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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO.

6, JUNE 2013 3047

A High Step-Up Converter With a Voltage Multiplier


Module for a Photovoltaic System
Kuo-Ching Tseng, Chi-Chih Huang, and Wei-Yuan Shih

Abstract—A novel high step-up converter is proposed for a front-


end photovoltaic system. Through a voltage multiplier module, an
asymmetrical interleaved high step-up converter obtains high step-
up gain without operating at an extreme duty ratio. The voltage
multiplier module is composed of a conventional boost converter
and coupled inductors. An extra conventional boost converter is
integrated into the first phase to achieve a considerably higher
voltage conversion ratio. The two-phase configuration not only
reduces the current stress through each power switch, but also
constrains the input current ripple, which decreases the conduc-
tion losses of metal–oxide–semiconductor field-effect transistors
(MOSFETs). In addition, the proposed converter functions as an
active clamp circuit, which alleviates large voltage spikes across
the power switches. Thus, the low-voltage-rated MOSFETs can be
adopted for reductions of conduction losses and cost. Efficiency
improves because the energy stored in leakage inductances is re- Fig. 1. Typical photovoltaic system.
cycled to the output terminal. Finally, the prototype circuit with
a 40-V input voltage, 380-V output, and 1000- W output power is
operated to verify its performance. The highest efficiency is 96.8%.
Index Terms—Boost–flyback converter, high step-up, photo-
voltaic system, voltage multiplier module.

I. INTRODUCTION
ENEWABLE sources of energy are increasingly valued
R worldwide because of energy shortage and environmental
contamination. Renewable energy systems generate low volt-
Fig. 2. High step-up techniques based on a classical boost converter. (a) Inte-
age output; thus, high step-up dc/dc converters are widely em- grated flyback–boost converter structure. (b) Interleaved boost converter with a
ployed in many renewable energy applications, including fuel voltage-lift capacitor structure.
cells, wind power, and photovoltaic systems [1]–[8]. Among
renewable energy systems, photovoltaic systems are expected
to play an important role in future energy production [9]–[17].
Such systems transform light energy into electrical energy, and step-up conversion with high efficiency because of the resis-
convert low voltage into high voltage via a step-up converter, tances of elements or leakage inductance. Thus, a modified
which can convert energy into electricity using a grid-by-grid boost–flyback converter was proposed [18]–[20], and many con-
inverter or store energy into a battery set. Fig. 1 shows a typical verters that use the coupled inductor for a considerably high-
photovoltaic system that consists of a solar module, a high step- voltage conversion ratio were also proposed [21]–[25].
up converter, a charge-discharge controller, a battery set, and Despite these advances, conventional step-up converters with
an inverter. The high step-up converter performs importantly a single switch are unsuitable for high-power applications given
among the system because the system requires a sufficiently an input large current ripple, which increases conduction losses.
high step-up conversion. Thus, numerous interleaved structures and some asymmetrical
Theoretically, conventional step-up converters, such as the interleaved structures are extensively used [26]–[33]. The cur-
boost converter and flyback converter, cannot achieve a high rent study also presents an asymmetrical interleaved converter
for a high step-up and high-power application.
Modifying a boost–flyback converter, shown in Fig. 2(a), is
Manuscript received May 14, 2012; revised July 30, 2012; accepted August one of the simple approaches to achieving high step-up gain; this
24, 2012. Date of current version December 7, 2012. Recommended for publi-
cation by Associate Editor R. Redl. gain is realized via a coupled inductor. The performance of the
The authors are with the Department of Electronic Engineering, Na- converter is similar to an active-clamped flyback converter; thus,
tional Kaohsiung First University of Science and Technology, Kaohsi- the leakage energy is recovered to the output terminal [20]. An
ung 811, Taiwan (e-mail: jerry@nkfust.edu.tw; u0052809@nkfust.edu.tw;
bit1417@hotmail.com). interleaved boost converter with a voltage-lift capacitor shown
Digital Object Identifier 10.1109/TPEL.2012.2217157 in Fig. 2(b) is highly similar to the conventional interleaved type.
0885-8993/$31.00 © 2012 IEEE
3048 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 6, JUNE 2013

Fig. 3. (a) Proposed high step-up converter with a voltage multiplier module. (b) Equivalent circuit of the proposed converter.

