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Abstract
This study presents an analytical modeling of the mechanical behavior of textile composites. The main
objective of this study is to evaluate in-plane and out of plane ultimate strengths for different types of 2D
and 3D fabric-reinforced polymer. The proposed analytical model consists of a homogenization method, a
failure criterion, and a damaged stiffness model. An improved failure prediction algorithm is presented,
which tends to enhance the prediction of ultimate strengths. It is shown that assuming a final failure of
undulated yarns for a failure of 90% of subdivisions rather than 100%, alongside assigning a multi-failure
mode for the failed subdivision rather than single failure mode is yielding much better results. The
predicted elastic properties and ultimate strengths are compared to available experimental and numerical
data, where a very good agreement is shown. The proposed model offers a reliable, simple, and easy to
use analytical tool.
Keywords
Composite material, ultimate strength, failure, homogenization, analytical model
Introduction
In recent years, the importance of textile composites has increased due to their physical, thermal,
and mechanical properties, alongside light weight (Ayranci and Carey, 2008; Hu, 2008; Kaw, 2006;
Mouritz et al., 1999; Tong et al., 2002). The necessity of using textile composites in advanced
industries imposes a modeling of their mechanical behavior, in order to provide reliable data for
designers and engineers. Nowadays it is considered as a great challenge for many researchers. The
evaluation of mechanical behavior of textile composites could be done using three methods: experi-
mental tests, analytical modeling, or numerical finite element (FE) modeling.
As known experimental tests are expensive and time costly. However, the implementation of
numerical models based on FE method offer a good solution but they consume a lot of time,
1
SDM Research Group, School of Engineering, Lebanese International University, Beirut, Lebanon
2
Faculty of Engineering, Third Branch, Lebanese University, Rafic Harriri Campus, Hadath, Beirut, Lebanon
Corresponding author:
Ali Hallal, Department of Mechanical Engineering, School of Engineering, Lebanese International University, Beirut, Lebanon.
Email: ali.hallal@liu.edu.lb
2 International Journal of Damage Mechanics 0(0)
beside the need of super computers. On the other hand, analytical models offer straightforward
solutions and are considered as more flexible tools. Moreover, they need less computation time
without the necessity to use super computers, as well as the ability of simple integration of analytical
models in a large optimization study. Concerning predicted results, more studies and investigations
are to be done to enhance the predictive capabilities of such methods (Hallal et al., 2013; Hinton and
Kaddour, 2012; Kaddour et al, 2013).
From a literature review, it is shown that a major work is done concerning the analytical model-
ing of ultimate strengths for unidirectional and laminated composites (Hinton and Kaddour, 2012;
Kaddour et al., 2013) Concerning textile fabrics (woven, braided and knitted), most of the works
focus on developing homogenization methods to determine the stiffness (elastic properties) of com-
posites. However, the final failure of textile composites, the failure modes, and the damaged stiffness
matrix are rarely discussed (Christiane, 2006; Li et al. 2009; Lomov et al., 2009; Scida et al., 1999)
This study tries to improve the failure prediction algorithm in order to enhance the predictive
capabilities of analytical modeling by dealing with three major problematic. An accurate evaluation
of the stress and strain fields throughout the unit cell, assigning a correct failure mode for failed
subdivisions-UD composites and the prediction of the composite final failure presents the main parts
of the proposed analytical modeling. A detailed discussion for the proposed algorithm is presented
in the second section.
A brief review for available analytical models is presented, while for more detailed review study,
the readers could refer to Ansar et al. (2011), Byun (1989), Crookston et al. (2005), Hallal et al.
(2013), and Tan et al. (1997). As known, the classical laminated theory (CLT) method widely used
for 2D laminated composites is yielding good predictions of in-plane stiffness and ultimate strengths
comparing with experimental results. Based on CLT method, three initial and basic models are
presented by Ishikawa and Chou (1982a, 1982b, 1983a, 1983b, 1983c): the mosaic model, the
fiber undulation model, and the bridging model. These models used CLT assuming iso-strain or
iso-stress conditions in assembling subdivided layers. Later, many attempts were done in order to
extend these models to be applied on new types of composites (Byun et al., 1991; Ramakrishna,
1997; Whitney and Chou, 1989; Yang et al., 1986). It is noticed that the application of such models
for textile fabrics with more complex architecture is very complicated. In addition, these models are
in general limited for the prediction of in-plane properties.
