Project Unit Code Serial Number Rev.

Discipline Doc Type

1017 001 A
PR CN

Revision A Page
CALCULATION NOTE Date 8-Jan-20

Revision
Originator LVH
NEW CLOSED DRAIN VESSEL PUMP (P-6420B) Checked by BVN
2/8
SIZING Approved by LBH

2 CALCULATION OBJECTIVE
3 1. To calculate the available Net Positive Suction Head (NPSHa), discharge pressure, suction pressure, differential pressure and head, pump hydraulic
4 power of the new Closed Drain Vessel Pump, P-6420B
5 2. To determine the suction and discharge line sizes of pump, P-6420B
6

7 CALCULATION METHOD (Optional)

8 1. The methodology used is based on reference to:
9 - TECHNIP GE 312 1.1.2.1 (Process Equipment - Pumps) Rev 1, May 2003
2. Piping - general requirements PTS 31.38.01.11
10 3. API RP 14E Offshore Production Piping Systems
11 CALCULATION BASIS / ASSUMPTIONS
12 1. The new Closed Drain Vessel Pump P-6420B, was installed on Pump Access Deck of Pearl Platform to pump liquid from CDV to production header.
13 The configuration is progressive cavity type with rated capacity of 7.5 m³/h.
14 2. For NPSHa calculate, the suction liquid static head is considered from LAL (pump stop) level in the CDV which is taken to be 650 mm
15 from the bottom line.
16 3. The equivalent lengths and elevations are determined based on the equipment layout drawings and all the lengths estimated are depicted on the pump
17 system sketch. Estimate that the length of suction is 15m and and the length of discharge is 50m.
18 4. The pressure drop through pump suction and discharge line is calculated using Technip in-house line sizing spreadsheet. Refer Attachment-1 for details
19 since the pump may pump either hydrocarbon liquid or water, to be conservative that the calculation of NPSHa and differential head of the pump will be
20 evaluated based on lowest density condensate, and for line sizing, pump hydraulic power will be based on highest density of water. This is to
21 ensure that sufficient head is provided to pump the lightest liquid and sufficient power is considered to pump the heaviest liquid
22 5. The pressure drop across pump suction strainer is assumed 0.03 bar (Attachment-2)
23 6. Reciprocating pump suction and discharge line sizing criteria are based on the API 14E or PTS 31.38.01.11, which states that:
24 - Suction line maximum velocity = 0.65 m/s
25 - Discharge line maximum velocity = 1.6 m/s
26 - Suction line allowable pressure drop = 0.9 bar/km (for sub-cooled liquid)
27 - Discharge line allowable pressure drop = 4.5 bar/km (for discharge pressure ≤ 50 barg.)
28 7. Properties of liquid (Refer to heat and material balance of scenario_2)
29 HC Liquid density = 913.89 kg/m3 Aqueous density = 988 kg/m3
30 Viscosity = 17.77 cP Flowrate = 7.5 m3/hr
31 Pvap = 1.01 bara ( 14.7 psia) Operating suction = 1.01 bar
32 Gravity = 9.81 m/s2 Operating discharge = 18.25 bar (250 psig)
33 8. Sketch of the CDV, V-6410, CDV's pump P-6420B configuration is as follows:
34 The elevation is taken as Attachment 3 - Isometric and equipment layout. (All unit is mm)
35
Production Header Mezzane Deck (EL 16700)
36 Center line
(TOS EL 9900) V-6410 LAHH = 1000
37
Closed Drain Vessel
38 (Horizontal) LAL = 650
39 1 m EL 8800
Access Deck
40 10 m (TOS EL 8675 )
41

42 2 m
0.7 m
43

44
Pump Access Deck
0.5 m (TOS EL 6575 )
45
P-6420B
46

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 Project Unit Code Serial Nº Rev.
Discipline Doc Type
1017 001 A
PR CN

Revision A B C D E F Page
CALCULATION NOTE Date 08/01/20

Revision
Originator LVH
NEW CLOSED DRAIN VESSEL PUMP (P-6420B) Checked by BVN
3/8
SIZING Approved by LBH

2 RESULTS & SUMMARY

3 Closed Drain Vessel Pump, P-6420B
4 Pump Discharge Pressure = 19.1 bar
5 Pump Suction Pressure = 1.18 bar
6 Differential Pressure = 17.9 bar
7 Differential Head = 200 m
8 NPSHa = 1.9 m
9 Pump Hydraulic Power = 4.45 kW
10 Design Pressure = 103.4 bar
11

12 Line Sizing
13 Suction line size = 3 in
14 Suction line velocity = 0.54 m/s
15 Suction line pressure drop = 0.58 bar/km
16 Discharge line size = 3 in
17 Discharge line velocity = 0.66 m/s
18 Discharge line pressure drop = 0.93 bar/km
19

20

21 ATTACHMENTS
22 1 Technip in-house line sizing spreadsheet
23 2 Y-Type Strainer Datasheet (From Vendor)
24 3 Isometric and equipment layout
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 Project Unit Code Serial Nº Rev.
Discipline Doc Type
1017 001 A
PR CN

Revision A B C D E F Page
CALCULATION NOTE Date 08/01/20

Revision
Originator LVH
NEW CLOSED DRAIN VESSEL PUMP (P-6420B) Checked by BVN
4/8
SIZING Approved by LBH

2 CALCULATION
3

4 1. Pump Suction / Discharge Line Sizing

5

6 Refer to Attachment 1 for detailed calculations.

7

8 Flow Line Size, inch Schedule Velocity (m/s) ΔP (bar/km) Max Velocity (m/s) Max Pressure Drop (bar/km)
9 P-6420 Suction Line 3 80 0.540 0.577 0.65 0.9
10 P-6420 Discharge Line 3 80 0.660 0.929 1.6 4.5
11

