ASME SEC VIII Div- Thickness calculation for Cyl-Shell

I UG-27
Name Symbol Value Unit Description / Ref
10.2 kg/cm2
Design Pressure P
10.0 bar
Inside Shell
D 69.5 cm
Diameter

Inside Shell
R 34.75 cm
Radius

Max Allowable for IS 2062 Gr-B from

S 1397 kg/cm2
Stress IS 2825

ASME sec-VIII (Div-I)

Joint efficiency E 0.7 Table UW-12

Corrosion allowance tc 1 mm

0.364743049 cm
t
Required Thickness
3.647430488 mm

t+tc 4.647430488 mm Corrosion allowance

added
0.953 cm actual thickness
Nominal thickness ts provided for shell
9.53 mm

Required Thickness 0.25483866 cm Corrosion allowance

tr
of seamless shell 2.54838663 mm
added

REVERSE Max allowable Pressure

CALCULATIONS
Symbol Value Unit Description / Ref
0.953 cm actual thickness
Nominal thickness t provided for shell
9.53 mm

ASME sec-VIII (Div-I)

Joint efficiency E Table UW-12
0.7
Inside Shell
R 34.75 cm
Radius
Max Allowable for IS 2062 Gr-B from
S 1397 kg/cm2
Stress IS 2825
Max allowable 26.3842358 kg/cm2
P
Pressure 25.8740966 bar
ASME SEC VIII Div- Thickness calculation for Cyl-Shell
I UG-27
Name Symbol Value Unit
16.32 kg/cm2
Design Pressure P
16.0 bar
Inside Shell
D 71.1 cm
Diameter

Inside Shell Radius R 35.55 cm

Max Allowable
S 1397 kg/cm2
Stress

Joint efficiency E 0.7

Corrosion allowance tc 1 mm

0.5992885091 cm
t
Required Thickness
5.9928850913 mm

t+tc 6.9928850913 mm

0.953 cm
Nominal thickness ts
9.53 mm

Required Thickness 0.418232882 cm

tr
of seamless shell 4.182328822 mm

REVERSE Max allowable Pressure

CALCULATIONS
Symbol Value Unit
0.953 cm
Nominal thickness t
9.53 mm

Joint efficiency E
0.7
Inside Shell Radius R 35.55 cm
Max Allowable
S 1397 kg/cm2
Stress
Max allowable 25.799896461 kg/cm2
P
Pressure 25.301055463 bar
tion for Cyl-Shell
Description / Ref

for IS 2062 Gr-B from IS

2825

ASME sec-VIII (Div-I)

Table UW-12

Corrosion allowance
added

actual thickness
provided for shell

Corrosion allowance
added

le Pressure
Description / Ref
actual thickness
provided for shell

ASME sec-VIII (Div-I)

Table UW-12

for IS 2062 Gr-B from IS

2825
 Thickness calculation for Flat Circular head
ASME SEC VIII Div-
I UG-34
Symbol Value Unit Description / Ref

10.2 kg/cm2
Design Pressure P
10.00 bar

Max Allowable for IS 2062 Gr-B from

S 1397 kg/cm2
Stress IS 2825

Inside Shell D 69.5 cm

Diameter

ASME sec-VIII (Div-I)

Joint efficiency E 1 - Table UW-12

Required Thickness tr 2.5483866329 mm tr for E=1

of seamless shell

Nominal thickness ts 9.53 mm

m 0.267406782 -
Factors
C 0.0882442381 -
ASME sec-VIII (Div-I)
Figure UG-34
C actual Ca 0.2 -

Corrosion allowance tc 1 mm

Corrosion allowance
2.76 cm added
t
Required Thickness 27.56 mm

t+tc Corrosion allowance

28.56 added

Actual Thickness ta 40 mm
 Thickness calculation for Flat Circular head
ASME SEC VIII
Div- I UG-34
Symbol Value Unit Description / Ref

