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Laboratory Report
CADCAM
INTRODUCTION
OBJECTIVES
a. To obtain knowledge on how to draw using CATIA software as computer aided design.
b. To obtain knowledge on how to CNC generate programming using CATIA software as
computer aided manufacturing.
THEORY
CAD is the process of utilizing computers to create and edit design models and drawings.
CAD systems are powerful tools and are used in the design and geometric modeling of
components and products. Drawings are generated as workstations and the design is displayed
on the monitor. Designer can conceptualize the part to be designed on the graphics screen and
can modify particular design to meet specific design requirements.
CAD Technology is faster than conventional methods, easy to develop the model and
associated drafting, possible to manipulate various dimension, attributes and distance of
drawing, accurately calculate the geometric properties, easy to modify a model, use of standard
components (part libraries) and provide 3D (three dimensional) visualization. Existing CAD
software available in the market is AutoCAD, Pro Engineer, Solid Works, CATIA, Unigraphics
and I-DEAS.
Computer-aided manufacturing (CAM)
Computer -aided manufacturing (CAM) is the use of computer-based software tools that
assist engineers and machinists in manufacturing or prototyping product components and
tooling. Its primary purpose is to create a faster production process and components and tooling
with more precise dimensions and material consistency, which in some case, uses only the
required amount of raw material (thus minimizing waste), while simultaneously reducing
energy consumption. CAM is a programming tool that makes it possible to manufacture
physical model using computer-aided design (CAD) programs. CAM creates real life versions
of components designed within a software package. CAM was first used in 1971 for car body
design and tooling.
The 10 largest CAM software products and companies, by end-user payments in year
2008 are, sorted alphabetically:
CAD procedures:
7. Exit the workbench and click Pocket to cut the triangle shape.
8. Repeat step no. 5-7 until get the shape in the figure below.
9. To cut a part of model, do rectangle and enter the value. Then exit workbench and do Pocket.
11. To create chamfer, click Chamfer . Choose the edge that need to be chamfer and the
enter the value of length and angle. Then click OK.
13. At toolbar NC Code, change the Post-processor to fanuc15i and generate the code by clicking
Execute.
14. All the NC code will be saved in the file that been located when setting up.
CAD procedures:
4. Exit the workbench and click icon Shaft . Then click the longest line on the sketch. Thus
the sketch will form in revolve state.
5. Save as management
6. Create a stock for the part. Then change the transparency by right-click
PartBody>Properties>Graphic>Transparency and save as management.
7. Create a geometry by drawing same as step no.3 but without line 2.5 inch and 4.6 inch. Save
as management.
CAM procedures:
11. To groove click Groove Finish Turning operation. For part element, click the axis
that need to be groove.
RESULTS
MILLING MACHINING
Drawing:
N1 G49 G54 G80 G40 N30 X-2.354 N68 X-3.139 N106 X-4.208 Y-2.185
G90 G23 G94 G17 G98
N31 Y0 N69 Y-2.231 N107 X-4.211 Y-2.183
( 3-AXIS MACHINE.1 )
N32 X-2.55 N70 X-3.335 Y-2.238 N108 X-4.261 Y-2.291
( TOOL DATA : T1 END
MILL D ) N33 Y-2.3 N71 Y-2.3 N109 Z.206
N145 X-2.814 Y-.051 N184 X-3.038 Y.184 N224 Y-2.3 N263 Z-.169
N146 X-2.793 Y-.153 N185 X-2.999 Y.163 N225 X-1.486 N264 G1 Z-.563 F300.
F1000.
N147 X-2.787 Y-.245 N226 Y0 N265 X-2.832 Y.044
N186 X-2.948 Y.117
N148 X-2.786 Y-2.051 N227 X-1.672 N266 X-2.826 Y.001
N187 X-2.898 Y.047 F1000.