It obtains extra voltage gain through the voltage-lift capacitor, The equivalent circuit of the proposed converter is shown in
and reduces the input current ripple, which is suitable for power Fig. 3(b), where Lm 1 and Lm 2 are the magnetizing inductors,
factor correction (PFC) and high-power applications [34]. Lk 1 and Lk 2 represent the leakage inductors, S1 and S2 denote
In this paper, an asymmetrical interleaved high step-up con- the power switches, Cb is the voltage-lift capacitor, and n is
verter that combines the advantages of the aforementioned con- defined as a turns ratio Ns /Np .
verters is proposed, which combined the advantages of both. The proposed converter operates in continuous conduction
In the voltage multiplier module of the proposed converter, the mode (CCM), and the duty cycles of the power switches during
turns ratio of coupled inductors can be designed to extend volt- steady operation are interleaved with a 180◦ phase shift; the duty
age gain, and a voltage-lift capacitor offers an extra voltage cycles are greater than 0.5. The key steady waveforms in one
conversion ratio. switching period of the proposed converter contain six modes,
The advantages of the proposed converter are as follows: which are depicted in Fig. 4, and Fig. 5 shows the topological
1) the converter is characterized by a low input current ripple stages of the circuit.
and low conduction losses, making it suitable for high- Mode 1 [t0 , t1 ]: At t=t0 , the power switches S1 and S2 are
power applications; both turned ON. All of the diodes are reversed-biased. Mag-
2) the converter achieves the high step-up voltage gain that netizing inductors Lm 1 and Lm 2 as well as leakage inductors
renewable energy systems require; Lk 1 and Lk 2 are linearly charged by the input voltage source
3) leakage energy is recycled and sent to the output terminal, Vin .
and alleviates large voltage spikes on the main switch; Mode 2 [t1 , t2 ]: At t=t1 , the power switch S2 is switched
4) the main switch voltage stress of the converter is substan- OFF, thereby turning ON diodes D2 and D4 . The energy that
tially lower than that of the output voltage; magnetizing inductor Lm 2 has stored is transferred to the sec-
5) low cost and high efficiency are achieved by the low ondary side charging the output filter capacitor C3 . The input
rD S (on) and low voltage rating of the power switching voltage source, magnetizing inductor Lm 2 , leakage inductor
device. Lk 2 , and voltage-lift capacitor Cb release energy to the output
filter capacitor C1 via diode D2 , thereby extending the voltage
on C1 .
II. OPERATING PRINCIPLE DESCRIPTION
Mode 3 [t2 , t3 ]: At t=t2 , diode D2 automatically switches
The proposed high step-up converter with voltage multiplier OFF because the total energy of leakage inductor Lk 2 has been
module is shown in Fig. 3(a). A conventional boost converter completely released to the output filter capacitor C1 . Magnetiz-
and two coupled inductors are located in the voltage multiplier ing inductor Lm 2 transfers energy to the secondary side charging
module, which is stacked on a boost converter to form an asym- the output filter capacitor C3 via diode D4 until t3 .
metrical interleaved structure. Mode 4 [t3 , t4 ]: At t=t3 , the power switch S2 is switched
Primary windings of the coupled inductors with Np turns ON and all the diodes are turned OFF. The operating states of
are employed to decrease input current ripple, and secondary modes 1 and 4 are similar.
windings of the coupled inductors with Ns turns are connected Mode 5 [t4 , t5 ]: At t=t4 , the power switch S1 is switched
in series to extend voltage gain. The turns ratios of the coupled OFF, which turns ON diodes D1 and D3 . The energy stored in
inductors are the same. The coupling references of the inductors magnetizing inductor Lm 1 is transferred to the secondary side
are denoted by “ . ” and “ ∗ ” in Fig. 3. charging the output filter capacitor C2 . The input voltage source
TSENG et al.: HIGH STEP-UP CONVERTER WITH A VOLTAGE MULTIPLIER MODULE FOR A PHOTOVOLTAIC SYSTEM 3049

3) voltage VC b , VC 1 , VC 2 , and VC 3 are considered to be con-


stant because of infinitely large capacitance.

