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Table of Contents
Pump Wizard
Pump Wizard Results
Pump Search
Preferences
Recently Viewed Pumps
Pump Booklet
Cutsheet
Performance Curve
Outline Drawings
CAD Symbols
Options & Accessories
Selection Report
Submit Configuration
Operating Parameters
Flow
Boost
Temperature
Fluid
Options
Motor and Coupling
Motors
Bearing Frame/Coupling
Elastomers
High Pressure Construction
Destaging
Accessories
Adapters
Discharge Screen
Victaulic Clamps
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The Tonkaflo® Pump Wizard gives you everything you need to select a pump that will meet your needs. The
information required to run the Pump Wizard is as follows:
Power Frequency: This option allows the frequency to be selected. The US, Canada and Mexico all use
60 Hz.
Flow Rate:If English units have been selected in thePreferences area, the flow rate will be in gallons
per minute, or GPM. If the units are Metric, the units will be in M³/H (cubic meters per hour).
Head or Pressure Boost: Tonkaflo® Pumps are designed to provide between 10 and 650 PSI of boost
(0.7- 45 bar). The units will depend on how thePreferences have been set.
Operating Temperature: Enter your desired operating temperature.
Pump Family: Tonkaflo® pump family (AS or SS) can be selected, or you may run the pump wizard
against all pump families by selecting the (All) option.
AS Family: These all are stainless steel pumps are designed with Buna seals to operate at under
harsher higher temperatures. and chemical compatibility conditions. The AS40000 models are
designed standard with EPDM/TEFLON seals for enhanced chemical compatibility. family has the
largest flow rate available in the 40K series.
SS Family:These pumps are the best value available in the Tonkaflo® pump line. They have the
broadest range of flow and pressure available, and can be modified with a variety of different
Options
that can handle a wide variety of specialty applications.
Once you have entered your desired frequency, flow rate, boost, temperature and pump family, click the
'Go' button.
The Pump Wizard Results screen shows a list of pumps that will operate within your operating parameters,
as well as a chart displaying the performance curves of each pump. To get more information, click on the
appropriate color code in the legend, and aPump Booklet will be displayed. The pump will also be added to
Recently Viewed Pumps.
The Pump Selection Chartallows you to select the pump that provides the closest flow and boost for the
application that you have. The Pump Wizard will select the smallest pump that will provide the required
boost at the specified flow. If there is a pump that is within 5% below the required boost, the Pump Wizard
will show you that as well. If the boost required is larger than a single Tonkaflo® Pump can provide, contact
GE Water at 1-886-GEWATER.
The operating parameter that you have entered is shown by the red cross , and the different pumps are
color coded for reference in the legend. The black diamond on the curve is the best efficiency point for
each pump.
Pump Search
Use the Tonkaflo® Pump Search to find a pump by model or part number. Enter a partial or complete
number and click the 'Search' button. A list of matching pumps will be returned. You may click on a model
for more information. The pump will be added toRecently Viewed Pumps.
Preferences
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Preferences
The PumpTools™ software can be customized to meet individual needs. The following areas can be
configured:
Units: This option allows the units to be specified in English or Metric. The units used are listed below.
All values that you enter, presentation screens, charts and reports will conform to your selection.
English Metric
Flow Gallons per Minute (GPM) Cubic Meters per Hour (M³/H)
Pressure Pounds per Square Inch (PSI) Barometric Atmospheres (Bar)
Head Feet (ft) Meters (m)
Length Inches (in) Centimeters (cm)
Weight Pounds (lb) Kilograms (kg)
Boost: The boost of the pump can be measured in either head or pressure. PumpTools™ is designed
to calculate the performance of Tonkaflo® pumps pumping water or water-like fluids with a specific
gravity of 1.0 and viscosity of 1.0 centipoise.
Note:
Preferences are stored in a browser cookie and recalled each time you visit the site. You must have cookies
enabled in your browser to use this web site.