N149 X-2.792 Y-2.144 N228 Y-2.3
N188 X-2.878 Y0 N267 Y0
N150 X-2.813 Y-2.244 N229 X-1.858
N189 X-2.851 Y-.066 N268 Y-.247
N151 X-2.835 Y-2.3 N230 Y0
N190 X-2.831 Y-.161 N269 Y-.572
N152 X-2.646 N231 X-2.043
N191 X-2.826 Y-.247 N270 Y-.574
N153 Z.019 N232 Y-2.3
N192 Y-.572 N271 Y-1.724
N154 G0 Z.087 N233 X-2.229
N193 Y-.574 N272 Y-2.051
N155 X-3.72 Y-2.633 N234 Y0
N194 Y-1.724 N273 Y-2.299
N156 Z.019 N235 X-2.415
N195 Y-2.051 N274 Y-2.3
N157 G1 Z-.375 F300. N236 Y-2.3
N196 X-2.832 Y-2.141 N275 X-2.832 Y-2.343
N158 X-3.998 Y-2.486 N237 X-2.6
N197 X-2.851 Y-2.236 N276 X-2.715 Y-2.36
N159 X-4.038 Y-2.465 N238 Y0
F1000. N198 X-2.878 Y-2.3 N277 Z-.169
N239 X-2.786
N160 X-4.09 Y-2.418 N199 X-2.896 Y-2.343 N278 G0 Z.087
N240 Y-2.3
N161 X-4.129 Y-2.364 N200 X-2.947 Y-2.415 N279 X-4.197 Y-2.629
N241 Z-.169
N162 X-4.144 Y-2.345 N201 X-2.995 Y-2.46 N280 Z-.356
N242 G0 Z.087
N163 X-4.185 Y-2.247 N202 X-3.076 Y-2.505 N281 G1 Z-.75 F300.
N243 X-4.197 Y-2.629
N164 X-4.234 Y-2.232 N203 X-3.019 Y-2.608 N282 X-4.211 Y-2.314
N244 Z-.169
N165 X-4.268 Y-2.345 N204 Z.019 N283 X-4.214 Y-2.244
N245 G1 Z-.563 F300. F1000.
N166 Z.019 N205 G0 Z.087
N246 X-4.211 Y-2.314 N284 X-4.235 Y-2.235
N167 G0 Z.087 N206 X0 Y-2.619
N247 X-4.214 Y-2.244 N285 X-4.28 Y-2.345
N168 X-4.525 Y-.157 N207 Z-.169 F1000.
N286 Z-.356
N169 Z.019 N208 G1 Z-.563 F300. N248 X-4.235 Y-2.235
N287 G0 Z.087
N170 G1 Z-.375 F300. N209 Y-2.3 N249 X-4.28 Y-2.345
N288 X-4.52 Y-.172
N171 X-4.224 Y-.065 N210 Y0 F1000. N250 Z-.169
N289 Z-.356
N172 X-4.187 Y-.054 N211 X-.186 N251 G0 Z.087
F1000. N290 G1 Z-.75 F300.
N212 Y-2.3 N252 X-4.52 Y-.172
N173 X-4.143 Y.046 N291 X-4.225 Y-.062
N213 X-.372 N253 Z-.169
N174 X-4.116 Y.083 N292 X-4.214 Y-.058
N214 Y0 N254 G1 Z-.563 F300. F1000.
N175 X-4.094 Y.113
N215 X-.558 N255 X-4.225 Y-.062 N293 Y.001
N176 X-4.042 Y.162
N216 Y-2.3 N256 X-4.214 Y-.058 N294 X-4.208 Y.045
N177 X-3.968 Y.203 F1000.
N217 X-.743 N295 X-4.325 Y.062
N178 X-4.025 Y.306 N257 Y.001
N218 Y0 N296 Z-.356
N179 Z.019 N258 X-4.208 Y.045
N219 X-.929 N297 G0 Z.087
N180 G0 Z.087 N259 X-4.325 Y.062
N220 Y-2.3 N298 X-.847 Y.5
N181 X-3.315 Y.333 N260 Z-.169
N221 X-1.115 N299 Z-.356
N182 Z.019 N261 G0 Z.087
N222 Y0 N300 G1 Z-.75 F300.
