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• Tested to GB 3906 • Air insulated switchgear

Power XpertTM UX • 12 kV up to 50 kA - 4 s • Internal arc classified


Medium Voltage switchgear • LSC2B-PM

Power Xpert UX TM

Safe, reliable MV switchgear

X
t® U
per
ower X
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Automotive
Powering
business
worldwide
Aerospace

Eaton delivers the hundreds of power distribution products


that are answering the demands of today’s fast changing world.
We help our customers worldwide manage the power
they need for buildings, aircraft, trucks, cars, machinery
and entire businesses. And we do it in a way that
consumes fewer resources.

Next generation Powering Greener Buildings


Truck transportation and Businesses
Eaton is driving the Eaton’s Electrical Group is a
development of new leading provider of power
technologies – from hybrid quality, distribution and control
drivetrains and emission control solutions that increase energy
systems to advanced engine efficiency and improve power
components – that reduce fuel quality, safety and reliability.
consumption and emissions in Our solutions offer a growing
trucks and cars. portfolio of “green” products
and services, such as energy
Higher expectations audits and real-time energy
consumption monitoring.
We continue to expand our
Eaton’s Uninterruptible Power
aerospace solutions and
Hydraulics services to meet the needs of
Supplies (UPS), variable-speed
drives and lighting controls help
new aviation platforms,
conserve energy and increase
including the high-flying light jet
efficiency.
and very light jet markets.

Building on our strengths


Our hydraulics business
combines localised service and
support with an innovative
portfolio of fluid power
solutions to answer the needs
of global infrastructure projects,
including locks, canals and
Electrical dams.

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MV switchgear technology
is in our DNA

Eaton Corporation is a worldwide leader in the


design, manufacture, and sale of safe, reliable
and high-performance medium voltage power
distribution equipment in accordance with IEC,
ANSI and GB / DL standards

Complete Global Medium Voltage Switchgear Solutions


Eaton, a premier leader in designing and manufacturing power
distribution and protection equipment in the electrical industry,
offers a comprehensive range of medium voltage (MV) solutions
to meet the needs of virtually every application. From products
that feature cutting-edge design that allow for easy access,
maintenance and space savings, to arc-resistant products that
enhance safety, Eaton’s medium voltage solutions provide a
variety of products for every need. Additionally, Eaton’s global
service network provides maximum customer support in all
regions of the world.
As one of the few completely vertically integrated and diversified
industrial manufacturers in the world, Eaton designs not only MV
assemblies, but also the key components that comprise the MV
solutions – from steel housing and circuit breaker compartments
to vacuum interrupters, circuit breakers, bus systems and fuses.
Eaton’s MV heritage, strengthened by acquisitions such as
Westinghouse DCBU, Cutler Hammer, MEM and Holec, has
resulted in breakthrough MV technologies and numerous
Eaton’s range of international patents over the years.
SF6 free switchgear Part of Eaton’s complete electrical PowerChain Solutions
– which help businesses minimize risks while realizing greater
for Medium Voltage reliability, cost efficiencies, capital utilization and safety –
Eaton’s medium voltage equipment meets all standards
and certifications such as IEC, NEMA / ANSI, GB / DL, UL, IEEE,
KEMA and CSA.
When it comes to medium voltage solutions, you can trust the
one name with a long history of proven performance: Eaton.

2
Power Xpert UX TM

Safe, reliable MV switchgear with sustainability built-in


Innovative in its design, field-proven over fourty years of
vacuum circuit breaker production and fully third-party
Power Xpe ®
rrtt UX
X certified to GB 1984/DL402,Eaton's new Power XpertTM UX
certified to GB 3906/DL404, range of compact air insulated
with-drawable Medium Voltage switchgear leads the industry
in safety, reliability, performance and sustainability.

Knowledge and Built to the highest quality


understanding standards
Eaton has over 80 years Power XpertTM UX is designed
experience in the design, and fully third-party type-tested
manufacture and application of to the latest GB 3906/DL404
Medium Voltage switchgear. standards, with full segregation
Being at the forefront of by earthed metal partitions of all
technological advances, we the major compartments, and is
pioneered the use of vacuum equipped with Eaton's very latest
technology 80 years ago and range of IEC vacuum circuit
introduced epoxy-resin insulation breakers typeW-VACi - which are
over 50 years ago. Eaton is still fully third-party type-tested in
committed to developing, inno - accordance with GB 1984/DL402.
vating and improving - as well Using Eaton's state of the art
as to reducing size and costs. technology and manufactured in
Millions of our vacuum inter - accordance with the highest
rupters have been in operation quality standards, our engineers
in every type of environment in have integrated core
the world, catering for the technologies, such as circuit
widest range of applications. breaker and mechanism design,
It is this know ledge, under - vacuum technology, solid
standing and experience that insulation and electrical field
make Eaton the logical choice control to build a reliable and
for the safe control and protec - compact system, which benefit
tion of distribution systems. from the best practices
Power XpertTM UX is particularly incorporated in our current
suited to provide control and medium voltage range.
protec tion for cables, transformers,
capacitors and motors used
across many industries. In fact
Power XpertTM UX excels
anywhere that medium voltage
power has to be switched,
controlled and protected.

