ; PISTON 10
6 65.90815-0022A RING ; LOCK 20
* 401004-00022 RING KIT 10

37
Fig.0250 PISTON(2)

2
3
4

5
6

C025-GV18-002/120613

38
Fig.0250 PISTON(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.02501-0701A PISTON 10 10 10 10 10 10
2 65.02503-0672 RING ; TOP 10 10 10 10 10 10 K
3 65.02503-0108 RING ; PISTON OIL(2ND) 10 10 10 10 10 10 K
4 65.02503-0678 RING ; PISTON OIL(GN) 10 10 10 10 10 10 K
5 65.02502-0081 PIN ; PISTON 10 10 10 10 10 10
6 65.90810-0011 RING ; SNAP 20 20 20 20 20 20
* 65.02503-8044 RING KIT 1 1 1 1 1 1

39
Fig.0260 CRANKSHAFT PULLEY(1)

CRANKSHAFT

1
2
3

C026-GV18-001/120704

40
Fig.0260 CRANKSHAFT PULLEY(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.02601-0235A PULLEY,CRANKSHAFT ; CRANK SHAFT 1 1 1 1


2 65.99710-5003 PLATE ; TURNING DEVICE 1 1 1 1
3 06.02106-0824 BOLT 8 8 8 8

41
Fig.0260 CRANKSHAFT PULLEY(2)

CRANKSHAFT

1
2
3

C026-DV18-008/120704

42
Fig.0260 CRANKSHAFT PULLEY(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.02601-0328 PULLEY,CRANKSHAFT 1 1 1
2 65.99710-5002 PLATE ; TURNING DEVICE 1 1 1
3 06.02106-0824 BOLT 8 8 8

43
Fig.0310 CYLINDER HEAD(1)

4
2 3

1-7
1-2

1 : 1-1 ~ 1-7

1-6
1-5

1-1

1-4
1-3

B031-GV18-001/120704

44
Fig.0310 CYLINDER HEAD(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.03101-6070D HEAD,CYLINDER ; GV15(G) 10 10 10 10


1-1 65.03101-1051B HEAD,CYLINDER ; GV15TI 1 1 1 1 NS
1-2 65.03201-1060 GUIDE,VALVE 2 2 2 2
1-3 65.03203-1051 SEAT,VALVE ; INLET 1 1 1 1
1-4 65.03203-1052 SEAT,VALVE ; EXHAUST 1 1 1 1
1-5 65.91606-0037 PLUG ; CORE 1 1 1 1
1-6 65.91606-0041 PLUG ; CORE 1 1 1 1
1-7 06.08023-0207 SCREW,PLUG 1 1 1 1
2 65.90020-0268 BOLT ; CYLINDER HEAD 20 20 20 20
3 65.90020-0269 BOLT ; CYLINDER HEAD 30 30 30 30
4 65.90020-0270 BOLT ; CYLINDER HEAD 10 10 10 10
5 51.03901-0348 GASKET,CYLINDER HEAD ; CYL HEAD 10 10 10 10

45
Fig.0310 CYLINDER HEAD(2)

4
2

1 : 1-1 ~ 1-7 3

6
1-7
1-2

1-6
1-5

1-1

1-4
1-3

B031-GV18-002/120704

46
Fig.0310 CYLINDER HEAD(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.03101-6070D HEAD,CYLINDER ; GV15(G) 10 10 10


1-1 65.03101-1051B HEAD,CYLINDER ; GV15TI 1 1 1 NS
1-2 65.03201-1060 GUIDE,VALVE 2 2 2
1-3 65.03203-1051 SEAT,VALVE ; INLET 1 1 1
1-4 65.03203-1052 SEAT,VALVE ; EXHAUST 1 1 1
1-5 65.91606-0037 PLUG ; CORE 1 1 1
1-6 65.91606-0041 PLUG ; CORE 1 1 1
1-7 06.08023-0207 SCREW,PLUG 1 1 1
2 65.90020-0268 BOLT ; CYLINDER HEAD 20 20 20
3 65.90020-0269 BOLT ; CYLINDER HEAD 30 30 30
4 65.90020-0270 BOLT ; CYLINDER HEAD 10 10 10
5 51.03901-0348 GASKET,CYLINDER HEAD ; CYL HEAD 10 10 10
6 65.90310-0130 SCREW,PLUG 10 10 10

47
Fig.0340 CYLINDER HEAD COVER(1)

3 2
4

5
1

B034-DV18-001/120704

48
Fig.0340 CYLINDER HEAD COVER(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.03401-0077 COVER,CYLINDER HEAD 9 9


2 65.03401-0081 COVER,CYLINDER HEAD 1 1
3 06.01923-3125 BOLT ASS'Y M8X70 20 20
4 06.01923-3120 BOLT ASS'Y M8X45 10 10
5 65.03905-0015B GASKET ; CYLINDER HEAD COVER 10 10
6 65.01810-5011 CAP ; OIL FILLER 1 1

49
Fig.0340 CYLINDER HEAD COVER(2)

10

6
7
3
8
8

9
4
2
5

9
1

B034-GV18-002/120704

50
Fig.0340 CYLINDER HEAD COVER(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.03401-0077 COVER,CYLINDER HEAD 7 7 7 7


2 65.03401-5002 COVER,CYLINDER HEAD 2 2 2 2
3 65.03401-0081 COVER,CYLINDER HEAD 1 1 1 1
4 06.01923-3125 BOLT ASS'Y M8X70 16 16 16 16
5 06.01923-3120 BOLT ASS'Y M8X45 8 8 8 8
6 65.90201-0169 BOLT,STUD 4 4 4 4
7 65.90201-0170 BOLT,STUD 2 2 2 2
8 06.16044-0210 WASHER ; SPRING 6 6 6 6
9 65.03905-0015B GASKET ; CYLINDER HEAD COVER 10 10 10 10
10 65.01810-5011 CAP ; OIL FILLER 1 1 1 1

51
Fig.0340 CYLINDER HEAD COVER(3)

5 3

6
4
2
5

6
1

B034-GV18-003/120704

52
Fig.0340 CYLINDER HEAD COVER(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.03401-0077 COVER,CYLINDER HEAD 8


2 65.03401-5002 COVER,CYLINDER HEAD 1
3 65.03401-0081 COVER,CYLINDER HEAD 1
4 06.01923-3125 BOLT ASS'Y M8X70 20
5 06.01923-3120 BOLT ASS'Y M8X45 10
6 65.03905-0015B GASKET ; CYLINDER HEAD COVER 10
7 65.01810-5011 CAP ; OIL FILLER 1

53
Fig.0410 VALVE

7 7

4 4

3-2 3-2

5 3 5 3

3-1 3-1

8 8

6 6

1 2

INTAKE EXHAUST

D041-GV18-001/120704

54
Fig.0410 VALVE
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.04101-0070 VALVE,INTAKE 10 10 10 10 10 10 10
2 65.04101-0071 VALVE 10 10 10 10 10 10 10
3 65.04102-6007 VALVE SPRING ASS'Y 20 20 20 20 20 20 20
3-1 65.04102-0083A SPRING ; VALVE(OUTER) 1 1 1 1 1 1 1
3-2 65.04102-0084A SPRING ; VALVE(INNER) 1 1 1 1 1 1 1
4 65.04103-0074 RETAINER ; VALVE SPRING 20 20 20 20 20 20 20
5 65.90701-0103 WASHER ; INNER 20 20 20 20 20 20 20
6 65.90701-0104 WASHER ; OUTER 20 20 20 20 20 20 20
7 65.04104-0023 COTTER,VALVE 40 40 40 40 40 40 40
8 65.04902-0017 SEAL,OIL ; VALVE STEM 20 20 20 20 20 20 20

55
Fig.0420 ROCKER ARM

2
1-3
1 : 1-1 ~ 1-6
1-4
1-2

1-5
1-6
1-1B
1-1A
1-1

D042-DV18-002/120704

56
Fig.0420 ROCKER ARM
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.04200-6029A ARM ASS'Y,ROCKER 10 10 10 10 10 10 10


1-1 65.04201-5020 ARM,ROCKER 2 2 2 2 2 2 2
1-1A 65.04201-1003 ARM ; ROCKER 1 1 1 1 1 1 1
1-1B 65.93020-1011 BUSH ; ROCKER ARM 1 1 1 1 1 1 1
1-2 65.04205-0021A SCREW KIT ; ROCKER ARM 2 2 2 2 2 2 2
1-3 65.90501-0049 NUT ; HEX. 2 2 2 2 2 2 2
1-4 65.04202-5035 RETAINER BRACKET ASS'Y 1 1 1 1 1 1 1
1-5 65.90701-0136B WASHER 2 2 2 2 2 2 2
1-6 06.29010-0120 RING ; SNAP 2 2 2 2 2 2 2
2 65.90001-0146A BOLT,HEX ; EXHAUST MANIFOLD 20 20 20 20 20 20 20

57
Fig.0430 TAPPET & PUSH ROD

ROCKER ARM

D043-DV18-001/120704

58
Fig.0430 TAPPET & PUSH ROD
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.04301-0079 TAPPET ; VALVE 20 20 20 20 20 20 20


2 65.04302-0026 ROD ; PUSH 20 20 20 20 20 20 20

59
Fig.0440 CAMSHAFT(1)

2-2

2-2B

1, 2 : 2-1 ~ 2-2 2-2D

2-2F
2-2E

2-2A

2-2C

2-1

D044-DV18-001/120704

60
Fig.0440 CAMSHAFT(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.04401-8008 CAMSHAFT ; TABLE MARKING 1 1 1 1 1 1 NS


2 65.04401-6002A CAMSHAFT ASS'Y 1 1 1 1 1 1
2-1 65.04401-0440 CAMSHAFT ; D2840(FINAL) 1 1 1 1 1 1
2-2 65.11300-6001B GEAR ASS'Y,DRIVE 1 1 1 1 1 1 NS
2-2A 65.04501-0097 GEAR,CAMSHAFT 1 1 1 1 1 1
2-2B 65.11121-0002A SPACER ; FOR DRIVE GEAR 1 1 1 1 1 1
2-2C 65.90030-0024 BOLT,HEX SOCKET HEAD 4 4 4 4 4 4
2-2D 65.11301-0018A GEAR,INJECTION PUMP DRIVE ; GEAR, DRIVE, I 1 1 1 1 1 1
2-2E 06.02096-0412 BOLT,HEX SOCKET 6 6 6 6 6 6
2-2F 06.16110-0106 WASHER 6 6 6 6 6 6

61
Fig.0440 CAMSHAFT(2)

1-2

1-2B

1 : 1-1 ~ 1-2 1-2D

1-2F
1-2E

1-2A

1-2C

1-1

D044-GV18-002/120704

62
Fig.0440 CAMSHAFT(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 150103-00006 CAMSHAFT ASS'Y ; SUB 1


1-1 65.04401-0488 CAMSHAFT ; D2840M(FINAL) 1
1-2 65.11300-6001B GEAR ASS'Y,DRIVE 1 NS
1-2A 65.04501-0097 GEAR,CAMSHAFT 1
1-2B 65.11121-0002A SPACER ; FOR DRIVE GEAR 1
1-2C 65.90030-0024 BOLT,HEX SOCKET HEAD 4
1-2D 65.11301-0018A GEAR,INJECTION PUMP DRIVE ; GEAR, DRIVE, I 1
1-2E 06.02096-0412 BOLT,HEX SOCKET 6
1-2F 06.16110-0106 WASHER 6

63
Fig.0510 OIL PUMP

3
6
2
4

4-1

4-2
4-3
4-4

J051-DV18-006/120704

64
Fig.0510 OIL PUMP
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05100-6043A PUMP ASS'Y,OIL 1 1 1 1 1 1 1


2 06.01013-9124 BOLT M8X95 1 1 1 1 1 1 1
3 06.16731-2107 WASHER 1 1 1 1 1 1 1
4 65.05401-5024 VALVE ASS'Y,RELIEF ; OIL PUMP 1 1 1 1 1 1 1
4-1 65.05406-0027 HOUSING,RELIEF VALVE 1 1 1 1 1 1 1 NS
4-2 65.05410-0006 PLUNGER ; REL.VALVE 1 1 1 1 1 1 1 NS
4-3 65.97601-0102 SPRING ; REL.VALVE 1 1 1 1 1 1 1
4-4 65.90310-0119 SCREW ; REL.VALVE 1 1 1 1 1 1 1
5 06.01013-9129 BOLT M8X140 2 2 2 2 2 2 2
6 65.05903A0006 GASKET,RELIEF VALVE ; RELIEF VALVE 1 1 1 1 1 1 1
7 06.16731-2107 WASHER 2 2 2 2 2 2 2

