Component Location

MID No.
Module Identifiers (MID)
Module Wire Wire
Wire Description
Wire Wire Schematic Machine Schematic Machine RENR5457-02
Electrical Schematic Symbols And Definitions
Description Description Component Component
Number Color Number Color Location Location Location Location
69 Engine/Pump Controller July 2008
6A Tool Controller Power Circuits Lighting Circuits (Continued) A/C Switch Panel D-1 A Solenoid - 1 P - 2P Exchange 2 H-7 F
Symbols
1E Monitor Panel 101 RD Bat + 615 YL Cab Lamp Air Heater F-11 H Solenoid - 1 Way / 2 Way Cont. B-5 35
36 Engine Controller 103 RD Dome Lamp / Memory 616 BU Boom Lamp Alarm Fault F-3 A Solenoid - A/C Clutch E-11 50

105 RD Key Sw 645 RD Atch Beacon Relay Output Alarm Travel A-5 3 Solenoid - Double Action H-7 F
T
109 RD Alternator B+ Term 646 RD Boom Lamp (Sw Panel To Boom Lamp Relay) Alternator F-11 4 Solenoid - Flow Limit A-7 F
Pressure Temperature Level Flow Circuit Breaker
Engine Control 110 RD Timer Relay 684 RD Cab Lamp (Sw Panel To Cab Lamp Relay) Antenna C-4 5 Solenoid - Fine Swing C-4 30
Symbol Symbol Symbol Symbol Symbol
(MID² No. 36) 112 PU Main Relay A623 BU Chassis Lamp Relay To Diode Battery I-12 6 Solenoid - Hammer B-10 F
CID Component 113 OR Sw Panel / Radio Control Circuits Block Terminal G-9 E Solenoid - Hyd. Lock C-9 G
0001 Injector Solenoid 1st Cylinder 114 RD Horn 763 BU Travel Speed Change Sol Breaker Alt. H-12 E Solenoid - Injector 1 C-10 36 Symbols And Definitions
0002 Injector Solenoid 2nd Cylinder
115 RD Cab Lamp Relay 780 PU Atch Quick Coupler Sw Controller E-8 1 Solenoid - Injector 2 C-10 37
0003 Injector Solenoid 3rd Cylinder Fuse - A component in an electrical circuit that will open the circuit if too much current flows
118 GY Wiper/Washer 788 YL Speed Sensor (-) Controller Eng. F-12 H Solenoid - Injector 3 C-10 38 through it.
0004 Injector Solenoid 4th Cylinder
0005 Injector Solenoid 5th Cylinder 119 PK Not used A746 PK Boost Pressure Controller Valve C-8 2 Solenoid - Injector 4 C-10 39
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0006 Injector Solenoid 6th Cylinder 120 YL 12V 10A Converter 1 A747 GY ATM Pressure Converter D-5 A Solenoid - Injector 5 C-10 40 circle indicates that the component has screw terminals and a wire can be disconnected from it.
0041 8V + Power Supply 123 WH Seat Heater A755 PK Throttle Position 1 Converter - 12V 7A I-5,6 D Solenoid - Injector 6 C-10 41
0042 Injector Actuation Control Valve 124 GN A/C A756 BU Throttle Position 2 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Eng. Speed Dial H-1 B Solenoid - Power Shift Cont. A-9 F No circle indicates that the wire cannot be disconnected from the component.
0094 Fuel Pressure Sensor 129 BU Cigar Lighter A757 GY Throttle Position 3
Fuse Block H-10,12 E Solenoid - Primary NFC A-7 F
0100 Engine Oil Pressure Sensor 130 RD Engine Control A758 BR Throttle Position 4
0164 Injector Pressure Sensor Horn C-2 7 Solenoid - Pump 1 Flow Cont. A-12 F Ground (Wired): This indicates that the component is connected to a grounded wire. The
135 BU 12V Memory Out A762 PU Speed Sensor (+) grounded wire is fastened to the machine.
0172 Inlet Air Temperature Sensor Joystick (L) I-3 C Solenoid - Pump 2 Flow Cont. A-12 F
147 PU Atch Sol A768 BU Power Shift Cont Sol
0175 Engine Oil Temperature Sensor Joystick (R) H-1 B Solenoid - Quick Coupler A-9 F
0253 Personality Module 149 RD Boom Lamp A769 GY Power Shift Cont Sol
Lamp - Boom C-2 8 Solenoid - Relief 1 B-5 31 Ground (Case): This indicates that the component does not have a wire connected to ground.
0261 Timing Sensor Calibration 150 OR Quick Coupler A770 PK Backup Resistor To Backup EPR Valve Sw It is grounded by being fastened to the machine.
Lamp - Cab G-1 9 Solenoid - Relief 2 B-5 32
0262 Analog Sensor Power Supply Voltage 151 GN Hyd Lock Sol Relay E795 YL Oil Temp
Lamp - Chassis C-2 10 Solenoid - Relief Check 1 B-5 33
0273 Turbocharger Compressor Outlet Pressure Sensor 152 BU Lower Wiper / Washer E797 WH 1 AP Control Valve Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0274 Atmospheric Pressure Sensor Lamp - Dome G-2 A Solenoid - Relief Check 2 B-5 34
154 RD Neutral Start Relay E798 PK 1 AP Control Valve contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330C L Excavator
0342 Speed Timing Sensor Lighter Cigar F-2 A Solenoid - Separate Valve B-9 G
160 PU Chassis Lamp F716 WH Secondary Shutdown Sw
0617 Air Heater Relay Meter Service F-2 A Solenoid - Single Action 1 C-5 22
168 RD Aux Ckt F773 OR Backup Gov Sw A/D To Eng Gov Actuator (Accel) Sender: A component that is used with a temperature or pressure gauge. The sender
1627 Fuel Pump Relay Monitor F-1 A Solenoid - Single Action 2 C-5 23 measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
169 PK Backup / Monitor Control F774 WH Backup Gov Sw A/D To Eng Gov Actuator (Decel) T
Engine/Pump Control Motor - Lower Washer I-7 11 Solenoid - Stem Cont. 1 (A) B-10 J the gauge of the temperature or pressure.
175 RD A/C Blower H705 BR Fuel Pump Relay
(MID² No. 69) 179 BU 12V 10A Converter 2 J702 BK Air Heater Relay Motor - Lower Wiper I-2 D Solenoid - Stem Cont. 1 (B) B-10 J
CID Component Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
180 GN Aux Ckt M734 BR Travel Mode Sw Motor - Starter E-11 12 Solenoid - Stem Cont. 2(A) B-10 J
It has a coil that makes an electromagnet when current flows through it. The
0091 Throttle Position Signal electromagnet can open or close the switch part of the relay.
0096 Fuel Level Sensor
184 RD E/P Control M736 BU Governor Command Motor - Washer H-7 13 Solenoid - Stem Cont. 2(B) B-10 J
DKY1-UP
188 WH Fuel Pump M737 WH Flow Limit Pressure PRV Motor - Wiper F-1 A Solenoid - Stem Cont. 3(A) B-10 J
0110 Engine Coolant Temperature Sensor
Power Window Control G-4 A Solenoid - Stem Cont. 3(B) B-10 J Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
0167 Alternator 189 RD Timer Relay Out M738 OR Primary NFC Pressure PRV
coil that makes an electromagnet when current flows through it. The electromagnet
0168 Voltage Of The Power Supply (keyswitch) 191 WH Atch Switch M739 YL PRV Return (2) Pump Fuel I-7 46 Solenoid - Stem Cont. 4(A) C-9 J can open or close a valve or move a piece of metal that can do work.
0190 Speed Sensor Ground Circuits M740 PK Travel Straight Sol Pump Refueling A-2 21 Solenoid - Stem Cont. 4(B) C-9 J
0248 Cat Data Link 200 BK Chassis Ground M741 GY Travel Alarm Cancel Sw Radio AM/FM D-4 A Solenoid - Swing Brake C-9 G MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
0286 Signal For Engine Oil Pressure Decrease activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
201 BK Monitor Ground M742 PU AEC Mode Sw Radio AM/FM Cassette D-4 A Solenoid - Travel Speed C-9 G
0374 Swing Brake Solenoid that make electromagnet when current flows through them. It also has an internal switch that places
210 BK Converter 1 Ground M743 GN Atch Boom Float Disable Relay Relay - Boom Lamp H-11 E Solenoid - Travel Straight C-9 G the latch coil circuit open at the time the coil latches.
0376 Travel Alarm
229 BK Converter 2 Ground 892 BR Cat Data Link - Relay - Cab Lamp H-11 E Speaker G-4 A
Proportional Reducing Valve For The Power Shift
0581 235 BK E/P Control Ground 893 GN Cat Data Link + Relay - Chassis Lamp H-11 E Switch - 1 P - 2P Exchange D-4 A
Pressure
0586 Engine Speed Dial A278 BK Fuel Pump Ground A893 OR Fuel Pump Relay - Fuel pump G-11 E Switch - Air Cleaner H-7 24 Harness And Wire Symbols
0587 Feedback Of The governor Actuator Basic Machine Circuits F889 WH Gov Command Relay - Heater Air F-11 H Switch - Aux Hyd. Press. I-1 D Wire, Cable, or Harness Component
0590 Engine Control 304 WH Start Relay To Motor Starter G826 BR Oil Pressure Assembly Identification Part Number
Relay - Horn H-11 E Switch - Backup G-2 B
0598 Travel Speed Solenoid Pin Socket Wire Color Fuse
306 GN Neutral Start Relay To Start Relay G827 BU Oil Pressure -
Relay - Hyd. Lock Sol. G-11 E Switch - Coolant Level I-7 25
0600 Hydraulic Oil Temperature Sensor A AA 105-9344
307 OR Key Sw To Neutral Start Relay G828 WH 5+ From Engine Control To Sensors
1161 Pump Delivery Pressure Sensor (Drive) Relay - Main H-9,G-9 E Switch - Disconnect G-12 E
308 YL Key Sw ON G829 GN Sensor Common 325-PK-14 1
1162 Pump Delivery Pressure Sensor 2 (Idle) Relay - Neutral Start G-11 E Switch - Eng. Oil Level E-11 H
Receptacle
310 PU Start Aid Sw To Start Aid Sol G833 PK Sensor Common
1524 Proportional Sol. Valve For Negative Flow Control Relay - Refueling Power A-2 26 Switch - Fine Swing D-3 A
320 RD Horn Sw To Horn Relay G849 BR HEUI Rail Pressure Single Wire Circuit Number Wire Gauge
1525 Straight Travel Solenoid Relay - Refueling Start A-3 29 Switch - Hammer Foot I-4 D Connector Identification
1590 Proportional Sol. Valve For Negative Flow Control 321 BR Travel Alarm G850 BU Air Heater Relay
Relay - Refueling Stop A-3 27 Switch - Hammer Press. I-1 D Plug
2002 Travel Alarm 322 GY Horn Relay To Horns G854 PK Conn HEP 2 200-BK-14
Relay - Starter H-8 E Switch - Hammer Press. B-10 F
Tool Control System 323 WH Atch Refueling Pump G855 PU Conn HEP
Relay - Timer I-12 E Switch - Horn I-3 C Ground Connection Pin or Socket Number
325 PK Atch Refueling Stop Sw G856 WH TDC Probe
(MID No. 06A) Resistor I-9 E Switch - Hyd. Oil Filter A-5 F
CID Component 326 RD Key Sw Off G857 YL TDC Probe
Resistor Main Relay I-8 E Switch - Hyd. Oil Level A-6 F 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
0145 12 Volt DC Power Supply 329 YL Atch Refueling Stop Rly To Refueling Power Rly K843 GN Right Joystick Sw 1 connector. The plug contains all connector. The plug and receptacle
1522 Solenoid Valve For The Number Two Check Valve 365 YL Atch Refueling Stop Sw To Refueling Relays K844 GY Left Joystick Sw 1
Seat With Seat Heater H-2 14 Switch - Joystick Press. I-2 D 2 sockets and the receptacle contains 2 contain both pins and sockets.
Sender - Hyd. Oil Temp. A-5 F Switch - Lower Washer D-2 A all pins.
1523 Solenoid Valve For The Number Two Check Valve Monitoring Circuits K847 PU Right Joystick Sw 2
403 GN Alt R Term To Service Meter And E/P Cont K848 WH Left Joystick Sw 1 Sensor - A/C Photo F-1 A Switch - Lower Wiper D-2 A
1593 Extend Solenoid Valve For Auxiliary Stem 1
1594 Extend Solenoid Valve For Auxiliary Stem 2 405 GN Eng Oil Pressure Sw K849 YL Atch Stem 1 Sensor - Atmospheric Press. C-11 44 Switch - Medium Line Press. I-1 D