A. Voltage Gain
The first-phase converter can be regarded as a conventional
boost converter; thus, voltage VC b can be derived from
1
VC b = Vin . (1)
1−D
When switch S1 is turned ON and switch S2 is turned OFF,
voltage VC 1 can be derived from
1 2
VC 1 = Vin + VC b = Vin . (2)
1−D 1−D
The output filter capacitors C2 and C3 are charged by energy
transformation from the primary side. When S2 is in turn-on
state and S1 is in turn-off state, VC 2 is equal to induced voltage
of Ns1 plus induced voltage of Ns2 , and when S1 is in turn-on
state and S2 is in turn-off state, VC 3 is also equal to induced
voltage of Ns1 plus induced voltage of Ns2 . Thus, voltages Vc2
and Vc3 can be derived from
 
D n
VC 2 = VC 3 = n · Vin 1 + = Vin . (3)
1−D 1−D
The output voltage can be derived from
2n + 2
Vo = VC 1 + VC 2 + VC 3 = Vin . (4)
1−D
The voltage gain of the proposed converter is
Vo 2n + 2
= . (5)
Vin 1−D
Equation (5) confirms that the proposed converter has a high
step-up voltage gain without an extreme duty cycle. The curve
of the voltage gain related to turns ratio n and duty cycle is
shown in Fig. 6. When the duty cycle is merely 0.6, the voltage
gain reaches 10 at a turns ratio n of 1; the voltage gain reaches
30 at a turns ratio n of 5.

Fig. 4. Steady waveforms of the proposed converter at CCM.


B. Voltage Stresses on Semiconductor Components
The voltage ripples on the capacitors are ignored to simplify
the voltage stress analyses of the components of the proposed
and magnetizing inductor Lm 1 release energy to voltage-lift
converter.
capacitor Cb via diode D1 , which stores extra energy in Cb .
The voltage stresses on power switches S1 and S2 are derived
Mode 6 [t5 , t0 ]: At t=t5 , diode D1 is automatically turned
from
OFF because the total energy of leakage inductor Lk 1 has been
completely released to voltage-lift capacitor Cb . Magnetizing 1
VS 1 = VS 2 = Vin . (6)
inductor Lm 1 transfers energy to the secondary side charging 1−D
the output filter capacitor C2 via diode D3 until t0 . The voltage stresses on the power switches S1 and S2 related
to the output voltage Vo and the turns ratio n can be expressed
III. STEADY-STATE ANALYSIS as
2n + 1
The transient characteristics of circuitry are disregarded VS 1 = VS 2 = Vo − Vin . (7)
to simplify the circuit performance analysis of the proposed 1−D
converter in CCM, and some formulated assumptions are as Equations (6) and (7) confirm that low-voltage-rated metal–
follows: oxide–semiconductor field-effect transistors (MOSFETs) with
1) all of the components in the proposed converter are ideal; low RD S −ON can be adopted for the proposed converter to
2) leakage inductors Lk 1 and Lk 2 are neglected; reduce conduction losses and costs. This feature makes our
3050 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 6, JUNE 2013

Fig. 5. Operating modes of the proposed converter. (a) Mode 1 [t0 , t1 ]. (b) Mode 2 [t1 , t2 ]. (c) Mode 3 [t2 , t3 ]. (d) Mode 4 [t3 , t4 ]. (e) Mode 5 [t4 , t5 ].
(f) Mode 6 [t5 , t0 ].

converter suitable for high step-up and high-power applications. These voltage stresses can be derived from
The voltage stresses on the power switches account for half of
output voltage Vo , even if turns ratio n is 0.
The voltage stress on diode D1 is equal to VC 1 , and the 2
VD 1 = VC 1 = Vin (8)
voltage stress on diode D2 is voltage VC 1 minus voltage VC b . 1−D
TSENG et al.: HIGH STEP-UP CONVERTER WITH A VOLTAGE MULTIPLIER MODULE FOR A PHOTOVOLTAIC SYSTEM 3051

Fig. 6. Voltage gain versus turns ratio n and duty cycle.