N301 X-.899 Y.19 N339 X.043 Y-2.355 N378 X-4.208 Y.045 N417 Z-.731
F1000.
N302 X-.427 Y.109 N379 X-4.325 Y.062 N418 G0 Z.087
F1000. N340 X-.825 Y-2.491
N380 Z-.544 N419 X.326 Y-1.085
N303 X.012 Y.034 N341 X-.806 Y-2.608
N381 G0 Z.087 N420 Z-.731
N304 X.045 Y.03 N342 Z-.544
N382 X-4.197 Y-2.629 N421 G1 Z-1.125 F300.
N305 X.059 Y.148 N343 G0 Z.087
N383 Z-.544 N422 X.012 Y-1.097
N306 Z-.356 N344 X.326 Y-1.085
N384 G1 Z-.938 F300. N423 X0 F1000.
N307 G0 Z.087 N345 Z-.544
N385 X-4.211 Y-2.314 N424 X-.153 Y-1.103
N308 X.334 Y-1.057 N346 G1 Z-.938 F300.
N386 X-4.214 Y-2.244 N425 X-.941
N309 Z-.356 N347 X.012 Y-1.097 F1000.
N426 X-1.135 Y-1.107
N310 G1 Z-.75 F300. N348 X0 F1000. N387 X-4.235 Y-2.235
N427 X-1.155 Y-1.132
N311 X.02 Y-1.078 N349 X-.153 Y-1.103 N388 X-4.28 Y-2.345
N428 X-1.147 Y-1.162
N312 X-.035 Y-1.081 N350 X-.941 N389 Z-.544
F1000. N429 X-1.127 Y-1.174
N351 X-1.135 Y-1.107 N390 G0 Z.087
N313 X-1.019 N430 X-.964 Y-1.175
N352 X-1.155 Y-1.132 N391 X-4.197 Y-2.629
N314 X-1.137 Y-1.088 N431 X-.176
N353 X-1.147 Y-1.162 N392 Z-.731
N315 X-1.161 Y-1.104 N432 X0
N354 X-1.127 Y-1.174 N393 G1 Z-1.125 F300.
N316 X-1.174 Y-1.132 N433 X.005
N355 X-.964 Y-1.175 N394 X-4.211 Y-2.314
N317 X-1.169 Y-1.15 N434 X.045 Y-1.181
N356 X-.176 N395 X-4.214 Y-2.244
N318 X-1.164 Y-1.171 F1000. N435 X.088 Y-1.071
N357 X0
N319 X-1.13 Y-1.194 N396 X-4.235 Y-2.235 N436 Z-.731
N358 X.005
N320 X-1.083 Y-1.197 N397 X-4.28 Y-2.345 N437 G0 Z.087
N359 X.045 Y-1.181
N321 X-.098 N398 Z-.731 N438 X.389 Y-2.256
N360 X.088 Y-1.071
N322 X.044 Y-1.204 N399 G0 Z.087 N439 Z-.731
N361 Z-.544
N323 X.05 Y-1.086 N400 X-4.52 Y-.172 N440 G1 Z-1.125 F300.
N362 G0 Z.087
N324 Z-.356 N401 Z-.731 N441 X.087 Y-2.343
N363 X-.707 Y.499
N325 G0 Z.087 N402 G1 Z-1.125 F300. N442 X.043 Y-2.355
N364 Z-.544 F1000.
N326 X.39 Y-2.225 N403 X-4.225 Y-.062
N365 G1 Z-.938 F300. N443 X-.825 Y-2.491
N327 Z-.356 N404 X-4.214 Y-.058
N366 X-.76 Y.188 F1000. N444 X-.806 Y-2.608
N328 G1 Z-.75 F300.
