WRC Calculations

PV Elite 2019 1
FileName : SGK DEMO VESSEL

Nozzle Calcs.: N1
Input, Nozzle Desc: N1 From: 20
Pressure for Reinforcement Calculations P 10.100 bars

Temperature for Internal Pressure Temp 78 °C
Shell Material SA-106 B

Shell Allowable Stress at Temperature Sv 117.90 N./mm²
Shell Allowable Stress At Ambient Sva 117.90 N./mm²
Inside Diameter of Cylindrical Shell D 303.23 mm.

Shell Finished (Minimum) Thickness t 9.0234 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 450.00 mm.
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm²
Allowable Stress At Ambient Sna 117.90 N./mm²
Diameter Basis (for tr calc only) OD

Layout Angle 315.00 deg
Diameter 2.0000 in.
Size and Thickness Basis Minimum

Nominal Thickness tn 160
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 9.0233 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle No Pad, no Inside projection

PV Elite 2019 2
Nozzle Calcs.: N1
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 2.375 in.

Actual Thickness Used in Calculation 0.301 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.1*151.6126)/(118*1.0-0.6*10.1)
= 1.3055 mm.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.1*30.1625)/(118*1.0+0.4*10.1)
= 0.2575 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 90.0684 mm.
Parallel to Vessel Wall, opening length d 45.0342 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 19.1135 mm.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 0.588| NA| NA|
Area in Shell A1 | 3.476| NA| NA|
Area in Nozzle Wall A2 | 2.824| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.000| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 7.300| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (45.0342*1.3055*1.0+2*7.6454*1.3055*1.0*(1-1.0))
= 0.588 cm²
Reinforcement Areas per Figure UG-37.1

PV Elite 2019 3
Nozzle Calcs.: N1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 45.034( 1.0 * 9.0234 - 1.0 * 1.306 ) - 2 * 7.645
( 1.0 * 9.0234 - 1.0 * 1.3055 ) * ( 1 - 1.0 )
= 3.476 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 19.11 )( 7.65 - 0.26 )1.0
= 2.824 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 1.0 + ( 0.0 )² * 1.0
= 1.000 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.2575 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 1.3055 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm.
Wall Thickness per table UG-45 tb3 = 3.4200 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.42, max( 1.5, 1.5 ) ]
= 1.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.2575, 1.5 )
= 1.5000 mm.
Available Nozzle Neck Thickness = 7.6454 mm. --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 33.2, Allowable : 117.9 N./mm² Passed
Expansion : 0.0, Allowable : 261.5 N./mm² Passed
Occasional : 1.3, Allowable : 156.8 N./mm² Passed
Shear : 25.3, Allowable : 82.5 N./mm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 7.645, tr = 0.258, c = 0.0 mm., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.034, Temp. Reduction = 78 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 °C

PV Elite 2019 4
Nozzle Calcs.: N1
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 10.10/19.60 = 0.515
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds Tmin 7.6454 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.3518 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, ( 0.5879 - 3.4757 + 2 * 7.6454 * 1.0 *
(1.0 * 9.0234 - 1.3055 ) )118)
= max( 0, -2053.00) Kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.8242 + 0.0 + 1. - 0.0 * 1.0 ) * 118
= 4597.68 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.8242 + 0.0 + 1. + ( 1.3797 ) ) * 118
= 6256.50 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.8242 + 0.0 + 1. + 0.0 + ( 1.3797 ) ) * 118
= 6256.50 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 60.325 * 10.0 * 0.49 * 118
= 5582. Kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 26.3398) * ( 7.6454 - 0.0 ) * 0.7 * 118
= 5324. Kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 60.325 * ( 9.0233 - 0.0 ) * 0.74 * 118
= 7607. Kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 5582 + 5324 ) = 10907 Kgf

PV Elite 2019 5
Nozzle Calcs.: N1
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 5582 + 0 + 7607 + 0 ) = 13189 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 5582 + 7607 + 0 ) = 13189 Kgf
Summary of Failure Path Calculations:

