Cam Data

Calculation sheet
Proposal: Standardized baseline of energy use in rice mill sector of Cambodia

Version: 1
Date: 8/9/2012
Table 1.1 Cost summery of Technology 1
Unit Source
Annual milled rice production 4,000 t
Operating hour 10 h
Annual operating days 200
Energy generation equipment capacity 250 kW
Instalation cost Estimated: Capital
cost in Table 1.3
Rice mill machines 177,500 USD
times 5 minus cost of
engine
Construction
Diesel engine 10,000 USD SME renewable
Annual operating cost
Diesel price 0.98 USD World Bank
Disel consumption per milled rice 20.10 l/t Survey
Diesel 78,792 USD
Estimated:
Maintenance 9,862 USD maintenance cost in
Table 1.3 times 5
Estimate 6 unskilled
Employment 4,800 USD
persons
Estimated: 70% of
initial cost for loan, 10
Interest 1,706 USD years for payment
period, 13% of
interests
Table1.2 Paddy rice weight component in Cambodia

Paddy rice 100%
White rice 60%
Rice husk 22%
Rice bran 7.80%
Source:NEDO(2011)
Table 1.3 Average initial cost and operating cost of rice miller in Cambodia
Unit range from
Items Unit
cases/other source
Prosessing capacity (Quantity of input of
1306 t/y
paddy rice)
Calculated: Refered
Milled rice 783.6 t/y
with Table 1.3
Capital cost 37,500 USD
Paddy 152,081 USD 100-130USD/t
Fuel 3,318 USD Diesel 0.3USD/L
Electricity 692 USD
Bags 1,306 USD
Maintenance 1,972 USD
Depreciation 0 USD
Tax 300 USD
5000-8000
Labor 1,770 USD riel/day/person
4000Riel=1USD
Annual operating cost 161,440 USD
Rice sales 181,713 USD 205-230USD/t
By-product sales 15,183 USD
Revenue 196,896 USD
Gross Margin 35,457 USD
Installation cost per annual milled rice(USD/t) 48 Calculated
Source:Agrifood Consulting International(2002)
Table 1.4 Number of labors

Annual paddy milled(t) Number of labors
60 1 own
110 1 own
120 1 own
220 2
300 5
5400 8
Source:Agrifood Consulting International(2002)
Table 1.5 Estimation of employment cost per day(USD)

Unskilled 4
Skilled 8
Refered to Table4.2
4100riel=1
6/27/2012
USD
Unit Source
Annual electricity consumption 216,000 kWh Calculated
Daily consumption 900 kWh Survey
Operating hours 10 hours Estimated
Annual operating days 240 days Survey
Instalation cost
Table4.2 System of
Rice mill machines 1,175,000 USD
120kW generator
Energy generation system 0 USD Survey
Estimated:Half of the
figure in Table4.2
Civil construction 18,750 USD
System of 120kW
generator
0.56 USD/kWh EAC(2010)
Electricity 120,960 USD Calculated
Estimated:Half of the
figure in Table4.2
Maintenance cost 28,125 USD
System of 120kW
generator
Table4.2 System of
Employment cost 15,000 USD
120kW generator
Estimated: 70% of
period, 13% of
interests
Unit
Annual milled rice production 4000 t
Operating hour 10 h
Annual operating days 200 days
Engine capacity 250 kW
Gasifier capacity 200 kW
Instalation cost
Rice mill machines 177,500 USD
Dual mode modified engine 20,000 USD
Gasifier system 73,500 USD

Water system 15,000 USD
296,000 USD
Diesel price 0.98 USD
Disel consumption per milled rice 7.2 L/t
Diesel 28,224 USD
Maintenance
Related to gasifire system 34,800 USD
Others 9,862 USD
Employment
Related to gasifire system 3,200 USD
Others 4,800 USD
Interest 2,694 USD
Table 3.2
NCPO
Annual milled rice production(t) 24,000
Installation cost
Electricity generation
2 Gasifiers 200 & 250KVA
Gasifier 109,000
with Gas Cleaning system
Duel fuel Generators 750 kVA 47,000
Water treatment and recycle system
15,000
for gasifier
Cooling Tower for recycling water for
5,000
gasifier
Construction
Rice mill machines
Paddy Dryer 2 153,000
Silo collective rice stock 80,000
High efficient new set of rice miller
320,000
machine
Electrical pneumatic rubber roller
2 41,000
husker with a vibrating cleaning
Operating cost
Employment cost
Rice husk requirements