Changing your preferences will change the metrics of all configured pumps in Recently Viewed Pumps.
Pump Booklet
The Pump Booklet contains information about a specific Tonkaflo® Pump Model.
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Options
Customize your Tonkaflo® pump by selecting options and accessories. The functions in the options
tab will only present valid options and accessories for the specific Tonkaflo® pump that is being
viewed. The Options/Accessories section can calculate destaging and display the cost of the pump
with the options selected.
Selection Report
This tab displays a summary of your selections. Included is specific pump and motor information and
materials of construction. The report will list all line items selected and part numbers, when
applicable.
Submit Configuration
Allows you to email a pump configuration to GE for review.
The cutsheet contains general information about the Tonkaflo® Pump Model as well as available options
and prices.
Click the printer icon to view a printer-friendly version of the cutsheet. Note - clicking the printer icon will
NOT print the cutsheet. You will need to select the Print option from your browser's menu.
The pump curve shows all of the different pump models that are available within
the chosen series. The
header shows whether the pump has Noryl® or stainless steelpump stages, the pump series number, the
expected operation Hz, and the RPM of themotor.
The SS1832 pump curve is shown below. The data is a representation of performancewhile pumping water
(or fluids with a specific gravity of 1.0 and a viscosity of
1centipoise).
1. Pump Performance
2. Efficiency
3. Brake Horse Power
4. Net Positive Suction Head Required
economically the pump will operate. The efficiency is flow dependent and impeller design dependent. The
same efficiency curve is used within a model series no matter the number ofstages in the pump. This curve
is then read at a given flow rate and indicated on
the axis at the top right of the performance curve.
Example: the 1800 series pumps operate at their best efficiency point (BEP) at 15 GPM with an efficiency of
approximately 58%.
4. Net Positive Suction Head Required(NPSHR) is a functionof flow. The NPSHR of a pump is the amount of
head required by the pumpto operate without being damaged due to cavitation. The value is measured in
absolute terms, not as a gauge value. The same NPSHR curve is used within a modelseries no matter the
number of stages in the pump. This value can be determinedby identifying the desired flow rate of the
pump and drawing a line vertically tothe NPSHR curve and then horizontally to the vertical axis on the lower
right of the performance curve. Example: The SS1800 series pumps at 10 gpm of flowwill require 10 feet of
head. The calculation below assumes typical atmosphericpressure head of 32 feet, typical frictional pipe
losses, and vapor pressures.
The curves in Tonkaflo® PumpTools™ are not certified performance curves. If certifiedcurves are
required, Contact GE Water.
Outline Drawings Pump Booklet Tab #3
GE Standard Outline Drawings are available by clicking on the Drawing tab of the
Pump Booklet.
These drawings are available for reference only. For certified drawings, pleaseContact GE Water.
CAD Symbols Pump Booklet Tab #4
Pump, motor and bedplate CAD symbols are available in a variety of views and formats.
Click the
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The Options tab allows you to select pump options and accessories and view pricing information. Each
option and accessory has its own help button. Click the appropriate help button for more information on
that option or accessory. At the bottom of thepage, the total price for the pump, complete with options will
be displayed.
Operating Parameters:
Temperature : The operating temperature of the fluid being pumped. The standard SS pump can be run at
temperatures of up to 125°F. For temperatures above 125°F, the only pumps that can be used are the AS
Models, which can operate at temperatures up to 200°F.
Options
Elastomer Package:
Standard- Buna-N mechanical seal O-ring; Buna-N shell and seal holder O-rings; internal stage seals and
shaft bearings.
EPDM Option- EPDM mechanical seal O-rings; EPDM shell and seal holder O-rings ; EPDM or PTFE internal
stage seals and shaft bearings.
Viton Option-Viton mechanical seal O-ring; Viton shell and seal holder O-rings;
PTFE internal stage seals and
shaft bearings.
Standard - This is the standard for all pumps. The inlet pressure must beless than 200 PSI and discharge
pressures less than 750 PSIG.