Path 1-1 = 10906 Kgf, must exceed W = 0 Kgf or W1 = 4597 Kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 61.828 bars
The Drop for this Nozzle is : 3.0306 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 162.0540 mm.
Input Echo, WRC297 Item 1, Description: N1 :
Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 0.0000 mm.
Shell Diameter 303.225 mm.
Shell Thickness 9.0234 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA-106 B
Vessel Cold S.I. Allowable Smc 117.90 N./mm²
Vessel Hot S.I. Allowable Smh 117.90 N./mm²
Note:
Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.
Make sure that material properties at this temperature are not
time-dependent for Material: SA-106 B
Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 0.0000 mm.
Nozzle Diameter 60.325 mm.
Nozzle Thickness 7.6454 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117.90 N./mm²
Nozzle Hot S.I. Allowable SNmh 117.90 N./mm²
Note:
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Design Internal Pressure Dp 10.10 bars

Radial Load P -135.00 Kgf
Circumferential Shear Vc 200.00 Kgf
Longitudinal Shear Vl 200.00 Kgf
Circumferential Moment Mc 30.00 Kg-m.
Longitudinal Moment Ml 40.00 Kg-m.
Torsional Moment Mt 50.00 Kg-m.
Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No
PV Elite 2019 6
Nozzle Calcs.: N1
Stress Computations at the Edge of the Nozzle:
Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 60.325 + 2 * 1.65 * sqrt( 156.124( 9.023 - 0.0 ) )
= 184.186 mm.
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 312.249 mm.

Nozzle Outside Diameter (d) = 60.325 mm.
Vessel Thickness used (T) = 9.023 mm.
Nozzle Thickness used (t) = 7.645 mm.
T / t = 1.180
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 1.136
Nr/P = 0.123
Mr/P = 0.164
M0/P = 0.060
N0/P = 0.123
MrD/Mc = 0.264
NrDL/Mc = 0.154
M0d/Mc = 0.113
N0DL/Mc = 0.040
MrD/Ml = 0.179
NrDL/Ml = 0.114
M0D/Ml = 0.076
N0DL/Ml = 0.131
Vessel Stresses (N./mm²):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------------------------------------------------------
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 5 -5 5 -5
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -10 -10 10 10
Outplane Bending (ML) -36 36 36 -36
Normal Pressure Stress 16 17 16 17
----------------------- -------- -------- -------- --------
Outplane Stress Summary -22 39 71 -12

(Stresses parallel to Top Top Bottom Bottom
-----------------------------------------------------------
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 16 -16 16 -16
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -9 -9 9 9
Inplane Bending (ML) -85 85 85 -85
Inplane Pressure Stress 8 8 8 8
----------------------- -------- -------- -------- --------
Inplane Stress Summary -68 70 121 -82

(Shear stress normal to Top Top Bottom Bottom
-----------------------------------------------------------
Outplane Shear (Vc) 2 2 -2 -2
PV Elite 2019 7
Nozzle Calcs.: N1
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 9 9 9 9
----------------------- -------- -------- -------- --------
Shear Stress Summary 11 11 7 7

(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------------------------------------------------------
Two * Max Shear Stress 71 74 122 83

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------------------------------------------------------
Outplane Membrane (Mc) -2 -2 2 2
Outplane Bending (Mc) -40 40 40 -40
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------

(Stresses parallel to Left Left Right Right
-----------------------------------------------------------
Inplane Membrane (Mc) -9 -9 9 9
Inplane Bending (Mc) -95 95 95 -95
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------

(Shear stress normal to Left Left Right Right
-----------------------------------------------------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -2 -2 2 2
Torsional Shear (Mt) 9 9 9 9
----------------------- -------- -------- -------- --------

(Stress Intensities Left Left Right Right
-----------------------------------------------------------
Nozzle Stresses (N./mm²):