65
Fig.0550 OIL FILTER(1)

1 : 1-1 ~ 1-8

1-1 1-2 3
1-4
1-8 1-5
1-3
1-7 1-8
7 1-7
6

4
1-8 1-8
7 1-6
6 1-7
8
5

J055-GV15-001/120613

66
Fig.0550 OIL FILTER(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05501-7087 FILTER ASS'Y,ENGINE OIL 1


1-1 65.05503-0043 HEAD,OIL FILTER 1
1-2 06.29020-0125 RING ; LOCK 1
1-3 65.05518-0005 VALVE 1
1-4 65.05541-0001 SEAT ; VALVE 1
1-5 65.05517-0011 PLATE ; STOP 1
1-6 65.98130-0226 ADAPTER ; FOR OIL PRESS.SWITCH 1
1-7 06.08062-6208 SCREW,PLUG 3
1-8 06.56190-0722 RING ; SEAL 4
2 65.05510-5020B CARTRIDGE ; OIL FILTER 2
3 65.05901A0080 GASKET,OIL FILTER COVER 1
4 06.01013-9237 BOLT,HEX 4
5 06.01284-7223 BOLT,HEX 1
6 06.16731-2108 WASHER ; SPRING 5
7 06.15010-2312 WASHER ; PLAIN 5
8 301309-00022 SENSOR,OIL PRESSURE 1

67
Fig.0550 OIL FILTER(2)

1 : 1-1 ~ 1-8

1-1 1-2 3
1-4
1-8 1-5
1-3
1-7 1-8
7 1-7
6

4
1-8 1-8
7 1-6
6 1-7
5

J055-GV15-002/120613

68
Fig.0550 OIL FILTER(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05501-7087 FILTER ASS'Y,ENGINE OIL 1 1 1


1-1 65.05503-0043 HEAD,OIL FILTER 1 1 1
1-2 06.29020-0125 RING ; LOCK 1 1 1
1-3 65.05518-0005 VALVE 1 1 1
1-4 65.05541-0001 SEAT ; VALVE 1 1 1
1-5 65.05517-0011 PLATE ; STOP 1 1 1
1-6 65.98130-0226 ADAPTER ; FOR OIL PRESS.SWITCH 1 1 1
1-7 06.08062-6208 SCREW,PLUG 3 3 3
1-8 06.56190-0722 RING ; SEAL 4 4 4
2 65.05510-5020B CARTRIDGE ; OIL FILTER 2 2 2
3 65.05901A0080 GASKET,OIL FILTER COVER 1 1 1
4 06.01013-9237 BOLT,HEX 4 4 4
5 06.01284-7223 BOLT,HEX 1 1 1
6 06.16731-2108 WASHER ; SPRING 5 5 5
7 06.15010-2312 WASHER ; PLAIN 5 5 5

69
Fig.0560 OIL COOLER(1)

22
21
5

12
11

9 10 3

17
2

19
20 1 8
4
14 7
13
20
16
15 23

6
18
20
19

J056-GV15-001/120613

70
Fig.0560 OIL COOLER(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05601-7135 OIL COOLER ASS'Y 1 1 1 1


2 110975-00007 HOUSING,OIL COOLER 1 1 1 1
3 400621-00018 GASKET,OIL COOLER HOUSING 1 1 1 1
4 65.96601-0221B GASKET 2 2 2 2
5 06.01914-3218 BOLT ASS'Y,HEX 6 6 6 6
6 06.01913-3122 BOLT ASS'Y M8X55 4 4 4 4
7 06.01014-9226 BOLT ; HEX. 1 1 1 1
8 06.16731-2108 WASHER ; SPRING 1 1 1 1
9 65.05605-0039 HEAD,OIL COOLER 1 1 1 1
10 65.05902A0038 GASKET ; COVER-HOUSING 1 1 1 1
11 65.90030-0001 BOLT,HEX SOCKET HEAD 3 3 3 3
12 120810-00112 WASHER 3 3 3 3
13 06.01283-7111 BOLT ; HEX. M8X16 1 1 1 1
14 06.16044-0210 WASHER ; SPRING 1 1 1 1
15 06.08092-0204 SCREW ; PLUG M14X1.5 1 1 1 1
16 06.56190-0706 SEAL RING A14X20 1 1 1 1
17 06.01923-3118 BOLT ASS'Y M8X35 12 12 12 12
18 06.01923-3115 BOLT ASS'Y M8X25 1 1 1 1
19 65.90310-0149A SCREW ; PLUG M26X1.5 2 2 2 2
20 06.56190-0726 SEAL ; RING 3 3 3 3
21 65.05604-0012 PLATE 1 1 1 1
22 06.01283-7113 BOLT ; HEX. M8X1.25X20 2 2 2 2
23 65.98130-0180 ADAPTER,FILTER ; BY-PASS FILTER 1 1 1 1

71
Fig.0560 OIL COOLER(2)

22
21
5

12
11
26
24
25
9 10 3

17
2

19
20 1 8
4
14 7
13
20
16
15 23

6
18
20
19

J056-GV18-002/120904

72
Fig.0560 OIL COOLER(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05601-7135 OIL COOLER ASS'Y 1 1


2 110975-00007 HOUSING,OIL COOLER 1 1
3 400621-00018 GASKET,OIL COOLER HOUSING 1 1
4 65.96601-0221B GASKET 2 2
5 06.01914-3218 BOLT ASS'Y,HEX 6 6
6 06.01913-3122 BOLT ASS'Y M8X55 4 4
7 06.01014-9226 BOLT ; HEX. 1 1
8 06.16731-2108 WASHER ; SPRING 1 1
9 65.05605-0039 HEAD,OIL COOLER 1 1
10 65.05902A0038 GASKET ; COVER-HOUSING 1 1
11 65.90030-0001 BOLT,HEX SOCKET HEAD 3 3
12 120810-00112 WASHER 3 3
13 06.01283-7111 BOLT ; HEX. M8X16 1 1
14 06.16044-0210 WASHER ; SPRING 1 1
15 06.08092-0204 SCREW ; PLUG M14X1.5 1 1
16 06.56190-0706 SEAL RING A14X20 1 1
17 06.01923-3118 BOLT ASS'Y M8X35 12 12
18 06.01923-3115 BOLT ASS'Y M8X25 1 1
19 65.90310-0149A SCREW ; PLUG M26X1.5 2 2
20 06.56190-0726 SEAL ; RING 3 3
21 65.05604-0012 PLATE 1 1
22 06.01283-7113 BOLT ; HEX. M8X1.25X20 2 2
23 65.98130-0180 ADAPTER,FILTER ; BY-PASS FILTER 1 1
24 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 1 1
25 65.05903-0030 GASKET 1 1
26 06.01923-3112 BOLT ASS'Y M8X18 2 2

73
Fig.0560 OIL COOLER(3)

22
21
5

12
11
25
23
24
9 10 3

16
2

19
20 1 8
4
18 7
13
20
15
14 19

6
17
20
19

J056-GV15-003/120613

74
Fig.0560 OIL COOLER(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05601-7135 OIL COOLER ASS'Y 1


2 110975-00007 HOUSING,OIL COOLER 1
3 400621-00018 GASKET,OIL COOLER HOUSING 1
4 65.96601-0221B GASKET 2
5 06.01914-3218 BOLT ASS'Y,HEX 6
6 06.01923-3122 BOLT ASS'Y M8X55 4
7 06.01014-9226 BOLT ; HEX. 1
8 06.16731-2108 WASHER ; SPRING 1
9 65.05605-0039 HEAD,OIL COOLER 1
10 65.05902A0038 GASKET ; COVER-HOUSING 1
11 65.90030-0001 BOLT,HEX SOCKET HEAD 3
12 120810-00112 WASHER 3
13 06.01283-7111 BOLT ; HEX. M8X16 1
14 06.08092-0204 SCREW ; PLUG M14X1.5 1
15 06.56190-0706 SEAL RING A14X20 1
16 06.01923-3118 BOLT ASS'Y M8X35 12
17 06.01923-3115 BOLT ASS'Y M8X25 1
18 06.16044-0210 WASHER ; SPRING 1
19 65.90310-0149A SCREW ; PLUG M26X1.5 3
20 06.56190-0726 SEAL ; RING 3
21 65.05604-0012 PLATE 1
22 06.01283-7113 BOLT ; HEX. M8X1.25X20 2
23 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 1
24 65.05903-0030 GASKET 1
25 06.01923-3112 BOLT ASS'Y M8X18 2

75
Fig.0570 OIL PIPE(1)

24

19
23

22 24
20
33 18
25 23
21
34
16
26 17
27 16
32
31 15
32 14

30 TURBO
CHARGER
33
28
29 34
32
31
32

FLYWHEEL 1
HOUSING
4

7
3
2
6
EXHAUST
5
MANIFOLD
8

13
12
OIL PAN
10
11
J057-GV18-001/120704

76
Fig.0570 OIL PIPE(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05140-5001 BRACKET,OIL DRAIN PUMP 1 1


2 06.01493-4507 BOLT,HEX 2 2
3 06.16731-2111 WASHER ; SPRING 2 2
4 60.05101-7002 PUMP ASS'Y,OIL ; DRAIN 1 1
5 06.01493-4308 BOLT ; HEX. M12X1.5X45 2 2
6 06.16731-2109 WASHER ; SPRING A12 2 2
7 06.11063-8216 NUT ; HEX 2 2
8 65.98131-0129 NIPPLE ; FOR OIL DRAIN PUMP 1 1
9 65.96340-5076 HOSE,RUBBER ; RING JOINT 1 1
10 06.56190-0712 RING ; SEAL 2 2
11 06.78144-2406 SCREW,HOLLOW 1 1
12 65.98130-0173 ADAPTER 1 1
13 06.56190-0728 RING ; SEAL 1 1
14 65.90710-0250A WASHER 1 1
15 65.98103-0024A UNION,BANJO 1 1
16 06.56190-0706 SEAL RING A14X20 3 3
17 65.98150-0044B SCREW,HOLLOW 1 1
18 65.05701-5478 PIPE ; FOR OIL DRAIN PUMP 1 1
19 65.05701-5479 PIPE,OIL ; FOR BREATHER OIL DRAIN 1 1
20 65.97401-0110A CLIP ; PIPE 1 1
21 65.91701-0086 SPACER 1 1
22 06.01913-3122 BOLT ASS'Y M8X55 1 1
23 65.96601-0046B GASKET ; OIL PIPE ADAPTER 2 2
24 06.01913-3114 BOLT ASS'Y M8X22 4 4
25 65.05701-5968 PIPE ASS'Y,OIL DELIVERY ; FOR T/C OIL DELIV 1 1
26 65.90310-0149A SCREW ; PLUG M26X1.5 1 1
27 06.56190-0728 RING ; SEAL 1 1
28 65.05701-5967 PIPE ASS'Y,OIL DELIVERY ; FOR T/C OIL DELIV 1 1
29 65.98131-0071 CONNECTION SCREW 1 1
30 06.56190-0728 RING ; SEAL 1 1
31 65.96301-0327A HOSE ; RUBBER 2 2
32 65.97440-0103 CLAMP,HOSE 4 4
33 65.96601-0067 GASKET ; T/C OIL RETURN 2 2
34 06.01913-3114 BOLT ASS'Y M8X22 4 4

77
Fig.0570 OIL PIPE(2)

2
1

4
3

FLYWHEEL HOUSING
CYLINDER BLOCK

J057-GV18-002/120704

78
Fig.0570 OIL PIPE(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 06.56190-0706 SEAL RING A14X20 1


2 06.08092-2404 SCREW ; PLUG M14X1.5 1
3 65.98131-0071 CONNECTION SCREW 1
4 06.56190-0728 RING ; SEAL 1

79
Fig.0580 OIL PAN(1)

9
10

9
11

12 13
OIL PUMP
11 13
5 7 12 11
12
6

14
14 15

15

B058-GV18-001/120704

80
Fig.0580 OIL PAN(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05801-5214 PAN,OIL 1 1 1 1
2 65.05904A0093 GASKET,OIL PAN 1 1 1 1
3 06.01923-3118 BOLT ASS'Y M8X35 15 15 15 15
4 06.01923-3118 BOLT ASS'Y M8X35 3 3 3 3
5 65.05701-5815 PIPE,OIL SUCTION 1 1 1 1
6 65.05701-5816 PIPE,OIL SUCTION 1 1 1 1
7 65.97480-0422 HOLDER ; OIL SUCTION PIPE 1 1 1 1
9 06.01913-3115 BOLT ASS'Y M8X25 4 4 4 4
10 65.05740-0093 HOLDER ; OIL SUCTION PIPE 1 1 1 1
11 06.01913-3113 BOLT ASS'Y M8X20 6 6 6 6
12 06.11063-8214 NUT 4 4 4 4
13 65.96601-0055 GASKET 2 2 2 2
14 06.56190-0728 RING ; SEAL 1 1 1 1
15 65.90310-0149A SCREW ; PLUG M26X1.5 1 1 1 1

