ANNEX M AWS D1.1/D1.

1M:2015

PROCEDURE QUALIFICATION RECORD (PQR)

WI PPNS KL3 301 0 11-10-19

Company Name PQR No. Rev. No. Date

Type or AWS
BASE METALS Specification Grade Group No. Thickness Size (NPS) Schedule Diameter
Base Material A 106 B I 8 150 N/A 150

Welded To A 106 B I 8 150 N/A 150

Backing Material None None None None

Other -

JOINT DETAILS JOINT DETAILS (Sketch)

Groove Type Single V

Groove Angle 60॰

Root Opening 2.5

Root Face 2

Backgouging N/A

Method N/A

POSTWELD HEAT TREATMENT

Temperature N/A

Time at Temperature N/A

Other N/A

PROCEDURE
Weld Layer(s) 1 2 3

Weld Pass(es) 1 1 1

Process GTAW GMAW GMAW

Type (Semiautomatic, Mechanized, etc.) Manual Semiautomatic Semiautomatic

Position 1G 1G 1G

Vertical Progression N/A N/A N/A

Filler Metal (AWS Spec.) A 5.18 A 5.18 A 5.18

AWS Classification ER-70S-6 ER-70S-6 ER-70S-6

Diameter 2.4 1.2 1.2

Manufacturer/Trade Name ENKA ENKA ENKA

Shielding Gas Composition Ag 87% CO2 99% CO2 99%

Flow Rate
Nozzle Size N/A N/A N/A

Preheat Temperature 30 C 30 C 30 C

Interpass Temperature
Electrical Characteristics — — — — — — — —
Current Type & Polarity DCEN DCEN DCEN

Transfer Mode (GMAW) Short-Circuit Globular Globular

Power Source Type (cc, cv, etc.) CC CV CV

Amps 110-138 126-139 126-139

Volts 12-14 20-23 20-23

Wire Feed Speed N/A N/A N/A

Travel Speed 55-83 mm/mnt 118-148 mm/mnt 118-148 mm/mnt

Maximum Heat Input 2.11kJ 2.18 kJ 2.18 kJ

Technique — — — — — — — —
Stringer or Weave Weave Weave Weave

Multi or Single Pass (per side) Multi Pass Multi Pass Multi Pass

Oscillation (Mechanized/Automatic) N/A N/A N/A

Traverse Length N/A N/A N/A

Traverse Speed N/A N/A N/A

Dwell Time N/A N/A N/A

Number of Electrodes N/A N/A N/A

Contact Tube to Work Dist. N/A N/A N/A

Peening N/A N/A N/A

Interpass Cleaning Brushing Brushing -

Other - - -

Form M-1 (Front) (See http://go.aws.org/D1forms)

ANNEX M AWS D1.1/D1.1M:2015

PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS

301 0
PQR No. Rev. No.
TESTS
✓ Type of Tests Clause/Figure(s) Reference Acceptance Criteria Result Remarks
✔ Visual Inspection 4.9.1 4.9.1 Accept

✔ Radiographic Examination 4.9.2.1 4.9.2.2 Reject

Ultrasonic Testing 4.9.2.1 4.9.2.2 N/A

✔ 2 Transverse Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3 Accept

✔ 2 Transverse Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3 Reject

2 Longitudinal Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3 N/A

2 Longitudinal Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3 N/A

2 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3 N/A

4 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3 N/A

✔ 2 Tensile Tests 4.9.3.4/Fig. 4.10 4.9.3.5 Accept

All-Weld-Metal Tensions 4.9.3.6/Figs. 4.14 and 4.18 4.14.1.3(b) N/A

3 Macroetch 4.9.4 4.9.4.1 N/A

4 Macroetch 4.9.4 4.9.4.1 N/A

CVN Tests 4 Part D/Fig. 4.28 4.30 and Table 4.14 N/A

TENSILE TEST DETAILS

Specimen Ultimate Ultimate Type of
Number Width Thickness Area Tensile Load Unit Stress Failure and Location
1 19 7 133 61.91 kN 465.48 MPa Base Metal

2 19.3 6.8 131.24 60.38 kN 460.09 MPa Base Metal

TOUGHNESS TEST DETAILS

Specimen Notch Specimen Test Absorbed Percent Lateral
Number Location Size Temperature Energy Shear Expansion Average
N/A N/A N/A N/A N/A N/A N/A

CERTIFICATION
Welder’s Name ID Number Stamp Number Tests Conducted by
Farid Muzaky 09 Laboratory POLITEKNIK PERKAPALAN NEGERI SURABAYA

Test Number 3

File Number 3

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( __________
2015 ) Structural Welding Code—Steel.
(year)

Title
WI

Name Signature
WI PPNS LX KL3

Date
Form M-1 (Back)
(See http://go.aws.org/D1forms)