(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------------------------------------------------------
Hoop Membrane (P ) 1 1 1 1
PV Elite 2019 8
Nozzle Calcs.: N1
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -10 -10 10 10
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 3 4 3 4
----------------------- -------- -------- -------- --------
Hoop Stress Summary -5 -4 15 16

pipe cross-section) Outside Inside Outside Inside
-----------------------------------------------------------
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 13 -13 13 -13
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -26 -26 26 26
Axial Bending (ML) -81 81 81 -81
Axial Pressure Stress 1 1 1 1
----------------------- -------- -------- -------- --------
Axial Stress Summary -91 43 124 -66

(Shear stress) Outside Inside Outside Inside
-----------------------------------------------------------
Shear due to (Vc) 2 2 -2 -2
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 11 11 11 11
----------------------- -------- -------- -------- --------

(Stress Intensities Outside Inside Outside Inside
-----------------------------------------------------------

(Stresses in the Left Left Right Right
-----------------------------------------------------------
Hoop Membrane (Mc) -2 -2 2 2
Hoop Membrane (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Hoop Stress Summary 2 3 7 8

-----------------------------------------------------------
Axial Membrane (Mc) -19 -19 19 19
Axial Bending (Mc) -93 93 93 -93
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
PV Elite 2019 9
Nozzle Calcs.: N1
----------------------- -------- -------- -------- --------

-----------------------------------------------------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -2 -2 2 2
----------------------- -------- -------- -------- --------

-----------------------------------------------------------
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Vessel-Nozzle Junction (N./mm²):
Type of | Stress Values at |

Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 16 17 16 17 16 17 16 17|
Circ. Pl (SUS) | -9 -9 11 11 -8 -8 10 10|
Circ. Q (SUS) | -31 31 41 -41 -79 79 111 -111|
-------------------------------------------------------------------------
Long. Pm (SUS) | 8 8 8 8 8 8 8 8|
Long. Pl (SUS) | -8 -8 10 10 -1 -1 3 3|
Long. Q (SUS) | -69 69 101 -101 -35 35 45 -45|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 2 2 -2 -2 -2 -2 2 2|
Shear Q (SUS) | 9 9 9 9 9 9 9 9|
Pm (SUS) | 16.0 17.0 16.0 17.0 16.0 17.0 16.0 17.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 8.1 8.9 27.4 28.4 9.6 10.2 26.3 27.2|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 71.5 72.6 119.9 83.7 72.1 89.0 138.5 86.3|
Vessel Stress Summation Comparison (N./mm²):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 17.00 117.90 | Passed |
Pm+Pl (SUS) | 28.39 176.86 | Passed |
Pm+Pl+Q (TOTAL)| 138.47 353.71 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm²):

Stress Int. | |
-------------------------------------------------------------------------
PV Elite 2019 10
Nozzle Calcs.: N1
Circ. Pm (SUS) | 3 4 3 4 3 4 3 4|
Circ. Pl (SUS) | -9 -9 11 11 -1 -1 3 3|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
-------------------------------------------------------------------------
Long. Pm (SUS) | 1 1 1 1 1 1 1 1|
Long. Pl (SUS) | -25 -25 27 27 -18 -18 20 20|
Long. Q (SUS) | -68 68 94 -94 -80 80 106 -106|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 2 2 -2 -2 -2 -2 2 2|
Shear Q (SUS) | 11 11 11 11 11 11 11 11|
Pm (SUS) | 3.0 4.0 3.0 4.0 3.0 4.0 3.0 4.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 24.2 24.2 28.3 28.3 19.4 20.4 21.3 21.3|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 93.9 55.5 122.7 83.0 100.6 64.3 128.4 95.6|
Nozzle Stress Summation Comparison (N./mm²):

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 4.00 117.90 | Passed |
Pm+Pl (SUS) | 28.30 176.86 | Passed |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019 11
Nozzle Calcs.: N2
Input, Nozzle Desc: N2 From: 20
Pressure for Reinforcement Calculations P 10.100 bars

Temperature for Internal Pressure Temp 78 °C
Shell Material SA-106 B

Shell Allowable Stress at Temperature Sv 117.90 N./mm²
Shell Allowable Stress At Ambient Sva 117.90 N./mm²
Inside Diameter of Cylindrical Shell D 303.23 mm.