81
Fig.0580 OIL PAN(2)

13
14

13
15

16 17
OIL PUMP
15 17
9 11 16 15
16
10

13 8
6 7

5
2

18
18 19

19

B058-GV18-002/120704

82
Fig.0580 OIL PAN(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05801-5214 PAN,OIL 1
2 65.05904A0093 GASKET,OIL PAN 1
3 06.01923-3118 BOLT ASS'Y M8X35 15
4 06.01923-3118 BOLT ASS'Y M8X35 3
5 65.05806-6085 PIPE,OIL LEVEL GAUGE 1
6 65.05805-5162 GAUGE,OIL LEVEL 1
7 06.56190-0713 RING ; SEAL A18X24 1
8 65.90310-0131 SCREW ; PLUG 1
9 65.05701-5815 PIPE,OIL SUCTION 1
10 65.05701-5816 PIPE,OIL SUCTION 1
11 65.97480-0422 HOLDER ; OIL SUCTION PIPE 1
13 06.01913-3115 BOLT ASS'Y M8X25 4
14 65.05740-0093 HOLDER ; OIL SUCTION PIPE 1
15 06.01913-3113 BOLT ASS'Y M8X20 6
16 06.11063-8214 NUT 4
17 65.96601-0055 GASKET 2
18 06.56190-0728 RING ; SEAL 2
19 65.90310-0149A SCREW ; PLUG M26X1.5 2

83
Fig.0580 OIL PAN(3)

13
14

13
15

16 17
OIL PUMP
15 17
9 11 16 15
16
10

13 8
6 7

5
2

18
18 19

19

B058-GV18-003/120704

84
Fig.0580 OIL PAN(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.05801-5214 PAN,OIL 1 1
2 65.05904A0093 GASKET,OIL PAN 1 1
3 06.01923-3118 BOLT ASS'Y M8X35 15 15
4 06.01923-3118 BOLT ASS'Y M8X35 3 3
5 65.05806-6085 PIPE,OIL LEVEL GAUGE 1 1
6 65.05805-5162 GAUGE,OIL LEVEL 1 1
7 06.56190-0713 RING ; SEAL A18X24 1 1
8 65.90310-0131 SCREW ; PLUG 1 1
9 65.05701-5815 PIPE,OIL SUCTION 1 1
10 65.05701-5816 PIPE,OIL SUCTION 1 1
11 65.97480-0422 HOLDER ; OIL SUCTION PIPE 1 1
13 06.01913-3115 BOLT ASS'Y M8X25 4 4
14 65.05740-0093 HOLDER ; OIL SUCTION PIPE 1 1
15 06.01913-3113 BOLT ASS'Y M8X20 6 6
16 06.11063-8214 NUT 4 4
17 65.96601-0055 GASKET 2 2
18 06.56190-0728 RING ; SEAL 2 2
19 65.90310-0149A SCREW ; PLUG M26X1.5 2 2

85
Fig.0630 COOLING WATER PIPE(1)

6
OIL COOLER
5
6 4
3

WATER PUMP

K063-GV18-002/120704

86
Fig.0630 COOLING WATER PIPE(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06301-0158 PIPE,COOLING WATER ; W/P TO OIL COOLER 1 1


2 65.06903B0010 GASKET,COOLING WATER PIPE ; WATER PUMP INL 1 1
3 06.01913-3318 BOLT ; HEX. M12X1.75X35 2 2
4 06.15010-2313 WASHER ; PLAIN 2 2
5 420108-00158 HOSE,RUBBER 1 1
6 65.97440-5005 CLAMP,HOSE 2 2

87
Fig.0630 COOLING WATER PIPE(2)

6
OIL COOLER
5
6 4
3

7
9
8 WATER PUMP

11
10
17
18
12
14 16
15
13

K063-GV18-003/120704

88
Fig.0630 COOLING WATER PIPE(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06301-0158 PIPE,COOLING WATER ; W/P TO OIL COOLER 1


2 65.06903B0010 GASKET,COOLING WATER PIPE ; WATER PUMP INL 1
3 06.01913-3318 BOLT ; HEX. M12X1.75X35 2
4 06.15010-2313 WASHER ; PLAIN 2
5 420108-00158 HOSE,RUBBER 1
6 65.97440-5005 CLAMP,HOSE 2
7 65.06405-0030 PIPE,WATER OUTLET 1
8 06.01913-3128 BOLT M8X85 3
9 06.15010-2311 WASHER 3
10 65.06301-0237 PIPE,COOLING WATER 1
11 67.06901A0001 GASKET ; COOLING WATER 1
12 06.01923-3117 BOLT ASS'Y M8X30 2
13 06.01013-9126 BOLT ; HEX. M8X110 2
14 06.16731-2107 WASHER 2
15 06.08092-2406 SCREW ; PLUG M18X1.5 1
16 06.56190-0713 RING ; SEAL A18X24 1
17 65.90310-0133 SCREW ; PLUG 1
18 06.56190-0728 RING ; SEAL 1

89
Fig.0630 COOLING WATER PIPE(3)

18 13
17
18
16
15
29 18
19 27
EXHAUST
14 28 17
MANIFOLD
20 18 19
20
23 29
8
24 5
11 21 9 12
10 22 28
27
11

7
6

1 26
25 EXHAUST
3 26 MANIFOLD
2 WATER PUMP

K063-GV18-004/120704

90
Fig.0630 COOLING WATER PIPE(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06405-0030 PIPE,WATER OUTLET 1


2 06.01913-3128 BOLT M8X85 3
3 06.15010-2311 WASHER 3
5 65.06301-0153A PIPE,COOLING WATER 1
6 06.08092-2404 SCREW ; PLUG M14X1.5 2
7 06.56190-0706 SEAL RING A14X20 2
8 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
9 06.01913-3228 BOLT ASS'Y 2
10 65.96301-0263 HOSE ; RUBBER 1
11 65.97440-0100 CLAMP,HOSE 2
12 65.06301-0191 PIPE,COOLING WATER 1
13 65.06301-5244 PIPE,COOLING WATER ; WET TURBOCHARGER 1
14 65.06301-0192 PIPE,COOLING WATER 1
15 06.08092-2405 PLUG SCREW M16 X 1.5 2
16 06.56190-0709 SEAL ; RING 2
17 65.96301-0263 HOSE ; RUBBER 2
18 65.97440-0100 CLAMP,HOSE 4
19 400631-00001 GASKET,WATER PIPE 2
20 06.01943-3323 BOLT ASS'Y M12X1.5X60 4
21 65.06301-0753 PIPE,COOLING WATER 1
22 65.06903-0070 GASKET,COOLING WATER PIPE ; WATER PIPE 1
23 06.01913-3123 BOLT ; HEX. M8X60 2
24 06.01913-3115 BOLT ASS'Y M8X25 2
25 65.96301-0263 HOSE ; RUBBER 1
26 65.97440-0100 CLAMP,HOSE 2
27 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 2
28 65.05903-0030 GASKET 2
29 06.01913-3114 BOLT ASS'Y M8X22 4

91
Fig.0630 COOLING WATER PIPE(4)

6
OIL COOLER
5
6 4
3

WATER PUMP

K063-DV18-001/120704

92
Fig.0630 COOLING WATER PIPE(4)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06301-0158 PIPE,COOLING WATER ; W/P TO OIL COOLER 1 1 1 1


2 65.06903B0010 GASKET,COOLING WATER PIPE ; WATER PUMP INL 1 1 1 1
3 06.01913-3318 BOLT ; HEX. M12X1.75X35 2 2 2 2
4 06.15010-2313 WASHER ; PLAIN 2 2 2 2
5 420108-00158 HOSE,RUBBER 1 1 1 1
6 65.97440-5005 CLAMP,HOSE 2 2 2 2

93
Fig.0630 COOLING WATER PIPE(5)

22
23 A
20
25 21 38
24
25 42
B
39
43

4 41
6 40
5
WATER PUMP

27

33 26 OIL COOLER
34
28
30 32
31 51 37
29 35
52 CYLINDER
45 37
BLOCK
A 47 36
53 46 44
47
47
47 17 14
46 51
16 52
53
17 45
53 47
B 44
50 17 47
47 46
18 48 16
15 49
19 17 46 53
19 47
9
EXHAUST 8 50
MANIFOLD
10
18
49 13
48
3

12 EXHAUST
1 11
2 12 MANIFOLD

INTERCOOLER
2
1 3

K063-GV15-005/120613

94
Fig.0630 COOLING WATER PIPE(5)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06301-5245 PIPE,COOLING WATER ; INTER COOLER 2


2 65.96601-0024 GASKET,FLANGE 2
3 06.01913-3218 BOLT ASS'Y M10X35 8
4 65.06301-0368 PIPE,COOLING WATER 1
5 06.01913-3128 BOLT M8X85 3
6 06.15010-2311 WASHER 3
8 65.06301-0757 PIPE,COOLING WATER ; AD180TI 1
9 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
10 06.01913-3228 BOLT ASS'Y 2
11 65.96301-0263 HOSE ; RUBBER 1
12 65.97440-0100 CLAMP,HOSE 2
13 65.06301-0191 PIPE,COOLING WATER 1
14 65.06301-5244 PIPE,COOLING WATER ; WET TURBOCHARGER 1
15 65.06301-0192 PIPE,COOLING WATER 1
16 65.96301-0263 HOSE ; RUBBER 2
17 65.97440-0100 CLAMP,HOSE 4
18 400631-00001 GASKET,WATER PIPE 2
19 06.01943-3323 BOLT ASS'Y M12X1.5X60 4
20 65.06301-0753 PIPE,COOLING WATER 1
21 65.06903-0070 GASKET,COOLING WATER PIPE ; WATER PIPE 1
22 06.01913-3123 BOLT ; HEX. M8X60 2
23 06.01913-3115 BOLT ASS'Y M8X25 2
24 65.96301-0263 HOSE ; RUBBER 1
25 65.97440-0100 CLAMP,HOSE 2
26 65.06301-0237 PIPE,COOLING WATER 1
27 67.06901A0001 GASKET ; COOLING WATER 1
28 06.01923-3117 BOLT ASS'Y M8X30 2
29 06.01013-9126 BOLT ; HEX. M8X110 2
30 06.16731-2107 WASHER 2
31 06.08092-2406 SCREW ; PLUG M18X1.5 1
32 06.56190-0713 RING ; SEAL A18X24 1
33 65.90310-0149A SCREW ; PLUG M26X1.5 1
34 06.56190-0726 SEAL ; RING 1
35 65.98130-0178 ADAPTER 1
36 60.98201-7009 VALVE,DRAIN 1
37 06.56190-0708 RING ; SEAL 2
38 65.06301-5265 PIPE,COOLING WATER 1
39 65.06301-5263A PIPE,COOLING WATER ; TURBOCHARGER COOLING 1
40 65.05903-0030 GASKET 2
41 06.01913-3121 BOLT ASS'Y M8X50 2
42 120402-00045 CLIP,PIPE 1
43 65.97401-0500 CLIP,PIPE 1
44 65.98103-0030 UNION,BANJO 2
45 65.98150-0077 SCREW,HOLLOW 2
46 65.90310-0145 SCREW,PLUG 4

95
Fig.0630 COOLING WATER PIPE(5)

22
23 A
20
25 21 38
24
25 42
B
39
43

4 41
6 40
5
WATER PUMP

27

33 26 OIL COOLER
34
28
30 32
31 51 37
29 35
52 CYLINDER
45 37
BLOCK
A 47 36
53 46 44
47
47
47 17 14
46 51
16 52
53
17 45
53 47
B 44
50 17 47
47 46
18 48 16
15 49
19 17 46 53
19 47
9
EXHAUST 8 50
MANIFOLD
10
18
49 13
48
3

12 EXHAUST
1 11
2 12 MANIFOLD

INTERCOOLER
2
1 3

K063-GV15-005/120613

96
Fig.0630 COOLING WATER PIPE(5)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

47 06.56190-0724 RING ; SEAL A25x30 8


48 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 2
49 65.05903-0030 GASKET 2
50 06.01913-3114 BOLT ASS'Y M8X22 4
51 06.08092-2404 SCREW ; PLUG M14X1.5 2
52 06.56190-0706 SEAL RING A14X20 2
53 65.98131-0091 NIPPLE ; T/C COOLING HOSE 4

97
Fig.0630 COOLING WATER PIPE(6)

4
2
3
A

35
39
B
36
40
3
1
38 4
37 INTERCOOLER
31
32
29
21 30 13
OIL COOLER 20 12
21 10 5
11 6

9
14 8
16 7
9
15 WATER PUMP
WATER PUMP

48
49
42
50 43 A 44
44 41
44
44 26 23
43 48
25 49
50
26 42
50 44
B 41
47 26 44
44 43
27 45 25
24 46
28 26 43 50
28 44
18
EXHAUST 17 47
MANIFOLD
19
27
46 22
45