High Inlet Pressure - This option is available only in the SS and AS Series
pumps. The High Pressure Option
extends the inlet pressure of the pump up to 400psig and the discharge pressure to 1000 psig.
Balanced Mechanical Seal- This option is available only in the SS and AS Series pumps. The inlet pressure is
extended to 600 psig and the discharge pressureto 1000 psig.
Destaging - Tonkaflo® Pumps are modular in design,and can have up to three stages removed from them.
This allows the pump to be builtto a closer specification for flow and pressure.
Other Options- There are other options that are available withTonkaflo® pumps, such as PTFE coating,
vertical mounting or belt driving. If these options are of interest, please
Contact GE Water.
Accessories
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Inlet Adapter - An adapter for the inlet of the Tonkaflo®pump can be purchased in order to adapt the type
of piping that is required to feedthe pump.
Discharge Adapter - Similar to the inlet adapter,this is an adapter that will adapt the type of piping
connection to the dischargeside of the pump.
Discharge Screen - The SS series pumpscan be purchased with a 30 mesh stainless steel discharge screen
that will catchdebris that could damage components downstream of the pump.
Inlet Victaulic Clamp- Victaulic clamps canbe purchased for the inlet of the pump. This is to provide a quick
and effective connection to the equipment.
Discharge Victaulic Clamp- Victaulic clampscan be purchased for the discharge of the pump. This is to
provide a quick and effectiveconnection to the equipment.
The pump selection report is designed to give you all of the information that you need to know about the
pump that you have selected in the Options tab.
The information that is available includes the operation information of the boost head or pressure that the
pump will produce, the efficiency of the pump, the NPSHR of the pump, and the brake horsepower of the
pump. The motor information listed includes the horsepower of the motor attached, the RPM, the enclosure
type, the voltage required, the frequency and the phase of the motor.
The materials of construction are listed, and change to reflect the materials that
are chosen in the Options
page. The seal arrangement is listed and displays themaximum pressures allowed for the inlet and the
discharge.
The report also provides the connection sizes, the number of stages, the shippingweights and dimensions
of the crated (or boxed) pump.
At the bottom of the page is a complete breakdown of the options that were chosen and the prices
associated with those options, the part numbers are listed for the standard part numbered products and
the prices are totaled at the bottom.
Submit Configuration
This tab allows you to email a pump configuration to GE for review. Fill in the personal information fields and
click the 'Submit' button. You may specify additional recipients to receive the pump configuration email.
Flow
Tonkaflo® Pumps are designed to operate within a fixed range of flows (see list below). Operating outside
of that range can cause damage to the pump. Running a pump with either too much or too little flow can
damage the internal components of the pump. If this operation occurs too often the pump may fail.
In this software, flow is measured in GPM (Gallons per Minute) for English units and in M³/H (Cubic Meters
per Hour) for Metric units. Units can be changed in thePreferences section.
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Boost (Pressure/Head)
Actual boost may differ from the parameters input. Operation data reflects the inputflowrate and is
calculated from the pump curves for the pump selected. The pumpsdisplayed by the Pump Wizard will be
the closest to the operating request, withoutbeing more than 5% below the requested parameter.
Tonkaflo® Pumps are designed to operate within a fixed range of flows. When the pumps are operating
within the specified range, they will provide a boost. As the flow
changes, so does the boost.
In this program, the boost can be displayed in Head or in Pressure. Pressure is measured in PSI (English
units) and in Bar (Metric units), head is measured in feet(English units) and in meters (Metric units). Units
can be changed in thePreferences section.
Pressure is a measure of the energy of the water due to its speed. Head is a measureof the height of a
column of water that could be created if the fluid were to flowdirectly up.
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Note that the boost provided is a direct result of the flow into the pump. If the
required flow or pressure is
not available in a standard pump, pleaseContact GE Water.
Note that the boost listed is for water with a viscosity of 1 cp. and a specific gravity of 1. If operating
conditions are different, pleaseContact GE Water.