Shell Finished (Minimum) Thickness t 9.0234 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 770.00 mm.
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm²
Allowable Stress At Ambient Sna 117.90 N./mm²
Diameter Basis (for tr calc only) OD

Layout Angle 180.00 deg
Diameter 2.0000 in.
Size and Thickness Basis Minimum

Nominal Thickness tn 160
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 9.0233 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle No Pad, no Inside projection

PV Elite 2019 12
Nozzle Calcs.: N2
Reinforcement CALCULATION, Description: N2
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 2.375 in.

Actual Thickness Used in Calculation 0.301 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.1*151.6126)/(118*1.0-0.6*10.1)
= 1.3055 mm.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.1*30.1625)/(118*1.0+0.4*10.1)
= 0.2575 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 90.0684 mm.
Parallel to Vessel Wall, opening length d 45.0342 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 19.1135 mm.

= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 0.588| NA| NA|
Area in Shell A1 | 3.476| NA| NA|
Area in Nozzle Wall A2 | 2.824| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.000| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 7.300| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (45.0342*1.3055*1.0+2*7.6454*1.3055*1.0*(1-1.0))
= 0.588 cm²
Reinforcement Areas per Figure UG-37.1

PV Elite 2019 13
Nozzle Calcs.: N2
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 45.034( 1.0 * 9.0234 - 1.0 * 1.306 ) - 2 * 7.645
( 1.0 * 9.0234 - 1.0 * 1.3055 ) * ( 1 - 1.0 )
= 3.476 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 19.11 )( 7.65 - 0.26 )1.0
= 2.824 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 1.0 + ( 0.0 )² * 1.0
= 1.000 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.2575 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 1.3055 mm.
Wall Thickness per table UG-45 tb3 = 3.4200 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.42, max( 1.5, 1.5 ) ]
= 1.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.2575, 1.5 )
= 1.5000 mm.
Available Nozzle Neck Thickness = 7.6454 mm. --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 33.2, Allowable : 117.9 N./mm² Passed
Expansion : 0.0, Allowable : 261.5 N./mm² Passed
Occasional : 1.3, Allowable : 156.8 N./mm² Passed
Shear : 25.3, Allowable : 82.5 N./mm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 °C

PV Elite 2019 14
Nozzle Calcs.: N2
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 10.10/19.60 = 0.515
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: N2
Intermediate Calc. for nozzle/shell Welds Tmin 7.6454 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.3518 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, ( 0.5879 - 3.4757 + 2 * 7.6454 * 1.0 *
(1.0 * 9.0234 - 1.3055 ) )118)
= max( 0, -2053.00) Kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.8242 + 0.0 + 1. - 0.0 * 1.0 ) * 118
= 4597.68 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.8242 + 0.0 + 1. + ( 1.3797 ) ) * 118
= 6256.50 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.8242 + 0.0 + 1. + 0.0 + ( 1.3797 ) ) * 118
= 6256.50 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 60.325 * 10.0 * 0.49 * 118
= 5582. Kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 26.3398) * ( 7.6454 - 0.0 ) * 0.7 * 118
= 5324. Kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 60.325 * ( 9.0233 - 0.0 ) * 0.74 * 118
= 7607. Kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 5582 + 5324 ) = 10907 Kgf