34 EXHAUST
33
34 MANIFOLD

K063-GV15-006/120613

98
Fig.0630 COOLING WATER PIPE(6)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06301-5391 PIPE,COOLING WATER 1


2 65.06301-5814 PIPE,COOLING WATER 1
3 65.96601-0024 GASKET,FLANGE 2
4 06.01913-3218 BOLT ASS'Y M10X35 8
5 65.91701-0131 SPACER 1
6 65.97401-0203 CLIP,PIPE 1
7 06.01943-7327 BOLT ASS'Y 1
8 65.96301-0587 HOSE,COOLING WATER 1
9 65.97440-0100 CLAMP,HOSE 2
10 65.06301-0233 PIPE,COOLING WATER 1
11 60.96605A0013 GASKET 1
12 06.01923-3218 BOLT ASS'Y M10X35 1
13 06.01923-3225 BOLT ASS'Y M10X70 1
14 65.06301-0368 PIPE,COOLING WATER 1
15 06.01913-3128 BOLT M8X85 3
16 06.15010-2311 WASHER 3
17 65.06301-0757 PIPE,COOLING WATER ; AD180TI 1
18 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
19 06.01913-3228 BOLT ASS'Y 2
20 65.96301-0263 HOSE ; RUBBER 1
21 65.97440-0100 CLAMP,HOSE 2
22 65.06301-0191 PIPE,COOLING WATER 1
23 65.06301-5244 PIPE,COOLING WATER ; WET TURBOCHARGER 1
24 65.06301-0192 PIPE,COOLING WATER 1
25 65.96301-0263 HOSE ; RUBBER 2
26 65.97440-0100 CLAMP,HOSE 6
27 400631-00001 GASKET,WATER PIPE 2
28 06.01943-3323 BOLT ASS'Y M12X1.5X60 4
29 65.06301-0753 PIPE,COOLING WATER 1
30 65.06903-0070 GASKET,COOLING WATER PIPE ; WATER PIPE 1
31 06.01913-3123 BOLT ; HEX. M8X60 2
32 06.01913-3115 BOLT ASS'Y M8X25 2
33 65.96301-0263 HOSE ; RUBBER 1
34 65.97440-0100 CLAMP,HOSE 2
35 65.06301-5265 PIPE,COOLING WATER 1
36 65.06301-5263A PIPE,COOLING WATER ; TURBOCHARGER COOLING 1
37 65.05903-0030 GASKET 2
38 06.01913-3121 BOLT ASS'Y M8X50 2
39 120402-00045 CLIP,PIPE 1
40 65.97401-0500 CLIP,PIPE 1
41 65.98103-0030 UNION,BANJO 2
42 65.98150-0077 SCREW,HOLLOW 2
43 65.90310-0145 SCREW,PLUG 4
44 06.56190-0724 RING ; SEAL A25x30 8
45 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 2

99
Fig.0630 COOLING WATER PIPE(6)

4
2
3
A

35
39
B
36
40
3
1
38 4
37 INTERCOOLER
31
32
29
21 30 13
OIL COOLER 20 12
21 10 5
11 6

9
14 8
16 7
9
15 WATER PUMP
WATER PUMP

48
49
42
50 43 A 44
44 41
44
44 26 23
43 48
25 49
50
26 42
50 44
B 41
47 26 44
44 43
27 45 25
24 46
28 26 43 50
28 44
18
EXHAUST 17 47
MANIFOLD
19
27
46 22
45

34 EXHAUST
33
34 MANIFOLD

K063-GV15-006/120613

100
Fig.0630 COOLING WATER PIPE(6)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

46 65.05903-0030 GASKET 2
47 06.01913-3114 BOLT ASS'Y M8X22 4
48 06.08092-2404 SCREW ; PLUG M14X1.5 2
49 06.56190-0706 SEAL RING A14X20 2
50 65.98131-0091 NIPPLE ; T/C COOLING HOSE 4

101
Fig.0640 THERMOSTAT

3
1
2

WATER PUMP

K064-GV15-001/120613

102
Fig.0640 THERMOSTAT
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06402-0006 THERMOSTAT 3 3 3 3
2 06.56342-1208 O-RING 3 3 3 3
3 65.06901A0069 GASKET 3 3 3 3

103
Fig.0650 WATER PUMP(1)

1 : 1-1 ~ 1-12
1-12
1-11
1-10 2
3

4
1-7
1-2
1-1 1-3

5
1-4 6
1-5 1-8
1-6 1-9

7
8

K065-DV15-002/120613

104
Fig.0650 WATER PUMP(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 400921-00016 PUMP ASS'Y,WATER 1


1-1 65.06501-0082A HOUSING,WATER PUMP 1 NS
1-2 65.06520-6007 SEAL ; MECHANICAL 1
1-3 65.06506-6001A IMPELLER ; WATER PUMP 1
1-4 65.93410-0087 BEARING 1
1-5 06.29020-0132 SNAP RING 55X2 1
1-6 65.06504-0014 HUB ; BELT PULLEY 1
1-7 65.06512-0017A COVER ; WATER PUMP 1
1-8 06.56190-0709 SEAL ; RING 1
1-9 06.08092-2405 PLUG SCREW M16 X 1.5 1
1-10 06.56190-0709 SEAL ; RING 1
1-11 06.08092-2405 PLUG SCREW M16 X 1.5 1
1-12 65.90302-0026 PLUG ; CORE 1
2 65.98131-0060 SCREW ; CONNECTION 1
3 06.56190-0706 SEAL RING A14X20 1
4 65.06901A0074 GASKET ; WATER PUMP 1
5 06.01923-3122 BOLT ASS'Y M8X55 3
6 06.01913-3128 BOLT M8X85 3
7 65.06503-0168 PULLEY,BELT ; WATER PUMP 1
8 06.01913-3114 BOLT ASS'Y M8X22 6

105
Fig.0650 WATER PUMP(2)

6
5

2
1-1

4
3

K065-GV15-003/120613

106
Fig.0650 WATER PUMP(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06500-6187 PUMP ASS'Y,WATER 1 1 1 1


1-1 65.93410-0087 BEARING 1 1 1 1
2 65.06901A0074 GASKET ; WATER PUMP 1 1 1 1
3 06.01923-3122 BOLT ASS'Y M8X55 3 3 3 3
4 06.01913-3128 BOLT M8X85 3 3 3 3
5 06.56190-0705 RING ; SEAL 1 1 1 1
6 65.98131-0060 SCREW ; CONNECTION 1 1 1 1

107
Fig.0650 WATER PUMP(3)

1 : 1-1 ~ 1-14

1-12
6
1-11
5

2
1-8
1-2 1-3
1-1

1-7

3
1-4 4
1-5 1-9

1-6 1-10

1-13
1-14

K065-GV15-004/120613

108
Fig.0650 WATER PUMP(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 400921-00019 PUMP ASS'Y,WATER 1 1


1-1 65.06501-0082A HOUSING,WATER PUMP 1 1 NS
1-2 65.06520-6007 SEAL ; MECHANICAL 1 1
1-3 65.06506-6001A IMPELLER ; WATER PUMP 1 1
1-4 65.93410-0087 BEARING 1 1
1-5 06.29020-0132 SNAP RING 55X2 1 1
1-6 65.06504-0013 HUB ; FAN DRIVE 1 1
1-7 65.06320-0005 MANIPULATOR 1 1
1-8 65.06512-0017A COVER ; WATER PUMP 1 1
1-9 06.56190-0709 SEAL ; RING 1 1
1-10 06.08092-2405 PLUG SCREW M16 X 1.5 1 1
1-11 06.56190-0709 SEAL ; RING 1 1
1-12 06.08092-2405 PLUG SCREW M16 X 1.5 1 1
1-13 65.06503-0104 PULLEY,BELT 1 1
1-14 06.01913-3114 BOLT ASS'Y M8X22 6 6
2 65.06901A0074 GASKET ; WATER PUMP 1 1
3 06.01923-3122 BOLT ASS'Y M8X55 3 3
4 06.01913-3128 BOLT M8X85 3 3
5 06.56190-0705 RING ; SEAL 1 1
6 65.90310-0135 PLUG ; SCREW 1 1

109
Fig.0650 WATER PUMP(4)

1 : 1-1 ~ 1-6 3

1-6

1-2
1-1 1-4

1-5
1-3 7
14 6
8

5
13
4 11
9 12

10

K065-GV15-005/120613

110
Fig.0650 WATER PUMP(4)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 400921-00022A PUMP ASS'Y,WATER 1


1-1 65.06501-0101 HOUSING,WATER PUMP 1 NS
1-2 65.93410-0087 BEARING 1
1-3 65.06503-0111 PULLEY,V-BELT 1
1-4 06.29020-0132 SNAP RING 55X2 1
1-5 65.06520-6007 SEAL ; MECHANICAL 1
1-6 400902-00008A IMPELLER ; FOR WATER PUMP 1
2 65.06512-0018 COVER ; WATER PUMP 1
3 65.06901-0039 GASKET ; WATER PUMP 1
4 06.01913-3125 BOLT ASS'Y M8X70 7
5 65.06540-5001 BRACKET,SEA WATER PUMP 1
6 06.01283-7417 BOLT,HEX 2
7 06.16731-2110 WASHER ; SPRING 2
8 06.01923-3217 BOLT ASS'Y M10X30 1
9 65.06540-0002 PIECE ; TENSION,FOR WATER PUMP 1
10 06.01923-3221 BOLT ASS'Y M10X50 2
11 06.01923-3215 BOLT ASS'Y M10X25 2
12 06.01283-7228 BOLT ; HEX. M10X85 1
13 06.11063-8215 NUT ; HEX. M10 1
14 65.96801-0207 BELT,V ; V-RIBBED TYPE BELT 1

111
Fig.0660 COOLING FAN(1)

1-3
1-2

1-1

6
2
4
3 9 14 15

20 11
10
7-5 13
7-3 12
7-5
7-6
7-4
7-7 7-1
7-10 16
8 18
7-9 17 19
7-8
7-2

7 : 7-1 ~ 7-10

K066-GV18-002/120704

112
Fig.0660 COOLING FAN(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06602-6012 BRACKET,FAN MOUNTING 1


1-1 06.01913-3229 BOLT ASS'Y M10X90 2
1-2 06.29020-0152 RING,SNAP 1
1-3 51.93410-0073 BEARING,ANGULAR BALL 1
2 06.01913-3229 BOLT ASS'Y M10X90 1
3 06.02091-0527 BOLT,SOCKET HEAD 1
4 06.16110-0107 WASHER ; SPRING 1
5 65.06611-0138 FLANGE,FAN ; FAN DRIVE 1
6 06.01913-3116 BOLT ; HEX. M8X28 6
7 65.95800-7025 PULLEY ASS'Y,IDLE 1
7-1 65.95840-0095 BRACKET,IDLE PULLEY 1
7-2 06.38013-0101 NIPPLE,GREASE 1
7-3 65.91701-0080 SPACER ; FOR IDLE PULLEY 1
7-4 65.95820-0036 PULLEY,IDLE 1
7-5 06.31440-0913 BEARING,BALL 2
7-6 06.29020-0136 RING ; SNAP 62X2 1
7-7 65.91701-0182 SPACER 1
7-8 65.98130-0232 ADAPTER 1
7-9 06.16731-2109 WASHER ; SPRING A12 1
7-10 06.15010-2313 WASHER ; PLAIN 1
8 65.96801-0195A BELT,V ; RAW EDGE COGGED TYPE NARROW V 1
9 65.95840-0077 BRACKET,IDLE PULLEY 1
10 06.01914-3215 BOLT ASS'Y M10X25 2
11 65.95840-0078 BRACKET,IDLE PULLEY 1
12 06.01284-7218 BOLT ; HEX. M10X35 2
13 06.16731-2108 WASHER ; SPRING 2
14 06.11063-8215 NUT ; HEX. M10 2
15 65.95840-0079 BRACKET,IDLE PULLEY 1
16 06.06225-0809 BOLT ; STUD M10X35 2
17 06.11063-8215 NUT ; HEX. M10 2
18 06.16731-2108 WASHER ; SPRING 2
19 06.01283-7235 BOLT,HEX 1
20 06.11250-2106 NUT,HEX 1

