OPM-01 DM16-MN-LAB-PM0-20100 RA Boiler Feed Water System

Project Dwg. No.
: DM16-MN-LAB-PM0-20100
SAUDI RABIGH IWSP PROJECT
OPERATION MANUAL
Boiler Feed Water System
Manual No. OPM -01
This manual is intended to provide Rabigh IWSP Project O&M personnel with the basic
understanding required to operate the Boiler Feed Water System equipment and
components.
No part of this document may be reproduced for use by parties other than Mitsubishi Heavy
Industries, Ltd. and Saudi Rabigh IWSP Project.
FINAL
O & M Manual Operation Procedure OPM-01 Rev.A
Mitsubishi Heavy Industries, Ltd.

Saudi Rabigh IWSP Project Date:
RAWEC O & M Manual February 2009
Project Dwg. No.: Boiler Feed Water System File Name:

DM16-MN-LAB-PM0- OPM-01.PDF
20100
OPERATION PROCEDURE
BOILER FEED WATER SYSTEM
REVISION A –FEBRUARY 2009
O & M Manual Operation Procedure OPM-01

Mitsubishi Heavy Industries, Ltd. Page i
Table of Contents Boiler Feed Water System Rev. A
AMENDMENT RECORD
Amendment Date Amended

Page Number Description of Amendment
Issue Date Pages Inserted
2 1 - M
P a g2 e
5

Mitsubishi Heavy Industries, Ltd. Page ii
OPERATION PROCEDURE
BOILER FEED WATER SYSTEM
TABLE OF CONTENTS
PAGE
1.0 GENERAL 1
1.1 Introduction 1
1.2 Purpose and Scope 1
1.3 References 2
1.3.1 P&ID 2
1.3.2 Control and Logic Diagrams 2
1.3.3 Electrical Single Line Diagrams 2
1.3.4 Vendor Information 4
2.0 PROCESS AND OPERATION PHILOSOPHY 5

2.1 Process Outline 5
2.1.1 M/T BFP System 6
2.1.2 HP Heater System 7
2.1.3 HHP BFWP System 7
2.1.4 HP BFWP System 8
2.2 Operation Philosophy 9
2.2.1 M/T BFP System 9
2.2.2 HP Heater System 10
2.2.3 HHP BFWP System 11
2.2.4 HP BFWP System 11
3.0 OPERATION PROCEDURE - STARTUP 34

3.1 Pre-Operational Instructions 34
3.1.1 Prerequisites 34
3.1.2 Pre-Operational Checklists 34
3.2 System Startup Instructions 35
3.2.1 Preparation for System Startup 35
3.2.2 System Startup in Group Level 36
3.2.3 System Startup in Subgroup Level 41
3.2.4 System Startup in Drive Level 47
4.0 OPERATION PROCEDURE – NORMAL OPERATION 72

4.1 Running Checklists 72
4.2 Routine Operational Tests 73

Mitsubishi Heavy Industries, Ltd. Page iii
TABLE OF CONTENTS (CONT'D)
PAGE
5.0 OPERATION PROCEDURE - SHUTDOWN 74

5.1 Preparation for System Shutdown 74
5.2 System Shutdown in Group Level 75
5.3 System Shutdown in Subgroup Level 77
5.4 System Shutdown in Drive Level 80
6.0 OPERATION UNDER FAULT CONDITION 84

6.1 List of Possible Fault Conditions 84
6.2 Description of Response under Fault Conditions 86
6.3 Effect of Loss of AC Power 114
7.0 FLOW BLOCK DIAGRAM FOR OPERATION 115

7.1 Operation Procedure - Startup 115
7.1.1 Preparation for System Startup 115
7.1.2 System Startup in Group Level 116
7.1.3 System Startup in Subgroup Level 120
7.1.4 System Startup in Drive Level 126
7.2 Operation Procedure – Normal Operation 131
7.2.1 Running Checklists 131
7.2.2 Routine Operational Tests 132
7.3 Operation Procedure - Shutdown 133
7.3.1 Preparation for System Shutdown 133
7.3.2 System Shutdown in Group Level 133
7.3.3 System Shutdown in Subgroup Level 135
7.3.4 System Shutdown in Drive Level 138
8.0 INTERLOCKS AND PROTECTION STOP 142

8.1 M/T BFP 142
8.2 HP Heater 144
8.3 HHP BFWP 145
8.4 HP BFWP 146
9.0 DESIGN DATA OF MAJOR EQUIPMENT 147
10.0 NORMAL OPERATING PARAMETERS 156

10.1 Instrumentation Parameters Monitored in CCR1 156
10.2 Instrumentation Parameters Monitored at Local 157

Mitsubishi Heavy Industries, Ltd. Page iv
PAGE
11.0 LIMIT ON OPERATION, ALARM &TRIP SET POINT AND 158

HAZARDS
11.1 Alarm and Trip Set Point List 158
11.2 Hazards 165
12.0 SAFETY PROCEDURES AND PRECAUTIONS 166

12.1 Safety Procedures 166
12.2 Precautions 166
13.0 VALVE LINEUP AND POWER SUPPLY LINEUP 167

13.1 Valve Lineup Checklists 167
13.2 Power Supply Lineup Checklists 170
14.0 PRESERVATION INSTRUCTIONS 173

Mitsubishi Heavy Industries, Ltd. Page v
LIST OF FIGURES
FIGURE NO. DESCRIPTION PAGE
2-1 BOILER FEED WATER PUMP P & ID (1 OF 7) 12
2-8 HP FEED WATER HEATER P & ID (1 OF 4) 19
2-12 HHP BFW PUMP P & ID (1 OF 2) 23
2-13 HHP BFW PUMP P & ID (2 OF 2) 24
2-14 HP BFW PUMP P & ID (1 OF 3) 25
2-17 TIME CHART OF BFPS 28
2-18 TIME CHART OF MBFPS 29
2-19 TIME CHART OF T-BFPS 30
2-20 TIME CHART OF HHP BFWPS 31
2-21 TIME CHART OF HP BFWPS 32
2-22 TIME CHART OF HP HEATER 33

Mitsubishi Heavy Industries, Ltd. Page vi
LIST OF FIGURES
3-1 BFP SYSTEM FLOW DCS SCREEN 51
3-2 HHP BFWP SYSTEM FLOW DCS SCREEN 52
3-3 HP BFWP SYSTEM FLOW DCS SCREEN 53
3-4 HP FEED WATER SYSTEM FLOW DCS SCREEN 54
3-5 DCS CONTROL LOOP PLATE FOR M/T BFP 55

GROUP
3-6 DCS CONTROL LOOP PLATE FOR TBFP GROUP 56
3-7 DCS CONTROL LOOP PLATE FOR TBFP 57

SUBGROUP AND DRIVERS
3-8 DCS CONTROL LOOP PLATE FOR TBFP-BP OIL 58

PUMP
3-9 DCS CONTROL LOOP PLATE FOR TBFP 59

SUBGROUP (STEAM) STARTUP/DRIVERS
3-10 DCS CONTROL LOOP PLATE FOR MBFP GROUP 60

STARTUP & SHUTDOWN
3-11 DCS CONTROL LOOP PLATE FOR MBFP 61

SUBGROUP STARTUP/SHUTDOWN & DRIVERS
3-12 DCS CONTROL LOOP PLATE FOR MBFP LUBE 62

OIL PUMP SELECT
3-13 DCS CONTROL LOOP PLATE FOR HHP BFWP 63

GROUP STARTUP/SHUTDOWN
3-14 DCS CONTROL LOOP PLATE FOR HHP BFWP 64

SUBGROUP STARTUP/SHUTDOWN AND DRIVERS
3-15 DCS CONTROL LOOP PLATE FOR HHP BFWP LUBE 65

OIL SELECT

Mitsubishi Heavy Industries, Ltd. Page vii
LIST OF FIGURES
3-16 DCS CONTROL LOOP PLATE FOR HP BFWP 66

GROUP STARTUP/SHUTDOWN

SUBGROUP STARTUP/SHUTDOWN
AND DRIVERS

LUBE OIL SELECT
3-19 DCS CONTROL LOOP PLATE FOR HP HEATER 69

(WATER) AT SUBGROUP & DRIVE LEVEL

(STEAM) AT SUBGROUP & DRIVE LEVEL

(WATER) BYPASS VALVE AT DRIVE LEVEL

Mitsubishi Heavy Industries, Ltd. Page viii
LIST OF TABLES
TABLE NO. DESCRIPTION PAGE
9-1 DESIGN DATA OF BOILER FEED WATER 147

BOOSTER PUMP
9-2 DESIGN DATA OF MBFP STEP UP GEAR 147
9-3 DESIGN DATA OF MOTOR DRIVEN BFP (MBFP) 148
9-4 DESIGN DATA OF TURBINE DRIVEN BFP (TBFP) 149
9-5 DESIGN DATA OF HHP BFW PUMP 150
9-6 DESIGN DATA OF HP BFW PUMP 150
9-7 DESIGN DATA OF MBFP AUXILIARY OIL PUMP 151
9-8 DESIGN DATA OF TBFP-BP RETURN OIL PUMP 151
9-9 DESIGN DATA OF HHP BFWP AUXILIARY OIL PUMP 152
9-10 DESIGN DATA OF HP BFWP AUXILIARY OIL PUMP 152
9-11 DESIGN DATA OF HP1 HEATER 153
9-12 DESIGN DATA OF HP2 HEATER 154
9-13 DESIGN DATA OF BOILER FEED WATER PUMP 155

TURBINE (BFPT)
11-1 ALARM & TRIP SET POINTS 158

Mitsubishi Heavy Industries, Ltd. Page ix
SAFETY PRECAUTIONS
These precautions are included to remind personnel of the necessity to be constantly aware
of possible dangers that could cause severe or fatal injury to personnel and on occasions of
severe damage to plant and equipment.
Indicates a situation in which irresponsible action could result

DANGER in death or serious injury and damage to equipment.
Indicates a situation in which serious injury and severe

WARNING damage to equipment could occur.
Indicates a situation in which serious personal injury or

CAUTION physical damage could occur.
It should be remembered that dependent on individual situations any accident irrespective of

the suggested severity, could prove to be fatal or result in personal disability.
Never Take Chances, Always Act Responsibly, and if in doubt, Ask!!
IMPORTANT
Mitsubishi Heavy Industries as an internationally recognized Power Plant manufacturer has

provided and installed Plant and Equipment for many Domestic and International clients. In all
cases, the safety of the owners personnel, during their operational and maintenance activities
and the safety and reliability of the equipment installed has been our prime concern.
As it is not possible for MHI to predict and therefore give advice on all possible situations and
eventualities, we have provided the above DANGER, WARNING, AND CAUTIONS at
appropriate locations throughout the manual. Please read and pay strict attention to the
notices and remember that in many cases accidents to personnel or damage to plant and
equipment could be avoided, by forethought & planning and the use of only the prescribed
procedures and tools.

Mitsubishi Heavy Industries, Ltd. Page x
ABBREVIATIONS
ABB. EXPANDED FORM ABB. EXPANDED FORM
ACW Auxiliary Cooling Water LOP Lube Oil Pump
BFP Boiler Feed Water Pump LP Low Pressure
BFPT Boiler Feed Pump Turbine Lvl. Level
BOP Balance Of Plant MBFP Motor driven BFP
Brg. Bearing MOV Motor Operated Valve
CCR1 Central Control Room Min. Minimum
DCS Distributed Control System NOP Normal Operating Point
DM Demineralized OPM Operation Procedure Manual
DP Differential Pressure OPS Operator Station
Piping and Instrumentation

DPP Design Point for Plant P & ID
Diagram
Dea. Deaerator PB Push Button
Disch. Discharge Pr. Pressure
FCV Flow Control Valve RO Reverse Osmosis
HHP High High Pressure Boiler

SD System Description
BFWP Feed Water Pump
HP High Pressure STU Step Up Gear
High Pressure Boiler Feed

HP BFWP TBFP Turbine driven BFP
Water Pump
L Local Temp. Temperature
LCV Level Control Valve Wdg. Winding
LCR Local Control Room

Mitsubishi Heavy Industries, Ltd. Page xi
Section 1 – General Boiler Feed Water System Rev. A
1.0 GENERAL
1.1 Introduction
The Rabigh IWSP Project is provided with sixteen (16) desalination RO trains,
nine (9) boilers and five (5) steam turbine generator sets for the supply of
water, steam and power to Partner.
The primary function of the Boiler Feed Water System is to provide a

continuous supply of deaerated feed water to the boilers and Partner systems.
This system forms part of the steam/water closed loop cycle in the power plant.
Deaerated feed water from in the deaerator is pumped to the boilers through
the HP heaters by the M/T BFPs. In this process heat is recovered in the
system and the cycle efficiency is improved. Deaerated feed water is also
supplied to various auxiliary requirements like DSH spray of the boiler. HHP
BFWP and HP BFWP supplies water at medium and low pressures as required
by the Partner.
The Boiler Feed Water System includes all the equipments and piping from the
inlet of the pumps to the HP heater outlet in the case of BFPs and to the
Partner terminal in the case of HHP BFWPs and HP BFWPs.
Five (5) BFPs, three (3) sets {each consists of two (2) heaters in cascade} of
HP heaters, are provided as power plant common equipment to supply feed
water to the nine (9) boilers and its auxiliaries. The three (3) HHP BFWPs and
four (4) HP BFWPs are provided as power plant common equipment and
supplies feed water to the Partner. These pumps are either driven by turbines
or electric motors. Three (3) turbine driven BFPs, one (1) HHP BFWP and two
(2) HP BFWPs are normally in operation. Two (2) motor driven pumps are
available as standby for the BFPs, HHP BFWPs and HP BFWPs.
The operating procedure of each type of equipment in the Boiler Feed Water
System is described in this document and the operating procedure for the other
equipment is identical.
1.2 Purpose and Scope
The purpose of the Operation Procedure is to provide the IWSP Project

operation personnel with the basic understanding required to operate the Boiler
Feed Water System. The manual details the startup and shutdown procedure of
the Boiler Feed Water System as well as the normal operation. The interlocks
(start permissive) and protection stop commands, valve and power supply line
up before startup, limitation, alarm & trip set points and the expected operator
response under the most common fault conditions are also detailed in the
manual.
Vendor manual may be referred for any additional information on any particular
equipment.

Mitsubishi Heavy Industries, Ltd. Page 1 of 173
1.3 References
1.3.1 P&ID
 Boiler Feed Water Pump P&ID

Project Dwg. No. DG01-MN-LAB-RN1-0001 Rev.8
MHI Dwg. No. 97000-2111-10A Rev.8
 HP Feed Water Heater P&ID

Project Dwg. No. DG01-MN-LAB-RN1-0002 Rev.8
MHI Dwg. No. 97000-2111-14A Rev.8
 HHP BFW Pump P&ID

Project Dwg. No. DG01-MN-NAB-RN1-0001 Rev.5
MHI Dwg. No. 97000-2111-11A Rev.5
 HP BFW Pump P&ID

Project Dwg. No. DG01-MN-NAB-RN1-0002 Rev.5
MHI Dwg. No. 97000-2111-12A Rev.5
1.3.2 Control and Logic Diagrams
 Auxiliary Equipment Control Diagram for Common Part

Project Dwg. No. DG04-MN-CBP-RL4-0003 Rev.2
MHI Dwg. No. 61130-1006, Rev.2
 Analog Control Diagram for Common Part

Project Dwg. No. DG04-MN-CBP-RL4-0001 Rev.3
MHI Dwg. No. 61110-1001, Rev.3
1.3.3 Electrical Single Line Diagrams
 Single Line Diagram of 13.8kV Switchgear-A/B

Project Dwg. No. DG09-ME-000-AA0-0003/4 Rev. 2
MHI Dwg. No. JEK65251/52, Rev. 2
 Single Line Diagram of 4.16kV Switchgear-A/B

Project Dwg. No. DG09-ME-000-AA0-0005/6 Rev. 2
MHI Dwg. No. JEK65222/23, Rev. 2
 Single Line Diagram of 480V Turbine #1 to #2

Project Dwg. No. DG09-ME-000-AA0-0016/48 Rev3
MHI Dwg. No. JEK65233/906 Rev3
 Single Line Diagram of 480V Turbine #3 to #5

Project Dwg. No. DG09-ME-000-AA0-0049/50/51 Rev.2
MHI Dwg. No. JEK65907/908/909 Rev.2

 Single Line Diagram of 480V Station Distribution Board-B

Project Dwg. No. DG09-ME-000-AA0-0070 Rev.2
MHI Dwg. No. JEK65277 Rev.2
 Single Line Diagram of 480V Cooling Tower Distribution Board-B

 Single Line Diagram of 120V AC Station Distribution Board

 Single Line Diagram of 120V DC Station MCC

 Single Line Diagram of 120V DC Station Distribution Board-1/2

Project Dwg. No. DG09-ME-000-AA0-0091/92 Rev.2
MHI Dwg. No. JEK65298/99 Rev.2

1.3.4 Vendor Information
System/Equipment Document No. Vendor
Booster Boiler Feed PW05-0474A8-2/2 Torishima Pump Mfg. Co.

Pump (M) Ltd.
Booster Boiler Feed PW05-0474A4-2 Torishima Pump Mfg. Co.

Pump (T) Ltd.
Boiler Feed Pump (M) PW05-0474A8-1/2 Torishima Pump Mfg. Co.

Ltd.
Boiler Feed Pump (T) PW05-0474A4-1/2 Torishima Pump Mfg. Co.

Ltd.
Booster Feed Pump GAE-GK-E323 MELCO, Nagasaki

Motor (BFP-Turbine)
BFP -Motor GAE-GK-E330 MELCO, Nagasaki
HHP BFW Pump PW05-0474A11(C)-1 Torishima Pump Mfg. Co.

Ltd.
HHP BFW Pump Motor GAE-GK-E334 MELCO, Nagasaki
HP BFW Pump PW05-0474A12 (D) Torishima Pump Mfg. Co.

Ltd.
HP BFW Pump Motor GAE-GK-E325 MELCO, Nagasaki
Lube Oil System for MHI Dwg. No.41001- Hanil Lube Tec Co.
MBFP& Booster Pump 1601
HHP BFWP 2601
Lube Oil System for HP MHI Dwg. No.41001- Hanil Lube Tec Co.
BFWP 3601
TBFP 1601

Section 2 – Process and Operation Philosophy Boiler Feed Water System Rev. A
2.0 PROCESS AND OPERATION PHILOSOPHY
2.1 Process Outline
Out of the five (5) BFPs in the system, three (3) are driven by steam turbines
(BFPT) and two (2) are driven by electric motors. Feed water from deaerator is
supplied to the BFPs through booster pumps. In the case of turbine driven BFP
(TBFP), the booster pump is driven by a separate electric motor whereas in the
case of motor driven BFP (MBFP) the booster pumps are driven directly by the
main motor itself and the BFP is driven through a step-up gear. Common lube
oil system supplies lube oil to the motor driven BFP system. For the TBFP and
TBFP-BP, lube oil supply is supplied from the BFPT itself. The return oil from
TBFP-BP is collected in a separate return oil tank and pumped back to the
return oil line from TBFP.
All the three (3) HHP BFWPs and the four (4) HP BFWPs are driven by electric
motors; and are provided with individual lube oil system.
All the pumps receive deaerated feed water from the three (3) deaerators
through a common suction header. Each pump is provided with an isolation
suction valve at the inlet and its operation is interlocked with the pump.
The BFPs supply feed water to the boiler inlet feed water header through two
(2) HP heaters connected in cascade. The heating steam for the HP heaters is
supplied from the HP/MP steam headers for the HP2 heater and HP1 heater
respectively. Three (3) sets of HP heaters are provided in the system each of
50% capacity. Normally all the heaters are in service and in case of isolation of
one (1) HP heater group, two (2) HP heater groups can feed the requirement of
feed water to the nine (9) boilers. Cold water as required by the boiler is
supplied directly from the common discharge header.
HHP BFWPs and HP BFWPs supply deaerated feed water to the Partner
through their own common header and metering station.
The Boiler Feed Water System consists of the following major equipment /
devices.
 Five (5) M/T BFPs
 Three (3) HP2 Heaters
 Three (3) HP1 Heaters
 Three (3) HHP BFWPs
 Four (4) HP BFWPs
 Two (2) step up gear for MBFPs

2.1.1 M/T BFP System
Refer to Figures 2-1 to 2-7.
The plant is equipped with two (2) motor driven and three (3) turbine
driven BFPs, each having a capacity of 34% of total load. The suction
to the BFPs is drawn from the deaerator through a BP suction strainer
and booster pump. In the case of MBFP, the booster pump is directly
coupled to the main motor and the BFP is coupled to the motor
through a step up gear. Separate motor drives the booster pump of the
TBFP system.
Each pump has three (3) outlet stages. The lowest pressure stage is
connected to a header and supplies warm up water for the standby
pumps. The pump warm up system facilitates the hot starting of the
standby pump immediately when a running pump trips. The warm up
water for the HHP BFWP and HP BFWPs also is supplied by this
common header. Feed water for spray systems is drawn from another
medium pressure stage of each pump and connected to another
common header. The final high pressure stage of the pump is also
connected to a high pressure header which supplies feed water to
boiler through HP heaters connected in cascade. The minimum flow
recirculation line connects the pump final stage discharge back to the
deaerator. This line maintains a safe flow condition for the pump
during startup and low load conditions. The flow will be maintained as
decided by the control system through the minimum flow recirculation
FCV.
Necessary instrumentation is provided for monitoring and control

purpose.

2.1.2 HP Heater System
Three (3) sets of HP heaters of 50% capacity each are provided in this
system. Three (3) independent lines drawn from the boiler feed water
pumps’ high pressure discharge header supply feed water to the three
(3) sets through individual isolation valves at the HP1 heater inlet and
HP2 heater outlet. Heating steam for HP1 heater is drawn from the MP
steam header and that for HP2 heater is drawn from HP steam header.
The steam pressure in the heater is controlled by the individual CV
provided at the inlet of each heater. The condensate generated during
the normal operation of the heaters is drained to the deaerator either
through a normal drain LCV or through an emergency drain LCV. The
normal drain of the two (2) heaters forming the set is controlled by the
LCV at the outlet of the HP1 heater. Emergency drain LCV is provided
for both HP heaters separately. HP2 heater emergency drain LCV and
HP1 heater emergency drain LCV independently drains the
condensate to the deaerator.

purpose.
2.1.3 HHP BFWP System
The plant is equipped with three (3) motor driven HHP BFWPs, each
having a capacity of 100% of total load. The suction to the HHP
BFWPs’ is drawn from the deaerator through a suction strainer and a
manual operated valve fitted with limit switch for interlock purpose.
The outlet of the pump is connected to a common header which

supplies HHP BFWP feed water to Partner through a metering station.
The minimum flow recirculation line connects the pump discharge back
to the deaerator. This line maintains a safe flow condition for the pump
FCV.

purpose.

2.1.4 HP BFWP System
The plant is equipped with four (4) motor driven HP BFWPs, each
having a capacity of 50% of total load. The suction to the HP BFWPs’
is drawn from the deaerator through a suction strainer and a manual
operated valve fitted with limit switch for interlock purpose.
The outlet of the pump is connected to a common header which

supplies HP BFWP feed water to Partner through a metering station.
The minimum flow recirculation line connects the pump discharge back
to the deaerator. This line maintains a safe flow condition for the pump
FCV.

purpose.