Other costs, including O&M for
gasifier system and diesel engine
Interest rate on capital investment
Source:NCPO(2012), IFC(2011),SME renewable
Table3.3
Year of
Name Province/ City
establishment
Local Assembler/Supplier of Gasifier

Nou Chanrith Banteay Meanchey 2007
Seng Khuch Kampong Cham 2006
Lim Heang Kandal 2008
Khun Sambo Kampong Cham 2007
Hour Bun Khy Phnom Penh 2006
Importer/Supplier of Gasifier
SME Renewables Phnom Penh 2006
Source: MoE(2010), EIC(2009)
Hearing to SME renewable

SME Renewables's 200kW gasifire: 2-2.5t/h processing. 150kW:1-1.5t/h
Rice miller use second hand engine. 264kW of diesel engin costs 10,000USD. Diesel engin is modified to dual m
70% of initial cost of gasification system for loan and 5 years for payment period.12% interest
Source
Capital cost in Table 1.3

times 5 minus cost of
diesel engine
Double of figure of
hearing to SME
renewable
Table 3.2
Table 3.2
Table 3.2
World Bank
Survey
Calculated
Survey
Capital cost in Table 1.3
times 5
Estimate 1 skilled person

and 2 unskilled persons
Estimate 6 unskilled
persons
Estimated: 70% of initial
cost for loan, 10 years
for payment period, 13%
of interests
SME renewable
200kW 73,500
-
-
10,000
-
-
-
Labor: 2 unskilled people 1,800

Labor: 1 skilled person 1,080
2 kg/kWh 2,160
500
13 percent
Capacity Range (kW) Price Range (US$)

Min Max. Min. Max.
100 300 18,000 45,000

300 600 15,000 27,000
300 300 25,000 30,000
250 300 - 40,000
100 300 27,000 45,000
150 400 64,000 140,00
D. Diesel engin is modified to dual mode.

iod.12% interest
Unit Source
Table4.2 System of
120kW generator
Table4.2 System of
Electricity generator capacity 120 kW
120kW generator
Annual electricity generation 360,000 KWh Calculated
Instalation cost
Table4.2 System of
Rice mill machines 1,175,000 USD
120kW generator
Table4.2 System of
Energy generation system 1,562,500 USD
120kW generator
Table4.2 System of
120kW generator
Energy/fuel 0 USD NEDO(2011)
Table4.2 System of
Maintenance cost 56,250 USD
120kW generator
Table4.2 System of
Employment cost 18,750 USD
120kW generator
Estimated: 70% of
period, 13% of
interests
Table 4.2 Cost of electricity generation system and electricity controlled rice mill system (JPY)
Annual milled rice production(t) 3,600
Operating days 300
Operating hours 10
Energy generation equipment
120
capacity
Annual electricity generation 360,000
Type System unit
Instalation cost unit
Paddy dryer 1 2,000,000
Rice mill system 1 94,000,000
Energy generation
Pyrolytic furnace 1 55,000,000
Steam boiler 1 35,000,000
Generator 1 25,000,000
Water system 1 10,000,000
Construction 3,000,000
Operating cost
Employment cost Rice mill machines operator 1 300,000
Paddy dryer/labor 1 150,000
Paddy & rice transfer/labor 4 600,000
Generator operator 1 300,000
Rice husk ash/labor 2 300,000
Maintenance cost 4,500,000
Source:NEDO(2011)
JPY/USD 80
system (JPY)
t 9,000 t 18,000 t
300
10
kW 180 kW 400 kW
kWh 540,000 kWh 1,200,000 kWh
Plant Plant
unit unit
1 5,000,000 1 5,000,000
1 126,000,000 1 177,000,000
1 60,000,000 2 120,000,000
1 70,000,000 1 70,000,000
1 50,000,000 1 50,000,000
1 20,000,000 1 20,000,000
3,000,000 1 7,000,000
Unit/Day
1 300,000 2 600,000 1,000
1 150,000 2 300,000 500
8 1,200,000 16 2,400,000 500
1 300,000 2 600,000 1,000
2 300,000 4 600,000 500
6,700,000 8,900,000
Table 6 Cost assumption of the technologies
Technology1 Technology2
Technology Power-driven by a Electricity supplied