1595 Extend Solenoid Valve For Auxiliary Stem 3 405 GY Low Oil Pressure Output K850 BR Atch Stem 2 Sensor - Connector Hep A-11 48 Switch - Neutral Start I-3 D
© 2008 Caterpillar Printed in U.S.A.
1596 Retract Solenoid Valve For Auxiliary Stem 1 410 WH Fault Alarm K851 BU Atch Stem 3 Sensor - Coolant Temp. B-11 H Switch - One Touch Low Idle H-1 B
All Rights Reserved
1597 Retract Solenoid Valve For Auxiliary Stem 2 412 BU Coolant Level Sw K852 GN Atch Stem 4 Sensor - Dual Cam SP/TMG (RUN) B-11 H Switch - Panel E-1 A
1598 Retract Solenoid Valve For Auxiliary Stem 3 430 BU Air Cleaner Sw K853 GY Atch Pump1 Flow Control Sol Sensor - Dual Cam SP/TMG (CRANK) B-11 H Switch - Power Window D-2 A
1609 Clench Pressure Sensor 487 OR Hyd Oil Filter Sw K854 OR Atch Pump2 Flow Control Sol Sensor - Eng. Oil Press. C-11 H Switch - Power Window Limit G-4 A
1615 Solenoid Valve For One-Way Flow Or Two-Way Flow
491 PK Hyd Oil Temp Sensor K855 PK Atch Separate Valve Sol Sensor - Eng. Oil Temp. B-11 49 Switch - Quick Coupler G-3 B
1657 Left Joystick Slide Control
495 GN Fuel Level K856 PU Atch Stem1 Control Sol (A) Sensor - Eng. Oil Temp. Active B-11 43 Switch - Refueling A-4 20
1658 Right Joystick Slide Control
496 WH Hyd Oil Level Sw K857 WH Atch Stem2 Control Sol (A) Sensor - Fuel Level A-4 17 Switch - Refueling Start A-3 18
1665 Solenoid Valve For The Number One Relief Valve
A499 BU Hyd Tank Pressure Sw K858 YL Atch Stem3 Control Sol (A) Sensor - Fuel Press. B-11 H Switch - Refueling Stop A-3 19
1666 Solenoid Valve For The Number Two Relief Valve
C468 BU Eng Oil Level Sw K859 BR Atch Stem4 Control Sol (A) Sensor - HEUI Rail Press. B-11 42 Switch - S - DBL Action Exchange D-3 A
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E469 YL Tool Pressure Sensor K860 BU Atch Stem1 Control Sol (B) Sensor - lAP Cont. Valve A-11 H Switch - Seat Heater D-3 A
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. E470 BR Neg Cont Pressure Sensor 1 K861 GN Atch Stem2 Control Sol (B) Sensor - Intake Air Temp. B-11 H Switch - Secondary Shutdown G-5 47
E471 BU Neg Cont Pressure Sensor 2 K862 GY Atch Stem3 Control Sol (B)
Sensor - Negative Cont Press. 1 A-12 F Switch - Speed Change H-2 B
E472 GN Rotate Sw (CW) K863 OR Atch Stem4 Control Sol (B)
Sensor - Negative Cont Press. 2 A-12 F Switch - Starter H-1 B
Failure Mode Identifiers (FMI)¹ E473 GY Atch Stem 1 Modulation K864 PK Atch Relief 1 Sol
Sensor - Pump Discharge Press 1 A-9 F Switch - Straight Travel Press. I-1 D
FMI No. Failure Description E474 OR Atch Stem 2 Modulation K865 PU Atch Relief 2 Sol
Off Machine Switch Specification
Sensor - Pump Discharge Press 2 A-9 F Switch - Travel Left Press. I-2 D
0 Data valid but above normal operational range. E475 PK Atch Stem 3 Modulation K866 WH Atch 1 way / 2 way Control Sol
Part No. Function Actuate Deactuate Contact Position
Sensor - Speed E-11 H Switch - Travel Right Press. I-2 D
1 Data valid but below normal operational range. E476 PU Atch Stem 4 Modulation K867 YL PRV Return (1)
Sensor - Squeeze Press. B-5 16 Switch - Under Window Limit F-1 A 154-0498 Air Cleaner 635 mm H2O — Normally Open
2 Data erratic, intermittent, or incorrect. H465 GN Over Load Alarm Cancel Sw K868 BR Sol Gnd 2
Sensor - TDC Probe A-11 H Switch - Window Limit G-1 A Hammer Pressure (ATCH)
3 Voltage above normal or shorted high. H466 BU OLWD Pressure Sensor K869 BU Sol Gnd 3
Sensor - Tool Press. B-9 G Timer Lamp Delay I-8 E Joystick Pressure
4 Voltage below normal or shorted low. H467 WH Travel Alarm Cancel Indicator K870 GN Sol Gnd 4 Medium Line Pressure (ATCH) 490 ± 49 kPa 290 kPa MIN

(Dimensions: 39 inches x 28 inches)

Sensor - Turbo Outlet Press. B-11 45 Unit Air Conditioner D-6 28 167-3466 Normally Open
5 Current below normal or open circuit. H473 BR AEC Mode Indicator K871 WH Atch 1Pump-2Pump Exchange Sw To Sol Travel Left Pressure (71 ± 7 psi) (42 psi MIN)
Sensor - WTR Separator Level I-7 15 Unit Heater D-6 28 Travel Right Pressure
6 Current above normal or grounded circuit. H474 GN Travel Mode Indicator K872 OR Atch Single-Double Action Exchange Sw To Sol
Socket - 12V 7A F-4 A Unit IND H-1 B Straight Travel Pressure (ATCH)
7 Mechanical system not responding properly. H475 BU Straight Travel Pressure Sw K876 BR Atch Relief Check 1 Sol
8 Abnormal frequency, pulse width, or period. Solenoid - 1 P - 2P Exchange 1 H-7 F Wiper Cont. F-2 A
H476 WH Travel Right Pressure Sw K877 BU Atch Relief Check 2 Sol
9 Abnormal update. H477 YL Travel Left Pressure Sw K879 GN Atch Double Action Sol Machine locations are repeated for components located close together. Connector Location

RENR5457-02
10 Abnormal rate of change. H478 BU Joystick Pressure Sw K882 BU Oil Temp Sensor Gnd A = Located inside of cab. F = Located inside of pump compartment Schematic Machine
11 Failure mode not identifiable.
Connector Number
Accessory Circuits 994 GY Oil Pressure B = Located inside of right console. G = Located around control valve Location Location
12 Bad device or component. 501 GN Wiper Low 995 BU Coolant Temp C = Located inside of left console. H = Located behind engine CONN 1 ET CONN I-12 E
13 Out of calibration. 506 PU Wiper Cont To Washer Motor 998 BR Backup Gov Sw D = Located under platform. J = Located around solenoid block inside of pump compartment CONN 2 C-11 H
¹The FMI is a diagnostic code that indicates what type of failure has occurred. E = Located around relay panel. CONN 3 G-10 E
508 PU LH Speaker (+) C967 BU Intake Air Temp
CONN 4 G-10 E
509 WH LH Speaker (-) C987 RD Power To Atch Valve Control
CONN 5 G-9 E
511 BR RH Speaker (+) C991 PK Fuel Pressure
CONN 6 D-9 51
Event Codes 512 GN RH Speaker (-) E963 BK Dual Cam Speed/Timing (Run)
Resistor, Sender and Solenoid Specifications
CONN 7 D-8 52
Engine/Pump Control 530 OR Wash Signal (Sw Panel To Wiper Cont) E964 WH Dual Cam Speed/Timing (Run)
CONN 8 G-8 E Part No. Component Description Resistance (Ohms)¹
Event Code Condition 535 BU Lower Wiper Motor (+) E965 BU Dual Cam Speed/Timing (Crank)
CONN 9 G-8 E 102-8016 Resistor: 47 ± 2.4
E017 Coolant Overheat 575 YL Atch Lower Wiper Motor (S) E966 YL Dual Cam Speed/Timing (Crank)
CONN 10 H-6 13 163-6816 Resistor: Main Relay (ATCH) 48 ±2.4
576 PK Atch Lower Wiper Motor (+1) G976 BU Water Separator Level Sw 25 1 47 9
E043 Abnormal Battery Charge (Voltage To Power Supply Low) CONN 11 H-6 13 107-7056 Solenoid: Fine Swing (ATCH) 34 ± 0.5
578 BU Atch Lower Washer Motor K904 GN Pump Discharge 1 Pressure Sensor E 6 11 2 C
E050 Abnormal Battery Charge (Voltage To Power Supply High) 15 CONN 12 H-6 13
24 14 Seperate
eparate Valve (ATCH)
E059 Insufficient Level Of Coolant
586 BR Not Used K906 GN Swing Brake Sol 13 CONN 13 F-6 D
46 Stem 4 Control (A) (ATCH)
590 GY Wiper INT (3) (Sw Panel To Wiper Cont) K907 BU Swing Brake Cancel Sol CONN 14 E-6 2 Stem 4 Control (B) (ATCH)
E095 Fuel Filter Is Clogged A D
592 BU 12V Atch Converter To Radio L968 OR PRV Return (1) 28 CONN 15 A-6 F Stem 1 Control (A) (ATCH)
E100 Engine Oil Pressure Is Low 36
A513 RD MEM Atch Converter To Radio L969 WH PS Control PRV CONN 16 F-5 D Stem 1 Control (B) (ATCH)
42 50 111-9916 Solenoid: 11.7 ±1.2
E119 Fuel Level Is Low CONN 17 I-5 D Stem 2 Control (A) (ATCH)
A537 PK Seat With Seat Heater L972 BU One Touch Low Idle Sw 37
E171 Engine Oil Level Is Low 49 4
B Stem 2 Control (B) (ATCH)
A579 OR Wiper CCW (Wiper Cont To Wiper Motor) L973 GN Free Swing 9 CONN 18 F-4 A
5 Stem 3 Control (A) (ATCH)
E179 Abnormal Battery Charge (chergung Is Abnormal) 48 38 CONN 19 E-4 A
A580 BR Wiper CW (Wiper Cont To Wiper Motor) L976 GN Atch Refueling Start Sw Stem 3 Control (B) (ATCH)
E232 Water Separator Draining Demand 43 CONN 20 E-4 A Power Shift Control
A581 GN Reverse (Wiper Cont To Wiper Motor) M906 BU Stem 1 (Squeeze) Pressure Sensor 39
31 16 8 CONN 21 I-3 D
E235 Hydraulic Oil Level Is Low A582 PU Stop (Wiper Cont To Wiper Motor) T951 YL Injector 1 Sol 44
40 22 Relief 1 (ATCH)
H CONN 22 I-3 D 112-0090 Solenoid: 19.5 ± 2

