selec

TC513A / TC513AX / TC221A / POWER SUPPLY

TC203AX / TC303A / TC303AX 3. Circuit breaker or mains switch must be installed LOAD CONNECTIONS
Supply Voltage between power source and supply terminals to facilitate
Operating Instructions
85 to 270V AC/DC (AC : 50 or 60Hz ) power ‘ON' or ‘OFF’ function. However this switch or 1. The service life of the output relays depends on the
OP292-V05

OPTIONAL - 24V AC/DC breaker must be installed in a convenient position normally switching capacity and switching conditions. Consider
Power Consumption accessible to the operator. the actual application conditions and use the product
5VA max @230V AC 4. Use and store the temperature controller within the within the rated load and electrical service life.
Temperature specified ambient temperature and humidity ranges as
Operating : 0 to 50°C ; Storage : -20 to 75°C 2. Although the relay output is rated at 10 amps it is
mentioned in this manual.
Humidity (non-condensing) always necessary to use an interposing relay or
95% RH contactor that will switch the load. This avoids damage
CAUTION to the controller in the event of a fault short developing on
Weight
TC513A/TC513AX : 129 gms 1. When powering up for the first time, disconnect the the power output circuit.
TC221A/TC203AX : 180 gms output connections. 3. Always use a separate fused supply for the “power
TC303A/TC303AX : 240 gms 2. Fuse Protection : The unit is normally supplied without a load circuit”and do not take this from the live and
power switch and fuses. Make wiring so that the fuse is neutral terminals supplying power to the controller.
placed between the mains power supply switch and the For load current less For bigger loads, use
SPECIFICATIONS SAFETY PRECAUTIONS controller. (2 pole breaker fuse- rating : 275V AC,1A for electrical than 0.5A interposing relay / contactor
circuitry is highly recommended)
Display All safety related codifications, symbols and instructions N
L N

3 digit, 7 segment digital display that appear in this operating manual or on the equipment 3. Since this is a built-in-type equipment (finds place in main L TC
Contactor
LED Indications must be strictly followed to ensure the safety of the control panel), its output terminals get connected to host TC TC
TC
C NO
R : Control output ON operating personnel as well as the instrument. equipment. Such equipment shall also comply with basic C NO
LOAD R C

Keys If the equipment is not handled in a manner specified EMI/EMC and other safety requirements like BSEN61326-1 R C MOV Snubber

3 keys for digital setting by the manufacturer it might impair the protection and BSEN61010 respectively. MOV
Snubber
C
LOAD
provided by the equipment. 4. Thermal dissipation of equipment is met through
INPUT SPECIFICATIONS ventilation holes provided on chassis of equipment. Such
ELECTRICAL PRECAUTIONS DURING USE
Input Signal Read complete instructions prior to installation and ventilation holes shall not be obstructed else it can lead to a
Electrical noise generated by switching of inductive
Thermocouple (J,K,T,R,S) / RTD (Pt100) operation of the unit. safety hazard. loads can create momentary disruption, erratic display,
Sampling time 5. The output terminals shall be strictly loaded to the latch up, data loss or permanent damage to the
250ms WARNING : Risk of electric shock. manufacturer specified values/range. instrument.
Input Filter (FTC) To reduce noise :
0.2 to 10.0 sec WIRING GUIDELINES
MECHANICAL INSTALLATION a) Use of snubber circuits across loads as shown
Resolution above, is recommended.
Fixed 1° resolution WARNING :
W
Panel cutout b) Use separate shielded wires for inputs.
Temperature Unit 1. To prevent the risk of electric shock power supply to the NE Outline dimensions (in mm) dimensions (in mm)
o
C / °F selectable equipment must be kept OFF while doing the wiring
A G TERMINAL CONNECTIONS
Indication Accuracy arrangement. Do not touch the terminals while power is
For TC inputs: 0.25% of FS ±1° being supplied. TC+/RTD1
L (+) 1 11 6
For R & S inputs: 0.5% of F.S ± 2° 2. To eliminate electromagnetic interference use short wire B
D
F
(20 min of warm up time for TC input) with adequate ratings ; twists of the same in equal size shall N( )
R 2 7
For RTD inputs: 0.1% of FS ±1° be made. For the input and output signal lines, be sure to TC /RTD2
-
use shielded wires and keep them away from each other. E
C *NC
3 8
FUNCTIONAL SPECIFICATIONS 3. Cable used for connection to power source, must have a RTD3
Control Method cross section of 1mm2 or greater. These wires shall have DIM NO
A B C D E F G 4 9
1) PID control with auto tuning insulation capacity made of at least 1.5kV. MODELS
2) ON-OFF control 4. When extending the thermocouple lead wires, always 52 52 94 45 46 46
TC513A/TC513AX 4 5 12 10
Proportional Band (P) use thermocouple compensation wires for wiring. For the COM
1 to 400° RTD type, use a wiring material with a small lead 72 72 83.7 67 4.5 69 69