Temperature
The SS family of pumps have Noryl stages internally. The Noryl stages are the most
temperature sensitive
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part of the pump for these families. Noryl starts to deformat temperatures above 125°F.
The AS pumps have 304 stainless steel stages. The stainless steel stages are notas temperature sensitive,
but the elastomers that are used in the pump begin tohave problems at temperatures above 200°F.
Fluid
Tonkaflo® pumps are designed for operation on pure water. Pure water is defined aswater with a specific
gravity of 1.0 and a viscosity of 1.0 cp.
Fluids other than water change the amount of power required to operate the pump,
and the thrust that the
pump puts on the bearings.Contact GE Water if you have any questions about the operation of a Tonkaflo®
pump.
Each Tonkaflo® pump can have a variety of different motors used with it, and in many
cases the bearing
frame that couples the pump to the motor can change as well.
In order to change the type of motor or the type of bearing frame used (if available),click on the drop down
box for the liquid end that you have selected, and a list
of the available standard options that the pump can
use will be displayed.
The description that is listed shows the coupling type, the motor horsepower, phase
and enclosure type and
NEMA size, the service factor of the motor and the pricefor that option.
Motors
Tonkaflo® Pumps use Marathon brand air-cooled electric motors as a standard. Thequality of Marathon
motors is excellent. Other motor brands are available upon request.
There is some specific information that is important to know when selecting a motor:
• Frequency (Cycles per Second) or Hertz (Hz): This describes the frequency of the alternating current as a
power generator provides it. In the USAand in Canada the power is 60 Hz. In much of Europe, the power is
50 Hz. This is one of the defining areas of the motor, since the performance of the pump is dependenton
this.
• Phase (1 or 3): The motors that Tonkaflo® pumps use are eithersingle or three-phase motors. Most
residential power is single-phase, while mostheavy industrial power is three-phase. A motor will not
operate if it is not setup for the appropriate power source, and the wrong power can damage the motor.
• RPM: This is the speed of the motor shaft, and therefore alsothe speed that the pump shaft spins.
Tonkaflo® pumps use 60 Hz motors that are nominally3550 RPM, and 50 Hz motors that are nominally
2950 RPM.
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• Voltage (VAC): Different areas use different voltages. Even areas that have the same frequency can use
different voltages. For example, in the USA,single phase power can be either 110 VAC or 220 VAC. It is
important to make certainthat the motor is rated for the correct voltage, or damage can be done to the
motor. The standard for Tonkaflo® pumps is listed below, but non-standard voltages are available.
• Horsepower (HP): Horsepower defines how much work a motor cando. As the flow or the pressure is
increased, the amount of work required to achievethat flow and pressure increases. A motor will always
run at a specific frequency(defined above). If the motor is large enough to operate the pump correctly at
that speed, then the pump will run correctly. If it is too large, then the pump will
still operate, but the
efficiency will be less. If the motor is too small, it will
run hot, which may cause damage to it.
• Service Factor (SF):The service factor defines the safety margin that the motor has built into it. If a motor
has a SF of 1.15, then the motor canrun intermittently at 15% higher than the rated HP before being
damaged. There are other things that cause the motor to use SF. One is ambient temperature. Motorsare
rated to run at 90°F (40°C), and if they operate at a higher temperature, they
can be damaged. This service
factor is very critical in humid environments. In mostcases, Tonkaflo® pump/motor combinations do not
rely on the service factor of themotor.
• Enclosure Type: Motors are often classified by their NEMA-Enclosuretype. Tonkaflo® pumps offer
several standard types:
TEFC: Totally Enclosed, Fan Cooled is the most commonmotor. As the name suggests, it is totally enclosed
and cooled by a fan. It hasa higher efficiency (on average) than an ODP motor.
ODP: Open (or Ordinary) Drip-Proof is a motor that relies on the environmentto cool it. It is slightly shorter
than either the TEFC or the P-Eff motors becauseit does not have a fan.