12 Based on the above results, the selected pump suction line is 3", and the pump discharge line is 3".
13

14 2. Available Net Positive Suction Head, NPSHa

15 where hp = absolute pressure due to pressure, atmospheric or otherwise, on surface of liquid
16 NPSHa = hp - hvpa + hst - hf - hvh going to suction, m of liquid
17 hvpa = the absolute vapor pressure of the liquid at suction temperature, m of liquid
18 - Pop = 0.000 bar hst = static head, positive or negative, due to liquid level above or below datum line
19 (centerline of pump), m of liquid
20 Þ hp = 1.01 bar x 1E+05 Pa / bar hf = friction head, or head loss due to flowing friction in the suction piping, including
21 9.81 m.s-2 x 913.89 kg.m-3 entrance and exist losses, m of liquid
22 = 11.3 m liq hvh = velocity head = Vl2/2g , feet of liquid. Vl = velocity of liquid in piping m/s
23

24 - Pvpa = 1.01 bar

25

26 Þ hvpa = 1.01 bar x 1E+05 Pa / bar

27 9.81 m.s x -2
913.89 kg.m-3
28 = 11.3 m liq
29

30 - hst = 2.38 m liq [Refer to sketch in page 1]

31

32 - Pf = 0.577 bar/km x 0.015 km + 0.03 (based on assumption the length of suction is 55m)
33 = 0.03866 bar (To include the pressure drop across pump suction strainer of 0.03 bar)
34

35 Þ hf = 0.0387 bar x 1E+05 Pa / bar

36 9.81 m.s x -2
913.89 kg.m-3
37

38 = 0.431 m liq
39

40 - hvh = Vl 2 = 0.2916 = 0.01 m liq

41 2xg 2 x 9.81
42

43 NPSH a = 11.27 m - 11.31 m + 2.38 m - 0.43 m - 0.015 m = 1.9 m

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'file:///conversion/tmp/scratch/454608542.xls'#$3
 Project Unit Code Serial Nº Rev.
Discipline Doc Type
1017 001 A
PR CN

Revision A B C D E F Page
CALCULATION NOTE Date 08/01/20

Revision
Originator LVH
NEW CLOSED DRAIN VESSEL PUMP (P-6420B) Checked by BVN
5/8
SIZING Approved by LBH

2 CALCULATION
3

4 3. Pump Suction Pressure, Ps

5 Ps = Po,s + Pst,s - Pf,s
6 Po,s = 1.010 bar
7 Pst,s = hst x ρ x g
8 = 2.38 m x 913.89 kg.m-3 x 9.81 m.s-2 = 21292 Pa = 0.21 bar
9 Pfs = 0.0387 bar (To include the pressure drop across pump suction strainer of 0.03 bar)
10 Ps = 1.18 bar
11

12 4. Pump Discharge Pressure, Pd

13 Pd = Po,d + Pst,d + Pf,d
14 Po,d = 18.250 bar (operating pressure of production header)
15 hst = 9.30 m liq [Refer to sketch in page 1]
16 Þ Pst,d = hst x ρ x g = 9.30 m x 913.89 kg.m-3 x 9.81 m.s-2 = 83377 Pa = 0.83 bar
17 Pfd = ∆Pline
18 = 0.929 bar/km x 0.050 km (based on assumption about the length of discharge is 50m)
19 = 0.0465 bar
20 Pd = 19.13 bar
21

22 5. Differential Head
23

24 Differential Pressure, ∆P = Pd - Ps = 19.13 - 1.18 = 17.95 bar

25

26 Pump Head, ∆H = ∆P x 105 = 17.9 bar x 100000 Pa / bar = 200 m liq

27 ρ x g 913.9 kg/m3 x 9.8 m.s -2

28

29 6. Pump Hydraulic Power, P

30

31 P = Q x ΔH x ρ x g (Hydraulic power)
32 3600 x 1000
33

34 Pump capacity, Q = 8.3 m3/hr (added margin 10% on flowrate)

35

36 Max. density, ρ = 988 kg/m3 (water density)

37

38 Pump Hydraulic Power, P = Q x ∆H x ρ x g

39 3600 x 1000
40 P = 8.3 m3/hr x 200.2 m x 988 kg.m-3 x 9.81 m.s-2 = 4.4 kW
41 3600 x 1000
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 Project Unit Code Serial Nº Rev.
Discipline Doc Type
1017 001 A
PR CN

Revision A B C D E F Page
CALCULATION NOTE Date 08/01/20

Revision
Originator LVH
NEW CLOSED DRAIN VESSEL PUMP (P-6420B) Checked by BVN
6/8
SIZING Approved by LBH

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18 ATTACHMENT 1
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20 Technip's Line Sizing Spreadsheet

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 Project Unit Code Serial Nº Rev.
Discipline Doc Type
1017 001 A
PR CN

Revision A B C D E F Page
CALCULATION NOTE Date 08/01/20

Revision
Originator LVH
NEW CLOSED DRAIN VESSEL PUMP (P-6420B) Checked by BVN
7/8
SIZING Approved by LBH

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18 ATTACHMENT 2
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20 Y-Type Strainer Datasheet (From Vendor)

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 Project Unit Code Serial Nº Rev.
Discipline Doc Type
1017 001 A
PR CN

Revision A B C D E F Page
CALCULATION NOTE Date 08/01/20

Revision
Originator LVH
NEW CLOSED DRAIN VESSEL PUMP (P-6420B) Checked by BVN
8/8
SIZING Approved by LBH

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18 ATTACHMENT 3
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20 Isometric and equipment layout

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