For TC513A/TC513AX
TC221A/TC203AX

+
SSR
Integral Time (I) resistance (5Ω max per line) and no resistance
5 *NC contact valid only for TC513AX
0.0 to 99.9 min differentials among three wires. TC303A/TC303AX 96 96 73 90.5 92 92
Derivative Time (D) 5. A better anti-noise effect can be expected by using Control Output
standard power supply cable for the instrument. 1. Prepare the panel cutout with proper dimensions as
0 to 999 sec Relay Output SSR Drive Output
shown above.
Cycle Time
2. Remove the clamp from the controller and push the NC
0.1 to 99.9 sec MAINTENANCE 3
controller into the panel cutout. Insert the clamp from the +
Hysteresis Width 1. The equipment should be cleaned regularly to avoid 10
rear side until the main unit is securely fit into the panel. NO
0.1 to 99.9° blockage of ventilating parts. 4 12V DC
Manual Reset Value 3. The equipment in its installed state must not come in 12
2. Clean the equipment with a clean soft cloth. Do not use close proximity to any heating sources, caustic vapors,
-19.9 to 19.9° Isopropyl alcohol or any other cleaning agent. COM
5
oils, steam, or other unwanted process by-products.
CONTROL OUTPUT : Relay or SSR 4. Use the specified size of crimp terminals (M3.5 screws) to Measured Value Input
INSTALLATION GUIDELINES wire the terminal block. Tighten the screws on the terminal
(One Output at a time) Thermocouple (J, K, T, R, S) RTD (Pt100)
block using the tightening torque within the range of 1.2 N.m.
Relay contact (SPST) (For TC513A,TC221A,TC303A)
1. This equipment, being built-in-type, normally becomes a 5. Do not connect anything to unused terminals.
10A@250V AC / 30V DC, resistive TC+ RTD1
part of main control panel and in such case the terminals 6 6
Relay contact (SPDT) *(For TC513AX, TC203AX, TC303AX) Pt100
do not remain accessible to the end user after installation EMC Guidelines :
10A@250V AC / 30V DC, resistive 7 7
RTD2
and internal wiring. 1. Use proper input power cables with shortest connections TC
SSR Drive Output (Voltage Pulse) * 2. Do not allow pieces of metal, wire clippings, or fine and twisted type. RTD3
12V DC, 50 mA metallic fillings from installation to enter the product or
8
2. Layout of connecting cables shall be away from any Connect thermocouple
else it may lead to a safety hazard that may in turn internal EMI source. sensor according to For 2-wire RTD input
endanger life or cause electrical shock to the operator. polarity shown. short terminals 7 and 8
* Not applicable for TC513A,TC221A,TC303A
Doc. Name : OP INST TC513A / TC513AX / TC221A / TC203AX /
TC303A / TC303AX OP292-V05 (Page 1 of 3)
 TERMINAL CONNECTIONS Use only the correct thermocouple wire or 2. Filter Time Constant CALIBRATION CERTIFICATE
compensating cable from the probe to The input filter is used to filter out quick changes that
TC+/RTD1 instrument terminals avoiding joints in the occur to the process variable in a dynamic or quick
L (+) 1 8 cable if possible.
responding application which causes erratic control.
Failure to use the correct wire type will lead to
N (-) 2 9 The digital filter also aids in controlling processes
TC- /RTD2 inaccurate readings.
3 10
where the electrical noise affects the input signal. Date :
RTD3 Ensure that the input sensor connected at the Larger the value of FTC entered, greater the filter
4 11 terminals and the input type set in the added and the slower the controller reacts to the
*NC temperature controller configuration are the process and vice versa. Model No :
5 12 +
same.

