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ROLLS-ROYCE PROPRIETARY
©2012 Rolls-Royce
The information in this document is the property of Rolls-Royce and may not be copied, or
communicated to a third party, or used, for any purpose other than that for which it is supplied
without the express written consent of Rolls-Royce.
Rolls-Royce
AE 3007 SERIES STANDARD LABOR HOURS MANUAL
TABLE OF CONTENTS
Title Page 1
Table of Contents 2
Introduction 3
Maintenance Tasks
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AE 3007 SERIES STANDARD LABOR HOURS MANUAL
INTRODUCTION
GENERAL
The information contained in this manual can be used to calculate the number of
labor hours required to perform specific line maintenance tasks on the AE 3007
series turbofan engines. Please consult the AE3007 Standard Labor Hour
Manual for hours necessary to perform shop level and overhaul maintenance
tasks. The number of hours necessary to do each task has been determined
based on field experience, time studies and estimates with consideration given to
task procedures, accessibility, and other factors.
ASSUMPTIONS
• A skilled, experienced mechanic will perform the task.
• Work is performed IAW applicable published bulletins and technical manuals.
• All necessary facilities, tools and equipment are on hand and utilized per the
manufacturer’s instructions.
• All necessary replacement parts are available and in position.
• Labor hour allowances are the total, uninterrupted man-hour time required to
perform the task listed.
Inclusions
All labor hour allowances include the following:
¾ Time required to remove all engine access panels, ducts, tubes, harnesses,
and components necessary to gain access and to perform the task.
¾ Time required to complete all subtasks referenced by the engine
maintenance manual task necessary to get access.
¾ Time required to complete all necessary maintenance record entries and
other documentation.
Exclusions
Labor hour allowances listed for a given task do not include the following:
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AE 3007 SERIES STANDARD LABOR HOURS MANUAL
The following allowances are not listed in the standard labor hours section but
will be reimbursed in accordance with the warranty or CorporateCare®
agreement.
Access
Remove and install the engine cowling (upper and lower) 0.50 hours
Prepare the aircraft for engine maintenance 0.30 hours
(circuit breakers, placement of signs, etc)
Documentation
Completion of all related maintenance record entries and 0.30 hours
other applicable documentation
Troubleshooting
Document troubleshooting activities separately from other tasks. Reference the
applicable FIM task where possible. Allowances for troubleshooting vary widely
and will be evaluated on a case-by-case basis. Contact your Rolls-Royce
customer support representative for guidance regarding troubleshooting
allowances.
You should add troubleshooting and access times to the total time required to do
a task where applicable.
To ensure timely and accurate processing of claims, please provide task and/or
service bulletin numbers in all documentation. Also, please provide a brief
description of circumstances that required additional time for troubleshooting and
maintenance for all job documentation.
Example:
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AE 3007 SERIES STANDARD LABOR HOURS MANUAL
The labor rates listed in this manual are based on field experience and time study
analysis. The following policies are applicable for resolving any standard labor
hour discrepancy:
• All requests for one-time deviations or modification to the standard labor hour
allowance must be submitted to Rolls-Royce in writing.
• One-time deviation requests will be reviewed by Rolls-Royce customer
service representatives and must be authorized prior to submission of a
request.
• Requests for permanent modifications to the established allowances will be
evaluated by a time study analysis as agreed to by Rolls-Royce.
• Time studies will be scheduled on a mutually agreeable basis.
• Once a time study has been accomplished and labor allowances found to be
mutually agreeable, there will be no requirement to perform additional time
studies unless there is a substantial modification to the maintenance task.
• Rolls-Royce retains the right to modify standard labor hour allowances at any
time based on actual fleet experience.
The “Manpower” section of each service bulletin will give the allowed time to
complete all steps in that bulletin including tasks referenced to a published
manual.
A dash “-“ in the Hours Allowed column indicates that no official allowance has
been determined for that task at this time
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1.0
Transported Engine – Receiving Inspection 71-00-01
0.5
Trend and Exceedence Files – Download and Transmission 71-00-02
0.5
Gain Access – Remove and Install the Engine Cowling 71-00-03
(Upper and Lower)
0.5
Gain Access – Prepare the Aircraft for Engine Maintenance 71-00-04
(Circuit Breakers, Placement of Signs, Etc.)