1
VD 2 = VC 1 − VC b = Vin . (9)
1−D
The voltage stresses on the diodes D1 and D2 related to the Fig. 7. Voltage stresses on semiconductor components versus turns ratio n.
output voltage Vo and the turns ratio n can be expressed as
2n
VD 1 = Vo − Vin (10)
1−D
2n + 1
VD 2 = Vo − Vin . (11)
1−D
The voltage stresses on diodes D1 and D2 are close on power
switches S1 and S2 . Although the voltage stress on diode D1
is larger, it accounts for only half of the output voltage Vo at a
turns ratio n of 1. The voltage stresses on the diodes are lower
as the voltage gain is extended by increasing turns ratio n.
The voltage stresses on diodes D3 and D4 both equal the VC 2
plus VC 3 , which can be derived from
2n
VD 3 = VD 4 = Vin . (12)
1−D
The voltage stresses on the diodes D3 and D4 related to the
output voltage Vo and the turns ratio n can be expressed as
2
VD 3 = VD 4 = Vo − Vin . (13)
1−D
Although the voltage stresses on the diodes D3 and D4 in-
crease as the turns ratio n increases, the voltage stresses on the
diodes D3 and D4 are always lower than the output voltage.
The relationship between the voltage stresses on all the semi- Fig. 8. Equivalent circuit including conduction losses of coupled inductors
conductor components and the turns ratio n is illustrated in and semiconductor components.
Fig. 7.
rL 11 and rL 21 are the copper resistances of primary windings of
C. Analysis of Conduction Losses the coupled inductor; rL 12 and rL 22 are the copper resistances
Some conduction losses are caused by resistances of semicon- of secondary windings of the coupled inductor; rD S 1 and rD S 2
ductor components and coupled inductors. Thus, all the com- denote the on-resistance of power switches; VD 1 , VD 2 , VD 3 , and
ponents in the proposed converter are not assumed to be ideal, VD 4 denote the forward biases of the diodes; and rD 1 , rD 2 , rD 3 ,
except for all the capacitors. Diode reverse recovery problems, and rD 4 are the resistances of the diodes.
core losses, switching losses, and the ESR of capacitors are not Small-ripple approximation was used to calculate conduction
discussed in this section. The characteristics of leakage induc- losses. Thus, all currents that pass through components were
tors are disregarded because of energy recycling. The equivalent approximated by the dc components. The magnetizing currents
circuit, which includes the conduction losses of coupled induc- and capacitor voltages are assumed constant because of the
tors and semiconductor components, is shown in Fig. 8, in which infinite values of magnetizing inductors and capacitors. Fig. 9
3052 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 6, JUNE 2013