Otherwise to overcome these difficulties, models based only on an iso-strain assumption for
assembling yarns subdivisions are introduced. They need only a discretization of undulated yarns
into sub-volumes (subdivisions), with a calculation of volumes and orientations of fibers for each
sub-volume. Then, the calculation of stiffness matrix using the iso-strain assumption is done. The
iso-strain model, which provides all in-plane and out of plane elastic properties, proves relative
effectiveness in modeling some types of braided and woven composites (Chang et al., 2006; Cox and
Dadkhah, 1995; El Hage et al., 2009; Hahn and Pandey, 1994; Quek et al., 2003; Shokrieh and
Mazloomi, 2010) . Even to its simplicity, easy to use and applicability with almost all textiles
architectures, the main disadvantage of the model remains in the assumption of only an iso-strain
condition, which will lead to inaccurate prediction of ultimate strengths (El Hage et al.,
2009).Moreover, due to the lack of experimental data, the capability of iso-strain model in predict-
ing elastic properties in through thickness direction is still in question.
Known that iso-strain and iso-stress models yield the upper and lower bounds of elastic proper-
ties respectively, many studies tend to develop a model based on mixed iso-strain and iso-stress
assumptions. These models represent an important attempt to predict the mechanical behavior of
textile composites, which try to reflect the real stress and strain fields throughout the representative
elementary volume (REV). A simple and basic idea in combining iso-strain and iso-stress models
Hallal and Younes 3
was proposed by Kalidindi and Abusafieh (1996) and Kalidindi and Franco (1997) by introducing a
weighted factor. The main challenge remains in giving a significant physical meaning and generalized
form of such factor to be used with different kinds of architectures.
Other models try to find a geometrical representation of the REV, where layers and sub-volumes
are assembled in parallel or in series along the loading or assembling direction, according to their
relative positions. Two different approaches were noticed. The first needs a fully discretized REV
where sub-volumes are assembled along loading direction in series or in parallel, such as Naik and
Kuchibhotla (2002a), Naik et al. (2002b) and Naik and Ridevi (2002c) model. The second approach
(Bystrom et al., 2000; Jiang et al., 2000; Lee et al., 2003; Pochiraju and Chou, 1999a, 1999b; Ruan
and Chou, 1996; Sankar and Marrey, 1997; Tan et al., 1999a, 2000a, 2000b, 2001; Vandeurzen et al.,
1996a, 1996b) adopts the assemblage by components, i.e. sub-volumes of undulated parts of yarns
are assembled initially, and then, homogenized yarns with remaining pure matrix are assembled to
predict the stiffness of the REV.
Furthermore, in order to find a generalized model that could be employed for different textile
types, semi-numerical models based on inclusion methods and the method of cells are introduced.
An inclusion model based on Mori–Tanaka (M–T) method was presented (Gommers et al., 1998).
This model is supposed to describe the stress–strain fields in the REV better than the iso-strain
model. It yielded similar and better results for 2D woven, braided, and knitted composites
(Gommers et al., 1998). Another approach based on the method of cells was proposed
(Prodromou, 2004; Prodromou et al., 2011)This model proves to yield better results than the
M–T model (Prodromou et al., 2011).To apply such a model, a full 3D discretization of the REV
into smaller cells is required using a geometrical modeling software. It is shown in Prodromou (2004)
and Prodromou et al. (2011) that the required computational time is less than that with FE methods
but much greater than conventional analytical models, especially those based on iso-strain and iso-
stress assumptions.
Recently, the authors proposed a generalized analytical model, the three stages homogenization
method ‘‘3SHM,’’ in order to evaluate the elastic properties of 2D and 3D textile composites (Hallal
et al., 2013). That model was developed during many studies (Hallal et al., 2011b, 2012; Nehme
et al., 2011). The model has shown that analytical modeling of elastic properties is yielding good
results and could be applied for all kinds of 2D and 3D textile composites.
In this study, the main objective is to predict ultimate strengths and evaluate the stress–strain
diagrams for pure axial and shear loadings for different types of 2D and 3D composites. The
proposed model tends to present a reliable and flexible tool to be used with different types of textiles
even those having complex architecture as 3D angle interlock woven composites.
Modeling methodology
In this section, the general scheme of the proposed analytical model, which provides all 3D elastic
properties, ultimate strengths and a stress and strain diagrams for axial and shear loadings, is
presented. The proposed modeling scheme is composed from a homogenization method, a failure
criterion and a damaged stiffness model (Figure 1). A geometrical modeling relying on a sinusoidal
modeling of the undulated yarns is adopted. Chamis micromechanical model (Chamis, 1989; Chamis
et al., 2013) is used to determine the elastic properties and ultimate strengths of subdivisions-UD
composites. Then, an analytical homogenization method developed by the authors (Hallal et al.,
2013) is employed to predict the stiffness matrix of the composite and to evaluate the stress–strain
fields throughout the REV. The fourth component of the model is the failure criterion. Tsai–Wu
failure criterion will be adopted for UD composites subdivisions, while Christensen failure criterion
4 International Journal of Damage Mechanics 0(0)
•Christensen failure critrion used to dtermine the failure of the isotropic polymeric matrix
Failure •Tsai-Wu failure critrion is used to dtermine the failure of UD composites
criteria
damaged •A sffness damage model taking itno account the different failure modes
sffenss
model
is used for the pure matrix part. The fifth component used is a damaged stiffness model for sub-
divisions-UD composites (Figure 1).