2.2 Operation Philosophy
The DCS performs automatic, semi-automatic or manual operation and

supervision of the plant including start up and shut down operation. Operation,
control and supervision of the power plant equipment including BOP are
performed from the OPS in LCR or CCR1.
All the pumps in Boiler Feed Water System are started / stopped as a part of
the plant start-up preparation / plant common shut down. One (1) pump in each
group is considered for a group for operation. Thus there are three (3) groups
and each group is operated independently. BFP group is further divided into
MBFP and TBFP group.
ASL3 (Auto Selection Logic3) logic is applicable to the three (3) TBFP and HHP
BFWP groups. ASL2 logic is applicable to the two (2) MBFPs and the oil
system of all the pumps. ASL4 (Auto Selection Logic4) macro logic is
applicable to the HP BFWPs. The selection of TBFP or the MBFP group is
done at the M/T BFP group level. The process interlocks are provided in the
subgroup level. Start up and shut down operations are carried out using the
group basic logic (step type) for start up and shut down functions. For the
operation of the valves in the system logic type-3 is used.
The alarm and status functions of each equipment in the subgroup are
generated at the drive level. The motor winding temperature and the bearing
temperatures of all motors are monitored during normal operation. Temperature
detectors are provided in the winding and bearing for this purpose.
The winding temperature of each phase of the drive motor is measured and
alarms are generated when the temperature reaches the high limit. Similarly
alarms are generated for the bearing temperature also. Vibration detectors are
provided for all the pumps.
2.2.1 M/T BFP System
The purpose of the BFPs is to provide a continuous supply of feed

water to the boilers and their auxiliary systems. Each pump capacity is
34%.
The MBFPs are run during the initial startup of the boilers when HP
steam for BFPT is not available. Each pump is provided with two (2)
lube oil pumps for bearing lubrication. One (1) lube oil pump is
normally in service while the second pump is on standby.
Once HP steam header is charged, the plant is run only with the three
(3) TBFPs. The MBFPs are kept as standby. As already explained, the
standby MBFPs are kept under warmed up condition since the water
to be handled is at a higher temperature than ambient condition.

The warm up line valves are normally kept in service for this purpose
when any pump is kept on standby. TBFP lube oil is supplied by the
BFPT lube oil system and separate lube oil unit returns the oil from the
TBFP booster pump.
Each pump has a minimum flow recirculation line for the safe
operation of the pump. The minimum FCV maintains a safe water flow
through the pump at all load conditions.
2.2.2 HP Heater System
BFP transfers the feed water in the deaerator to the boilers and its
auxiliaries through the HP heaters. The overall plant efficiency is
improved with the regenerative systems. HP heater is one such heat
recovery device in the power plant. HP2/HP1 heater steam is
extracted from the HP steam / MP steam header respectively. The
heater drain is continuously drained to the deaerator. Each stream is
designed for 50% capacity.
Water side should be charged before steam admission to HP heater.

The water side MOVs and the steam side MOVs & FCVs are suitably
interlocked to avoid any manual error during the operation of the plant.
Though steam can be obtained through the HHP steam pressure
reducing station, normally HP heater steam charging is done after the
first turbine is synchronized and the load is increased beyond 20% of
rated load, when sufficient steam pressure is available at the turbine
extraction stage. Similarly extraction steam to the HP heater is shut off
when the last turbine load is reduced below 15%.
For preservation of the heater from the attack of the oxygen in the
atmospheric air during a long shut down period, nitrogen gas is filled
and kept under pressure inside the heater through the nitrogen filling
line.
Operational procedure of HP heaters with reference to the turbine

extraction system is explained in OPM-12, “Turbine Extraction Steam
and Drains System”.

2.2.3 HHP BFWP System
The purpose of the three (3) HHP BFWPs is to provide a continuous

supply of feed water to the Partner. Each pump is designed for 100%
load. Normally only two (2) pumps are in service and the other one (1)
is kept as hot standby under warm up condition. Thus any one (1)
pump tripping can immediately augment the water supply to the
Partner. The warm up water is supplied by the BFPs and the warm up
line valves are normally kept in service for this purpose. Each pump is
provided with two (2) lube oil pumps for bearing lubrication. One (1)
pump is normally in service while the second pump is on standby.
operation of the pump. The minimum flow FCV in line maintains a safe
water flow through the pump at all load conditions.
2.2.4 HP BFWP System
The purpose of the four (4) HP BFWPs is to provide a continuous

supply of feed water to the Partner. Each pump is designed for 50%
capacity. Normally only three (3) pumps are in service and the other
one (1) is kept as hot standby under warm up condition. Thus any one
(1) pump tripping can immediately augment the water supply to the
Partner. The warm up water is supplied by the BFPs and the warm up
line valves are normally kept in service for this purpose. Each pump is
provided with two (2) lube oil pumps for bearing lubrication. One (1)
pump is normally in service while the second pump is on standby.
operation of the pump. The minimum flow FCV in line maintains a safe
water flow through the pump at all load conditions.

TO DEAERATOR
TO DEAERATOR
FEED WATER
FEED WATER
10B S160
A106GrC 10B x S160

x
P0LAB12BR012
P0LAB12BR021
flazaro
A106GrC
2015-05-21 13:44:57
--------------------------------------------
Superseded/modified as per MOC-12-05,
10B x S160
10B x S160
pleaserefer to page 25 for revised drawing.
P0LAB12BR011
P0LAB12BR020
A106GrC
A106GrC
P0LAB12
P0LAB12
BP001
BP004
8B
8B
BOILER BOILER
F EED WATER FEED WATER
4B 4B PUMPS BOOSTER PUMPS
( 34%x2 ) ( 34%x2 )
FO FO
P0LAB12 P0LAB12
AA700 AA703 FC
M
1B P0LAB11BR913
8B x S160
1B P0LAB11BR940
P0LAB12 P0LAB12 P0LAB12
CP104 CF104 CP304
P0LAB11BR103
P0LAB12BR019
PIT FIT PI P0LAB11
P0LAB11
P0LAB11 P0LAB11 P0LAB11 CP504
2B x S40
P0LAB11
A106GrB
CP309 CP304 AA103
P0LAB12P0LAB12
AA906
SPEED UP
A106GrC
CT004
P0LAB11BR822
P0LAB11BR820
P0LAB11BR108
P0LAB11BR818
P0LAB11BR912
PI PI
P0LAB12BR811
P0LAB12BR810
P0LAB12BR809
P0LAB12BR820
P0LAB11BR819
GEAR
P0LAB11BR939
TE
AA820 AA821
1B
1B
1B
1B
P0LAB11
P0LAB11
1B
AA819
AA818
1B
1B
1 2B 14B
1B
1B
1B
1B
1B
1B
16B 14B 20B 22B
P0LAB12BR004 M 16B P0LAB11BR011 FEED WATER
A106GrC 16B xS160 A672GrB60 22B x STD
P0LAB12 P0LAB12 P0LAB11 FROM DEAERATOR

P0LAB12 AA007 CF004 M-BFP A P0LAB11 AA009
AA008 P0LAB11BR012 AT004
P0LAB12BR906 P0LAC02AP101 M-BFPBP
1B 1B A672GrB60
18B x STD A
P0LAC02BR901
P0LAC02BR900
P0LAB12 P0LAB12 P0LAC02AP301
1.5B x S40
AA906 AA907
A106GrB
A106GrB
2B x S40
P0LAB12BR907
FC
1B P0LAB11BR901
8B x S160
1B P0LAB11BR934
CP101 CF101 CP301
P0LAB11BR100
P0LAB12BR010
PIT FIT PI P0LAB11

P0LAB11
CP306 CP301 P0LAB11
2B x S40
AA100
A106GrB
AA900
A106GrC
CT001
P0LAB11
P0LAB11BR802
P0LAB11BR900
P0LAB11BR105
P0LAB11BR800
PI PI
P0LAB12BR802
P0LAB12BR801
P0LAB12BR800
P0LAB12BR817
P0LAB11BR801
P0LAB11BR804
P0LAB11BR933
TE
AA917
1B
1B
1B
1B
P0LAB11
P0LAB11
1B
AA800
P0LAB11
AA801
P0LAB11
1B
1B
AA802
M
AA804
1B
1B
1B
1B
1B
1B
16B 1 2B 14B 14B 20B 22B
FEED WATER P0LAB12BR043 P0LAB12BR001 M 16B P0LAB11BR005 FEED WATER
x
A106GrC 22B S160 x
A106GrC 16B S160 A672GrB60 22B x STD
TO BFP DISCHARGE HEADER P0LAB12 P0LAB12 P0LAB11 FROM DEAERATOR

P0LAB12 AA001 W E1 P0LAB11 AA006
AA002 CF001 P0LAB11BR006 AT001
P0LAB12BR900 T-BFP A T-BFPBP
A672GrB60
1B 1B RN A
18B STD
P0LAC01BR901
P0LAC01BR900
P0LAB12 P0LAB12
1.5B x S40
AA900 AA901
A106GrB
A106GrB
2B x S40
P0LAB12BR901
MRD-3-1396a
FIGURE 2-1 BOILER FEED WATER PUMP P & ID (1 OF 7)

TO DEAERATOR
TO DEAERATOR
FEED WATER
FEED WATER
10B x S160
A106GrC 10B x S160

P0LAB12BR015
P0LAB12BR024
A106GrC
10B x S160
10B x S160
P0LAB12BR014
P0LAB12BR023
A106GrC
A106GrC
P0LAB12
P0LAB12
BP002
BP005
8B
8B
DCS BOILER BOILER
4B 4B FEED WATER FEED WATER
PUMPS BOOSTER PUMPS
( 34%x2 ) ( 34%x2 )
FO FO
P0LAB12 P0LAB12
AA701 AA704 FC
M
8B x S160
1B P0LAB11BR917
1B P0LAB11BR942
CP105 CF105 CP305
P0LAB11BR104
P0LAB12BR022
PIT FIT PI P0LAB11
P0LAB11
CP505 P0LAB11
CP310
A106GrB
CP305 AA104
2B x S40
P0LAB11
AA908
SPEED UP
A106GrC
CT005
P0LAB11BR109
P0LAB11BR824
P0LAB11BR916
PI PI
P0LAB11BR825
GEAR
AA921
P0LAB12BR814
P0LAB12BR813
P0LAB12BR812
P0LAB12BR821
P0LAB11BR828
P0LAB11BR826
P0LAB11BR941
TE
1B
1B
1B
1B
P0LAB11
P0LAB11
1B
P0LAB11
P0LAB11
AA825
AA824
ZSH
1B
1B
AA826
AA828
12B 14B
1B
1B
1B
1B
1B
1B
ZIT ZS 16B 14B 20B 22B
P0LAB12BR005 M 16B P0LAB11BR013 x FEED WATER
A106GrC 16B xS160 A672GrB60 22B STD
P0LAB12 P0LAB12 P0LAB11 FROM DEAERATOR

P0LAB12 AA009 P0LAB11 AA010
AA010 CF003 AT005
P0LAB12BR908 P0LAB11BR014
1B 1B M-BFP B A672GrB60 M-BFPBP
P0LAC02AP102 18B x STD B
P0LAC02BR903
P0LAC02BR902
1.5B x S40
AA908 AA909
A106GrB
2B x S40
P0LAB12BR909
DCS
FC
1B P0LAB11BR905
8B x S160
1B P0LAB11BR936
CP102 CF102 CP302
P0LAB11BR101
P0LAB12BR013
PIT FIT PI P0LAB11

P0LAB11
CP502
CP307 CP302 AA101 P0LAB11
A106GrB
2B x S40
AA902
A106GrC
CT002
P0LAB11
PI PI
P0LAB11BR106
P0LAB11BR806
P0LAB11BR904
P0LAB11BR807
P0LAB12BR805
P0LAB12BR804
P0LAB12BR803
P0LAB12BR818
P0LAB11BR810
P0LAB11BR808
P0LAB11BR935
TE
AA918
1B
1B
1B
P0LAB11
1B
P0LAB11
1B
AA806
P0LAB11
AA807
ZSH
P0LAB11
1B
1B
AA808
M
AA810
12B 14B
1B
1B
1B
1B
1B
1B
FEED WATER P0LAB12BR044 P0LAB12BR002 M 16B P0LAB11BR007 FEED WATER
A106GrC 22B x S160 A106GrC 16B xS160 A672GrB60 22B x STD

AA004 CF005 AT002
P0LAB12BR902 T-BFP B P0LAB11BR008
A672GrB60 T-BFPBP
1B 1B P0LAC01AP102
18B x STD B
P0LAC01BR903
P0LAC01BR902

1.5B x S40
AA902 AA903
A106GrB
A106GrB
2B x S40
P0LAB12BR903
MRD-3-1397a

TO DEAERATOR
FEED WATER
10B x S160
P0LAB12BR018
A106GrC
10B x S160
P0LAB12BR017
A106GrC
P0LAB12
BP003
8B
4B
FO
P0LAB12
AA702
DCS
FC BOILER BOILER
FEED WATER FEED WATER
1B P0LAB11BR909
PUMP BOOSTER PUMP
8B S160
( 34% ) ( 34% )
1B P0LAB11BR938
CP103 CF103 CP303
P0LAB11BR102
P0LAB12BR016
PIT FIT PI P0LAB11

P0LAB11
CP308 P0LAB11
A106GrB
2B x S40
CP303 AA102
AA904
A106GrC
CT003
P0LAB11BR816
P0LAB11BR814
P0LAB11BR107
P0LAB11BR812
P0LAB11BR908
P0LAB11
PI PI
P0LAB12BR808
P0LAB12BR807
P0LAB12BR806
P0LAB12BR819
P0LAB11BR813
P0LAB11BR937
TE
AA919
1B
1B
1B
1B
P0LAB11
P0LAB11
1B
AA812
P0LAB11
AA813
P0LAB11
ZSH
1B
1B
AA814
AA816
12B 14B
1B
1B
1B
1B
1B
1B
FEED WATER P0LAB12BR003 M 16B P0LAB11BR009 FEED WATER
x
A106GrC 16B S160 A672GrB60 22B x STD

AA006 CF002 AT003
P0LAB12BR904 P0LAB11BR010 T-BFPBP
T-BFP C A672GrB60
1B 1B C
P0LAC01AP103 18B x STD
P0LAC01BR904
P0LAC01BR905
P0LAC01AP303
P0LAB12 P0LAB12
1.5B x S40
AA904 AA905
A106GrB
A106GrB
2B x S40
P0LAB12BR905
MRD-3-1398a

P 0LA B 12B R 04 3 FE E D W A T E R
A 106 G rC 22 B x S 1 6 0
F R O M T - BF P A & M - B F P A
FE E D W A T E R P 0LA B 5 3B R 00 1
A 106 G rC 6B x S 16 0
T O B O IL E R IN L E T
P0 L A B1 2
P 0 LA B 1 2B R 81 6
CP 1 0 6
1B 1B P IT
P0 L A B1 2
P 0 LA B 1 2B R 82 2
CP 1 0 7
1B 1B P IT
P 0 LA B 1 2B R 922
P0LAB12 P0LAB12
AA922
28B x t67.0
1B
P0LAB12BR006
AA923
1B
A106GrC
P0LAB12BR923
FE E D W A T E R P 0LA B 1 2B R 00 7 P 0LA B 12B R 04 4 FE E D W A T E R
A 106 G rC 2 2 B x S 16 0 A 106 G rC 22 B x S 1 6 0
T O HP 1 HT R A F R O M T - BF P B & M - B F P B
A 106 G rC 2 2 B x S 16 0
T O HP 1 HT R B
P 0LA B 12B R 00 3 FE E D W A T E R
A 106 G rC 16 B x S 1 60
F R O M T - BF P C
A 106 G rC 22B S1 6 0
T O HP 1 HT R C
M R D - 3- 1399

Section 2 – Process and Operation Philosophy
O & M Manual
MRD-3-1400a
M
R
D-
3-
1
4
00
T-BFP A
1.5B P0LAB11BR020
A106GrC
1.5B x S80
P0LAB11 P0LAB11
AA016
P0LAB11
BP001 AA017
1.5B
P0LAB11BR021
A106GrB 1.5B x S40
AA015
P0LAB11
1.5B
1.5B P0LAB11BR019
AA048
P0LAB11
A106GrB
4B
M-BFP A
1.5B x S40
P0LAB11
AA014
T-BFPBP
P0LAB11BR951
M
P0LAB11BR029 1BP0LAB11BR952
A106GrC 1.5B
1.5B x S80 P0LAB11
SPEED UP GEAR
P0LAB11 P0LAB11 AA931

AA028
P0LAB11
AA029 BP004
1.5B
P0LAB11BR030
A106GrB 1.5B x S40
AA027
P0LAB11
M
1.5B
P0LAB11BR028 1.5B
A106GrB
1.5B x S40
P0LAB11
AA026
T-BFP B
1.5B P0LAB11BR023
M-BFPBP
A106GrC
1.5B x S80
A
P0LAB11 P0LAB11
AA020
P0LAB11
BP002 AA021
1.5B
P0LAB11BR024
A106GrB 1.5B x S40
AA019
P0LAB11
1.5B
1.5B P0LAB11BR022
A106GrB
M-BFP B
1.5B x S40
P0LAB11
AA018
T-BFPBP
M
B
P0LAB11BR032
A106GrC 1.5B
1.5B x S80
SPEED UP GEAR
P0LAB11 P0LAB11
AA032
P0LAB11
AA033 BP005
1.5B
P0LAB11BR033
A106GrB 1.5B x S40
P0LAB11BR034
P0LAB11BR034
A106GrB
AA031
P0LAB11
M
1.5B
P0LAB11BR031 1.5B
A106GrB
4B x S40
1.5B x S40
P0LAB11
AA030
P0LAB11BR026
M-BFPBP
1.5B
A106GrC
1.5B x S80
B
P0LAB11 P0LAB11
AA024
P0LAB11
BP003 AA025
1.5B
P0LAB11BR027 T-BFP C
A106GrB 1.5B x S40
AA023
P0LAB11
1.5B
1.5B P0LAB11BR025
A106GrB
1.5B x S40
P0LAB11
AA022
T-BFPBP
FEED WATER P0LAB11BR036 P0LAB11BR035 1.5B

1.5B
C
A106GrC A106GrB
FIGURE 2-5
1.5B x S40 1.5B x S40

TO HP BFWP A P0LAB11 P0LAB11 P0LAB11
AA035 BP006 AA034
FEED WATER P0LAB11BR038 1.5B

P0LAB11BR037 1.5B
A106GrC A106GrB
1.5B x S40 1.5B x S40
TO HP BFWP B P0LAB11 P0LAB11 P0LAB11
AA037 BP007 AA036
BOILER FEED WATER PUMP P & ID (5 OF 7)

P0LAB11BR039 1.5B
A106GrC A106GrB
1.5B x S40 1.5B x S40 P0LAB11BR044
P0LAB11BR043 FEED WATER
TO HP BFWP C P0LAB11 P0LAB11 P0LAB11 1.5B 1.5B A106GrC
AA039 BP008 AA038 A106GrB
P0LAB11 1.5B x S40 1.5B x S80
P0LAB11
P0LAB11 TO HHP BFWP A
AA042 BP010 AA043
P0LAB11BR041 1.5B
A106GrC A106GrB
TO HP BFWP D 1.5B x S40 P0LAB11 1.5B x S40
Boiler Feed Water System Rev. A
P0LAB11 1.5B P0LAB11BR045 P0LAB11BR046 FEED WATER

P0LAB11 AA040 A106GrB 1.5B A106GrC
AA041 BP009
1.5B x S40 1.5B x S80
Operation Procedure OPM-01
P0LAB11 P0LAB11 P0LAB11 TO HHP BFWP B

AA044 BP011 AA045
1.5B P0LAB11BR047 1.5B P0LAB11BR048 FEED WATER

A106GrB A106GrC
1.5B x S40 1.5B x S80
P0LAB11 P0LAB11 P0LAB11 TO HHP BFWP C
AA046 BP012 AA047
Page 16 of 173
O & M Manual
Section 2 – Process and Operation Philosophy

MRD-3-1401a
M
R
D
-3
M-BFP B
M-BFP A
T-BFP C
T-BFP B
T-BFP A
-1401
P0LAB81BR954 P0LAB81BR952 P0LAB81BR958 P0LAB81BR950 P0LAB81BR956

1B 1B P0LAB81BR955 1B 1B P0LAB81BR953 1B 1B P0LAB81BR959 1B 1B P0LAB81BR951 1B 1B P0LAB81BR957
P0LAB81 P0LAB81 P0LAB81 P0LAB81 P0LAB81 P0LAB81 P0LAB81 P0LAB81 P0LAB81 P0LAB81
AA954 AA955 AA952 AA953 AA958 AA959 AA950 AA951 AA956 AA957
P0LAB81BR802 P0LAB81BR801 P0LAB81BR804 P0LAB81BR800 P0LAB81BR803
CP303
P0LAB81
CP302
P0LAB81
CP305
P0LAB81
CP301
P0LAB81
CP304
P0LAB81
1B 1B 1B 1B 1B 1B 1B 1B 1B 1B
PI
PI
PI
PI
PI
AA005
P0LAB81
AA003
P0LAB81
AA009
P0LAB81
AA001
P0LAB81
AA007
P0LAB81
5B
5B
5B
5B
5B
P0LAB81BR940
P0LAB81BR938
P0LAB81BR944
P0LAB81BR936
P0LAB81BR942
AA940
P0LAB81 P0LAB81
AA938
P0LAB81 P0LAB81
AA944
P0LAB81 P0LAB81
AA936
P0LAB81 P0LAB81
AA942
P0LAB81 P0LAB81
AA006
P0LAB81
AA004
P0LAB81
AA010
P0LAB81
AA002
P0LAB81
AA008
P0LAB81
1B
5B
1B 1B
5B
1B 1B
5B
1B 1B
5B
1B 1B
5B
P0LAB81BR939
P0LAB81BR941
P0LAB81BR945
P0LAB81BR937
P0LAB81BR943
AA941
AA939
AA945
AA937
AA943
1B
P0LAB81BR003
P0LAB81BR002
P0LAB81BR005
P0LAB81BR001
P0LAB81BR 004
A106GrC
A106GrC 5B xS120
A106GrC 5B xS120
A106GrC 5B xS120
A106GrC 5B xS120
5B xS120
4B P0LAE13BR001 SPRAY WATER
A106GrC 4B x S80
TO HP STEAM DSH SPRAY

P0LAE13
AA001
4B P0LAB81BR035 SPRAY WATER
A106GrC 4B x S80
TO MP/LP STEAM DSH SPRAY

P0LAB81
AA013
5B T1MAN11BR001 SPRAY WATER
A106GrC 5B x S120
TO NO.1 TURBINE BYPASS &

T1MAN11 MP EXT. STEAM DSH SPRAY
AA001
x
A106GrC 2B S80
P0LAE11 TO BURNER ATOMIZING

AA007 STEAM DSH
P0LAB81BR948
AA948
P0LAB81 P0LAB81
1B
AA949
5B SPRAY WATER
1B P0LAB81BR949
A106GrC 5B x S120

AA001
P0LAB81BR946
1B 1B P0LAB81BR947
P0LAB81 P0LAB81
AA946 AA947
FIGURE 2-6
1.5B P0LAB81BR026 SPRAY WATER

A106GrC 1.5B x S40
P0LAB81BR008
A106GrC 8B xS120
P0LAB81 TO MP PRESSURE
BOILER FEED WATER PUMP P & ID (6 OF 7)
AA012 REDUCTION STATION

4B P0LAB81BR009 SPRAY WATER
A106GrC 4B x S80
TO HHP&HP PRESSURE
P0LAB81 REDUCTION STATION
AA011
5B SPRAY WATER
A106GrC 5B x S120

AA001
5B SPRAY WATER
A106GrC 5B x S120
Boiler Feed Water System Rev. A

Operation Procedure OPM-01

AA001
5B SPRAY WATER
A106GrC 5B x S120

AA001
x
A106GrC 1B S80
P0LAE12 TO LP AUXILIARY STEAM DSH

AA007
Page 17 of 173
P0LBR01 P0LBR01
CT001 CP101
TE PIT
P0LBR01 P0LBR01
P0LBR01BR800
1B
AA800 AA801
1B
P0LBR01BR002 P0LBR01BR001 HP STEAM
A335GrP11 10B x S40 A335GrP11 12B x t11.0
FROM HP STEAM HEADER