16.32 kg/cm2
Design Pressure P
16.0 bar

Max Allowable for IS 2062 Gr-B

S 1397 kg/cm2
Stress from IS 2825

Inside Shell D 71.1 cm

Diameter

ASME sec-VIII (Div-

Joint efficiency E 1 - I) Table UW-12

Required Thickness tr 4.1823288 mm tr for E=1

of seamless shell

Nominal thickness ts 9.53 mm

m 0.4388593 -
Factors
C 0.1448236 -
ASME sec-VIII (Div-
I) Figure UG-34
C actual Ca 0.2 -

Corrosion tc 1 mm
allowance

3.54 cm
Corrosion
t allowance added
Required Thickness 35.37 mm

t+tc Corrosion
36.37 allowance added

Actual Thickness ta 40 mm
 12-Inch

Enter values:
Symbol Value Unit Symbol Value
Inside diameter of vessel
Design pressure 10.2 kg/cm2 69.5
D =
Nominal thickness of
Design temperature 77 O
F 0.953
shell, t =

Nominal thickness of
Corrosion allowance 0.1 cm 1.13
nozzle wall, tn =

Allowable stress for Finished diameter of

nozzle mat'l Sn = 1397 kg/cm2 opening, d= 30.4

Allowable stress for Leg length of outward

shell mat'l Sv = 1397 kg/cm2 nozzle weld, li = 1.0

Thickness or height of
Allowable stress for
1397 kg/cm2 reinforcing Pad 0.60
element mat'l, Sp = te =
Joint efficiency at Note: E1=1 when opening is in solid plate or in Category B butt weld. Use efficiency
opening location, E1= 1
opening passes through any other weld.
Correction factor for
nozzle orientation, F= 1 See figure UG-37 for determining the value of

Required shell or head

thickness, tr = 0.364743049

Leg length of outer

element weld, 0.6
le =

Calculated values:
Strength reduction Strength recuction factor,
factor, fr1 1.00 - fr2 1.00

Required nozzle strength reduction factor,

thickness 0.111 cm fr3 1.00

Reinforcing area
required, A=
11.088

Area available in shell A1 = 17.883 or A1 =

Area available in nozzle A2 = 4.853 or A2 =

projecting outward

Area available in nozzle Area available in outward

projecting inward 0 0.908
nozzle weld, A41 =
A3 =
Area in outer element Area available in element,
weld A42 = 0.36 A5 = -0.216

Total available area = 23.789

Comment Available area is equal to or greater than area required. Reinforcement is

adequate.

Reinforcement requirement for openings in shells with reinforcing elements. Reference ASME Sect. VIII, paragraph U
are valid only for circular openings in straight cylindrical shells and formed heads.
ues:
Unit Symbol Value
Shell joint efficiency, E
cm = 1

Nozzle inserted through shell,

cm y or n n

Nozzle abutting shell,

cm y or n y

Distance nozzle projects

cm beyond inner wall, h= 0

Leg length of inward nozzle

cm weld, lo = 0 cm

Outside diameter or
cm reinforcing Pad, 32.3 cm
Dp =
in Category B butt weld. Use efficiency obtained from Table UW-12 when
ing passes through any other weld.

e UG-37 for determining the value of F

alues:
- Strength recuction factor, fr4 1.00
-
-

cm2

2.451 Use larger value, A1 = 17.883

6.977 Use smaller value, A2 = 4.85

Area available in inward nozzle

weld, A43 = 0.000
 cm2

red. Reinforcement is

ference ASME Sect. VIII, paragraph UG-37. Calculations in this work sheet
ds.
 Name Symbol Value Unit

10.2 kg/cm2
Design Pressure P
10.0 bar

Inside Shell Diameter D 49.5 cm

Max Allowable Stress flange

S 1397 kg/cm2
materail

bo 0.6 cm

Effective gasket seating width b 0.6 cm

Diameter at location of gasket load
reaction G 56.6 cm

m 0 -
Factors
y 0 kg/cm2
Bolt circle Diameter C 65 cm
allowable bolt stress at atm-temp
Sa 1968 kg/cm2