It should be noticed that this study deals more specifically with the algorithm used to predict the
ultimate properties (Figure 2), since the prediction of composite stiffness is done previously by the
authors (Hallal et al., 2013). The proposed algorithm shown in Figure 2 tries to predict the failure of
the composite based on the following conditions:
(1) Final failure is assumed when all components (all yarns and pure matrix) are considered at
failure.
(2) Undulated yarns are considered at complete failure only if 90% of subdivisions-UD composites
are damaged.
(3) A multi-failure mode is assigned to the failed subdivisions-UD composites.
(4) The applied stress on the REV is increased only if no new failure is occurred.
In order to propose a reliable strength model, our methodology is based on solving three major
problematic. The first problematic is related with the multi scale homogenization method used. That
method proposed by the authors (Hallal et al., 2011b, 2012, 2013; Nehme et al., 2011b) has been used
in previous studies to evaluate only the elastic properties of textile composites, where it shows better
predictions to available experimental data compared to other analytical and numerical models.
However, in this study, the capabilities of that method in the evaluation of stress and strain fields
throughout the REV are crucial in order to yield good predictions of ultimate properties.
The second problematic, which is rarely discussed in other works, is related to the assumption of
final failure. When modeling a textile composite, a braided or a woven composite, the main attention is
given for modeling of undulated yarns. An accurate modeling of failure for undulated yarns will affect
greatly the final failure of the composite. In most works, the failure of undulated yarns is assumed to
be happened when all subdivisions-UD composites are at failure. There are no studies that deal with
Hallal and Younes 5
σ = σ + dσ
(for the first increment we take σ = 0)
Failure criteria
(Tsai-Wu for UD and Christensen for the matrix)
if YES
if NO
σ is the ulmate strength
substuon of sffness
matrix for damaged part
Figure 2. General scheme of the evaluation of the ultimate strength under static loading of textile composites.
that assumption. Whether failure of all subdivisions-UD composites (100% of them) of an undu-
lated yarn or the failure of a defined number of subdivisions-UD composites (0 < percentage of
damaged subdivisions < 100%) will indicate the complete failure of the yarn? In this study, this
assumption is discussed where a new assumption of failure of undulated yarn (less than 100%)
is introduced. This assumption will show that it well enhance the predictive capability of the
proposed model.
The last problematic appears with the stiffness matrix assigned for a damaged subdivision, the
damaged stiffness matrix. In most works (Prodromou, 2004; Prodromou et al., 2011), the damaged
6 International Journal of Damage Mechanics 0(0)
stiffness matrix used corresponds to a chosen unique single failure mode. The first problem to be
discussed is how to choose that failure mode. Secondly, assigning a single failure mode, means
neglecting other failure modes that could appear, that will lead to a specific damaged stiffness
matrix that only corresponds to the chosen failure mode. When textile composites are subjected
to a loading, even uniaxial tensile loading, a complex stress and strain fields are subjected on each
subdivision-UD composite of undulated yarns. It means that different failure modes are affecting the
final failure of each subdivision. Consequently, neglecting some failure modes could well influence
the choice of the correct damaged stiffness matrix of the failed subdivision-UD composite. This will
greatly affect the evaluation of the ultimate strengths. In this study, a modified stiffness damaged
model based on assigning multi-failure modes are introduced and investigated. In other words,
a damaged stiffness matrix that takes into account all failure modes is proposed. A comparison
between analytical modeling based on a single failure mode and proposed multi-failure modes is
shown and discussed.
In order to validate the proposed model, the predicted results are compared to available experi-
mental data. It should be noticed that all experimental data used are found in the literature,
imposing more challenge to the proposed model. Thus, a comparison that relies on comparing
predicted results with different experimental tests done by different scientists in order will show
better the reliability of the proposed model, as making an exercise for the proposed model.
Modeling
Geometrical modeling
Defining the REV is the first step in the geometrical modeling for any analytical model (Figure 3).
The geometrical parameters, such as length, width, and height of the REV, also the height and width
of each yarn’s cross-sectional area are to be determined. These parameters are involved in the
calculation of volumes of yarns, layers, and REV, as well as other needed elements as the orientation
of yarn’s sub-volumes, since yarn volumes are calculated by multiplying the length of longitudinal
section of yarns by its transverse section area. The modeling of longitudinal profile, transverse cross-
sections, and the calculation of fiber volume fraction is given in (Appendix 1).