1B 1B 1B
P0LBR01
P0LBR01 P0LBR01
P0LBR01 P0LBR01
P0LBR01 P0LBR01
P0LBR01 P0LBR01
AA901 AA905
P0LBR01
P0LBR01
P0LBR01
AA903
AA900
AA902
AA904
1B
1B
1B
AA005
AA006
AA007
8B
8B
8B
P0LBR01
P0LBR01
P0LBR01
AA907
AA908
AA906
AT900
AT901
AT902
1B
1B
1B
1B
1B
1B
A335GrP11 8B x S40
A335GrP11 8B x S40
A335GrP11 8B x S40
P0LBR01BR903
P0LBR01BR901
P0LBR01BR907
P0LBR01BR905
P0LBR01BR911
P0LBR01BR909
P0LBR01BR003
P0LBR01BR004
P0LBR01BR005
ZIT
ZIT
ZIT
P0LBR01
P0LBR01
P0LBR01
8B ZS
8B ZS
8B ZS
AA002
AA003
AA004
M
M
P0LBR01BR801 P0LBR01BR803 P0LBR01BR805
1B 1B 1B 1B 1B 1B
P0LBR01 P0LBR01 P0LBR01 P0LBR01 P0LBR01 P0LBR01 P0LBR01 P0LBR01 P0LBR01

TO HP HEATER RELIFE
TO HP HEATER RELIFE
TO HP HEATER RELIFE
P0LBR01
VALVE EXHAUST PIPE
VALVE EXHAUST PIPE
VALVE EXHAUST PIPE

P0LBR01
P0LBR01
CF101 AA803 AA802 AA807 AA806 CF103 AA811 AA810
CF003
CF102
CF001
CF002
FIT FIT FIT
EXHAUST STEAM
EXHAUST STEAM
EXHAUST STEAM
1B 1B 1B 1B 1B 1B
P0LBR01 P0LBR01 1B P0LBR01 P0LBR01 1B P0LBR01 P0LBR01 1B
AA805 AA804 AA809 AA808 AA813 AA812
P0LBR01BR912 1B P0LBR01BR914 1B P0LBR0 1BR916 1B
P0LBR01 FO P0LBR01 FO P0LBR01 FO
T-BFP A AA909 P0LBR01 T-BFP B AA910 P0LBR01 T-BFP C AA911 P0LBR01
AA700 AA701 AA702
12B 12B 12B
BFPT A BFPT B BFPT C
P0LBR01BR918 DRAIN P0LBE11BR800 P0LBE11 P0LBR01BR919 DRAIN P0LBE11BR801 P0LBE11 P0LBR01BR920 DRAIN P0LBE11BR802 P0LBE11
A335GrP11 1B PIT CP101 A335GrP11 1B PIT CP102 A335GrP11 1B PIT CP103
0.5B
0.5B
0.5B
1B x S80 P0LBE11 1B x S80 P0LBE11 1B x S80 P0LBE11
FROM BFPT INLET MSV AA800 P0LBE11 FROM BFPT INLET MSV AA801 P0LBE11 FROM BFPT INLET MSV AA802 P0LBE11
DRAIN PIPE DRAIN PIPE DRAIN PIPE
TE CT001 TE CT002 TE CT003
P0LBE11
P0LBE11
P0LBE11
AA007
AA009
AA011
P0LBE11BR900 P0LBE11BR908 P0LBE11BR916
P0LBE11BR901 1B 1B A106GrB P0LBE11BR909 1B 1B A106GrB P0LBE11BR917 1B 1B A106GrB
1B x S80 1B x S80 1B x S80
P0LBE11 P0LBE11 P0LBE11 P0LBE11 P0LBE11 P0LBE11 P0LBE11 P0LBE11 P0LBE11
P0LBE11
P0LBE11
P0LBE11
P0LBE11
P0LBE11
P0LBE11
AA912 AT900 AA900 AA913 AT902 AA902 AA914 AT904 AA904
AA004
AA005
AA001
AA002
AA003
AA006
ZS 1B
ZS 1B
ZS 1B
ZS 20B
ZS 20B
ZS 20B
M
M
1B 1B 1B
A106GrB 5B x S40
A106GrB 5B x S40
A106GrB 5B x S40
P0LBE11BR004 P0LBE11BR005 P0LBE11BR006
P0LBE11BR928
P0LBE11BR926
FO FO FO
P0LBE11BR924
P0LBR01BR101
P0LBR01BR102
P0LBR01BR103
P0LBE11 P0LBE11 P0LBE11
P0LBE11
AA700 AA702 AA704
P0LBE11
P0LBE11
AA911
AA909
AA910
1B
1B
1B
P0LBE11BR927
P0LBE11BR929
P0LBE11BR925

P0LBR01BR921
P0LBR01BR922
P0LBR01BR923
P0LBE11BR003 EXHAUST STEAM
A134GrA283D 20B x STD
1B
1B
1B
P0LBE11 TO DEAERATOR HEATING
AA012 STEAM PIPE


AA010 STEAM PIPE


AA008 STEAM PIPE
P0LBE11BR904
P0LBE11BR920
P0LBE11BR912
P0LBE11BR921 P0LBE11 P0LBE11

P0LBE11BR914
P0LBE11BR906
P0LBE11BR922
AA901
AA905
AT903 AA903
1B
1B
1B
P0LBE11
P0LBE11
P0LBE11
AA906
AA907
AA908
AT901
AT905
1B
1B
1B
1B
1B
1B
MRD-3-1402a
P0LBE11BR907
P0LBE11BR915
P0LBE11BR923
MRD-3-1402


MRD-3-1548a
FIGURE 2-8 HP HEATER P & ID (1/4)

MRD-3-1549a

Section 2 – Operation Philosophy Boiler Feed Water System Rev. A
MRD-3-1546a FIGURE 2-10 HP HEATER P & ID (3/4)

MRD-3-1547a
TO DEAERATOR
TO DEAERATOR
TO DEAERATOR
FEED WATER
FEED WATER
FEED WATER
6B xS160
6B xS160
A106GrC 6B xS160
P0NAB03BR021
P0NAB03BR018
P0NAB03BR015
A106GrC
A106GrC
A106GrC 6B xS160
A106GrC 6B xS160
A106GrC 6B xS160
P0NAB03BR020
P0NAB03BR017
P0NAB03BR014
P0NAB03
P0NAB03
P0NAB03
BP001
BP001
BP001
5B
3B 3B 3B HHP BFW PUM PS

( 100% x3 )
FO FO FO
P 0NAB03 P0NAB03 P 0NAB03
P 0NAB03 AA 702 AA701 AA 700 P0NAB03
1B
A106GrC 5B xS160
A106GrC 5B xS160
A106GrC 5B xS160
CP 101 P0NAB 03 CP 304
1B P0NAB03BR901
PIT CF101 PI
P0NAB03BR019
P0NAB03BR016
P0NAB03BR013
P 0NAB03 2B
FIT CP 301 P 0NAB03 P0NAB 03
PI AA 100 CP 501
P0NAB03BR811
P0NAB03BR810
P0NAB03BR822
P0NAB03BR809
1B
1B
1B
1B
P0NAB03BR100
P0NAB03BR800
P0NAB03BR900
P0NAB03BR802
P0NAB03BR103
P0NAB03BR801
P0NAB03
P0NAB03
P0NAB03
M
P0NAB03
AA801
AA800
AA900
1B
1B
AA802
1B
1B
1B
1B
1B
12B
1B
M 14B
FEED W ATER P 0NAB 03BR008 12B P 0NAB 03 BR005 FEED W ATER
A106GrC 12B x S160 8B 10B A106GrB 14B x S40
TO BFW P DISCHARGE HEADER P0NAB03 P 0NAB03 P0NAB 03 FROM DEAERATOR
P 0NAB03 AA007 P 0NAB03 AA 004
AA 008 CF 001 AT 001
1B
P0NAB03 P0NAB03
P0NAB03BR913P0NAB03BR912
HHP BFW P A
1B
AA907 AA906
P0NAB03BR918
1.5B x S40
1B
A106GrB
P 0LAB 11BR 044 FEED W ATER
A 106G rC 1.5B x S 80
FROM BFPBP
P 0NAB03 P0NAB03
CP 102 CP 305 1B
P0NAB 03
1B P0NAB03BR905
PIT CF102 PI
P 0NAB03 2B
FIT CP 302 P 0NAB03 P 0NAB03
PI AA 101 CP 502
P0NAB03BR814
P0NAB03BR813
P0NAB03BR823
P0NAB03BR812
P0NAB03BR101
1B
1B
1B
1B
P0NAB03BR803
P0NAB03BR904
P0NAB03BR805
P0NAB03BR104
P0NAB03BR804
P0NAB03
P0NAB03
P0NAB03
P0NAB03
AA804
AA803
AA902
1B
1B
AA805
1B
1B
1B
1B
1B
12B
1B
M 14B
A106GrC 12B x S160 8B 10B A106GrB 14B x S 40
TO BFW P DISCHARGE HEADER P0NAB03 P 0NAB03 P0NAB03 FROM DEAERATOR
P 0NAB03 AA009 P 0NAB03 AA005
AA 010 CF 002 AT 002
1B
P0NAB03 P0NAB03
P0NAB03BR915 P0NAB03BR914
HHP BFW P B
1B
AA909 AA908
P0NAB03BR919
1.5B x S40
1B
A106GrB
P 0LAB 11BR 046 FEED W ATER
A 106G rC 1.5B x S 80
FROM BFPBP
P 0NAB03 P0NAB03
CP 103 CP 306 1B
P0NAB 03
1B P0NAB03BR909
PIT CF103 PI
P 0NAB03 2B
FIT CP 303 P 0NAB03 P 0NAB03
PI AA 102 CP 503
P0NAB03BR817
P0NAB03BR816
P0NAB03BR815
P0NAB03BR824
1B
1B
1B
1B
P0NAB03BR102
P0NAB03BR105
P0NAB03BR806
P0NAB03BR908
P0NAB03BR808
P0NAB03BR807
P0NAB03
P0NAB03
P0NAB03
P0NAB03
AA807
AA806
AA904
1B
1B
AA808
1B
1B
1B
1B
1B
12B
M 14B
A106GrC 12B x S160 8B 10B A106GrB 14B x S40
TO BFW P DISCHARGE HEADER P0NAB03 P 0NAB03 P0NAB03 FROM DEAERATOR
P 0NAB03 AA011 P 0NAB03 AA006
AA 012 CF 003 AT 003
1B
P0NAB03 P0NAB03
HHP BFW P C
1B
P 0N AB 03 AP10 3
AA911 AA910
P0NAB03BR920
1B
1.5B S40
A106GrB
FEED W ATER
M RD-3-1403
FROM BFPBP
FIGURE 2-12 HHP BFW PUMP P & ID (1/2)
Section 2 – Process and Operation Philosophy Boiler Feed Water System Rev.A
FOR METERING
P0NAB03BR926
P0NAB03BR008 FEED WATER
P0NAB03 A106GrC 12B x S160
FT CF152
P0NAB03 P0NAB03 FROM HHP BFWP A
CP152 CP151
P0NAB03BR922
P0NAB03 P0NAB03
P0NAB03BR852
CF151
P0NAB03BR853
PT PT CP104
1B
1B
FT
P0NAB03 P0NAB03
PIT
AA917
P0NAB03 P0NAB03
1B
CT052 CT051
P0NAB03BR851
P0NAB03BR850
1B
1B
1B
P0NAB03BR855
P0NAB03BR854
1B
1B
P0NAB03BR818
TE TE
P0NAB03BR921
P0NAB03BR925
1B
AA916
AR 1B
AR 1B
1B
1B
1B
1B
1B
P0NAB03BR011
12B A106GrC 12B x S160
HHP BFW P0NAB03BR037 FW
TO PARTNER
P0NAB03BR923
P0NAB03BR857
P0NAB03
P0NAB03BR856
P0NAB03
CF051
1B
1B
AA022
1B
P0QUA01BR007
1B DR
A312GrTP316 0.5B 0.5B FW

P0NAB03 TO SAMPLING
1B
1B
0.5B x S10S
P0NAB03BR858
P0NAB03BR859
CF153 P0QUA01 P0QUA01
AA009 AA016
FT
P0NAB03BR924
1B
1B
P0NAB03
FT CF154 P0NAB03BR009 FEED WATER
A106GrC 12B x S160
FROM HHP BFWP B

A106GrC 12B x S160
FROM HHP BFWP C
MRD-3-1404
FIGURE 2-13 HHP BFW PUMP P & ID (2/2)

TO DEARATOR
TO DEAERATOR
FEED WATER
FEED WATER
5B x S80
5B x S80
P0NAB02BR018
P0NAB02BR015
A106GrC
A106GrC
A106GrC 5B x S80
A106GrC 5B x S80
P0NAB02BR017
P0NAB02BR014
P0NAB02
P0NAB02
BP002
BP001
4B
4B
P0NAB02
P0NAB02
AA701
AA700
FO
FO
3B
3B
A106GrC 4B x S80
HP BFW PUMPS
A106GrC 4B x S80
P0NAB02BR016
P0NAB02BR013
( 50%x2 )
P0NAB02 P0NAB02
CP101 P0NAB02 CP305 1B
1B P0NAB02BR901
CF101 P0NAB02
PIT PI
FIT CP301 P0NAB02
2B
P0NAB02BR100
PI P0NAB02 CP501
AA100
P0NAB02BR833
P0NAB02BR811
P0NAB02BR810
P0NAB02BR809
DPIT
1B
1B
1B
1B
P0NAB02BR802
P0NAB02BR104
P0NAB02BR800
P0NAB02BR900
P0NAB02BR801
P0NAB02
P0NAB02
P0NAB02
M
AA801
AA800
AA900
ZSH
1B
1B
1B
1B
1B
1B
1B
1B
10B
WE1 16B
FEED WATER P0NAB02BR008 M 10B 8B 10B P0NAB02BR005 FEED WATER
A106GrC 10B x S80 A106GrB 16B x S40
TO BFWP DICHARGE HEADER P0NAB02 P0NAB02 P0NAB02 P0NAB02 FROM DEAERATOR

P0NAB02 AA007 P0NAB02 AA004 AA040
AA008 CF001 AT001
1B
1B
HP BFWP A
P0NAB02AP101
1B

A106GrC 1.5B x S40
FROM BFPBP
P0NAB02 P0NAB02
CP102 P0NAB02 CP306
1B P0NAB02BR905
CF102
PIT PI P0NAB02
FIT CP302 1B P0NAB02
2B
P0NAB02BR101
PI P0NAB02 CP502
AA101
P0NAB02BR814
P0NAB02BR813
P0NAB02BR812
P0NAB02BR834
DPIT
1B
1B
1B
1B
P0NAB02BR805
P0NAB02BR105
P0NAB02BR804
P0NAB02BR803
P0NAB02BR904
P0NAB02
M
P0NAB02
P0NAB02
AA902
ZSH
AA803
AA804
1B
1B
1B
1B
1B
1B
1B
1B
10B
M 8B 10B 16B
P0NAB02BR009 10B P0NAB02BR006 FEED WATER
96.00 165.0 P0NAB02 P0NAB02 P0NAB02 FROM DEAERATOR
P0NAB02 AA009 P0NAB02 P0NAB02 AA005 AA041
AA010 CF002 AT002
1B
1B
HP BFWP B
P0NAB02AP102
1B

A106GrC 1.5B x S40
FROM BFPBP
MRD-3-1405 FIGURE 2-14 HP BFW PUMP P & ID (1/3)

TO DEARATOR
TO DEAERATOR
FEED WATER
FEED WATER
5B x S80
5B x S80
P0NAB02BR021
P0NAB02BR047
A106GrC
A106GrC
A106GrC 5B x S80
A106GrC 5B x S80
P0NAB02BR059
P0NAB02BR020
P0NAB02
P0NAB02
BP007
BP003
4B
4B
P0NAB02
P0NAB02
AA703
AA702
FO
FO
3B
3B
A106GrC 4B x S80
A106GrC 4B x S80
P0NAB02BR058
HP BFW PUMPS
P0NAB02BR019
( 50%x2 )
P0NAB02 P0NAB02
P0NAB02
1B P0NAB02BR909
CP103 CP307 1B
CF103 P0NAB02
PIT PI
FIT CP303 P0NAB02
2B
P0NAB02BR102
PI CP503
P0NAB02BR835
P0NAB02BR817
P0NAB02BR816
P0NAB02BR815
1B
1B
1B
1B
P0NAB02BR808
P0NAB02BR106
P0NAB02BR807
P0NAB02BR806
P0NAB02BR908
1B
1B
1B
1B
1B
1B
1B
1B
10B WE1 WE1
WE1 16B
P0NAB02BR010 M 8B 10B P0NAB02BR007
FEED WATER 10B FEED WATER

P0NAB02 AA011 P0NAB02 AA006 AA042
AA012 CF003 RN RN AT003
1B
WE1
1B
HP BFWP C
P0NAB02AP103
P0NAB02BR926
1B
1.5B x S40
A106GrB
FEED WATER
FROM BFPBP
P0NAB02 P0NAB02
CP104 P0NAB02 CP308
1B P0NAB02BR919
CF104
PIT PI P0NAB02
FIT CP304 1B P0NAB02
2B
P0NAB02BR103
PI P0NAB02 CP504
AA103
P0NAB02BR836
P0NAB02BR831
P0NAB02BR830
P0NAB02BR829
1B
1B
1B
1B
P0NAB02BR827
P0NAB02BR107
P0NAB02BR826
P0NAB02BR825
P0NAB02BR918
P0NAB02
P0NAB02
P0NAB02
P0NAB02
AA912
AA835
AA837
AA836
1B
1B
1B
1B
1B
1B
1B
1B
10B WE1 WE1
M 8B 10B 16B
FEED WATER P0NAB02BR057 10B P0NAB02BR055 FEED WATER

P0NAB02 AA034 CF004 P0NAB02 AA033 AA043
AA035 RN RN AT004
1B
WE1
1B
HP BFWP D
RN
P0NAB02BR927
1.5B x S40
1B
A106GrB
FEED WATER
MRD-3-1406
FROM BFPBP
FIGURE 2-15 HP BFW PUMP P & ID (2/3)


A106GrC 10B x S80
FROM HP BFWP A
FOR METERING P0NAB02

FT CF152
P0NAB02BR009
P0NAB02
P0NAB02 P0NAB02 FEED WATER
P0NAB02BR933
CP152 CP151 A106GrC 10B x S80
P0NAB02BR929
AA854
P0NAB02 P0NAB02
P0NAB02BR852
P0NAB02BR853
PT PT CF151 CP105
1B
1B
FT FROM HP BFWP B
PIT
P0NAB02 P0NAB02
P0NAB02 P0NAB02
P0NAB02 P0NAB02
AA921
CT052 CT051
A106GrC 14B x S80

P0NAB02BR850
P0NAB02BR851
1B
AA917
P0NAB02BR854
1B
1B
1B
P0NAB02BR855
P0NAB02BR932
P0NAB02BR818
1B
1B
P0NAB02BR062
TE TE
P0NAB02BR928
1B
AA920
1B
AA916
1B
1B
1B
1B
1B
1B
P0NAB02BR011
P0NAB02BR063 14B 14B x S80
HP BFW A106GrC
TO PARTNER
P0NAB02BR857
P0NAB02
P0NAB02 P0NAB02BR856
P0NAB02
P0NAB02 P0NAB02
CF051
1B
1B
AA039
AA918
1B
P0NAB02
1B
1B
AA919
P0NAB02BR859
P0NAB02BR858
CF153
1B
AA872
FT
P0NAB02BR010
1B
1B
FEED WATER
A106GrC 10B x S80
P0NAB02
FT CF154 FROM HP BFWP C

A106GrC 10B x S80
FROM HP BFWP D
MRD-3-1407 FIGURE 2-16 HP BFW PUMP P & ID (3/3)

PLANT STARTUP PLANT SHUTDOWN

DESCRIPTION PLANT NORMAL RUNNING
FIRST BOILER FLOW<600 T/h ALL BOILERS
START. STOPPED
ON
MBFP - A
OFF
MBFP - B ON
LOAD TRANSFER LOAD TRANSFER
(ADD ON) DELAY DELAY
OFF
ON
TBFP - A
OFF
TBFP - B ON
(ADD ON)
OFF
TBFP - C ON
(ADD ON)
OFF
HP STEAM FLOW>1600 T/h. FLOW<1500 T/h. FLOW<900 T/h.

2
AVL.(>44Kg/cm ) FLOW>1000 T/h. FLOW<500 T/h.
& FLOW>600 T/h
MRD-3-1508
FIGURE 2-17 TIME CHART OF BFPS


DESCRIPTION
PLANT START PLANT STOP
COMMAND COMMAND
ON
LOP
OFF
ON
MBFP MOTOR
OFF
MBFP DISCHARGE OPEN

MOV
CLOSE
MBFP MINIMUM FCV OPEN

(AUTO)
CLOSE
MRD-3-1509
FIGURE 2-18 TIME CHART OF MBFPS

P L A N T S T A R TU P P L A N T S H U TD O W N
DE S CR IP TIO N
PUM P STA R T B P STARTED P UM P S HUT DO W N
CO M M A ND CO M M A N D
TB FP B O O S TE R PU M P ON
60 S E C .
MO T O R
OF F
LO P (R E TUR N O IL)
ON
N O TE: PU M P STAR TS
A S PER TAN K LE VEL OF F
G LA N D CO NDE N S E R ON
60 S E C .
FA N
OF F
S U PP LY S T EAM D R AIN O PEN

O N -O FF VA LV E
CL O S E
S T EAM IN LET O PEN

MO V
CL O S E
BF PT D R AIN O PEN
O N -O FF VA LV E
CL O S E
BF PT D IS C H AR G E O PEN
DE A E RA T O R HE A T ING S T E A M
M A IN M O V
CL O S E
BF PT D IS C H AR G E O PEN
DE A E RA T O R HE A T ING S T E A M
BA C K-U P M O V
CL O S E
O PEN
TB FP M IN . FC V
CL O S E
TB FP D IS C H A R G E O PEN
MO V
CL O S E
S T EAM PRE S . E XH AUST STEAM TBF P SPEE D

>44K g/cm 2 TEM P. > SET. 3500rpm
MRD-3-1510
FIGURE 2-19 TIME CHART OF T-BFPS



PUMP START PUMP STOP
COMMAND COMMAND
ON
LOP
OFF
LOP PRES.
NORMAL
ON
HHP BFWP MOTOR
OFF
HHP BFWP OPEN

MINIMUM FCV
CLOSE
HHP BFWP OPEN

DISCHARGE MOV
CLOSE
MRD-3-1511
FIGURE 2-20 TIME CHART OF HHP BFWPS


PUMP START PUMP STOP
COMMAND COMMAND
ON
LOP
OFF
LOP PRES.
NORMAL
ON
HPBFWP MOTOR
OFF
HP BFWP OPEN
MINIMUM FCV
CLOSE
HP BFWP OPEN
DISCHARGE MOV
CLOSE
MRD-3-1512
FIGURE 2-21 TIME CHART OF HP BFWPS


HP HEATER HP HEATER
STARTUP SHUTDOWN
HP2 HTR ( WATER OPEN

SIDE)
OUTLET MOV CLOSE
HP1 HTR ( WATER OPEN

SIDE)
INLET MOV CLOSE
HP1 HTR MP STEAM OPEN

INLET MOV
CLOSE
HP2 HTR HP STEAM OPEN

INLET MOV
CLOSE
HP HEATER OPEN
BYPASS MOV
CLOSE
BOILER STEAM
FLOW>250 T/h
MRD-3-1513
FIGURE 2-22 TIME CHART OF HP HEATER

Section 3 – Operation Procedure – Startup Boiler Feed Water System Rev. A
3.0 OPERATION PROCEDURE - STARTUP
3.1 Pre-Operational Instructions
3.1.1 Prerequisites
 Electrical Distribution System is in service.
 Instrument & Service Air System is in service.
 Auxiliary Cooling Water System is in service.
 BFPTs oil group and turning gear group are in service.
3.1.2 Pre-Operational Checklists
 No pending works for the Boiler Feed Pumps, Booster Pumps,

HHP BFWPs, HP BFWPs and HP Heater exist.
 All related equipment/devices are in a safe condition to operate,

and is ready for operation.
 All instrumentation is available and in service.
 All annunciators for the Boiler Feed Water System are available.
 All rotating equipment guards and safety devices are installed.
 Valve lineup is complete as per Section 13.1.
 Power lineup is complete as per Section 13.2.
 All lubrication points have been checked.
 Deaerator level is normal.

