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Contents
Introduction 2
Profile of modern flame retardants 4
Standard polyamides (6 and 66) 8
High performance polyamides 12
Polyesters 14
Thermoplastic elastomers 18
Polyolefins 20
Clariant development and costumer support 22
3
Profile
of modern
Flame Retardants
glow wire test
5
Profile
of modern
Flame Retardants
Environmental and legislative criteria In addition, Exolit flame retardants have been extensively tested
The topic of sustainability is receiving more and more attention in studies by independent researchers and public authorities.
when deciding about new materials or designs. Aspects like use For example, the EU-funded collaborative research project
of hazardous materials, carbon footprint, recycling behavior, and ENFIRO (www.enfiro.eu) which ran from 2009 to 2012 studied
life cycle analysis gain importance throughout the value chain the properties of various non halogenated flame retardants as
and even for the end consumer. Clariant’s Exolit range is a good an- alternatives to established brominated products. Furthermore,
swer to these environmental concerns: the material and fire performance as well as life cycle aspects
were compared. Exolit OP (designated as »Alpi« in the project)
· Exolit flame retardants do not contain restricted heavy metals, was amongst the best rated products and a good environmental
bromine or chlorine as regulated e.g. in Europe by the Directive and health profile was confirmed. Another example are the
on the Restriction of certain Hazardous Substances in EEE »Design for Environment« projects of the United States
(RoHS, 2011/65/EU). Environmental Protection Agency (US-EPA) some of which
· Other regions of the world are coming up with similar legislation. studied alternatives to major brominated flame retardants for
Hence, Exolit OP flame retardants are a preferred choice for printed circuit boards, polyurethane foams and thermoplastics
electric and electronic equipment (EEE). (www.epa.gov/dfe). Exolit OP and Exolit AP were amongst
· Most commercial Exolit grades are globally registered in the candidates studied – only minor hazards were identified.
chemical inventories and all of the sales products are pre- Together with other member companies of the Association
registered or fully registered under the European legislation for non-halogenated Phosphorus, Inorganic and Nitrogen Flame
on the Registration, Evaluation, Authorisation and Restriction Retardants (pinfa.org), Clariant engaged in a pilot project
of Chemicals (EC 1907/2006, REACH). for a »Green Screen« assessment of its flame retardants
· Exolit products have shown in practice that they meet the (www.cleanproduction.org/Greenscreen.php) with positive results.
performance levels expected and needed in modern applications.
7
Standard polyamides (6 and 66)
Exolit OP 1312
Exolit OP 1314
Exolit OP 1400 TP*
TECHNICAL DATA
* Test Product
PA 66GF 30: Dielectric strength** PA 66GF 30: Density** PA 66GF 30: CTI**
[ kV/mm ] [ g/cm ]
3
[ V ]
40 2.0 600
35
500
1.8
30
400
25 1.6
20 300
15 1.4
200
10
1.2
100
5
0 1.0 0
PA without with with PA without with with PA without with with
FR Exolit OP Br/Ato FR Exolit OP Br/Ato FR Exolit OP Br/Ato
* Test Product
** dry as molded
9
Standard polyamides (6 and 66)
Exolit OP 1312
Exolit OP 1314
Exolit OP 1400 TP*
Material Performance
The main application of Exolit OP is in glass fibre reinforced Compared to polyamides flame retarded with brominated polysty-
polyamides. The glass fiber content will typically be varied from rene (polystyrene/antimony trioxide) polyamides with Exolit OP
10 to 50 %. Exolit OP can also be used in non-reinforced poly- achieve higher CTI values up to 600 V. Compared to compounds
amides, resulting in a non-dripping V-0. The loadings required for with red phosphorus, polyamides with Exolit OP obtain UL 94 V-0
UL 94 V-0 ratings are in the same range as for reinforced grades. classifications down to 0.4 mm and are suitable for color matching
Exolit OP 1312/1314/1400 TP* are suitable for polyamides based and laser marking. Furthermore, no specific workplace precautions
on renewable raw materials as well, e.g. PA 6.10. against potential phosphine formation and emissions are necessary.