diesel engine from REE
Carbon intensity
CO2 emissions equivalent per
0.0542 0.0360
one tonne of milled rice
production
Annual milled rice production 4,000 4,800
Energy generation equipment Electricity consumption :
Diesel engine: 250kW
capacity 90kWh/h
Initial cost
Rice mill machines 177,500 1,175,000
Energy generation system 10,000 0
Construction Included 18,750
Initial cost total 187,500 1,193,750
Initial cost per unit of milled rice 47 249

Electricity/fuel 78,792 120,960
Maintenance 9,862 28,125
Employment cost 4,800 15,000
Interest 1,706 10,863
Annual operating cost total 95,160 174,948
Annual operating cost per unit of
24 36
milled rice
1. Following costs are not included;
Initial cost: dryer, land and others not related to facility investment
Operating cost: sales of cost (paddy purchase, bags, transportation etc.) and others not related to milling process and facility investment)
2. Finance cost: 70% of initial cost for loan, 10 years for payment period, 13% interests
Technology3 Technology4
Power-driven by a dual Electricity generated
mode engine and by steam turbine with
gasification with rice combustion of rice
husk husk
0.0162 0 t-CO2/t-rice
4,000 3,600 t
Engine: 250kW
Generator:120kW
Gasifier: 200kW
177,500 1,175,000 USD

108,500 1,562,500 USD
10,000 37,500 USD
296,000 2,775,000 USD
74 771 USD/t
28,224 0 USD
44,662 56,250 USD
8,000 18,750 USD
7,494 25,253 USD
88,379 100,253 USD
22 28 USD/t
to milling process and facility investment)

Table 7.1 List of samples in the sampling survay
Qt. of
Qt. of
Annual electricity
milled rice
No. Location operating Type of technology consumpti
production
days on/day
/day (t)
(kWh)
1 Banteay Meanchey 8 200 Technology 1
3 Banteay Meanchey 15 200 Technology 1 30
4 Banteay Meanchey 15 200 Technology 1 240
6 Kampong Speu 1 100 Technology 1
7 Kampong Speu 1 200 Technology 1
8 Kampot 1.5 200 Technology 1
10 Kampot 2 200 Technology 1
22 Kandal 2 240 Technology 1
27 Kompong Cham 8 150 Technology 1
38 Kompong Cham 18 200 Technology 1 900
39 Kraties 1 90 Technology 1
42 Prey Veng 1 100 Technology 1
43 Pursat 1 100 Technology 1
45 Pursat 20 240 Technology 2 900
49 Siem Reap 3.6 100 Technology 1
55 Siem Reap 18 75 Technology 1 50
56 Siem Reap 8 200 Technology 1
60 Svay Reang 1 100 Technology 1
63 Takeo 1 100 Technology 1
Density of diesel 0.8439 kg/L