3.2 System Startup Instructions
3.2.1 Preparation for System Startup
No. Action Location Verification

NOTE:
This procedure assumes that the BFP/BFWP groups and HP heaters are not in
service and they will be placed in service as a part of the power plant common
equipment startup. The steps below describe the preparation of the BFP/BFWP
groups and HP heaters.
1 Prepare the BFP/BFWP groups and HP L
heaters for service as per the valve lineup and
power supply lineup checklists as per
section13.
2 Verify that DFW system is in operation and DCS Level indication
deaerator level is normal. in OPS

3.2.2 System Startup in Group Level

NOTE:
In the Group Level, the operator can place M/T BFP as a group or MBFP, TBFP,
HHP BFWP or HP BFWP groups in service by touching the appropriate STARTUP
plate in the OPS. It is assumed that Pump A is the first selected in all the cases. No
group level operation is available for HP heaters.
M/T BFP Group
1 Prepare the M/T BFP group for service as per L / DCS
section 3.2.1.
2 Verify that the following controls are available DCS Status on OPS
on auto mode;
 MBFP group (A, B) auto condition.
 TBFP group (A, B, C) auto condition.
3 Verify any deaerator (A, B, C) level >NWL. DCS Perm lamp ON
4 Select the first MBFP/ TBFP to be started by DCS The selected

touching the selector plates in ASL2/ASL3 of pump lamp ON
the respective pump group.
5 Touch M/T BFP group startup PB. DCS Startup lamp
flashing
6 Verify MBFP group startup command is ON DCS MBFP group
when; startup lamp
 Both MBFPs are stopped, eco inlet water ON
flow is <500t/h and 1/3 TBFP startup end
state is realized (applicable during normal
operation of BFP System).
OR
 No MBFP / TBFP are in service.
7 Verify BFPT group startup command is ON DCS BFPT group

when all the following conditions are satisfied. startup lamp
 All TBFPs are stopped. ON
 Any MBFP is in service and the set time
delay is over.
 Eco inlet water flow is >1000t/h.
 HP steam pressure is >44kg/cm2.

3.2.2 System Startup in Group Level (Cont’d)

MBFP Group
1 Verify permissive condition of deaerator level DCS Perm indication
normal. in OPS
2 Select MBFP subgroup on auto mode. DCS Subgroup auto
lamp ON
3 Verify ASL2 IN mode and start command for DCS ASL2 IN /
MBFP. START lamp
ON
4 Verify that the selected MBFP starts first as DCS Selected MBFP
per the selector logic given below; A/B subgroup
lamp ON
First MBFP subgroup will start when any of
the following conditions exist.
 ASL2 start command is issued.
 Both the MBFPs are stopped and any
TBFP is tripped.
 All the three (3) TBFPs are running and
both the MBFPs are under shut down and
the BFP discharge pressure is
<121kg/cm2.
 Eco inlet water flow >1,600t/h, any TBFP
is tripped, both the MBFPs are stopped
and either all TBFP startup end state
completed or only 2/3 TBFP startup end
state established.
5 Verify the group startup is completed with DCS Complete lamp
selected MBFP started condition. in OPS
6 2nd MBFP (add on) subgroup will start when DCS MBFP group
the first MBFP is started and when any of the Permissive
following conditions exist. Lamp ON
 Any TBFP is tripped, eco inlet water flow
>1,000t/h.
 BFP discharge pressure is <121kg/cm2
and any TBFP startup is completed.

BFPT Group
1 Verify BFPT start permissive condition as DCS Perm lamp in

follows; OPS
 Any deaerator level is normal.
 Any MBFP is started.
2 Select BFPT subgroup on auto mode. DCS Subgroup auto

lamp ON
3 Select the first BFPT (A/B/C) to be started. DCS Selected pump
indication in
OPS
4 Touch BFPT group startup PB. DCS Startup lamp
ON
5 Verify ASL3 is “IN MODE” and BFPT group DCS ASL3 IN /
start command is realized. START lamp
ON
6 Verify the selected BFPT group starts with a DCS Startup
time delay. indication in
subgroup level
7 Verify startup end state with the startup of DCS BFPT group
one BFPT group. startup
complete
indication in
OPS
8 Verify the add on pump startup command is DCS Status on OPS
initiated under the following conditions.
First add on TBFP starts when;
 Any one BFPT is started, eco inlet flow
>1,000t/h, and 30 sec elapsed after all
MBFPs are stopped.
Second add on TBFP startup command is
initiated when;
 Eco inlet flow is >1,600t/h and 30 sec
past after 2/3 BFPTs are in service.
HHP BFWP Group
1 Prepare the HHP BFWP group for service as L / DCS
per section 3.2.1.
2 Verify that the HHP BFWP subgroup (A/B/C) DCS Status on OPS
controls are available on auto mode.
3 Verify any deaerator level >NWL. DCS Perm lamp ON


4 Select the first HHP BFWP to be started. DCS Selected pump
lamp ON
5 Touch HHP BFWP group startup PB. DCS Startup lamp
ON
6 Verify ASL3 start command is released. DCS Selected HHP
BFWP A/B/C
subgroup is ON
7 Verify HHP BFWP group startup is complete DCS Complete lamp
with the startup of the first pump. ON in OPS
8 Verify that add on pump starts as per the DCS Start indication
logic below. in OPS
Add on pump starts when; 10seconds
elapsed after any pump startup is completed
and discharge pressure is <140kg/cm2.
Note: When running pump trips the standby
pump is started automatically by ASL3 logic.
HP BFWP Group
1 Prepare the HP BFWP group for service as L / DCS
per section 3.2.1.
2 Verify that the HP BFWP subgroup (A/B/C/D) DCS Status on OPS
3 Verify any deaerator level >NWL. DCS Perm lamp ON
4 Select the first HP BFWP to be started. DCS Selected pump
lamp ON
5 Touch HP BFWP group startup PB. DCS Startup lamp
ON
6 Verify ASL4 start command is released. DCS Selected HP
BFWP A/B/C/D
subgroup is ON
7 Verify HP BFWP startup is complete with the DCS Complete lamp
startup of the first pump. ON in OPS


8 Verify that add on pumps start as per the DCS Status on OPS
logic below.
First add on pump starts when;
 10seconds elapsed after any pump
startup is completed and discharge
pressure is <60kg/cm2.
Second add on pump starts when;
 10seconds elapsed after any pump
startup is completed and discharge
pressure is <58kg/cm2.
Note:
When running pump trips the standby pump
is started automatically by ASL4 logic.

3.2.3 System Startup in Subgroup Level

NOTE:
In the SUBGROUP Level, the operator can place each individual pump group and HP
heater in service by touching the appropriate START plate in the OPS. The
procedure below is described for TBFP-A, MBFP-A, HHP BFWP-A, HP BFWP-A,
HP1&HP2 heater-A and the procedure is identical for the other set of pumps /
heaters. BFPT-A oil group and turning gear group is should be in service and for
details of the group refer to the BFPT-A System OPM-13.
TBFP-A
1 Prepare the TBFP-A for service as per L / DCS
section 3.2.1.
2 Verify that the following drive level controls DCS Status in OPS
are available on auto mode;
 Gland condenser fan auto.
 BFPT-A steam SG on auto.
 BFPT- A speed set on auto.
 TBFP-A Booster Pump on auto.
 TBFP-A BP return oil pumps on auto.
 TBFP-A minimum FCV on auto/standby.
 TBFP-A discharge MOV on auto.
3 Verify the following conditions for TBFP-A DCS Status in OPS

subgroup startup permit;
 BFPT start permissive.
 TBFP BP suction valve is open.
4 Touch TBFP-A startup plate in OPS. DCS Startup lamp
Note: The selected TBFP BP return oil pump ON in OPS
(ASL2 logic) starts when the oil return unit
level is high and stops when the tank level is
low. The add on pump starts when the level is
high-high.

3.2.3 System Startup in Subgroup Level (Cont’d)
5 Verify the following step sequences; DCS ASL3 step

Step1:(Command) lamps
 TBFP-A discharge MOV close command. Status
 BFPT-A steam group startup command indications in
initiated. OPS for various
 Gland condenser fan start command. drives
 TBFP minimum FCV open demand
initiated.
Note: The following valves open, provided
they are selected on auto, under BFPT-A
steam group startup command and when
BFPT supply HP steam pressure is
>44kg/cm2.
 BFPT-A steam inlet MOV
 BFPT-A discharge deaerator heating
steam MOV main / backup
 BFPT-A supply HP steam drain ON-OFF
valve
 BFPT-A drain ON-OFF valve
6 BFPT-A supply HP steam drain ON-OFF DCS ASL3 step
valve closes after 10min. are elapsed from lamps
the instant the BFPT-A steam inlet MOV
opened and 5min. are elapsed after BFPT-A
resets.
BFPT-A drain ON-OFF valve closes when
BFPT-A exhaust steam temperature is above
the set value and again opens when BFPT-A
trips.
Step2:(Permissive)
 TBFP-A discharge MOV closed.
 BFPT-A steam inlet MOV opened and GV
closed.
 BFPT-A lube oil pressure normal.
 Gland condenser fan started.
 TBFP minimum FCV position >98%.
Step2:(Command)
 TBFP-A BP command initiated.
Step3:(Permissive)
TBFP-A BP started and 30 sec elapsed.
Step3:(Command)
 TBFP-A BP reset command initiated.
Step4:(Permissive)
 TBFP-A BP reset.


7 Verify that BFPT-A starts and speeds up at DCS ASL3 step
the following rate as per BFPT-A control logic lamps
as steps 4-6;
Speed up
 Speeds up to 2,300rpm. completed
 Warm up completed (as per the cold
/warm mode decided by the metal
temperature measurement and the
control logic).
 Speeds up to 3,500rpm.
8 Verify the TBFP-A discharge MOV opens as DCS ASL3 step
per step 6 command. lamps
Open lamp ON
in OPS
9 Verify TBFP-A subgroup startup is complete. DCS Startup
complete lamp
ON in OPS
MBFP-A
1 Prepare the MBFP-A for service as per L / DCS
section 3.2.1.
2 Verify that the following drives are on auto; DCS Status in drive
 MBFP-A. level OPS
 MBFP-A discharge MOV.
 MBFP-A minimum FCV.
 LOP 1&2.
3 Verify any deaerator level is normal and DCS Status lamp ON
MBFP-A suction manual valve is open. in OPS
4 Touch MBFP-A subgroup startup PB. DCS Startup lamp

ON
5 Verify the following step1 commands; DCS Status lamp ON
 MBFP-A discharge MOV close command. in OPS
 MBFP-A minimum FCV open demand.
 ASL2 start command for LOP.
Note: The selected LOP (ASL2 logic)
starts. The add on pump starts when the
lube oil pressure is low when any LOP is
in service. The LOP is always kept in
service unless otherwise a total shutdown
of the MBFP is called for.
6 Verify the following permissives under step2; DCS Status lamp ON
 MBFP-A discharge MOV closed. in OPS
 MBFP-A minimum flow CV open>98%.
 Anyone LOP started.


7 Verify MBFP-A started and the discharge DCS Status lamp ON
MOV opened sequentially. in OPS
8 Verify MBFP-A subgroup startup end state. DCS Status lamp ON
in OPS
HHP BFWP-A
1 Prepare the HHP BFWP-A for service as per L / DCS
section 3.2.1.
2 Verify the permissive conditions exist; DCS Status on OPS
 HHP BFWP-A suction manual valve
open.
3 Verify that the following drives are on auto; DCS Status on OPS
 HHP BFWP-A.
 HHP BFWP-A discharge MOV.
 HHP BFWP-A minimum FCV.
4 Touch HHP BFWP-A startup PB. DCS Startup lamp
ON
5 Verify the following actions; DCS Status on OPS
 HHP BFWP-A discharge MOV close.
 HHP BFWP-A minimum FCV open>98%.
 Lube oil pump start.
of the HHP BFWP is called for.
6 Verify HHP BFWP-A starts. DCS Start lamp ON
in OPS
7 Verify HHP BFWP-A discharge MOV open. DCS Open lamp ON
in OPS
8 Verify HHP BFWP-A subgroup startup end DCS Status on OPS
state.


HP BFWP-A
1 Prepare the HP BFWP-A for service as per L / DCS
section 3.2.1.
2 Verify the permissive conditions exist; DCS Status on OPS
 HP BFWP-A suction manual valve open.
3 Verify that the following drives are on auto; DCS Status on OPS
 HP BFWP-A.
 HP BFWP-A discharge MOV.
 HP BFWP-A minimum FCV.
4 Touch HP BFWP-A startup PB. DCS Startup lamp
ON
5 Verify that the following; DCS Status on OPS
 HP BFWP-A discharge MOV close.
 HP BFWP-A minimum FCV open>98%.
of the HP BFWP is called for.
6 Verify HP BFWP-A starts. DCS Start lamp ON
in OPS
7 Verify HP BFWP-A discharge MOV open. DCS Open lamp ON
in OPS
8 Verify HP BFWP-A subgroup startup end DCS Status on OPS
state.
HP Heater-A (Water group)
1 Verify the following permissive condition; DCS Status on OPS
 Any M/T BFP is in service.
 Boiler steam flow >250t/h.
2 Verify the HP heater-A (water ) group auto DCS Status on OPS
condition;
 HP1&2 heater inlet MOVs on auto.
 HP1&2 heater bypass MOV on auto.
 HP1&2 heater drain LCVs on auto or
standby.
3 Touch HP heater (waterside) subgroup DCS Startup lamp
startup PB. ON


4 Verify HP1&2 heater bypass MOV opened. DCS Status on OPS
5 Verify that the HP2 heater outlet MOV and DCS Status on OPS
inlet MOV open sequentially when HP
heaters B or C (water) is already in service or
after the bypass MOV is opened.
6 Verify HP1&2 heater bypass MOV closed. DCS Status on OPS
HP Heater-A (Steam group)

1 Verify the following permissive condition; DCS Status in OPS
 HP heater-A water side in service.
 Any LP heater is in service.
2 Verify the HP heater-A (steam side) group DCS Status in OPS
auto condition;
 HP1&2 heater steam inlet MOV is on
auto.
 HP1 heater MP steam supply PCV on
auto or standby.
 HP2 heater HP steam supply PCV on
auto or standby.
3 Touch HP heater (steam side) subgroup DCS Startup lamp
startup PB. ON
4 Verify HP1 heater steam inlet MOV opened DCS Status in OPS
when boiler steam flow is >250t/h.
5 Verify HP2 heater steam inlet MOV opened DCS Status in OPS
after HP1 heater steam inlet MOV opened.
6 Verify both HP1&2 heater steam inlet MOV DCS Status in OPS
closes when boiler steam flow is <200t/h.

3.2.4 System Startup in Drive Level

NOTE:
In the DRIVE Level, the operator can place each individual pump and valve in service
by touching the appropriate START/OPEN PB in the OPS. The procedure below is
described for group-A pumps, HP heaters and the corresponding valves and the
procedure is identical for the other groups. The pump/valve to be operated in
selected on manual mode.
TBFP-A Booster Pump Return Oil Pump
1 Prepare the TBFP-A BP lube oil system as L
per the vendor manual.
2 Verify permissive condition is available. DCS Perm lamp ON
3 Verify ASL2 OUT condition. DCS OUT lamp ON
4 Touch Return Oil Pump A1 start PB. DCS Start lamp ON
TBFP-A Booster Pump

1 Prepare the TBFP-A booster pump for L / DCS
service as per section 3.2.1.
2 Verify the following permissive conditions; DCS Status on OPS
 Any deaerator level >NWL.
 Lube oil pressure normal.
 BP Suction valve open.
 Minimum FCV not closed.
4 Touch TBFP-A BP start PB. DCS Start lamp ON

BFPT-A Drain ON-OFF Valve
2 Touch BFPT-A drain ON-OFF valve open PB. DCS Open lamp ON
BFPT-A Steam Drain ON-OFF Valve
2 Touch BFPT-A steam drain ON-OFF valve DCS Open lamp ON

open PB.
BFPT-A Discharge Warming MOV
1 Verify permissive condition ‘BFPT reset’ is DCS Perm lamp ON
available.
2 Touch BFPT-A discharge warming MOV DCS Open lamp ON
open PB.

3.2.4 System Startup in Drive Level (Cont’d)

BFPT-A Discharge Steam Isolating MOV
1 Verify permissive condition ‘BFPT reset ‘is DCS Perm lamp ON
available.
2 Touch BFPT-A exhaust steam isolating MOV DCS Open lamp ON
PB.
BFPT-A Steam Inlet MOV
1 Verify permissive condition ‘HP steam DCS Perm lamp ON
pressure and temperature ok’.
2 Touch BFPT-A steam inlet MOV open PB. DCS Open lamp ON
TBFP-A Discharge MOV
2 Touch TBFP-A discharge MOV open PB. DCS Open lamp ON
MBFP-A Pump LOP
1 Prepare the MBFP-A lube oil system as per L
the vendor manual.
4 Touch lube oil pump A1-start PB. DCS Start lamp ON
MBFP-A
1 Verify permissive condition is available; DCS Perm lamp ON
 MBFP BP suction valve open.
 MBFP minimum FCV open >98%.
 MBFP discharge MOV closed.
3 Touch MBFP-A start PB. DCS Start lamp ON
MBFP-A Discharge MOV
2 Touch MBFP-A discharge MOV open PB. DCS Start lamp ON


HHP BFWP-A LOP
1 Prepare the HHP BFWP-A lube oil system as L
4 Touch LOP start PB. DCS Start lamp ON
HHP BFWP-A
 HHP BFWP-A minimum FCV open. >98%
or any HHP BFWP tripped.
 HHP BFWP-A discharge MOV closed.
3 Touch HHP BFWP-A start PB. DCS Start lamp ON
HHP BFWP-A Discharge MOV
1 Verify permissive condition is available and DCS Perm lamp ON
inform Partner.
2 Touch HHP BFWP-A discharge MOV open DCS Open lamp ON
PB.
HP BFWP-A LOP
1 Prepare the HP BFWP-A lube oil system as L
4 Touch LOP start PB. DCS Start lamp ON
HP BFWP-A
 HP BFWP-A minimum FCV open >98%
or any HP BFWP tripped.
 HP BFWP-A discharge MOV closed.
3 Touch HP BFWP-A start PB. DCS Start lamp ON


HP BFWP-A Discharge MOV
1 Verify permissive condition is available and DCS Perm lamp ON
inform Partner.
2 Touch HP BFWP-A discharge MOV open PB. DCS Open lamp ON
HP2 Heater Feedwater Outlet MOV
1 Verify permissive condition. DCS Perm lamp ON
2 Touch HP2 heater outlet MOV open PB. DCS Open lamp ON
HP1 Heater Feedwater Inlet MOV
1 Verify permissive condition ’HP2 heater outlet DCS Perm lamp ON
MOV open’.
2 Touch HP1 heater inlet MOV open PB. DCS Open lamp ON
HP1 Heater Steam Inlet MOV
1 Verify permissive condition; DCS Perm lamp ON
 HP1 heater inlet MOV opened
 HP2 heater outlet MOV opened
2 Touch HP1 heater steam inlet MOV open PB. DCS Open lamp ON
1 Verify permissive condition; DCS Perm lamp ON
 HP1 heater inlet MOV opened.
 HP2 heater outlet MOV opened.
 HP1 heater steam inlet MOV opened.
2 Touch HP2 heater steam inlet MOV open PB. DCS Open lamp ON

MMRD-3-11525R1 FIGURE 3-1 BFP SYSTEM FLOW DCS SCREEN

MMRD-3-1526R1
FIGURE 3-2 HHP BFWP SYSTEM FLOW DCS SCREEN
MRD-3-1527R1 FIGURE 3-3 HP BFWP SYSTEM FLOW DCS SCREEN

MMRD-3-1528R1 FIGURE 3-4 HP FEEDWATER SYSTEM FLOW DCS SCREEN

MRD-4-1529
MRD-4-1529R1
FIGURE 3-5 DCS CONTROL LOOP PLATE FOR M/T BFP GROUP

MRD-4-1530R1
FIGURE 3-6 DCS CONTROL LOOP PLATE FOR TBFP GROUP
MRD-4-1531R1
FIGURE 3-7 DCS CONTROL LOOP PLATE FOR TBFP SUBGROUP

AND DRIVES
MRD-4-1532R1
FIGURE 3-8 DCS CONTROL LOOP PLATE FOR TBFP-BP OIL PUMPS

MRD-4-1533R1
FIGURE 3-9 DCS CONTROL LOOP PLATE FOR TBFP SUBGROUP

(STEAM) STARTUP / DRIVES

MRD-4-1534R1
FIGURE 3-10 DCS CONTROL LOOP PLATE FOR MBFP GROUP

STARTUP & SHUTDOWN
MRD-4-1535R1
FIGURE 3-11 DCS CONTROL LOOP PLATE FOR MBFP SUBGROUP

STARTUP / SHUTDOWN & DRIVES
MRD-4-1536R1
FIGURE 3-12 DCS CONTROL LOOP PLATE FOR MBFP LUBE OIL PUMP SELECT
MRD-4-1537R1
FIGURE 3-13 DCS CONTROL LOOP PLATE FOR HHP BFWP GROUP
STARTUP / SHUTDOWN
MRD-4-1538R1
FIGURE 3-14 DCS CONTROL LOOP PLATE FOR HHP BFWP SUBGROUP STARTUP /
SHUTDOWN AND DRIVES
MRD-4-1539R1
FIGURE 3-15 DCS CONTROL LOOP PLATE FOR HHP BFWP LUBE OIL SELECT

MRD-4-1540R1
FIGURE 3-16 DCS CONTROL LOOP PLATE FOR HP BFWP GROUP STARTUP /
SHUTDOWN
MRD-4-1541R1
FIGURE 3-17 DCS CONTROL LOOP PLATE FOR HP BFWP SUBGROUP STARTUP /
SHUTDOWN AND DRIVES
MRD-4-1542R1
FIGURE 3-18 DCS CONTROL LOOP PLATE FOR HP BFWP LUBE OIL SELECT
MRD-4-1543R1
FIGURE 3-19 DCS CONTROL LOOP PLATE FOR HP HEATER (WATER) AT

SUBGROUP & DRIVE LEVEL
MRD-4-1544R1
FIGURE 3-20 DCS CONTROL LOOP PLATE FOR HP HEATER (STEAM) AT

SUBGROUP & DRIVE LEVEL
MRD-4-1545R1
FIGURE 3-21 DCS CONTROL LOOP PLATE FOR HP HEATER (WATER)
BYPASS VALVE AT DRIVE LEVEL

Section 4 – Operation Procedure – Normal Operation Boiler Feed Water System Rev. A
4.0 OPERATION PROCEDURE - NORMAL OPERATION
4.1 Running Checklists