In modes 1 and 3, both switches are turned OFF, and the av-
erage currents that pass through output filter capacitors C1 , C2 ,
and C3 are
Vo
IC 1 = IC 2 = IC 3 = − . (24)
Ro
In mode 2, the average currents that pass through output filter
capacitors C1 and C3 are
Vo
IC 1 = ID 2 − (25)
Ro
Vo
Fig. 9. PWM signal of S 1 and S 2 . IC 3 = ID 4 −. (26)
Ro
In mode 4, the average currents that pass through output filter
shows the PWM signals of S1 and S2 . The equivalent operation capacitor C2 are as follows:
states, including the four modes, are shown in Fig. 10.
Mode 1 [0, (D−0.5)]: In this mode, power switches S1 and S2 Vo
IC 2 = ID 3 − . (27)
are turned ON, and diodes D1 , D2 , D3 , and D4 are turned OFF. Ro
The equivalent circuit is shown in Fig. 10(a), and the following The average currents that pass through diodes D2 , D3 , and
equations can be derived: D4 can be derived from
Vin = IL m 1 (rL 11 + rD S 1 ) + VL m 1 (14) Vo
ID 2 = ID 3 = ID 4 = . (28)
(1 − D)Ro
Vin = IL m 2 (rL 21 + rD S 2 ) + VL m 2 . (15)
In mode 2, IC b is equal to ID 2 ; in mode 4, IC b is equal to the
Mode 2 [(D−0.5), 0.5]: In this mode, power switch S2 is negative of ID 1 . Thus, the average current that passes through
turned OFF, and diodes D2 and D4 are turned ON. The equiva- diode D1 can be derived as follows:
lent circuit is shown in Fig. 10(b), and the following equations Vo
can be derived: ID 1 = . (29)
(1 − D)Ro
Vin = (IL m 1 + nID 4 ) · (rL 11 + rD S 1 ) + VL m 1 (16) In mode 4, the average value of IL m 1 can be derived thus
Vin = (IL m 2 − nID 4 ) · (rL 21 + rD 2 ) + VL m 2 (n + 1)Vo
IL m 1 = ID 1 + nID 3 = . (30)
+ VD 2 − VC b + VC 1 (17) (1 − D)Ro
In mode 2, the average value of IL m 2 can be derived by
VC 3 = n(VL m 1 − VL m 2 ) − ID 4 (rL 21 + rL 22
(n + 1)Vo
+ rD 4 ) − VD 4 . (18) IL m 2 = ID 2 + nID 4 = . (31)
(1 − D)Ro
Mode 3 [0.5, D]: This mode is similar to mode 1. The equiv- The voltage conversion ratio with conduction losses can be
alent circuit is shown in Fig. 10(c), and the following equations derived from
can be derived:
Vo
2n +2
− 1 · (VD 1 + VD 2 + VD 3 + VD 4 )
= 1−D (1+nV )i n2 ·(2D −1)·r ) 2 ·r X ]+r Y
(32)
Vin = IL m 1 (rL 11 + rD S 1 ) + VL m 1 (19) Vin 1+ X
+ [(1+2n
R o ·(1−D ) 2 R o ·(1−D )
Vin = IL m 2 (rL 21 + rD S 2 ) + VL m 2 . (20) where
Mode 4 [D, 1]: In this mode, power switch S1 is turned OFF, rX = rL 11 + rL 12 + rL 21 + rL 22
and diodes D1 and D3 are switched ON. The equivalent circuit is
shown in Fig. 10(d), and the following equations can be derived: rY = rL 11 + rL 21 + 2(rL 22 + rL 12 ) + rD S 1 + rD S 2
+ rD 1 + rD 2 + rD 3 + rD 4 .
Vin = (IL m 2 + nID 3 ) · rL 21 + VL m 2
Because the turns ratio and copper resistances of the sec-
+ (IL m 1 + IL m 2 ) · rD S 2 (21)
ondary windings of the coupled inductors are directly propor-
Vin = (IL m 1 − nID 3 ) · (rL 11 + rD 1 ) + VL m 1 tional, the copper resistances of the coupled inductors can be
expressed as
+ (IL m 1 + IL m 2 ) · rD S 2 + VD 1 + VC b (22)
rL 12 = n · rL 11 ; rL 22 = n · rL 21 .
VC 2 = n(VL m 2 − VL m 1 ) − ID 3 (rL 21
Efficiency is expressed as follows:
+ rL 22 + rD 3 ) − VD 3 . (23)
(1−D )
1− V i n (2n +2) · (VD 1 + VD 2 + VD 3 + VD 4 )
The average currents that pass through diodes D1 , D2 , D3 , η= 2 ·(2D −1)·r . (33)
) 2 ·r X ]+r Y
and D4 can be derived by the capacitor charge balance. 1 + (1+nR)o ·(1−D )2
X
+ [(1+2n
R o ·(1−D )
TSENG et al.: HIGH STEP-UP CONVERTER WITH A VOLTAGE MULTIPLIER MODULE FOR A PHOTOVOLTAIC SYSTEM 3053

Fig. 10. Equivalent operating modes with conduction losses states. (a) Mode 1 [0, (D−0.5)]. (b) Mode 2 [(D−0.5), 0.5]. (c) Mode 3 [0.5, D]. (d) Mode 4 [D, 1].

On the basis of (33), we infer that the efficiency will be higher This section provides important information on voltage gain,
if the input voltage is considerably higher than the summation of voltage stresses on semiconductor components, and analysis of
the forward bias of all the diodes, or if the load is substantially conduction losses, which indicates the relationship among duty
larger than the resistances of coupled inductors and semicon- cycle, turns ratio, and components. The proposed converter for
ductor components. each application can be designed on the basis of selected turns
The calculated voltage gain and efficiency with different cop- ratios, components, and other considerations.
per resistances are shown in Fig. 11, and rL 11 and rL 21 are
defined as rL . The other parameters in (33) are set as follows:
1) input voltage Vin : 40 V;
D. Performance Comparison
2) turns ratio n : 1;
3) load Ro : 200 Ω For demonstrating the performance of the proposed converter,
4) on-resistances of switches rD S 1 and rD S 2 : 0.021 Ω; the proposed converter is compared with other high step-up
5) resistances of diodes rD 1 , rD 2 , rD 3 , and rD 4 : 0.01 Ω; interleaved converters introduced in [30] and [33] as shown
6) forward bias of diodes VD 1 , VD 2 , VD 3 , and VD 4 : 1 V; Table I.
7) copper resistances of secondary windings of coupled in- The high step-up interleaved converter introduced in [30]
ductors rL 12 and rL 22 =rL at a turns ratio n of 1. is also suitable as a candidate for high step-up, high-power
Fig. 11 reveals that efficiency and voltage gain are affected conversion of the PV system, and the other high step-up in-
by various coupled inductor winding resistors and duty cycle, terleaved converter introduced in [33], which is an asymmetri-
and that efficiency is decreased by the extreme duty ratio. cal interleaved structure as proposed converter is favorable for
3054 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 6, JUNE 2013

TABLE II
CONVERTER COMPONENTS AND PARAMETERS

Fig. 11. Calculated voltage gain and efficiency with different copper
resistances.