N367 X.005 Y.058 F1000. N405 Y.001 N445 Z-.731
N329 X.09 Y-2.32
N368 X.048 Y.051 N406 X-4.208 Y.045 N446 G0 Z.087
N330 X.052 Y-2.332
F1000. N369 X.066 Y.168 N407 X-4.325 Y.062 N447 X.389 Y-2.256
N332 X-.949 Y-2.607 N371 G0 Z.087 N409 G0 Z.087 N449 G1 Z-1.313 F300.
N333 Z-.356 N372 X-4.52 Y-.172 N410 X-.707 Y.499 N450 X.087 Y-2.343
N457 Z-.919 N497 X-4.211 Y-2.314 N536 X-.153 Y-1.103 N570 Z-.937
N458 G1 Z-1.313 F300. N498 X-4.214 Y-2.244 N537 X-.941 N571 X-.861 Y-.154
F1000.
N459 X.012 Y-1.097 N538 X-1.135 Y-1.107 N572 Z-1.025
N499 X-4.235 Y-2.235
N460 X0 F1000. N539 X-1.155 Y-1.132 N573 Z-1.114
N500 X-4.28 Y-2.345
N461 X-.153 Y-1.103 N540 X-1.147 Y-1.162 N574 X-1.395 Y-.063
N501 Z-.919
N462 X-.941 N541 X-1.127 Y-1.174 N575 Z-1.126
N502 G0 Z.087
N463 X-1.135 Y-1.107 N542 X-.964 Y-1.175 N576 X-.374 Y-.237
N503 X-4.197 Y-2.629
N464 X-1.155 Y-1.132 N543 X-.176 N577 Z-1.114
N504 Z-1.106
N465 X-1.147 Y-1.162 N544 X0 N578 X-.861 Y-.154
N505 G1 Z-1.5 F300.
N466 X-1.127 Y-1.174 N545 X.005 ( MACHINE
N506 X-4.211 Y-2.314 OPERATION = FACING
N467 X-.964 Y-1.175 N546 X.045 Y-1.181 )
N507 X-4.214 Y-2.244
N468 X-.176 F1000. N547 X.088 Y-1.071 ( OPERATION NAME
= FACING.5 )
N469 X0 N508 X-4.235 Y-2.235 N548 Z-1.106
( TOOL ASSEMBLY =
N470 X.005 N509 X-4.28 Y-2.345 N549 G0 Z.087 T1 END MILL D 0.394 )
N471 X.045 Y-1.181 N510 Z-1.106 N550 X.389 Y-2.256 N579 X-.95 Y-2.152 Z-
.74
N472 X.088 Y-1.071 N511 G0 Z.087 N551 Z-1.106
N580 X0 Y-2.004
N473 Z-.919 N512 X-4.52 Y-.172 N552 G1 Z-1.5 F300.
N581 Z-1.5
N474 G0 Z.087 N513 Z-1.106 N553 X.087 Y-2.343
N582 X-1.9 Y-2.3
N475 X-.707 Y.499 N514 G1 Z-1.5 F300. N554 X.043 Y-2.355
F1000. N583 Z-.74
N476 Z-.919 N515 X-4.225 Y-.062
N555 X-.825 Y-2.491 N584 X-.95 Y-2.152
N477 G1 Z-1.313 F300. N516 X-4.214 Y-.058
F1000. N556 X-.806 Y-2.608 N585 Z-.838
N478 X-.76 Y.188
N517 Y.001 N557 Z-1.106 N586 Z-.937
N479 X.005 Y.058 F1000.