A complete range of compact, environmentally-friendly switchgear up to 4000 A


The system, which comprises a environmentally harmful SF6 to medium voltage switchgear  Mining
complete range up to 4000 A, gas insulated switchgear. applications.  Commercial buildings
uses only environmentally It is also produced with fully
friendly technology and recyclable materials ensuring Some applications are:  Industrial facilities
materials. Power XpertTM UX is that at the end of its life the  Oil and gas(on- and off-shore)
 Powerdistribution
based on vacuum technology product can be safely and
 Marine
and air insulation, and isthere- efficiently recycled - providing  Waterand waste water
fore the perfect alternative to a wholly sustainable solution treatment  Airports and hospitals.

3
World leading technology with safety built in
Combining advanced technology with proven engineering Fully type-tested to latest IEC, GB/DL standards
excellence, the Power XpertTM UX range provides the The switchgear is type tested to there is minimal risk of harm to
highest safety and reliability standards without the latest IEC, GB/DL standards personnel in the unlikely event
and has third-party certification of an internal arc in the cable
compromising competitiveness. to prove internal arc containment compartment, vacuum circuit
As pioneers in vacuum and arc-interruption technologies, further classification of AFLR from breaker compartment or the
developed over 40 years, Eaton has millions of vacuum interrupters 25 kA for 1 second and up to busbar compartment in any
successfully operating in multiple applications worldwide; Eaton's 40 kA for 1 second and 50 kA direction: front, rear and sides
latest vacuum circuit breaker, the W-VACi, sits at the heart of for 0.5 second. This means of the switchgear.
Power XpertTM UX.

Minimal costs during Low environmental


service due to: impact
 Robust maintenance-free Increasing global legislation
design with minimum concerning the use of green -
number of parts house gases such as SF6 gas
 W-VACi circuit breaker has a and their related disposal costs,
long life up to 30,000 makes vacuum technology with
operations without the need its reliability, low maintenance,
for active maintenance. and low environmental impact
the choice for now and the
 Advanced vacuum future.
interrupter contact designs
prevent hot spots, create As the world strives to reduce
less heat and minimise the amount of SF6 gas used in
electrode erosion to yield all applications there is a
longer life. responsibility on the users of
electrical switchgear to find,
 NoSF6 pressure checks where appropriate, alternatives
and specialised refilling to SF6 gas as an insulation and
procedures switching medium. Air and solid
Low end of life disposal costs insulation switchgear systems
due to: incorporating vacuum switching
technologies are a reliable, safe
 Vacuum switching and economic alternative for
Safety, reliability and Reliable and safe in
technology use in electrical systems below performance operation
 Air insulation 36 kV and therefore should be
used instead of SF6 gas  Compartments are protected  Complete design third party
 Recycling or re-use of all against penetration by certified in accordance with
insulated systems.
materials possible objects IEC, GB/DL standards
Modern medium voltage
 No special decommissioning  Internal arc classification of  Internal arc fault tested in
switchgear employing vacuum
procedures necessary AFLR provides operator accordance with
technology together with air
and epoxy resin insulation safety in the unlikely event IEC, GB standards
provides: of an internal arc  Quality assurance in
 Minimum number of parts  Operation only possible with accordance with ISO 9001
User friendly the circuit breaker
and components  Separate compartments for;
 Cable connection and user compartment door closed cable, vacuum circuit breaker
interfaces for operation on  No special requirements for
the end-of-life disposal of  Logical mechanical and and busbars
the same side of the unit electrical interlocks prevent
the switchgear  Integrated arc chamber
 Multiple cables per phase mal-operation
with standard compression  Environmentally-friendly  Routine tested
materials used in the design  Capacitive voltage detection
lug for ease of cable system for verification of
connection  No use of SF6-gas for Low lifetime cost
safe isolation from supply
 Secondary cable entry points switching and insulation Low initial costs due to:
(green switching)  In the unlikely event of
on both sides of the low vacuum interrupter failure  Compact footprint
voltage compartment top  No risk of damaging leaks there is no damage to
plate of SF6 gas or of toxic by- personnel and no harmful  Cable access from front
products gases are emitted. or rear
 Secondary cable wire way
runs complete over the  Energy-efficient production  Vacuum interrupter contact  Cable entry from either
length of the switch gear to and assembly, with erosion is negligible top or bottom
help with inter-unit wiring. environmentally friendly  Easy-access cable
energy sources  Fully encapsulated vacuum
 Secondary cable terminals interrupters compartment for ease of
positioned at a good  Minimal number of transition cable connection
reachable height within the points in the primary design  Fewer moving parts in the
pole unit versus other arc  Integrated arc chamber
low voltage compartment enables low energy loss
during operation interruption technologies  Back to wall configuration
 Clear and simple, with front cable access
straightforward operation  Only re-usable and/or
panels combined with a recyclable materials used
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Power XpertTM UX vacuum technology switchgear system

Basic design
Power XpertTM UX is modular in construction, ensuring that
any panel combination and rating can be applied on a system.