CO2 emission factor of diesel 3.2 kg-CO2per kg of diesel
Emission Factor of rural electricity entrepr 0.8 t/MWh
Table 7.2 Summery of sampling survay 2
Carbon
intensity
Annual Diesel
% of annual per
Number of rice miller milled rice consumption per
milled rice production
total production (l/t)
(t-CO2/t-
rice)
Technology 1
61 87,006 90.8% 20.1 0.0542
0.0542t-CO2/t-rice
Technology 2
1 4,800 5.0% 0.0360
0.0360t-CO2/t-rice
Technology 3
1 4,000 4.2% 6.0 0.0162
0.0162t-CO2/t-rice
Technology 4
0 0 0.0% 0.0000
0t-CO2/t-rice
Total/Average 63 95,806 100.0% 19.8 0.0527
Diesel
Capacity Qt. of Annnual Annual Annual Carbon
Capacity consumpti
of diesel diesel milled rice diesel electricity intensity per
of dynamo on per
engine consumpti production consumpti consumpti production (t-
(kW) production
(kW) on/day(l) (t) ons(l) ons (MWh) CO2/t-rice)
(l/t)
225 150 1,600 30,000 18.8 0.0506
225 200 2,700 36,000 13.3 0.0360
225 30 120 3,000 24,000 6 8.0 0.0216
340 260 280 3,000 56,000 48 18.7 0.0504
340 120 4,000 24,000 6.0 0.0162
20 100 2,000 20.0 0.0540
20 200 4,000 20.0 0.0540
50 300 10,000 33.3 0.0900
40 360 8,000 22.2 0.0600
50 400 10,000 25.0 0.0675
50 400 10,000 25.0 0.0675
50 400 10,000 25.0 0.0675
50 400 10,000 25.0 0.0675
50 400 10,000 25.0 0.0675
50 400 10,000 25.0 0.0675
50 400 10,000 25.0 0.0675
50 400 10,000 25.0 0.0675
60 500 12,000 24.0 0.0648
60 600 12,000 20.0 0.0540
70 600 14,000 23.3 0.0630
70 600 14,000 23.3 0.0630
50 480 12,000 25.0 0.0675
180 1,470 37,800 25.7 0.0694
180 1,600 36,000 22.5 0.0608
180 1,680 37,800 22.5 0.0608
210 1,800 37,800 21.0 0.0567
200 1,200 30,000 25.0 0.0675
150 800 15,000 18.8 0.0506
180 1,500 27,000 18.0 0.0486
240 1,800 43,200 24.0 0.0648
75 180 1,980 59,400 30.0 0.0810
300 2,000 60,000 30.0 0.0810
240 2,000 48,000 24.0 0.0648
210 2,000 42,000 21.0 0.0567
240 2,160 43,200 20.0 0.0540
30 30 210 2,730 44,100 16.2 0.0436
270 3,600 64,800 18.0 0.0486
250 270 3,600 54,000 180 15.0 0.0405
20 90 1,800 20.0 0.0540
50 400 10,000 25.0 0.0675
350 5,120 112,000 21.9 0.0591
20 100 2,000 20.0 0.0540
20 100 2,000 20.0 0.0540
180 3,150 37,800 12.0 0.0324
0 4,800 0 216 0.0360
210 4,800 50,400 10.5 0.0284
250 5,250 52,500 10.0 0.0270
550 5,346 108,900 20.4 0.0550
90 120 360 12,000 33.3 0.0900
37 45 540 6,750 12.5 0.0338
37 80 960 12,000 12.5 0.0338
265 90 1,080 13,500 12.5 0.0338
150 60 1,080 12,000 11.1 0.0300
225 70 1,280 14,000 10.9 0.0295
300 50 220 1,350 16,500 4 12.2 0.0330
91 90 1,600 18,000 11.3 0.0304
225 200 1,920 40,000 20.8 0.0563
265 120 2,000 24,000 12.0 0.0324
265 130 2,000 26,000 13.0 0.0351
20 100 2,000 20.0 0.0540
20 100 2,000 20.0 0.0540
20 100 2,000 20.0 0.0540
20 100 2,000 20.0 0.0540
Technology 4
0t-CO2/t-rice
Technology 3
90.8% 5.0%
4.2% 0.0162t-CO2/t-rice
Technology 2
0.0360t-CO2/t-rice
Technology 1
0.0542t-CO2/t-rice
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Table 8 List of rice millers installing gasification system
Qt. of milled Qt. of

Annual Capacity of
rice electricity Capacity of
Location of rice miller operating dynamo
production/d consumption engine(kW)
days (kW)
ay (t) /day (kWh)
1 Siem Reap 8 200 265