113
Fig.0660 COOLING FAN(2)

1-3
1-2

1-1

6
2
4
3 11 16 17

22 13
12
9-5 15
9-3 14
9-5
9-6
9-4
9-1
18
8 20
19 21

7 9-7
9-10
9-9
9-8 9 : 9-1 ~ 9-10
9-2
10

K066-GV15-002/120613

114
Fig.0660 COOLING FAN(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.06602-6012 BRACKET,FAN MOUNTING 1


1-1 06.01913-3229 BOLT ASS'Y M10X90 2
1-2 06.29020-0152 RING,SNAP 1
1-3 51.93410-0073 BEARING,ANGULAR BALL 1
2 06.01913-3229 BOLT ASS'Y M10X90 1
3 06.02091-0527 BOLT,SOCKET HEAD 1
4 06.16110-0107 WASHER ; SPRING 1
5 65.06611-0138 FLANGE,FAN ; FAN DRIVE 1
6 06.01913-3116 BOLT ; HEX. M8X28 6
7 65.06601-5048 FAN,COOLING 1
8 06.01923-3117 BOLT ASS'Y M8X30 6
9 65.95800-7025 PULLEY ASS'Y,IDLE 1
9-1 65.95840-0095 BRACKET,IDLE PULLEY 1
9-2 06.38013-0101 NIPPLE,GREASE 1
9-3 65.91701-0080 SPACER ; FOR IDLE PULLEY 1
9-4 65.95820-0036 PULLEY,IDLE 1
9-5 06.31440-0913 BEARING,BALL 2
9-6 06.29020-0136 RING ; SNAP 62X2 1
9-7 65.91701-0182 SPACER 1
9-8 65.98130-0232 ADAPTER 1
9-9 06.16731-2109 WASHER ; SPRING A12 1
9-10 06.15010-2313 WASHER ; PLAIN 1
10 65.96801-0195A BELT,V ; RAW EDGE COGGED TYPE NARROW V 1
11 65.95840-0077 BRACKET,IDLE PULLEY 1
12 06.01914-3215 BOLT ASS'Y M10X25 2
13 65.95840-0078 BRACKET,IDLE PULLEY 1
14 06.01284-7218 BOLT ; HEX. M10X35 2
15 06.16731-2108 WASHER ; SPRING 2
16 06.11063-8215 NUT ; HEX. M10 2
17 65.95840-0079 BRACKET,IDLE PULLEY 1
18 06.06225-0809 BOLT ; STUD M10X35 2
19 06.11063-8215 NUT ; HEX. M10 2
20 06.16731-2108 WASHER ; SPRING 2
21 06.01283-7235 BOLT,HEX 1
22 06.11250-2106 NUT,HEX 1

115
Fig.0810 EXHAUST MANIFOLD(1)

13
6 : 6-1 ~ 6-2 14

6-1
17
16
17
15
8 7
2 : 2-1 ~ 1-2 9
2-2 6-2
2-2 17
15 16
17
17
1 : 1-1 ~ 1-2 8 7 16
9 17 13
3 14
1-1 1-2 5
1-2 2-1 4 12 11
17 2-2
17 16 12
16 17
17
17
3 16
15 17 10-2
15 5 9
17 4 2-1 8
23 16 10-1 7
22 17
19 2-2
28
27 2-2 10 : 10-1 ~ 10-2
17
16
17 2 : 2-1 ~ 1-2
1-2
9 2-2
23 24
7 8

15
17
16 1-2 1-2
17
23 1-1
21 15 1 : 1-1 ~ 1-2
25
18 26
26 23
25 20

H081-GV18-001/120704

116
Fig.0810 EXHAUST MANIFOLD(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 240102-00230 MANIFOLD ASS'Y,EXHAUST 2


1-1 240102-00228 MANIFOLD,EXHAUST 1
1-2 06.15096-0326 PLUG,CORE 8
2 240102-00231 MANIFOLD ASS'Y,EXHAUST 2
2-1 240102-00229 MANIFOLD,EXHAUST 1
2-2 06.15096-0326 PLUG,CORE 13
3 65.08901-0023B GASKET ; EXHAUST MANIFOLD 10
4 06.01014-9229 BOLT,HEX 20
5 06.16731-2108 WASHER ; SPRING 20
6 65.08101-6003B MANIFOLD,EXHAUST 1
6-1 65.08101-0208A MANIFOLD,EXHAUST ; GV222TI 1
6-2 06.15096-0326 PLUG,CORE 4
7 65.90201-0144 BOLT ; STUD FLYWHEEL HOUSING 16
8 06.16731-2109 WASHER ; SPRING A12 16
9 06.11063-9216 NUT ; HEX. M12X1.5 16
10 65.08101-6004A MANIFOLD,EXHAUST 1
10-1 65.08101-0209 MANIFOLD,EXHAUST 1
10-2 06.15096-0326 PLUG,CORE 5
11 65.97480-0624 HOLDER ; FOR EXH,MANIFOLD 1
12 06.01943-3317 BOLT ASS'Y M12X1.5X30 4
13 65.90201-0072 BOLT ; STUD M10X1.5X30 8
14 06.16731-2108 WASHER ; SPRING 8
15 60.08901-0015 GASKET,EXHAUST MANIFOLD ; EXHAUST MANIFOLD 6
16 65.06301-0161 PIPE,COOLING WATER ; EXHAUST MANIFOLD 12
17 06.56027-0103 RING,O 24
18 60.08116-0012 1OVER,EXHAUST MANIFOLD 1
19 65.08116-0009 COVER,EXHAUST MANIFOLD 1
20 06.01493-4311 BOLT ; HEX. M12X1.5X60 3
21 06.01493-4317 BOLT,HEX 1
22 06.01493-4307 BOLT ; HEX. M12X1.5X40 4
23 06.16731-2109 WASHER ; SPRING A12 12
24 06.11063-9216 NUT ; HEX. M12X1.5 4
25 06.08092-2404 SCREW ; PLUG M14X1.5 2
26 06.56190-0706 SEAL RING A14X20 2
27 65.90310-0149A SCREW ; PLUG M26X1.5 1
28 06.56190-0726 SEAL ; RING 1

117
Fig.0810 EXHAUST MANIFOLD(2)

15
8 : 8-1 ~ 8-2 16

8-1
19
18
19
17
25 9
2 : 2-1 ~ 1-2 26
2-2 8-2
2-2 19
17 18
19
19
1 : 1-1 ~ 1-2 10 9 18
11 19 15
3 16
1-1 1-2 7
1-2 2-1 4 14 13
19 2-2
19 18 14
18 19
19
19
3 18
17 19 12-2
17 26
19 2-1 25
25 18 12-1 9
24 19 5
21 7 2-2
30 6
29 2-2 12 : 12-1 ~ 12-2
19
18
19 2 : 2-1 ~ 1-2
1-2
11 2-2
25 26 10
9

17
19
18 1-2 1-2
19
25 1-1
23 17 1 : 1-1 ~ 1-2
27
20 28
28 25
27 22

H081-GV18-002/120704

118
Fig.0810 EXHAUST MANIFOLD(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 240102-00230 MANIFOLD ASS'Y,EXHAUST 2


1-1 240102-00228 MANIFOLD,EXHAUST 1
1-2 06.15096-0326 PLUG,CORE 8
2 240102-00231 MANIFOLD ASS'Y,EXHAUST 2
2-1 240102-00229 MANIFOLD,EXHAUST 1
2-2 06.15096-0326 PLUG,CORE 13
3 65.08901-0023B GASKET ; EXHAUST MANIFOLD 10
4 06.01014-9229 BOLT,HEX 16
5 65.19202-0061 HOOK,LIFTING ; ENGINE FRONT 2
6 06.01014-9230 BOLT,HEX 4
7 06.16731-2108 WASHER ; SPRING 20
8 65.08101-6003B MANIFOLD,EXHAUST 1
8-1 65.08101-0208A MANIFOLD,EXHAUST ; GV222TI 1
8-2 06.15096-0326 PLUG,CORE 4
9 65.90201-0144 BOLT ; STUD FLYWHEEL HOUSING 16
10 06.16731-2109 WASHER ; SPRING A12 16
11 06.11063-9216 NUT ; HEX. M12X1.5 16
12 65.08101-6004A MANIFOLD,EXHAUST 1
12-1 65.08101-0209 MANIFOLD,EXHAUST 1
12-2 06.15096-0326 PLUG,CORE 5
13 65.97480-0624 HOLDER ; FOR EXH,MANIFOLD 1
14 06.01943-3317 BOLT ASS'Y M12X1.5X30 4
15 65.90201-0072 BOLT ; STUD M10X1.5X30 8
16 06.16731-2108 WASHER ; SPRING 8
17 60.08901-0015 GASKET,EXHAUST MANIFOLD ; EXHAUST MANIFOLD 6
18 65.06301-0161 PIPE,COOLING WATER ; EXHAUST MANIFOLD 12
19 06.56027-0103 RING,O 24
20 60.08116-0012 1OVER,EXHAUST MANIFOLD 1
21 65.08116-0009 COVER,EXHAUST MANIFOLD 1
22 06.01493-4311 BOLT ; HEX. M12X1.5X60 3
23 06.01493-4317 BOLT,HEX 1
24 06.01493-4307 BOLT ; HEX. M12X1.5X40 4
25 06.16731-2109 WASHER ; SPRING A12 16
26 06.11063-9216 NUT ; HEX. M12X1.5 12
27 06.08092-2404 SCREW ; PLUG M14X1.5 2
28 06.56190-0706 SEAL RING A14X20 2
29 65.90310-0149A SCREW ; PLUG M26X1.5 1
30 06.56190-0726 SEAL ; RING 1

119
Fig.0810 EXHAUST MANIFOLD(3)

11
6 : 6-1 ~ 6-2 12

6-1
15
14
15
8 7 13
9
2 : 2-1 ~ 1-2
2-2 6-2
2-2 15
13 14
15
15
1 : 1-1 ~ 1-2 8 7 14
9 15 11
3 12
1-1 1-2 10-1
1-2 5
2-1 4
15 2-2
15 14
14 15
15
15
3 14
13 15 10-2
13 5 9
15 4 2-1 8
21 14 7
20 15
17 2-2 10 : 10-1 ~ 10-2
26
25 2-2
15
14
15
1-2 2-2
21 22 9
78

2 : 2-1 ~ 1-2
13
15
14 1-2 1-2
15
21 1-1
19 13 1 : 1-1 ~ 1-2
23
16 24
24 21
23 18

H081-GV18-003/120704

120
Fig.0810 EXHAUST MANIFOLD(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 240102-00230 MANIFOLD ASS'Y,EXHAUST 2


1-1 240102-00228 MANIFOLD,EXHAUST 1
1-2 06.15096-0326 PLUG,CORE 8
2 240102-00231 MANIFOLD ASS'Y,EXHAUST 2
2-1 240102-00229 MANIFOLD,EXHAUST 1
2-2 06.15096-0326 PLUG,CORE 13
3 65.08901-0023B GASKET ; EXHAUST MANIFOLD 10
4 06.01014-9229 BOLT,HEX 20
5 06.16731-2108 WASHER ; SPRING 20
6 65.08101-6003B MANIFOLD,EXHAUST 1
6-1 65.08101-0208A MANIFOLD,EXHAUST ; GV222TI 1
6-2 06.15096-0326 PLUG,CORE 4
7 65.90201-0144 BOLT ; STUD FLYWHEEL HOUSING 16
8 06.16731-2109 WASHER ; SPRING A12 16
9 06.11063-9216 NUT ; HEX. M12X1.5 16
10 65.08101-6004A MANIFOLD,EXHAUST 1
10-1 65.08101-0209 MANIFOLD,EXHAUST 1
10-2 06.15096-0326 PLUG,CORE 5
11 65.90201-0072 BOLT ; STUD M10X1.5X30 8
12 06.16731-2108 WASHER ; SPRING 8
13 60.08901-0015 GASKET,EXHAUST MANIFOLD ; EXHAUST MANIFOLD 6
14 65.06301-0161 PIPE,COOLING WATER ; EXHAUST MANIFOLD 12
15 06.56027-0103 RING,O 24
16 60.08116-0012 1OVER,EXHAUST MANIFOLD 1
17 65.08116-0009 COVER,EXHAUST MANIFOLD 1
18 06.01493-4311 BOLT ; HEX. M12X1.5X60 3
19 06.01493-4317 BOLT,HEX 1
20 06.01493-4307 BOLT ; HEX. M12X1.5X40 4
21 06.16731-2109 WASHER ; SPRING A12 16
22 06.11063-9216 NUT ; HEX. M12X1.5 12
23 06.08092-2404 SCREW ; PLUG M14X1.5 2
24 06.56190-0706 SEAL RING A14X20 2
25 65.90310-0149A SCREW ; PLUG M26X1.5 1
26 06.56190-0726 SEAL ; RING 1