Flame retarded polyamides with Exolit OP can be used for laser Lasermarking:
marking on light and dark colors and show good contrasts. PA 66 GF 30 with
20 % Exolit OP 1400 TP*,
The compounds are suitable for laser welding. Polyamides with
0.3 % Lazerflair 835 and
Exolit OP provide a lower smoke density than compounds with 1 % Renol black MB
brominated flame retardants combined with antimony trioxide (Nd:YAG - Laser;
wavelength 1064 nm)
or compounds with red phosphorus.
PA 66GF 30: E-Modulus** PA 66GF 30: Tensile strength at break** PA 66GF 30: Elongation at break**
[ Mpa ] [ N/mm ]
2
[ % ]
150 3.0
10,000
125 2.5
9,000
100 2.0
8,000
75 1.5
7,000
50 1.0
6,000 25 0.5
5,000 0 0
PA without with with PA without with with PA without with with
FR Exolit OP Br/Ato FR Exolit OP Br/Ato FR Exolit OP Br/Ato
* Test Product
** dry as molded
100
Smoke 80
GWIT
60
n Exolit OP
n Red Phosphorus 20
n Br-PS
UL 94 0 Color
Performance
CTI Processing/
handling
Safety
[ kJ/m ] 2
[ kJ/m2 ]
100 12
90
10
80
70
8
60
50 6
40
4
30
20
2
10
0 0
PA without with with PA without with with
FR Exolit OP Br/Ato FR Exolit OP Br/Ato
* Test Product
** dry as molded
11
High performance polyamides
Exolit OP 1230
100
Elasticity 80
Water uptake
60
40
Surface Stiffness
HPPA GF 30 HPPA GF 30 HPPA GF 30
without flame retardant with competitive flame retardant with 15 % Exolit OP 1230
13
Polyesters
Exolit OP 1240
nanometric
metal oxide
Increased
efficiency
Melamine
cyanurate
Synergistic components
Cost reduction
organic
phosphazene
Improved
elongation
boehmite
Cost
reduction
Aryl
Phosphates
By showing an outstanding flame retardant efficiency (see LOI Improved
increase in PBT compound) Exolit OP 1240 meets the demand for elongation
PBT compound – LOI increase by addition of Exolit OP 1240** Exolit OP 1240 can be used at relatively low loadings on its own
but can be combined with many synergistic components as well.
[ % ]
Optimised ratios of components can be provided by our technical
55
service on request. This helps to match a variety of flame retardant
50 and other requirements specified by equipment manufacturers.
Depending on the application the focus of design engineers will be
Limiting oxygen index
45
on certain electrical or mechanical properties of the PBT material.
40
35
Apart from the technical profile required for the application recipe
costs and other criteria will be considered as well. Compared to
30 a PBT containing a brominated flame retardant combined with
25 antimony oxide, the halogen free materials based on Exolit OP 1240
in general have a lower density. The values are typically in the range
20
of 1.5 versus 1.7 kg/l, depending on the synergists and the ratios
0 5 10 15 20
applied. This allows a more lightweight construction and produc-
Dosage FR [ % ]
tion of more molded parts per weight unit of compounded PBT.
** dry as molded
15
Polyesters
Exolit OP 1240
Exolit OP 1260 TP*
Material performance
Exolit OP 1260 TP* is a new synergistic blend achieving UL 94 V-0 Exolit OP 1240 is an even more efficient flame retardant in either
at 0.8 mm thickness with 18 wt % loading only, while enhancing glass reinforced or unreinforced PET compounds. Only 13 to 15 %
melt flow and mechanical properties of polyester compounds of flame retardant in total is needed to reach a UL 94 V-0 rating
as well. at 0.8 mm thickness and a high GWIT (see table on the left). For
achieving the preferred GWIT level of 775 °C, once again synergistic
The table below summarizes the performance of a few other syner- components are helpful, like melamine cyanurate (MC) or a small
gistic combinations based on Exolit OP 1240 compared to Exolit OP amount of polytetrafluoroethylene (PTFE). As indicated in table 1
1260 TP*. Each compound shows at least one specific strength. already, flame retarded PET/PBT blends with excellent properties
can be manufactured with Exolit OP 1240 as well.