TABLE I
PERFORMANCE COMPARISON OF INTERLEAVED HIGH STEP-UP CONVERTERS

Fig. 12. Control strategy for the proposed converter.

dc-microgrid applications. Both of converters use coupled in- IV. DESIGN AND EXPERIMENT OF THE PROPOSED CONVERTER
ductor and voltage doubler to achieve high step-up conversion. A prototype of the proposed high step-up converter with a
For the proposed converter, the step-up gain is highest and the 40-V input voltage, 380-V output voltage, and maximum output
voltage stress on switch is the lowest, as converter introduced power of 1 kW is tested. The switching frequency is 40 kHz, and
in [30]. Under the turns ratio n designed as less than 2, the the corresponding component parameters are listed in Table II
highest voltage stress on diodes of the proposed converter is for reference.
the lowest among the compared converters. In addition, the The design consideration of the proposed converter includes
quantities of diodes are the least as converter introduced in [33]. components selection and coupled inductors design, which are
Because the components of the proposed converter are the least based on the analysis presented in the previous section. In the
among the compared converters, the reliability is higher and the proposed converter, the values of the primary leakage inductors
cost is lower. Thus, the proposed converter is suitable for high of the coupled inductors are set as close as possible for current
step-up, high-power applications such as PV system. sharing performance. Due to the performances of high step-up
TSENG et al.: HIGH STEP-UP CONVERTER WITH A VOLTAGE MULTIPLIER MODULE FOR A PHOTOVOLTAIC SYSTEM 3055

Fig. 13. Measured waveform at P o = 1 kW: (a) V g s 1 , V g s 2 , iL k 1 , and iL k 2 . (b) V d s 1 , V d s 2 , and iL s . (c) V g s 1 , V g s 2 , iD 1 , and iD 2 . (d) V g s 1 , V g s 2 , iD 1 , and
iD 2 .

gain, the turns ratio n can be set 1 for the prototype circuit with a 180◦ phase shift. Due to the insufficient voltage of PWM,
a 40- V input voltage, 380- V output to reduce cost, volume, and the PWM is supported by TC4420 to control power switches,
conduction loss of winding. Thus, the copper resistances which and EL50P1 is a Hall sensor to detect the input current for
affect efficiency much can be decreased. overcurrent protection (OCP). The input voltage Vi supplied
The value of magnetizing inductors Lm 1 and Lm 2 can be by the PV module and battery set is very nearly 40 V even if
design based on the equation of boundary operating condition, the load shift. Thus, the efficiency of the proposed converter
which is derived from under constant input voltage/constant output voltage can be
D(1 − D)2 Ro measured.
Lm (critical) = (34) Fig. 13 illustrates the measured waveforms of
2(n + 1)(2n + 2)fs
Vg s1 , Vg s2 , iL k 1 , iL k 2 , Vds1 , Vds2 and iL s at Po = 1 kW.
where Lm (critical) is the value of magnetizing inductors at the In Fig. 13(b), the switch voltage is clamped at 90 V, which is
boundary operating condition, fs is the switching frequency, much smaller than the output voltage 380 V. Fig. 13(c) and (d)
and Ro is the load. How to suppress the voltage ripple on the illustrate the measured waveforms of Vg s1 , Vg s 2 , iD 1 , iD 2 , iD 3 ,
voltage-lift capacitor Cb to an acceptable value is the main and iD 4 at Po = 1 kW. The measured waveforms are consistent
consideration. The equation versus the voltage ripple and the with the steady-state analysis.
output power or output current can be derived by Fig. 14 shows the simulation and experimental result of volt-
age on all capacitor to illustrate the high voltage storage and
Po Io
Cb = = (35) theoretical analysis. VC 1 is equal to VC b plus output voltage of
Vo fs ΔVC b fs ΔVC b boost converter, and VC b is equal to the output voltage of the
where Po is the output power, Vo is the output voltage, fs is boost converter. Thus, VC 1 is twice of VC b . VC 2 is equal to VC 3 ;
the switching frequency, and ΔVC b is the voltage ripple on the both are nearly VC b because turns ratio n is set 1.
voltage-lift capacitor Cb . Fig. 15(a) shows the input current ripple iin and the currents
In control strategy, the proposed converter is controlled by the iL K 1 and iL K 2 of the primary side of the coupled inductors at
microchip dsPIC30F4011 as shown in Fig. 12. PV module and Po = 1 kW. The peak-to-peak current ripple is about 2 A (6%),
battery set are the main input power sources, which can be seen which confirms that the input current ripple is very low even if at
as an equivalent voltage source for the proposed converter, and high-power operation. Fig. 15(b) shows the dynamic response
the MPPT algorithm is employed by referring [35]. The battery due to the step load variation between 100 and 500 W, and the
management system (BMS) for the charge/discharge controller output voltage is 380 V.
is not the main priority in this paper; thus, the related designed Fig. 16 shows the measured efficiency of the proposed con-
is not implemented in the paper. verter. The maximum efficiency is 96.8% at Po = 400 W.
The output voltage is changed as load shift and the detected At maximum output power, the conversion efficiency is about
feedback signal is processed via proportional-integral controller, 96.1%. Fig. 17 shows the prototype photograph of the proposed
and the internal comparator generates interleaved PWM with converter.
3056 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 6, JUNE 2013