121
Fig.0820 INTAKE MANIFOLD(1)

30 15
12
19 14
9
8
2
1 9
4
A 7
19 10 10
3 11 11
4 7
4 15
3 A
4 6
4
6 30
13
19
3
21 3
4
20
1

16
2
19

18 21
17
20

H082-GV18-001/120704

122
Fig.0820 INTAKE MANIFOLD(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.08201-5400 MANIFOLD,INTAKE 2 2 2 2
2 65.08902-0078D GASKET,INTAKE MANIFOLD 10 10 10 10
3 06.01923-3129 BOLT ASS'Y M8X90 8 8 8 8
4 06.01923-3132 BOLT ASS'Y M8X110 12 12 12 12
6 65.91701-0196 SPACER 4 4 4 4
7 65.97480-0201 HOLDER 2 2 2 2
8 65.52140-0002 BRACKET 1 1 1 1
9 06.01913-3216 BOLT M10X28 4 4 4 4
10 06.16731-2108 WASHER ; SPRING 4 4 4 4
11 06.11063-8215 NUT ; HEX. M10 4 4 4 4
12 65.08203-5001 COVER,INTAKE 1 1 1 1
13 65.08203-5002 COVER,INTAKE 1 1 1 1
14 65.96341-0126 HOSE,GAS ; FOR LOW PRESSURE 1 1 1 1
15 65.98131-0082 NIPPLE,ELBOW ; MIXER 2 2 2 2
16 65.08202-5072 STAKE,INTAKE ; INTERCOOLER 1 1 1 1
17 06.08095-4607 SCREW,PLUG 1 1 1 1
18 06.56190-0718 RING ; SEAL 1 1 1 1
19 65.08902A0057 GASKET 4 4 4 4
20 06.01913-3229 BOLT ASS'Y M10X90 6 6 6 6
21 06.15010-2312 WASHER ; PLAIN 6 6 6 6
30 06.01913-3217 BOLT M10X30 6 6 6 6

123
Fig.0820 INTAKE MANIFOLD(2)

8
7
12

2
1
4
12 3 4
3 8
7
3 3
12
4 3
3 6
14 4
13
1

9
2
12

11 14
10
13

H082-GV18-002/120704

124
Fig.0820 INTAKE MANIFOLD(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.08201-5400 MANIFOLD,INTAKE 2
2 65.08902-0078D GASKET,INTAKE MANIFOLD 10
3 06.01923-3129 BOLT ASS'Y M8X90 12
4 06.01923-3132 BOLT ASS'Y M8X110 8
6 65.90710-0080 WASHER 4
7 65.08203-0001A COVER,INTAKE 2
8 06.01913-3217 BOLT M10X30 6
9 65.08202-5072 STAKE,INTAKE ; INTERCOOLER 1
10 06.08095-4607 SCREW,PLUG 1
11 06.56190-0718 RING ; SEAL 1
12 65.08902A0057 GASKET 4
13 06.01913-3229 BOLT ASS'Y M10X90 6
14 06.15010-2312 WASHER ; PLAIN 6

125
Fig.0820 INTAKE MANIFOLD(3)

9
6
8

2
1
4
3 4
3 9
7
3 3
8
4 3
3
4
1

H082-GV18-003/120704

126
Fig.0820 INTAKE MANIFOLD(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.08201-5400 MANIFOLD,INTAKE 2 2
2 65.08902-0078D GASKET,INTAKE MANIFOLD 10 10
3 06.01923-3129 BOLT ASS'Y M8X90 12 12
4 06.01923-3132 BOLT ASS'Y M8X110 8 8
6 65.08203-0001A COVER,INTAKE 1 1
7 65.08203-0001A COVER,INTAKE 1 1
8 65.08902A0057 GASKET 2 2
9 06.01913-3217 BOLT M10X30 6 6

127
Fig.0820 INTAKE MANIFOLD(4)

TURBOCHARGER

TURBOCHARGER
3
4
5 7
1 9 2
5
6

6
5
1
5
4
3

INTAKE
8
MANIFOLD

INTAKE
MANIFOLD

H082-GV15-006/120613

128
Fig.0820 INTAKE MANIFOLD(4)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.08202-0201 STAKE,INTAKE 2 2
2 65.96501-0075 RING,O 2 2
3 06.01013-9217 BOLT,HEX 2 2
4 06.16731-2108 WASHER ; SPRING 2 2
5 06.15010-2312 WASHER ; PLAIN 4 4
6 06.11063-8215 NUT ; HEX. M10 2 2
7 65.97480-0653 HOLDER,AIR FILTER 1 1
8 65.97480-5019 HOLDER,AIR FILTER 1 1
9 06.01953-3317 BOLT ASS'Y 2 2

129
Fig.0830 AIR CLEANER(1)

21
38 22

33
22
26 A
21
34 38 22
35
36
33
36
37 22
29
B

23 A
25
28
24
25 B
39
40
25
27 32 24
31 25
30 23

7 19
20
57
3 3
1 6
18 19
7 7 7 20 13
4 2 17 2 14
7
7 3
SEPARATOR 4
7 1
18 11
3 17 12
10
SEPARATOR 12
16 15
15
16
8
9

OIL PAN

H083-GV18-001/120704

130
Fig.0830 AIR CLEANER(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01801-5100 HOUSING ; BREATHER 2


2 65.01840-5005 BRACKET,BREATHER 2
3 06.01923-3114 BOLT ASS'Y M8X22 14
4 04.27199-1018 HOSE ; RUBBER 2
5 65.96301-0488 HOSE ; FOR CCV R.H 1
6 65.96301-0489 HOSE ; FOR CCV L.H 1
7 65.97440-0102 CLAMP,HOSE 8
8 65.98130-0132A ADAPTER ; OIL LEVEL GAUGE 1
9 06.56190-0712 RING ; SEAL 1
10 65.98130-0133A ADAPTER ; OIL LEVEL KGAUKGE 1
11 65.98150-0075A SCREW,HOLLOW ; OIL LEVEL GAUGE 1
12 06.56190-0712 RING ; SEAL 2
13 800108-00007 GAUGE,OIL LEVEL 1
14 420210-00048 PIPE,OIL LEVEL GAUGE 1
15 65.01816-5001 PIPE ; CONNECTION 2
16 06.56190-0706 SEAL RING A14X20 2
17 65.96301-0492 HOSE ; FOR CCVSYSTEM OIL DRAIN 2
18 65.97401-5017 CLIP,HOSE ; ECU HARNESS 2
19 65.98131-0072 SCREW ; CONNECTION 2
20 06.56190-0726 SEAL ; RING 2
21 65.08310-0002 HOSE,AIR ; AIR CLEANER 2
22 65.97440-0085 CLAMP,HOSE 4
23 65.08202-0192 STAKE,INTAKE 2
24 65.96301-0477 HOSE,RUBBER 2
25 65.97440-5005 CLAMP,HOSE 4
26 65.08342-5003 BAND,AIR CLEANER 4
27 65.08340-0008 BRACKET,AIR CLEANER 1
28 65.08340-5003 BRACKET,AIR CLEANER 1
29 06.01923-3217 BOLT ASS'Y M10X30 8
30 06.01913-3118 BOLT ASS'Y M8X35 7
31 65.90710-0080 WASHER 7
32 06.01913-3119 BOLT ASS'Y M8X40 7
33 400414-00040 CLEANER ASS'Y,AIR 2
34 06.01013-9114 BOLT ; HEX. M8X45 4
35 06.16731-2107 WASHER 4
36 06.15233-0105 WASHER 8
37 06.11063-8214 NUT 4
38 67.16250-6003 INDICATOR ; SERVICE 2
39 06.16731-2108 WASHER ; SPRING 8
40 06.11063-8215 NUT ; HEX. M10 8

131
Fig.0830 AIR CLEANER(2)

7 19
20
5 7

3 3
1 6
18 19
20
7 7 7
4 2
7 17 2
3
7
SEPARATOR 4
7 1
18 13
14
3 17

SEPARATOR
11
12
10
12
15 16 15
16
8
9

OIL PAN

H083-GV18-002/120704

132
Fig.0830 AIR CLEANER(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.01801-5100 HOUSING ; BREATHER 2


2 65.01840-5005 BRACKET,BREATHER 2
3 06.01923-3114 BOLT ASS'Y M8X22 14
4 04.27199-1018 HOSE ; RUBBER 2
5 65.96301-0488 HOSE ; FOR CCV R.H 1
6 65.96301-0489 HOSE ; FOR CCV L.H 1
7 65.97440-0102 CLAMP,HOSE 8
8 65.98130-0132A ADAPTER ; OIL LEVEL GAUGE 1
9 06.56190-0712 RING ; SEAL 1
10 65.98130-0133A ADAPTER ; OIL LEVEL KGAUKGE 1
11 65.98150-0075A SCREW,HOLLOW ; OIL LEVEL GAUGE 1
12 06.56190-0712 RING ; SEAL 2
13 800108-00007 GAUGE,OIL LEVEL 1
14 420210-00048 PIPE,OIL LEVEL GAUGE 1
15 65.01816-5001 PIPE ; CONNECTION 2
16 06.56190-0706 SEAL RING A14X20 2
17 65.96301-0492 HOSE ; FOR CCVSYSTEM OIL DRAIN 2
18 65.97401-5017 CLIP,HOSE ; ECU HARNESS 2
19 65.98131-0072 SCREW ; CONNECTION 2
20 06.56190-0726 SEAL ; RING 2

133
Fig.0940 INTAKE STAKE(1)

8 7
7 8

2
6

INTAKE
STAKE
5
4

H094-GV15-001/120613

134
Fig.0940 INTAKE STAKE(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 110951-00058 SPACER 1
2 65.08902-0026 GASKET,INTAKE MANIFOLD ; INTAKE STAKE 2
3 65.90001-0089 BOLT,HEX 1
4 06.16731-2108 WASHER ; SPRING 1
5 06.15010-2312 WASHER ; PLAIN 1
6 65.90201-0072 BOLT ; STUD M10X1.5X30 6
7 06.16731-2108 WASHER ; SPRING 6
8 06.11063-8215 NUT ; HEX. M10 6

135
Fig.0940 INTAKE STAKE(2)

8
7
7
8
2
6

INTAKE
STAKE
5
4

H094-GV15-002/120613

136
Fig.0940 INTAKE STAKE(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.08700-7004 VALVE ASS'Y,THROTTLE 1 1 1 1


2 65.08902-0026 GASKET,INTAKE MANIFOLD ; INTAKE STAKE 2 2 2 2
3 65.90001-0089 BOLT,HEX 1 1 1 1
4 06.16731-2108 WASHER ; SPRING 1 1 1 1
5 06.15010-2312 WASHER ; PLAIN 1 1 1 1
6 65.90201-0072 BOLT ; STUD M10X1.5X30 6 6 6 6
7 06.16731-2108 WASHER ; SPRING 6 6 6 6
8 06.11063-8215 NUT ; HEX. M10 6 6 6 6

137
Fig.0950 INTERCOOLER(1)

21
22
23
19

17
18

20

1 9
14
2 15
10
3 16

6
12

11
8
2
5 13
4

H095-GV15-002/120613

138
Fig.0950 INTERCOOLER(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.09500-7002 INTERCOOLER 1
2 65.09904-0011A GASKET,AIR PIPE ; INTER COOLER 2
3 65.09411-5062 PIPE,AIR ; INTERCOOLER 1
4 06.08095-4607 SCREW,PLUG 1
5 06.56190-0718 RING ; SEAL 1
6 06.01923-3120 BOLT ASS'Y M8X45 13
7 06.01923-3118 BOLT ASS'Y M8X35 3
8 65.09411-0100 PIPE,AIR ; BIFUR CATED 1
9 06.01923-3117 BOLT ASS'Y M8X30 12
10 65.97480-0618A HOLDER ; INTER COOLER 1
11 65.97480-0620 HOLDER ; FOR INTERCOOLER 1
12 06.01923-3122 BOLT ASS'Y M8X55 2
13 06.01923-3124 BOLT ASS'Y M8X65 1
14 06.11063-8214 NUT 1
15 06.16731-2107 WASHER 1
16 06.15010-2311 WASHER 1
17 65.97480-0618A HOLDER ; INTER COOLER 1
18 65.97480-0619 HOLDER ; FOR INTERCOOLER 1
19 06.01923-3122 BOLT ASS'Y M8X55 2
20 06.01923-3124 BOLT ASS'Y M8X65 1
21 06.11063-8214 NUT 1
22 06.16731-2107 WASHER 1
23 06.15010-2311 WASHER 1

