HRM2200A Manual

HRM2200A Raw Vertical Roller Mill
User’s Manual
HeFei ZhongYa Building Material Equipment Co. Ltd.
HeFei Cement Research & Design Institute
July 2007
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IMPORTANT INFORMATION
A. Thank you for your choose and apply HRM type vertical roller mill, please read this
USER’S MANUAL carefully before put this equipment into operation.
B. Commonly, USER’S MANUAL written and edited for general condition, not for
specified customers, so, HCRDI has the rights to revise the design of this equipment, it
is without notification or any obligation on the part of the manufacturer that the models,
specifications and original designs are subject to change for improvement at any time.
C. All-time remember that: Caution operators not to inspect this equipment without first
turning off power.
D. In any case, it is prohibited that the hydraulic system operating pressure more
than the rated pressure, otherwise, the hydraulic oil may be leakage & some
parts may be damaged, personal accident injury may be occurred due to the
spraying high pressure oil.
E. In any case, do not try to check or dismount any parts in whole hydraulic system before
discharge the oil pressure to zero, otherwise, personal accident injury may be occur due
to the spraying high pressure oil.
F. If the contents related to this USER’S MANUAL has any change, refer to the
site supervisor’s opinions.
Page 2 of 43

Contents
Part1 Summary
Part2 Structure Presentation and Installation
1 Structure and working principles
2 Technical parameters and performances
3 Equipment installation
4 Installation of acid cleaning for hydraulic and lubrication system
Part3 HRM2200A Vertical Roller Mill Commissioning and Operation
1 Foreword
2 Test run of vertical roller mill in parts
3 No-load test run of vertical roller mill
4 Load test run of vertical roller mill
5 Personnel training
6 Vertical roller mill operation
7 Possible troubles and trouble shooting
8 System operation
Part4 HRM2200A Vertical Roller Mill Maintenance and Repair
1 Foreword
2 Vertical roller mill maintenance and repair
3 Lubrication list
4 Wearing parts
Part5 Attached Drawings
1 General drawing of HRM2200A Vertical Roller Mill
2 Foundation drawing of HRM2200A Vertical Roller Mill
3 Installation drawing of rack and lower casing of HRM2200A Vertical
Roller Mill
4 Installation drawings of gearbox and motor of HRM2200A Vertical
Roller Mill
5 Installation drawings of lower casing and grinding table of
HRM2200A Vertical Roller Mill
6 Installation drawings of pressuring and repairing cylinders of
HRM2200A Vertical Roller Mill
7 Maintenance drawing of classifier of HRM2200A Vertical Roller Mill
8 Maintenance drawing of grinding rollers of HRM2200A Vertical
Roller Mill
9 Principle drawing of hydraulic system of HRM2200A Vertical Roller
Mill
10 Illustration drawing of hydraulic pipe line connection
Page 3 of 43

Part 1 Summary
HRM2200A vertical roller mill, an honorary product of Hefei Zhongya Cement

Machinery Plant, is a large raw vertical roller mill designed specially for a production
line of 1200 tons of cement clinker a day.
The vertical roller mill of this model has gone through the trial of production practice
for many years and the product performance has been improved continuously. Now it
joins the advanced ranks of the similar product in the world and wins the good graces
of the large domestic and abroad users.
HRM2200A vertical roller mill is grinding equipment combined with drying with an
excellent technical performance. It is mainly used for cement raw meal grinding, and
can also be uses in the industries as building materials, light industry, chemical
industry, thermo-power generation, and etc. The VRM possesses advantages of high
grinding efficiency, low power consumption, large feed size, easy to regulate product
fineness, simple technological process, low area need, low noise, simple operation
and maintenance, low operation cost and low consumption of wear-resistant materials,
and etc. In addition, the VRM has some special features as bellows:
1. Grinding rollers can be turned from inside to outside. Large space and simultaneous
operation from three working surfaces make the overhaul work such as replacement
of grinding roller tyre and liners and examination and repair of the VRM very easy.
2. Use of another side of grinding roller tyre prolongs the duration of the
wear-resistant materials.
3. No material distribution on the grinding table before start of the VRM and no-load
start of the VRM relieve the users from worries about the VRM start.
4. Use of limit device of grinding roller avoids violent vibration of the VRM caused
by interruption of material feeding.
5. Use of new sealing device for grinding rollers makes the sealing more reliable and
fan used for sealing is not necessary.
6. Oil-immersed lubrication for bearings of grinding rollers exempts external

circulating lubrication.
7. Use of external circulating system reduces air velocity at the air ring and as well as
power of ID fan of the VRM, improves start and stop conditions, and reduces time
for material removing during maintenance.
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Part 2 Structure Presentation and Installation
2.1 Structure and Working Principles

2.1.1 See the following diagram for the structure
HRM VRM, a new type of power-saving grinding equipment, follows the working
principle as follow:
Motor drives reducer to operate grinding table. Materials to be ground are fed by air
lock feeder to the center of the turning grinding table. Under effect of centrifugal
force, materials move to the peripheries of the grinding table and enter into the
grinding path. Under pressure of the grinding rollers, materials are crushed by action
of press, grinding and shear. Meanwhile, hot gas is uniformly ejected at high speed
from the air ring surrounding the grinding table. Ground materials are raised by high-
speed gas flow from the air ring. The gas flow brings large sized materials to the
grinding table for regrinding on the one hand, and dries suspended materials on the
other. Fine materials are carried by hot gas into the separator where they are separated,
and qualified fine gets out of the mill with gas flow and then collected by dust
collector as mill product, unqualified coarse falls onto the grinding table by action of
the separator blades and reground together with new feed. In this circulation, the
grinding process is made.
2.1.2 Structure and technical features of key parts
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a. Drive device
Drive device of VRM consists of three parts: main motor, coupling and reducer.
Mounted in the lower part of the mill, it drives the grinding table into rotation and
bears weight of grinding table, materials and grinding rollers and as well as grinding
pressure applied by the pressure device, so it is one of the most important parts in
VRM. Lube oil system has an independent oil station and an automatic protection
system for oil pressure and oil temperature, which makes the lube oil system working
safely and reliably. The reducer has advantages of small volume, small weight, high
ratio of speed reduction and high drive efficiency, etc. For structure and working
principles of the main reducer, please refer to Operation and Maintenance Manual of
MLX 80 Retarder Gear Box for VRM.
b. Grinding device
Grinding table and grinding rollers are important grinding parts. Their shapes must be
designed in order that materials to be ground can form a steady bed with uniform
thickness on the grinding table. So a rational shape of grinding table matched with
correspond grinding rollers can play a very important role in stabilization of material
bed, increase of grinding efficiency and reduction of grinding consumption. After host
of investigation and comparison, a plate shape of grinding table and a tyre shape of
roller sleeve are used. Roller tyre is in symmetric structure and can be turned from
inside to outside for continuous use, so the life of roller tyre can be prolonged.
c. Pressure system
Apply and control the action force of pressure system on materials by using hydraulic
automatic control system or hand-operated control system can be automatically
adjusted in pressure according to the grindability of materials. This makes VRM
usually operate in the most economical condition. In this way, not only the useless
work can be decreased, but also the duration of roller tyres and liner can be prolonged.
In addition, because of buffer action of energy accumulator, the hydraulic cylinder can
apply pressure in a very large range and can be automatically regulated. In case of big
and hard foreign bodies, grinding rollers can spring up, avoiding damage of grinding
parts and drive device due to too heavy load.
d. Position limiting device

Thanks to the special position-limiting device, VRM can start up with light load and
the clearance between grinding rollers and grinding table can be adjusted. In this way,
not only the steady thickness of material bed can be made and grinding efficiency can
be increased, but also it prevents the grinding rollers from contacting directly with the
grinding table in case of abnormal conditions such as interruption of feed and etc, thus
avoiding vibration of VRM and protecting the reducer.
e. Separator device
Separator is a dynamic separator driven in mechanical way, the rotating speed of
which can be adjusted. By high rotation of the conical rotor of the separator, the
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blades dash against materials, so the latter has a high circular velocity and a high
centrifugal force generates. In this way, the separator accomplishes separation of
materials. Fine particles get out of VRM via gaps among the blades and collected by
the dust collector. This separator has a high separating efficiency and a large space for
regulation.
f. Grinding roller device

The grinding rollers are equipped with a pair of roller bearing. The equal life of the
bearings is calculated in design stage. The sealing cavity of the bearings extends to
outside of the mill casing and has no contact with dust laden gas, so a simple sealing
with packing filling can prevent the bearings from dust. The grinding rollers are
designed to be installed in inclination way and pressed by the wedge ring, this makes
the replacement of the grinding tyres very easy.
g. VRM casing and support

VRM casing consists of upper casing, lower casing and supporting part. They are
connected each other by bolts. The lower casing is welded on the support and the
connection beam.
2.2 Main technical parameters
2.2.1 VRM
Model: HRM2200A
Grinding table diameter: Φ2200
Grinding roller diameter: Φ1900mm
Number of grinding roller: 2
Rotation of grinding table: 34r/min
Max feed size: ≤40mm
Water content of feed: ≤4%
Product fineness: R0.09≤10-12%; R0.2≤0.5-1.0%
Capacity: 80-90t/h
Water content of product: ≤0.5%
Inlet air temperature: <300℃
Outlet air temperature: 80-90℃
Outlet air volume: 170000m3/h
Pressure drop: 4500-6500Pa
Working pressure of hydraulic system: ≤12Mpa
Outline dimension: Length: 9120mm
Width: 6950mm
Height: 10145mm
Total weight: 190000kg
2.2.2 Main motor