In addition,there is no limit to the number of panels that can be


used in an installation, as several sections can easily be connected
together. Because the panels can be quickly assembled and
connected, flexible commissioning of the switchgear is an added
benefit.

1
1 Arc chamber
2
The integral arc-chamber
evacuates the gasses
associated with an internal arc.
Optional standard parts are
available to extend the arc
chamber; flanges and grilles are
available to exhaust the gasses
outside the switchgear room.
3
4
2 Low voltage wire-way
for inter panel wiring

A fully segregated metal wireway


is mountedat the top of
each switchgear panel that
connects together to form a
continuous low voltage wireway
that runs along the entire
length of the switchgear.
5

3 Low voltage
compartment
6

7 8

9 10

The compartmentis
segregated with earthed metal
partitions and has ample space 11
for control and protection
devices.

5
superior safety, reliability and performance

4 Busbar compartment 5 Vacuum circuit breaker 6 Automatic shutters 7 Circuit earth switch
compartment

Busbars are totally enclosed in Fully segregated by earthed Individually operated automatic The earth switch is operated
their own earthed metal metal partitions, with its own earthed metal shutters for both from the front of the
compartment which vents into pressure relief channel into the the Line (busbar) and Load switchgear, with mechanical
the arc chamber. Fully insulated arc chamber, the compart ment (cable) connections can be indicators to show the switch
along their entire length, the provides all the safety padlocked in the closed position. A window allows direct
busbars are type tested for interlocking mechanisms position. When the breaker is in viewing of the earth switch
ratings up to 4000 A, 50 kA for required for safe and reliable Test or Disconnect positions position. The earth switch is
4 seconds. Epoxy mouldings operation of the vacuum circuit the shutters automatically close mechanically inter locked with
segregate switchgear sections. breaker. Manual operation to prevent accidental contact the circuit breaker or contactor
buttons allow for full operation with any live parts. truck such that it can only be
of the vacuum circuit breaker closed when truck is in the
from the front of the Test/Disconnect position. The
switchgear with the door fully circuit earth switch can be
closed. The circuit breaker is mechanically interlocked with
mechanically interlocked with the cable compartment door as
the compartment door so that an additional safety measure.
the door cannot be opened
until the circuit breaker is
switched Off and racked out
into the Test position.

8 Current transformers 9 Voltage transformers 10 Cable terminations 11 Earth bar

Cast resin CTs are provided as The voltage transformers are Ample cable termination An earth bar system is provided
standard in a wide range of fitted with withdrawable provision is provided up to 9 making connections to the
ratings, with an option to use primary fuses to provide full single core cables per phase to station earth easy and
low voltage tape-wound CTs in isolation of the transformer. enter the bottom of the effective. The earth bar system
the same location. This arrangement is designed switchgear and are terminated has been fault tested and runs
with maximum user safety in with compression lugs onto vertically and horizontally within
mind. copper tails provided in the each panel section and is
bottom of each panel. connected to the earth switch,
when provided.

6
Control and protection

1 Low voltage control 7 Electrical operation


and protection with circuit breaker
compartment status indicator
Power Xpert ® UX

Clear to view panel with all Breaker Open/Closed status


controls and indications clearly indicator.
1 visible and easy to operate. Breaker Open/Closed command
switch.
2
2 Protection relay Optional LED indication of
spring charge mechanism
Eaton has a range of preferred "Charged" status
3 relay options that can be fitted
as standard. However, customer
6 specific protection relays from 8 Earth switch indicator
4 any manufacturer can be fitted
7 to the compartment door. Optional LED indication of earth
8 switch Open/Closed status.
5 3 Mimic diagram
9 Viewing windows
Easy to understand mimic
diagram of each circuit. The circuit breaker compartment
door viewing window provides
visual indication of the position
4 Metering with phase of the circuit breaker indicating:
selector switch  The status of the breaker
9 Option for an ammeter and  The status of the springcharged
phase selector switch. mechanism
Option for voltmeter and phase The cable compartment door
selector switch. viewing window allows visual
10 indication of:

5 Voltage detection  The status of the earth switch

system  Inspection of the

Each circuit breaker panel can


11 be equipped with an optional 10 Manual circuit
standard three phase voltage breaker operation
detection system for voltage
detection to IEC 61243-5. The Circuit breaker Open and Close
VDS is driven from a capacitive buttons
divider fitted within the
insulators connected to the
cable connection and shows 11 Circuit breaker
the operator if the connected racking mechanism
cable is live.
Circuit breaker racking In/Out
9 mechanism
6 Circuit breaker
position indicator
Breaker position indication
shows the breaker in the
Connected/Service or
Disconnected/Test position.