Then, the stress throughout each subdivision of each yarn is calculated as follow:
An iso-stress condition is considered for the left and right parts of the undulated yarns
sright part yi ¼ sleft part yi ¼ syi ð6Þ
Then, to calculate the stress throughout each subdivision, a mixed iso-stress and iso-strain con-
ditions are considered. The iso-strain condition means that the strain in the undulated yarns equals
to that for each subdivision:
"yi ¼ Syi : syi ð7Þ
where Syi is the compliance matrix of the i-th yarn
"yi ¼ f"1 g ¼ f"2 g ¼ . . . ¼ "yn ð8Þ
where "yi , f"1 g, f"2 g,. . . and f"n g are the average strain in the undulated right/left part of the i-th
yarn.
s0 i ¼ ½Ci :f"i g ð9Þ
where s0 i , f"i g and Cyi are the stress, strain, and the stiffness matrix, respectively, of the i-th yarn
Under iso-stress condition
syi ¼ s00 1 ¼ s00 2 ¼ . . . ¼ s00 yn ð10Þ
The stress throughout the subdivision in the (xyz) global coordinate system is given by
fsi g ¼ Pc: s0 i þ ð1 PcÞ: s00 i ð11Þ
Finally, the stress in local coordinate system is calculated using a transformation matrix as follow
fsi gxyz ¼ Tc :fsi g123 ð12Þ
Failure criteria for subdivision-UD composite and matrix. The failure criterion proposed to pre-
dict the failure of UD composites is a tensor polynomial criterion proposed by Tsai and Wu (1971)
This criterion is used to predict the failure of subdivision-UD composite and straight yarns. This
criterion may be expressed in tensor notation as
where i, j, k ¼ 1,. . ., 6 for a 3D case. The parameters Fi, Fij, and Fijk are related to the lamina
strengths in the principal directions. For practical proposes, and due to the large number of material
constants required, the third-order tensor Fijk is usually neglected. Therefore, the general polyno-
mial criterion reduces to a general quadratic expression given by
Fi si þ Fij si sj 1 ð14Þ
Hallal and Younes 9
where i, j ¼ 1,. . ., 6. Considering that the failure of the material is insensitive to a change of sign in
shear stresses, all terms containing a shear stress to first power must vanish: F4 ¼ F5 ¼F6 ¼ 0. Then,
the explicit form of the general expression is
F1 s1 þ F2 s2 þ F3 s3 þ 2F12 s1 s2 þ 2F13 s1 s3 þ 2F23 s2 s3 þ F11 s21
ð15Þ
þ F22 s22 þ F33 s23 þ F44 s24 þ F55 s25 þ F66 s26 1
where
1 1 1 1 1 1
F1 ¼ , F2 ¼ , F3 ¼
Xt Xc Yt Yc Zt Zc
1 1 1
F11 ¼ , F22 ¼ , F11 ¼
Xt :Xc Yt :Yc Zt :Zc
1 1 1
F44 ¼ 2 , F55 ¼ 2 , F66 ¼ 2
Q R S
where
Xt, Xc, Yt, Yc, Zt, and Zc are the ultimate axial strengths for UD composites calculated by
Chamis model (Chamis, 1989; Chamis et al., 2013) where t is used to indicate a tensile case and c
for the compression case, for x, y, and z directions, respectively. Q, R, and S represent the ultimate
shear strengths for UD composites, while Q and R represent the out of plane shear stress and S is
used to indicate the in-plane shear stress.
Concerning the failure for the pure matrix domain, the Christensen’s failure criterion is adopted.
The Christensen failure criterion (Christensen RM, 2007) is given as follow
1 1 1
:ðs1 þ s2 þ s3 Þ þ
Xtm Xcm Xtm :Xcm
ð16Þ
1 2 2 2
2 2 2
: ðs1 s2 Þ þðs2 s3 Þ þðs3 s1 Þ þ 3: s12 þ s13 þ s23 1
2
If
Xcm
Xtm ð17Þ
2
sI Xtm ð18Þ
where sI is the maximum tensile stress at a point which is the maximum value of the three roots of
the following cubic equation
s3I ðs1 þ s2 þ s3 Þ:s2I þ s1 s2 þ s2 s3 þ s3 s1 s212 s223 s213 :sI
ð19Þ
s1 s2 s3 s1 s223 s2 s213 s3 s212 þ 2s12 s23 s13 ¼ 0
the damaged stiffness matrix is chosen according to the major loading that causes the failure. If per
example the subdivision-UD composite is subjected to axial tensile stress and in-plane shear stress,
where the ratio of applied tensile stress to ultimate tensile strength of the material is higher than that
for the shear stress, the failure mode will be that of the axial stress. Consequently, a reduced damaged
stiffness matrix according to a tensile stress failure mode will be given for that failed subdivision.