• NEMA Frame Size: Motors are all classified by their NEMA Framesize. This number defines all of the
dimensions of the motor, except the total lengthof the motor and the placement of the electrical junction
box. As the numbers get larger, so do the motors. The frame size determines the bearing frame that is
required to mount the motor to the pump. The frame size also indicates whether or not thereis a C-face kit
attached to the motor.
326TSC
/ | \
56 J
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/\
56 frame size J mounting
A complete list of the frames sizes and the motor configurations is available fromthe motor
manufacturers.
Bearing Frame/Coupling
Tonkaflo® pumps use a bearing frame to take the thrust off of the motor bearingsand discharge it into the
frame of the motor or a bedplate (depending on the sizeand style of the pump). The amount of thrust
created by a small pump is small enoughthat the bearings in the motor can take the thrust and not be
damaged. As the boostpressure or flow rate increases, the amount of thrust increases. As the thrust
increases, the motor bearings would be increasingly damaged by the application of that thrust.
The
Tonkaflo® pumps are designed to maximize the lifetime of the pumps and motors.
There are several different ways for motors to be coupled to pumps. They can becoupled, close coupled or
direct coupled.
Direct-Coupled: The pump is built directly onto the motor without a bearing
frame. In some cases an
adapter is used to fit the pump to the motor.
Close-Coupled: The pump is built onto a bearing frame. The bearing frameis then coupled to the motor with
a flexible coupling. The motor must have a C-facekit attached so that it can mount to the pump. The
advantage is that manual alignmentof the pump and motor is not required with close coupling.
Coupled: Coupled pumps require mounting the pump and motor to a common bedplate with a flexible
coupling in between. The alignment of coupled pumps can be a timeconsuming process, even for
experienced pump installers. The advantage is the widerange of motors that can be used.
X: This is actually an adapter more than a bearing frame. The pumpsthat use this adapter are alldirect-
coupled, which means that the X adaptermounts the pump directly on the motor without a flexible coupling
in between. These pumps cannot be removed from the motors. This adapter mounts to motors that havea
NEMA 56J frame.
XB/XC: This is another adapter, replacing the G and D bearing frameson 500, 1000, and 1800 series pumps.
This adapter mounts to motors that use a 182/184TC frame or a 213/215 TC frame. These pumps are
direct-coupled.
AZ: This bearing frame is used to mount 56C frame motors to pumps.These pumps are close-coupled.
G: This bearing frame is used to mount motors with a 182/184 TCframe. These pumps are close-coupled.
D: This bearing frame is used to mount motors with a 213/215 TCor a 254/256 TC frame. These pumps are
close-coupled.
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K: This bearing frame has several different sizes, depending onthe motor that is being mounted to the
pump. These pumps are close-coupled.
E: This bearing frame is the only one that must be mounted to a bedplate. It can be used in place of any K
bearing frame, and the motor does not need a C-face kit. These pumps are coupled, and must be aligned.
This bearing frame is no longer our standard offering.We can supply pumps with out motors with E-
bearing frames on special request.We can also repair E bearing frame motors.
GM/DM: These are bearing frames for metric motors. Contact GE Water for more information.
Elastomers
Elastomers are the flexible, sealing components of the pump. Tonkaflo® pumps offer Buna-N elastomers
as standard. The Elastomer Package allows the user to substitute other elastomers into the pump liquid
end. There are three elastomer packages available. These include the standard package with Buna-N
elastomers, the EPDM package, and the Viton package.
The Buna-N is acceptable for water applications. The EPDM package is commonly applied when pumping
caustics or when the pH exceeds a level of 8. The Viton® package is applied when pumping acids, solvents,
or when the pH is less than 6. Any time the chemical compatibility of the elastomers is in question, call GE
Water at 1-866-GEWATER.
Standard SS Pumps are constructed of 316 stainless steel, Noryl® plastic interals with Buna-N elastomers.