30 Page,
E236 Hydraulic Oil Filter Is Clogged A583 YL Window Cont To Wiper Cont T952 BR Injector 2 Sol 33 7 23 Relief 2 (ATCH)
41 30 CONN 23 H-3 D
E237 Overload Warning A584 BU Wiper Cut (Wiper Cont To Window Limit Sw) T953 BU Injector 3 Sol G CONN 24 H-3 D Travel Straight
E272 Air Filter Is Clogged A586 OR Wiper INT (6) (Sw Panel To Wiper Cont) T954 GY Injector 4 Sol 45 34 7
35 CONN 25 H-3 D Swing Brake
32 121-1491 Solenoid: 32.0 ± 3.2
E600 Hydraulic Oil Overheat A588 GN Hyd Lock Sol Relay To Sol T955 GN Injector 5 Sol J CONN 26 H-3 D Travel Speed
8 Hyd Lock
E862 Special Filter Is clogged C537 GN A/C Photo Sensor (Y/W)To Sw Panel A/C + Heater T956 GY Injector 6 Sol
CONN 27 G-3 D
12
C538 OR A/C Photo Sensor (Y/G)To Sw Panel A/C + Heater T957 PU Injector 1 Sol 17 1 Pump-2 Pump Exchange 1 (ATCH)
E863 Automatic Greasing Failure CONN 28 C-3 22
C560 OR Not Used T958 YL Injector 2 Sol 165-9549 Solenoid: 1 Pump-2 Pump Exchange 2 (ATCH) 32 ± 3.2
51 52 CONN 29 C-3 53
Event Codes 3 10
Double Action (ATCH)
C566 PK Not Used T959 BR Injector 3 Sol CONN 30 C-3 54
Engine Control C569 YL Converter To 12V 10A Socket T960 BU Injector 4 Sol
53 21
CONN 31 C-2 23 Primary NFC (ATCH)
26 171-0114 Solenoid: Pump 1 Flow Control (ATCH) 11.5 ± 0.5
Event Code Condition 20 54 18
E554 PK A/C Unit To A/C Clutch Sol T961 GN Injector 5 Sol CONN 32 F-1 A
27 Pump 2 Flow Control (ATCH)
E005 Fuel Filter Restriction Derate Lighting Circuits T962 WH Injector 6 Sol 19 The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are 171-0188 Solenoid: Flow Limit (ATCH) 11.5 ± 0.5
E015 High Engine Coolant Temperature Derate 607 PK Chassis Lamp Relay Output T967 YL Pump Discharge 2 Pressure Sensor F 29
generally located at or near the component. See the
4I-5394 Sender: Hyd Oil Temp 6134 to 7496
E017 High Engine Coolant Temperature Warning Component Location Chart.
¹ At room temperature unless otherwise noted.
E025 High Inlet Air Temperature Derate
E027 High Inlet Air Temperature Warning
E039 Low Engine Oil Pressure Derate
E096 High Fuel Pressure
E100 Low Engine Oil Pressure Warning
E190 Engine Overspeed Warning
E265 User Designed Shutdown 9

A
49 48 C
B
20
45 42 36 37
24 23
E 4 1 2
43 38 39
H G 14
41 31 16
Related Electrical Service Manuals 44 40
46
12 50 17 32 34 33 30
Title Form Number 19
J F 15 51 18
Alternator: 9W-3043 35 28 52
SENR3685 53 26
25
7 10
Electric Starting Motor: 6V-5539 47 22
13 54 27
29
Consist: 106-8554 SENR3581 21
6 D
11 3
Consist: 6V-5582 SENR4975
Engine/Pump Control: 157-3165 RENR3814
REG00843
Starting and Charging:
SENR2143
Tool Control: RENR5389
Engine Control: SENR9506

Machine Harness Connector And Component Locations

 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATIO
N
D 893-GN-18 A
L59
E 892-BR-18
L59 ATCH WTR COOLANT CONN 21V H H H473-BR-18 H473-BR-18 1 ATCH
FUEL PUMP
A 308-YL 308-YL 308-YL SEPARATOR LEVEL SW 165-4962 120-YL 120-YL 120-YL 120-YL 1 E472-GN-18 1 +12V ATCH K849-YL-18 235-BK-18 2 STRAIGHT TRAVEL
BATTERY B 235-BK-18 235-BK-18 235-BK-18 235-BK-18 LEVEL SNSR 096-0744 120-YL 120-YL 2 E474-OR-18 3 PWM+ JOYSTICK K852-GN-18 PRESS. SW

L59
3T-5076 ET CONN 178-2345 W L A L18 177-7712 L13 167-3466
C 24V MEMORY 1 120-YL 24V MEMORY 1 120-YL 3 K844-GY-18 5 SWITCH 1 K851-BU-18
MOTO R A
F 24V IN 2 120-YL 1 24V IN 2 120-YL 1 120-YL 4 K848-WH-18 6 SWITCH 2 H476-WH-18
CA CC CONN 1 G L68 308-YL 308-YL ATCH 12V 7A GND 3 200-BK 2 GND 3 200-BK 2 200-BK 5 235-BK-18 4 COMMON H475-BU-18 H476-WH-18 1 JOYSTICK
H 200-BK 200-BK 200-BK CONVERTER 12V OUT 5 135-BU 5 12V OUT 5 135-BU 5 135-BU 6 235-BK-18 2 GND H474-GN-18 235-BK-18 2 PRESS. SW A ATCH
E 167-3467 L17 167-3466 HAMMER
POS NEG J 200-BK-18 GND 6 210-BK 6 GND 6 210-BK 6 210-BK 235-BK-18 K849-YL-18 1

GROUND
SIGNAL
SIGNAL
RD-00

TIMER AK L16 PRESS. SW

130-RD-14 130-RD-14 200-BK-18 12V MEMORY 4 3 12V MEMORY 4 3 179-BU 235-BK-18 235-BK-18 235-BK-18 2
RELAY L67 W L L15 HORN SW 167-3466
L67 184-RD 229-BK-18 235-BK-14 4 4 200-BK 235-BK-18

+B

1
2
163-6703 C987-RD-14 200-BK 200-BK 7 ATCH 12V 7A 7 C569-YL A H H 128-2134 235-BK-18 (NOTE K)

L68
RD-00 151-GN 151-GN E 179-BU 179-BU 8 CONVERTER 8 229-BK 200-BK 200-BK-18 2 200-BK-18 235-BK-18
IN 4 308-YL 616-BU AK C C 179-BU 9 167-3467 9 200-BK-18 1 320-RD-18 235-BK-18
CE A TRAVEL A ATCH
GND 2 200-BK 607-PK RELAY PANEL 24V MEMORY 1 179-BU 10 10

A893-OR-18
A278-BK-18
412-BU-18
235-BK-18
L58 L58

210-BK
135-BU
I I

C569-YL
CC LEFT AUX HYD

200-BK-18
179-BU
120-YL
229-BK
OUT 3 189-RD 322-GY 24V IN 2 179-BU 11 11 CONSOLE(LH) H475-BU-18 1 K852-GN-18 1
L63
POS NEG +B 1 110-RD A588-GN AK AK ATCH 12V 7A GND 3 200-BK 12 12 CONN 22 235-BK-18 235-BK-18 2 PRESS. SW 235-BK-18 2 PRESS. SW
BK-00

2
3
4
1
E A893-OR-18 112-PU-18 200-BK-18 CONVERTER 12V OUT 5 C569-YL 12V 5A NEUTRAL START 235-BK-18 167-3466 167-3466

L58
AK 167-3467 CONN 17 LIMIT SW (NOTE L)

616-BU

607-PK
105-RD 169-PK-18 GND 6 229-BK

L17
L16
L15
L18
147-PU 169-PK-18 112-PU-18 200-BK-18 C 12V MEMORY 4 320-RD-18 A 163-6785 V
147-PU W 154-RD A RD-18 ATCH LEFT 4
ATCH MAIN RELAY L14 L14 FOOT PEDAL A TRAVEL A ATCH
147-PU A770-PK-18 12V 7A X2 (NOTE E) 151-GN B WH-18 5

G976-BU-18

L37
235-BK-18
ATCH BATTERY E RESISTOR (NOTE C) RIGHT MEDIUM LINE

147-PU
200-BK 200-BK 189-RD C BK-18 6 H474-GN-18 1 K851-BU-18 1
3T-5706 105-RD 105-RD L57 AK 163-6616 ATCH LOWER 200-BK 200-BK E472-GN-18 1 235-BK-18 2 PRESS. SW 235-BK-18 2 PRESS. SW
(NOTE A) (NOTE H) WASHER L17 L17 167-3466 167-3466
684-RD-18 684-RD-18 RESISTOR 200-BK 200-BK 235-BK-18 2
CF CG 7T-8890 ATCH L16 (NOTE M)

308-YL
308-YL
102-8016 200-BK-18 200-BK-18 E475-PK-18 3

200-BK
MOTOR HAMMER FOOT SW
103-RD 578-BU 200-BK-14 200-BK-14 1

147-PU
POS NEG FUSE BASE L66 E C GROUND STRAP 138-4653 V
5A 175-RD-14 506-PU-18 200-BK-14 200-BK-14 2 235-BK-18

L14
RD-00

10A 183-1000 189-RD AK 200-BK-18 7G-1060 200-BK-14 AL 3 E472-GN-18 1 235-BK-18

L65 ATCH LAMP L16 ATCH LOWER
10A H705-BR-18 200-BK B B GND A L40 L40 308-YL 1 M743-GN-18 4 235-BK-18 2 235-BK-18 235-BK-18
10A FUSE 154-RD 308-YL C DELAY TIMER C KEY OF 200-BK-18 954-GN 2 V E476-PU-18 3 WIPER MOTOR 235-BK-18 235-BK-18
(NOTE A) L56 L56 L17 L13 L13 L13
15A 5A 141-2759 149-RD 645-RD-18 645-RD-18 105-RD A 163-6704 A +B 200-BK-18 CHASSIS PLATFORM 4 167-7079

L67
L66
L65
RD-00
10A 113-8490 L16 ATCH RIGHT A +
15A 149-RD 607-PK L57 235-BK-18 235-BK-18 5 235-BK-18
CH L64 L15
15A 113-8491 149-RD 616-BU 615-YL 684-RD-18 1 684-RD-1
8 1 RELAY WASHER CONN 10 C A 235-BK-18 235-BK-18 FOOT PEDAL 6 576-PK-18 3 S +1
CG 30A 124-3548 E 320-RD-18 646-RD-18 2 2 LAMP SW 7T-8890 A588-GN 4 179-BU 200-BK-18 235-BK-18 235-BK-18 (NOTE C) 535-BU 1 MOTOR
E AK BOOM LAMP RELAY E WG MOTOR L12 L 12 L12 -
POS NEG A588-GN 118-GY 1 120-YL 576-PK-18 575-YL-18 4
BK-00