This concept will lead to a huge error in failure prediction of textile composites, as it will be
shown in the next section. In this study, where modeling of textile composites with complex undu-
lated yarns is one of the objectives, assigning different failure modes for each failed subdivision will
be crucial in order to enhance the estimation of ultimate properties. Thus, it is proposed that a
different failure mode will contribute in the damaged stiffness matrix given for failed subdivision-
UD composite. The failure modes, as given by (Hallal et al., 2011b)consist of: Tensile and com-
pressive axial failure modes along x, y, and z direction, and shear failure modes for both positive and
negative applied shear stress. The failure modes are (Figure 4):
Axial tensile stress failure mode (11t), axial compressive stress failure mode (11c).
Transverse tensile stress failure mode (22t), transverse compressive stress failure mode (22c).
Transverse out of plane tensile stress failure mode (33t), transverse out of plane compressive stress
failure mode (33c).
Positive in-plane shear stress failure mode (12t), negative in-plane shear stress failure mode (12c).
Positive in-plane shear stress failure mode (13t), negative in-plane shear stress failure mode (13c).
Positive in-plane shear stress failure mode (23t), negative in-plane shear stress failure mode (23c).
The damaged stiffness is considered as composed from different damage stiffness matrices cor-
responding to each failure mode. The damaged stiffness matrix is given as follow
CUDdamaged ¼ R11t :C11t þ R11c :C11c þ R22t :C22t þ R22c :C22c
þ R33t :C33t þ R33c :C33c þ R23t :C23t þ R23c :C23c ð20Þ
þ R13t :C13t þ R13c :C13c þ R12t :C12t þ R12c :C12c
2000
Sigma-X
(Mpa)
1800
1600
1400
1200
1000
800
600
400 Vf
0.4 0.42 0.44 0.46 0.48 0.5 0.52 0.54 0.56 0.58 0.6 0.62 0.64 0.66 0.68 0.7
Sx-Single failure mode
Figure 5. The ultimate tensile strength obtained from single and multi-failure modes for different fiber volume
fraction of yarns Vf.
Figure 6. The ultimate tensile strength for the proposed model with varying values of fraction that define the final
failure of an undulated yarn.
Table 1. Mechanical properties of fibers and matrices used in this study (Christiane 2006; Kaddour and Hinton,
2012).
Material E1 (Gpa) E2 (Gpa) G12 (Gpa) G23 (Gpa) NU12 NU23 Xt (Mpa) Xc (Mpa) S (Mpa)
Fibers
E-glass (Kaddour and 73 73 30.4 30.4 0.2 0.2 2150 1450 –
Hinton, 2012)
Carbon fiber AS4 231 15 15 0.2 0.2 3500 3000 –
(Kaddour and Hinton, 2012)
T300J (Christiane, 2006) 230 15 50 0.28 0.32 3500 3000 –
Matrix
Epoxy (Kaddour and 3.2 3.2 1.16 1.16 0.38 0.38 73 120 52
Hinton, 2012)
RTM6 (Christiane, 2006) 2.89 2.89 1.07 1.07 0.35 0.35 85 120 50
8H and a 2 2 twill E-glass reinforced polymer (Tables 1 and 2). The results in this part will be
used as first validation of the proposed model with the above improvements discussed in sections
single failure mode versus multi-failure mode and final failure of undulated yarns.
Figures 7 and 8 show the stress–strain diagrams for a tensile test obtained from experimental and
analytical modeling from Scida et al. (1999) compared to that predicted by the proposed analytical
model. The results for the 8H-Satin weave show great agreement for both ultimate tensile strength
and related ultimate strain (Figure 7). Concerning the 2 2 twill weave, the ultimate tensile strength
is also well predicted, while less agreement is found for the ultimate strain (Figure 8). For a stress-
based analytical model, both results seem acceptable and prove the potential of the proposed model.
14 International Journal of Damage Mechanics 0(0)
Table 2. Geometrical parameters for woven composites (Christiane, 2006; Scida et al., 1999).
Figure 7. Pure tensile loading stress–strain diagrams for the 8H-sation weave: (a) obtained from analytical and
experimental data from Scida et al. (1999), (b) obtained from the proposed analytical model.
Figure 8. Pure tensile loading stress–strain diagrams for the Twill weave: (a) obtained from analytical and experi-
mental data from Scida et al. (1999) (b) obtained from the proposed analytical model.
Hallal and Younes 15
In the next section, the proposed model will adopt the proposed modifications and improvements in
order to predict the ultimate properties of different kinds of composites.
Figure 9. Representative elementary volume (REV) for: (a) 8H-Satin weave, (b) Twill weave, (c) Tri-axially braided,
and (d) 3D angle interlock woven composites.