Model: YRKK560-6
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Power: 800KW
Rotation: 990r/min
Voltage: 11KV
Protection grade: IP54
2.2.3 Main reducer

Manufacturer:
Model: MLX80
Number: 1
Drive power: 900kW
Motor power: 900kW
T (start) = 2.8T VRM T (peak) = 3T VRM
Ratio of speed: 28.9285
n (motor) = 990±5r/min n (VRM) = 34.4±0.1r/min
Nominal outlet torque: kN.m
Axial load: 2300kN
Instantaneous load: 4000kN
Rotating direction: if one looks from the top, the thrust collar rotates clockwise.
Sideway of lubrication oil intake and outlet: if one stands at the end of input axle and
faces the reducer, there is two oil inlet at
right side and two oil outlets (one at each
side).
Drive efficiency: ≥98%
Service coefficient: ≥2.5AGMA
Weight of a complete set of main reducer: 22t (not including lubrication oil station)
Outline dimension of main reducer: Φ2400(max)×1800
2.2.4 High & low pressure thin oil station

Model: XGD-B30/250
Manufacturer: South-West Lubrication Equipment Manufacturer
of Runchuan Group
Lubrication oil volume: 250L/min (for low pressure); 30L/min (for high pressure)
Lubrication oil pressure: high pressure: 14Mpa; low pressure: 0.4Mpa
Lubrication oil: N320 medium-load industrial gear oil
Ambient temperature: -10℃- +40℃
Cooling water volume: 15m3/h
Cooling water temperature: <28℃
Working shift: 100% of working load, or 24 hours a day
2.2.5 Separator
Rotation of rotor: 30-190r/min
Model of motor: Y280S-4
Power of motor: 75KW
Speed of motor: 0-1450r/min
Page 8 of 43

Model of reducer: RV202-8ⅠAR
Power of reducer: 116KW
Rotation direction: anticlockwise rotation if one looks from input axle
Ratio of speed reduction: 8
Lubrication oil: 200# industrial gear oil
2.2.6 Hydraulic system

Model: HYL402
Motor power of hydraulic pump: 5.5KW
Working pressure: ≤14Mpa
Max pressure: 20Mpa
Flow rate: 22L/min
Hydraulic oil: N46 wear-resistant hydraulic oil
Volume of oil tank: 200L
2.3 Equipment installation
2.3.1 Preparation
a. Level gauge
b. Frame level (with a precision of 0.02mm/M)
c. Hoist equipment and general tools
d. Feeler (0.05-1.00mm)
e. Packing iron (size: 200×160×25) and wedge iron
f. Marking for foundation
Firstly, clean the foundation of equipment; especially there should not be water, wood
and stone in holes of foundation bolt. To obtain a good bonding while the secondary
grout, the surface of foundation must be roughened, and the surroundings must be
well filled and compacted.
Secondly, check and accept the foundation of equipment against the civil works’
drawing, installation drawing and real dimension of the equipment. The check work
includes the followings: check whether the center line and level point made by the
construction unit are correct or not; check the outline dimension and level of
foundation, geometric size of foundation bolt hole, and distances among foundation
bolts against the equipment and technology drawings.
Against the coordinate position of the design drawing, measure the center line of
equipment by using steel-band tape, fix the longitudinal and transversal center lines
on the center standard board or draw them on the foundation and manage to keep
them during installation.
2.3.2 Installation
a. Check whether the positions of foot holes and the sizes of holes tally with the
Page 9 of 43

equipment as per the foundation drawing of HRM2200A VRM.
b. Check the sizes of foot holes of equipment, coordinate the deviation of foot holes
and determine the relative center.
c. Installation of driving devices

Determine the plane±0.00 according to the construction drawings of civil works.
Make the installation level of VRM meet the requirement of the construction drawing
of technology.
Firstly, install the under bed of the reducer. Place the foundation bolts at the center of
holes.
The installation of main reducer and under bed is the core of installation of VRM and
the installation of other parts must take the center of reducer as the datum. So the
position of main reducer must be determined precisely, and its center must be
coincident with the center of the foundation with a deviation not more than ±5.0mm.
During installation of the under bed, put a group of packing iron beside each
foundation bolt. The number of packing iron of each group should not be more than 4,
and among them a pair is inclined packing iron. The length of the inclined packing
iron extended out of the under bed is 30mm. A close coincidence should be made
between the packing iron and the packing iron, and as well as between the packing
iron and the under bed. The foundation bolt hangs down naturally in the hole without
any contact with hole wall or hole bottom. The bolt should extend out of the nut by
2-3 bolt threads.
Before grouting, water the hole wall of foundation bolt, and confirm the position and
level of the under bed once again. During grouting, compact the concrete and avoid
the inclination of the bolt. After grouting, cure them with water till the strength of
concrete reaches 75% of the given strength.
When tightening the foundation bolt, tighten them with the same force. When
adjusting the level of the under bed, adjust it with packing iron in order that the
levelness reaches 0.1mm/m; the way of tighten or loosen foundation bolt is not
allowed. The fixation of the packing iron with the packing iron, or the packing iron
with the under bed should be made by the point welding.
Before connection of the main reducer with the under bed, install locating pin at first.
Then install connection bolt. Tighten all of bolts with the same force.
For installation of the main motor, firstly, connect the main motor and the base plate
by connection bolt, and place a packing piece about 2.0mm between them. Put a
group of packing iron beside each foundation bolt. Inside of the hole, the foundation
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bolt should hang down naturally. Make the center of the main motor coincide with
that of the main reducer. After this, grout and compact mortar in the hole. Tighten the
foundation bolt when the strength of concrete reaches 75% of the given strength. Use
packing iron to adjust the level and make the main couplings meet the installing
requirement (See Users’ Manual of MLX80 Reducing Gear Box for VRM). Then weld
the packing iron with the packing iron, or the packing iron with the base plate by the
way of point welding.
During installation of the main motor and the main reducer, the radial runout of the
couplings should not be more than 0.08mm, and the axial runout should not be more
than 0.08mm. The space between the two couplings is 8-10mm (For the details, see
Reducer Installation Guide).
d. Installation of lower casing and grinding table

(1) Because of the difficulties in hoisting and transportation, the support and lower
casing of HRM2200A VRM should be welded on site. The installation on site should
follow the Mark on each part made by the manufacturer.
During installation of the lower casing, take the center line of the outlet axle of the
reducer as the datum. The deviation between the center lines of the lower casing and
the outlet axle should not be more than ±2.0mm.
Install the supports on the correspondent foundation according to the Mark on it.
Determine the position of two supports against the drawing. Put the foundation bolts
in the right position.
(2) Place shell of lower casing on support

Determine the concentricity of the center of the shell and the center line of the outlet
axle of the reducer by means of cross aerial line. Weld the supports together with the
shell. The weld seam is continuous angles weld seam, and the height of weld seam is
15-20mm and in slope form. The size should be confirmed to the requirement of
GB985-88.
(3) Place the grinding table on the reducer with care, make alignment and install the
locating pin. Tighten the joint bolt with even force. Adjust the lower casing in order to
make the deviation of the radial clearance of the grinding table and the air ring be not
more than ±2.0mm (check the deviation from 8 symmetrical points around the
grinding table). In the meantime, check whether the axial distance between the upper
flange of the lower casing and the end face of the grinding table can meet the
requirement of installation. The axial distance between the upper flange of the lower
casing of HRM2200A VRM and the end face of the grinding table is designed as
110+5mm, and the adjustment can be made by using packing iron.
(4) Grout holes of foundation bolts of the supports.
Page 11 of 43
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(5) Seven days later, correct precisely the level of the lower casing and as well as the
level of four bearing blocks. The error in the height of the four bearing blocks should
not be more than 2mm.
At last, tighten the foundation bolts.
e. Installation of upper casing and grinding rollers and driving arms

Place the upper casing onto the lower casing according to the drawing. After making
alignment, tighten the joint bolts. Install the assembled grinding rollers and drive arms
onto the bearing blocks of the supports of the lower casing and make the grinding
rollers on the grinding table. Paint the sliding bearings with lubrication oil, tighten the
joint bolts of the bearing blocks, and install the sealing door of the grinding rollers.
During installation, pay attention to the sealing effect.
f. Installation of position limiting device and separator

Assemble the position limit device in advance, and put it in position as per the
foundation drawing of equipment. Screw out the position limit bolt and make it
contact with the position limit head. After alignment, grout and fix foundation bolts.
Tighten foundation bolts after solidification of mortar. Then screw out the position
limit bolts to make the grinding rollers have a space of 5-10mm to the grinding table.
Then begin the installation of the separator. Place the pre-assembled separator on the
upper casing and make level. Tighten the joint bolts and pay attention to good sealing
effect of the junction face of the flanges.
g. Installation of pressure device

Put the pre-assembled pressure device in position according to the drawing and make
alignment after the pressure device is connected with the main structure of VRM.
Check the distance between the center holes of the working cylinder and inspecting
cylinder. Grout and fix the foundation bolts, and tighten them when mortar becomes
hard.
h. Installation of hydraulic and lubrication systems

Get all types of oil pipe necessary for the hydraulic and lubrication systems ready.
Clean the pipe holes with compressed air carefully. Assemble and install them
according to the requirement.
The weld seams should be tight during the pipeline making. After completion, blow
every section of the pipeline with compressed air repeatedly at first, and then clean
them with dilute hydrochloric acid and at last wash them with cleaning oil. Place the
main reducer onto the return-oil pipeline of the lubrication station with an inclination
≥3/100 in order to ensure a smooth oil return. The connection flanges on the
lubricating pipeline and the pipe joints on the hydraulic pipeline should be sealed
tightly without leakage. The connection of the hydraulic pipeline with the main oil
Page 12 of 43

cylinder or the inspecting oil cylinder should be made by high-pressure hose. The
energy accumulator is fixed by a holder on the rack under VRM and beside the oil
cylinder. The hydraulic pipeline should be fixed with clampers in every 1-2m.
Finally, perform a secondary grout for the whole foundation of equipment (water
drainage pipe should be pre-laid inside two supports of the lower casing).
2.4 Acid cleaning for hydraulic and lubrication systems