PV Elite 2019 15
Nozzle Calcs.: N2
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 5582 + 0 + 7607 + 0 ) = 13189 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 5582 + 7607 + 0 ) = 13189 Kgf
Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 61.828 bars
The Drop for this Nozzle is : 3.0306 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 162.0540 mm.
Input Echo, WRC297 Item 1, Description: N2 :
Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 0.0000 mm.
Shell Diameter 303.225 mm.
Shell Thickness 9.0234 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA-106 B
Vessel Cold S.I. Allowable Smc 117.90 N./mm²
Vessel Hot S.I. Allowable Smh 117.90 N./mm²
Note:
Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 0.0000 mm.
Nozzle Diameter 60.325 mm.
Nozzle Thickness 7.6454 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117.90 N./mm²
Nozzle Hot S.I. Allowable SNmh 117.90 N./mm²
Note:
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Design Internal Pressure Dp 10.10 bars

Radial Load P -135.00 Kgf
Circumferential Shear Vc 200.00 Kgf
Longitudinal Shear Vl 200.00 Kgf
Circumferential Moment Mc 30.00 Kg-m.
Longitudinal Moment Ml 40.00 Kg-m.
Torsional Moment Mt 50.00 Kg-m.
Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No
Stress Computations at the Edge of the Nozzle:

PV Elite 2019 16
Nozzle Calcs.: N2
Stress Attenuation Diameter (for Insert Plates) per WRC 297:
= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 60.325 + 2 * 1.65 * sqrt( 156.124( 9.023 - 0.0 ) )
= 184.186 mm.
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 312.249 mm.

Nozzle Outside Diameter (d) = 60.325 mm.
Vessel Thickness used (T) = 9.023 mm.
Nozzle Thickness used (t) = 7.645 mm.
T / t = 1.180
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 1.136
Nr/P = 0.123
Mr/P = 0.164
M0/P = 0.060
N0/P = 0.123
MrD/Mc = 0.264
NrDL/Mc = 0.154
M0d/Mc = 0.113
N0DL/Mc = 0.040
MrD/Ml = 0.179
NrDL/Ml = 0.114
M0D/Ml = 0.076
N0DL/Ml = 0.131

-----------------------------------------------------------
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -10 -10 10 10
Outplane Bending (ML) -36 36 36 -36
----------------------- -------- -------- -------- --------

(Stresses parallel to Top Top Bottom Bottom
-----------------------------------------------------------
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -9 -9 9 9
Inplane Bending (ML) -85 85 85 -85
----------------------- -------- -------- -------- --------

(Shear stress normal to Top Top Bottom Bottom
-----------------------------------------------------------
Outplane Shear (Vc) 2 2 -2 -2
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 9 9 9 9
PV Elite 2019 17
Nozzle Calcs.: N2
----------------------- -------- -------- -------- --------

(Stress Intensities Top Top Bottom Bottom
-----------------------------------------------------------

-----------------------------------------------------------
Outplane Membrane (Mc) -2 -2 2 2
Outplane Bending (Mc) -40 40 40 -40
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------

(Stresses parallel to Left Left Right Right
-----------------------------------------------------------
Inplane Membrane (Mc) -9 -9 9 9
Inplane Bending (Mc) -95 95 95 -95
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------

(Shear stress normal to Left Left Right Right
-----------------------------------------------------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -2 -2 2 2
Torsional Shear (Mt) 9 9 9 9
----------------------- -------- -------- -------- --------

(Stress Intensities Left Left Right Right
-----------------------------------------------------------

(Stresses in the Top Top Bottom Bottom
-----------------------------------------------------------
Hoop Membrane (Mc) 0 0 0 0
PV Elite 2019 18
Nozzle Calcs.: N2
Hoop Membrane (ML) -10 -10 10 10
----------------------- -------- -------- -------- --------
Hoop Stress Summary -5 -4 15 16

-----------------------------------------------------------
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -26 -26 26 26
Axial Bending (ML) -81 81 81 -81
----------------------- -------- -------- -------- --------

-----------------------------------------------------------
Shear due to (Vc) 2 2 -2 -2
Shear due to (Vl) 0 0 0 0
----------------------- -------- -------- -------- --------

-----------------------------------------------------------

(Stresses in the Left Left Right Right
-----------------------------------------------------------
Hoop Membrane (Mc) -2 -2 2 2
Hoop Membrane (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Hoop Stress Summary 2 3 7 8