16 International Journal of Damage Mechanics 0(0)
Table 3. Geometrical parameters for braided composites (Falzon and Herszberg, 1998).
Braider
Composite L (mm) H (mm) amp (mm) Vfc angle
Table 4. Elastic properties for different woven composites predicted by the proposed model compared to available
experimental data (Christiane, 2006; Scida et al., 1999).
8H Analytical 27.92 27.92 15.19 5.47 5.0 5.0 0.165 0.352 0.352
AEHM (Angioni et al., 2011) 27.85 28.50 16.70 6.21 5.68 5.68 0.14 0.3 0.57
Exp (Scida et al., 1999) 25.6 25.6 5.7 0.13
Diff% 9% 9% 4% 27%
Twill Analytical 18.77 18.77 8.8 3 3 3 0.134 0.373 0.373
Exp. (Scida et al., 1999) 19.2 19.2
Diff% 2% 2%
I-71 Analytical 49.04 33.75 7.32 3.50 3.38 2.73 0.056 0.408 0.37
FE (Nehme, et al., 2011; 49.20 33.07 7.82 2.75 2.97 2.19 0.058 0.463 0.506
Hallal et al., 2012)
Exp. (Christiane, 2006) 49.02 35.28 0.082
Diff% 0.04% 4% 32%
Plain weave FE numerical 56.5 56.5 10.18 4.28 2.86 2.86 0.043 0.045 0.045
(Tan et al., (Tan et al., 1999b)
1999b) Analytical 58.9 58.9 10 5.09 4.13 4.13 0.045 0.040 0.040
Exp. (Christiane, 2006) 59.4 59.4 4.353 0.049
Diff% 0.84% 0.84% 17% 7.23%
Tables 4 and 5 show the predicted results for the elastic properties; however, Tables 6 and 7 show
the ultimate tensile and shear strengths evaluated analytically by the above proposed model. Figures
10 to 12 show a comparison between analytical predictions and experimental measurements for in-
plane Young’s modulus Ex and Ey and tensile strength along warp direction ‘‘Sigma-x’’. The pre-
dicted results are compared to available experimental data and numerical models are found in the
literature. Unfortunately, there is no available experimental data for all elastic properties and ultim-
ate strengths. However, the available data could give a clear idea about the ability and potential of
the proposed model in evaluating the mechanical properties for different kinds of textile composites.
Concerning the elastic properties, it is well shown that for in-plane Young’s moduli Ex and Ey,
the error is not exceeding 10% and it is around 5% as average error. However, for in-plane shear
modulus Gxy, the error is also small with an error below 10%. For in-plane Poisson’s ratio, a good
Hallal and Younes 17
Table 5. Elastic properties for different braided composites predicted by the proposed model compared to
available experimental data (Tan et al., 1999b) and FE numerical modeling results Tsai et al. (2008).
Br-30 Analytical 71.4 12.6 9.87 15.9 5.7 3.9 0.844 0.042 0.298
FE (Tsai et al., 2008) 68.574 9.639 8.594 19.002 3.114 2.889 1.394 0.019 0.330
Exp. (Tan et al., 68.9 14.98 1.23
1999b)
Diff% 4% 7% 31%
Br-45a Analytical 47.51 22.56 9.45 23.3 4.23 3.81 0.702 0.103 0.237
FE (Tsai et al., 2008) 42.934 20.873 9.395 25.969 2.781 2.782 0.824 0.017 0.123
Exp. (Tan et al., 44.1 2.3 21.4 1.2 25.03 0.75 0.02
1999b)
Diff% 8% 5% 7% 6%
Br-45b Analytical 47.22 21.61 9.42 21.3 4.24 3.82 0.681 0.111 0.247
FE (Tsai et al., 2008) 42.834 20.662 9.317 25.691 3.039 3.054 0.821 0.019 0.132
Exp. (Tan et al., 46.4 2.3 0.73 0.01
1999b)
Diff% 2% 6.7%
Table 6. Ultimate tensile and shear strengths for different woven composites predicted by the proposed model
compared to available experimental data (Christiane, 2006; Scida et al., 1999).
sx sy sz xy xz yz
Composite Method (Mpa) (Mpa) (Mpa) (Mpa) (Mpa) (Mpa)
Table 7. Ultimate tensile and shear strengths for different braided composites predicted by the proposed model
compared to available experimental data (Falzon and Herszberg, 1998).
sx sy sz xy xz yz
Composite Method (Mpa) (Mpa) (Mpa) (Mpa) (Mpa) (Mpa)
80
70
60
50
EX (GPa)
40 Ex -ana
30 Ex -exp
20
10
0
8H Twill I-71 PW Br-30 Br -45a Br-45b
Figure 10. Analytical predictions compared to those experimental measurements and numerical predictions of
Young’s modulus Ex.
agreement is found between predicted analytical results and those experimental data. For the ultim-
ate strengths, beside the 8H-satin weave and the 2x2 twill weave composites, very good agreement
was found with an error not exceeding 13% for braided composite (Tables 6 and 7, and Figure 12).