The installation of the hydraulic pipeline should be done in two steps. The first is
pre-installation (preparation of pipes); the second is formal installation. The
pre-installation is a preparation for the formal installation and is also an important
step to have good quality of installation.
The installation should be performed on site as per the hydraulic principle drawing
and the installation illustration.
2.4.1 Pre-installation (preparation of pipes)
a. The hydraulic pipeline of HRM2200A series VRM is usually made of seamless
steel pipe and high-pressure rubber hose. The outer diameter of seamless steel pipe is
φ18mm and the thickness of pipe wall is 3-4 mm (prepared by Users). High-pressure
hose, pipe joint and seal ring are supplied by the manufacturer.
b. At first, determine the location of the hydraulic station according to the technology
design and the conditions on site.
c. The weld of pipe, pipe joint and main pipe should be flat and direct and the weld
seam should even and smooth. There are not gas holes or cracks resulting in leakage
of pressure of the pipeline. Users may carry out pressure test if they can.
d. Mark and demount all pipes, and prepare to clean them.
e. Acid washing
In general, carry out the work according to the following sequence:
Degreasing → water wash →acid wash → neutralization → water wash → dry
with dry air → paint hydraulic oil.
The detail steps are as follows:

(1) Knock oil pipes everywhere with hammer, especially the weld
zone, in order to clean dross, welding slag and bur in pipes.
(2) Pour the sodium hydroxide solution of 8-10% concentration into
the oil pipes, and keep the solution there for 3-4 hours. Then wash
the pipes with clean water.
(3) Pour the hydrochloric acid solution or phosphoric acid of 15%
concentration into the oil pipes, keep the solution there for 6-8
hours. Then pour out the acid liquor. After this, pour the soda
Page 13 of 43

solution of 10% concentration into the pipes and keep the solution
there for 1 hour. Wash the pipes with clean water and dry them
with compressed air. At last, pour machine oil into the pipes and
keep it there for 1 hour.
(4) Dry in dry air
2.4.2 Normal installation

a. Put the pipes back according to the previous marks after the acid washing, and then
fix them with the corresponding pipe clamp.
b. Connect the high-pressure hose and energy accumulator.
Page 14 of 43

Part 3 HRM2200A VRM Test Run and Commissioning
3.1 Introduction
The HRM2200A VRM will have a test run and commissioning after having been
erected, which includes two tasks: no load test run and load test run. The
purposes of the test run are: firstly, to examine the inherent quality of VRM and
to remove hidden troubles of the equipment; and secondly, to examine the
erection quality of the VRM, to train the operating personnel on site, and make
the VRM appropriate to the materials to deal with; and at last, to reach or
exceed the economic and technical indexes set in the contract.
During test run and commissioning period, there would be various problems.
Perhaps, it’s inevitable. Our opinion is that in this period, we should find
problems and hidden troubles as fully as possible and do our best to solve them
and that is an important guarantee for VRM safely operating for a long time in
future. So, whatever problems arise in this period, we shouldn’t be impatient or
act rashly. What we should do is to gather engineers and technicians to analyze
carefully the problems and to work out the available resolving plans, and finally
to solve these problems or hidden troubles.
While carrying out the test run and commissioning, we should prepare all
necessary tools and materials in advance, such as spanners, three major electrical
tools, materials for cleaning work, lubricant oil (grease) and all kinds of forms
and tables for noting down the data of the test run, etc. The surroundings of the
VRM and the workshop should be kept clean and tidy. The test run on site should
be cleansed. The inside of the VRM, especially the dark positions and positions
difficult to inspect, should be examined seriously without any carelessness. There
should not be any inutile things in it, such as bar, brick, cement block, wood, bolt,
spanner or cotton yarn etc.
Please read the manual carefully and perform the test run in sequence. If the last
test run isn’t accepted with success, the next one shouldn’t be carried out.
3.2 Test run of VRM in parts

3.2.1Separator
The lubricant sites of the separator should be poured with the lubricant oil or
grease of corresponding brand and grade.
The separator motor should run alone for 2 hours. During this period, adjust the
motor speed to200, 400, 600, 800 and 1000r/min respectively, and make the
motor run at each of these speeds for 20 minutes. The requirement is that the
motor runs steadily without abnormal sound and that its frequency speeder
presents flexibility and reliability in speed conversation.
Turn manually the belt pulley at the input of the reducer to make the separator’s
Page 15 of 43

rotor rotate for several rotations. All turning parts shouldn’t stick and have metal
friction sound. Put on the triangle belt and stretch it correctly, then turn once
again the belt pulley by hand for checking if everything is OK.
Adjust the motor speed to zero start the motor. Then regulate gradually the motor
speed to 200, 400, 600, 800 and 1000r/min respectively and make the motor run
at each of these speeds for 30 minutes. After this, adjust the motor to the speed of
700r/min for running 8 hours, in which there are at lest 4 hours for continuous
running. Note down the motor currents corresponding to different rotating speeds.
The requirements are that the rotor runs smoothly without abnormal sound and
the motor has normal heat radiation.
3.2.2Pressure Equipment
常开(N.O.) 常开(N.O.)
技术参数
常开(N.O.)
常闭(N.C.) cut-off valve 6 ATOS

electromagnetic cut-off valve 3 万福乐
常开(N.O.) electromagnetic cut-off valve 1 万福乐
1 ATOS
pressure back valve 1 ATOS
electromagnetic directional valve 1 ATOS
pressure gauge 2 黎明
pressure soft tube 2 上海
ratio control valve ＡＴＯＳ
drainning valve 上海
back oil filter １黎明
pressure control filter 黎明
one-way valve LIXIN
gear pump 意大利
coupling 上海
motor 5.5Kw 皖南
absorb oil filter 黎明
air filter 黎明
level gauge 黎明
oil tank 上海
序代号名称
数
备注
号量
标记处数更改文件号签
设计标准化
字日期液压原理图图样标记数量质量(Kg) 比例
制图共页第页
工艺
审核日期
High Pressure Oil Station

Pour the oil tank with the hydraulic oil N46 and clean up all parts (For inspecting
oil leakage while running).
When the power is off, put the electromagnetic valves19.1, 19.2, 19.3 and the
reversing valve 15 in the open state, but the electromagnetic valve18 in the close
state.
Pressuring for Main Oil Cylinder (in operating state)

Open the stop valves20.3、20.4, and close the stop valves 20.1、20.2、20.5、20.6.
At this time, the power of all electromagnetic valves is off. The oil through the oil
pump 7, one-way valve 8, filter 9, reversing valve 15, one-way valve16,
electromagnetic valve19.1, stop valves20.3、20.4 is supplied for the upper cavity
of the main operating oil cylinder. On the other hand, the oil of the lower cavity
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of the main operating oil cylinder flows through electromagnetic valves19.2、
19.3and reversing valve15, and then returns to the oil box. The ratio valve12 is
used to regulate the pressure.
Roller Lifting and Lock-in of main oil cylinder (in the feeding and
breakdown states)
When the power is on, put electromagnetic valve 18 in the open state, and reverse
the reversing valve15. The oil through the oil pump7, one-way valve8, filter9,
reversing valve15, and electromagnetic valves19.2、19.3 is supplied for the lower
cavity of the main operating oil cylinder. On the other hand, the oil of the upper
cavity of the main operating oil cylinder flows through stop valves 20.3、20.4,
electromagnetic valve19.1, electromagnetic 18 and returns to the oil box. At this
time, the rollers are lifted by the oil cylinder. When one oil cylinder is lifted to the
set height, touch the position limiting switch, and stop the corresponding
electromagnetic valve (one of the electromagnetic valves19.2、19.3), when the
power is on. However, when the power of two electromagnetic valves is on, the
oil pump will stop, and the rollers are hanged on the grinding table. If the power
of electromagnetic valves19.2、19.3 is off and these valves are in open states, the
roller will fall on the grinding table through the sole weight.
Roller Lifting for Auxiliary Oil Cylinder (turn rollers to repair /pour the oil into
the upper cavity.)
Close the stop valves20.3、20.4, one of stop valves20.1、20.2 and one corresponding
stop valve from 20.5 to 20.6. When the power of electromagnetic valves19.2、19.3
is on, put these valves in the close state. The oil through the oil pump7, one-way
valve8, filter9, reversing 15, one-way valve16, electromagnetic valve19.1, stop
valves20.1、20.2 is supplied for the upper cavity of auxiliary maintenance oil
cylinder. On the other hand, the oil of the lower cavity of auxiliary maintenance oil
cylinder flows through stop valves20.5、20.6, reversing valve15 and returns to the
oil box. One of two rollers is lifted. When the roller reaches the maintenance
position, close manually the corresponding stop valve and stop the oil pump. When
lift another roller, do the same job according to the above steps.
Auxiliary Oil Cylinder Turn Rollers into Mill (pour the oil into the lower cavity)
Close the stop valves20.3、20.4, and open one of stop valves20.1、20.2 and a
corresponding stop valve from 20.5 to 20.6. When the power of electromagnetic
valves19.2、19.3 is on, put these valves in the close state. When the power is on,
reverse the reversing valve15and put electromagnetic valve18 in the open state. The
oil through the oil pump7, one-way valve8, filter9, reversing15, and stop valves20.5、
20.6 is supplied for the lower cavity of auxiliary maintenance oil cylinder. On the
other hand, the oil of the upper cavity of auxiliary maintenance oil cylinder flows
through stop valves20.1、20.2, electromagnetic valve19.1, electromagnetic valve18
and then returns to the oil box.
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Solenoid valve 19.1
If protecting pressure effect of one-way valve 16 isn’t ideal, solenoid valve 19.1 is in
the power-on stop state after the main oil pump finishes adding pressure.
2.3 Drive units
Main motor
First, check the main motor whether its insulation conditions meet the requirements or
not.
Press-release the main motor to know its rotating direction and wire the main motor in
the correct rotating direction.
The main motor should run alone for 4 hours, in which at least 2 hours are continuous
running. The main motor should run smoothly without abnormal any phenomena.
Lubricating oil station