Clear distinct operator panel for user friendly operation

7
Eaton core technologies

Vacuum technology: safe, compact and reliable


1
Eaton's vacuum interrupters arc times, resulting in very
consist of a ceramic cylinder low arc energy - so contact
that houses fixed and movable wear in a vacuum interrupter
contacts. Movement of the is negligible. 2 4
contact under vacuum Vacuum interrupters are main - 5
conditions is performed by tenance free and are certified
bellows. A shield surrounding up to 30,000 operation cycles.
the contacts prevents the 3
insulators from becoming
contaminated by any metal
vapour produced during current
interruption. This shield also 1. Bellows
ensures good voltage potential
distribution over the insulator. 2. Bellows shield

A special feature of Eaton's 3. Ceramic insulators


vacuum interrupters is the
creation of a large number of 4. Movable contact
parallel arcs between the
contacts. This "diffuse 5. Magnetic laminations
discharge" is characterised by
very low arc voltage and short

Solid insulation using cast-resin technology


Cast-resin is a high-quality Features
primary insulation material.
By using cast-resin for solid  High mechanical strength for
insulation, Eaton's design improved durability and
engineers can shape the parts mechanical life of the pole
specifically for optimal unit
insulation, robust construction  Protected against adverse
and cooling purposes. climatic conditions and
With over 50 years of humidity
experience in the design and  Protected against
manufacture of cast-resin mechanical impact, shock
components, Eaton has and vibration
determined that the best
solution is to embed the  Provides high thermal
conductors and vacuum conductivity for improved
interrupters directly into the temperature rating
moulding to form a single  High electrical resistivity and
encapsulated pole unit (EPU). creepage current resistance
for improved insulation and
compact design

8
Main components

Vacuum circuit breaker


The vacuum circuit breaker uses a simple and reliable, true two
step spring charged mechanism for operation of the vacuum
interrupters. The construction of the mechanical linkage between
the actuator and the drive rod of each of the three vacuum
interrupters is simple and effective.

Features
 Environmentally friendly vacuum interrupters totally encap -
sulated within pole units constructed of solid epoxy resin
 Mechanically and electrically trip-free stored energy
mechanism design
 Integrated mechanical lever for manual charging operation
with pushbutton control
 Spring charged indicator with contacts for remote indication
of spring status
 Mechanical status indicator for Open/Closed
 Auxiliary contacts for Open/Closed position
 Position indicator for Connected/Test position within the
compartment
 Auxiliary contacts for remote position indication
 Mechanically interlocked with the compartment door
 Mechanical interlock to ensure the breaker is in the open
position before it can be racked-in or racked-out

Busbars
The busbar system is constructed from high-quality hard drawn
copper bars of standardised cross-section.

Features
 Busbar compartment runs over the entire length of the
switchboard
 Individual panel segregation between sections of the busbar
chamber
 Constructed from high-quality hard-drawn copper of standard
dimensions
 Fully insulated over the entire length of the switchboard
 Busbar chamber vents directly into the integral arc-chamber
 Busbar ratings up to 4000 A
 Busbar short circuit ratings up to 50 kA - 4 s

9
Contactor
For motor starters, transformers and capacitor banks, the Power
XpertTM UX system is available with vacuum contactor trucks.
Contactors for 3.6 or 7.2 kV can be mounted on a truck together
with fuses, and voltage transformers. Surge arresters can also be
mounted at the cable terminals. For motor control applications up
to 7.2 kV, Power XpertTM UX incorporates the Eaton range of SL
contactors. For motor starters at 12 kV please contact Eaton.

Features
 Environmentally friendly vacuum interrupters
 Ratings up to 400 amps at 6.6 kV
 Capacitor switching up to 295 amps at 6.6 kV
 Maximum interruption current of 8.5 kA
 Fuse protected up to 50 kA
 Electronic coil control for optimum control of the coil voltage
and reduced watts loss means more efficient use of power
and lower heat generation
 Electronic coil control allows for field selectable control
voltages and drop out times
 Up to 6 auxiliary contacts in any combination of Normally
Open and Normally Closed configurations
 Mechanical latch option is available with electrical unlatchsignal.
 Long life with up to 1 million electrical operations and
2.5 million mechanical operations with no maintenance or
adjustment required

Earth switch
All panels can be equipped with a cable earthing switch. The earth
switch is mechanically interlocked with the circuit breaker so that
the earth switch can only be operated when the circuit breaker is
open, and withdrawn to the 'Disconnected/Test' position.