139
Fig.0950 INTERCOOLER(2)

25
26
27
23 13
10
12
21
22

24

13
1 9 11
12
18
2 19
3 14
20
6
16

15
8
2
5
17
4

H095-GV15-003/120613

140
Fig.0950 INTERCOOLER(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.09500-7002 INTERCOOLER 1 1 1 1
2 65.09904-0011A GASKET,AIR PIPE ; INTER COOLER 2 2 2 2
3 65.09411-5062 PIPE,AIR ; INTERCOOLER 1 1 1 1
4 06.08095-4607 SCREW,PLUG 1 1 1 1
5 06.56190-0718 RING ; SEAL 1 1 1 1
6 06.01923-3120 BOLT ASS'Y M8X45 13 13 13 13
7 06.01923-3118 BOLT ASS'Y M8X35 3 3 3 3
8 65.09411-0107A PIPE,AIR ; BIFUR CATED 1 1 1 1
9 06.01923-3117 BOLT ASS'Y M8X30 6 6 6 6
10 65.97480-0200 HOLDER 1 1 1 1
11 65.97480-0199 HOLDER 1 1 1 1
12 65.90710-0001A SPACER 6 6 6 6
13 06.01923-3118 BOLT ASS'Y M8X35 6 6 6 6
14 65.97480-0618A HOLDER ; INTER COOLER 1 1 1 1
15 65.97480-0620 HOLDER ; FOR INTERCOOLER 1 1 1 1
16 06.01923-3122 BOLT ASS'Y M8X55 2 2 2 2
17 06.01923-3124 BOLT ASS'Y M8X65 1 1 1 1
18 06.11063-8214 NUT 1 1 1 1
19 06.16731-2107 WASHER 1 1 1 1
20 06.15010-2311 WASHER 1 1 1 1
21 65.97480-0618A HOLDER ; INTER COOLER 1 1 1 1
22 65.97480-0619 HOLDER ; FOR INTERCOOLER 1 1 1 1
23 06.01923-3122 BOLT ASS'Y M8X55 2 2 2 2
24 06.01923-3124 BOLT ASS'Y M8X65 1 1 1 1
25 06.11063-8214 NUT 1 1 1 1
26 06.16731-2107 WASHER 1 1 1 1
27 06.15010-2311 WASHER 1 1 1 1

141
Fig.0950 INTERCOOLER(3)

5 6
3
TURBO
CHARGER

2 6
5
1

2 2
TURBO
1 CHARGER

INLET

H095-DV18-004/120704

142
Fig.0950 INTERCOOLER(3)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.09411-0112B PIPE,AIR 2 2
2 06.56017-0711 RING,O 4 4
3 65.09411-0108A PIPE,AIR 1 1
4 65.09411-0109A PIPE,AIR 1 1
5 65.96501-0420 RING,O ; TURBO-CHARGER, AIR PIPE 2 2
6 65.97450-5001 CLAMP,V 2 2

143
Fig.1130 INJECTION PUMP DRIVE(1)

6
6-1

6-2

6-3

3
2

FLYWHEEL
HOUSING

L113-GV15-001/120613

144
Fig.1130 INJECTION PUMP DRIVE(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.11301-0090 GEAR ; INJECTION PUMP DRIVE 1 1 1 1 1 1


2 06.01284-7112 BOLT ; HEX. M8X18 4 4 4 4 4 4
3 65.90710-0001A SPACER 4 4 4 4 4 4
4 65.98130-0134 ADAPTER 1 1 1 1 1 1
5 06.56190-0728 RING ; SEAL 1 1 1 1 1 1
6 65.11301-6003 GEAR,INJECTION PUMP DRIVE ; DRIVE ASS'Y, TI 1 1 1 1 1 1
6-1 65.27103-7011 MAGNET ; TRIGGER 1 1 1 1 1 1
6-2 06.15091-0322 PLUG ; CORE 1 1 1 1 1 1 NS
6-3 06.29020-0136 RING ; SNAP 62X2 1 1 1 1 1 1 NS

145
Fig.1130 INJECTION PUMP DRIVE(2)

6
7
4

8
8-1

8-2

8-3

3
2

FLYWHEEL
HOUSING

L113-GV15-003/120613

146
Fig.1130 INJECTION PUMP DRIVE(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.11301-0090 GEAR ; INJECTION PUMP DRIVE 1


2 06.01284-7112 BOLT ; HEX. M8X18 4
3 65.90710-0001A SPACER 4
4 65.98130-0134 ADAPTER 1
5 06.56190-0728 RING ; SEAL 1
6 120705-00012 SCREW,PLUG 1
7 06.56190-0708 RING ; SEAL 1
8 65.11301-6003 GEAR,INJECTION PUMP DRIVE ; DRIVE ASS'Y, TI 1
8-1 65.27103-7011 MAGNET ; TRIGGER 1
8-2 06.15091-0322 PLUG ; CORE 1 NS
8-3 06.29020-0136 RING ; SNAP 62X2 1 NS

147
Fig.1140 INJECTION PUMP MOUNTING

3 5

5
2

INJECTION PUMP
DRIVE GEAR

L114-GV15-001/120613

148
Fig.1140 INJECTION PUMP MOUNTING
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 51.96501-0322 O-RING 1 1 1 1 1 1 1
2 51.96501-0295 O-RING 1 1 1 1 1 1 1
3 65.90001-0146A BOLT,HEX ; EXHAUST MANIFOLD 1 1 1 1 1 1 1
4 06.01014-7225 BOLT ; HEX. M10X100 1 1 1 1 1 1 1
5 06.15061-0103 WASHER ; BALL 2 2 2 2 2 2 2

149
Fig.1520 EXHAUST PIPE

6
5
1

6
8 2 5
9

3
7 4

TURBOCHARGER

8
9

3
7

TURBOCHARGER

H152-GV15-001/120613

150
Fig.1520 EXHAUST PIPE
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.08112-5032 ELBOW,EXHAUST ; RH 1 1
2 65.08112-5033 ELBOW,EXHAUST ; LH 1 1
3 65.09901-0022 GASKET,TURBOCHARGER ; TURBO CHARGER OUT 2 2
4 65.90310-0123 SCREW,PLUG 2 2
5 06.56190-0713 RING ; SEAL A18X24 2 2
6 06.08092-2406 SCREW ; PLUG M18X1.5 2 2
7 06.06225-0706 BOLT ; STUD M8X25 8 8
8 06.11063-8214 NUT 8 8
9 06.16731-2107 WASHER 8 8

151
Fig.1910 ALTERNATOR MOUNTING

2
3
1

2
3

13

8
5
6
7 11

12 OIL PAN
14
9
12
ALTERNATOR

10

M191-GV15-003/120613

152
Fig.1910 ALTERNATOR MOUNTING
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.19102-0077 BRACKET,ALTERNATOR 1 1
2 06.01284-7420 BOLT ; HEX. 2 2
3 06.16731-2110 WASHER ; SPRING 2 2
4 65.90001-0002A BOLT,HEX 1 1
5 06.11063-9216 NUT ; HEX. M12X1.5 1 1
6 06.15010-2313 WASHER ; PLAIN 1 1
7 06.16731-2109 WASHER ; SPRING A12 1 1
8 65.90441-0056A BOLT,EYE ; ALTERNATOR 1 1
9 65.19107-0005 PIECE,GUIDE ; ALTERNATOR MOUNTING 1 1
10 06.01913-3221 BOLT ASS'Y M10X50 1 1
11 06.11063-8215 NUT ; HEX. M10 1 1
12 06.11063-8216 NUT ; HEX 2 2
13 65.91701-0533 SPACER(44mm) 1 1
14 06.01923-3226 BOLT ASS'Y M10X75 1 1

153
Fig.1920 ENGINE LIFTING(1)

7 8

9
10 2
3
1
6
4

FLYWHEEL HOUSING

P192-GV15-001/120613

154
Fig.1920 ENGINE LIFTING(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.19202-0103 HOOK,LIFTING 1 1
2 06.01283-7519 BOLT ; HEX. M16X40 2 2
3 06.16731-2111 WASHER ; SPRING 2 2
4 65.91701-0549 SPACER ; BOLT 1 1
5 06.56190-0726 SEAL ; RING 1 1
6 65.97480-0623 HOLDER ; REAR HOOK 1 1
7 06.01913-3216 BOLT M10X28 2 2
8 06.01283-7218 BOLT,HEX 2 2
9 06.16731-2108 WASHER ; SPRING 2 2
10 06.11063-8215 NUT ; HEX. M10 2 2

155
Fig.1920 ENGINE LIFTING(2)

10

11
12 4
5
3
8
6

2
FRONT

FLYWHEEL HOUSING

P192-GV15-002/120613

156
Fig.1920 ENGINE LIFTING(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.19202-5016 HOOK,LIFTING ; FRONT 1 1 1


2 06.01913-3218 BOLT ASS'Y M10X35 4 4 4
3 65.19202-0103 HOOK,LIFTING 1 1 1
4 06.01283-7519 BOLT ; HEX. M16X40 2 2 2
5 06.16731-2111 WASHER ; SPRING 2 2 2
6 65.91701-0549 SPACER ; BOLT 1 1 1
7 06.56190-0726 SEAL ; RING 1 1 1
8 65.97480-0623 HOLDER ; REAR HOOK 1 1 1
9 06.01913-3216 BOLT M10X28 2 2 2
10 06.01283-7218 BOLT,HEX 2 2 2
11 06.16731-2108 WASHER ; SPRING 2 2 2
12 06.11063-8215 NUT ; HEX. M10 2 2 2

157
Fig.2610 ALTERNATOR(1)

M261-DV15-002/120613

158
Fig.2610 ALTERNATOR(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 300901-00009 ALTERNATOR 1
2 65.96801-0197A BELT,V ; RAW EDGE COGGED TYPE NARROW V 1

159
Fig.2610 ALTERNATOR(2)

M261-GV15-003/120613

160
Fig.2610 ALTERNATOR(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 300901-00007 ALTERNATOR 1
2 65.96801-0103 BELT,V ; RAW EDGE COGGED TYPE 1

161
Fig.2620 STARTER

2
3

6
4

M262-DV15-001/120613

162
Fig.2620 STARTER
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.26201-7074D STARTER(DAC) 1 1 1 1 1 1 1
2 06.06175-8309 BOLT ; STUD M12X1.5X35 3 3 3 3 3 3 3
3 65.90535-0005 NUT ; HEX M12X1.5 3 3 3 3 3 3 3
4 06.11063-8215 NUT ; HEX. M10 1 1 1 1 1 1 1
6 06.16731-2108 WASHER ; SPRING 1 1 1 1 1 1 1

163
Fig.2740 SENSOR & SWITCH(1)

OIL FILTER
1
2
4

5
6

COOLING
WATER PIPE

M274-GV18-001/120704

164
Fig.2740 SENSOR & SWITCH(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 06.56190-0723 SEALRING 1
2 65.98130-0112A ADAPTER ; OIL PRESS.SWITCH 1
4 65.90310-0033 SCREW ; PLUG 1
5 06.56190-0706 SEAL RING A14X20 1
6 06.08092-2404 SCREW ; PLUG M14X1.5 1

165
Fig.2740 SENSOR & SWITCH(2)

7
8
9

5
6

COOLING
WATER PIPE
OIL FILTER
1
2

10 12

11

INJECTION PUMP
DRIVE GEAR

FLYWHEEL HOUSING

M274-GV15-001/120613

166
Fig.2740 SENSOR & SWITCH(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 06.56190-0723 SEALRING 1 1
2 65.98130-0112A ADAPTER ; OIL PRESS.SWITCH 1 1
4 301309-00005 SENSOR,PRESSURE 1 1
5 06.56190-0706 SEAL RING A14X20 1 1
6 65.27405-6006A SENSOR,WATER TEMPERATURE 1 1
7 06.56190-0719 RING ; SEAL 1 1
8 65.98130-0096 ADAPTER ; WATER TEMP.SWITCH 1 1
9 65.27415-6003 SWITCH,TEMPERATURE ; WATER 1 1
10 65.27103-7002D SENSOR,TACHOMETER 1 1
11 65.27103-7010A SENSOR,TACHOMETER 1 1
12 65.27103-7012 SENSOR ; HALL EFFECT 1 1

167
Fig.2900 IGNITION SYSTEM(1)

CYLINDER HEAD

M290-GV18-001/120704

168
Fig.2900 IGNITION SYSTEM(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.10701-6002A PLUG,SPARK 10 10 10 10 10 10

169
Fig.2900 IGNITION SYSTEM(2)

3
4

7
6

8 5
2
5 4
3
6

M290-GV18-002/120704

170
Fig.2900 IGNITION SYSTEM(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.29040-0011 BRACKET 1 1
2 65.29040-0012 BRACKET 1 1
3 06.01913-3218 BOLT ASS'Y M10X35 8 8
4 06.16731-2108 WASHER ; SPRING 8 8
5 06.11063-8215 NUT ; HEX. M10 8 8
6 65.29003-6003 COIL ; IGNITION 10 10
7 65.90020-0068 BOLT ASS'Y M8X16 20 20
8 65.29101-6115 WIRE,ELECTRIC ; FOR SPARK PLUG 10 10

