STATIC EQUIPMENT

A. Intro to Static Equipment

a. Knowledge of Pressure, Gauge Pressure, Absolute Pressure, Vacuum and external
pressure
b. Definition of Pressure Vessel
c. Types of pressure Vessel
i. Cylindrical
ii. Spherical
iii. Rectangular
d. Various components in a Pressure Vessel with individual picture and assembly.
i. Cylinder
ii. Cone
iii. Cover
iv. Support
v. Nozzle with Flange
e. Type of Cover
i. Elliptical
ii. Torispherical
iii. Hemi Spherical
iv. Flat Welded
v. Flat bolted
f. Type of support
i. Lug Support
ii. Leg Support
iii. Saddle Support
iv. Skirt Support
1. Cylindrical Skit
2. Flared Skirt
g. Pipe
h. Flanges
i. FITTINGS
j. INSULATION SUPPORT
B. CONSTRUCTION OF VESSEL
a. SHELL
i. CYLINDRICAL
ii. CONICAL
 iii. LONG SEAM
iv. CIRC SEAM
b. HEAD
i. TYPE
ii. STRAIGHT FLANGE
iii. TAN LINE
iv. MINIMUM & NOMINAL THICKNESS
v. TAPER WELD DETAIL
c. FLANGE
i. STANDARD FLANGE
1. SLIP ON
2. LAP
3. WELD NECK
ii. NON STANDARD
d. FITTINGS
e. STEEL SECTIONS
i. INDIAN
ii. AMERICAN
f. NOZZLE TO FLANGE ASSEMBLY
g. NOZZLE TO SHELL ASSEMBLY
i. SET-IN
ii. SET-ON
iii. WITH PAD
iv. WITHOUT PAD
v. TELL TALE HOLE
h. SUPPORT
i. SADDLE
ii. LUG
iii. SKIRT
iv. LEG
i. MANWAY
i. WITH HINGE
ii. WITH DAVIT
j. STIFFENERS
k. LIFTING ARRANGEMENT
C. DESIGN CONDITIONS
D. MATERIAL OF CONSTRUCTION
E. VESEEL DATASHEET
F. ACTUAL JOB DRAWING – 2 NOS.
 STRUCTURE

1. BEAM
2. COLUMN
3. BRACINGS
4. STRUCTURE PLATFORM
5. PLAN
6. ELEVATION
7. SIDE VIEW
8. CONNECTION DETAIL
9. HAND RAILING
10. LADDER
11. STAIR
12.

HEAT EXCHANGER

A. INTRO TO HEAT EXCHANGER

a. MODE OF HEAT TRANSFER
i. CONDUCTION
ii. CONVECTION
iii. RADIATION
b. TYPE OF HEAT EXCHANGER
i. SHELL & TUBE
ii. PLATE TYPE
iii. AIR COOLED
c. TYPE OF SHEEL & TUBE EXCHANGER
i. ON THE BASIS OF FLOW
1. PARALLEL FLOW HEAT EXCHANGER
2. COUNTER FLOW HEAT EXCHANGER
3. CROSS FLOW HEAT EXCHANGER
ii. ON THE BASIS OF INSTALLATION
1. HORIZONTAL
2. VERTICAL
 iii. ON THE BASIS OF APPLICATION
1. FIXED TYPE
2. U-TUBE TYPE
3. FLOATING TYPE
B. COMPONENTS OF HEAT EXCHANGERS
a. TUBES
b. TUBESHEET
c. SHELL
d. EXPANSION JOINT
e. FLANGE
f. NOZZLE
g. SUPPORT
h. BAFFLE
i. TIE ROD
j. SPACERS
k. CHANNEL/BONNET
l. PARTITION PLATE
m. GASKET
n. CHANNEL COVER
C.
D. Basics of Heat Exchanger
1. PASS ARRANGMENT
2. BAFFLE TYPE
3. TUBE LAYOUT
4. SHELLSIDE PASS ARRANGEMENT
5. TEMA TYPE
a. FRONT BONNET TYPE
b. SHELL TYPE
c. REAR BONNET TYPE
6. TEMA CLASS

E. Drawing Preparation
a. TEMA DATA SHEET
b. BODY FLANGE DRAWING
i. WELD NECK
ii. SLIP ON
iii. LAP JOINT
c. TUBESHEET DRAWING
i. TUBE HOLE DETAIL
ii. PASS PLATE THICKNESS
iii. TIE ROD SELECTION
iv. TUBESHEET THICKNESS
 v. TUBESHEET TO SHELL AND CHANNEL ATTACHMENT DETAIL
vi. TUBE TO TUBESHEET JOINT
d. BAFFLE DRAWING
i. BAFFLE OD SELECTION
ii. BAFFLE PLATE THICKNESS SELECTION
e. BUNDLE ASSEMBLY
i. BAFFLE SPACING
ii. SPACERS
iii. SLIDE BAR
iv. SEALING STRIP
v. SEAL ROD/ DUMMY TUBE
vi. IMPINGMENT PLATE
f. SHELL ASSEMBLY
i. SHELL
ii. INLET/OUTLET NOZZLE
iii. VENT/DRAIN NOZZLE
g. BONNET/CHANNEL ASSEMBLY
i. SHELL
ii. CONE
iii. HEAD/COVER
iv. FLANGE
v. PASS ARRNAGEMENT
vi. NOZZLES
vii.
h. EXPANSION JOINT
i. THIN
ii. THICK
i.
j. GASKET ARRANGMENT
k. LIFTING ARRANGMENT
l. INPUT SHEET
i. TEMA DATA SHEET
ii. DESIGN CALCULATION
iii. TEMA CODE BOOK
F. CLAD TUBESHEET
G. TUBESHEET WITH LINING
H. BONNETS WITH LINING
I. OTHER TEMA TYPE
a. U-TUBE
i. U BEND SCHEDULE
ii. SHELL ASSEMBLY
b. S-TYPE
 c.
d. T-TYPE
e. K TYPE
f. F TYPE
J.
a. DESIGN CONDITIONS

B.