L36
AK 161-3128 AK C 191-WH-14 3 320-RD-18
L14
535-BU CONN 23 200-BK-18 2
30A 160-PU 160-PU 150-OR-18 2 154-RD 575-YL-18
ENG CONT
15A 130-RD-14 188-WH-18 200-BK C A 151-GN 307-OR M743-GN-18 4 K847-PU-18 E472-GN-18 1 +12V
HORN ACL SW
10A 114-RD 5A 307-OR 5 189-RD 169-PK-18 E472-GN-18 1 E472-GN-18 E473-GY-18 3 PWM+

L15
TIMER RELAY E
10A 110-RD DIODE 5A 308-YL 154-0498 175-RD-14 1 169-PK-18 169-PK-18 E473-GY-18 2 E473-GY-18 J K843-GN-18 5 SWITCH1
CAB LAMP AK
10A 115-RD 684-RD-18 121-1022 10A E 430-BU-18 103-RD 8 A770-PK-18 235-BK-18 K843-GN-18 3 K843-GN-18 J ATCH 200-BK-18 L. CHASSIS K847-PU-18 6 SWITCH 2
KEY SW AK C L41 V J SEAT WITH
10A 105-RD 684-RD-18 10A 607-PK 7 307-OR 235-BK-18 A537-PK-18 1 607-PK +B 235-BK-18 4 COMMON

L58
10A 149-RD
BOOM LAMP
E/P CONT
160-PU A623-BU-18 5A 188-WH-18
FUEL PUMP
WIPER/WASHER
119-PK-18 12 105-RD
L13
235-BK-18 CONN 24 200-BK-18 2 SEAT HEATER 235-BK-18 2 GND
10A 184-RD L67 160-PU 10A 118-GY 306-GN 235-BK-18 124-GN-14 3 150-OR-18 200-BK-18 11 200-BK-18 164-0505 IND UNIT
ATCH V CONT CHASSIS LAMP C 163-6702 J ATCH JOYSTICK
15A C987-RD-14 160-PU 607-PK 10A 160-PU 179-BU 4 A588-GN 169-PK-18 169-PK-18 8 607-PK

L64

L41
684-RD-18

DOME LAMP/MEMORY E BACKUP/MONITOR CONT 177-7711

10A 103-RD L66 607-PK 5A 169-PK-18 120-YL 2 191-WH-14 607-PK 607-PK 5 L972-BU-18 200-BK-18 200-BK-18
115-RD
114-RD
189-RD
151-GN

169-PK-18

200-BK-14
200-BK-14
200-BK-18

235-BK-14
A/C BLOWER AK SEAT HEATER DIODE
15A 175-RD-14 5A 123-WH-18 147-PU 6 123-WH-18 A770-PK-18 A770-PK-18 1 A755-PK-18 200-BK-18 607-PK
CHASSIS LAMP RELAY LOWER WIPER/WASHER 121-1022 ATCH 1PUMP-2PUMP L41
30A 168-RD-10 10A 152-BU 113-OR-18 10 615-YL 150-OR-18 150-OR-18 2 A756-BU-18 L972-BU-18

A770-PK-18
112-PU-18
200-BK-18
200-BK-18
229-BK-18

169-PK-18

646-RD-18
161-3128 CIGAR LIGHTER DIODE EXCHANGE SOL1
H H

G976-BU-18

A893-OR-18
A278-BK-18
129-BU 169-PK-18 9 118-GY 105-RD 105-RD 3 A757-GY-18 235-BK-18 A755-PK-18 2 S1

306-GN
10A

235-BK-18

235-BK-18
412-BU-18

200-BK-18

506-PU-18
430-BU-18
235-BK-18
320-RD-18
SW PANEL/RADIO 121-1022 165-9549 L35

A588-GN

147-PU

578-BU
113-OR-18 200-BK 646-RD-18 11 646-RD-18 307-OR 307-OR 307-OR 4 A758-BR-18 F773-OR-18 A756-BU-18 3 S2

607-PK
615-YL
5A

L42
ATT SOL
10A 147-PU 306-GN U CONN 11 113-OR-18 307-OR 308-YL 308-YL 12 235-BK-18 F774-WH-18 A757-GY-18 4 S3

L37

L36
12V 7A CONVERTER 1 E BACKUP GOV SW
10A 120-YL 306-GN 200-BK-18 2 129-BU 8 129-BU L972-BU-18 7 F773-OR-18 A758-BR-18 5 S4
12V 7A CONVERTER 2

308-YL
200-BK
CJ CL 115-RD 684-RD-18 10A 179-BU E AK E K871-WH-18 1 152-BU 6 152-BU A755-PK-18 6 F774-WH-18 163-6711 235-BK-18 1 COM J
A/C AK AK 2 1
115-RD 15A 124-GN-14 123-WH-18 9 103-RD A756-BU-18 10 169-PK-18 998-BR-18 F774-WH-18 6 L972-BU-18

L63
QUICK COUPLER J THROTTLE
115-RD 615-YL 5A 150-OR-18 308-YL A770-PK-18 2 645-RD-18 A757-GY-18 9 M736-BU-18 F773-OR-18 235-BK-18
POWER WINDOW 3J
CONN 25

147-PU
101-RD-4
101-RD-4

E 15A 191-WH-14 308-YL 645-RD-18 3 147-PU A758-BR-18 A J J POS SW

AK CAB LAMP RELAY 5A 308-YL 200-BK 2 200-BK ATCH 1PUMP-2PUMP 615-YL 4 308-YL 308-YL 235-BK-18 1 998-BR-18 106-0107 ONE TOUCH

L55
161-3128 AUX CKT EXCHANGE SOL 2 LOW IDLE SW
10A 180-GN 308-YL 200-BK 1 306-GN 320-RD-18 1 124-GN-14 308-YL F773-OR-18 2 F889-WH-18
114-RD
189-RD
151-GN

A893-OR-18

188-WH-18
E 165-9549 A J CONN 26 128-2134

A588-GN
308-YL 200-BK 151-GN 12 175-RD-14 F774-WH-18 169-PK-18

322-GY
CL CK AK WE AK U 1 2
112-PU-18 154-RD 10 607-PK 607-PK M736-BU-18 5 A537-PK-18 K906-GN-18
WC 3 R
80A 109-RD-4 114-RD 320-RD-18 112-PU-6 112-PU-6 109-RD-8 304-WH-8 200-BK-18 2 189-RD 5 607-PK 607-PK K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
114-RD 200-BK-18 WC 109-RD-6 WE WF K871-WH-18 1 308-YL 11 L969-WH-18 11 A770-PK-18 A770-PK-18 308-YL
L65

ALT BREAKER WA START RELAY 4 5 C OFF

114-RD 322-GY 200-BK-18 105-RD 7 L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD

L40

L17

L16

L15
171-2210 E 125-1302 C A L11 6 S ON
229-BK-18 MAIN RELAY A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR
AK HORN RELAY 306-GN 165-4026 CONN 12 A768-BU-18 3 A769-GY-18 M736-BU-18
M736-BU-1
7
105-RD B ST

200-BK-14
175-RD-14
124-GN-14

235-BK-18

235-BK-18
235-BK-18
161-3128 L55 L55 ATCH DBL ACTION 8
(NOTE G) K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18

607-PK

308-YL
L62 L62 SOL 9 J K KEY SW
151-GN 780-PU-18 1 K906-GN-18
H705-BR-18
168-RD-10

165-9549 9G-7641
154-RD
189-RD

307-OR 168-RD-10 168-RD-10 326-RD 10 308-YL 235-BK-18 235-BK-18

E475-PK-18
E472-GN-18

E476-PU-18
E472-GN-18

E472-GN-18
E473-GY-18
K843-GN-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
U 10 11
109-RD-4 109-RD-4 998-BR-18 7 326-RD A769-GY-18 235-BK-18 235-BK-18
SECONDARY 12
BK-00 151-GN 200-BK-18 101-RD-4 101-RD-4 200-BK-18 2 F889-WH-18 12 307-OR L968-OR-18 235-BK-18

L58
L59
CE E
CONN 4 AK SHUTDOWN SW J J J

L55

L62

L56
BK-00 189-RD K879-GN-18 1 A537-PK-18 A537-PK-18 4 105-RD BACKUP
(NOTE A) CH 189-RD A588-GN E AK E 200-BK-18 4D-1836 CAB A J J 235-BK-18

200-BK-18
200-BK-18
EPR VALVE SW

200-BK-18
229-BK-18

200-BK-18
DISCONNECT SW E AK AK AM F,T

306-GN

L34

L13

L11

L35

L36

L37
A588-GN 1 150-OR-18 235-BK-18 235-BK-18
7N-0718 AK CONN 3 CONN 5 AM ATCH SPEAKER (R) CONN 27 163-6710

A893-OR-18

A278-BK-18

G976-BU-18
K871-WH-18 511-BR-18 2 780-PU-18 235-BK-18

A893-OR-18

780-PU-18
200-BK-18

412-BU-18
430-BU-18

506-PU-18
235-BK-18
235-BK-18
235-BK-18
C987-RD-14
235-BK-14
893-GN-18
892-BR-18

130-RD-14
168-RD-10
12

10

11

12

10

11

304-WH-8
101-RD-4

109-RD-4
109-RD-6
8

7
9
1
4
2

5
3

6
7N-0719(NOTE A) HYD LOCK SOL RELAY 7Y-5505

A588-GN
6
9
2
3
4
1
8

7
5

147-PU

578-BU
2
3
4
1

184-RD
616-BU

607-PK
105-RD
322-GY

147-PU

151-GN

308-YL
K871-WH-18 512-GN-18 A J A769-GY-18
161-3128 C C C ATCH A768-BU-18

L18
MAIN RELAY 512-GN-18 235-BK-18
101-RD-4
109-RD-4

159-9108 511-BR-18 ATCH QUICK

H705-BR-18
A770-PK-18

320-RD-18

645-RD-18

175-RD-14
169-PK-18
646-RD-18

119-PK-18
191-WH-14
150-OR-18
124-GN-14

113-OR-18

123-WH-18
(NOTE H) E E E T COUPLER SW

A588-GN
154-RD 200-BK-18

118-GY

607-PK

615-YL

103-RD
154-RD

189-RD
308-YL
151-GN

307-OR

179-BU
120-YL

129-BU
152-BU

147-PU
BLOCK AS. CJ CK WA AK WF AK AK F. LIMIT A584-BU-18 150-6988

F716-WH-18
235-BK-18
K879-GN-18
K871-WH-18
GROUND STRAP 121-1023

200-BK-18
307-OR 306-GN SW. UP A589-OR-14 CONSOLE(RH)

E474-OR-18
K844-GY-18
K848-WH-18

E472-GN-18
E475-PK-18
E472-GN-18
E476-PU-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18

E473-GY-18
K843-GN-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
10
11
12
132-1806 E ATCH POWER