-
Documentation – Completion of all Related Maintenance 71-00-05
Record Entries and Other Applicable Documentation
-
Troubleshooting- Varies 71-00-06
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Chapter 72 Engine
ENGINE – GENERAL
Reconfigure Engine (AE 3007C Only) - 4.5
Remove engine & install spare 72-00-00-000/400-801 58.0
Remove spare and install engine 72-00-00-000/400-801A -
*assumes all preparation, inspection, and
engine run, aircraft positioning, and engine
data download
Clean the Internal Surfaces of the Engine 72-00-00-100-801 5.0
Flush the Internal Surfaces of the Engine 72-00-00-100-802 1.0
Do the Test of the Engine 72-00-00-710-801 -
Engine start test 72-00-00-710-001 1.0
Operational check at MAX T/O 72-00-00-710-007 1.5
Engine Leak test at idle power 72-00-00-790-001 1.0
AIR INLET SECTION
FAN WHEEL
Removal & Installation 72-21-10-000/400-801 3.0
FAN BLADE
Removal & Installation (One blade) 72-21-15-000/400-801 1.0
Removal & Installation (All blades) 72-21-15-000/400-801 1.0
Inspection 72-21-15-200-801 1.0
Repair 72-21-15-300-801 0.5
FAN SPINNER
Removal & Installation 72-21-20-000-801 0.5
Inspection 72-21-20-200-801 0.5
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Chapter 72 Engine
BYPASS FLOWPATH
Removal & Installation 72-25-20-000/400-801 2.5
FAN CASE
Removal & Installation 72-25-30-000/400-801 5.5
Inspection 72-25-30-200-801 0.5
Repair 72-25-30-300-801/802/803 -
COMPRESSOR SECTION
Borescope Inspection 72-30-00-200-801 12.0
Inspection for Vibration 72-30-00-200-802 -
COMBUSTION SECTION
Borescope Inspection - Combustion Liner 72-40-00-200-801 3.5
TURBINE SECTION
Borescope Inspection 72-50-00-200-801
HPT Subtasks 6.0
LPT Subtasks 2.0
Inspection for Vibration 72-50-00-200-804 -
SHAFT PLUG
Removal & Installation 72-59-15-000/400-801 1.5
ACCESSORY DRIVES
ACCESSORY-DRIVE GEARBOX
Removal & Installation - AGB 72-63-10-000/400-801 4.5
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Chapter 72 Engine
BYPASS SECTION
Inspection 72-70-00-200-801 -
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DISTRIBUTION
FUEL NOZZLE
Removal & Installation (Set of 16) 73-11-10-000/400-801 9.0
FUEL MANIFOLD
Removal & Installation - Upper Fuel Manifold 73-13-10-000/400-801 3.0
Removal & Installation - Lower Fuel Manifold 73-13-10-000/400-802 4.0
Removal & Installation - LH Fuel Manifold (3 pc) 73-13-10-000/400-803 2.0
Removal & Installation - RH Fuel Manifold (3 pc) 73-13-10-000/400-804 2.0
CONTROLLING
FADEC
Removal & Installation 73-25-10-000/400-801 2.0
INDICATING
Inspection - Bypass Indicators 73-30-00-200-801 0.5
Functional Test - Indicating System 73-30-00-700-801 1.0
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Chapter 74 Ignition
IGNITION - GENERAL
ALTERNATOR ROTOR
Removal & Installation 74-11-10-000/400-801 3.0
ALTERNATOR STATOR
Removal & Installation 74-11-15-000/400-801 0.5
IGNITION EXCITER
Removal & Installation 74-13-10-000/400-801 1.0
DISTRIBUTION
IGNITER
Removal & Installation - Bottom Igniter 74-21-10-000/400-801 1.5
Removal & Installation - Top Igniter 74-21-10-000/400-802 1.5
Inspection Bottom Igniter 74-21-10-200-801 2.0
Top Igniter 1.5
IGNITOR LEAD (A)