Better results are shown for woven composites compared to those for tri-axially braided composites,
could be related to more accurate geometrical parameters used.
A fair discussion of the results predicted by proposed model shows that an error around 10% is
well acceptable, knowing that it is caused by many factors. That error is a result of errors in
geometrical parameters used, mechanical properties for fibers and matrices and the error of each
sub-model used for the calculation of the mechanical properties of subdivisions-UD composites, and
the error caused by the proposed model itself. Thus, any enhancement in these factors could lead to
a better prediction of the mechanical properties. An advantage of the proposed model is the
Hallal and Younes 19
70
60
50
Ey (GPa)
40
Ey -ana
30 Ey - exp
20
10
0
8H Twill I-71 PW Br-30 Br -45a Br-45b
Figure 11. Analytical predictions compared to those experimental measurements of Young’s modulus Ey.
800
Sigma-x (MPa)
700
600
500
400 Sx -ana
Sx -exp
300
200
100
0
8H Twill I-71 PW Br-30 Br -45a Br-45b
Figure 12. Analytical predictions compared to those experimental measurements of tensile strength along
x-direction (warp direction) ‘‘Sigma-x’’.
flexibility it has, to be used for all kinds of textiles, and in the same time its reliability. The proposed
model allows a preliminary study of mechanical properties for different kinds of fabrics with dif-
ferent architectures, fibers, and polymeric matrices. Another important advantage is the calculation
of time required, which is very short where it did not exceed couple of seconds to evaluate all elastic
properties and shear stresses, and about 20 seconds for ultimate axial stresses, performed on a
portable computer (Intel Õ core TM i5-2410M CPU @2.30 GHz 2.30 GHz) with an installed
memory (RAM) of 8 Gb.
20 International Journal of Damage Mechanics 0(0)
Conclusion
In this study, an analytical modeling of the mechanical behavior for textile composites is presented.
The proposed model consists of different sub-models: the 3SHM homogenization method, the Tsai–
Wu and Christensen failure criteria and the multi-failure damaged model.
The presented modeling technique is able to predict the 3D elastic properties and the ultimate
axial and shear strengths of any textile composites. Two problems that face analytical models con-
cerning the strength prediction are discussed. It is found that assigning a multi-failure mode is much
better than assigning a single failure mode for a failed subdivisions-UD composites of an undulated
yarn. In addition, the final failure of undulated yarns is investigated in comparison with available
experimental data. It is shown that it is better to consider the final failure of an undulated yarn when
90% of subdivisions-UD composites are at failure rather than 100%.
In order to investigate the potential of the proposed model, a modeling of seven different textile
composites, consist of four woven and three braided composites, is performed. The comparison of
predicted results with experimental data, FE numerical, and AEHM numerical models shows very
good agreement. The model provides a simple, easy to use, and generalized, as well as reliable
solution for the prediction of elastic properties and ultimate axial tensile and shear strengths of
textile composites.
Funding
The author(s) received no financial support for the research, authorship, and/or publication of this article.
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Appendix 1
Modeling of longitudinal section
Undulated yarns of 2D woven, 3D woven, and 2D braided composites will be modeled by a
sinusoidal shape.
An undulated yarn in the (XZ) plane is taken as example (Figure 13). The undulated part of yarn
is modeled by its centerline with a sinusoidal function
2x
ZðxÞ ¼ a:cos ð21Þ
T
where
where ‘‘a’’ and ‘‘T’’ are the amplitude and the period, respectively. They are calculated in terms of
geometrical parameters according to the composite architecture.
The volume of the entire undulated part:
where A is the area of transverse section and Lund is the length of the centerline of the undulated part
is given by
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Z T=2 2
dz
Lund ¼ 1þ dx ðfor right undulated partÞ ð25Þ
0 dx
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Z T 2
dz
Lund ¼ 1þ dx ðfor left undulated partÞ ð26Þ
T=2 d x
2
dz 2 2x 2
where ¼ a: :sin ð27Þ
dx T T
Af
Vfy ¼ ð28Þ
A
Figure 14. Geometrical parameters and different yarn cross-sections: (a) rectangular, (b) circular, (c) lenticular, (d)
elliptical, (e) racetrack.
Hallal and Younes 25
where
d2
Af ¼ n:: ð29Þ
4
Another method could be adopted if the density and the weight/length ratio ‘‘WL’’ are available;
in this method, the area of the cross-section is also needed.