Features
 Fully fault-rated earth switch
 Operated from the front of the panel
 Auxiliary contacts for service/earthed positions
 Mechanical position indicators
 Mechanically and/or electrically interlocked with the vacuum
circuit breaker

10
Safe and reliable in use
Proven experience and knowledge gained by Eaton over
many years in the areas of cast-resin technology, vacuum
technology, arc interruption and electrical field control have
been integrated in the design and development of Power
XpertTM UX - ensuring that the switchgear is safe and has
high operational reliability throughout its lifetime.

Internal Arc Classification (IAC) of AFLR


While the integrity of the internal arc in the switchgear. L = Protection at the Lateral Power XpertTM UX, however, has
equipment to provide continuity The metal-clad design and the (sides) of the switchgear achieved IEC, GB with all
of supply was a major design robust construction has enabled R = Protection at the Rear of the three tests being conducted in
consideration throughout its Power XpertTM UX to success fully switchgear the same panel. It is an
development, the safety of the pass internal arcing test in a-ccor important safety feature and
operator has also been one of dance with IEC 62271-200 and The IEC, GB standard requires indication of strength that
the most important criteria, with GB3906 in all three primary that an internal arc test is carried Power XpertTM UX passed all
a number of reassuring features compartments and provides an out in each of the power sections three required tests in the same
built in. IAC rating of upto 40 kA for 1 of the switchgear. In Power panel.
second and 50 kAfor 0.5 second. XpertTM UX this means the cable
All of Eaton's medium voltage compart -ment, the vacuum The Power XpertTM UX has the
systems, including Power IEC, GB defines the level circuit breaker compartment, and following IAC ratings:
XpertTM UX have been third of protection to be provided in the main busbar compartment. 12 kV
party tested to all relevant the event of an internal arc fault 25 kV - 1s, 31.5 kA - 1s
standards, and are in accordance being generated within the The standard allows for each
test to be conducted in 40kA - 1s, 50kA -a- 0.5 s
with IEC, GB/DL regulations. switchgear. Power XpertTM UX
has been proven by independent individual switchgear panels -
Eaton has always emphasised meaning that three separate
the need to design and create thirdparty test to provide an IAC
Classification of IAC = AFLR. panels can be used to prove the
safe switchgear for operators at integrity of the design.
all times. A = Protection for personnel
One of the biggest potential F = Protection at the Front of
threats to operators is an the switchgear

Loss of service continuity classification Partition classification


IEC, GB describes the corresponding cable connection In addition to the IAC and the Load (cable) connections can
extent to which the switchgear or the main busbars. As a LSC classifications, IEC, GB be padlocked in the closed
and control gear are allowed to consequence, in this example defines the type of partitions position. When the vacuum
remain operational in case of LSC2B switchgear, a required between each panel circuit breaker is in the test or
access to a main compartment minimum of 3 compartments and between each functional the disconnect positions the
is necessary. for each functional unit is unit within the panel. shutters will automatically close
Power XpertTM UX has the necessary: Power XpertTM UX employs only to prevent accidental contact
highest attainable level of Loss  1 for each main switching earthed metal partitions and with any live parts. For testing
of Service Continuity of LSC2B. device therefore has the highest level purposes, special shutter lifters
of partition classification of PM. are used to maintain the
 1 for components connected shutters in the open position.
Category LSC2B to one side of a main Power XpertTM UX switchgear is Colour coded and labelled
switching device, for equipped with automatic 'Busbar' and 'Cable', the
This form allows for maximum example, feeder circuit earthed metal shutters. shutters are easily identified as
continuity of service of the Individually operated shutters Open or Closed.
system during access to the  1 for components connected
to the other side of the main for both the Line (busbar) and
compartments inside the
switchgear - meaning that the switching device, for
main switching device of each example, busbars
functional unit of an LSC2B Switchgear is classified as
switchgear is fitted in its own LSC2B when it is possible and
accessible compartment. safe to open the circuit breaker
Maintenance may be performed compartment when the cable
on the main switching device and busbars are energised.
without de-energizing the

11
Routine tests Accessibility of Ingress of foreign
In addition to the third party compartments objects
certified type testing
programme to prove the IE,GB define the accessibility Power XpertTM UX has an
integrity of the Power XpertTM UX classification for each of the external protection degree of
design, Eaton conducts routine power sections in the switchgear. IP4X as per IEC 60529 with an
tests on each vacuum Power XpertTM UX has the optio of IP41 available. Internal
interrupter, circuit breaker and following accessibility definitions. ingress protection to IP2X is
switchgear panel. At a  Busbar: standard with an option for IP3X
minimum these tests confirm tool-based/non-accessible for more demanding applications.
compliance with the relevant Separation eliminates the
 Circuit breaker: penetration of foreign objects
IEC, GB standards; however interlocked controlled
customer specific test and reduces the risk of
procedures and witness of  Cable: accidental contact with any live
tests can be accommodated. tool-based or option for parts.
To ensure quality, all processes interlocked controlled
are performed in accordance
with ISO 9001- at every stage
of production the components,
circuit breakers and current
transformers are inspected for
correct functioning. When the
entire installation has been
assembled, a thorough visual
inspection is carried out,
together with the required
mechanical, functional and
electrical checks.