- SSR
NO 3. Auto tuning:
6 13 The Auto-tuning function automatically computes and
FRONT PANEL DESCRIPTION sets the proportional band (P), integral time (I),
For TC221A/TC203AX

7 14 Claimed Accuracy :
COM Derivative time (D), ARW% and cycle time (CY.T)
as per process characteristics. For TC inputs : 0.25% of FS ±1°
*NC contact valid only for TC203AX ! Decimal point of LSD flashes at faster speed For R & S inputs : 0.5% of F.S ± 2°
Control Output 1 while auto-tuning is being performed.
! At the completion of Auto-tuning, the decimal (20 min of warm up time for TC input)
Relay Output SSR Drive Output 3 For RTD inputs : 0.1% of FS ±1°
point stops blinking.
NC
5
+ 2 PID - time proportioning
12 with auto reset & rate
NO
6 12 VDC
Sources calibrated against :
R Temp. Proportional band
13
7
COM
set point
Measured Value Input Multimeter calibration report no :
1 Process-value (PV) / 1) Displays a process value (PV).
Thermocouple (J, K, T, R, S) RTD (Pt100) Parameter name 2) Displays the parameter symbols
display at parameter setting mode for 1 sec
RTD1
and then parameter values. AT off Time
TC+ 8
8 Pt100 3) Displays PV error conditions. The calibration of this unit has been verified at the
9
RTD2 (refer Table 2) ! If the power goes OFF before auto-tuning is following values :
9 4) Displays a set value (SV) when
completed, auto-tuning will be restarted at next
TC Set-value (SV)
10
RTD3
key pressed. power ON. CALIBRATION DISPLAY
! If auto-tuning is not completed after 3-4 cycles, the SENSOR TEMP (°C) VALUE (°C)
Connect thermocouple sensor For 2-wire RTD input short 2 Control output The LED is lite when the control auto-tuning is suspected to fail. In this case, check the
according to polarity shown. terminals 9 and 10. indication output is ON wiring & parameters such as the control action, input 35 35
TC+/RTD1
Auto tune: Decimal point blinks type, etc.
L (+) 1 10 3 Tune J 300 300
with faster speed. ! Carry out the auto-tuning again, if there is a change in
N (-) 2 11 setpoint or process parameters. 600 600
TC- /RTD2
3 12 35 35
RTD3 FRONT KEYS DESCRIPTION 4. ON/OFF control action (For Reverse Mode):
4 13 The relay is ‘ON’ up to the set temperature and K 500 500
5 14
Functions Key press cuts ‘OFF' above the set temperature. As the
temperature of the system drops, the relay is switched 990 990
6 15 Online ‘ON' at a temperature slightly lower than the set point. 0 0
*NC
7 16 + To view Level 1 Press key for 3 seconds.
PT100 400 400
- SSR

NO To view Level 2 Press key for 3 seconds.

HYSTERESIS:
8 17 The difference between the temperature at which
To view Protection Press + keys for 3 seconds. relay switches ‘ON’ and at which the relay switches 800 800
For TC303A/TC303AX

9 18
COM Level ‘OFF’ is the hysteresis or dead band.
*NC contact valid only for TC303AX To view and change Press to view the set point. The thermocouple / RTD curves are linearised in this
Control Output set point value Press + / key to change the Temp.
overshoot
Temp.
microprocessor based product; and hence the values
Hysteresis
Relay Output SSR Drive Output set point. Hysteresis interpolated between the readings shown above are also
set point set point
Programming Mode equally accurate; at every point in the curve.
NC
7
+ To view parameters on or key once to view the
16 Unit is accepted as accuracy is within the specified limit of
NO the same level. next or previous function in
8 12 VDC
operational menu. Output Time Output Time
claimed accuracy and certificate is valid upto one year from
ON OFF ON OFF ON OFF
17 the date of issue.
9 To increase or decrease + to increase and + to Reverse Forward
COM the value of a particular decrease the function value.
parameter. Note: Parameter value will not alter 5. Manual Reset (for PID control & I=0): CHECKED BY :
Measured Value Input when respective level is locked. After some time the process temperature settles at
Thermocouple (J, K, T, R, S) RTD (Pt100) some point and there is a difference between the set
NOTE: The unit will auto exit programming mode after 30 temperature & the controlled temperature. This
seconds of inactivity. difference can be removed by setting the manual reset
RTD1
TC+ 10 OR By pressing the or or + keys for 3 seconds. value equal & opposite to the offset.
10 Pt100
RTD2
11 TIME PROPORTIONAL WITH
11
TC
MANUAL RESET
RTD3
12
USER GUIDE Temp.
Connect thermocouple sensor For 2-wire RTD input short
according to polarity shown. terminals 11 and 12 1. Display Bias: set point
This function is used to adjust the PV value in cases
where it is necessary for PV value to agree with another Offset Manual reset
WARNING: Please check the power supply voltage
recorder or indicator, or when the sensor cannot be adjusted
and controllers output type ordered (with reference
mounted in correct location.
to the order code) before installation. Time
Doc. Name : OP INST TC513A / TC513AX / TC221A / TC203AX /
TC303A / TC303AX OP292-V05 (Page 2 of 3)
KEY FUNCTIONS CONFIGURATION INSTRUCTIONS