PBT GF30 Formulations based on Exolit OP 1240 in comparison to a brominated flame retardant with antimony oxide
PET formulations
* Test Product
17
Thermoplastic elastomers
Exolit OP 1230
Exolit OP 935
Exolit OP 1311
Exolit OP 1312
Stress-strain diagram of TPU (UL 94 V-0) with Exolit OP, MC = melamine cyanurate
[ MPa ]
25
20
Tensile stress
15
10
0
0 100 200 300 400 500 600 700 800 900
Elongation [ % ]
UL 94 test GWIT GWFI Tensile Elongation Notched Shore D Melt flow Spiral flow
(1.6 mm) (1 mm ) (1 mm) strength at break impact str. (ISO 868) rate
(DIN 53504*) (DIN 53504*) (Charpy,
[ °C ] [ °C ] [ kJ/m2 ] [ % ] ISO 179/1eA) [ g/10 min ] [ cm ]
Exolit OP 935 (20-22 %) V-O 775 960 20.5 322 13.1 56 42 47
TPE-E (Shore D55)
19
Polyolefins
Exolit AP 760
Exolit AP 765
Exolit AP 766
Hostavin® NOW
MFR Tensile modules Tensile yield stress Elongation at break Impact strength Notched impact
(Charpy) strength
[ g/10 min ] [ mPa ] [ N/mm2 ] [ % ] [ kJ/m2 ] [ kJ/m2 ]
PP blank 12.0 1550 35 > 50 90 3.0
exolit AP 760 (30 %) 14.7 2270 24 6.9 19 2.0
Compared to the use of other non-halogenated flame retardants Hostavin NOW solutions
like metal hydroxides the Exolit grades show a better process- Hostavin NOW XP is a new additive that acts simultaneously
ability. In addition, mechanical properties are less affected due to as a flame retardant and as a UV light stabilizer. Its innovative
the lower dosage needed. In case of a starting fire Exolit AP 76x technology, based on polymeric aminoether-HALS (hindered amine
products offer advantages compared to halogenated flame retar- light stabilizer), makes Hostavin NOW XP compatible with a variety
dants. Peak heat release and smoke density from the polyolefins of polymers, especially polyolefins. Typical loadings are between
are much lower resulting in a significantly reduced spread of flame 1 and 3 %. For instance, melt spinning Hostavin NOW in a PP fiber
and better chances for people to escape from a fire. Moreover, the results in a significant increase in the LOI (limiting Oxygen Index)
lower smoke corrosivity can avoid severe damage of electrical without influencing the color (no yellowing).
equipment installed close to the fire source.
The tailor-made Hostavin NOW FR XP blend can be added to
polyolefin films to reach B2 classification according to the German
DIN 4102 without influencing the transparency of the films.
21
Clariant development
and Costumer Support
23
Clariant International Ltd
Rothausstrasse 61
4132 Muttenz
Switzerland
www.exolit.com
www.clariant.com
This information corresponds to the present state of our knowledge and is intended as a general
description of our products and their possible applications. Clariant makes no warranties, express or
implied, as to the information’s accuracy, adequacy, sufficiency or freedom from defect and assumes
no liability in connection with any use of this information. Any user of this product is responsible for
determining the suitability of Clariant’s products for its particular application. * Nothing included in this
information waives any of Clariant’s General Terms and Conditions of Sale, which control unless it agrees
otherwise in writing. Any existing intellectual/industrial property rights must be observed. Due to possible
Edition | 06.2013
changes in our products and applicable national and international regulations and laws, the status of our
products could change. Material Safety Data Sheets providing safety precautions, that should be observed
when handling or storing Clariant products, are available upon request and are provided in compliance
with applicable law. You should obtain and review the applicable Material Safety Data Sheet information
before handling any of these products. For additional information, please contact Clariant.
* For sales to customers located within the United States and Canada the following applies in addition:
NO EXPRESS OR IMPLIED WARRANTY IS MADE OF THE MERCHANTABILITY, SUITABILITY,
FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE OF ANY PRODUCT OR SERVICE.