3
4
5
9
2
1
6
7
8

C
B
SW. DOWN A590-BU-14

A
B
A

L51

L54

L32
C
AK NEUTRAL START RELAY WINDOW CONT L7 F AF AF

105-RD
WIPER A583-YL-18 CAB
G 161-3128
168-RD-10
C C C C V AL 117-6305 +B 191-WH-14 T N N G

CONN 9
109-RD-4
101-RD-4

C987-RD-14
CONN 8 (NOTE B) 615-YL 615-YL 615-YL ATCH

151-GN

308-YL

308-YL
T 191-WH-14 200-BK 200-BK CAB LAMP
CHASSIS AM L38 167-3441
H705-BR-18 229-BK-18 A591-PU-18 NEUTRAL A588-GN
L31

A893-OR-18
F,T

130-RD-14

235-BK-14

893-GN-18
892-BR-18
H705-BR-18
GND 200-BK-14

A770-PK-18

304-WH-8
645-RD-18

175-RD-14

168-RD-10
169-PK-18
646-RD-18

119-PK-18
191-WH-14
150-OR-18
124-GN-14

113-OR-18

123-WH-18

320-RD-18

A588-GN
101-RD-4
101-RD-4

109-RD-4

1
2
616-BU

607-PK
322-GY

147-PU

184-RD
105-RD
A588-GN
DOME LAMP

607-PK

615-YL

103-RD
154-RD
189-RD
308-YL
308-YL
308-YL
308-YL
151-GN
307-OR

179-BU
120-YL

129-BU
152-BU

147-PU
118-GY
188-WH-18 A893-OR-18 200-BK-18 R. LIMIT A591-PU-18 103-RD
E A 200-BK 176-1986 F AF AF
AK FUEL PUMP RELAY ATCH POWER 200-BK-14 200-BK T N N

200-BK-18
161-3128 L44 WINDOW LIMIT SW ATCH
200-BK-18 200-BK-18 200-BK 615-YL 615-YL
117-6306 (NOTE B) F,T CAB LAMP

F716-WH-18
200-BK-14 200-BK 200-BK 200-BK

L42

L25

A537-PK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18

200-BK-14
200-BK-14
308-YL
167-3441

607-PK
188-WH-18 508-PU-18 200-BK
168-RD-10 235-BK-14 105-RD ATCH SPEAKER (L) 509-WH-18 201-BK-18 200-BK-18
L42 L42 L42 7Y-550 5 511-BR-18

615-YL
103-RD
109-RD-4 308-YL L40 L40 L40 512-GN-18 F,T F,T
CAB
101-RD-4 954-GN 954-GN 954-GN 200-BK-18 WINDOW
A584-BU-18 LIMIT SW

L33

L51

L32

L54

L44

L31

L34

L35
117-6306

L52

L39
ATCH L8
135-BU-14

L25

L11
AG 235-BK-18 235-BK-18 12V 7A SOCKET 210-BK-14 201-BK-18 201-BK-18
121-0987 F,T MONITOR
954-GN

L61

F716-WH-18
J702-BK-18 1 235-BK-18 235-BK-18

235-BK-18

A537-PK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18

200-BK-14
200-BK-14
157-3198 G G F,T

A584-BU-18
G850-BU-18 2 200-BK

308-YL

607-PK
L25 ATCH
235-BK-18 235-BK-18 C569-YL-14 200-BK-14 GND 2 201-BK-18 2 201-BK-18

200-BK-18
12V 7A SOCKET 229-BK-14 F,T ACC 3 169-PK-18 3 169-PK-18
WIRE AS. L8

L8
C 121-0987 (NOTE E) F,T 129-BU CIGAR LIGHT 7 607-PK-18 7 607-PK

200-BK-14
200-BK-14
235-BK-14
183-4878 A F,T F,T LIGHTER

200-BK-14
101-RD-4 200-BK CDL + 5 893-GN-18 5 893-GN-18

615-YL
103-RD

200-BK
2 229-BK-14 2 235-BK-18 9W-0335 CDL - 6 892-BR-18 6 892-BR-18
L37 F,T L9
1 C569-YL-14 1 410-WH-18 +B 1 103-RD-18 1 103-RD
AIR HEATER L33 L33 L33 SERVICE
147-PU 21 210-BK-14 403-GN-18 + - +12V 4 4 152-BU

169-PK-18
RELAY CONN 16 ACTION ALARM METER

607-PK
147-PU 147-PU 20 135-BU-14 8 8 535-BU
148-0757 C A 200-BK-14 14 200-BK-14 132-1829 6T-7337
CONN 32

A584-BU-18
A584-BU-18
37 200-BK-14 12 200-BK-14 200-BK-18

410-WH-18
235-BK-18

403-GN-18
200-BK-18
L51 L32 L32 L32
578-BU 18 8 A588-GN 535-BU 152-BU

129-BU
L38
F U C 506-PU-18 45 308-YL 7 191-WH-14 F,T F,T F
L31 K871-WH-18 A K871-WH 33 K851-BU-18 9
CONN 18
L51

L52
K879-GN-18 C K879-GN 31 H473-BR-18 18 147-PU ATCH UNDER
AIR HEATER WIPER CONT WINDOW LIMIT SW F,T MOTOR
235-BK-14 235-BK-14 K872-OR-18 B K872-OR 5 K849-YL-18 4 K871-WH
L13

L7
118-7284 155-7042 F,T 129-6466
E554-PK-18 6 K852-GN-18 A537-PK-18 5 K872-OR
CONN 13 F773-OR-18 4 H476-WH-18 576-PK-18 6 K879-GN WIPER CUT 3 A584-BU-18 A579-OR
L30 L30 L30 L36 L6
F774-WH-18 3 H475-BU-18 535-BU 15 307-OR W. CCW 1 A579-OR A580-BR
109-RD-4 A769-GY-18 2 H474-GN-18 575-YL-18 16 310-PU W. CW 2 A580-BR A581-GN
C L29 L29
A768-BU-18 32 235-BK-18 307-OR 3 L973-GN REV 13 A581-GN A582-PU

L6
L7
ENG CONT B+ K906-GN-18 23 235-BK-18 169-PK-18 19 123-WH-18 STOP 12 A582-PU 200-BK
157-3165 C ALTERNATOR R L53

200-BK-18

200-BK-14
403-GN-18 998-BR-18 24 235-BK-18 607-PK 17 576-PK-18 INT(6) 4 A586-OR-18
235-BK-18
235-BK-18
235-BK-14

ALT

200-BK

200-BK
1 9W-3043 C 235-BK-18 34 235-BK-18 235-BK-18 11 607-PK-18 INT(3) 9 590-GY-18 WIPER
B- A/C PHOTO MOTOR
ANALOG SENSOR POWER 2 F716-WH-18 35 235-BK-18 A588-GN 10 607-PK-18 607-PK LOW 8 501-GN-18
L39 SENSOR 161-3667
ANALOG SENSOR RETURN 3 200-BK-4 780-PU-18 780-PU-18 22 F889-WH-18 191-WH-14 13 607-PK 607-PK WASH 7 530-OR-18 Y/G
THROTTLE POWER 4 F889-WH-18 F889-WH-18 7 L972-BU-18 123-WH-18 ACC 6 118-GY 167-7083

L53

L54
6 M736-BU-18 L973-GN 11 A755-PK-18 615-YL 9 615-YL 235-BK-18 RISE.S 11 A583-YL-18 F,T
L10
7 L973-GN M736-BU-18 12 A756-BU-18 118-GY 13 169-PK-18 410-WH-18 GND 10 200-BK C538-OR-18
L35
10 403-GN-18 403-GN-18 13 A757-GY-18 646-RD-18 15 129-BU WA+ 5 506-PU-18 Y/W C537-GN-18
L3
11 K907-BU-18 K907-BU-18 14 A758-BR-18 113-OR-18 16 403-GN-18
L28 L28 L28 F,T
12 L969-WH-18 L969-WH-18 10 F773-OR-18 129-BU 12 118-GY 506-PU-18
13 L968-OR-18 L968-OR-18 9 F774-WH-18 152-BU 7 H466-BU-18 645-RD-18 A586-OR-18 4 W. INT(6)
235-BK-14
235-BK-14
235-BK-18

A/C CLUTCH C L11

14 H466-BU-18 H466-BU-18 8 M736-BU-18 103-RD 1 H465-GN-18 590-GY-18 5 W. INT(3)

K872-OR-18
200-BK-18
15 SOL 1 E554-PK-18 H465-GN-18 H465-GN-18 46 K907-BU-18 645-RD-18 14 M741-GY-18 501-GN-18 14 W. LOW
113-3499 L5
NOT AVAILABLE-USED ON J2 16 2 200-BK-18 H467-WH-18 H467-WH-18 47 L969-WH-18 147-PU 2 M742-PU-18 200-BK 530-OR-18 17 WASH

L29

L33
F889-WH-18
F889-WH-18
M736-BU-18
780-PU-18
780-PU-18

403-GN-18
403-GN-18
(NOTE D)

L973-GN
L973-GN
17 410-WH-18 410-WH-18 48 L968-OR-18 11 M734-BR-18 200-BK 645-RD-18 2 L. BOOM
147-PU

18 892-BR-18 44 A769-GY-18 H466-BU-18 10 646-RD-18 200-BK 200-BK-18 200-BK-18 20 GND

200-BK-18
20 893-GN-18 43 A768-BU-18 H465-GN-18 8 H467-WH-18 3

200-BK-14
21 C K849-YL-18 42 K906-GN-18 M741-GY-18 5 575-YL-18 12

200-BK

200-BK
200-BK
200-BK
892-BR-18
893-GN-18

892-BR-18
893-GN-18
SHARED WITH TDC CAL 24 ENG OIL 1 C468-BU-18 K851-BU-18 30 326-RD M742-PU-18 4 113-OR-18 113-OR-18 13

L10
184-RD

L9
SHARED WITH TDC CAL 25 LEVEL SW 2 235-BK-18 ENG/PUMP CONT K852-GN-18 29 780-PU-18 M734-BR-18 17 113-OR-18 15
111-4759 J2 157-3165 J1 CONN 19
235-BK-14

26 H473-BR-18 36 998-BR-18 H467-WH-18 18 16

L61

NOT AVAILABLE-USED ON J2 27 17 OPTION V SW(2) 49 H476-WH-18 20 H466-BU-18 410-WH-18 3 586-BR L4 L4 118-GY 11 TRAVEL MODE IND 2
29 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 H475-BU-18 19 H465-GN-18 893-GN-18 6 A537-PK-18 H466-BU-18 19 AEC MODE IND
30 L969-WH-18 7 PS CONT PRV 44 H474-GN-18 15 M741-GY-18 892-BR-18 A F,T F,T H465-GN-18 18 ALARM CANCEL IND
F889-WH-18
780-PU-18

403-GN-18
L973-GN
E 31
32 C
L968-OR-18
H466-BU-18
19
14
PRV RETURN(1)
AEC MODE IND
34
35
L972-BU-18
A755-PK-18
16
17
M742-PU-18
M734-BR-18
310-PU
578-BU
2
7
410-WH-18
129-BU
L5
CAB
L5
M741-GY-18
M742-PU-18
8 ALARM CANCEL SW
7 AEC MODE SW
E
L3 L3 L7 L7

L4

L6
33 ENG SPEED WH-18 1 788-YL-18 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 A756-BU-18 21 H467-WH-18 506-PU-18 1 403-GN-18 M734-BR-18 6 TRAVEL MODE SW

L26
PICKUP L2
34 BK-18 2 A762-PU-18 H467-WH-18 15 TRAVEL MODE IND 3 A757-GY-18 49 410-WH-18 403-GN-18 3 506-PU-18 646-RD-18 1 L. CHASSIS
6V-2455 L51
35 410-WH-18 23 ACTION ALARM 25 A758-BR-18 41 893-GN-18 K871-WH 8 645-RD-18 H467-WH-18 10 TRAVEL MODE IND 1
36 403-GN-18 35 ALT R TERM 24 M741-GY-18 40 892-BR-18 K872-OR 12 235-BK-18 113-OR-18 9 +B