Structure features:
The thin oil station consists of the oil supply systems of low pressure and high
pressure. The oil resource of the high pressure pump comes from low pressure oil
outlet pipes.
The lubricating device consists of the thin oil station, instrument board and electric
control panel. The low pressure oil supply system consists of the low pressure pump
device, twin-cylinder net filter, pipe cooler, back valve, safety valve, electromagnetic
filter valve of oil return, other valves and pipes. The oil supply of the high pressure
pump consists of the high pressure plunger pump, twin-cylinder net filter, overflow
valve, one-way valve and flow regulating valve. The thin oil station is complete.
In the normal operation for the thin oil station, one low pressure is running, another is
standby. The oil station has such functions as filtering, heating, cooling, safe,
self-controlling and alarm.
Working principle:
When the oil station operates, the operating pressure of the low pressure system is
adjusted and determined by safety valves. The maximum operating pressure is
0.4Mpa. The minimum operating pressure is 0.15Mpa. When the operating pressure is
below 0.12Mpa, start standby pump while sound the acoustooptic alarm; When the oil
pressure raise to 0.3Mpa, the standby pump automatically stop; when below 0.1Mpa,
the main motor stop and alarm; when over 0.5Mpa, sound the acoustooptic alarm. The
oil supply of low pressure reaches 0.1Mpa, start the high pressure pump; The oil
supply outlet pressure of high pressure reaches 10Mpa, start the main motor; When
the oil supply inlet pressure of high pressure 20Mpa, sound the acoustooptic alarm.
The main motor stops. The oil supply system of low pressure continues to operate,
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sent the lubricating oil to each lubrication point and oil film bearing.
Before starting the oil station, the electric heater automatically open when the oil
temperature of the oil box is below 25℃. When the oil temperature is 38℃, the
electric heater automatically close, start the low pressure pump. In the normal
operation for the main motor, when the oil temperature is 38 ℃, sound the
acoustooptic alarm (automatically close the cooling water pipe switch of the thin oil
station). When oil supply outlet temperature of low pressure is over 43℃, sound the
acoustooptic alarm (automatically open the water pipe switch of the oil cooler). In the
5 bearing measuring joints, propelling force 1, 2, 3, 4 is over 65℃, the main motor
stops and alarms. The input temperature is over 70℃, the main motor stops and
alarms.
After starting low pressure pump, make the lubricating oil circulate 3~5 minutes in
the oil supply system of low pressure, and then lubricate the reducer.
After the main motor stops 5 minutes, allow the stop operation of the thin oil station.
The heater is warping pipe, no contacting and carbonating. The heater structure is
easy to exchange. There are 2 coarse and fine twin-cylinder net filter in the oil station.
One cylinder is operating. Another is standby, which are controlled by the pressure
differential signal transmitter. When the pressure difference (0.1Mpa) exceeds the set
valve, sound the acoustooptic alarm and change the operating cylinder by the manual
change over valve without stop.
The electromegnatic filter for oil return can absorb iron scrap in the oil to ensure oil
cleanliness.
The oil level signal transmitter is installed on the oil box to control the maximum and
minimum operating oil level. When the oil is in the maximum and minimum level,
give the alarm signal; fill oil by hand in the minimum oil level.
Installation, test run and commissioning:

Before the lubricating device leaves the plant, the performance test has been made in
the manufacturer. After the equipment is smoothly installed on site, the oil pipe may
be connected.
Before connecting the pipe, the pipe should be rust remove, neutralization and warm
water wash according to the acid cleaning requirement. After drying, connect oil pipe
(see technical requirements 3 for the general drawing of the oil station).
After installing on site, the lubricating oil should be filtered, fill the oil box, and then
carry on test run.
The oil level of the oil level signal transmitter should be fixed according to the set
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requirement. If exceeding the set value, give the alarm at once,
Before starting the oil pump motor, the pressure-release methods should be firstly
used to observe the start direction of high and low pressure oil pump. The rotating
direction should be the marked arrowhead direction for the pump. The twin-cylinder
filter handle is moved to the operating position of a filter core.
The pressure set value and pressure interlocking action and signal should be in line
with the set value.
After finishing the system test run, all the adjusting parameters of oil temperature, oil
pressure and oil level and interlocking should be line with the set value; all the pipes
and equipment should have no oil leakage phenomena and abnormal vibration.
Operate 2 hours under the operating pressure, the pump should have no oil leakage
phenomena and abnormal noisy and vibration.
Main reducer
Start the lubricating oil to supply the main reducer oil with lubricating oil. Regulate
the oil supply pressure and temperature for starting the main reducer. See Operation
and Maintenance Manual for the MLX80 VRM Reducer Gear Box. Make the main
reducer run at least 4 hours continuously.
Under the condition of grinding rollers lifted, start up the motor of the lubricating oil
station to supply oil to the reducer, and then make the grinding table one rotation by
hand in the right rotating direction at the coupling, and pay attention to check whether
metal friction noisy has abnormal phenomenon or not.
Install the coupling between the main motor and main reducer, check whether 2
rollers have been lifted. Start the lubricating oil station and start up the main motor.
The main reducer will drive the grinding table rotating in the clockwise direction. The
main reducer should run in no-load conditions for 24 hours, in which there should be
at least 12 continuously running hours. The running should be smooth, having no
abnormal noisy, and there is no oil leakage in the reducer, lubricating oil station and
oil pipeline. Please note down such parameters as oil supply pressure, oil supply
temperature, main motor current and bush temperature every hour. Attention! Don’t
stop the lubricating oil station immediately after stopping the main motor, keep it
running continuously for 10 minutes. If the main reducer will be restarted in a short
time, it isn’t necessary to stop the lubricating oil station.
3.3 Test run of VRM
Before the test run of VRM, please check with care whether the lubricating oil
volume, test and control instruments at lubricating points are normal, the two grinding
rollers are lifted and left from grinding table, and whether all connecting bolts are
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tightened up, especially for the bolts on rotating parts.
Start up the oil pump motor in lubrication station. Adjust the oil pressure and
temperature in order to start the VRM. Start the motor of the separator and adjust it to
700r/min. if everything is normal, start the main motor, and the main reducer drives
the grinding table and rotates together with it.
The drive unit and separator should run together for 24 hours, of which at least 12
hours is continuous operating time. After the separator runs alone 6 hours during 24
hours at 700r/min, adjust the motor speed respectively adjust to 200, 400, 800,
1000r/min and make it operate at each of these speeds for 3 hours.
In the whole test run process, the VRM should operate stably and not create any
abnormal noisy. The heating parts like motors and bearings shouldn’t be in
over-temperature conditions. Make an operation record every two hours.
3.4 Commissioning of VRM
The VRM commissioning should be performed after the test run of equipment in the
VRM and joint equipment in the system equipment are completed. The stable running
of the VRM system must be ensured during the first stage of commissioning, it isn’t
necessary to concentrate on economical and technical targets like output with
intensive attention, what to do is keep the equipment in a stable operating condition,
and then adjust gradually the equipment and technological parameters in order to
make the VRM and system in the best operating state.
Operators should carefully read HRM2200A VRM Operation Manual and relevant
technical documents and data before VRM commissioning operates, and work out a
feasible proposal according to the practical conditions.
3.4.1 Test run of VRM with 60 percent load

Feed volume is 55t/h. The operating time is at least 100 hours, in which there must be
50 hours for continuous operation.