Safety interlocks
For personnel safety Power XpertTM UX is
designed with a number of comprehensive
mechanical interlocks to prevent unsafe
operation.
 It is not possible to rack-in or rack-out a circuit
breakerunless it is in the Off or Openposition.
 It is not possible to close a circuit breaker
unless the circuit breaker is in the Connected
or Test position.
 The secondary socket can only be
disconnected with the circuit breaker in the
test position.
 Closing the circuit breakeris only possible with
the secondary contacts connected.
 It is not possible to close the earth switch
when the circuit breaker is in the Connected
position.
 The door of the vacuumcircuit breaker
compartment canonly be opened whenthe
circuit beaker is in the Disconnected / Test
position.
 It is only possible to rack-in or rack-out the
circuit breaker when the circuit breaker door is
closed.

12
Sustainability
Environmentally friendly
The product life-cycle can be
The Power XpertTM UX is divided into five main blocks.
designed to be These blocks are
environmentally friendly  The design
throughout the life-cycle:  Materials used
from production, during  The assembly
service and at the end-of-life.  The operational phase
One of Eaton's key strategic  The decommissioning
initiatives is to provide
environmentally friendly Eaton's production plants act
products. This requires entirely in accordance with the
examination of the total lifecycle, rules and procedures of the
from design to ISO 14001 environmental
decommissioning. certificate during development
and production processes.

Environmentally friendly design


Material selection and the lowest possible impact on the and air is used as insulation. - vacuum - is used, Power
number of parts that are used environment. It is essential that The cast-resin technology, in XpertTM UX can be completely
to manufacture the Power they are equally safe for people combination with electrical field recycled at the end of its life
XpertTM UX are critical to - not just during use, but at the calculations, provides a very without any issues relating to
determining how environmentally end of service life too. compact, environmentally safety procedures, special
friendly the manufacturing Within Power XpertTM UX and the friendly design for the circuit handling or safe disposal.
process is. W-VACi circuit breaker, a breaker and the switchgear.
Eaton selects its materials to combination of solid (cast-resin) Because the switching medium
ensure that they have the

No use of SF6-gas for insulation or switching Minimum service checks Minimal energy loss
From the very beginning Eaton Some medium voltage on site during operation
made a fundamental choice not switchgear systems use Power XpertTM UX is designed The number of electrical
to use SF6 as a switching and SF6 gas as the insulating for a lifetime of at least 30 years; contact or changeover points
insulation medium for medium medium. Leakage of SF6 gas therefore the energy usage for within the Power XpertTM UX
voltage equipment - it is on the from switchgear contributes maintenance activities during system has been kept to an
list of greenhouse gasses in the significantly to the threat of the this long period is minimal. Due absolute minimum. This reduces
Kyoto protocol and is the most greenhouse effect and to the green insulation and the potential number of "hot
potent of the six main associated climate change. switching technology, there is spots" and prevents additional
greenhouse gasses, with a They also require additional also no leakage of the harmful energy loss associated with
Global Warming Potential safety measures and special SF6 gas during its lifetime and contact surfaces.
(GWP) of 23,000. handling requirements at the no need for performing extra
end of life. maintenance activities on SF6
gas pressure checks.

Energy efficient assembly Efficient use of materials Re-use or recycling of


Power XpertTM UX is produced in Besides the energy sources, materials
an energy efficient environment. special focus is placed on the All materials within Power
Standard processes and efficient use of material during XpertTM UX can be re-used or
materials are used in the design assembly. For example by using recycled. Because the Power
and require no special handling advanced nesting tools the XpertTM UX uses no SF6 gas,
or manufacturing processes, sheet steel plates are cut with there is no possibility of leakage
thus reducing the amount of the least amount of waste, and of this greenhouse gas during
energy required to manufacture similar principles are followed in decommissioning the
and assemble the switchgear. the design and manufacture of switchgear.
other product components.

13
Low total cost of
ownership
Designed to provide at least 30 years of reliable service
the Power XpertTM UX design guarantees low overall cost
of ownership when considered over the lifetime of the
switchgear.
Life-time costs can be split into initial costs, costs incurred during
service and finally, costs for disposal of the switchgear. All costs
of ownership are influenced by different features of the
switchgear provided with no concession to quality and reliability.