K849-YL-18

K851-BU-18

K852-GN-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
893-GN-18
37 L973-GN 6 FREE SWING CREEPER TRAVEL FUNCTION SW 17 M742-PU-18 310-PU K879-GN 893-GN-18

A583-YL-18
A584-BU-18
53 10 575-YL-18

A589-OR-14
A590-BU-14

A584-BU-18
A583-YL-18
A537-PK-18

191-WH-14
607-PK-18

123-WH-18
576-PK-18
STARTER SWITCH PANEL

K871-WH
K879-GN
K872-OR

L973-GN
147-PU
147-PU
147-PU
147-PU
147-PU
38 M736-BU-18 47 BKUP SW OVER LOAD ALM CANCEL SW 16 M734-BR-18 51 578-BU L973-GN 9 892-BR-18

586-BR

147-PU

307-OR
310-PU
MOTOR L2 163-6701
39 F889-WH-18 44 GOV COMMAND 37 308-YL 50 506-PU-18 586-BR 6 152-BU
(Dimensions: 39 inches x 28 inches)

40 6V-5539 780-PU-18 26 OPTION V SW(1) 36 52 403-GN-1 5 535-BU

235-BK-18

235-BK-14
CONN 20

184-RD
41 304-WH-8 763-BU-18 2 TRAVEL SP CHG SOL 27 28 L973-GN 4 578-BU

L44

L25
G S C L24
42 788-YL-18 16 SP SNSR(-) 26 25 K871-WH 11 103-RD 103-RD 893-GN-18
43 101-RD-4 A762-PU-18 25 SP SNSR(+) F PRIM FLTR PLUGGED 38 26 K872-OR A F,T 103-RD 103-RD 892-BR-18
MTR BAT CA L2 L2 L9
44 RD-00 M740-PK-18 1 TRAVEL STR SOL OPTION SW 8 27 K879-GN 103-RD
CF(NOTE A)
45 RD-00 M737-WH-18 8 FLOW LIMIT PRESS PRV AUTO LUB FAILURE 5 CONN 14 54 586-BR 152-BU
A762-PU-18

C468-BU-18
E554-PK-18
788-YL-18

403-GN-18
101-RD-4
304-WH-8

109-RD-4
101-RD-4

46 M738-OR-18 9 PRIM NFC PRESS PRV SPL FLTR PLUGGED 52 AL 1 E554-PK-18 535-BU 535-BU
L51

L30

L52

L29

L53

L53
MOTOR V
47 321-BR-18 13 TRAVEL ALM F SEC FLTR PLUGGED 51 38 578-BU 535-BU

L39
49 M739-YL-18 20 PRV RETURN(2) HYD TANK PRESS SW 7 A499-BU-18 39

L34
1
2
3
4
5
6
RENR5457-02

4
6
5
3
2
1
50 495-GN-18 30 FUEL LEVEL CAPSULE FLTR PLUGGED 42 487-OR-18
A278-BK-18

51 K904-GN-18 37 PUMP DISCH (1) PRESS SNSR HYD. OIL LEVEL SW 32 496-WH-18
A499-BU-18

C468-BU-18

F889-WH-18

A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18

M739-YL-18

K904-GN-18

T967-YL-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18

H705-BR-18

780-PU-18
892-BR-18
893-GN-18

487-OR-18
496-WH-18
405-GY-18

491-PK-18
403-GN-18

763-BU-18
788-YL-18

321-BR-18

495-GN-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18

998-BR-18

168-RD-10

130-RD-14
229-BK-14

200-BK-18
235-BK-18
235-BK-18
235-BK-14
235-BK-14
235-BK-18
235-BK-18
200-BK-18
229-BK-14
235-BK-18
200-BK-18

235-BK-14

200-BK-18
235-BK-18

101-RD-4
101-RD-4
109-RD-4

304-WH-8
F716-WH-1

L973-GN

C
A588-GN
200-BK-4

616-BU

607-PK
322-GY

308-YL

54 491-PK-18 39 HYD OIL TEMP SNSR ENG OIL PRESS SW 41 405-GY-18 578-BU
954-GN

147-PU

L39
55 GROUND STRAP T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 CAB 535-BU

K849-YL-18

K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18
K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18

893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
140-0860

235-BK
235-BK

184-RD
184-RD
56 36 GOV FDBK ACL PLUGGED 48 430-BU-18
L50

10
L54

L10
9
1

4
2
6

5
8
7
57 3 WTR SEPARATOR LEVEL SW 47 G976-BU-18
58 18 COOL. LEVEL SW 31 412-BU-18 M

L34

C560-OR-18
C566-PK-18
113-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

200-BK-18
60 11 OPTION CONT PRV(1) 50

103-RD

607-PK

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
62 12 OPTION CONT PRV(2) 54

A537-PK-18

A589-OR-14
A590-BU-14
103-RD-18
113-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

191-WH-14
200-BK-18
200-BK-18

607-PK-18
607-PK-18

535-BU-18

200-BK-18
200-BK-18
CHASSIS

K879-GN
K872-OR

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
147-PU

307-OR

310-PU
K871-WH
AL V C

L973-GN
147-PU

586-BR

147-PU

147-PU

578-BU
64 21 PRV RETURN(3) GND 14 235-BK

C537-GN-18
C538-OR-18
67 10 FAN MOT CONT PRV GND 2 235-BK

E554-PK-18
175-RD-14
124-GN-14

200-BK-14
200-BK-14
+B 48 130-RD-14 CHASSIS 22 PRV RETURN(4) +B 13 184-RD

607-PK
L60

L47

+B 52 130-RD-14 40 SNSR RETURN +B 1 184-RD F,T

+B 53 130-RD-14 5 HEATER RLY/STARTER RLY AIR HEATER CONTROLLER 4 M
E554-PK-18
C468-BU-18

A762-PU-18

H705-BR-18

F774-WH-18
F773-OR-18

F889-WH-18

F716-WH-18
M740-PK-18
K906-GN-18

T967-YL-18
K904-GN-18

A768-BU-18
A769-GY-18
M737-WH-18
M738-OR-18
M739-YL-18
A499-BU-18
235-BK-18

235-BK-18
763-BU-18
235-BK-18
235-BK-18

403-GN-18

788-YL-18

130-RD-14

998-BR-18
892-BR-18
893-GN-18

405-GY-18

325-PK-18

168-RD-10
487-OR-18
491-PK-18

780-PU-18

321-BR-18
325-PK-18
495-GN-18
496-WH-18

10
101-RD-4
109-RD-4

304-WH-8
101-RD-4

7
1
6
3
5
8

9
4
2
F,T F,T F,T F,T F,T F,T T F,T F,T
A588-GN

L973-GN

IDENT PART NO. LOC

308-YL

616-BU
322-GY
607-PK

68 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18 24V 103-RD-18

147-PU

69 130-RD-14 29 COOL TEMP SNSR CAT DATA LINK(-) 43 892-BR-18 892-BR-18 A IGN 113-OR-18 F,T

BACKUP
ACC
ILLUMI
SPEAKER (-)
SPEAKER (-)
SPEAKER (+)
SPEAKER (+)
AUX-SPEAKER(+)
AUX-SPEAKER(-)
GND
19 H705-BR-18 31 ANLG SNSR RETURN CAT DATA LINK(+) 33 893-GN-18 893-GN-18 12V 592-BU-18 (NOTE C) (NOTE C) HARNESS AS
.
D L27 L27 D

4
3
1
5
2
6
THROTTLE RETURN 5 998-BR-18 46 O.L.W.D PRESS SNSR ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18 MEM A513-RD-18

L26
A 204-1812 F-5

200-BK-18

200-BK-18
CAT DATA LINK + 8 893-GN-18 52 +12V SPLY ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-18 GND 200-BK-18

A513-RD-18
C C C 204-1813 F-5

R/L

592-BU-18
CAT DATA LINK - 9 892-BR-18 54 ATCH STEM 4 SWING CANCEL 46 K852-GN-18 K852-GN-18

BR
G

B
B
L49 ATCH E 197-4455 G-9 (NOTE G)
THROTTLE BACKUP (ACCEL) 22 F773-OR-18 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18
10
11
12

L26 L26
1
2
3
4
5
6
7
8
9
5
1
2
3
4
6

THROTTLE BACKUP (DECEL) 23 F774-WH-18 34 JOYSTICK PRESS SW 29 H476-WH-18 CONVERTER F 163-6787 F-4
L43

LOW OIL PRESSURE OUTPUT 28 405-GY-18 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 134-1346 G 163-6810 F-1
USER DEFINED SHUTDOWN 59 F716-WH-18 AJ AJ 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18 H 170-6959 I-3
L49

L50

THROTTLE 66 F889-WH-18 49 ONE TOUCH LO IDLE SW 11 L972-BU-18 M J 186-4624 H-3

CONN 6
L49

IGNITION KEY SW 70 308-YL

L50 CONN 7 50 THRT POS 1 9 A755-PK-18 ATCH ATCH K 170-6828 H-1
L19
M740-PK-18
K906-GN-18
235-BK-18

763-BU-18

L49

4
5
6
1
7
2
8
3
A588-GN

-B 61 229-BK-14 51 THRT POS 2 10 A756-BU-18 AM/FM RADIO AM/FM RADIO A/C SW PANEL L 167-3457 I-5

K872-OR-18

K849-YL-18
200-BK-18
L47 ATCH (CASSETTE) 163-6707 ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBL
E ATCH FINE ATCH SEAT ATCH POWER ATCH LOWER ATCH LOWER 157-3210 M 167-3527 D-5
-B 63 229-BK-14 32 THRT POS 3 19 A757-GY-18
-B 65 229-BK-14 41 THRT POS 4 20 A758-BR-18 HEATER UNIT TO RADIO 163-6709 EXCHANGE SW ACTION EXCHANGE SW SWING CONT SW HEATER SW WINDOW SW WASHER SW WIPER SW ATCH HEATER N 167-3456 G-1
42 TRAVEL ALM CANCEL SW 22 M741-GY-18 164-0490 170-6955 170-6956 163-6722 163-6721 163-6720 163-6719 163-6718 SW PANEL P 163-6750 C-3
229-BK-14 229-BK-14 53 AEC MODE SW 12 M742-PU-18 FOR O/S JAPAN FOR JAPAN (NOTE B) 176-2005 R 204-1809 C-2
38 TRAVEL MODE SW 21 M734-BR-18 A/C UNIT T 170-6813 F-4 (NOTE B)
ENG CONT GND STRAP 27 KEY SW ON 23 308-YL 161-3779 CAB CAB U 193-3397 F-6
L61

L44

L24
L25
C C OPERATOR STATION V 193-3394 C-7
ENG BLOCK W 167-3473 I-6 (NOTE E)
CONN 2 X 193-3392 C-4
L60

L43 L43 L43 ANTENNA Y 204-1686 B-2

AIR HEATER RELAY 9 J702-BK-18 L61
L47

L48

L19

AIR HEATER RELAY 12 G850-BU-18 AG AH 167-3492 AN AN AA 116-0096 B-3

L19 L19 L19 C R R AC 116-0098 B-3
INJECTOR RETURN 6 68 T962-WH-18 T962-WH-18 13 T962-WH-18
INJECTOR BRAKE 6 55 T956-GY-18 T956-GY-18 6 T956-GY-18 616-BU 616-BU 1 616-BU ATCH AE 183-0998 A-7 (NOTE J)
INJECTOR RETURN 5 67 T961-GN-18 T961-GN-18 14 T961-GN-18 200-BK-18 200-BK-18 322-GY 200-BK 2 200-BK BOOM LAMP AF 170-9295 G-1 (NOTE F)
L60