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During the whole commissioning process of VRM, the equipment should operate
stably, no having abnormal noisy; all parts of equipment should not have
over-temperature phenomena. Then the VRM operates with full load.
Attention: Before each feeding, we should carefully check whether all connecting
bolts are well screwed, and enter the mill for checking whether the grinding rollers,
the grinding table and the rotor of separator are in normal conditions; and analyze
carefully the operating record of the last commissioning, and work out the operating
scheme for the following commissioning.
It’s necessary to explain that the feed volume of VRM commissioning is estimated as
per practical experience. It could be properly increased or decreased in the practical
operation due to the different cement raw meal qualities and varieties, to ensure the
electrical current value of main motor approximate to its rated current percent. For
example, during the test run of VRM with 60 percent load, or with a feed volume of
55. 0 t/h, if the electric current of the main motor in practical operation is below 60%
of its rated current, the feed volume should be increased properly; if the electric
current of main motor in practical operation is above 60% of its rated current, the feed
quantity should be properly. Moreover, during the commissioning of each stage for
VRM, each commissioning must reach the required operating time for beginning the
following commissioning. But it doesn’t mean that the following commissioning must
begin as soon as the operating time of the commissioning is reached. Each factory
could prolong the operating time of each commissioning stage according to the
practical conditions like production management and personnel training etc.
3.5 Personnel training

Personnel training should be put in the first position because operating ability of
operators is the key factor ofnormal operating of VRM. Before the test run of VRM,
the operators should receive necessary theoretical training. In addition, if possible, the
operators should be sent to the similar factories to be trained on the spot. So during
test run and commissioning of VRM, the personnel training is also a very important
task while the test runs and commissioning work of the manual are performed. In the
test run of VRM without load, operators should be given enough time to operate
equipment until their working skill increased. During the test run of VRM, operators
should be given enough time to operate equipment until their working skill increased.
During the commissioning of VRM, specifically with lower load, the process is a very
good practical operating chance for operators. If the equipment is under normal
operating condition, operators should independently operate and adjust equipment,
and technologist could direct operator’s operating and adjustment. Before VRM is
officially put into production, operators must reach the correspondent operating level,
and can individually find and solve the problems that possibly occur during the
operation, only this can ensure safe-stable operation of VRM, and finally reach and
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exceed economical and technical indexes.
3.6 Mill operation

3.6.1 working principle
The main motor drives the grinding table by the main reducer. At the same time, the
hot gas from the inlet enters the mill. The material from the throat opening falls on the
center of grinding table. Under the influence of the centrifugal force, the material
moves to the edge of the grinding table and is ground by the grinding rollers in the
grinding zone. The material ground further moves to the edge of the grinding table
until taken away by the gas current at the air ring zone. Some large particle blown
back on the grinding table is re-ground, other larger and heavier particle (including
hard impurity) falls to the bottom shell of the mill by the air ring, scraped into the
material discharge by the blade and discharged outside the mill at last. The powered
material goes up with the air current and enters the separating zone of the separator by
the top shell of the mill. Under the action of the rotor blade of the separator, coarse
material falls back on the grinding table to be re-ground. The qualified fine powder
comes out of the mill with the air current by the air outlet. Coarse material is collected
in the dust collection equipment. The moisture of the material is dried is the full
contact process with air and solid to reach the required moisture of the product.
The VRM can be used for grinding, drying, separating and pneumatic conveying. All
the parts must mutually be coordinated to form the organic integration and play the
full pole of the VRM. In addition, when operating, the following questions shall be
paid attention to.
Stable material bed
The VRM performs the method of grinding in material bed, so stable material bed is
very important to the safe operation of the VRM. Under the normal circumstances, the
thickness of the material bed is about 30~60mm. At the moment, the operation of the
mill is smooth, the mill sound is soft, the external circulation of the material basically
constant. In there is no external circulation, small impurity (iron blocks, gangue) is
only discharged at the material discharge. If the material bed is too thin, the vibration
of the mill is decreased due to the big load. When serious, the mill shall result in the
violent vibration.
Material balance
The operation of VRM can efficiently be directed by analyzing questions at the angle
of the material balance. The feed volume, the grinding capacity, the conveying
volume of the air current, the discharge volume or the external circulation volume
should be in the balance conditions in the process of VRM. Under the circumstances
of the constant feed volume, if the grinding capacity is insufficient, a great deal
material shall be discharged. At the moment the working pressure of the high pressure
oil station shall be properly added to strength the grinding capacity or the feeding
Page 23 of 43

volume shall be properly decreased. On the contrary, the grinding capacity is too high,
so the material layer becomes gradually thin to result in the vibration of the mill at last.
At the moment, the working pressure shall be properly decreases, or the feeding
volume should be increased. Under another circumstances, if the grinding capacity is
suitable, but the conveying capacity of the air flow is insufficient, a great deal
material shall be discharged alike. If the fine powder content is bigger, the air volume
shall be added and the conveying capacity shall be strengthened at the moment. So the
use of material balance principles can find out the problems in the operation of the
VRM in advance. The corresponding measures shall be taken to avoid the
unnecessary shutdown.
Air volume and air temperature

This VRM adopts the negative operation. A great deal hot air is used for conveying
the material, classifying and drying. The air volume must the requirements of
conveying the material. If the air volume is too small, a great deal qualified fine
powder fails to be discharged out of the mill in time. The big air volume causes not
only waste, but also the big particle of the product. The high or low air temperature
shall be determined according to moisture of the mill feed material. If the moisture
content is high, the air temperature shall be increased. If the moisture content is low,
the air temperature shall be decreased. But the mill feed air temperature shall be equal
to or less then 350℃. In addition, the outlet air temperature shall be controlled within
the range of 80 to 100℃ to avoid the dew formation of the coal mill bag filter.
3.6.2 Preparation before starting up

First, conform whether the corresponding brand lubricating oil has been poured into
the reducer of the separator, the main reducer, the grinding rollers and the other parts
of the mill, and ensure that the rotating parts of the rotor of the separator, grinding
rollers and table have no the phenomena of the sticking and metal friction. If
necessary, the belt may be turned by hand to check the rotating condition of the rotor
of the separator. The mill rollers are turned a circle by hand within the mill to check
the flexibility of the grinding roller rotating (the grinding rollers shall be lifted in
advance). The coupling in the main reducer is turned by hand to check the rotation of
the grinding table. Attention! The lubrication oil station shall be started up in advance
to pour oil into the main reducer. No turning without oil!
In addition, it is very necessary to check thoroughly the operating condition of the

pressuring device. For example, the accumulator is checked for filling the
corresponding nitrogen of pressure; the oil leakage of the high pressure oil station and
the pipeline; the normal adjusting of the working pressure of the high pressure oil
station and reliability and effectiveness of the change over of the change over valve.
If the VRM runs with coal material for the first time, test run for the VRM must be
carried out in advance.
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3.6.3 Starting-up sequence
(1) Starting lubricating oil station

Adjust oil supply pressure and observe whether the oil supply temperature reach the
stipulated requirements; if the oil supply temperature is lower, open heating device
please; if the oil supply temperature is very high, please supply the cooler with cold
water. See lubricating oil station utilization and maintenance manual for the
operation and requirements of lubricating oil station.
(2) Lifting grinding rollers

The two grinding rollers are lifted to leave from the grinding table by the pressure
device, ensuring the main motor can start with no-load. Before these, the position
limiting device should be adjusted. Attention: The lifting height of the grinding rollers
is limited and generally doesn’t exceed 100mm.
(3) Starting up separator motor

Adjusting the speed governing controller to zero, starting the motor, and then
adjusting the motor rotating speed slowly to the required rotating speed. During this
process, pay close attention to the operation conditions of the separator.
(4) Starting up main motor

Pay attention to the no-load electrical current, checking whether the mill in
idle-running has abnormal noisy and checking the lubricating supply condition again.
(5) Feeding and falling grinding rollers

After feeding for about 30-60 sec. (specific time should depend on feeding volume),
we can fall the grinding rollers by operating the high pressure oil station, then open
the hydraulic oil pump (setting the working pressure of high pressure oil station in
advance). After the mill normally operates, stop the motor of the high pressure oil
pump.
Starting up sequence of VRM is:

Starting lubricating oil station→lifting grinding rollers→starting up separator→main
motor→feeding and falling grinding rollers.
3.6.4 Monitoring and operating of the mill running
When the VRM is in the stable running conditions, it need not specific operation and
can run for long time. Only when some process or equipment parameters change need
the relative process or equipment parameters to be appropriately adjusted in order to
adapt to the changed process or equipment parameters and keep the VRM steadily and
continuously running. Instrument and meters in the control room can help productive
personnel accurately understand such process and equipment parameters as output,
temperature, pressure, electric current, etc. In addition, productive personnel need
Page 25 of 43

often make circuit inspection on site and check the equipment connecting boils
whether to be loose, listen to equipment sound whether to be abnormal and observe
the equipment running whether to be stable. It has proved that monitoring instruments
and meters as well as making circuit inspection on site are indispensable to the
successful production.
The operation record of equipment is an important means for production management,

it can help the technical and operating personnel analyze and solve the problems
arisen in the mill running and direct operation in future as well as improve the
operating level. So in the normal conditions a record should be made every hour,
when the process and equipment parameters frequently change, the recording times
should be properly increased. In addition, the malfunctions should be recorded in
detail.
3.6.5 Shut down process
The shut down of VRM is divided into normal shut down and emergency shut down.
The normal shut down carry out under the organized and planned conditions, but the
emergency shut down under the unexpected conditions when the mill normally
operates, for example, mechanical trouble, iron pieces enter into the mill, etc. So the
emergency shut down means is adopted to avoid great greater damage.
Normal shut down

Stop feeding at first and carefully observe the distance of limit screw and elastic head.
When the mill electric current have rapidly declined, open the by-pass unloading
valve of the high pressure oil station at once, and then stop the main motor and
gradually drop the separator rotating speed to zero and finally stop the separator motor.
Pull the handle of changeover valve and make it in the lifting roller condition, start the
motor of high pressure oil pump (the high pressure cut-off valve of the oil filling and
returning pipeline corresponding to two working cylinders shall be fully opened at
normal working). Attention: Ensure that the two grinding rollers are lifted at the same
time, when the rollers is in the right position, close the high pressure cut-off valve and
finally close the motor of the lubricating oil station.
Attention: after the main motor stops, don’t stop the lubricating oil station operating at
once and let it continuously running for about ten minutes. If we want to restart the
VRM in a short time, the running of the lubricating oil station needn’t stopping.
The normal shut down sequence is as follows:

Stop feeding materials→discharge grinding rollers→stop main motor→stop separator
motor→lift grinding rollers→stop lubricating oil station motor.
Emergency shut down

Shut down sequence is:
Page 26 of 43

Stop main motor→stop feeding materials→lift grinding rollers→stop separator motor
→stop lubricating oil station motor.
3.7 Problems and solutions
If operation and maintenance are correct, the VRM should not have any problems and
failures, however, if it has problems, we should immediately discover and solve it.
Depending on our experience, there could be the following problems in operation.
3.7.1 VRM vibration