Fig. 14. Simulation and experimental result of high-voltage storage of a capacitor: (a) simulation result (b) and experimental result.

Fig. 15. Performance of current sharing and dynamic response. (a) Input current ripple iL K 1 and iL K 2 at 1000 W. (b) Dynamic response under step load
variation between 100 and 500 W.

V. CONCLUSION
This paper has presented the topological principles, steady-
state analysis, and experimental results for a proposed converter.
The proposed converter has been successfully implemented in
an efficiently high step-up conversion without an extreme duty
ratio and a number of turns ratios through the voltage multi-
plier module and voltage clamp feature. The interleaved PWM
scheme reduces the currents that pass through each power switch
and constrained the input current ripple by approximately 6%.
The experimental results indicate that leakage energy is recy-
cled through capacitor Cb to the output terminal. Meanwhile,
the voltage stresses over the power switches are restricted and
are much lower than the output voltage (380 V). These switches,
Fig. 16. Measured efficiency of the proposed converter. conducted to low voltage rated and low on-state resistance MOS-
FET, can be selected. Furthermore, the full-load efficiency is
96.1% at Po = 1000 W, and the highest efficiency is 96.8% at
Po = 400 W. Thus, the proposed converter is suitable for PV
systems or other renewable energy applications that need high
step-up high-power energy conversion.

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TSENG et al.: HIGH STEP-UP CONVERTER WITH A VOLTAGE MULTIPLIER MODULE FOR A PHOTOVOLTAIC SYSTEM 3057