-----------------------------------------------------------
Axial Membrane (Mc) -19 -19 19 19
Axial Bending (Mc) -93 93 93 -93
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
PV Elite 2019 19
Nozzle Calcs.: N2

-----------------------------------------------------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -2 -2 2 2
----------------------- -------- -------- -------- --------

-----------------------------------------------------------
Vessel Stress Summation at Vessel-Nozzle Junction (N./mm²):

Stress Int. | |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 16 17 16 17 16 17 16 17|
Circ. Pl (SUS) | -9 -9 11 11 -8 -8 10 10|
Circ. Q (SUS) | -31 31 41 -41 -79 79 111 -111|
-------------------------------------------------------------------------
Long. Pm (SUS) | 8 8 8 8 8 8 8 8|
Long. Pl (SUS) | -8 -8 10 10 -1 -1 3 3|
Long. Q (SUS) | -69 69 101 -101 -35 35 45 -45|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 2 2 -2 -2 -2 -2 2 2|
Shear Q (SUS) | 9 9 9 9 9 9 9 9|
Pm (SUS) | 16.0 17.0 16.0 17.0 16.0 17.0 16.0 17.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 8.1 8.9 27.4 28.4 9.6 10.2 26.3 27.2|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 71.5 72.6 119.9 83.7 72.1 89.0 138.5 86.3|
Vessel Stress Summation Comparison (N./mm²):

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 17.00 117.90 | Passed |
Pm+Pl (SUS) | 28.39 176.86 | Passed |
Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm²):

Stress Int. | |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 3 4 3 4 3 4 3 4|
Circ. Pl (SUS) | -9 -9 11 11 -1 -1 3 3|
PV Elite 2019 20
Nozzle Calcs.: N2
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
-------------------------------------------------------------------------
Long. Pm (SUS) | 1 1 1 1 1 1 1 1|
Long. Pl (SUS) | -25 -25 27 27 -18 -18 20 20|
Long. Q (SUS) | -68 68 94 -94 -80 80 106 -106|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 2 2 -2 -2 -2 -2 2 2|
Shear Q (SUS) | 11 11 11 11 11 11 11 11|
Pm (SUS) | 3.0 4.0 3.0 4.0 3.0 4.0 3.0 4.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 24.2 24.2 28.3 28.3 19.4 20.4 21.3 21.3|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 93.9 55.5 122.7 83.0 100.6 64.3 128.4 95.6|
Nozzle Stress Summation Comparison (N./mm²):

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 4.00 117.90 | Passed |
Pm+Pl (SUS) | 28.30 176.86 | Passed |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

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PV Elite 2019 1

FileName : SGK DEMO VESSEL

Input, Nozzle Desc: N1 From: 20

Pressure for Reinforcement Calculations P 10.100 bars

Shell Material SA-106 B

Inside Diameter of Cylindrical Shell D 303.23 mm.

Distance from Bottom/Left Tangent 450.00 mm.

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Diameter Basis (for tr calc only) OD

Size and Thickness Basis Minimum

Flange Material SA-105

Corrosion Allowance can 0.0000 mm.

Outside Projection ho 150.0000 mm.

Class of attached Flange 150

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 2.375 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

UG-40, Limits of Reinforcement : [Internal Pressure]

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr3]:

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Area Required [A]:

Reinforcement Areas per Figure UG-37.1

Area Available in Nozzle Projecting Outward [A2]:

Area Available in Inward Weld + Outward Weld [A41 + A43]:

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Determine Nozzle Thickness candidate [tb]:

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

Available Nozzle Neck Thickness = 7.6454 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Governing MDMT of all the sub-joints of this Junction : -104 °C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds Tmin 7.6454 mm.

Results Per UW-16.1:

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

Weld Load [W2]:

Weld Load [W3]:

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

Shear, Nozzle Wall [Snw]:

Tension, Shell Groove Weld [Tngw]:

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 5582 + 5324 ) = 10907 Kgf