Causes Solutions
The materials layer is unable.
Check the feeding volume whether to be stable.
If the height of inlet end ring is inappropriate,
appropriately increase or decrease the height of the
inlet end ring.
Air volume is not enough. Check the entering mill air duct whether to have
blocks, increase the air volume of discharge fan.
There are foreign maters on Clean foreign matters and check iron remover
the grinding table. Whether to have malfunctions.
3.7.2 Mill pressure difference rising

Causes Solutions
Examine system malfunctions. Check the detection and indicator meter
whether to have malfunctions.
Feeding material volume is over bigger. Decrease the mill feeding volume. If the
main motor rated power admits,
appropriately increase the working
pressure of the high pressure oil station.
Fineness is over finer. Decrease the rotating speed of the
separator.
3.7.3 Mill outlet air temperature descent

Causes Solutions
Large moisture of material Increase the entering mill air
temperature.
Reduce the circulating air volume.
Decrease the mill feed.
Air leakage of mill Check mill flanges, seal of grinding
roller doors and air lock feeder for air
leakage.
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7.4 The products of unqualified fineness
Causes Solutions
The separator rotating speed is set Improve the rotating speed.
inappropriately.
Transmission belt slips. Adjust and draw tight the belt.
The air volume of entering mill is Reduce the fan load and lower air
excessively bigger. volume.
3.8 System operation

3.8.1 Process flow
See the process flow drawing.
1． Belt conveyor 2． Ironing remover 3． Metal detector

4．T-Valve 5． Belt conveyor 6．Rotary lock air feeder
7．VRM 8． External circulating elevator 9． Cyclone dust
collector 10． Rotary valve 11． Air slide 12． Bucket elevator
13． Discharge fan for VRM 14． Circulation valve 15．Hot-air
valve 16．Cold air valve 17．By-pass valve 18． High
temperature fan for the kiln inlet 19． Dust collector for the kiln
inlet 20．fan
As shown in the drawing, the belt conveyor transports the raw materials proportioned
by the computer. After being de-ironed by the ironing remover, the materials enter the
external circulating elevator for lifting, fed by the air lock feeder on the rotating
grinding table for VRM while the hot gas of the kiln inlet is drawn inside the mill.
The raw materials on the grinding table move to the edge of the grinding table under
the influence of centrifugal force, being ground by grinding rollers into fine powder.
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Fine powder is drawn by the high speed hot air form bottom to top at the air ring,
dried instantaneously. Some partials from the air ring zone fall, discharged from
refuse extraction opening, lifted by the outer circulating elevator and return the mill.
Fine powder passes through the dynamic separator with air flow. Coarse materials are
classified and fall for regrinding. After the qualified fine powder enter into the
cyclone dust collector with air flow, collected in the dust collector as product, sent by
the belt conveyor to the raw meal silo. The cleaned dust content waste air from the
cyclone dust collector enters into the discharge fan for VRM. The waste gas from the
fan enters into the dust collector for the kiln inlet.
3.8.2 Preparations before commissioning

Before the operation of the system, the main and auxiliary equipment should be
seriously inspected and adjusted. This work should be executed not only in the test
run, but also in the next start after the long- term stop of the system.
3.8.2.1 Inspection of raw materials

Before the operation, check various conditions of the raw material, such as the storage,
moisture, variety and so on. During the operation, ensure the continuous feed of raw
materials, lest VRM should stop because of the material failure.
3.8.2.2 VRM check

3.8.2.2.1 Position limit device of grinding rollers
3.8.2.2.2 Nitrogen aerating pressure of accumulator
3.8.2.2.3 Oil level of hydraulic station
3.8.2.2.4 Motor steering of oil pump in hydraulic station
3.8.2.2.5 Test tension device of the hydraulic pressure
3.8.2.2.6 Adjust safe valve
3.8.2.2.7 Oil level of thin oil station
3.8.2.2.8 Cooling water flow
3.8.2.2.9 Oil pump steering of the lubrication
3.8.2.2.10 Electric interlocking of drive device
3.8.2.2.11 Condition of the lubricant grease for the separator bearing
3.8.2.2.12 Oil level of the separator reducer
3.8.2.2.13 Steering of separator
3.8.2.2.14Adjustable rotation speed & indicating meter for the separator
Page 29 of 43

3.8.3 The list of rated running parameters for the system
No Test Parameter scope Remarks
Feeding volume 80-90t/h
1
Inlet negative pressure of VRM 500-1000pa
2
Inlet temperature of VRM ≤300℃
3
Pressure difference of VRM 5000-7000pa During No load,
4 2000Pa or so
5 Outlet air temperature of VRM 80-90℃
VRM main motor current Relatively big
6 fluctuation in
operation
Current of main fan
7
Pressure of tension device 8-12Mpa
8
Rotation speed of separator 30-190r/min
9
3.8.4 Starting-up of system

Having finished the preparation before operation, immediately notice the related posts
for the starting –up (electricity, water)
3.8.4.1 Start up the pump of VRM thin oil station, and adjust the oil pressure to
0.15-0.25Mpa. When the oil temperature ≥40℃, start the cooling water.
However, When the temperature≤25℃, start the heater. When the temperature
reaches 25℃, stop the heater.
3.8.4.2 Start up the hydraulic oil station, and adjust grinding rollers to its proper
position.
3.8.4.3 Starting-up sequence
Conveying equipment → Screw conveyer under dust collector → Rotary
vane of dust collector →Separator(Adjust it to the set value) → Main fan
(close air inlet gate) → De-ironing separator → Air lock feeder →
Circulating elevator → VRM main motor → Feed belt conveyor →
Computer proportioning
3.8.4.4 Open gradually the gate of the exhaust fan, observe that the current of the fan
may be A or so, appropriately adjust the hot and circulating damper and
control the air temperature rise of the outlet mill, which should＜60℃/1h,
when the air temperature＜ 90℃, preheat the system.
3.8.4.5 When the air temperature from the mill reaches 80℃, adjust the computer
proportioning according to the set output.
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3.8.4.6 After 30-60 seconds or so, fall rollers according to the set working pressure.
3.8.4.7 Adjust each damper, and keep the systematic temperature and pressure within
the range of the set value.
3.8.4.8 Notify the lab to sample and adjust fineness according to the result.
3.8.5 Adjustment & Check in the operation

3.8.5.1Main points of the systematic operation
To ensure the normal operation for the system, ensure the stable feeding volume,
air pressure, air volume, and air temperature. The change of the single parameter
may cause that of the other parameters, and also affects the output and energy
consumption of the system. Therefore, during the operation, observe closely the
change of all parameters.
3.8.5.1.1 Observation of raw materials

(1) The inspector and the operator should pay more attention to the size, moisture,
variety and flow of raw materials, in order to adjust for the operation.
(2) If the metal foreign body enters the mill, the mill will be vibrated and damaged
seriously. In the operation, should frequently observe whether the operation of
de-ironing separator is normal, when VRM is vibrated suddenly, should immediately
stop the mill, and check the reasons. If necessary, enter the mill to check.
3.8.5.1.2 Control of VRM pressure difference
VRM pressure difference is generally controlled at 5000-7000Pa to ensure
the proper air volume. With no change of other conditions, the pressure
difference in the mill is mainly affected by feeding volume. Therefore, the
feeding volume in the mill should be stabilized.
3.8.5.1.3 Control of mill vibration

During the normal operation, the vibration of mill can’t be felt. When the
vibration is obvious, should stop and check the mill to protect the reducer.
The big vibration may be caused due to the following reasons, should
analyze and deal with them.
(1) Material layer on the grinding table is too thin or too thick.
(2) Metal material enters the mill
(3) Feed big lumps of hard material
(4) Air volume is too little, and the final product can’t be discharged in time.
(5) The excessively high rotation speed of separator and the overload circulation.
(6) Damage of roller bearings
(7) The ratio of hard material in raw materials is too big, and the volume of fine
powder is too little.
When the overload cause the big vibration of mill, should observe the condition of
the increasing current of main motor. After alarming, should deal with the problem
in time.
3.8.5.1.4 Control of feeding volume of mill.
The key of operation is to stabilize the thickness of material layer. The
Page 31 of 43

stabilization of material layer is the premise condition for the safe running
of mill. The feeding volume of mill can be tested by three measures:
(1) Gap of the position limit device of grinding rollers.
(2) Dynamics of mill.
If the material layer is too thick, there may appear the following
phenomena:
(1) Increment of pressure difference of mill.
(2) Increment of mill vibration.
(3) Increment of mill current.
(4) Increment of material discharging volume.
If the material layer is too thin, there may appear the following
phenomena:
(1) Increment of mill vibration.
(2) Pressure difference of mill becomes smaller.
(3) Increment of the current of main motor.
The designed air volume of HRM2200A mill is 220000m3/h, in order to convey and
dry the material. During the operation, if the change of air volume is relatively big,
must adjust in time.
(1) The excessively small air volume may cause the following problems:
a. The separator can’t discharge the finished product in time, and the circulating
volume inside the mill will be bigger, the load of mill will be so heavy, and
the size of product will be too fine.
b. The speed at the air ring zone is low, and the material discharging volume is
increasing.
(2) If air volume is too big, there appears the following conditions:
a. The size of product becomes coarse.
b. The pressure difference of VRM is increasing.
c. The consumption increment of main motor.
3.8.5.1.6 Control of product fineness

The fineness of raw material will affect the burning of clinker. However, the excessive
fineness may cause the reduction of mill output, and the increment of electric
consumption. During the production, according to the hourly test result of raw
material fineness in the lab, the operator must adjust the rotation speed in time and
control the fineness in the range of R0.09 (10-12﹪).
3.8.5.2 Systematic breakdown and solution in the operation.