171
Fig.4150 ENGINE MOUNTING(1)

8
10
9
3

5
CYLINDER
BLOCK
2 7
6

P415-GV15-001/120613

172
Fig.4150 ENGINE MOUNTING(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.41530-5080A BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1 1


2 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4 4
3 65.41530-5080A BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1 1
4 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4 4
5 65.41530-0163 BRACKET,MOUNTING 1 1 1 1
6 06.02101-0717 BOLT,HEX SOCKET 6 6 6 6
7 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6 6
8 65.41530-0163 BRACKET,MOUNTING 1 1 1 1
9 06.02101-0717 BOLT,HEX SOCKET 6 6 6 6
10 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6 6

173
Fig.4150 ENGINE MOUNTING(2)

8
10
9
3

5
CYLINDER
2 7
BLOCK
6

P415-GV15-002/120613

174
Fig.4150 ENGINE MOUNTING(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.41530-5081 BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1


2 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4
3 65.41530-5081 BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1
4 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4
5 65.41530-0163 BRACKET,MOUNTING 1 1 1
6 06.02101-0717 BOLT,HEX SOCKET 6 6 6
7 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6
8 65.41530-0163 BRACKET,MOUNTING 1 1 1
9 06.02101-0717 BOLT,HEX SOCKET 6 6 6
10 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6

175
Fig.5200 GAS INLET

12

11
9
8

7 2 5
10 6
1
11 7
8
12

10
TURBOCHARGER 3
4
9
11
11

TURBOCHARGER

G520-GV15-001/120613

176
Fig.5200 GAS INLET
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.54120-0012 PIPE,SUCTION 1 1
2 06.01013-9213 BOLT ; HEX. M10X40 4 4
3 06.16731-2108 WASHER ; SPRING 4 4
4 06.11063-8215 NUT ; HEX. M10 4 4
5 65.90310-0033 SCREW ; PLUG 1 1
6 06.56180-0714 RING ; SEAL 1 1
7 65.98131-0095 NIPPLE 2 2
8 65.52120-7001 REGULATOR ; GAS 2 2
9 65.98130-0138 ADAPTER 2 2
10 65.13100-6002 MIXER ASS'Y ; FUEL 2 2
11 65.98131-0093 NIPPLE 4 4
12 65.96341-5006 HOSE,GAS ; FOR GAS SUPPLY 2 2

177
Fig.8900 ACCESSORIES

1 : 1-1 ~ 1-17
1-17 1-1
1-16

1-14
1-17

1-15 1-12
1-11
1-13 1-12

1-15
1-8 1-14 1-12
1-7 1-15
1-8 1-11
1-10 1-12
1-12
1-11
1-12 1-12 1-5
1-11
1-12 1-9 1-2

1-4
1-3
1-6 1-4
1-15
1-8
1-14 1-13
1-7 1-15

1-8
1-15
1-14
1-15

Q890-GV18-001/120704

178
Fig.8900 ACCESSORIES
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 440211-00210 RADIATOR GROUP 1 NS


1-1 440211-00207 RADIATOR ASS'Y 1
1-2 65.06301-5354 PIPE,COOLING WATER 1
1-3 65.96301-0475 HOSE,RUBBER 1
1-4 65.97440-0097 CLAMP,HOSE 2
1-5 67.06901A0001 GASKET ; COOLING WATER 1
1-6 65.06301-0271 PIPE,COOLING WATER 1
1-7 65.96301-0450 HOSE,RUBBER 2
1-8 65.97440-5005 CLAMP,HOSE 4
1-9 65.06301-5356 PIPE,COOLING WATER 1
1-10 65.06301-0165 PIPE,COOLING WATER 1
1-11 420108-00135 HOSE,RUBBER 4
1-12 65.97440-0100 CLAMP,HOSE 8
1-13 65.06301-0275 PIPE,COOLING WATER 2
1-14 65.96301-0443 HOSE,RUBBER 4
1-15 65.97440-0102 CLAMP,HOSE 8
1-16 65.96301-0320 HOSE ; FOR CCV SYSTEM OIL DRAIN 1
1-17 65.97402-0015 CLIP ; HOSE 2

179
Fig.9880 SPARE PART(1)

1 2

3 4

Q988-GV18-001/120704

180
Fig.9880 SPARE PART(1)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.29001-7004 MODULE,IGNITION CONTROL 1


2 300426-00086 PANEL ASS'Y,GAUGE 1
3 65.29101-6113 WIRE,ELECTRIC ; FOR PRIMARY 1
4 65.29101-6114 WIRE,ELECTRIC ; FOR HALL EFFECT 1
5 65.11220-7007 CONTROLLER 1
6 65.96903-0036 PROTECTOR ; RUBBER 10
7 65.26810-7006 CONNECTER,CABLE 1

181
Fig.9880 SPARE PART(2)

1 2

3 4

Q988-GV18-002/120704

182
Fig.9880 SPARE PART(2)
(Q'ty)
GV180TI
E E E E E E E
Key No Part No Part Name S/C ICA
E E E E Z Z Z
S S S S S S S
O O O O O O O
A B C D A B D

1 65.29001-7004 MODULE,IGNITION CONTROL 1


2 300426-00086 PANEL ASS'Y,GAUGE 1
3 65.29101-6113 WIRE,ELECTRIC ; FOR PRIMARY 1
4 65.29101-6114 WIRE,ELECTRIC ; FOR HALL EFFECT 1
5 65.11220-7007 CONTROLLER 1
6 65.96903-0036 PROTECTOR ; RUBBER 10
7 65.15211-5008 BELLOWS 2
8 65.15901-0010 GASKET ; EXHAUST PIPE 2
9 65.26810-7006 CONNECTER,CABLE 1

183
국내 엔진부품 대리점 현황 서울사무소 : 100-730 서울시 중구 을지로 6가 18-12 두산타워빌딩 02) 3398-8527(대)

(주)두산영등포부품센터 ..... 02)2677-0704 / 2679-0202 영광기공사 ....................................... 061)243-2295


서울특별시 영등포구 영등포동7가 94-86 전라남도 목포시 해안동 2가 3-15
서울특별시 영등포구 버드나루로 62 전라남도 목포시 해안로165번길 5
62, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 5, Haean-ro 165beon-gil, Mokpo-si, Jeollanam-do

대남오토........................................... 02)2245-5253 협성상사 .......................................... 063)211-9719


서울특별시 동대문구 답십리동 952 한국자동차부품상가 (다114호) 전라북도 전주시 덕진구 팔복동 3가 211-1
서울특별시 동대문구 전농로4길 62 한국자동차부품상가 (다114호) 전라북도 전주시 덕진구 신행로 41-2
62, Jeonnong-ro 4-gil, Dongdaemun-gu, Seoul 41-2, Sinhaeng-ro, Deokjin-gu, Jeonju-si, Jeollabuk-do

(주)두산서울부품센터 ........................... 02)2676-3366 새한상사 .......................................... 064)753-1651


서울특별시 영등포구 영등포동7가 94-325 제주도 제주시 도남동 915-30
서울특별시 영등포구 버드나루로 56 제주특별자치도 제주시 도남로 21-1
56, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 21-1, Donam-ro, Jeju-si, Jeju-do

진화상사........................................... 02)2245-3701 (주)두산종합건기............................. 055)294-4001~3


서울특별시 동대문구 답십리동 952-4 한국자동차부품상가 다동1층 80 경상남도 창원시 마산회원구 봉암동 660-71
서울특별시 동대문구 한천로 31 다동1층 80 경상남도 창원시 마산회원구 봉암공단8길 77
31, Hancheon-ro, Dongdaemun-gu, Seoul 77, Bongamgongdan 8-gil, Masanhoewon-gu, Changwon-si,
Gyeongsangnam-do
(주)협성부품상사 .......... 02)2214-1140 / 2214-1891~4
서울특별시 동대문구 답십리동 952-6 부품상가 나 B1-71 현대디젤 .......................................... 055)832-5535
서울특별시 동대문구 한천로 17 부품상가 나 B1-71 경상남도 사천시 서금동 101-56
17, Hancheon-ro, Dongdaemun-gu, Seoul 경상남도 사천시 등대길 17
17, Deungdae-gil, Sacheon-si, Gyeongsangnam-do
종합센타 KOREA ........................... 02)2242-9982~3
서울특별시 동대문구 장안동 237-38 제일빌딩 107호 천강상사 .......................................... 051)809-6323
서울특별시 동대문구 한천로 38 제일빌딩 107호 부산광역시 부산진구 부전동 100-6
38, Hancheon-ro, Dongdaemun-gu, Seoul 부산광역시 부산진구 동천로 121
121, Dongcheon-ro, Busanjin-gu, Busan
태경상사........................................... 02)2214-5253
서울특별시 동대문구 답십리동 952-4 부품다동 1-71 흥진디젤상사 ..................................... 051)819-5115
서울특별시 동대문구 한천로 3 부품다동 1-71 부산광역시 부산진구 전포동 878-26
31, Hancheon-ro, Dongdaemun-gu, Seoul 부산광역시 부산진구 동천로 134
134, Dongcheon-ro, Busanjin-gu, Busan
이창부품판매(주) ..................................02)213-2553
서울특별시 동대문구 답십리동 954-6 부품상가 마동 (주)호경상사 ... 서면)051)805-4123, 사상)051)324-0660
서울특별시 동대문구 황물로17길 33 부품상가 마동 부산광역시 사상구 감전동 125-14
33, Hwangmul-ro 17-gil, Dongdaemun-gu, Seoul 부산광역시 사상구 새벽시장로9번길 56
56, Saebyeoksijang-ro 9beon-gil, Sasang-gu, Busan
삼우상사........................................... 02)2245-4527
서울특별시 동대문구 답십리동 12-196 영남부속 .......................................... 055)644-3561
서울특별시 동대문구 한천로11나길 12-13 경상남도 통영시 동호동 339-2 (23/2)
12-13, Hancheon-ro 11na-gil, Dongdaemun-gu, Seoul 경상남도 통영시 장좌로 36
36, Jangjwa-ro, Tongyeong-si, Gyeongsangnam-do
두산디에치아이(주).............................. 02)2671-4040
서울특별시 영등포구 영등포동2가 94-27 대산종합상사 .................................. 051)816-5411~2
서울특별시 영등포구 버드나루로 37 부산광역시 부산진구 전포동 193-14
37, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 부산광역시 부산진구 서전로57번길 43
43, Seojeon-ro 57beon-gil, Busanjin-gu, Busan
대방상사.................. 02)2672-7383 / 010-5218-0628
서울특별시 영등포구 당산동 121-144 상옥빌딩 102호 부성디젤 .......................................... 053)353-8634
서울특별시 영등포구 버드나루로 104 상옥빌딩 102호 대구광역시 대구 서구 비산동 1488-4
104, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 대구광역시 서구 팔달로 64
64, Paldal-ro, Seo-gu, Daegu
우리상사....................................... 032)831-1150~1
인천광역시 서구 가좌동 560-10번지 대구종합상사 ..................................... 053)254-5724
인천광역시 서구 가정로 38번길 29 대구광역시 대구 중구 수창동 91-2번지 대왕빌딩 1층
29, Gajeong-ro, 38beon-gil, Seo-gu, Incheon 대구광역시 중구 달성로22길 82 대왕빌딩 1층
82, Dalseong-ro 22-gil, Jung-gu, Daegu
신성종합엔진부품 ............................ 032)883-9975~6
인천광역시 중구 항동7가 27-43 일진기계 .......................................... 054)247-4400
인천광역시 중구 연안부두로 3 경상북도 포항시 북구 동빈1가 122-1번지
3, Yeonanbudu-ro, Jung-gu, Incheon

인천선박부품센터 ................................ 032)888-9607 두산커머셜엔진 ..........032)822-2840 / 011-1707-2840


인천광역시 중구 항동7가 58-4 비치상가 2-2 경기도 시흥시 신천동 600
인천광역시 중구 연안부두로33번길 16 비치상가 2-2 경기도 시흥시 용부리길 15
16, Yeonanbudu-ro 33beon-gil, Jung-gu, Incheon 15, Yongburi-gil, Siheung-si, Gyeonggi-do

강릉중기부품센타 ................................ 033)652-9151 오성상사 .......................................... 032)581-5658


강원 강릉시 두산동 63-3 인천 서구 가좌동 560-10
강원도 강릉시 성덕로176번길 22-3 인천 서구 가정로 38번길 29
22-3, Seongdeok-ro 176beon-gil, Gangneung-si, Gangwon-do 29, Gajeong-ro, 38beon-gil, Seo-gu, Incheon

연합상사........................................... 061)641-4999
전라남도 여수시 국동 37-26
전라남도 여수시 어항로 52
52, Eohang-ro, Yeosu-si, Jeollanam-do

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