Low initial costs Low cost during service Minimal inspection


Panel dimensions Costs during service of By designing a simple, modular, With Power XpertTM UX the extra
switchgear can accumulate due efficient, proven, low energy costs involved in checking and
With a panel width of 800 mm to damaged parts requiring spring charged mechanism maintaining the required
or 1000 mm and a depth of replacement, or by maintenance with the fewest possible insulation level are not incurred.
1500 mm across all ratings, cycles set up for critical parts number of parts for the vacuum The combination of vacuum
Power XpertTM UX is one of the that will not reach their circuit breaker, the maintenance interrupters for switching,
most compact designs of air expected lifetime without being requirements normally castresin technology and clean air
insulated medium voltage serviced. associated with this type of as the insulation medium, is
switchgear available today. The mechanism is dramatically environmentally friendly and
compact design of Power Keeping this in mind during the reduced. maintains the same quality
XpertTM UX allows for smaller initial design of the Power level during the complete
switchrooms to be built, XpertTM UX, the first design steps With proven reliability of up to
20,000 operations the Universal lifetime of Power XpertTM UX.
further reducing the overall undertaken were to: By not using SF6 gas in Power
cost of installation. Mechanism Assembly used in
 Minimise the number of the W-VACi breaker helps to XpertTM UX, an owner is also not
parts used in the provide a virtually faced with the administration
Flexible cable access construction maintenancefree circuit breaker. costs involved in registering the
number of kilograms of SF6 gas
The Power XpertTM UX ers top  Design using industry Vacuum interrupter design in the installation.
and bottom cable entry with standard or readily available plays an important role in the
cable access from either front raw materials reduction of maintenance.
or rear. If front access is chosen  Prevent internal parts from Eaton's vacuum interrupters Low disposal cost
it is possible to mount the Power being damaged during the employ a 'diffuse discharge'
XpertTM UX panels flush against lifetime of the unit. design which practically Power XpertTM UX switchgear
the wall thus reducing further eliminates contact wear. has a typical lifetime of at least
This robust construction, using Coupled with the proven solid 30 years. Depending on the
the space needed in the building. only the minimum number of insulation technology Eaton location of the installation, this
parts, is based on our long employs in the manufacture of lifetime can be extended. If, for
experience of building the encapsulated pole unit, the any reason, a decision is made
switchgear. During production W-VACi range of vacuum circuit not to use the switchgear any
of the panels, routine tests are breakers is considered virtually further it can be fully recycled.
carried out by specialists, to maintenance free.
ensure that the panels achieve When decommissioned, the
the quality that they are Switchgear that uses SF6 gas switchgear can be dismantled
designed for. as an insulation medium has an and the different materials can
inherent leakage rate. To either be re-used or recycled
maintain an adequate insulation with total safety. Because no
level within this type of SF6 gas is used, decommis -
switchgear, the pressure of the sioning is a less complicated,
SF6 gas present in the more cost effective and an
switchgear tanks must be environmentally friendly
checked and refilled on a operation. There are no special
regular basis during the unit's precautions, tools or
lifetime. decommissioning methods
required.

14
Flexibility in design
Every application of this
type of system is unique,
so Eaton offers a wide
range of different panel
types and field versions.
If, in due course, additional
capacity in the form of more
panels is required, Power
XpertTM UX can easily be
extended to the right or left with
only minimal disruption to the
supply for final connection of the
busbars.
Eaton realises that customers
often have their own
requirements with respect to
the use of protection and Range of current Smart Grids and substation Protection and control
control components within transformers automation equipment
switchgear, so the need for In order to provide protection Equipment for remote The protection and control
specific components was taken and metering, the cast-resin communication between equipment is located in a
into account during product insulated current transformers panels or automation systems completely separate low
development and resulted in a are housed in the fixed section can also be installed in the low voltage compartment with its
basic primary design that near the feeder cable terminals. voltage compartment, making own access door. There is
enables customers to integrate All common transformer ratios, the system the perfect solution space on the door for a mimic
secondary protection and outputs, rated currents and for current and future Smart diagram and for mounting
control components according classes are possible. For higher Grid applications. equipment such as protection
to their own specification current ratings above 2500 A relays, voltage detection
requirements. cast-resin ring-type current systems, meters, etc.
transformers are used. In case additional space is
Range of voltage transformers
It is also possible, as an option, required, the low voltage
All Power XpertTM UX panels can to fit low voltages wire-wound compartment can be extended.
be fitted with cast-resin insulated current transformers onto a
voltage transformers, of the screened primary conductor
requested transformer ratio instead of the standard castresin
and class, for voltage block or ring type
measurement on the cable transformers.
side, or on the busbar side.
The standard configuration is
for a fixed voltage transformer
with withdrawable fuses -
although an option for truck
mounted withdrawable voltage
transformers is also available.