3.8.5.2.1 Solution of systematic breakdown
3.8.5.2.1.1When the mill entering material is so coarse (the fine powder is little), the
vibration of mill will increase obviously. This means mill reducer will be in
danger. When the vibration is too big, should immediately stop for
checking.
3.8.5.2.1.2 Shortage of storage in the raw material silo.
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Once the storage in the raw material silo is not enough, should
complement in time. Otherwise, because of the cut-off material, the
continual run of VRM may cause the VRM vibration. When the material
is cut off, must take the measures of reducing pressure and lifting rollers.
After the recover of material supply, fall rollers and increase pressure. If
the material is cut off for a long time, should stop the machine.
3.8.5.2.1.3 Mix of lumps of metal in the material.
During the normal operation of the mill, if the vibration takes place
suddenly, some lumps of metal may be mixed with the material generally.
At this time, must immediately stop the machine and enter the mill to
check whether the grinding table and the grinding rollers are damaged or
not. In the meantime, take the metal out, and check whether the iron
remover is normal or not.
3.8.5.2.1.4 Cut-off of main fan
VRM must immediately stop the material and lift rollers to avoid the
overload of the mill. If this problem can’t be coped with in a short while,
stop and check the machine.
3.8.5.2.1.5 The excessively big pressure difference of the mill
Stop the material. Until the material discharging volume has reduced, the
material can be supplied normally. At the same time, observe the change
of pressure difference. The reasons may be as follows:
a. Feeding system breaks down, and the material is fed too much;
b. Block-up of the air ring in the mill;
c. The excessively big air volume;
d. Rotation speed of separator causes the excessively fine of the raw material
size;
e. The erroneous indication;
3.8.5.2.1.6 Excessively small pressure difference of mill
a. The failure of the feeding material system, and the feeding material volume is
too small or cut off;
b. The erroneous indication;
c. The excessively small air volume;
If the indication of pressure difference is too big or small, however, the
indicating meter of the mill pressure is normal, the indication of the pressure
difference must be erroneous, and the mill can continue to work.
3.8.5.2.1.7 The drop of the hydraulic tension force:
The reasons may be as follows:
a. Inner leakage of the pump.
b. Inner leakage of the clinker.
c. Safe overflow valve of pressure is breaking down.
If the equipment is well, can start the pump to continue to run. After stopping
the pump, the pressure should be kept. Otherwise, stop and repair the
machine.
3.8.5.2.1.8 Lubricant pressure and flow in the thin oil station reach the minimum
Page 33 of 43

volume: must check the reason, and then start the machine.
3.8.5.2.1.9 If the temperature of the bush in the reducer is too high, which indicates
the failure, should stop the machine, check the reason, and then start the
machine.
3.8.5.2.1.10 Condition of material discharging is serious:
The reasons may be as follows:
a. Overload of the mill
b. Ventilating volume of the mill is excessively small
c. Wear or damage of the feed end ring in the mill
d. Serious air leakage the feed inlet, the air outlet or in the joints of the dust
collector and the pipe flanges.
e. The serious wear of the air lock feeder and the leakage of the air lock.
3.8.5.2.2 Shut-off sequence:

Stop feeding belt→ Stop de-ironing separator→ lift rollers→ Stop main motor→
Stop circulating elevator→ Stop air lock feeder →Stop VRM lubricant station
3.8.5.2.3 Close gradually the air inlet valve of the fan and stop the fan.
3.8.5.2.4 After 20 minutes or so, stop rotary vane of cyclone dust collector→Stop
screw conveyer
3.8.5.2.5 Close cooling water and valve.
3.9Emergent stop and treatment.

3.9.1 Normal emergency condition
3.9.1.1 Stop proportioning computer→ Stop VRM main motor.
3.9.1.2 If stop and check the equipment in a short while, adjust each valve and keep
the systematic air pressure and temperature without material ;If stop the
equipment for a long time, gradually shut off the machine, according to the
sequence.
3.9.2 Much emergent condition

3.9.2.1 Immediately stop VRM main motor, and then stop the material. (When the
computer feeds in self-controlling methods, press the emergent stopping
button.)
3.9.2.2 According to the condition, prepare to stop the machine completely or just for
a short term following the order. After the emergent stop, must match related
departments, check the reason as soon as possible and deal with the problem in
time.
Page 34 of 43

Part 4 HRM2200A VRM Maintenance and Reparation
4.1Instruction
The maintenance of VRM is the key link to ensure the efficient and safe operation of
the equipment. It should be attached very great importance. In operation, the
equipment might cause some abnormal phenomena due to the change of the
conditions or the other causes such as the looseness of foundation bolts and other
fastening pieces, the loss of lubricating oil and the wear of parts and dirt. These
should worsen the equipment condition. If these problems are not handled in time, the
wear and the serious malfunction of VRM should occur, thus decreasing the service
life of the equipment.
HRM2200A VRM is the drying and grinding equipment with integrated technologies,
including mechanism, electricity, hydraulics, materials, thermal engineering and so on.
In this case, the maintenance of HRM2200A VRM is more important than other
cement equipment, so the more perfect systems of operation and maintenance, the
three-level circuit inspections and the personal responsibility should be made out to
stop thoroughly the phenomena of oil leakage.
4.2Maintenance and Inspection of VRM

The maintenance and inspection of HRM2200A VRM should put emphasis on
lubrication, hydraulic pressure, adjustment, tightness and so on. The following should
detail the maintenance and inspection of HRM2200A VRM.
4.2.1Circuit Inspection
The whole mill should routinely be inspected to avoid the emergency stop due to the
improper maintenance and lubrication. The wearing parts may be replaced in time in
the circuit inspection to ensure the running rate of the equipment.
Normal Inspection
4.2.1.1Daily Inspection
a. Observe the abnormal noise and the vibration, and check the looseness of the
foundation bolt, and the oil levels of the mill and the reducer.
b. Check the mill and the oil pump for the oil pressure, the temperature and the
cooling water.
c. Daily check the lubricating points of the moving parts of the separator and the air
lock feeder, and add oil according to the set lubricating oil system.
d. Check the looseness of the foundation and joint bolts of the main equipment.
4.2.1.2 Weekly Inspection

a. Check the seal of the hydraulic pull rod of VRM and the oil levels of the hydraulic
Page 35 of 43

station and the thin oil station.
b. Check all seals. If necessary, the air lock feeder and rubber boards should be
replaced. When stopping, the wear of grinding roller tires and liners is to be
checked. If necessary, turn the surface over to use.
c. Check the wear of the separator blades.
4.2.1.3 Key inspection after stopping for a long time

Some inspecting items are the same as weekly inspection. In addition, the following
items should be supplemented.
a. Check the wear and lubrication of the two grinding rollers of the mill.
b. Check the tightness of wear parts on the grinding table.
c. Check the wear of grinding rollers, grinding table, liners, air rings and other
components of the mill.
d. Check the hydraulic cylinder for the oil leakage. If necessary, the sealing parts
should be replaced.
e. Check the wear of air outlet duct of mill.
f. Check the wear of the air lock feeder. If necessary, the sealing rubber board should
be replaced and the wear position should be re-welded.
g. Check the seals of all the inlets holes, inspecting doors and flanges. If necessary,
the seals should be replaced.
4.2.2Maintenance and Reparation

4.2.2.1Separator
The separator, located on the top of VRM, is a rotating one with a lower resistance. It
possesses the advantages of high classifying efficiency, reliable operation and easy
adjustment of product fineness etc. It consists of the main parts like motor, reducer,
main shaft and bearing, rotor, housings and air outlet etc.
Maintenance
Inspection before starting and in Normal running conditions
operation
Check the tightness of the joint bolts of The current of the motor can’t be more
the motor and the reducer. than the rated value.
Check the oil volume of each lubricant If the blades of separator are broken or
point, and inspect whether the oil quality fell down, immediately stop the machine
accords with the requirement. and change a new one.
Check the current fluctuation of the If there are abnormal noise and vibration
motor, For example, should check the of reducer, stop the operation of the
reasons for the fluctuation of current. machine
Check whether the rotation speed of the
motor, the controlling gauge and the
numerical value of actual rotation speed
are related.
Page 36 of 43

Overhaul
Troubles Solutions
Product fineness is unqualified, even if Check whether real rotation of motor is

separator runs at the highest speed. corresponding with that of control
instrument.
Change blades of separator
Stop VRM and equipment of grinding

system, and put up a temporary working
table inside of VRM. Remove damaged
blades and install new ones. Then turn the
rotor for observing its running. If the rotor
rotates with a high eccentricity, relocate the
blades on the rotor till the rotor gets
equilibrium.
Vibration, noise and “fume” of reducer Contact of gears is not good. Open reducer
of separator. to adjust contacting face.
High-speed axle shakes in the axial

direction.
Gears are worn gravely or even broken.
Bad lubrication or unqualified lubricating

oil (grease).
Sudden increase of motor current of Upper and lower bearings on axle are
separator damaged.
Stop VRM and other equipment of system.