1 Check/Verify all parameters on the DCS / L
Monitored Parameters Checklist as per
Table attached in Section10.
2 Check/Verify the pumps in service for L
any unusual noise and vibration.
3 Check/Verify the pumps in service for L
any oil leak or water leak.
4 Check/Verify HP heaters in service for L
any unusual noise and vibration.
5 Check the HP heater area for the sign of L
any steam leak or water leak.
Operation Manual Operation Procedure OPM-01

Section 4 – Operation Procedure – Normal Operation Boiler Feed Water System Rev. A
4.2 Routine Operational Tests
M/T BFPs
1 Normally the three (3) TBFPs are in DCS / L
service during the plant operation. To
check the healthiness of the MBFPs,
these pumps may be started at drive
level once in 15days keeping the
discharge MOV closed. The system auto
status is to be restored after satisfactory
trial of the pumps.
HHP BFWPs
1 Normally two (2) pumps are in service DCS
during the plant operation. The standby
pump may be changed over and taken
into service once in 15 days keeping in
mind to equalize the running hours of the
pumps. The pump change over is done
by deselecting the ASL and starting the
standby pump on subgroup. Once the
standby pump is started and stabilized,
one of the already running pumps may
be stopped in the subgroup level. ASL
must be put back into service after the
change over is established.
HP BFWPs
1 Normally two (2) pumps are in service DCS
during the plant operation The standby
pump may be changed over and taken
into service once in 15 days keeping in
mind to equalize the running hours of the
pumps. The pump change over is done
by deselecting the ASL and starting the
standby pump on subgroup. Once the
standby pump is started and stabilized,
one of the already running pumps may
be stopped in the subgroup level. ASL
must be put back into service after the
change over is established.
Operation Manual Operation Procedure OPM-01

Section 5 – Operation Procedure - Shutdown Boiler Feed Water System Rev. A
5.0 OPERATION PROCEDURE – SHUTDOWN
5.1 Preparation for System Shutdown

NOTE:
This procedure assumes that the BFP/BFWP groups and HP heaters are in service
and they will be placed out of service as a part of the power plant common equipment
shutdown. The steps below describe the shutdown sequence of the last BFP/BFWP
1 Ensure that the last BFP/BFWP group and HP L
heater are to be shutdown and the boiler and
Partner requirement of water is zero.
2 Verify that any deaerator (A/B/C) level is DCS Level indication
maintained. in OPS

5.2 System Shutdown in Group Level

NOTE:
In the GROUP Level, the operator can shutdown any BFP/BFWP group in service by
touching the appropriate SHUTDOWN PB in the OPS. Prepare system for shutdown
as per section 5.1.
M/T BFP Group
1 Verify that the following drive level controls DCS Status on OPS
are available on auto mode;
 MBFP subgroup (A, B) auto condition.
 TBFP subgroup (A, B, C) auto condition.
2 Verify that auto shut down command is L / DCS Perm Lamp ON

released when the permissive condition ‘all
boilers stopped’ is available for M/T BFP
shutdown.
Note: If TBFPs only are running, an auto start
command is issued to the MBFP group.
Touch M/T BFP group shutdown PB.
3 Verify TBFP group shutdown command is ON DCS TBFP group
for the following conditions. Shutdown
 M/T BFP group shutdown command Lamp flashing
 Any TBFP is in service.
 Any MBFP is in service.
4 Verify MBFP group shutdown command is DCS MBFP group

ON for the following conditions. Shutdown
 M/T BFP group shutdown command, all Lamp flashing
BFPTs are tripped and any MBFP is
running.
Or
 MBFP group shutdown command is ON.
5 Verify the respective subgroup auto stop DCS Selected BFPT

command as per the selector logic ASL3 for subgroup
BFPT and ASL2 for MBFP. shutdown lamp
flashing

5.2 System Shutdown in Group Level (Cont’d)

HHP BFWP Group
1 Prepare the HHP BFWP group for shutdown L / DCS
as per section 5.1.
2 Verify that the HHP BFWP subgroup (A/B/C) DCS Status on OPS
3 Verify permissive condition is ON. DCS Perm lamp
4 Touch HHP BFWP group shutdown PB. DCS Shutdown lamp
flashing
5 Verify ASL3 shutdown command is released. DCS Selected HHP
BFWP A/B/C
subgroup
command lamp
HP BFWP Group
1 Prepare the HP BFWP group for shutdown as L / DCS
per section 5.1.
2 Verify that the HP BFWP subgroup (A/B/C/D) DCS Status on OPS
3 Verify permissive condition is ON. DCS Perm lamp
4 Touch HP BFWP group shutdown PB. DCS Shutdown lamp
flashing
5 Verify ASL4 shutdown command is released. DCS Selected HP
BFWP A/B/C/D
subgroup
command lamp

5.3 System Shutdown in Subgroup Level

NOTE:
In the SUBGROUP Level, the operator can shutdown each individual BFP/BFWP and
HP heater in service by touching the appropriate STOP plate in the OPS. The
procedure below is described for TBFP-A, MBFP-A, HHP BFWP-A, HP BFWP-A,
HP1&HP2 heater-A and the procedure is similar for the other set of pumps /heaters.
TBFP-A lube oil system remains in service as per the turbine logic and for more
details of the system, refer to the BFPT-A System OPM-13.
TBFP A
1 Verify the shutdown permissive when any of L / DCS Status on OPS
the following conditions exist.
 TBFP-B or C is in service.
2 Touch the TBFP-A pump shutdown PB. DCS Shutdown lamp

flashes
3 Verify that the following step commands are DCS Status on OPS
executed;
 TBFP-A discharge MOV closes.
 TBFP-A trip command after the

discharge MOV is closed.
Note: The pump also receives a trip

command when the booster pump is stopped
or the discharge flow is <250t/h when the
pump speed is >2,500rpm.
4 Verify that the TBFP-BP return oil pump is in DCS Status on OPS
service as per the oil return unit level (stops
at low level and starts at high level).
MBFP-A
1 Verify the anyone of the following shutdown L / DCS Perm lamp

permissive conditions exist;
 All boilers stopped.
 Any TBFP startup completed.
 MBFP-B startup completed.
2 Verify group shutdown command is on or DCS Status on OPS

touch the subgroup shutdown PB.

5.3 System Shutdown in Subgroup Level (Cont’d)

3 Verify the following sequential actions; DCS Status on OPS
 ASL2 command for LOP and MBFP

discharge MOV closes.
 MBFP stops after discharge MOV is

closed.
4 Verify that the lube oil system is in service at DCS Status on OPS
least for 30min. after stopping of the pump.
HHP BFWP-A
1 Verify shutdown permissive is ON. L / DCS Status on OPS
 ASL2 command for LOP and discharge
MOV closes.
 HHP BFWP-A stops after the discharge

MOV is closed.
HP BFWP-A
1 Verify shutdown permissive is ON. L / DCS Status on OPS
 ASL2 command for LOP and discharge
MOV closes.
 HP BFWP-A stops after the discharge

valve is closed.

5.3 System Shutdown in Subgroup Level (Cont’d)

HP Heater-A (Water Group)
1 Verify the following permissive condition; DCS Status on OPS
 HP heater-A steam group is not in
service.
2 Verify the HP heater auto condition as DCS Status on OPS

follows;
 HP1 heater inlet MOV, HP2 heater outlet
MOV and HP 1/2 heater bypass MOV on
auto.
 HP1&2 heaters drain LCV auto or

standby.
 HP1&2 heaters drain emergency LCV

auto or standby.
3 Touch the subgroup shutdown PB. DCS Shutdown lamp

flashes
4 Verify that the following step commands are DCS Status on OPS
executed;
 HP1&2 bypass MOV open (this condition
is bypassed if B/C heaters are in
service).
 HP1 heater inlet MOV close command.
 HP2 heater outlet MOV close command

after HP1 heater inlet MOV is closed.
HP Heater A (Steam Group)

1 Verify the HP heater A (steam group) MOVs DCS Status on OPS
close when the boiler steam flow is <200t/h,
the MOVs are on auto condition and start
command exists.

5.4 System Shutdown in Drive Level

NOTE:
In the DRIVE Level, the operator can stop /close each individual BFP/BFWP/ valve /
HP heater in service by touching the appropriate STOP/CLOSE plate in the OPS.
The procedure below is described for group-A pumps, HP heaters and the
corresponding valves and the procedure is identical for the other groups. The
pump/valve to be operated is selected on manual mode. For BFPT, refer to the BFPT
System OPM13.
1 Verify permissive condition is available. DCS Status on OPS
2 Touch TBFP-A discharge MOV close plate on DCS Valve Close

the OPS. indication
TBFP-A Booster Pump
1 Verify permissive condition is available that DCS Status on OPS
TBFP is stopped and 60sec has passed and
physically verify booster pump can be
stopped.
2 Verify ASL3 OUT condition. DCS Lamp indication
3 Touch TBFP-A booster pump stop plate. DCS Pump stop
indication
1 Verify permissive condition is available, DCS Perm lamp ON
physically verify booster pump is stopped and
BFPT oil system is stopped.
2 Verify ASL2 OUT condition. DCS Lamp indication
3 Touch return oil pump A1/A2-stop plate. DCS Pump stop

indication
1 Verify permissive condition is available and DCS Status on OPS
physically verify BFPT-A is to be stopped.
2 Touch BFPT-A steam inlet MOV close plate DCS Valve close
on the OPS. indication
physically verify BFPT-A is stopped.
2 Touch BFPT-A discharge steam isolating DCS Valve close
MOV close plate on the OPS. indication

5.4 System Shutdown in Drive Level (Cont’d)

physically verify that the MOV can be closed.
2 Touch BFPT-A discharge warming MOV DCS Valve close
close plate on the OPS. indication
physically verify that the valve can be closed.
2 Touch BFPT-A steam drain ON-OFF valve DCS Valve close
close plate on the OPS. indication
physically verify that the valve can be closed.
2 Touch BFPT-A drain ON-OFF valve close DCS Valve close
plate on the OPS. indication
1 Verify permissive condition. DCS Status on OPS
2 Touch MBFP-A discharge MOV close plate DCS Close lamp
on the OPS. ON
MBFP-A
1 Verify permissive condition and all boilers are DCS Status on OPS
stopped.
2 Verify ASL2 OUT condition. DCS OUT lamp
indication
3 Touch MBFP-A stop plate on the OPS. DCS MBFP-A stop
indication
MBFP-A Pump LOP
1 Verify permissive condition is available that DCS Status on OPS
MBFP is stopped and physically verify that
the LOP can be stopped.
indication
3 Touch LOP stop plate on the OPS. DCS Pump stop
indication


1 Verify permissive condition and confirm water DCS Status on OPS
is not required by Partner.
2 Touch HHP BFWP-A discharge MOV close DCS Close lamp
plate on the OPS. ON
HHP BFWP-A
1 Verify permissive condition and discharge DCS
MOV is closed.
indication
3 Touch HHP BFWP-A stop plate on the OPS. DCS HHP BFWP A
stop indication
HHP BFWP-A LOP
1 Verify permissive condition the HHP BFWP-A DCS Status on OPS
is stopped.
indication
indication
1 Verify permissive condition and confirm water DCS Status on OPS
is not required by Partner.
2 Touch HP BFWP-A discharge MOV close DCS Close lamp
plate on the OPS. ON
HP BFWP-A
1 Verify permissive condition and confirm DCS
discharge MOV is closed.
indication
3 Touch HP BFWP-A stop plate on the OPS. DCS HP BFWP-A
stop indication
HP BFWP-A LOP
1 Verify permissive condition and confirm HP DCS Status on OPS
BFWP-A is stopped.
indication
indication


1 Verify permissive condition. DCS Permissive
Lamp ON
2 Touch HP2 heater steam inlet MOV close DCS Close
Lamp ON
2 Touch HP1 heater steam inlet MOV close DCS Close
1 Verify HP2 heater HP steam MOV and HP1 DCS Status on OPS
heater MP steam MOV are closed.
Lamp ON
3 Touch HP1 heater inlet MOV close plate on DCS Close
the OPS. indication
1 Verify HP1 heater inlet MOV and HP steam DCS Status on OPS
MOV are closed.
Lamp ON
3 Touch HP2 heater outlet MOV close plate on DCS Close
the OPS. indication

Section 6 – Operation Under Fault Conditions Boiler Feed Water System Rev. A
6.0 OPERATION UNDER FAULT CONDITION
During the plant operation, it is quite normal to come across some fault conditions due
to equipment malfunction or high deviation of operating parameters from normal
operating range. Wherever standby equipment is provided, they come into service
automatically on tripping of any in-service equipment. This has been built in the control
system philosophy and the fault condition is annunciated at CCR1. However, when
other fault conditions occur, they are brought into the operating personnel’s attention
by audio-visual alarms. The operating personnel are to respond under such
circumstances to correct the situation.
Some of the most common fault conditions in Pump System and HP heater system
and the possible operator responses to the alarm/annunciation are described
hereunder. Note that the fault conditions of the TBFP due to the BFPT are explained
under BFPT System OPM-13.
6.1 List of Possible Fault Conditions
1. TBFP and TBFP-BP bearing temperature High
2. TBFP and TBFP-BP thrust bearing temperature High
3. TBFP bearing vibration High / High-High
4. TBFP-BP lube oil system trouble
5. TBFP-BP Motor winding temperature High / High-High
6. MBFP Motor winding temperature High / High-High
7. MBFP/ step up gear / BP bearing temperature High
8. MBFP and MBFP-BP thrust bearing temperature High
9. MBFP bearing vibration High / High-High
10. MBFP lube oil system trouble
11. HHP BFWP Motor winding temperature High / High-High
12. HHP BFWP bearing temperature High
13. HHP BFWP thrust bearing temperature High
14. HHP BFWP bearing vibration High
15. HHP BFWP lube oil system trouble
16. HP BFWP Motor winding temperature High / High-High
17. HP BFWP bearing temperature High
18. HP BFWP thrust bearing temperature High

Continued
19. HP BFWP bearing vibration High / High-High
20. HP BFWP lube oil system trouble
21. M/T BFP flow Low / Low-Low
22. HHP BFWP flow Low / Low-Low
23. HP BFWP flow Low / Low-Low
24. M/T BFP discharge pressure Low
25. HHP BFWP discharge pressure Low
26. HP BFWP discharge pressure Low
27. M/T BFP-BP inlet strainer DP High
28. HHP BFWP inlet strainer DP High
29. HP BFWP inlet strainer DP High
30. HP1 heater level High / High-High
31. HP2 heater level High / High-High
32. HP1 heater A/B/C drain temperature High
33. HP1 heater A/B/C inlet feedwater temperature High
34. HP2 heater A/B/C drain temperature High
35. HP2 heater A/B/C inlet feedwater temperature High
36. HP2 heater A/B/C outlet feedwater temperature High

6.2 Description of Response under Fault Conditions
The fault conditions are alarmed in the DCS and the operator is expected to
respond and take action to correct the situation, so that the plant and
equipment are not damaged and there is no harm to the personnel working
nearby.
Each fault condition is described in the response table as follows:
 Alarm title, Initiating device and Set point are indicated and then the
possible causes of such a fault condition are detailed from the past
experience.
 The consequence of the fault condition, if left unattended, is indicated and

the possible immediate action to safeguard/limit the damage is described.
 The follow up action subsequent to the above response is listed so that the
plant/equipment under fault conditions is rectified and either brought back
to service or kept as standby.
The follow up action subsequent to the above response is listed so that the
plant/equipment under fault conditions is rectified and either brought back to
service or kept as standby.
The plant is designed to provide some important warning signals prior to any
serious damage to equipment or injury to personnel occurs. The operators
should take the responsive action at the first instance of the alarm
annunciation. An early reaction will prevent major problems or a trip of the
system.
The alarm that may be encountered during the normal operation of the
Deaerator Feed Water System is described in this section. The causes of the
alarms and the responsive actions that should be taken by the operator are
explained in the following pages for each of the alarms listed under section 6-2.

ALARM RESPONSE
Alarm Title: :1 TBFP / TBFP-BP Bearing Temperature High

Initiating Device: : P0LAC01CT471 to 482
Set Point : >80oC
Possible Cause(s) of Alarm:
1 Bearing oil level / flow low.
2 Oil cooler ineffective.
3 Change in bearing clearance.
Consequences
1 Possible damage to the bearing.
2 Possible stoppage of the pump.
Immediate Action
1 Verify the temperature locally.
2 Reduce the load.
3 Top up oil level.
Follow Up Action
1 Notify shift supervisor.
2 Check and rectify oil cooler.
3 Check and rectify bearing.

ALARM RESPONSE
Alarm Title: :2 TBFP / TBFP-BP Thrust Bearing Temperature High

Set Point : >80oC
2 Excessive thrust due to excess wear of balancing disc.
4 Change in bearing clearance due to looseness of parts.
Consequences
Immediate Action
2 Reduce the load.
3 Top up oil level.
Follow Up Action
4 Check and replace the balancing disc.

ALARM RESPONSE
Alarm Title: :3 TBFP Bearing Vibration High/High-High

Initiating Device: : P0LAC01CY001 to 006
Set Point : >75µm p-p / >125µm p-p
1 Bearing lubrication poor.
2 Looseness in the bearing housing.
3 Malfunctioning of the vibration measuring device.
Consequences
Immediate Action
1 Verify the bearing condition locally.
2 Reduce the load.
Follow Up Action
2 Check and rectify the bearing.
3 Calibrate the vibration transmitter.

ALARM RESPONSE
Alarm Title: :4 TBFP-BP Lube Oil System Trouble

Initiating Device: : LOP Common Alarm
Set Point Refer Table 11-1
1 Tank level low/high.
2 Low pressure due to oil leak.
3 Malfunction of level switch/pressure switch.
Consequences
1 Possible low lube oil supply to bearings.
2 Possible bearing temperature high.
3 Lube oil pump not started.
4 Tank overflow.
Immediate Action
1 Check the bearing oil flow.
2 Start the lube oil pump if the level, if high.
Follow Up Action
2 Inspect and rectify the system.
3 Perform calibration of the level switch /pressure switch.

ALARM RESPONSE
Alarm Title: :5 TBFP-BP Motor Winding Temperature High/High-High

Initiating Device: : P0LAC01CT053-055 / 063-065 / 073-075
Set Point >130oC/>140 oC
1 Possible overload of the motor.
Consequences
1 Possible damage of motor winding.
2 Possible tripping of TBFP-BP motor.
Immediate Action
1 Check the motor cooling system.
2 Stop the TBFP set.
Follow Up Action
2 Inspect and rectify the cooling system.
ALARM RESPONSE
Alarm Title: :6 MBFP-A/B Motor Winding Temperature High/High-High

Initiating Device: : P0LA02CT053-055 / 063-065
Set Point >125oC/>135oC
Consequences
2 Possible tripping of MBFP motor.
Immediate Action
2 Stop the MBFP set.
Follow Up Action

ALARM RESPONSE
Alarm Title: :7 MBFP Motor/Step up Gear/ BP Bearing Temperature High

Set Point : >95oC
1 Bearing oil level /flow low.
Consequences
Immediate Action
2 Reduce the load.
3 Top up oil level.
Follow Up Action

ALARM RESPONSE
Alarm Title: :8 MBFP / MBFP-BP Thrust Bearing Temperature High

Set Point : >80oC
Consequences
Immediate Action
2 Reduce the load.
3 Top up oil level.
Follow Up Action

ALARM RESPONSE
Alarm Title: :9 MBFP Bearing Vibration High/High-High

Initiating Device: : P0LAC02CY001 to 004
Consequences
Immediate Action
2 Reduce the load.
Follow Up Action

ALARM RESPONSE
Alarm Title: :10 MBFP Lube Oil System Trouble

Initiating Device: : LOP common alarm
Set Point Refer table 11-1
1 Tank level low.
2 Oil pump discharge pressure low.
3 Lube oil filter DP high.
4 Malfunction of level switch.
5 Malfunction of pressure switch.
6 Malfunction of DP switch.
Consequences
4 MBFP trip on pressure low-low condition.
Immediate Action
2 Change over the filter.
3 Top up oil level in the tank.
Follow Up Action
3 Perform calibration of the defective switches.

ALARM RESPONSE
Alarm Title: :11 HHP BFWP Motor Winding Temperature High/High-High

Initiating Device: : P0NAB03CT063-065 / 073-075 / 083-085
Consequences
2 Possible tripping of HHP BFWP motor.
Immediate Action
2 Stop the HHP BFWP set.
Follow Up Action
ALARM RESPONSE
Alarm Title: :12 HHP BFWP Bearing Temperature High

Initiating Device: : P0NAB03CT471 to 476
Set Point : >80oC
2 Oil cooler defective.
Consequences
Immediate Action
2 Reduce the load.
3 Top up oil level.
Follow Up Action

ALARM RESPONSE
Alarm Title: :13 HHP BFWP Thrust Bearing Temperature High

Set Point : >80oC
Consequences
Immediate Action
2 Reduce the load.
3 Top up oil level.
Follow Up Action

ALARM RESPONSE
Alarm Title: :14 HHP BFWP–A/B/C Bearing Vibration High/High-High

Initiating Device: : P0NAB03CY001 to 006
Consequences
Immediate Action
2 Reduce the load.
Follow Up Action

ALARM RESPONSE
Alarm Title: :15 HHP BFWP Lube Oil System Trouble

Set Point Refer table11-1
1 Tank level low.
Consequences
4 HHP BFWP trip on pressure low-low condition.
Immediate Action
Follow Up Action

ALARM RESPONSE
Alarm Title: :16 HP BFWP Motor Winding Temperature High/High-High

Initiating Device: : P0NAB02CT063-065 / 073-075 / 083-085 / 093-095
Consequences
2 Possible tripping of HP BFWP motor.
Immediate Action
2 Stop the HP BFWP set.
Follow Up Action
ALARM RESPONSE
Alarm Title: :17 HP BFWP Bearing Temperature High

Set Point : >80oC
Consequences
Immediate Action
2 Reduce the load.
3 Top up oil level.
Follow Up Action

ALARM RESPONSE
Alarm Title: :18 HP BFWP Thrust Bearing Temperature High

Set Point : >80oC
Consequences
Immediate Action
2 Reduce the load.
3 Top up oil level.
Follow Up Action

ALARM RESPONSE
Alarm Title: :19 HP BFWP-A/B/C/D Bearing Vibration High/High-High

Initiating Device: : P0NAB02CY001 to 008
Consequences
Immediate Action
2 Reduce the load.
Follow Up Action

ALARM RESPONSE
Alarm Title: :20 HP BFWP Lube Oil System Trouble

Set Point Refer table 11-1
1 Tank level low.
Consequences
4 HP BFWP trip on pressure low-low condition.
Immediate Action
Follow Up Action

ALARM RESPONSE
Alarm Title: :21 M/T BFP Flow Low / Low-Low

Initiating Device: : P0LAB12CF104-105 / P0LAB12CF101-103
Set Point : <281t/h / <250t/h
Possible Cause(s) of Alarm
1 Discharge MOV not open fully.
2 Malfunction of the flow transmitter.
Consequences
1 Tripping of M/T BFP when the flow is low-low.
Immediate Action
1 Check whether the discharge MOV is open fully.
2 Stop the M/T BFP set, if the flow cannot be maintained.
Follow Up Action
2 Perform calibration of the flow transmitter.
3 Check for abnormal noise/vibration while restarting the M/T BFP.
ALARM RESPONSE
Alarm Title: :22 HHP BFWP Flow Low / Low-Low

Initiating Device: : P0NAB03CF101-103
Set Point : <104.8t/h / <95t/h
Consequences
1 Tripping of HHP BFWP when the flow is low-low.
Immediate Action
2 Stop the HHP BFWP set, if the flow cannot be maintained.
Follow Up Action
3 Check for abnormal noise/vibration while restarting the HHP BFWP.