Press for 3 sec to enter Level 2 Press once to view next parameter in configuration menu

Press for 3 sec to enter Level 1 Press once to view previous parameter in configuration menu + Press for 3 sec to enter protection Level

+ or + Allows the user to increase or decrease associated

parameter value
or or + To exit configuration menu press any of these keys for 3 sec

OPERATIONAL MENU

POWER ON

Press key for 3 sec. Press + keys for 3 sec.

R

Press key for 3 sec.

Level 1 Level 2 Protection Level

Display Description Default Range Display Display Description Default Range Display Display Description Default Range Display
(For 1sec) Value Condition (For 1sec) Value Condition (For 1sec) Value Condition
Input type Tune Lock setpoint UNK/LCK
J/K/T/R/S/RTD (Refer user guide) OFF/ON For CNT=PID
(Refer Table 1)
Lock Level 1 UNK/LCK
Temperature unit °C/°F Proportional band 1 to 400° For CNT=PID
Min range of sensor Lock Level 2 UNK/LCK
Set point low limit Integral time 0.0 to 99.9 min For CNT=PID
selected to SP.H
Note
Set point high limit SP.L to Max range Derivative time 0 to 999 sec For CNT=PID
of sensor selected 1. Locking parameters (LV1 or LV2 or SP) will not permit change in the
Filter time constant Cycle time mode AUT/US.F For CNT=PID value of respective level parameters.
(Refer user guide) 0.2 to10.0 sec
2. Continuos operation of + / keys for SP or other parameters makes
Cycle time 0.1 to 99.9 sec For CNT=PID
Control action RE/FD Update speed faster in 3 stages after 3 seconds.
Hysteresis 0.1 to 99.9° For CNT=ONF
Control logic PID/ONF
Manual reset Programming Setpoint (Online): Default: 50
For CNT=PID
Anti reset windup% 1 to 100 % For CNT=PID (Refer user guide) -19.9 to 19.9°
& I=0 Range: SP.L to SP.H
Factory default Display bias To view setpoint: Press the key.
(Reset all) NO/YES (Refer user guide) -19.9 to 19.9° To increase/decrease setpoint: Press + / keys.

INPUT RANGES (Table 1) ERROR DISPLAY (Table 2)

FOR RTD FOR THERMOCOUPLE
Input Ranges Input Ranges When an error has occured, the display indicates error codes as
given below.
°C -150 to 850 °C -199 to 750 Control Output
Pt100 J Error Meaning
Status
°F -199 to 999 °F -199 to 999
Sensor break / Over
range condition OFF
°C -199 to 999
K Sensor reverse /
°F -199 to 999 Under range condition OFF
(Specifications are subject to change, since development is a
°C -199 to 400 continuous process )
T
°F -199 to 750 Selec Controls Pvt. Ltd.
°C 0 to 999 Tel. No. : +91-22-40394200 / 40394202
R&S Fax No. : +91-22-28471733 Toll free : 1800 227 353
°F 32 to 999
Website: www.selec.com Email: sales@selec.com
Doc. Name : OP INST TC513A / TC513AX / TC221A / TC203AX /
TC303A / TC303AX OP292-V05 (Page 3 of 3)