Firstly, open inspecting door of reducer to
know whether the bearings are damaged. If
it’s really so, hoist apart reducer to change
the damaged bearings.
Secondly, put up a temporary working table

inside of VRM, and remove blades of
separator to change the bearings
Users can work out a repair plan as per their

own conditions. And refer to “Part drawing
of separator HRM22-01A”
Page 37 of 43

4.2.2.2 Upper casing
The upper casing is a fixed part. The replaceable parts are sealing felts used for
the door of grinding rollers, liners of casing and upper air rings. Users will decide
whether change these parts according to the conditions.
4.2.2.3 Grinding Rollers

Maintenance
Please check regularly wearing of the grinding tyres, lubrication of the bearings,
and thermo-device of the bearings.
Repair
The roller tyre and bearings on grinding rollers are wearing parts. When the roller
tyre wears out, it can be turned from inside to outside for continuous use. If the
reverse side is worn again and that results in a great decrease in VRM output,
stop the VRM to change them by new ones.
Following procedures should be followed in replacement of roller tyres or

bearings:
a. Read carefully the drawings of the relevant parts such as the grinding rollers
(HRM37-03), transmission arms (HRM22-05A) and the principle drawing of the
hydraulic pressure and other drawing.
b. Demount the grinding rollers’ doors on the upper casing.
c. Get rid of the pressure of the working cylinder in order that the assembly of
grinding rollers falls on the grinding table by its own weight.
d. Demount the connecting axis pins between the moving arms and swing arms.
e. Connect the inspecting cylinder with the swing arms by pins and make the
hydraulic pressure system in repairing state. Start the motor of the hydraulic
pump, and remove the grinding rollers out of the machine. When the assembly of
grinding roller is in a vertical state, close and fixes immediately the high-pressure
ball core cut-off valve located on the high-pressure oil pipeline. After remove
studs and pressing rings used for fixation, the roller tyres can be demounted
easily (In case of replacement of bearings, the assembly of grinding rollers
should be removed from the swing arms and carried to the machine repair shop
for reparation). Then install new roller tyres or turn roller tyres from inside to
outside. During installation, the parts should be cleaned up in advance; and after
installation, it’s necessary to check the contacting faces for their contact by a
feeler gauge. When the replacement is over, the assembly of the grinding rollers
can be placed back into VRM according to the procedure opposite to that for
roller tyres removing.
4.2.2.4 Grinding Table

Maintenance
Page 38 of 43

Please check regularly the scraper device, the liner and feed end rings of the
grinding table.
Repair
a. Remove the assembly of the grinding rollers from VRM according to the
procedure used for repairing of the roller tyres or bearings.
b. Open the inspecting door of the lower casing to check or replace the scraper
blades of the scraper device.
c. Loosen the bolts on the pressing rings and on the gland of the grinding table
liners, and remove the glands. Pry up the old liners with a crowbar and hoist it out
of VRM, then install the new ones. During installation, we should do our best to
keep the liners laid smooth each other. Each pressing ring should well press its
corresponding liner without any loose. The gaps between the liners should be
filled with asbestos packing. Filling the gals with metal is forbidden.
4.2.2.5. Driving Unit

Maintenance
For motor, thin oil station and reducer maintain, please refer to the corresponding
“Operation and Maintenance Manual ”.
Repair
In this part, how to remove the reducer from the lower section of VRM will be
described:
a. Be sure to stop VRM and all of the other equipment of the grinding system.
b. Take off the connecting bolts and positioning pins of the grinding table
(HRM22-04).
c. Weld an eye ring at the upper flange (where the manhole is.) of the upper
casing (remove the grinding rollers from VRM shouldn’t be influenced).
d. Take off the connecting bolts of the motor and the coupling, and as well as the
lubricating oil supplying and returning ducts, then remove apart the motor and the
coupling.
e. Suspend the grinding table (HRM22-04) by a manual pulley of capacity 30t,

and make it leaves the reducer.
f. Take off the connecting bolts of the reducer, and remove away the reducer from
the lower section of VRM for reparation in the machine repair shop.
4.2.2.6 Hydraulic Pressure System

The hydraulic pressure system compounds hydraulic pressure pipeline,
Page 39 of 43

operating oil cylinders, inspecting oil cylinders and hydraulic pressure station …
Maintenance
The maintenance of the operating oil cylinder, inspecting oil cylinder will be
done in referring to its Operation and Maintenance Manual.
4.2.2.7 Lubricating system

Pipelines and joints should be checking often in order to preventing linking.
Regularly checking lubricating oil quality if we found the lubricating oil is
unqualified which should be replaced on time, displacement valve can be used for
discharging oil and sampling while it draw oil from oil tank.
The accumulation water of bottom of oil tank should be take notice, the valve
which is located at the bottom of oil tank can be used for discharging oil and
sampling.
The sealing of axial of pump should be often checking, if some damage will be
found which should be replaced at once.
Regularly checking blocking condition of oil cooler that losses of pressure can
not bigger 0.1Mpa, according to the stipulation the oil cooler and inner pipe line
should be cleaning once about five month or more times.
Mesh filter of double cylinder should be cleaning once about three months,
according to using condition on site replace filter paper.
Regularly checking meter of meter dial using condition if it is not adaptation for
use that should be replace.
Page 40 of 43

4.3 Lubricating oil list
Lubricating Lubricating Specifications Standard No. Oil Change or
No. Sites Oils pour
1 Main See
reducer “ Operation
Manual and
Lubricating
Oil Station ”
2 Bearings of Medium N320 GB5903-86 Once every 1
grinding charged months
roller commercial
gear oil
3 Bearings of Compounded ZFG-2 ZBE36003-88 Once a shift

rotor of calcium base
separator lubricating
grease
4 Reducer of Medium N220 GB5903-86 Once every

separator charged 3-5 months
commercial
gear oil
5 Sliding Calcium No,4 GB491-87 Once a shift

bearings of base
transmission lubricating
arms grease
6 Oscillating Calcium No.4 GB491-87 Once a shift

bearing of base
two lubricating
ends of oil grease
cylinder
IV. Wear parts list
No Codes or
standard Parts Type Material Quantity Remarks
No.
1. HRM22-0 Lining high chrome 8
403 cast iron
2 HRM22-0 Roller tyre High chrome 2
304A cast iron
3 HRM22-0 Buffer bed 4
711
4 HRM22-0 Upper ZQAL9-4 4
512 bearing
bush
5 Lower ZQAL9-4 4
bearing
bush
6 Bearings 53672 2
Page 41 of 43

7 Pressings Y-HG1-E350 1
oil cylinder /120x320L
E1-HL1O
8 Energy NXQ-L25 2
accumulator /A
9 Rubber bag 25 litres 6
10 GB1972- Butterfly B1160X82 24

80 spring X10X13.5
11 Sealing for D350X32 PU 2
Yx hole 0X26
12 Clink D350X32 PTFE

retarding lip 0X3
13 Carrying D350X32 F4 bronze 2
roll 0X3
14 GB1235- Ring of O D80X5.7 Rubber1-3 1
76 TYPE
15 GB1235- Ring of O D350X8. Rubber1-3 3
76 TYPE 6
16 Carrying D220X30 F4 bronze 3
roll X3
17 d220X8.1 1
18 AMY2-5 Sealing for d220x22. PU 1

5 Yx shaft 7
19 Clink d220X3 PTFE
retarding lip
20 AMF1-30 d220X12 PU
21
Page 42 of 43

Part5 Attached Drawings
1. General drawing of HRM2200A Vertical Roller Mill

2. Foundation drawing of HRM2200A Vertical Roller Mill
3. Installation drawing of reducer and main motor(A)
4. Installation drawing of reducer and main motor(B)
5. Installation drawing of cylinders and stop support(A)
6. Installation drawing of cylinders and stop support(B)
7. Installation drawing of lower shell
8. Installation drawing of grinding table(A)
9. Installation drawing of grinding table(B)
10. Installation drawing of grinding table(C)
11. Installation drawing of level arm and swing arm
12. Installation drawing of roller
13. Installation drawing of upper shell
14. Installation drawing of separator
15. Drawing of removing roller tyer
16. HRM2200A VRM lubricating station tube line chart
17. Oil cylinder
18. Φ3.2m×2 cyclone collector
19. Air-Lock rotary feeder
Page 43 of 43

HRM2200A Manual

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HRM2200A Raw Vertical Roller Mill

HeFei ZhongYa Building Material Equipment Co. Ltd.

HeFei Cement Research & Design Institute

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USER’S MANUAL carefully before put this equipment into operation.

turning off power.

spraying high pressure oil.

to the spraying high pressure oil.

site supervisor’s opinions.

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HRM2200A vertical roller mill, an honorary product of Hefei Zhongya Cement

6. Oil-immersed lubrication for bearings of grinding rollers exempts external

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2.1 Structure and Working Principles

2.1.2 Structure and technical features of key parts

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d. Position limiting device

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f. Grinding roller device

g. VRM casing and support

2.2 Main technical parameters

2.2.2 Main motor

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2.2.3 Main reducer

2.2.4 High & low pressure thin oil station

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2.2.6 Hydraulic system

2.3 Equipment installation

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c. Installation of driving devices

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d. Installation of lower casing and grinding table

(2) Place shell of lower casing on support

(4) Grout holes of foundation bolts of the supports.

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At last, tighten the foundation bolts.

e. Installation of upper casing and grinding rollers and driving arms

f. Installation of position limiting device and separator

g. Installation of pressure device

h. Installation of hydraulic and lubrication systems

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2.4 Acid cleaning for hydraulic and lubrication systems

d. Mark and demount all pipes, and prepare to clean them.

The detail steps are as follows:

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2.4.2 Normal installation

b. Connect the high-pressure hose and energy accumulator.

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3.2 Test run of VRM in parts

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常闭(N.C.) cut-off valve 6 ATOS

High Pressure Oil Station

Pressuring for Main Oil Cylinder (in operating state)

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2.3 Drive units

Lubricating oil station

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Installation, test run and commissioning:

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3.3 Test run of VRM