Standard AS Pumps are constructed of 304 stainless steel, 304 stainless steel internals with Buna-N
elastomers.
In addition the 500 and 1800 series pumps utilize Phenolic/Buna wear rings which can be substituted with a
Teflon composite.
Standard pumps are designed for inlet pressures not exceeding 200 psig and total discharge pressures of
up to 750 psig. TheInlet Pressure option allows the user to select a pump construction that will provide the
longest seal life in applications with higher inlet pressure. This option also includes a modification to the
pump case (shell) to increase the total discharge pressure capability. The total discharge pressure rating is
dependent upon the inlet seal pressure package chosen and is automatically supplied.
Select one of the seal packages to fit the inlet pressure requirements in your system.
Pump Inlet Pressure Total Discharge Pressure
Standard Mechanical Seal <= 200 psi <= 750 psi
High Pressure Mechanical Seal <= 400 psi <= 1000 psi
Balanced Mechanical Seal <= 650 psi <= 1000 psi
Destaging
Destaging is used to reduce the boost pressure of the pump in order to achieve a required pressure
without the need for throttling valves or variable frequency drives. Sometimes it may also make sense to
destage a pump if future needs require more pressure.
The destaging option involves the removal of impellers from the pump discharge end. In all SS Series
pumps, the diffusers are left in the pump with the shaft bearings removed. In all AS Series pumps, excluding
the AS40000, the diffusers are left in the pump with the shaft bearings and stage seals removed. The
AS40000 has sleeves that replace the diffusers.
The impellers can be added back in rather than purchasing a new pump if required in the future. In order to
calculate the produced pressure in a destaged pump, apply a linear extrapolation to the published pump
models by determining the boost per stage at your flow rate. If there are more questions, pleaseContact
GE Water.
Adapters
There are standard adapters that can be used to adapt the inlet and discharge connections to other size
connections or other style connections. There are some limitationsto the adapters available. These
limitations are due to the minimum flow requirementsfor the different size pumps. All of the adapters that
are available to the differentpumps will be presented through the Options Worksheet. Only those adapters
that fit a selected pump may be selected.
Tonkaflo®
Standard Inlet Standard Discharge
Pump Series
SS
1000 Series 1-1/4 in. Victaulic 1-1/4 in. Victaulic
1800 Series 1-1/4 in. Victaulic 1-1/4 in. Victaulic
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Discharge Screen
Discharge screens are used on SS Series pumps in order to keep foreign materialsfrom passing beyond
the pump.
The Options/Accessories screen automatically presents the proper size dischargescreen for the specific
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Victaulic Clamps
Victaulic clamps, or mechanical clamps, are used to connect two pipes together without having to weld or
permanently alter the material. Many Tonkaflo® pumps have dischargeor inlet connections that are
Victaulic. The clamps that are used to connect theconnections to other piping are available through the
Options selections.
Victaulic connections offer many advantages over threaded or flanged connections. Among these are:
Vibration from plumbing is dampened before reaching the pump
Installation and removal is quick and simple
The connection is more forgiving of pumps that are not aligned with the piping
The connection eliminates the need for a separate union
The design of the seal increases the sealing pressure as the pressure increases
The Options Worksheet will automatically present the correct sizes of Victaulic Clamps for the inlet and
discharge connections for your pump.
Victaulic clamps, or mechanical clamps, are used to connect two pipes together without having to weld or
permanently alter the material. Many Tonkaflo® pumps have discharge or inlet connections that are
Victaulic. The clamps that are used to connect the connections to other piping are available through the
Options selections.
Victaulic connections offer many advantages over threaded or flanged connections. Among these are:
Vibration from plumbing is dampened before reaching the pump
Installation and removal is quick and simple
The connection is more forgiving of pumps that are not aligned with the piping
The connection eliminates the need for a separate union
The design of the seal increases the sealing pressure as the pressure increases
The Options Worksheet will automatically present the correct sizes of Victaulic Clamps for the inlet and
discharge connections for your pump.
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