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A PROJECT REPORT
Submitted by
S.SATHIYAMOORTHY(2016306040)
Of
BACHELOR OF TECHNOLOGY
IN
LEATHER TECHNOLOGY
OCTOBER 2019
2
Submitted by
S.SATHIYAMOORTHY(2016306040)
Of
BACHELOR OF TECHNOLOGY
IN
LEATHER TECHNOLOGY
OCTOBER 2019
3
ABSTRACT
TABLE OF CONTENT
1 ABSTRACT 3
5
2 INTRODUCTION
3 LITERATURE SURVEY 10
3.1 Characteristics 12
5 CONCLUSION 16
6 REFERENCES 17
5
CHAPTER 1
INTRODUCTION ABOUT THE PROJECT
1.1. INTRODUCTION
leathers with Ts above 90ºC. Zirconium oxychloride based tanning has also been
shown to produce good quality waterless wet white leathers. waterless wet white
pretanning as a technique to reduce water usage has been reported. Wet white in
earlier times referred to pretanning with aluminium salts. Use of silicon dioxide and
sodium silicate for manufacture of waterless wet white leathers have also been
reported. Gluteraldehyde pretannage and modified gluteraldehyde have also been
used for manufacture of waterless wet white leathers. Silica based tanning produces
white leathers hence, the concept of waterless wet white tanning as a potential
alternative to water based wet white tanning is appealing. Silica tannage also
produces leathers with softness and fluffiness because of the gelling nature of silica.
However, the drawbacks associated with the solo tanning with silica are the lack of
desired shrinkage temperature and strength properties in the leathers. Aluminium
tanning produces waterless wet white leather with shrinkage temperature of 80ºC.
Also, aluminium tanned leathers are known to produce rich dyeability. Phosphonium
based tanning salts have been studied in the past. Leathers using THPS have been
found to give Ts of about 90ºC with excellent strength characteristics.
Since tanning contribute to nearly 80% of the total water, technologies are now
focused on tanning methodologies to overcome this problem. In this context, a new
tanning system based on aluminium-silica-phosphonium has been developed as a
water-free wet white approach. This approach not only eliminates water during
tanning but also seeks advantages in avoiding pollutants and gaining environmental
acceptability. In this present investigation, silica in combination with aluminium has
been studied. The leathers obtained were characterized for their physical strength
characteristics, organoleptic properties and the environmental benefits.
7
Leather industry has to cope with major environmental problems because of the
polluting processes. A world bank report has placed the leather industry in the ninth
place when considering environmental impact. Therefore, increasing the
environmental efficiency in the leather sector is the major aim of leather, auxillary
materials equipment manufacturers. The development of tanning method and new
technologies is required to cope with increasingly higher environmental pressure on
the current tanning methods such as tanning with water. The original contribution of
this work in solving the above problems has involved the use of ethanol.
1.3. OBJECTIVE:
All tanners are facing the same problems of minimizing the environmental and
health impact of their processes when selling into the global market.
Closer monitoring of this aspect has revealed that leather and leather products
sometimes contain some hazardous substances. After 10 years the whole world
facing the depletion of water scarity. In order to avoid this issue, waterless wet white
leathers are produced by combinations of synthetic tannins, vegetable tannins,
glutaraldehydes and minerals, such as aluminum and zirconium.
Wet white tanning allows making water-free leathers with the same equipment
alternative to ethanol.
8
To reduce the water in the wet white tanning to make the waterless wet white leather
with the help of solvent such as ethanol.
The reaction of aluminum and ethanol forms aluminum tri ethoxide, Al(OC2H5)3,
but the reaction is fairly slow at room temperature, particularly if the aluminum is
anodized.
UNH has posted a chart that shows that anodized aluminum is resistant to ethanol
attack, but does not state at what temperature, so you may have to experiment to see
if it suitable in your application.
BTW, many other alcohols react in a similar manner, such as isopropanol, which
forms aluminium iso propoxide with aluminum.
Chemical reaction:
Al + C2H5OH Al(OC2H5)
Waterless wet-white leathers are lighter in color and can be converted into pastel
shade leathers.
High softness.
Good lightness.
Natural sensation.
Pleasant touch.
Slightly higher production cost compared to water based wet white tanning.
CHAPTER 2
OBSERVATION:
2.1.2. New wet white tanning agents and technology, MARIAN crudu et al,
Proceedings of ICAMS, 27-29,2012.
OBSERVATION:
Cheap to produce.
OBSERVATION:
Wet white Tannages consist of zirconium (IV) and aluminium (III) salts with high
durability and resistance.
Study with many optimistic results aimed at the improvement of leather performance
criteria through the combination of collagen based biopolymers with tanning agents.
Result: With modified tanning method, imperfections of wet white leather properties
were enhanced.
OBSERVATION:
TANNING PROCESS: Tannic acid and Laponite Nano clay.
ICP-AES measurements indicate that laponite can be evenly and tightly bound
within collagen.
Wet white tanning process exhibits reduced environmental impacts in ADP, GWP
and HTP impacts, but higher GWP excluding biogenic carbon and energy
consumption.
2.2. CHARACTERISTICS:
Crust leathers were assessed for softness, grain smoothness, fullness and general
appearance by tactile evaluation. Experienced tanners rated the leathers in a scale
of 0-10points for each functional property.