2 Siem Reap 60 200 700 900 700
3 Siem Reap 24 250 340 120
4 Banteay Meanchey 17 250 75 300 75
6 Banteay Meanchey 8 250 225 150
8 Battambang 27 198 500 900 500
9 Battambang 15 200 100 340
10 Battambang 33 200 3000 700
11 Battambang 30 200 600 700
12 Banteay Meanchey 20 200 340
13 Battambang 15 200 100 225
14 Kompong Cham 36 300
15 Kompong Cham 15 270
16 Kompong Cham 60 200 700 900 700
17 Kandal 27 198 500 900 500
18 Kandal 30 200 600 700
19 Kandal 30 300
20 Kandal 18 300
21 Kampong Speu 80 300 1400
22 Pursat 30 200 600 700
23 Kandal 25-30 325 300+400
24 Kandal 12 250 150 150
500+250+75
25 Kompong Cham 19.2 250 150
+100
Average
Interview with rice millers of a client of SME renewable or members of rice miller associations in 2012
Qt. of diesel Diesel
Qt. of rice Annnual Annual
Capacity of Qt. of diesel consumption consumption
husk milled rice diesel
Gasifier consumption /day before per
consumption production consumption
(kW) /day(l) installing production
/day(t) (t) s(l)
gasifier(l) (l/t)
120 1.6 240 1,600 24,000 15.0

200 4.5 700 12,000 40,000 3.3
80 2.5 250 6,000 20,000 3.3
200 150 2 300 4,250 37,500 8.8
150 200 2.5 550 3,750 50,000 13.3
200 70 2.5 220 2,000 17,500 8.8
200 56 2.5 215 3,200 11,200 3.5
600 250 5.5 550 5,346 49,500 9.3
200 150 2.5 450 3,000 30,000 10.0
150 6 500 6,600 30,000 4.5
250 240 7.5 600 6,000 48,000 8.0
120 3 360 4,000 24,000 6.0
90 1 380 3,000 18,000 6.0
180 10 600 10,800 54,000 5.0
150 2.5 350 4,050 40,500 10.0
200 4.5 700 12,000 40,000 3.3
250 5.5 550 5,346 49,500 9.3
240 7.5 600 6,000 48,000 8.0
210 5 550 9,000 63,000 7.0
250 90 2.6 390 5,400 27,000 5.0
600 10 1500 24,000 180,000 7.5
200 240 7.5 600 6,000 48,000 8.0
200+250 204 1.6875 708 8,938 66,300 7.4
60 2 300 3,000 15,000 5.0
100 288 4,800 25,000 5.2
7.2
ons in 2012
Diesel
Annual
consumption
deisel
per Deisel
consumption
production replacement
s before
before rate
installing
installing
gasifier(l)
gasifier (l/t)
48,000 30.0 50%
140,000 11.7 71%
62,500 10.4 68%
75,000 17.6 50%
137,500 36.7 64%
55,000 27.5 68%
43,000 13.4 74%
108,900 20.4 55%
90,000 30.0 67%
100,000 15.2 70%
120,000 20.0 60%
72,000 18.0 67%
76,000 25.3 76%
180,000 16.7 70%
94,500 23.3 57%
140,000 11.7 71%
108,900 20.4 55%
120,000 20.0 60%
165,000 18.3 62%
117,000 21.7 77%
450,000 18.8 60%
120,000 20.0 60%
230,100 25.7 71%
75,000 25.0 80%
72,000 15.0 65%
20.5 65%

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Calculation sheet

Proposal: Standardized baseline of energy use in rice mill sector of Cambodia

Table1.2 Paddy rice weight component in Cambodia

Table 1.4 Number of labors

Table 1.5 Estimation of employment cost per day(USD)

Rice mill machines 177,500 USD

Dual mode modified engine 20,000 USD

Gasifier system 73,500 USD

Related to gasifire system 3,200 USD

Others 4,800 USD

Interest 2,694 USD

Rice husk requirements

Local Assembler/Supplier of Gasifier

Hearing to SME renewable

Capital cost in Table 1.3

Estimate 1 skilled person

Labor: 2 unskilled people 1,800

Capacity Range (kW) Price Range (US$)

100 300 18,000 45,000

150 400 64,000 140,00

D. Diesel engin is modified to dual mode.

Technology Power-driven by a Electricity supplied

Initial cost per unit of milled rice 47 249

Annual operating cost

177,500 1,175,000 USD

to milling process and facility investment)

Density of diesel 0.8439 kg/L

Table 7.2 Summery of sampling survay 2

Qt. of milled Qt. of

1 Siem Reap 8 200 265

120 1.6 240 1,600 24,000 15.0

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