ALARM RESPONSE
Alarm Title: :23 HP BFWP Flow Low / Low-Low

Initiating Device: : P0NAB02CF101-103
Set Point : <104.8t/h / <95t/h
Consequences
1 Tripping of HP BFWP when the flow is low-low.
Immediate Action
2 Stop the HP BFWP set, if the flow cannot be maintained.
Follow Up Action
3 Check for abnormal noise/vibration while restarting the HP BFWP.
ALARM RESPONSE
Alarm Title: :24 M/T BFP Discharge Pressure Low

Initiating Device: : P0LAB12CP106
Set Point : <116 kg/cm2
1 High flow.
2 Malfunction of the pressure transmitter.
Consequences
1 Tripping of M/T BFP when the flow is high.
Immediate Action
1 Reduce the load.
2 Stop the M/T BFP set, if the pressure cannot be maintained.
Follow Up Action
2 Perform calibration of the pressure transmitter.
3 Check for abnormal noise/vibration while restarting the M/T BFP.

ALARM RESPONSE
Alarm Title: :25 HHP BFWP Discharge Pressure Low

Initiating Device: : P0MNAB03CP104
1 High flow.
Consequences
1 Tripping of HHP BFWP when the flow is high.
Immediate Action
1 Reduce the load.
2 Stop the HHP BFWP set, if the pressure cannot be maintained.
Follow Up Action
3 Check for abnormal noise/vibration while restarting the HHP BFWP.
ALARM RESPONSE
Alarm Title: :26 HP BFWP Discharge Pressure Low

Initiating Device: : P0MNAB02CP105
1 High flow.
Consequences
1 Tripping of HP BFWP when the flow is high.
Immediate Action
1 Reduce the load.
2 Stop the HP BFWP set, if the pressure cannot be maintained.
Follow Up Action
3 Check for abnormal noise/vibration while restarting the HP BFWP.

ALARM RESPONSE
Alarm Title: :27 M/T BFP-BP Inlet Strainer DP High

Initiating Device: : P0LAB11CP504-505 / 501-503
Set Point : >0.25 kg/cm2
1 Clogging of the suction strainer.
2 Malfunction of the transmitter.
Consequences
1 M/T BFP-BP flow low.
2 Tripping of M/T BFP-BP.
Immediate Action
1 Start the stand by pump.
2 Stop the M/T BFP-BP if the DP is increasing.
Follow Up Action
2 Calibrate the DP transmitter.
3 Clean the clogged strainer and keep system ready.
ALARM RESPONSE
Alarm Title: :28 HHP BFWP Inlet Strainer DP High

Initiating Device: : P0NAB03CP501-503
Consequences
1 HHP BFWP flow low.
2 Tripping of HHP BFWP.
Immediate Action
1 Start the stand by pump.
2 Stop the HHP BFWP if the DP is increasing.
Follow Up Action

ALARM RESPONSE
Alarm Title: :29 HP BFWP Inlet Strainer DP High

Initiating Device: : P0NAB02CP501-504
Consequences
1 HP BFWP flow low.
2 Tripping of HP BFWP.
Immediate Action
1 Start the standby pump.
2 Stop the HP BFWP if the DP is increasing.
Follow Up Action

ALARM RESPONSE
Alarm Title: :30 HP1 Heater Level High / High-High

Initiating Device: : P0LAD01CL101/103/105
Set Point : >NWL+150mm / >NWL+250mm
1 Possible leak in the tubes.
2 Malfunctioning of the FCV.
3 Malfunctioning of level transmitter.
Consequences
1 Emergency drain valve open on high.
2 Emergency drain valve close on high-high.
3 HP1 and HP2 Heater group isolation (steam and water side) on high-
high.
Immediate Action
1 Open the LCV by pass valve if found closed.
Follow Up Action
2 Calibrate the level transmitter.
3 Calibrate the LCV.

ALARM RESPONSE
Alarm Title: :31 HP2 Heater Level High / High-High

Initiating Device: : P0LAD02CL101/103/105
Set Point : >NWL+150mm / >NWL+250mm
1 Possible leak in the tubes.
2 Malfunctioning of the FCV.
3 Malfunctioning of level transmitter.
Consequences
1 Emergency drain valve open on high.
2 HP2 Heater group isolation (steam side).
Immediate Action
1 Open the LCV by pass valve if found closed.
Follow Up Action
2 Calibrate the level transmitter.
3 Calibrate the LCV.

ALARM RESPONSE
Alarm Title: :32 HP1 Heater- A/B/C Drain Temperature High

Initiating Device: : P0LCH01CT001/002/003
Set Point : >230oC
1 Heater level low and steam leaking into the drain cooler section.
2 Incoming MP steam temperature high.
Consequences
1 Decrease in heater efficiency.
Immediate Action
1 Confirm heater level and maintain normal level.
2 Confirm and control inlet steam temperature.
Follow Up Action
2 Calibrate the LCV and level transmitter.
ALARM RESPONSE
Alarm Title: :33 HP1 Heater- A/B/C Inlet Feedwater Temperature High
Initiating Device: : P0LAB12CT001/002/003
Set Point : >165oC
1 Deaerator system trouble.
Consequences
Immediate Action
1 Confirm and control deaerator feedwater temperature.
Follow Up Action
2 Check and rectify the deaerator system problem.

ALARM RESPONSE
Alarm Title: :34 HP2 Heater- A/B/C Drain Temperature High

Initiating Device: : P0LCH02CT001/002/003
Set Point : >262oC
1 Heater level low and steam leaking into the drain cooler section.
2 Incoming HP steam temperature high.
Consequences
Immediate Action
1 Confirm heater level and maintain normal level.
2 Confirm and control inlet steam temperature.
Follow Up Action
2 Calibrate the LCV and level transmitter.
ALARM RESPONSE
Alarm Title: :35 HP2 Heater- A/B/C Inlet Feedwater Temperature High
Set Point : >193oC
1 Corresponding HP1 heater feedwater flow low.
2 Corresponding HP1 heater TCV malfunctioning.
Consequences
Immediate Action
1 Confirm and control corresponding HP1 heater feedwater outlet
temperature.
Follow Up Action
2 Check and rectify the HP1 heater system problem.

ALARM RESPONSE
Alarm Title: :36 HP2 Heater- A/B/C Outlet Feedwater Temperature High
Set Point : >247oC
1 Heater feedwater flow low.
2 Heater TCV malfunctioning.
Consequences
Immediate Action
1 Confirm and control corresponding heater feedwater outlet temperature.
Follow Up Action
2 Check and rectify the heater system problem.

6.3 Effect of Loss of AC Power
Feed Water Pumps
The motor operated BFPs, HHP BFWPs and HP BFWPs are distributed
between two (2) buses supplying drive power to the electric motor. Each bus is
sectionalized and fed by two (2) different transformers. This arrangement
ensures a stable and uninterrupted power supply to the pumps. But in the
extreme case of failure of power to the bus to which two (2) motors are
connected there will be 50% load reduction. Otherwise there will not be any
impact on the system.
For the TBFP system which is driven by steam turbine, refer to the BFPT
System OPM-13.
MOVs
Operation of MOVs is not affected as these valves are provided with manual
operation facility also.

Section7 – Flow Block Diagram for Operation Boiler Feed Water System Rev. A
7.0 FLOW BLOCK DIAGRAM FOR OPERATION
7.1 Operation Procedure-Startup
7.1.1 Preparation for System Startup
NOTE: This procedure assumes that the BFP/BFWP groups

and HP heaters are not in service and they will be placed in
service as a part of the power plant common equipment startup.
The steps below describe the preparation of the BFP/BFWP
Prepare the BFP/BFWP groups and HP heaters for service as

per the valve lineup and power supply lineup checklists as per
section13.
Verify that DFW system is in operation and deaerator level is

normal.

7.1.2 System Startup in Group Level
NOTE: In the Group Level, the control room operator can place
M/T BFP as a group or MBFP, TBFP, HHP BFWP or HP BFWP
groups in service by touching the appropriate STARTUP plate in
the OPS. It is assumed that Pump A is the first selected in all
the cases. No group level operation is available for HP heaters.
M/T BFP Group
Prepare the M/T BFP group for service as per section 7.1.1.
Verify that the following controls are available on auto mode;

 MBFP group (A, B) auto condition.
 TBFP group (A, B, C) auto condition.
Verify any deaerator A, B, C level >NWL.
Select the first MBFP / TBFP to be started by touching the

selector plates in ASL2/ASL3 of the respective pump group.
Touch M/T BFP group startup PB.
Verify MBFP group startup command is ON when;

 Both MBFPs are stopped, eco inlet water flow is <500t/h and
1/3 TBFP startup end state is realized (applicable during
normal operation).
OR
 No MBFP / TBFP are in service.
Verify BFPT group startup command is ON when;

 All TBFPs are stopped.
 Any MBFP is in service and the set time delay is over.
 Eco inlet water flow is >1000t/h.
 HP steam pressure is >44kg/cm2.

MBFP Group
Verify permissive condition of deaerator level normal.

Select MBFP subgroup on auto mode.
Verify ASL2 IN mode and start command for MBFP.
Verify that the selected MBFP starts first as per the selector
logic given below;
First MBFP subgroup will start when any of the following
conditions exist.
 ASL2 start command is issued.
 Both the MBFPs are stopped and any TBFP is tripped.
 All the three (3) TBFPs are running and both the MBFPs are
under shut down and the BFP discharge pressure is
<130kg/cm2.
 Eco inlet water flow >1,600t/h, any TBFP is tripped, both the
MBFPs are stopped and either all TBFP startup end state
completed or only 2/3 TBFP startup end state established.
Verify the group startup is completed with selected MBFP

started condition.
2nd MBFP (add on) subgroup will start when the first MBFP is
started and when any of the following conditions exist.
 Any TBFP is tripped, eco inlet water flow >1,000t/h.
 BFP discharge pressure is <121kg/cm2 and any TBFP
startup is completed.
BFPT Group
Verify BFPT start permissive condition as follows;

 Any MBFP is started.
Select BFPT subgroup on auto mode.

Select the first BFPT (A/B/C) to be started.
Touch BFPT group startup PB.

Verify ASL3 is “IN MODE” and BFPT start command is realized.

Verify the selected BFPT group starts with a time delay.
Verify startup end state with the startup of one BFPT group.
Verify the add on pump startup command is initiated under the

following conditions.
 Any one BFPT is started, eco inlet flow >1,000t/h and 30 sec
elapsed after all MBFPs are stopped.
Second add on pump startup command is initiated when;
 Eco inlet flow is >1,600t/h and 30 sec past after 2/3 BFPTs
are in service.
HHP BFWP Group
Prepare the HHP BFWP group for service as per section 7.1.1.
Verify that the HHP BFWP subgroup (A/B/C) controls are
available on auto mode.
Verify any deaerator level >NWL.
Select the first HHP BFWP to be started.

Touch HHP BFWP group startup PB.
Verify ASL3 start command is released.
Verify HHP BFWP startup is complete with the startup of the

first pump.
Verify that add on pump starts as per the logic below.
Add on pump starts when;
 10seconds elapsed after any pump startup is completed and
discharge pressure is <140kg/cm2.
Note: When running pump trips the standby pump is started
automatically by ASL3 logic.

HP BFWP Group
Prepare the HP BFWP group for service as per section 7.1.1.

Verify that the HP BFWP subgroup (A/B/C/D) controls are
Verify any deaerator level >NWL.
Select the first HP BFWP to be started.

Touch HP BFWP group startup PB.
Verify ASL4 start command is released.
Verify HP BFWP startup is complete with the startup of the first

pump.
Verify that add on pumps start as per the logic below.
Second add on pump starts when;
Note: When running pump trips the standby pump is started
automatically by ASL4 logic.

7.1.3 System Startup in Subgroup Level
NOTE: In the SUBGROUP Level, the control room operator can

place each individual pump group and HP heater in service by
touching the appropriate START plate in the OPS. The
procedure below is described for TBFP-A, MBFP-A, HHP
BFWP-A, HP BFWP-A, HP1&HP2 heater-A and the procedure
is similar for the other set of pumps /heaters. BFPT-A oil group
is assumed to be in service and for details of the group refer to
the BFPT-A System OPM-13.
TBFP A
Prepare the TBFP-A for service as per section 7.1.1.
Verify that the following drive level controls are available on auto
mode;
 Gland condenser fan auto.
 BFPT-A steam SG on auto.
 BFPT-A speed set on auto.
 TBFP-A Booster pump on auto.
 TBFP-A BP return oil pumps on auto.
 TBFP-A minimum FCV on auto/standby.
 TBFP-A discharge MOV on auto.
Verify the following conditions for TBFP-A subgroup startup

permit;
 BFPT start permissive.
 TBFP BP suction valve is open.
Touch TBFP-A startup plate in OPS.

Note: The selected TBFP BP return oil pump (ASL2 logic) starts
when the oil return unit level is high and stops when the tank
level is low. The add on pump starts when the level is high-high.

Verify the following step sequences;

Step1:(Command)
 TBFP-A discharge MOV close command.
 BFPT-A steam group startup command initiated.
 Gland condenser fan start command
 TBFP minimum FCV open demand initiated.
Note: The following valves open, provided they are selected on
auto, under BFPT-A steam group startup command and when
BFPT supply HP steam pressure is >44kg/cm2.
 BFPT-A steam inlet MOV
 BFPT-A discharge deaerator heating steam MOV main /
backup
 BFPT-A supply HP steam drain ON-OFF valve
 BFPT-A drain ON-OFF valve.
BFPT-A supply HP steam drain ON-OFF valve closes after 10

min. are elapsed from the instant BFPT-A steam inlet MOV
opened and 5min. elapsed after BFPT-A resets.
BFPT-A drain ON-OFF valve closes when BFPT-A exhaust
steam temperature is above the set value and again opens
when BFPT-A trips.
Step2:(Permissive)
 TBFP-A discharge MOV closed.
 BFPT-A steam inlet MOV opened and GV closed.
 BFPT-A lube oil pressure normal.
 Gland condenser fan started.
 TBFP minimum FCV position >98%.
Step2:(Command)
 TBFP-A BP command initiated.
Step3:(Permissive)
TBFP-A BP started and 30sec elapsed.
Step3:(Command)
 BFPT-A reset command initiated.
Step4:(Permissive)
 BFPT-A reset.
Verify that BFPT-A starts and speeds up at the following rate as

per BFPT-A control logic as steps 4-6;
 Warm up completed (as per the cold / warm mode decided
by the metal temperature measurement and the control
logic).
Verify the TBFP-A discharge MOV opens as per step 6
command.
Verify TBFP-A subgroup startup is complete.

MBFP-A
Prepare the MBFP-A for service as per section 7.1.1.
Verify that the following drives are on auto;

 MBFP-A.
 MBFP-A discharge MOV.
 MBFP-A minimum FCV.
 LOP 1&2.
Verify any deaerator level is normal and MBFP-A suction
manual valve is open.
Touch MBFP-A subgroup startup PB.
Verify the following step1 commands;

 MBFP-A discharge MOV close command.
 MBFP-A minimum FCV open demand.
 ASL2 start command for LOP.
Note: The selected LOP (ASL2 logic) starts. The add on
pump starts when the lube oil pressure is low when any LOP
is in service. The LOP is always kept in service unless
otherwise a total shutdown of the MBFP is called for.
Verify the following permissives under step2;
 MBFP-A discharge MOV closed.
 MBFP-A minimum FCV open>98%.
 Anyone LOP started.
Verify MBFP-A started and the discharge MOV opened

sequentially.
Verify MBFP-A subgroup startup end state.
HHP BFWP-A
Prepare the HHP BFWP-A for service as per section 7.1.1.
Verify the permissive conditions exist;

 HHP BFWP-A suction manual valve open.
 HHP BFWP-A.
 HHP BFWP-A discharge MOV.
 HHP BFWP-A minimum FCV.

Touch HHP BFWP-A startup PB.
Verify the following actions;

 HHP BFWP-A discharge MOV close.
 HHP BFWP-A minimum flow control valve open>98%.
is in service. The LOP is always kept in service unless
otherwise a total shutdown of the HHP BFWP is called for.
Verify HHP BFWP-A starts.

Verify HHP BFWP-A discharge MOV open.
Verify HHP BFWP-A subgroup startup end state.
HP BFWP-A
Prepare the HP BFWP-A for service as per section 7.1.1.
Verify the permissive conditions exist;

 HP BFWP-A suction manual valve open.
 HP BFWP-A.
 HP BFWP-A discharge MOV.
 HP BFWP-A minimum flow CV.
Touch HP BFWP-A startup PB.
Verify that the following;

 HP BFWP-A discharge MOV close.
 HP BFWP-A minimum FCV open>98%.
is in service. The LOP stops is always kept in service unless
otherwise a total shutdown of the HP BFWP is called for.

Verify HP BFWP-A starts.

Verify HP BFWP-A discharge MOV open.
Verify HP BFWP-A subgroup startup end state.
Verify the following permissive condition;

 Boiler steam flow >250t/h.
Verify the HP heater-A (water ) group auto condition;

 HP1&2 heater inlet MOVs on auto.
 HP1&2 heater bypass MOV on auto.
 HP1&2 heater drain LCVs on auto or standby.
Touch HP heater (waterside) subgroup startup PB.
Verify HP1&2 heater bypass MOV opened.

Verify that the HP2 heater outlet MOV and inlet MOV open
sequentially when HP heaters B or C (water) is already in
service or after the bypass MOV is opened.
Verify HP1&2 heater bypass MOV closed.
HP Heater-A (Steam Group)

 HP heater-A water side in service.
 Any LP heater is in service.
Verify the HP heater-A (steam side) group auto condition;

 HP1&2 heater steam inlet MOV is on auto.
 HP1 heater MP steam supply PCV on auto or standby.
 HP2 heater HP steam supply PCV on auto or standby.
Touch HP heater (steam) subgroup startup PB.

Verify HP1 heater steam inlet MOV opened when boiler steam
flow is >250t/h.
Verify HP2 heater steam inlet MOV opened after HP1 heater
steam inlet MOV opened.
Verify both HP1&2 heater steam inlet MOV closes when boiler
steam flow is <200t/h.

7.1.4 System Startup in Drive Level
NOTE: In the DRIVE Level, the operator can place each

individual pump and valve in service by touching the appropriate
START/OPEN PB in the OPS. The procedure below is
described for group-A pumps, HP heaters and the
corresponding valves and the procedure is identical for the other
groups. The pump/valve to be operated in selected on manual
mode.
Prepare the TBFP-A BP lube oil system as per the vendor

manual.
Verify permissive condition is available.
Verify ASL2 OUT condition.
Touch Return Oil Pump A1 start PB.
TBFP-A Booster Pump
Prepare the TBFP-A booster pump for service as per section

7.1.1.
Verify the following permissive conditions;

 Suction valve open.
 Minimum FCV not closed.

Touch TBFP-A BP start PB.

Touch BFPT-A drain ON-OFF valve open PB.


Touch BFPT-A steam drain ON-OFF valve open PB.
Verify permissive condition ‘BFPT reset’ is available.

Touch BFPT-A discharge warming MOV open PB.
Verify permissive condition ‘BFPT reset ‘is available.

Touch BFPT-A exhaust steam isolating MOV PB.
Verify permissive condition ‘HP steam pressure and

temperature ok’.
Touch BFPT-A steam inlet MOV open PB.

Touch TBFP-A discharge MOV open PB.
MBFP-A Pump LOP
Prepare the MBFP-A lube oil system as per the vendor manual.
Touch lube oil pump A1-start PB.

MBFP-A
Verify permissive condition is available;

 MBFP BP suction valve open.
Touch MBFP-A start PB.

Touch MBFP-A discharge MOV open PB.
HHP BFWP-A LOP
Prepare the HHP BFWP-A lube oil system as per the vendor
manual.
Touch lube oil pump A1 start PB.
HHP BFWP-A

 HHP BFWP-A minimum FCV open. >98% or any HHP
BFWP tripped.
 HHP BFWP-A discharge MOV closed.
Touch HHP BFWP-A start PB.
Verify permissive condition is available and inform Partner.

Touch HHP BFWP-A discharge MOV open PB.

HP BFWP-A LOP
Prepare the HP BFWP-A lube oil system as per the vendor

manual.
Touch lube oil pump A1 start PB.
HP BFWP-A

 HP BFWP-A minimum FCV open >98% or any HP BFWP
tripped.
 HP BFWP-A discharge MOV closed.
Touch HP BFWP-A start PB.
Verify permissive condition is available and inform Partner.

Touch HP BFWP-A discharge MOV open PB.
Verify permissive condition.

Touch HP2 heater outlet MOV open PB.
Verify permissive condition ’HP2 heater outlet MOV open’.

Touch HP1 heater inlet MOV open PB.
Verify permissive condition;

 HP1 heater inlet MOV opened
 HP2 heater outlet MOV opened
Touch HP1 heater steam inlet MOV open PB.

Verify permissive condition;

 HP1 heater inlet MOV opened.
 HP2 heater outlet MOV opened.
 HP1 heater steam inlet MOV opened.
Touch HP2 heater steam inlet MOV open PB.

7.2 Operation Procedure- Normal Operation
7.2.1 Running Checklists
Check/Verify all parameters on the Monitored Parameters

Checklist as per Table attached in Section10.
Check/Verify the pumps in service for any unusual noise and
vibration.
Check/Verify the pumps in service for any oil leak or water leak.
Check/Verify HP heaters in service for any unusual noise and
vibration.
Check the HP heater area for the sign of any steam leak or
water leak.

7.2.2 Routine Operational Tests
M/T BFPs
Normally the three (3) TBFPs are in service during the plant
operation. To check the healthiness of the MBFPs, these pumps
may be started at drive level once in 15days keeping the
discharge MOV closed. The system auto status is to be restored
after satisfactory trial of the pumps.
HHP BFWPs
Normally the two (2) pumps are in service during the plant
operation. The standby pump may be changed over and taken
into service once in 15days keeping in mind to equalize the
running hours of the pumps. The pump change over is done by
deselecting the ASL and starting the standby pump on subgroup
and. Once the standby pump is stated and stabilized, one of the
already running pumps may be stopped in subgroup level. ASL
must be put back into service after the change over is
established.
HP BFWPs
Normally the two (2) pumps are in service during the plant
operation. The standby pumps may be changed over and taken
into service once in 15days keeping in mind to equalize the
running hours of the pumps. The pump change over is done by
deselecting the ASL and starting the standby pump on subgroup
and. Once the standby pump is stated and stabilized, one of the
already running pumps may be stopped in subgroup level. ASL
must be put back into service after the change over is
established.

7.3 Operation Procedure-Shutdown
7.3.1 Preparation for System Shutdown
NOTE: This procedure assumes that the BFP/BFWP groups

and HP heaters are in service and they will be placed out of
service as a part of the power plant common equipment
shutdown. The steps below describe the shutdown sequence of
the last BFP/BFWP groups and HP heaters.
Ensure that the last BFP/BFWP group and HP heater are to be

shutdown and the boiler and Partner requirement of water is
zero.
Verify that any deaerator (A/B/C) level is maintained.
7.3.2 System Shutdown in Group Level
NOTE: In the GROUP Level, the operator can shutdown any

BFP/BFWP group in service by touching the appropriate
SHUTDOWN PB in the OPS. Prepare system for shutdown as
per section 7.3.1.
M/T BFP Group
Verify that the following drive level controls are available on auto
mode;
 MBFP subgroup (A, B) auto condition.
 TBFP subgroup (A, B, C) auto condition.
Verify that auto shut down command is released when the

permissive condition ’all boilers stopped’ is available for M/T
BFP shutdown.
Note: If TBFPs only are running, an auto start command is
issued to the MBFP group.
Touch M/T BFP group shutdown PB.