N518 X-4.208 Y.045 N558 G0 Z.087 N587 X-.195 Y-2.034
N480 X.048 Y.051
N519 X-4.325 Y.062 ( MACHINE N588 Z-1.303
N481 X.066 Y.168 OPERATION = FACING
N520 Z-1.106 ) N589 X-1.706 Y-2.27
N482 Z-.919
N521 G0 Z.087 ( OPERATION NAME N590 Z-.937
N483 G0 Z.087 = FACING.4 )
N522 X-.707 Y.499 N591 X-.95 Y-2.152
N484 X-4.52 Y-.172 ( TOOL ASSEMBLY =
N523 Z-1.106 T1 END MILL D 0.394 ) N592 Z-1.025
N485 Z-.919
N524 G1 Z-1.5 F300. N559 G1 X-.861 Y-.154 N593 Z-1.114
N486 G1 Z-1.313 F300. Z-.74
N525 X-.76 Y.188 N594 X-.37 Y-2.061
N487 X-4.225 Y-.062 N560 X-1.764 Y0
N526 X.005 Y.058 F1000. N595 Z-1.126
N488 X-4.214 Y-.058 N561 Z-1.5
F1000. N527 X.048 Y.051 N596 X-1.53 Y-2.242
N562 X-.006 Y-.3
N489 Y.001 N528 X.066 Y.168 N597 Z-1.114
N563 Z-.74
N490 X-4.208 Y.045 N529 Z-1.106 N598 X-.95 Y-2.152
N564 X-.861 Y-.154
N491 X-4.325 Y.062 N530 G0 Z.087 ( MACHINE
N565 Z-.838 OPERATION = FACING
N492 Z-.919 N531 X.326 Y-1.085 )
N566 Z-.937
N493 G0 Z.087 N532 Z-1.106 ( OPERATION NAME
N567 X-1.57 Y-.033 = FACING.6 )
N494 X-4.197 Y-2.629 N533 G1 Z-1.5 F300.
N568 Z-1.303 ( TOOL ASSEMBLY =
N495 Z-.919 N534 X.012 Y-1.097 T1 END MILL D 0.394 )
N599 X-3.86 Y-1.9 Z- N620 Y-1.623 Z-.049 ( TOOL ASSEMBLY = N663 X-3.525 Y-.4 Z-
.878 T1 END MILL D 0.394 ) .209
N621 Y-1.708 Z-.098
N600 Z-.209 N640 Y-.762 Z0 N664 Y-.29 Z-.273
N622 X-3.377
N601 Y-2.3 Z-.44 N641 X-4.12 N665 X-3.515
N623 Y-2.13 Z-.342
N602 Z-1.5 N642 Y-.4 Z-.209 N666 Y-.472 Z-.167
N624 X-3.663
N603 Y-1.9 N643 X-3.86 N667 X-3.536
N625 Y-1.9 Z-.209
N604 Z-.878 N644 Y0 Z-.44 ( MACHINE
N626 X-3.678 Y-1.835 Z- OPERATION = FACING
N605 Y-1.998 .171 N645 X-3.18 )
N606 Y-2.097 N627 X-3.721 Y-1.779 Z- N646 Y-.762 Z0 ( OPERATION NAME
.139 = FACING.9 )
N607 Z-.552 N647 X-3.536
N628 X-3.785 Y-1.743 Z- ( TOOL ASSEMBLY =
N608 Y-2.077 Z-.516 .118 N648 Y-.677 Z-.049 T1 END MILL D 0.394 )
N609 Y-2.1 Z-.551 N629 X-3.86 Y-1.73 Z- N649 Y-.592 Z-.098 N668 X-3.86 Y-.4 Z-.831
.111
N610 Y-2.103 Z-1.303 N650 X-3.923 N669 Z-1.5
N630 X-3.923
N611 Y-2.097 Z-.878 N651 Y-.57 Z-.111 N670 Y0
N631 Y-1.708 Z-.098
( MACHINE N652 X-3.86 N671 Z-.44
OPERATION = FACING N632 X-3.536
) N653 X-3.785 Y-.558 Z- N672 Y-.4 Z-.209