INJECTOR BRAKE 5 54 T955-GN-18 T955-GN-18 5 T955-GN-18 C ATCH 616-BU 607-PK 153-2521 AG 201-1283 C-11
INJECTOR RETURN 4 47 T960-BU-18 T960-BU-18 15 T960-BU-18 TRAVEL 1 M740-PK-18 M740-PK-18 V VALVE CONT V 322-GY
L1 L1
168-RD-10 CONN 31 AH 188-9865 C-10
INJECTOR BRAKE 4 39 T954-GY-18 T954-GY-18 4 T954-GY-18 STRAIGHT SOL 2 235-BK-18 235-BK-18 4 +B 1 C987-RD-14 607-PK 325-PK-18 AJ 197-4411 D-8

K872-OR-18

K849-YL-18
200-BK-18
121-1491 L48 L43 AK 204-1650 G-8 (NOTE H)
INJECTOR RETURN 3 46 T959-BR-18 T959-BR-18 16 T959-BR-18 K906-GN-18 5 +B 13 C987-RD-14 C987-RD-14 168-RD-10 200-BK 200-BK
C L44 C X X ATCH AN AL 193-3402 G-8
INJECTOR BRAKE 3 38 T953-BU-18 T953-BU-18 3 T953-BU-18 763-BU-18 6 INTER LOCK 53 151-GN 151-GN 325-PK-18 200-BK 200-BK
K849-YL-18
K849-YL-18
200-BK-18
235-BK-18

INJECTOR RETURN 2 45 T958-YL-18 T958-YL-18 17 T958-YL-18 SWING 2 235-BK-18 A588-GN 11 KEY SW 23 308-YL 308-YL L973-GN L973-GN L973-GN 1 FINE SWING SOL 200-BK 200-BK R AM 204-1816 G-5
954-GN

1
30 Page,

INJECTOR BRAKE 2 37 T952-BR-18 T952-BR-18 2 T952-BR-18 BRAKE SOL 1 K906-GN-18 200-BK-18 15 4 308-YL 200-BK-18 200-BK 2 200-BK 2 107-7056 200-BK-10 200-BK-10 616-BU ATCH AN 193-3388 C-2
INJECTOR RETURN 1 44 T957-PU-18 T957-PU-18 18 T957-PU-18 121-1491 17 9 308-YL 200-BK BOOM LAMP
C WIRE AS
.

322-GY
200-BK
200-BK
200-BK
607-PK
INJECTOR BRAKE 1 36 T951-YL-18 T951-YL-18 1 T951-YL-18 20 10 308-YL P 153-2521
BRAKE RETURN 6 66 T950-GN-18 T950-GN-18 7 TRAVEL 2 235-BK-18 21 19 200-BK-18 200-BK 200-BK 200-BK HORN
C BRAKE RETURN 5 65 T949-BU-18 T949-BU-18 8 SPEED SOL 1 763-BU-18 24 20 200-BK-18 200-BK CONN 28 322-GY 7Y-3919 WA 183-1011 G-8 C
T951-YL-18
T957-PU-18

T952-BR-18
T958-YL-18

T953-BU-18
T959-BR-18

T954-GY-18
T960-BU-18

T955-GN-18
T961-GN-18

BRAKE RETURN 4 29 T948-BR-18 T948-BR-18 9 121-1491 32 5 200-BK-18 200-BK-18 200-BK WC 163-6780 H-9
T956-GY-18
T962-WH-18

BRAKE RETURN 3 28 T947-YL-18 T947-YL-18 10 C K858-YL-18 9 ATCH STEM 3 CONT PRV(A) 6 200-BK-18 200-BK-18 200-BK-10 C P 200-BK WE 183-1012 H-8
BRAKE RETURN 2 21 T946-PU-18 T946-PU-18 11 HYD LOCK 1 A588-GN K857-WH-18 18 ATCH STEM 2 CONT PRV(A) 7 2 200-BK HORN WF 111-4829 G-8
BRAKE RETURN 1 20 T945-GY-18 T945-GY-18 12 SOL 2 200-BK-18 K856-PU-18 28 ATCH STEM 1 CONT PRV(A) 8 U U C 1 322-GY 7Y-3920 WG 163-6758 H-8
ATCH S ACTION
1 121-1491 K868-BR-18 39 SOL GND 2 16 K872-OR-18 1 CHASSIS 322-GY WH 132-1827 A-4

325-PK-18

168-RD-10
200-BK-10
L46 L46 SOL 1
OIL PRESSURE 24 994-GY-18 994-GY-18 C WH SENSOR SIGNAL OIL K862-GY-18 19 ATCH STEM 3 CONT PRV(B) 51 200-BK-18 2 P
201-9367
OIL PRESSURE 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON PRESSURE K869-BU-18 K869-BU-18 K861-GN-18 29 ATCH STEM 2 CONT PRV(B) 52 CABLE AS
.
OIL PRESSURE 41 G826-BR-18 G826-BR-18 A OR +5V 197-8394 AH AH AH AH AH AH K869-BU-18 ATCH STEM 4 V K860-BU-18 8 ATCH STEM 1 CONT PRV(B) 17
4 G829-GN-18 CONT SOL(A) 2 K869-BU-18 K869-BU-18 40 SOL GND 3 18 C CA 186-4708 I-12
L24
L25

6 G829-GN-18 111-9916 1 K859-BR-18 K859-BR-18 30 ATCH STEM 4 CONT PRV(A) 26 U 607-PK CHASSIS CC 170-6929 I-12
1
2

1
2

1
2

1
2

1
2

1
2

ATCH S ACTION
7 G829-GN-18 (NOTE C) 27 27 K872-OR-18 K872-OR-18 1 C C 200-BK LAMP CE 204-1601 I-12
SOL 2
ATMOSPHERIC V 153-252
3 CF 193-3377 I-12 (NOTE A)
BOOST PRESS 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON ATCH STEM 4 31 RS422 RX + 3 200-BK-18 2 201-9367 CONN 29 CONN 30

2
1
ATM PRESSURE 14 A747-GY-18 A747-GY-18 C GN SENSOR SIGNAL PRESSURE 1 K863-OR-18 K863-OR-18 10 ATCH STEM 4 CONT PRV(B) RS422 RX - 15 CG 170-6929 I-12 (NOTE A)
CONT SOL(B)
BOOST PRESS 2 G828-WH-18 G828-WH-18 A OR +5V 197-8393 2 K869-BU-18 42 RS422 TX + 24 Y Y CH 193-3515 I-12 (NOTE A)
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 111-9916
8 G828-WH-18 43 RS422 TX - 25 CJ 197-4353 G-8
SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 (NOTE C)

325-PK-18

168-RD-10
200-BK-10
10 G828-WH-18 34 SNSR GND 28 V CK 197-4302 G-8
217-2570 217-2570 217-2570 217-2570 217-2570 217-2570 ATCH
11 44 ATCH STEM1 NEUTRAL 31 K864-PK-18 1 CL 197-4304 H-12
RELIEF SOL
13 G829-GN-18 B YL SENSOR COMMON FUEL AL V 49 ATCH STEM2 NEUTRAL 32 K870-GN-18 2
L23 112-0090
15 G828-WH-18 A OR +5V PRESSURE ATCH HAMMER 1 K849-YL-18 ATCH SEPARATE 1 K855-PK-18 K855-PK-18 7 SEPARATE VALVE PRV RS232 RX 34
197-8394 PRESS. SW VALVE SOL
308-YL
308-YL
308-YL

FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL 2 235-BK-18 2 K867-YL-18 52 RS232 TX 35 NOTE A: USE WITH COLD WEATHER.
17 167-3466 111-9916 53 ATCH STEM3 NEUTRAL 41 V NOTE B: USE WITH POWER WINDOW.
ATCH RELIEF
19 (NOTE C) 51 ATCH STEM4 NEUTRAL 42 K876-BR-18 1 200-BK-10 200-BK-10 NOTE C: NOT USE ON THIS MACHINE.
CHECK SOL
25 G829-GN-18 B BK SENSOR COMMON K867-YL-18 50 RS232 GND 44 235-BK-18 2 200-BK-18 NOTE D: NOT USE WITH HEATER UNIT. COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L46

HEUI RAIL 201-9367

26 G828-WH-18 A OR +5V AL K867-YL-18 K867-YL-18 38 PRV RETURN(1) MASK ENABLE 54 NOTE E: USE WITH 12V 7A X 2 CONVERTER. OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
PRESSURE ATCH HAMMER SOL
HEUI RAIL PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL 1 954-GN K853-GY-18 E470-BR-18 35 NEG CONT PRESS SNSR 1 29 NOTE F: USE WITH CAB GUARD.

L19
L47

30 121-6303 2 200-BK-18 K854-OR-18 E471-BU-18 45 NEG CONT PRESS SNSR 2 30 V NOTE G: NOT USE WITH COLD WEATHER FOR JAPAN. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
L45 ATCH SQUEEZE
31 G828-WH-18 A OR +5V TURBO OUTLET E470-BR-18 K853-GY-18 47 PUMP1 F1 F CONT PRV GND 2 235-BK-14 308-YL A YL-18 +B NOTE H: USE WITH COLD WEATHER FOR JAPAN.
K858-YL-18
K869-BU-18
K862-GY-18
K861-GN-18
K857-WH-18
K856-PU-18
K868-BR-18
K860-BU-18
K869-BU-18
K869-BU-18

BOOST PRESSURE 40 A746-PK-18 A746-PK-18 C GN SENSOR SIGNAL PRESSURE E471-BU-18 K854-OR-18 48 PUMP2 F1 F CONT PRV GND 14 235-BK-14 M906-BU-18 C BR-18 SIGNAL PRESS. SENSOR NOTE J: USE WITH CONFIG. 1,2,3,3',11,14. WIRE PAIRS OF 892-BR & 893-GN, G856-WH & G857-YL,
L45

43 G829-GN-18 B YL SENSOR COMMON 210-1747 ATCH STEM 3 ATCH STEM 3 308-YL E469-YL-18 25 TOOL PRESS SNSR 36 235-BK-14 235-BK-18 B BK-18 GROUND 157-3128 DIODE NOTE K: USE WITH CONFIG. 1,2,3',11. E965-BU & E966-YL, E963-BK & E964-WH MUST BE
51 CONT SOL(B) CONT SOL(A) V K866-WH-18 1 1WAY/2WAY CONT SOL 37 235-BK-14 197-4385 NOTE L: USE WITH CONFIG. 12. TWISTED AT LEAST 1 TURN PER 25mm .

A768-BU-18
A769-GY-18
K904-GN-18

T967-YL-18

M738-OR-18
M737-WH-18
M739-YL-18
A499-BU-18
780-PU-18
491-PK-18
487-OR-18

496-WH-18
321-BR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
495-GN-18
325-PK-18

L976-GN-18
111-9916 111-9916

325-PK-18
365-YL-18
OIL TEMP 33 K882-BU-18 K882-BU-18 2 YL SENSOR SIGNAL OIL TEMP SIGNAL BR-18 C E469-YL-18 K876-BR-18 2 RLF CHK V1 38 235-BK-18 NOTE M: USE WITH CONFIG. 11.