Verify TBFP group shutdown command is on for the following

conditions.
 M/T BFP group shutdown command
 Any TBFP is in service.
Verify MBFP group shutdown command is on for the following

conditions.
 M/T BFP group shutdown command, all BFPTs are
tripped and any MBFP is running.
Or
 MBFP group shutdown command is ON.
Verify the respective subgroup auto stop command as per the

selector logic ASL3 for BFPT and ASL2 for MBFP.
HHP BFWP Group
Prepare the HHP BFWP group for shutdown as per section

7.3.1.
Verify that the HHP BFWP subgroup (A/B/C) controls are
Verify permissive condition is on.
Touch HHP BFWP subgroup shutdown PB.
Verify ASL3 shutdown command is released.
HP BFWP Group
Prepare the HP BFWP group for shutdown as per section 7.3.1.

Verify that the HP BFWP subgroup (A/B/C/D) controls are
Verify permissive condition is on.
Touch HP BFWP subgroup shutdown PB.
Verify ASL4 shutdown command is released.

7.3.3 System Shutdown in Subgroup Level
NOTE: In the SUBGROUP Level, the operator can shutdown

each individual BFP/BFWP and HP heater in service by
touching the appropriate STOP plate in the OPS. The procedure
below is described for TBFP-A, MBFP A, HHP BFWP-A, HP
BFWP-A, HP1&HP2 heater-A and the procedure is identical for
the other set of pumps /heaters. TBFP-A lube oil system
remains in service as per the turbine logic and for more details
of the system, refer to the BFPT-A System OPM-13.
TBFP-A
Verify the shutdown permissive when any of the following

conditions exist.
 TBFP-B or C is in service.
Touch the TBFP-A pump shutdown PB.
Verify that the following step commands are executed;

 TBFP-A discharge MOV closes.
 TBFP-A trip command after the discharge MOV is

closed.
Note: The pump also receives a trip command when the booster
pump is sopped or the discharge flow <250t/h when the pump
speed is >2,500rpm.
Verify that the TBFP-BP return oil pump is in service as per the
oil return unit level (stops at low level and starts at high level).

MBFP-A
Verify the anyone of the following shutdown permissive

conditions exist;
 All boilers stopped.
 Any TBFP startup completed.
 MBFP-B startup completed.
Verify group shutdown command is on or touch the subgroup

shutdown PB.
Verify the following sequential actions;

 ASL2 command for LOP and MBFP discharge MOV

closes.
 MBFP stops after discharge MOV is closed.
Verify that the lube oil system is in service at least for 30min.
after stopping of the pump.
HHP BFWP-A
Verify shutdown permissive is ON.

shutdown PB.

 ASL2 command for LOP and discharge MOV closes.
 HHP BFWP-A stops after the discharge MOV is closed.

HP BFWP-A
Verify shutdown permissive is ON.

shutdown PB.

 ASL2 command for LOP and discharge MOV closes.
 HHP BFWP A stops after the discharge MOV is closed.

 HP heater-A steam group is not in service.
Verify the HP heater auto condition as follows;

 HP1 heater inlet MOV, HP2 heater outlet MOV and HP
1/2 heater bypass MOV on auto.
 HP1&2 heaters drain LCV auto or standby.
 HP1&2 heaters drain emergency LCV auto or standby.
Touch the subgroup shutdown PB.
Verify that the following step commands are executed;

 HP1&2 bypass MOV open (this condition is bypassed if
B/C heaters are in service).
 HP1 heater inlet MOV close command.
 HP2 heater outlet MOV close command after HP1

heater inlet MOV is closed.

HP Heater A (Steam Group)
Verify the HP heater A (steam) group MOVs close when the

boiler steam flow is <200t/h, the MOVs are on auto condition
and start command exists.
7.3.4 System Shutdown in Drive Level
NOTE: In the DRIVE Level, the operator can stop /close each
individual BFP/BFWP / valve / HP heater in service by touching
the appropriate STOP/CLOSE plate in the OPS. The procedure
below is described for group-A pumps, HP heaters and the
corresponding valves and the procedure is identical for the other
groups. The pump/valve to be operated is selected on manual
mode. For BFPT, refer to the BFPT System OPM13.

Touch TBFP-A discharge MOV close plate on the OPS.
TBFP-A Booster Pump
Verify permissive condition is available that TBFP is stopped

and 60sec has passed and physically verify booster pump can
be stopped.
Touch TBFP-A booster pump stop plate.
Verify permissive condition is available, physically verify booster

pump is stopped and BFPT oil system is stopped.
Touch return oil pump A1/A2 stop plate.
Verify permissive condition is available and physically verify

BFPT-A to be stopped.
Touch BFPT-A steam inlet MOV close plate on the OPS.

Verify permissive condition is available and physically verify

BFPT-A is stopped.
Touch BFPT-A discharge steam isolating MOV close plate on
the OPS.
Verify permissive condition is available and physically verify that

the MOV can be closed.
Touch BFPT-A discharge warming MOV close plate on the
OPS.

the valve can be closed.
Touch BFPT-A steam drain ON-OFF valve close plate on the
OPS.

the valve can be closed.
Touch BFPT-A drain ON-OFF valve close plate on the OPS.
Verify permissive condition and MBFP-A is stopped.

Touch MBFP-A discharge MOV close plate on the OPS.
MBFP-A
Verify permissive condition and all boilers are stopped.

Touch MBFP-A stop plate on the OPS.

MBFP-A Pump LOP

the LOP can be stopped.
Touch LOP stop plate on the OPS.
Verify permissive condition and confirm water is not required by

the Partner.
Touch HHP BFWP-A discharge MOV close plate on the OPS.
HHP BFWP-A
Verify permissive condition and discharge MOV is closed.

Touch HHP BFWP-A stop plate on the OPS.
HHP BFWP-A LOP
Verify permissive condition the HHP BFWP-A is stopped.

Verify permissive condition and confirm water is not required by

the Partner.
Touch HP BFWP-A discharge MOV close plate on the OPS.
HP BFWP-A
Verify permissive condition and confirm discharge MOV is

closed.
Touch HP BFWP-A stop plate on the OPS.

HP BFWP-A LOP
Verify permissive condition and confirm HP BFWP-A is stopped.


Touch HP2 heater steam inlet MOV close plate on the OPS.

Touch HP1 heater steam inlet MOV close plate on the OPS.
Verify HP2 heater HP steam MOV and HP1 heater MP steam

MOV are closed.
Touch HP1 heater inlet MOV close plate on the OPS.
HP2 Heater Outlet MOV
Verify HP1 heater inlet MOV and HP steam MOV are closed.
Touch HP2 heater outlet MOV close plate on the OPS.

Section 8 –Interlocks and Protection Stop Boiler Feed Water System Rev. A
8.0 INTERLOCKS AND PROTECTION STOP
The following interlocks are provided in the Boiler Feed Water System:
8.1 M/T BFP
TBFP: The pump is coupled to the BFPT. Refer to the BFPT System OPM-13
for lube oil system, turning gear and DEH controls.
The TBFP-BP is interlocked as detailed below.
Start Permissive
The TBFP-BP can be started only if all the following conditions are satisfied;
 BFPT lube oil pressure not low (normal).
 Any deaerator level normal.
 TBFP-BP manual suction valve is opened.
 Minimum flow control valve not closed.
 TBFP discharge MOV closed.
Protection Stop/Trip
The TBFP-BP is tripped, if any of the following conditions exist:
 Deaerator level <NWL-2,200mm.
 Protection stop signal from motor winding temperature high-high.
 60 seconds after TBFP tripped.
TBFP discharge MOV
The MOV closes on BFPT tripping.
BFPT HP steam inlet MOV, Deaerator heating steam MOV and discharge
warming MOV
The MOVs can be opened only if the HP steam pressure is >44kg/cm2 and the
temperature is greater than the set value.
The MOVs close on BFPT tripping.
BFPT supply steam drain ON-OFF valve and BFPT drain ON-OFF valve
The valves open on BFPT tripping.

MBFP
Start Permissive
The MBFP can be started, if all the following conditions are satisfied;
 MBFP lube oil pressure normal.
 MBFP-BP suction manual valve is open.
 Minimum flow control valve positions is >98% or emergency permit signal.
The MBFP is tripped, if any of the following conditions exist;
 MBFP motor winding temperature is >140oC.
 If MBFP discharge MOV & MBFP minimum FCV is closed, 10 seconds

after MBFP started.
 3 seconds after lube oil pressure <0.5 kg/cm2.
 3 seconds after feed water discharge flow is <250t/h with 10seconds time
delay after the pump is started.
MBFP discharge MOV
The discharge MOV closes on protection if MBFP is tripped.

8.2 HP Heater
HP1 heater
 Feedwater inlet MOV can be opened only if HP 2 heater outlet MOV is

opened. Inlet MOV closes automatically if the level of either HP1 or HP2
heater is high-high.
 HP1 heater MP steam inlet MOV can be opened if the HP1 heater
feedwater inlet MOV and HP2 heater outlet MOV are opened.
 HP1 heater MP steam inlet MOV protection closes when the level of either
HP1 or HP2 heater is high-high.
HP2 heater
 Feedwater outlet MOV can be opened under any condition, but closes
when the level of either HP1 or HP2 heater is high-high.
 HP2 heater HP steam inlet MOV can be opened if the HP1 heater
feedwater inlet MOV, HP2 heater outlet MOV and HP1 heater MP steam
inlet MOV are all opened.
 HP2 heater HP steam inlet MOV protection closes when the level of either
HP1 or HP2 heater is high-high.

8.3 HHP BFWP
Start Permissive
The HHP BFWP can be started, if all the following conditions are satisfied;
 HHP BFWP lube oil pressure normal.
 HHP BFWP suction manual valve open.
 HHP BFWP discharge MOV closed.
 Minimum flow control valve positions is >98%
The HHP BFWP is tripped, if any of the following conditions exist;
 HHP BFWP motor winding temperature is >140oC.
 10 seconds after HHP BFWP is started, if the discharge MOV & minimum
FCV are closed.
 3 seconds after lube oil pressure <0.5 kg/cm2.

8.4 HP BFWP
Start Permissive
The HP BFWP can be started, if all the following conditions are satisfied;
 HP BFWP lube oil pressure normal.
 HP BFWP suction manual valve open.
 HP BFWP discharge MOV closed.
 Minimum flow control valve positions is >98%.
The HP BFWP is tripped, if any of the following conditions exist;
 HP BFWP motor winding temperature is >140oC.
 10 seconds after HP BFWP is started, if the discharge MOV & minimum

FCV closed.
 3 seconds after lube oil pressure is<0.5 kg/cm2.

Section 9 – Design Data of Major Equipment Boiler Feed Water System Rev. A
9.0 DESIGN DATA OF MAJOR EQUIPMENT
The following tables give the technical specifications of all the main equipments in the
Boiler Feed Water System.
TABLE 9-1 BOILER FEED WATER BOOSTER PUMP
Description Details
Quantity One set x 5 (34% each)
P0LAC01AP301/302/303
Equipment Number
P0LAC02AP301/302
Type Centrifugal, horizontal, single stage
Capacity 1,645m3/h
Suction temperature 128.3ºC
Suction pressure 4.0kg/cm2
Discharge pressure 14.76kg/cm2
Total head 115m
Speed (Sync.) 1,800rpm
Driving method Direct coupling
Driving motor (only for

610KW / 4,160V / 60Hz
TBFP-BP)
TABLE 9-2 MBFP STEP UP GEAR

Description Details
Quantity One (1) set x 2
Equipment Number P0LAC02AE101/102
Type Double helical gear precision type
Speed increase 1,800 to 4,930rpm

TABLE 9-3 MOTOR DRIVEN BFP (MBFP)

Description Details
Quantity One (1) set x 2,(34% each)
Equipment number P0LAC02AP101/102
Horizontal shaft, Multistage,

Type
ring section, Centrifugal type (MHG 7/3)
Capacity at pump
1,645m3/h
suction
Bleed water quantity 74.8m3/h
Capacity at pump outlet 1570.2m3/h
Bleeding pressure 96.5kg/cm2
Discharge pressure 139kg/cm2
Total head 1,327m
Pump speed 4,930rpm
Type of driver Electric motor
Driving method Coupled to step up gear
Lubrication Forced

TABLE 9-4 TURBINE DRIVEN BFP (TBFP)
Description Details
Quantity One (1) set x 3 ,(34% each)
Equipment number P0LAC01AP101/102/103

Type
ring section, Centrifugal type (MHG 7/3)
Capacity at pump
1,645m3/h
suction
Bleed water quantity 74.8m3/h
Capacity at pump outlet 1,570.2m3/h
Bleeding pressure 96.5kg/cm2
Discharge pressure 139kg/cm2
Total pressure 1,327m
Pump speed 4,930rpm
Drive equipment Steam turbine
Lubrication Forced oil

TABLE 9-5 HHP BFW PUMP
Description Details
Quantity One (1) set x 3,(100% each)
Equipment number P0NAB03AP101/102/103

Type
ring section, Centrifugal type –MHG 5/7
Capacity at pump outlet 500t/h
Suction pressure 3.6kg/cm2(max 5kg/cm2)
Discharge pressure 150.2 g/cm2
Total pressure 146.6kg/cm2
Pump speed 3,580rpm
Bearing lubrication Forced oil
Drive motor 2,650kW,13.8kV,2pole,60Hz
TABLE 9-6 HP BFW PUMP
Description Details
Quantity One (1) set x 4, (50%x4)
Equipment number P0NAB03AP101/102/103/104

Type
ring section, Centrifugal type
Capacity (at pump outlet) 530t/h
Discharge pressure 67.7kg/cm2
Total pressure 63.9kg/cm2
Speed (Sync.) 3,600rpm
Bearing lubrication Forced oil

TABLE 9-7 MBFP AUXILIARY OIL PUMP
Description Details
Quantity One (1) set x2, two (2) pumps in each set
Equipment number P0LAC02AP201/204
Type Gear type
Pump discharge pressure 3.0kg/cm2
Flow rate of oil pump 366liter/min at 1800rpm
Oil pressure at bearing inlet 1.5kg/cm2
Lubrication oil quantity 279liter/min
Cooling water quantity 93 liter/min
Drive motor 5.5kW , 460V , 60Hz
TABLE 9-8 TBFP-BP RETURN OIL PUMP
Description Details
Quantity One (1) set x3,two (2) pumps in each set
Equipment number P0LAC01AP201-206
Type Gear type
Normal operating pressure 1.5kg/cm2
Normal oil flow 15liter/min

TABLE 9-9 HHP BFWP AUXILIARY OIL PUMP
Description Details
Equipment number P0NAB03AP201-206
Type Gear type
Oil pressure at bearing

1.5kg/cm2
inlet
Cooling water quantity 131liter/min
TABLE 9-10 HP BFWP AUXILIARY OIL PUMP
Description Details
Equipment number P0NAB02AP201-208
Type Gear type
Oil pressure at bearing

1.5kg/cm2
inlet
Cooling water quantity 93 liter/min

TABLE 9-11 HP1 HEATER
Description Details
Equipment number P0LAD01AC101/102/103
Horizontal U-type with an integral drain

Type
cooling zone
Heating surface 1,594m2
Number of U-tubes 1,735
Active straight tube length 8,701mm
Tube outside diameter 15.88mm
Tube thickness 1.47mm
Feed water flow 1,797,910kg/h
Tube design pressure 220kg/cm2
Tube design temperature 230ºC
Shell side design pressure 27.3kg/cm2
Shell design temp./ bottom 455ºC / 230ºC
Feed water Inlet temperature 130.2ºC
Feed water outlet temperature 182.4ºC
Tube connection Expanded and seal welded

TABLE 9-12 HP2 HEATER
Description Details
Equipment Number P0LAD02AC101/102/103
Horizontal U-type with desuperheating and an

Type
integral drain cooling zone
Heating surface 1,175m2
Number of U tubes 1,792
Active straight tube

6,058mm
length
Tube outside diameter 15.88mm
Tube thickness 1.47mm
Feed water flow 1,797,910kg/h
Tube design pressure 220kg/cm2
Tube design
262ºC
temperature
Shell side design

48.0kg/cm2
pressure
Shell design temp./

490ºC / 262ºC
bottom
Feed water Inlet temp. 182.4ºC
Feed water outlet temp. 237.0ºC
Tube connection Expanded and seal welded

TABLE 9-13 BOILER FEED WATER PUMP TURBINE (BFPT)
Description Details
Equipment number P0LAC01AP101/102/103
Type Horizontal s-type
Rated power Approx.7,070 KW
Inlet steam pressure 40.0kg/cm2
Inlet steam temperature 415ºC
Outlet steam pressure 3.0kg/cm2
Speed 4,930rpm

Section 10 – Normal Operating Parameters Boiler Feed Water System Rev. A
10.0 NORMAL OPERATING PARAMETERS
Instrumentation provided for monitoring the Boiler Feed Water System parameters
either in CCR1 or local is listed below with normal range at or near full load.
10.1 Instrumentation Parameters Monitored in CCR1
Operating Range At
Instrument No. Description
Full Load
P0LAA01CL101-102 Deaerator level NWL mm
/103-104/105-106
P0LAB11CP501-505 BFP booster pump inlet 0.2kg/cm2
strainer DP
P0LAB12CP101-105 BFP discharge pressure 139kg/cm2
P0LAB12CP106/107 BFP common header 139kg/cm2
pressure
P0LAB12CP106/107 BFP discharge flow 1570.2m3/h
P0NAB03CP501/502/ HHP BFWP inlet strainer 0.2kg/cm2

503 DP
P0NAB03CP101/102/ HHP BFWP discharge 150.2kg/cm2
103 pressure
P0NAB03CP104 HHP BFWP common 150.2kg/cm2
header pressure
P0NAB03CF101/102/ HHP BFWP discharge flow 500t/h
103
P0NAB02CP501/502/ HP BFWP pump inlet 0.2kg/cm2
503/504 strainer DP
P0NAB03CP101/102/ HP BFWP discharge 67.7kg/cm2
103/104 pressure
P0NAB03CP105 HP BFWP common header 67.7kg/cm2
pressure
P0NAB03CF101/102/ HP BFWP discharge flow 530t/h
103/104
P0LAB12CT001/002/ HP1 Heater Water Inlet 130OC
003 Temperature
P0LAB12CT001/002/ HP1 Heater Water Outlet 182OC
003 Temperature
P0LAB12CT001/002/ HP2 Heater Water Outlet 237OC
003 Temperature

Section 10 – Normal Operating Parameters Boiler Feed Water System Rev. A
CONTINUED…
Operating Range At
Instrument No. Description
Full Load
P0LAB12CT001/002/ HP1 Heater Drain Outlet 206OC
003 Temperature
P0LAB12CT001/002/ HP2 Heater Drain Outlet 242OC
003 Temperature
P0LAD01CL101-106 HP1 Heater Level NWL
10.2 Instrumentation Parameters Monitored at Local
Instrument No. Description Operating Range At

Full Load
P0LAA01CL301-303 Deaerator level NWL mm
P0LAB11CP301-305 BFP booster pump inlet 4kg/cm2

pressure
P0LAB11CP306-310 BFP booster pump outlet 14.76kg/cm2
pressure
P0LAB12CP301-305 BFP discharge pressure 139kg/cm2
P0NAB03CP301-303 HHP BFWP inlet pressure 4kg/cm2
P0NAB03CP304-306 HHP BFWP outlet pressure 150.2kg/cm2
P0NAB02CP301-304 HP BFWP pump inlet 4kg/cm2
pressure
P0NAB02CP305-308 HP BFWP pump outlet 67.7kg/cm2
pressure
P0LAB12CT001/002/ HP1 Heater steam side 20.6kg/cm2
003 pressure
P0LAB12CT001/002/ HP2 steam side pressure 44 kg/cm2
003
P0LAD02CL301-303
HP2 Heater Level NWL

Section 11 – Limit on Operation, Alarm & Trip Boiler Feed Water System Rev. A
Set Point List and Hazards
11.0 LIMIT ON OPERATION, ALARM & TRIP SET POINT AND HAZARDS
There are no limitations imposed in the operation of the Boiler Feed Water System.
The table 11-1 lists the alarm and trip set points adopted for safe operation of this
system.
11.1 Alarm and Trip Set Point List
The instrumentation shown under is provided in the Boiler Feed Water System
to perform alarm and trip/protection functions of the system through the DCS
operator workstations.
TABLE 11-1 ALARM & TRIP SET POINTS
Instrument Tag No Description Set Point Function
P0LAA01CL101/103/ Deaerator A/B/C Level

105 Perm. >NWL ± 0mm MBFP, TBFP, HHP & HP
BFWP start permit
High >NWL+200mm Alarm
Low <NWL-1,100mm Alarm
Low-Low <NWL-2,200mm MBFP, TBFP, HHP BFWP
& HP BFWP trip.
P0LAB12CP106 BFP Disch. Feed

Water Pr.
Interlock <121kg/cm2 Alarm, first MBFP add on

during normal operation
Interlock <121kg/cm2 Alarm, second MBFP add
on during normal operation
Low <116kg/cm2 Alarm, any BFP start-up
during normal operation
P0LAC02CL471/472 MBFP-A/B Oil Tank

Level Low <250mm Alarm
P0LAC02CP471/474 MBFP-A/B Lube Oil
Pressure Normal. >1.2kg/cm2 MBFP-A/B start permit

Pressure Low <0.9kg/cm2 Alarm & standby lube oil
pump start

Pressure Low-Low <0.5kg/cm2 MBFP-A/B trip

Filter DP High >0.6kg/cm2 Alarm

CONTINUED…
TABLE 11-1 ALARM & TRIP SET POINTS (CONT’D)
P0LAC02CT471/479 MBFP-A/B NDE

Brg.Temp. High >95oC Alarm
P0LAC02CT472/480 MBFP-A/B DE
P0LAC02CT411/413 MBFP-A/B Thrust

P0LAC02CT473/481 MBFP-A/B STU Gear

HSP Shaft Coupling. >95oC
End Brg.Temp. High Alarm

HSP Shaft Free End >95oC
Brg.Temp. High Alarm
LSP Shaft Free End >95oC
Brg.Temp. High Alarm
LSP Shaft Coupling >95oC
End Brg.Temp. High Alarm
P0LAC02CT477/485 MBFP-A/B BP DE
P0LAC02CT478/486 MBFP-A/B BP NDE

P0LAC02CT412/414 MBFP-A/B BP Thrust

P0LAB11CP504/505 MBFP-A/B BP Inlet

Strainer DP High >0.25kg/cm2 Alarm
P0LAB12CF104/105 MBFP-A/B Disch Feed

water Flow
High >1,760t/h Alarm
Low <281t/h Alarm
Low-Low <250t/h Alarm, MBFP trip
P0LAB11CT004/005 MBFP-A/B BP Inlet

Dea.Feed Water
Temperature
High >165oC Alarm
P0LAB12CP104/105 MBFP-A/B Disch Feed

Water Pressure
High >220kg/cm2 Alarm

CONTINUED…
TABLE11-1 ALARM & TRIP SET POINTS
P0LAC02CT471-472 MBFP-A/B Motor Brg.

/479-480 Temp.High >95oC Alarm
P0LAC02CT053-055 MBFP-A/B Motor

/ 063-065 Winding Temperature
High >125oC Alarm
High-High >135oC Alarm & MBFP trip
P0LAB11CP501/502/ TBFP-A/B/C BP Inlet

503 Strainer DP High >0.25kg/cm2 Alarm
P0LAB12CF101/102/ TBFP-A/B/C Disch

103 Feed water Flow
High >1,760t/h Alarm
Low <281t/h Alarm
Low-Low <250t/h Alarm M/T BFP and TBFP
BP trip
P0LAB11CT001/002/ TBFP-A/B/C BP Inlet
003 Dea. Feed Water
Temp. High >165oC Alarm
P0LAC01CT471/475/ TBFP-A/B/C DE Brg.