13
Samples from waterless wet white tanned control crust and silica-aluminium tanned
crust leathers were cut from the official sampling position. The specimens were then
coated with gold using Edwards E306 sputter coater. A Leica Cambridge Stereo scan
440 scanning electron microscope was used for the analysis. The micrographs for
the obtained by operating the SEM at an accelerating voltage of 20 KV with
different lower and higher magnification levels.
Spent tan liquors from experimental leather processing were collected and analyzed
for COD and TS (dried at 103-105oCfor 1 hr) as per the standard procedures. From
this emission were calculated by multiplying concentration(mg/Lit) with volume of
effluent (lit) per tonne of raw skins processed. The values reported are average of
three experiments along with their standard deviations.
CHAPTER 3
14
3.1 MATERIAL:
Wet salted goatskins (5-6 sq. ft area) were chosen as raw materials for waterless wet
white leather production. All chemicals used for leather processing were of
commercial grade without water by using of ethanol.
Ethanol is the only hydrocarbon which is soluble in water in all proportions while
ethanoic acid is miscible with water in all proportions. It is soluble in water in all
proportions. It has a distinct smell and burning taste. It burns in air with pale yellow
flame.
Pure ethanol is a flammable, colorless liquid with a boiling point of 78.5° C. Its low
melting point of -114.5° C allows it to be used in antifreeze products. It has a pleasant
odor reminiscent of whiskey. Its density is 789 g/l about 20% less than that of water.
Single pickled goat skins were taken for trial. Pickled skins were treated with varying
amounts (1-2.5%) of Al2O3 with different combinations of ligands ((i) sodium
tartarate and hexamethylene tetramine,(ii) sodium citrate and hexamethylene
tetramine and (iii)sodium tartarate, sodium citrate and hexamethylenetetramine
(HMT)).The ratio of metal : ligand was maintained at 1:0.1. Drum was run for 1 hr.
10% sodium metasilicate(previously neutralized to a pH 4.5 - 5.0) was then added
and the drum run for another 1 hr 30 min. Then, basification was carried out by the
addition of 2% sodium bicarbonate(amount varied from 1.5-3.0% depending on the
%Al2O3 offer) and 15-30% ethanol (percentages based on fleshed weight) in four
instalments at an interval of 15 min. Finally, the drum was run for 1 hr and the pH
was checked to be 3.8-4.0. Then, the leathers were piled for 24 hrs. Next day, the
hydro thermal stability of the waterless wet tanned leathers was measured using a
shrinkage tester.
Single pickled goat skins were taken for trial. Pickled skins were treated with varying
amounts (1-2.5%) of Al2O3 with Titanium.. Drum was run for 1 hr. Then,
basification was carried out by the addition of 2% sodium bicarbonate(amount
varied from 1.5-3.0% depending on the %Al2O3 offer) and 15-30%
ethanol(percentages based on fleshed weight) in four instalments at an interval of 15
min. Finally, the drum was run for 1 hr and the pH was checked to be 3.8-4.0. Then,
the leathers were piled for 24 hrs. Next day, the hydrothermal stability of the
waterless wet tanned leathers was measured using a shrinkage tester.
16
TABLE 1
Control waterless wet white tanning process
Solution % Time Remarks
Ethanol 50 10 min
CHAPTER 4
CONCLUSION:
Anew tanning system without water is the need of the hour for sustainable growth
in the leather industry. A tanning using silica, aluminium, titanium and ethanol has
been explored. The amount of ethanol has been selected as 50%, to get better leather
characteristics. The shrinkage temperature of the leathers obtained from the silica-
aluminium combination is 86oC. A reduction in the COD and TS loads of the
effluent liquor has been observed for a pickle-less combination. Scanning electron
microscopy studies show good fiber coating owing to thepresence of silica. The
strength and tactile properties of the experimental leathers are well above the
stipulated norms.
17
CHAPTER 5
REFERENCE:
1. Ward, G. J.; Wet white pretanning- A technique for reducing chrome usage.
JALCA 90, 142, 1995.
2. Wren, S. and Saddington, M.; Wet white- pretanning with the 'Derugan' system.
JALCA 90, 146, 1995.
3.Wolf, G., Breth, M., Carle, J. and Igl, G.; New developments in wet white tanning
technology. JALCA 96, 111, 2001.
4.N.Nishad Fathima, T. Prem Kumar, D. Ravi kumar, J. Raghava Rao and B. Unni
Nair.; wet white leather processing: A new combination tanning process. JALCA,
VOL. 100, 2005.
8. Siwei, yunhang Zeng, Wenhua Zhang, Yanan Wang, Bi shi.; Inverse chrome
tanning technology based on wet white tanned by Al-Zr complex tanning agent. J
Am leather Chem Assoc 110, 114-121, 2015.
10. Jiabo Shi, Rita Pung, Jun Sang, Wei Lin.; A comprehensive evaluation of
physical and environmental performances for wet-white leather manufacture. JCP
139(2016) 1512-1519.
11. Jiabo Shi, Chunhua Wang, Liyuan Hu, Yuanhang Xiao, Wei Lin.; Novel Wet-
White Tanning Approach Based on Laponite Clay Nanoparticles for Reduced
Formaldehyde Release and Improved Physical Performances. ACS Sustainable
Chem. Eng. 2019,7, 1, 1195-1201.
12. Julian Osgood1, Michel Deville2 and Wolfram Scholz3.; new wet white/chrome
free process offering significant Environmental and physical property advantages
from beam house To crust. XXXV. Congress of IULTCS, 2019.