200-BK

147-PU

168-RD-18
235-BK-18
235-BK-14

52 G833-PK-18 1 GN SENSOR COMMON 204-0320 V V +B YL-18 A 308-YL K877-BU-18 3 RLF CHK V2 39

53 K862-GY-18 1 1 K858-YL-18 GROUND BK-18 B 235-BK-18 K864-PK-18 12 ATCH1 RLF PRV 40 V
ATCH
B OIL TEMP 34 E795-YL-18 E795-YL-18 2 YL SENSOR SIGNAL OIL TEMP
204-0320
K869-BU-18 2 2 K869-BU-18
ATCH TOOL
M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR RIGHT JOYSTICK 12 235-BK-18
L22
K865-PU-18 1 RELIEF SOL
Y
B
56 G833-PK-18 1 GN SENSOR COMMON K865-PU-18 22 ATCH 2 RLF PRV RIGHT JOYSTICK 11 K843-GN-18 K843-GN-18 K870-GN-18 2 112-0090
OIL TEMP 18 G833-PK-18 G833-PK-18 K869-BU-18 PRESS. SENSOR K870-GN-18 41 SOL GND 4 LEFT JOYSTICK 21 K844-GY-18 K844-GY-18 Y Y

323-WH-10
200-BK-10
69 G833-PK-18 157-3182 E474-OR-18 26 ATCH STEM 2 MODULATION LEFT JOYSTICK 22 K848-WH-18 K848-WH-18 AJ
L25

2
1
(NOTE C) V

1
2
70 G833-PK-18 2 YL SENSOR COMMON ENG COOLANT TEMP E473-GY-18 36 ATCH STEM 1 MODULATION 45 E474-OR-18 ATCH RELIEF

L976-GN-18
L976-GN-18
L976-GN-18

L976-GN-18
COOLANT TEMP 32 995-BU-18 8995-BU-18 1 GN SENSOR SIGNAL 274-7396 E476-PU-18 37 ATCH STEM 4 MODULATION 46 E473-GY-18 K877-BU-18 1 AC AA
CHECK SOL

329-YL-18
329-YL-18
168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
168-RD-18

365-YL-18

200-BK-18

365-YL-18

329-YL-18
ATCH STEM 2 ATCH STEM 2 CHASSIS
E475-PK-18 46 ATCH STEM 3 MODULATION 47 E476-PU-18 235-BK-18 2

L976-GN-18
325-PK-18
365-YL-18
201-9367

168-RD-18
57 G833-PK-18 2 YL SENSOR COMMON INTAKE AIR TEMP CONT SOL(B) CONT SOL(A) E472-GN-18 54 12V SPLY 48 E475-PK-18
INTAKE AIR TEMP 35 C967-BU-18 C967-BU-18 1 GN SENSOR SIGNAL 274-7395 111-9916 111-9916 K849-YL-18 13 ATCH STEM 1 49 E472-GN-18 Y
K867-YL-18
K867-YL-18

K849-YL-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14

V V K852-GN-18 14 ATCH STEM 4 50 V

DUAL CAM ATCH 1WAY/2WAY
RUN 49 E963-BK-18 E963-BK-18 1 GN S/T- K861-GN-18 1 1 K857-WH-18 K851-BU-18 23 ATCH STEM 3 CDL(+) 33 893-GN-18 K866-WH-18 1
SPD/TMG (RUN) CONT SOL
RUN 48 E964-WH-18 E964-WH-18 2 YL S/T+ K868-BR-18 2 2 K868-BR-18 K850-BR-18 33 ATCH STEM 2 CDL(-) 43 892-BR-18 235-BK-18 2 A768-BU-18
236-6221 L24 201-9367 Y
CRANK 59 E965-BU-18 K849-YL-18 A769-GY-18
CRANK 58 E966-YL-18 E965-BU-18 1 GN S/T- DUAL CAM K852-GN-18 235-BK-18 K904-GN-18 WIRE GROUP COLOR DESCRIPTIONS
TDC PROBE 22 G856-WH-18 E966-YL-18 2 YL S/T+ SPD/TMG (CRANK) K851-BU-18 A768-BU-18 147-PU Y Y
K868-BR-18
K860-BU-18

TDC PROBE 23 G857-YL-18 236-6221 ATCH STEM 1 ATCH STEM 1 K850-BR-18 A769-GY-18 235-BK-18 T967-YL-18 323-WH-1
0 + - GROUND CIRCUIT
CONN HEP 61 G854-PK-18 G856-WH-18 1 GN TDC + CONT SOL(B) CONT SOL(A) 308-YL K904-GN-18 780-PU-18 AC AC AA AA
TDC PROBE 111-9916 111-9916 L21 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
K849-YL-18

CONN HEP 62 G855-PU-18 G857-YL-18 2 YL TDC - 235-BK-14 M906-BU-18 147-PU 200-BK

235-BK-18
235-BK-18

235-BK-18
235-BK-18

1 APC 63 E798-PK-18 V V 235-BK-18 K864-PK-18 T967-YL-18 491-PK-18 ATCH ATCH ATCH ATCH ATCH
L23 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
1 APC 64 E797-WH-18 G854-PK-18 1 GN IAPCV CONNECTOR K860-BU-18 1 1 K856-PU-18 K876-BR-18 780-PU-18 235-BK-18 487-OR-18 REFUELING REFUELING REFUELING REFUELING REFUELING ATCH
DIGITAL RETURN 5 998-BR-18 G855-PU-18 2 YL COMMON HEP K868-BR-18 2 2 K868-BR-18 308-YL 308-YL K870-GN-18 200-BK M738-OR-18 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP VOLTAGE CONVERTER OUTPUT CIRCUIT
OIL GRADE CODE 1 50 H477-YL-18 308-YL 308-YL K870-GN-18 491-PK-18 M737-WH-18 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929
STARTING CIRCUIT
OIL GRADE CODE 2 60 H478-BU-18 K868-BR-18 K870-GN-18 487-OR-18 235-BK-18 M739-YL-18
AG E798-PK-18 1 1 AP CONT K868-BR-18 K870-GN-18 M738-OR-18 235-BK-18 START AID CIRCUIT
VALVE L22 AJ
E797-WH-18 2 K868-BR-18 235-BK-18 235-BK-18 K865-PU-18 M737-WH-18 235-BK-18
BK-18 A K860-BU-18 235-BK-18 K877-BU-18 M739-YL-18 HYD TANK
PRESS. SW
2 235-BK-18 235-BK-18 235-BK-18 COLOR ABBREVIATIONS SYMBOL DESCRIPTION ENGINE PUMP CONTROL CIRCUIT
998-BR-18 C BK-18 B 235-BK-18 K866-WH-18 235-BK-18 1 A499-BU-18 A499-BU-18 235-BK-18
L45

(NOTE C)
VALVE CONTROL CIRCUIT
H477-YL-18 A C 496-WH-18 235-BK-18
H478-BU-18 B 235-BK-18 235-BK-18 235-BK-18 321-BR-18 235-BK-18 ABBREV COLOR CIRCUIT CONNECTED ENGINE CONTROL CIRCUIT
V 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18
ATCH NEGATIVE +B YL-18 A 308-YL E470-BR-18 E470-BR-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 AJ 235-BK-18 RD RED HEATER AND AIR CONDITIONER CIRCUIT
CIRCUIT NOT CONNECTED
CONT PRESSURE GROUND BK-18 B 235-BK-18 308-YL 308-YL 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 HYD OI
L 2 235-BK-18 A499-BU-18
SENSOR 1 LEVEL SW
WIPER WASHER CIRCUIT
157-3128
SIGNAL BR-18 C E470-BR-18 235-BK-18 308-YL
170-9376
1 496-WH-18 496-WH-18 WH WHITE ELECTRICAL CONNECTION TO
235-BK-18 308-YL 308-YL K849-YL-18 K849-YL-18 K849-YL-18 321-BR-18 MACHINE STRUCTURE CAT DATA LINK
(NOTE C)
A V
235-BK-18
235-BK-18
308-YL
E471-BU-18
E470-BR-18
E471-BU-18
L45 AJ AJ
OR ORANGE INTERNAL ELECTRICAL CONNECTION A
ATCH NEGATIVE +B YL-18 A 308-YL 308-YL K853-GY-18 K853-GY-18
POWER SHIFT
CONT SOL 1 A768-BU-18 ATCH 1 321-BR-18 FUEL LEVEL
YL YELLOW TO SURFACE OF COMPONENT OTHER COLOR DESCRIPTIONS
CONT PRESSURE GROUND BK-18 B 235-BK-18 E471-BU-18 K854-OR-18 K854-OR-18 2 A769-GY-18 TRAVEL ALARM 2 235-BK-18 SENDER
111-9916
SENSOR 2 SIGNAL BR-18 C E471-BU-18 K853-GY-18 235-BK-18 235-BK-18 A768-BU-18 3E-7738 163-6700 CONNECTOR HIGHWAYS
157-3128 K867-YL-18 K867-YL-18 K867-YL-18 147-PU A769-GY-18 AJ AJ PK PINK
(NOTE C) K854-OR-18 K867-YL-18 K867-YL-18 AJ K904-GN-18 487-OR-18 487-OR-18 2 SIGNAL HYD OIL YL 1 495-GN-18
V K867-YL-18 SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 491-PK-18 235-BK-18 1 GROUND FILTER SW BK 2 235-BK-18 BK BLACK H# CIRCUIT GROUPING DESIGNATION
ATCH PUMP 1 L21 L21 173-3518
FLOW CONT SOL
1
2
K853-GY-18
K867-YL-18
K867-YL-18
K867-YL-18
+B
GROUND
YL-18
BK-18
A
B
147-PU
235-BK-18
SIGNAL
GROUND
BR-18
BK-18
C
B
T967-YL-18
235-BK-18
T967-YL-18
235-BK-18 AE
235-BK-18
AJ AE GY GRAY ATCH WIRE, CABLE, COMPONENT
THIS SCHEMATIC IS FOR THE 330C EXCAVATOR
171-0114 K867-YL-18 AJ 780-PU-18 1 M738-OR-18 M738-OR-18 M738-OR-18 B 235-BK-18
L20 L20
(NOTE C) K867-YL-18 PUMP DISCHARGE
PRESS. SENSOR 1 PUMP DISCHARGE
235-BK-18 200-BK 2 M739-YL-18 M739-YL-18 M737-WH-18 A HYD OIL
TEMP SENDER
WH WH AJ PU PURPLE
CIRCUIT CONNECTED
PART NUMBER: 186-4705, CHANGE: 04, VERSION: HE
M737-WH-18 M739-YL-18 C 491-PK-18 325-PK-18 1
V 157-3182 PRESS. SENSOR 2 ATCH
CONN 15
AJ
T
AJ 4I-5394 2 BR BROWN
ATCH PUMP 2 1 K854-OR-18 AJ 157-3182 PRIMARY ATCH AE ATCH
SPLICE Components are shown installed on a fully operable machine.
FLOW CONT SOL 2 K867-YL-18 ATCH QUICK 1 780-PU-18 NFC SOL FLOW LIMIT 2 M739-YL-18 235-BK-18 REFUELING SW GN GREEN
171-0114 COUPLER SOL 2 200-BK 171-0114 SOL 1 M737-WH-18 5C-6108
(NOTE C) (NOTE C) 171-0188 BLADE, SPADE, RING OR SCREW Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
BU BLUE TERMINAL

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