allowable bolt stress at design temp Sb 1968 kg/cm2

Total Hydrostatic End Force H 25650.9049 kg

total joint‐contact surface Hp
compression load
0 kg

Required Bolt load for operating

condition Wm1 25650.9049 kg

The reqnired bolt load for gasket seating

condition
Wm2 0 kg

Am1 13.0339964 cm2

Required Bolt Areas

Am2 0 cm2

No of bolts N 24 nos

Root area of bolt As 3.53 cm2

Total Required Cross-Sec Area of Am
Bolts.
13.0339964 cm2

Actual Cross-Sec Area of Bolts. Ab 84.72 cm2

 25650.9049 kg
Flange Design Bolt Load W
96189.9325 kg

Radial Dist from gasket load reacn to hg

bolt circle
4.2 cm

Required blind flange

3.10 cm
tb
thickness 3.12 cm
Actual blind flange
thickness.
ta 4.5 cm

Total Moment Calculations (For integral Type)

Outside Diameter of Flange A 71.5 cm

Inside Diameter of Shell B 69.6 cm

Inside Diameter of Reverse Flange B' 56 cm

Thickness of hub at back of flange g0 0.953 cm

Thickness of hub at small end g1 1.4 cm

g1/g0 1.46904512

Hydrostatic end force on area inside HD 38787.1891 kg

of flange

Radial Dist from bolt circle to circle

on which Hd acts
hD -2.553 cm

Gasket Load HG 0 kg

Diff Btwn H and Hd HT -13136.2842 kg

Radial Dist from bolt circle to circle

on which Ht acts
hT 0.95 cm

Components of Moment Mg 0 Kgcm

Md -99023.6938 Kgcm
 Mt -12479.47 Kgcm

-111503.164 Kgcm
Total flange moment Mo
403997.716

Factors Involving K

K 1.27678571 -
Y 8.08495616 -

Z 4.17368754

T 1.80722018 -

U 8.88454771 -

Alpha r 0.72882298

Tr 1.52115751

Ur 6.47526253

Yr 5.89250184

Flange stresses calculation

Flange Thickness t 3.5 cm

f 3.3 -
Hub stress correction factor

F 0.89

V 0.37

h 1.2 cm

ho 8.144249505 cm

hor 8.254665348 cm
 h/hor 0.145372338 cm

er 0.107817817 cm

dr 131.2021432 cm

L 1.232255733 cm

Longitudinal hub stress SH -2188.94562 kg/cm2

Radial flange stress SR -198.107498 kg/cm2

Tangential flange stress

ST1 -624.413416 kg/cm2

ST2 -3480660.52 kg/cm2

 Description / Ref

Inserted Values

for IS 2062 Gr-B from

IS 2825
Calculated Values

Inserted from graph

As per Table 2-5.2

IS 1367

IS 1367
ASME sec-VIII (Div-I)- 2-5

for M24
 For operating condition

For gasket seating

condition

For operating condition

For gasket seating
condition

Type) Total Moment Calculations (For loo

Outside Diameter of
Flange
Inside Diameter of
Shell

Inside Diameter of
Reverse Flange

Hydrostatic end force

on area inside of
flange

Radial Dist from bolt

circle to circle on
ASME sec-VIII (Div-I)- 2-3

which Hd acts

Gasket Load

Radial Dist from bolt

circle to circle on
which Ht acts

Components of
Moment

Total flange
moment

Factors Involving K
For operating condition

For gasket seating

condition

Flange Stress
Calculations
Flange Thickness
ASME sec-VIII (Div-
I) fig 2-7.0 Tangential flange
stress

ASME sec-VIII (Div-

I) -2-13

Figure 2-7.6

Figure 2-7.2

Figure 2-7.3
2095.5
Total Moment Calculations (For loose Type)

A 69.6 cm

B 69.6 cm

B' 56
ASME sec-VIII (Div-I)- 2-3

HD 38787.189 kg

hD -2.3 cm

HG 0 kg

hT 0.95 cm

Mg 0 Kgcm

Md -89210.53 Kgcm

Mt -36847.83 Kgcm

For
-126058 Kgcm operating
condition
Mo
For gasket
0 seating
condition
 ASME
K sec-VIII
1.2428571 -
(Div-I) fig
2-7.0
Y 9.0557592 -

Z 4.6717872

T 1.8214254 -

U 9.951362 -

t 3.5 cm

ST -1664.073 kg/cm2 2-13