Standards
Power XpertTM UX complies with the following international standards
DL/T 402|2007 Specification of high-voltage alternating-current circuit-breakers
DL/T 404|2007 Alternating-current metal-enclosed switchgear and controlgear for rated voltages above 3.6kV and up to and including 40.5kV
DL/T 486|2000 Specifications for HV AC disconnectors and earthing switches
DL/T 593|2006 Common specification for high-voltage switchgear and controlgear standards
GB 1207|2006 Inductive voltage transformers
GB 1208|2006 Current transformers
GB 1984|2003 High-voltage alternating-current circuit-breakers
GB 1985|2004 HV AC disconnectors and earthing switches
GB 3906|2006 Alternating-current metal-enclosed switchgear and controlgear for rated voltages above 3.6kV and up to and including 40.5kV
GB 15166.2|2008 High-voltage alternating-current fuses - Part 2: Current-limiting fuses
GB 50150|2006 Electric Equipment Installation Engineering - Standard for Handover Test of Electric Equipment Installation
GB/T 11022|1999 Common specification for high-voltage switchgear and controlgear standards
SD 318|1989 Technical specifications for high-voltage switch cabinet lock
IEC 62271|100 High-voltage alternating-current circuit-breakers
IEC 62271|200 Metal-enclosed switchgear and controlgear
IEC 60529 Degree of protection(IP code)

15
Electrical Data

Rated voltage kV 12
Lightning impulse withstand voltage kV 95
Power frequency withstand voltage kV 42
Rated frequency Hz 50
Internal arc class AFLR
Loss of service continuity category LSC2B
Partition class PM
Earthing switch withstand voltage – time kA-4s 25 / 31.5 / 40 / 50

Accessibility of compartments
Circuit breaker compartment Interlock-controlled
Busbar compartment Tool-based/non-accessible
Cable compartment Tool-based or Interlock-controlled
External degree of protection IP4X (IP41 as an option)
Internal degree of protection IP2X (IP3X as an option)
Installation Indoor
Temperature classification ℃ -5 to +40
Relative humidity (max) % 95

Busbar system
Rated normal current A 1250, 1600, 2000, 2500, 3150, 4000 (FC*)
Rated short-time withstand current kA-4s 25 / 31.5 / 40 / 50
Rated peak withstand current kA 63 / 80 / 100 / 125

*) FC = Fan cooled.

Circuit breaker ratings


Rated normal current A 630, 1250, 2000, 2500, 3150, 4000
Rated short-circuit breaking current kA 25/31.5/ 40 / 50
Rated short-circuit making current kA 63 / 80/ 100/ 125
Rated short-time withstand current kA-4s 25/31.5/ 40 / 50
Single capacitor bank switching C2 A 800/630
Multiple capacitor bank switching back to back C2 A 400
Class E2, C2
Auxiliary voltage V AC110/220,DC110/220
DC24/48

Mechanism
Rated operating sequence A O - 0.3s - CO - 180s - CO

Class M2
Number of operations up to 30,000

16
Dimensions

600/800 1000

Panel width 600mm 800mm 1000mm

Max. rating 630A, 1250A 630A, 1250A, 2000A 2000A, 3150A / 4000 A (FC)
Depth 1500 1500 1500
Height 2200 2200 2200
Height including arc chamber (B) 2750 2750 2750

17
Product range

The truck design is common for Sectionaliser and Riser Panels A wide range of additional
The Power XpertTM UX all the types enabling the is kept to a minimum. options are also available for
product range is very reconfiguration of the panel Further flexibility is provided by mounting within the main
flexible and has a variety while in service. the Equipped Riser Panel primary compartments. The
For added configuration option. In this configuration any low voltage control and
of circuit options that protection compartment also
flexibility the Riser Panels can standard equipment truck can
enable almost all types of be fitted on either the left or be fitted into the Equipped offers many options for control
and indication.
application to be configured. the right side of the Riser, offering options for
Sectionaliser Panels. Also the busbar metering, earthing, and
width of the combination of a disconnect truck.
Panel configurations

VCB Panel Contactor Panel Riser Panel Left Sectionaliser Panel Sectionaliser Panel Riser Panel Right

Cell Cell Cell Cell

Metering Panel Busbar VT Panel Equipped Riser Left Sectionaliser Panel Sectionaliser Panel Equipped Riser Right
Withdrawable

Cell Cell Cell Cell Cell Cell

Truck configurations

Cicuit Breake Contactor Busbar Earthing Cable Earthing Withdrawable Fixed VT


VT Withdrawable Fuses

Cell Cell Cell Cell

Disconnector CT VT with Withdrawable


Feed Through Truck VT

Cell Cell Cell Cell

18
Eaton is a diversified power management company providing
energy-efficient solutions that help our customers effectively
manage electrical, hydraulic and mechanical power. A global
technology leader, Eaton acquired Cooper Industries plc in
November 2012. The 2012 revenue of the combined companies
was $21.8 billion on a pro forma basis. Eaton has approximately
103,000 employees and sells products to customers in more than
175 countries. For more information, visit www.eaton.com.

Eaton Corporation
Asia Pacific Headquarter
No.3, Lane 280, Linhong Road,
Changning District,
Shanghai 200335
www.eaton.com.cn/electrical
Eaton is a registered trademark
© 2013 Eaton Corporation of Eaton Corporation.
All Rights Reserved
Printed in China All trademarks are property of their
CHICA0101001_CN(02-2013) respective owners.

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