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[12] A. I. Bratcu, I. Munteanu, S. Bacha, D. Picault, and B. Raison, “Cascaded Kuo-Ching Tseng was born in Tainan, Taiwan, in
dc–dc converter photovoltaic systems: Power optimization issues,” IEEE 1957. He received the M.S. degree from Da-Yeh
Trans. Ind. Electron., vol. 58, no. 2, pp. 403–411, Feb. 2011. Polytechnic Institute, Chang Hua, Taiwan, and the
[13] R. J. Wai, W. H. Wang, and C. Y. Lin, “High-performance stand-alone Ph.D. degree from National Cheng Kung University,
photovoltaic generation system,” IEEE Trans. Ind. Electron., vol. 55, no. 1, Tainan, Taiwan, in 1999 and 2004, respectively, both
pp. 240–250, Jan. 2008. in electrical engineering.
[14] R. J. Wai and W. H. Wang, “Grid-connected photovoltaic generation sys- From July 1988 to 1996, he was an R&D Engineer
tem,” IEEE Trans. Circuits Syst. I, Reg. Papers, vol. 55, no. 3, pp. 953–964, with Lumen Co., Ltd., Taiwan, working on UPSs and
Apr. 2008. switching power supply design. In February 2003,
[15] L. Gao, R. A. Dougal, S. Liu, and A. P. Iotova, “Parallel-connected solar he joined the Department of Electrical Engineering,
PV system to address partial and rapidly fluctuating shadow conditions,” Da-Yeh Institute of Technology, Chang Hua, Taiwan.
IEEE Trans. Ind. Electron, vol. 56, no. 5, pp. 1548–1556, May 2009. Since 2008, he has been with the Department of Electronic Engineering, Na-
[16] G. R. Walker and P. C. Sernia, “Cascaded DC–DC converter connection tional Kaohsiung First University of Science and Technology, Kaohsiung, Tai-
of photovoltaic modules,” IEEE Trans. Power Electron., vol. 19, no. 4, wan, where he is currently an Assistant Professor. His current research interests
pp. 1130–1139, Jul. 2004. include dc/dc converters and power-factor correction techniques, power manage-
[17] K. Ujiie, T. Izumi, T. Yokoyama, and T. Haneyoshi, “Study on dynamic ment control system design, solar energy conversion system design, switching
and static characteristics of photovoltaic cell,” in Proc. Power Convers. power converter design, and renewable energy conversion system design.
Conf., Apr. 2–5, 2002, vol. 2, pp. 810–815. Dr. Tseng was the recipient of the Electric Power Applications Premium
[18] K. C. Tseng and T. J. Liang, “Novel high-efficiency step-up converter,” Award for the paper entitled “Novel High-Efficiency Step-Up Converter” from
IEE Proc. Elect. Power Appl, vol. 151, no. 2, pp. 182–190, Mar. 2004. the Institution of Electrical Engineers during 2004–2005.
[19] T. J. Liang and K. C. Tseng, “Analysis of integrated boost–flyback step-up
converter,” IEE Proc. Elect. Power Appl., vol. 152, no. 2, pp. 217–225, Chi-Chih Huang was born in Pingtung, Taiwan, in
Mar. 2005. 1989. He received the B.S. degrees in electronics en-
[20] J. W. Baek, M. H. Ryoo, T. J. Kim, D. W. Yoo, and J. S. Kim, “High boost gineering from the National Kaohsiung First Univer-
converter using voltage multiplier,” in Proc. 31st Annu. Conf. IEEE Ind. sity of Science and Technology, Kaohsiung, Taiwan,
Electron. Soc., May 2005, pp. 567–572. in 2011, where he is currently working toward the
[21] R. J. Wai and R. Y. Duan, “High step-up converter with coupled-inductor,” M.S. degree.
IEEE Trans. Power Electron., vol. 20, no. 5, pp. 1025–1035, Sep. 2005. His research interests include power electronics
[22] R. J. Wai, C. Y. Lin, R. Y. Duan, and Y. R. Chang, “High-efficiency DC– and energy conversion.
DC converter with high voltage gain and reduced switch stress,” IEEE
Trans. Ind. Electron., vol. 54, no. 1, pp. 354–364, Feb. 2007.
[23] S. K. Changchien, T. J. Liang, J. F. Chen, and L. S. Yang, “Novel high
step-up DC-DC converter for fuel cell energy conversion system,” IEEE
Trans. Ind. Electron., vol. 57, no. 6, pp. 2007–2017, Jun. 2010. Wei-Yuan Shih was born in Kaohsiung, Taiwan,
[24] Y. P. Hsieh, J. F. Chen, T. J. Liang, and L. S. Yang, “Novel high step-up in 1984. He received the B.S. degrees from Na-
dc–dc converter with coupled-inductor and switched-capacitor techniques tional Formosa University, Yunlin County, Taiwan,
for a sustainable energy system,” IEEE Trans. Power Electron., vol. 26, and the M.S. degree in electronics engineering from
no. 12, pp. 3481–3490, Dec. 2011. the National Kaohsiung First University of Sci-
[25] S. M. Chen, T. J. Liang, L. S. Yang, and J. F. Chen, “A safety enhanced, ence and Technology, Kaohsiung, in 2006 and 2011,
high step-up dc-dc converter for ac photovoltaic module application,” respectively.
IEEE Trans. Power Electron., vol. 27, no. 4, pp. 1809–1817, Apr. 2012. He is currently an Electronic Engineer and
[26] W. Li and X. He, “An interleaved winding-coupled boost converter with working for Asiatree Technology Co., Ltd. His re-
passive lossless clamp circuits,” IEEE Trans. Power Electron., vol. 22, search interests include power electronics and energy
no. 4, pp. 1499–1507, Jul. 2007. conversion.

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