Removal & Installation (LH Engine) 74-21-15-000/400-801 3.0
Removal & Installation (RH Engine) 74-21-15-000/400-801 3.5
Test 74-21-15-700-801 3.5
Inspection 74-21-15-200-801 4.0
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Chapter 75
Air
COMPRESSOR-BLEED SYSTEM
Clean the system 75-31-00-100-801 5.0
COMPRESSOR-AIR-BLEED VALVE
Upper - Removal & Installation - LH 75-31-00-000/400-801 1.5
Upper - Removal & Installation - RH 2.0
Lower - Removal & Installation - LH 75-31-00-000/400-802 3.0
Lower - Removal & Installation - RH 3.5
Inspection – LH 75-31-10-200-801 1.0
Inspection – RH 1.5
Upper Clean - LH 75-31-10-100-801 2.0
Upper Clean - RH 2.5
Lower Clean - LH 3.5
Lower Clean - RH 4.0
Upper Repair - LH 75-31-10-300-801 2.0
Upper Repair - RH 2.5
Lower Repair - LH 3.5
Lower Repair - RH 4.0
COMPRESSOR-BLEED-VALVE ADAPTER
Removal & Installation 75-31-25-000/400-801 4.5
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Chapter 75
Air
COMPRESSOR-VARIABLE-GEOMETRY ACTUATOR
Inspection - LH 75-33-10-200-801 1.5
Inspection - RH 75-33-10-200-801 2.0
TORQUE TUBE
Removal & Installation - LH 75-33-15-000/400-801 2.5
Removal & Installation - RH 75-33-15-000/400-801 3.5
INDICATING
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POWER CONTROLS
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INDICATING
Inspection for overtemperature condition 77-00-00-200-801 5.0
POWER
TEMPERATURE
TURBINE-INTERSTAGE THERMOCOUPLE
Removal & Installation (16 thermocouples) 77-21-10-000/400-801 3.0
Test 77-21-10-700-801 2.0
Inspection 77-21-10-200-801 1.5
VIBRATION SENSORS
Front-frame (N1) - Removal & Installation 77-41-10-000/400-801 0.5
Compressor (N2) - Removal & Installation (LH Eng) 77-41-10-000/400-802 1.0
Compressor (N2) - Removal & Installation (RH Eng) 77-41-10-000/400-802 1.0
Test - Front-frame (N1) Vibration Sensor 77-41-10-700-801 0.5
Test - Compressor (N2) Vibration Sensor 77-41-10-700-802 1.0
Inspection - Front-frame (N1) Vibration Sensor 77-41-10-200-801 0.5
Inspection - Compressor (N2) Vibration Sensor 77-41-10-200-802 1.0
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Chapter 78 Exhaust
EXHAUST - GENERAL
COLLECTOR/NOZZLE
EXHAUST CONE
Removal & Installation 78-11-10-000/400- 0.5
801
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Chapter 79 Oil
OIL
Inspection - Oil tubes 79-00-00-200-801 0.5
STORAGE
OIL TANK
Drain the Oil Tank 79-11-10-680-801 0.5
Removal & Installation - Oil Tank 79-11-10-000/400-801 1.0
Removal & Installation - Chip-collector Drain Valve 79-11-10-000/400-802 1.0
Removal & Installation - Self-closing Sensor Valve 79-11-10-000/400-803 1.0
Removal & Installation - Chip-collector Plug 79-11-10-000/400-804 1.0
DISTRIBUTION
LUBE-AND-SCAVENGE PUMP
Removal & Install 79-21-10-000/400-801 3.0
Removal & Installation - Chip-collector Plug 79-21-10-000/400-802 0.5
Removal & Installation - Chip-collector Debris Monitor 79-21-10-000/400-803 0.5
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Chapter 79 Oil
LOW-OIL-PRESSURE SENSOR
Removal & Installation 79-33-10-000/400-801 1.5
Test 79-33-10-700-801 0.5
Inspection 79-33-10-200-801 0.5
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