479 Temp.High >95oC Alarm
P0LAC01CT472/476/ TBFP-A/B/C NDE Brg.

479 Temp.High >95oC Alarm
P0LAC01CT473/477/ TBFP-A/B/C BP NDE

481 Brg. Temp.High >95oC Alarm
P0LAC01CT474/478/ TBFP-A/B/C BP DE
P0LAC01CT411/413/ TBFP-A/B/C Thrust

P0LAC01CT412/414/ TBFP-A/B/C BP Thrust

P0XAV01CP201/211 BFPT Lube Oil Pr.

/221
Low <0.8kg/cm2 TBFP BP permit

CONTINUED…
P0LAC01CL471/472/ TBFP-A/B/C BP
473 Return Oil Tank Level
Low >0mm(27litres) Return Oil Pump OFF
High >120mm(63litres) Return Oil Pump ON
High-High >120mm(100litres) Alarm,Add on Pump ON
P0LAC01CT053-055 TBFP-A/B/C BP Motor

/ 063-065 / 073-075 Winding Temperature
High >130oC Alarm
High-High >140oC TBFP BP and TBFP trip
P0NAB03CP101-103 HHP BFWP-A/B/C

Disch. Feed Water Pr.
P0NAB03CP501-503 HHP BFWP-A/B/C
Inlet Strainer DP High >0.2kg/cm2 Alarm
P0NAB03CF101/102 HHP BFWP-A/B/C
/103 Disch.Water flow
High >600t/h Alarm
Low <104.8t/h Alarm
Low-Low <95t/h Alarm, HHP BFWP trip
P0NAB03CP104 HHP BFWP-A/B/C
Outlet. Feed Water Pr.
Interlock <140kg/cm2 Alarm, add second
pump on
Low -Low <129kg/cm2 Alarm,
P0NAB03CL471/472 HHP BFWP-A/B/C

/473 Lube Oil Tank Level <200mm Alarm
Low
P0NAB03CP811/812 HHP BFWP-A/B/C

/813 Lube Oil Duplex Filter
DP High >0.6kg/cm2 Alarm
/477 Lube Oil Pr. Perm. >1.2kg/cm2 HHP BFWP Start Permit
/478 Lube Oil Pr.
Low <0.9kg/cm2 Alarm, Standby Lube Oil
Pump Start
/479 Lube Oil Pr
Low-Low <0.5kg/cm2 HHP BFWP trip
P0NAB03CT471/473 HHP BFWP-A/B/C
/475 NDE Brg. Temp.High >95oC Alarm

CONTINUED…
P0NAB03CT472/474 HHP BFWP-A/B/C DE

/476 Brg. Temp.High >95oC Alarm
P0NAB03CT411/412 HHP BFWP-A/B/C

/413 Thrust Brg. Temp.High >95oC Alarm
P0NAB03CT061-062 HHP BFWP-A/B/C

/ 071-072 / 081-082 Motor DE-NDE Brg.
Temperature High >95oC Alarm
P0NAB03CT063-065 HHP BFWP-A/B/C
/ 073-075 / 083-085 Motor Winding Temp.
High >130oC Alarm
High-High >140oC HHP BFWP trip
P0NAB02CP101/102 HP BFWP-A/B/C/D
/103/104 Disch.Feed Water Pr.
/503/504 inlet Strainer
P0NAB02CF101/102 HP BFWP-A/B/C/D
/103/104 Disch.Water Flow
High >640t/h Alarm
Low <104.8t/h Alarm
Low-Low <95t/h Alarm, Pump Trip
P0NAB02CP105 HP BFWP-A/B/C/D
Outlet Feed Water Pr.
High >90.6kg/cm2 Alarm
Interlock <60kg/cm2 Alarm, one pump add on
Interlock <58kg/cm2 Alarm, two pump add on
Low-Low <58kg/cm2 Alarm,
P0NAB02CL471/472 HP BFWP-A/B/C/D Oil
/473/474 Tank Level Low <200mm Alarm
/813/814 Lube Oil Duplex Filter
/477/480 Lube Oil Pressure
Perm. >1.2kg/cm2 HP BFWP Start permit
/478/481 Lube Oil Pressure
Low <0.9kg/cm2 Alarm, standby lube oil
pump start

CONTINUED…
/479/482 Lube Oil Pr.
Low-Low <0.5kg/cm2 HP BFWP trip
P0NAB02CT061-062 HP BFWP-A/B/C/D
/ 071-072 / 081-082 / Motor DE-NDE
091-092 Brg.Temp.High >95oC Alarm
P0NAB02CT063-065 HP BFWP-A/B/C/D
/ 073-075 / 083-085 / Motor WindingTemp.
093-095 High >130oC Alarm
High-High >140oC HP BFWP Trip
P0NAB02CT471/473 HP BFWP-A/B/C/D
/475/477 NDE Brg. Temp.High >95oC Alarm
P0NAB02CT472/474 HP BFWP-A/B/C/D DE
/476/478 Brg. Temp.High >95oC Alarm
P0NAB02CT411/412 HP BFWP-A/B/C/D
/413/414 Thrust Brg. Temp.High >95oC Alarm
P0LCH01CT001/002 HP1 Heater- A/B/C

/003 Drain Temp.High >230oC Alarm
P0LAB12CL001/002/ HP1 Heater- A/B/C

003 Inlet Feed Water
Temp.High >165oC Alarm
P0LCH02CT001/002 HP2 Heater- A/B/C

/003 Drain Temp.High >262oC Alarm
P0LAB21CT001/002/ HP2 Heater- A/B/C

003 Inlet Feed Water
P0LAB41CT001/002/ HP2 Heater- A/B/C

003 Outlet Feed Water
P0LAD01CL101/103/ HP1 Heater- A/B/C

105 Level >NWL+250mm Alarm, HP STM INL
High-High MOV/MP STM INL MOV/
HP1HTR INL MOV/
HP2HTROUT MOV close
High >NWL+150mm Alarm, Emergency drain
CV open
Low <NWL-50mm Alarm

CONTINUED…
P0LAD02CL101/103/ HP2 Heater- A/B/C

105 Level >NWL+250mm Alarm, HP STM INL
High-High MOV/MP STM INL MOV/
HP1HTR INL MOV/
High HP2HTROUT MOV close
>NWL+150mm Alarm, Emergency drain
Low CV open
<NWL-50mm Alarm
P0LAC02CY001/002 MBFP-A Brg.Vibration

(DE&NDE)
High >48µm p-p Alarm
High-High >100µm p-p Alarm
P0LAC02CY003/004 MBFP-B Brg.Vibration

(DE&NDE)
P0NAB03CY001/002 HHP BFWP-A

Brg.Vibration
(DE&NDE)
P0NAB03CY003/004 HHP BFWP-B

Brg.Vibration
(DE&NDE)
P0NAB03CY005/006 HHP BFWP-C

Brg.Vibration
(DE&NDE)
P0NAB02CY001/002 HP BFWP-A
Brg.Vibration
(DE&NDE)

CONTINUED…
P0NAB02CY003/004 HP BFWP-B
Brg.Vibration
(DE&NDE)
P0NAB02CY005/006 HP BFWP-C
Brg.Vibration
(DE&NDE)
P0NAB02CY007/008 HP BFWP-D
Brg.Vibration
(DE&NDE)
11.2 Hazards
The hazard zones in this system are:
1) Electrical system.
2) High pressure equipment

Section 12 – Safety Procedures and Precautions Boiler Feed Water System Rev. 001
12.0 SAFETY PROCEDURES AND PRECAUTIONS
12.1 Safety Procedures
There is no specific safety procedure to be adopted for operating the Boiler

Feed Water System. However, the operating personnel are to follow the
detailed operating procedure prescribed for each plant and equipment and in
general, the company safety regulations.
12.2 Precautions
 The area around the pumps and heaters should be kept clear of debris,
and combustibles.
 Check regularly for water and oil leaks.
 All floor grills, grating, coupling covers, guards, and other protective
equipment must be in place

Section 13 – Valve Lineup and Power Supply Lineup Boiler Feed Water System Rev. A
13.0 VALVE LINEUP AND POWER SUPPLY LINEUP
13.1 Valve Lineup Checklists
System Pre-
Valve Tag. No. Description
start Position
Note:
During the walk-down check of Boiler Feed Water System to confirm valve lineup,
prior to startup, the operator should verify that all instrument root valves are open.
The instrument root valves are not included in this check list. In addition, the
operator should also verify that instrument air is lined up to all pneumatically
operated valves, and that local controllers, if any, are in service at the proper set
points. As a general practice two (2) valves are provided in the vent and drain lines.
Under normal operating conditions the first valve in the vent and drain lines are
normally kept open and the second valve to atmosphere will be kept closed. This
condition of the vent and drain valves in the system is to be ensured unless
otherwise specifically mentioned. Confirm cooling water to the system is in service
and lube oil system valve line up is completed. For valves of the related systems,
refer to the particular OPM.
TBFP-A/B/C
P0LAB11AA006/7/8 TBFP-BP A/B/C suction valve Open
P0LAB11AA014/18/22 TBFP-BP A/B/C discharge BFP Open
warming isolation valve
P0LAB11AA016/20/24 TBFP-A/B/C inlet warming isolation Open
valve
P0LAB12AA002/4/6 TBFP-A/B/C discharge stop check Open
valve
P0LAB12AA900/2/4 TBFP-A/B/C discharge pipe drain 1st Open
isolation valve
P0LAB12AA901/3/5 TBFP-A/B/C discharge pipe drain 2nd Close
isolation valve
P0LAB81AA002/4/6 TBFP-A/B/C MP feed water discharge Open
valve
P0LAB81AA011 MP feed water supply valve (to HHP & Open
HP pressure reducing station)
P0LAB81AA012 MP feed water supply valve (to MP Open
pressure reducing station)
P0LAB81AA013 MP feed water supply valve (to MP & Open
LP steam DSH)
P0LAB81AA936/38/40 TBFP-A/B/C discharge MP feed water Open
pipe drain 1st isolation valve
P0LAB81AA937/39/41 TBFP-A/B/C discharge MP feed water Open
pipe drain 2nd isolation valve
P0LAE11AA007 Burner atomizing steam DSH spray Open
water supply line

CONTINUED…
System Pre-
Valve Tag. No. Description start
Position
P0LAE12AA007 LP auxiliary steam DSH spray water Open
supply line
P0LAE13AA001 MP feed water supply valve (to HP Open
steam DSH)
T1-T5MAN11AA001 No.1 to 5 turbine bypass & MP Open
extraction steam DSH spray isolation
valve
P0LBE11AA001/2/3 BFPT A/B/C discharge steam isolating Open
valve
P0LBE11AA004/5/6 BFPT A/B/C discharge warming valve Open

P0LBE11AA900/1/2/3/4/5 BFPT A/B/C discharge deaerator Open
heating steam pipe drain trap inlet valve
P0LBE11AA906/7/8 BFPT A/B/C discharge deaerator Close
heating steam pipe drain trap bypass
valve
P0LBR01AA002/3/4 BFPT A/B/C HP steam inlet valve Open
P0LBR01AA005/6/7 BFPT A/B/C HP steam inlet 1st valve Open
P0LBR01AA900/2/4 BFPT A/B/C inlet HP steam pipe drain Open
trap inlet valve
trap 1st isolation valve
P0LBR01AA906/7/8 BFPT A/B/C inlet HP steam pipe drain Close

trap bypass valve

1st isolation valve
MBFP A/B
P0LAB11AA009/010 MBFP A/B suction valve Open
P0LAB11AA026/030 MBFP A/B discharge BFP warming Open
isolation valve
P0LAB11AA028/032 MBFP A/B inlet warming isolation Open
valve
P0LAB12AA008/10 MBFP A/B discharge stop check valve Open
P0LAB12AA906/8 MBFP A/B discharge pipe drain 1st Open
isolation valve
P0LAB12AA907/9 MBFP A/B discharge pipe drain 2nd Close
isolation valve

CONTINUED…
System Pre-
Valve Tag. No. Description start
Position
P0LAB81AA008/10 MBFP A/B MP feed water discharge Open
valve
P0LAB81AA942/4 MBFP A/B MP feed water pipe drain 1st Open
isolation valve
P0LAB81AA943/5 MBFP A/B MP feed water pipe drain 2nd Close
isolation valve
P0LAB11AA048 Warm up header (construction ) Open
isolation valve
HP Heater
P0LAB12AA031/33/35 HP1 Heater A/B/C feed water inlet valve Open
P0LAB41AA002/05/08 HP2 Heater A/B/C feed water outlet Open
valve
P0LAB41AA015/16 HP Heater feed water common outlet Open
header (for construction) valve
P0LBQ03AA014- HP2 Heater HP steam control valve Open
017/020-023/026-029 inlet/outlet isolation valves
P0LBQ03AA018/24/30 HP2 Heater HP steam control valve Close
bypass valve
P0LBQ02AA009- HP1 Heater MP steam control valve Open
010/013-014/017-018 inlet/outlet isolation valves
P0LBQ02AA011/15/19 HP1 Heater HP steam control valve Close
bypass valve
P0QJA01AA012/14/16 HP2 Heater nitrogen gas fill valve Close

P0QJA01AA018/20/22 HP1 Heater nitrogen gas fill valve Close
HHP BFWP A/B/C
P0LAB11AA042/44/46 HHP BFWP inlet warming isolation Open
valve
P0NAB03AA004/5/6 HHP BFWP suction valve Open
P0NAB03AA013/15/17 HHP BFWP warming isolation valve Open
P0NAB03AA014/16/18 HHP BFWP warming regulation valve Open
P0NAB03AA007/9/11 HHP BFWP discharge stop check valve Open
HP BFWP A/B/C/D
P0LAB11AA034/36/38/40 HP BFWP A/B/C/D inlet warming Open
isolation valve
P0NAB02AA004/05/33 HP BFWP suction valve Open
P0NAB02AA013/15/17/36 HP BFWP warming isolation valve Open
P0NAB02AA014/16/18/37 HP BFWP warming regulation valve Open
P0NAB02AA007/9/11/35 HHP BFWP discharge stop check valve Open

13.2 Power Supply Lineup Checklists
Switchgear / MCC
Equipment Tag No. Description
identification
Note: The switchgear / MCC of the equipment given below are to be kept ON.
P0LAC02AP101-M01 MBFP Motor A 13.8kV Switchgear-A
P0LAC02AP101/102- HHP BFWP Motor A/C

M01
P0LAC02AP102-M01 MBFP Motor B 13.8kV Switchgear-B
P0LAC02AP103-M01 HHP BFWP Motor B

P0LAC01AP301/303- Boiler Feed Booster Pump ( for 4.16kV Switchgear-A
M01 TBFP) Motor A/C
P0NAB02AP101/103- HP BFWP Motor A/C

M01
P0LAC01AP302-M01 Boiler Feed Booster Pump ( for 4.16kV Switchgear-B
TBFP) Motor B
P0NAB02AP102/104- HP BFWP Motor B/D

M01
P0XAV01AP101/102- BFPT-A main oil pump motor A/B 480V Turbine#1 MCC
M01
P0LAC01AP201/202- TBFP-BP A lubrication oil pump

M01 motor 1/2
P0LAC02AP201/202- MBFP-A lubrication oil pump

M01 motor 1/2
P0NAB03AP201/202- HHP BFWP-A lubrication oil

M01 pump motor 1/2
P0NAB02AP201/202- HP BFWP-A lubrication oil pump

M01 motor 1/2
P0XAV01AP103/104- BFPT- B main oil pump motor A/B 480V Turbine#2 MCC
M01
P0LAC01AP203/204- TBFP-BP B lubrication oil pump

M01 motor 1/2
P0LAC02AP203/204- MBFP-B lubrication oil pump

M01 motor 1/2
P0NAB03AP203/204- HHP BFWP-B lubrication oil

M01 pump motor 1/2
P0NAB02AP203/204- HP BFWP-B lubrication oil pump

M01 motor 1/2

CONTINUED…
Switchgear / MCC
identification
P0XAV01AP105/106- BFPT- C main oil pump motor A/B 480V Turbine#3
M01 MCC
P0LAC01AP205/206- TBFP-BP C lubrication oil pump

M01 motor 1/2
P0NAB03AP205/206- HHP BFWP-C lubrication oil

M01 pump motor 1/2
P0NAB02AP205/206- HP BFWP-C lubrication oil pump

M01 motor 1/2
P0NAB02AP207/208- HP BFWP-D lubrication oil pump 480V Turbine#4
M01 motor 1/2 MCC
P0LAB12AA002 TBFP-A discharge MOV 480V station
P0LAB12AA006 TBFP-C discharge MOV distribution board-A
P0LAB12AA008 MBFP-A discharge MOV
P0LAB12AA032 A-HP1 heater inlet MOV
P0LAB12AA036 C-HP1 heater inlet MOV
P0LAB41AA001 A-HP2 heater outlet MOV
P0LAB41AA007 C-HP2 heater outlet MOV
P0LAB41AA009 HP1/ HP2 heater bypass MOV
P0LBE11AA001 BFPT-A discharge steam isolating
MOV
P0LBE11AA003 BFPT-C discharge steam
isolating MOV
P0LBE11AA004 A BFPT discharge warming MOV
P0LBE11AA006 C BFPT discharge warming MOV
P0LBQ02AA008 A HP1 heater MP steam inlet
MOV
P0LBQ02AA016 C HP1 heater MP steam inlet
MOV
P0LBQ03AA008 A HP2 heater HP steam inlet
MOV
P0LBQ03AA016 C HP2 heater HP steam inlet
MOV
P0LBR01AA002 BFPT-A HP steam isolating MOV
P0LBR01AA004 BFPT-C HP steam isolating MOV
P0NAB02AA008 HP BFWP-A discharge MOV
P0NAB02AA012 HP BFWP-C discharge MOV
P0NAB03AA008 HHP BFWP-A discharge MOV
P0NAB03AA012 HHP BFWP-C discharge MOV

CONTINUED…
Switchgear / MCC
identification
P0LAB12AA004 TBFP-B discharge MOV 480V station
P0LAB12AA010 MBFP-B discharge MOV distribution board-B
P0LAB12AA034 B-HP1 heater inlet MOV
P0LAB41AA004 B-HP2 heater outlet MOV
P0LBE11AA002 BFPT-B discharge steam isolating
MOV
P0LBE11AA005 B BFPT discharge warming MOV
P0LBQ02AA012 B HP1 heater MP steam inlet
MOV
P0LBQ03AA019 B HP2 heater HP steam inlet
MOV
P0LBR01AA003 BFPT-B HP steam inlet MOV
P0NAB02AA010 HP BFWP-B discharge MOV
P0NAB02AA035 HP BFWP-D discharge MOV
P0NAB03AA010 HHP BFWP-B discharge MOV
P0CBP01GH001 Common BOP control system A 120V AC station
P0CBP02GH001 Common BOP control system B distribution board
P0CBP03GH001 Common BOP control system C
P0CBP00GH101 Plant control system
P0CBP01GH001 Common BOP control system A 120V DC station
P0CBP02GH001 Common BOP control system B distribution board-1
P0CFA00GH001 BFPT TSI & protection panel A
P0CBP01GH001 Common BOP control system A 120V DC station
P0CBP02GH001 Common BOP control system B distribution board-2

Section 14 – Preservation Instructions Boiler Feed Water System Rev. 001
14.0 PRESERVATION INSTRUCTIONS
Boiler Feed Water System associated equipments are the motors, pumps and
associated piping and valves. Dehumidifying heaters in the motor shall be kept ON.
The pumps shall be bump started once in 15days if the pump is not running normally.
Since demineralized water only is used in the pipe line, the pipelines can be kept filled
with water under long shut down.
Nitrogen gas sealing is provided for HP heaters steam side for preservation under long
shut down. Individual heaters are connected to the nitrogen gas seal system through a
check valve and a manual operated valve which is normally kept closed. The nitrogen
line joins the HP heater vent line on the shell side connected to the deaerator. The
shell side may be drained and dried and nitrogen filled. The tube side may be filled
with DM water and pressurized.


OPM-01 DM16-MN-LAB-PM0-20100 RA Boiler Feed Water System

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Project Dwg. No.

SAUDI RABIGH IWSP PROJECT

Mitsubishi Heavy Industries, Ltd.

Project Dwg. No.: Boiler Feed Water System File Name:

BOILER FEED WATER SYSTEM

REVISION A –FEBRUARY 2009

O & M Manual Operation Procedure OPM-01

Amendment Date Amended

O & M Manual Operation Procedure OPM-01

BOILER FEED WATER SYSTEM

2.0 PROCESS AND OPERATION PHILOSOPHY 5

3.0 OPERATION PROCEDURE - STARTUP 34

4.0 OPERATION PROCEDURE – NORMAL OPERATION 72

O & M Manual Operation Procedure OPM-01

TABLE OF CONTENTS (CONT'D)

5.0 OPERATION PROCEDURE - SHUTDOWN 74

6.0 OPERATION UNDER FAULT CONDITION 84

7.0 FLOW BLOCK DIAGRAM FOR OPERATION 115

8.0 INTERLOCKS AND PROTECTION STOP 142

9.0 DESIGN DATA OF MAJOR EQUIPMENT 147

10.0 NORMAL OPERATING PARAMETERS 156

O & M Manual Operation Procedure OPM-01

TABLE OF CONTENTS (CONT'D)

11.0 LIMIT ON OPERATION, ALARM &TRIP SET POINT AND 158

12.0 SAFETY PROCEDURES AND PRECAUTIONS 166

13.0 VALVE LINEUP AND POWER SUPPLY LINEUP 167

14.0 PRESERVATION INSTRUCTIONS 173

O & M Manual Operation Procedure OPM-01

TABLE OF CONTENTS (CONT'D)

FIGURE NO. DESCRIPTION PAGE

2-1 BOILER FEED WATER PUMP P & ID (1 OF 7) 12

2-2 BOILER FEED WATER PUMP P & ID (2 OF 7) 13

2-3 BOILER FEED WATER PUMP P & ID (3 OF 7) 14

2-4 BOILER FEED WATER PUMP P & ID (4 OF 7) 15

2-5 BOILER FEED WATER PUMP P & ID (5 OF 7) 16

2-6 BOILER FEED WATER PUMP P & ID (6 OF 7) 17

2-7 BOILER FEED WATER PUMP P & ID (7 OF 7) 18

2-8 HP FEED WATER HEATER P & ID (1 OF 4) 19

2-9 HP FEED WATER HEATER P & ID (2 OF 4) 20

2-10 HP FEED WATER HEATER P & ID (3 OF 4) 21

2-11 HP FEED WATER HEATER P & ID (4 OF 4) 22

2-12 HHP BFW PUMP P & ID (1 OF 2) 23

2-13 HHP BFW PUMP P & ID (2 OF 2) 24

2-14 HP BFW PUMP P & ID (1 OF 3) 25

2-15 HP BFW PUMP P & ID (2 OF 3) 26

2-16 HP BFW PUMP P & ID (3 OF 3) 27

2-17 TIME CHART OF BFPS 28

2-18 TIME CHART OF MBFPS 29

2-19 TIME CHART OF T-BFPS 30

2-20 TIME CHART OF HHP BFWPS 31

2-21 TIME CHART OF HP BFWPS 32

2-22 TIME CHART OF HP HEATER 33

O & M Manual Operation Procedure OPM-01

TABLE OF CONTENTS (CONT'D)

FIGURE NO. DESCRIPTION PAGE

3-1 BFP SYSTEM FLOW DCS SCREEN 51

3-2 HHP BFWP SYSTEM FLOW DCS SCREEN 52

3-3 HP BFWP SYSTEM FLOW DCS SCREEN 53

3-4 HP FEED WATER SYSTEM FLOW DCS SCREEN 54

3-5 DCS CONTROL LOOP PLATE FOR M/T BFP 55

3-6 DCS CONTROL LOOP PLATE FOR TBFP GROUP 56

3-7 DCS CONTROL LOOP PLATE FOR TBFP 57

3-8 DCS CONTROL LOOP PLATE FOR TBFP-BP OIL 58