Af
Vfy ¼ ð30Þ
A
where
WL
Af ¼ ð31Þ
Knowing that almost all experimental data of composites give Vfc , where Vfy could be calculated
in terms of REV and yarns volumes
Vfc :VREV
Vfy ¼ ð32Þ
VYarns
In this method, it is assumed that all yarns have the same fiber volume fraction. It is better used
with non-hybrid textiles and with yarns that have the same Tex.
It could be noticed from above equations, the importance of well defining the transversal section
type of yarns and the calculation of its cross-sectional area. In addition, the calculation of the length
of longitudinal section, in the third method, is important to estimate a correct value og Vfy.
Homogenization
At the micro level homogenization, the discretized small sub-volumes of undulated yarn, in addition
to the straight yarns, are considered as unidirectional lamina with long fibers. They represent
transversely isotropic materials (Figure 15). Their effective elastic properties are found using a
micromechanical analytical model as described in the previous section. Then, stiffness matrices of
yarns sub-volumes ½C123
ui are known in the local coordinate system (123) in terms of compliance
matrix
½C123 123 1
ui ¼ ½Sui ð33Þ
2 3
1=E11 12 =E11 12 =E11 0 0 0
6 7
6 12 =E11 1=E22 23 =E22 0 0 0 7
6 7
6 7
6 12 =E11 23 =E22 1=E22 0 0 0 7
½S123 6
ui ¼ 6
7 ð34Þ
0 0 0 1=G23 0 0 7
6 7
6 7
6 0 0 0 0 1=G12 0 7
4 5
0 0 0 0 0 1=G12
½S123
ui is the compliance matrix of a transversely isotropic material.
26 International Journal of Damage Mechanics 0(0)
There are many analytical micromechanical models used to predict the elastic properties of
unidirectional lamina with long fibers. Some micromechanical models are also used to evaluate
the ultimate strength of UD composites. Based on a comparative study done previously by the
authors (Hallal et al., 2011a), the Chamis micromechanical model (Chamis, 1989; Chamis et al.,
2013) is used to evaluate the elastic properties and ultimate strength for a UD composite.
The matrix is considered to be an isotropic materiel where its stiffness matrix ½Cm can be simply
derived from the compliance matrix ½Sm in terms of Young modulus Em and the Poisson’sratio m .
2 3
1=Em m =Em m =Em 0 0 0
6 7
6 m =Em 1=Em m =Em 0 0 0 7
6 7
6 7
6 m =Em m =Em 1=Em 0 0 0 7
½Sm ¼ 6
6
7
7 ð35Þ
6 0 0 0 Em =2:ð1 þ vm Þ 0 0 7
6 7
6 0 0 0 0 Em =2:ð1 þ vm Þ 0 7
4 5
0 0 0 0 0 Em =2:ð1 þ vm Þ
At the meso level homogenization, the stiffness matrices of the undulated yarns are evaluated.
The stiffness of an undulated yarn is evaluated using both iso-strain and iso-stress assumptions when
assembling sub-volumes respecting the following scheme:
(1) The stiffness and compliance matrices of sub-volumes in the (XYZ) coordinate system are
given by
Cxyz 123 t
ui ¼ Tc :Cui :Tc ð36Þ
Hallal and Younes 27
and
Sxyz 123 t
ui ¼ Ts :Sui :Ts ð37Þ
(2) The sub-volumes of left and right undulated parts (referred by L and R, respectively) (Figure 16)
are assembled in a mixed iso-strain /iso-stress model parallel using a weighted parameter Pcu ,
where the stiffness matrices of left and right undulated parts are given respectively by
Pn
Pn 1
VLui :Cxyz VLui :Sxyz
Cxyz
Lu ¼ Pcu : i¼1 Lui
þ ð1 Pcu Þ: i¼1 Lui
ð38Þ
VLu VLu
Pn
Pn 1
VRui :Cxyz VRui :Sxyz
Cxyz
Ru ¼ Pcu :
i¼1 Rui
þ ð1 Pcu Þ: i¼1 Rui
ð39Þ
VRu VRu
where
Pcu ¼ 2: ð40Þ
where
VLui : Volume of the i-th sub-volume of the left undulated part
VRui : Volume of the i-th sub-volume of the right undulated part
Figure 16. (a) Parallel system, (b) series system, (c) sub-volumes of actual undulated yarn.
28 International Journal of Damage Mechanics 0(0)
(3) Now the yarn is composed of homogenized left and right undulated parts which form a series
system when assembled along undulation direction (Figure 15). The iso-stress model is then used
to evaluate the stiffness of the undulated yarn (left þ right):
1 1
VLu : Cxyz
Lu þVRu : Cxyz
Ru
Sxyz
u ¼ ð42Þ
Vu
xyz 1
Cxyz
u ¼ Su ð43Þ
where Vm and VREV are the volumes of the matrix and the REV, respectively.