N633 Y-1.768 Z-.133 .118
( OPERATION NAME N673 Z-.831
= FACING.7 ) N634 Y-1.828 Z-.167 N654 X-3.721 Y-.521 Z-
.139 N674 Y-.302
( TOOL ASSEMBLY = N635 X-3.515
T1 END MILL D 0.394 ) N655 X-3.678 Y-.465 Z- N675 Y-.203
N636 Y-2.01 Z-.273 .171
N612 X-3.536 Y-1.538 Z0 N676 Z-1.303
N637 X-3.525 N656 X-3.663 Y-.4 Z-
N613 X-3.18 .209 N677 Y-.197 Z-.554
N638 Y-1.9 Z-.209
N614 Y-2.3 Z-.44 N657 Y-.17 Z-.342 N678 Y-.223 Z-.516
N639 X-3.536 Y-1.828 Z-
N615 X-3.86 .167 N658 X-3.377 N679 Y-.204 Z-.553
N616 Y-1.9 Z-.209 ( MACHINE N659 Y-.592 Z-.098 N680 Y-.203 Z-.831
OPERATION = FACING
N617 X-4.12 ) N660 X-3.536 N681 M30
%
LATHE MACHINING
Drawing:
CNC Code:
N1 G54 G64 G40 G90 N28 X1.96 Z-1.789 F.8 N64 G0 Z.276 N89 ; TOOL DATA :
G17 G94 G49 G80 T3 EXTERNAL
N29 G0 Z.276 N65 X1.072 GROOVE INSERT-
N2 ; HORIZONTAL HOLDER,TURNING
LATHE MACHINE.1 N30 X1.841 N66 G1 Z.197 F.3
TOOL
N31 G1 Z.197 F.3 N67 Z.082 F.4 ASSEMBLY.3_1
N3 ; TOOL DATA :
T1 EXTERNAL N90 ; MACHINE
N32 Z-1.688 F.4 N68 X1.08 Z.09 F.8
INSERT- OPERATION =
HOLDER,TURNING N33 X1.85 Z-1.68 F.8 N69 ; MACHINE GROOVE FINISH
TOOL ASSEMBLY.1 OPERATION = TURNING
N34 G0 Z.276 PROFILE FINISH
N4 G53 N91 ; OPERATION
TURNING
N35 X1.731 NAME = GROOVE
N5 T1 M6
N70 ; OPERATION FINISH TURNING.4
N36 G1 Z.197 F.3
N6 ; MACHINE NAME = PROFILE
FINISH TURNING.2 N92 ; TOOL
OPERATION = N37 Z-1.665 F.4 ASSEMBLY =
ROUGH TURNING
N38 X1.74 Z-1.657 F.8 N71 ; TOOL TURNING TOOL
N7 ; OPERATION ASSEMBLY = ASSEMBLY.3_1
NAME = ROUGH N39 G0 Z.276 TURNING TOOL
ASSEMBLY.1 N93 X1.98 Z-2.786 F.3
TURNING.1
N40 X1.621
N72 X-.079 Z.197 F.3 N94 X1.901
N8 ; TOOL
ASSEMBLY = N41 G1 Z.197 F.3
N73 X0 N95 X1.701 F.4
TURNING TOOL N42 Z-1.65 F.4
ASSEMBLY.1 N74 X.875 F.4 N96 X1.693 Z-2.778
N43 X1.63 Z-1.642 F.8 F.8
N9 G0 X2.281 S70 M4 N75 G3 G18 X1.014
N44 G0 Z.276 Z.139 CR=.197 N97 M30
N10 Z.276
N45 X1.512 N76 G1 X1.139 Z.014 %
N11 G1 G95 Z.197 F.3
N46 G1 Z.197 F.3 N77 G3 X1.197 Z-.125
N12 Z-3.54 F.4
CR=.197
N47 Z-1.611 F.4
N13 X2.289 Z-3.532
N78 G1 Z-1.123
F.8 N48 X1.52 Z-1.603 F.8
N79 G2 X1.741 Z-
N14 G0 Z.276 N49 G0 Z.276 1.665 CR=.553
N15 X2.171 N50 X1.402 N80 G3 X1.876 Z-
N16 G1 Z.197 F.3 N51 G1 Z.197 F.3 1.723 CR=.197