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Cleansing Agents
Christian Nitsch, Henkel KGaA, Düsseldorf, Federal Republic of Germany (Chap. 1.3)
1. Household and Institutional long shelf life. In some countries, both the indi-
Cleansing Products vidual components and the cleansing mixtures
themselves must be biodegradable. Many types
For centuries, people cleaned pots, pans, kettles, of cleansing agents have emerged to satisfy all
and other household objects with fine sand, oc- of these demands.
casionally mixing it with wood ashes or soda. Mode of Action. Household cleansing oper-
However, with the advent of goods fabricated ations are normally carried out at room temper-
from increasingly sensitive materials, including ature, primarily because the small amounts of
polished metal, painted wood, porcelain, and cleansing solution typically employed rapidly
plastics, a need for more specialized cleansing acquire the temperature of the surface being
agents arose. cleaned. Dishwashing represents a special case,
The varied mechanical and chemical resis- in which utensils are submerged in a hot solu-
tances of the surfaces to be cleaned and the tion of the dishwashing agent, whereby they as-
chemical heterogeneity of the dirt to be removed sume approximately the temperature of the bath.
require a multiplicity of chemical agents, not These higher temperatures simplify the cleans-
all of which are compatible with one another. ing operation both by melting grease residues
Moreover, cleansing agents that leave no visible and by accelerating physicochemical and purely
residues, produce adequate sudsing, and have chemical processes.
pleasant aromas are desired. Finally, the compo- Modern cleansing agents consist largely
nents should be gentle to the skin, they must be of surfactants and sequestering agents; hence,
regarded as safe from a toxicological standpoint, their primary action is physicochemical in na-
and the products containing them need to have a ture. Strictly chemical phenomena (such as the
Alkylbenzenesulfonate [75534-59-7] 10 6 10
Fatty alcohol polyglycol ether [68213-23-0] 2 4 4
Pentasodium triphosphate [7758-29-4] 3 5 4
Urea [57-13-6] 5 5 4
Glycol ether [20324-32-7] 5
Aldehyde – amine condensation product [4719-04-4] 6
Colorant/perfume present present present
saponification of fats or the degradation of however, liquid agents have gained wide pop-
starches and proteins) are of lesser significance. ularity. These contain mixtures of anionic sur-
The chelating properties of the polymeric phos- factants, nonionic surfactants, polymeric phos-
phates, citrates, or other sequestering agents that phates or other sequestering agents, solvents,
are present is of considerable importance, how- hydrotropic substances, polymeric compounds,
ever, in that their ability to remove calcium and corrosion inhibitors, skin protective agents, per-
magnesium ions reduces the extent to which fumes, and colorants. Typical formulations are
dirty residues adhere, making them easier to re- given in Table 1.
move. All-purpose cleansers are normally applied as
The primary steps in cleansing are adsorp- dilute aqueous solutions containing ca. 10 – 15 g
tion phenomena occurring at liquid – vapor, of liquid or 2 – 4 g of powdered cleansing agent
liquid – liquid, and liquid – solid phase bound- per liter. The soiled object is wiped with a cloth
aries. Surfactant adsorption occurs in a nonspe- that has been wrung out after being dipped in the
cific fashion at all interfaces, whereas that of se- cleansing solution. All-purpose cleansers can
questering agents is specific to polar solids. Sur- also be used in undiluted form to attack heavier
factant adsorption leads to a reduction in inter- dirt layers. The latter procedure requires a sub-
facial tension, which allows for improved wet- sequent water rinse to prevent visible residues
ting of solids and, if oily residues are present on of the cleaner.
the surface, displacement of the oils by roll-up All-purpose cleansers are effective with most
or by micelle formation. The removal of pig- common kinds of dirt. Their dilute solutions are
mented soils is eased by the fact that when sur- neutral or weakly alkaline, and are safe for use
factants or sequestering agents are adsorbed at on most surfaces.
a liquid – solid boundary, they increase the sur- Trade names: Mr. Clean (Procter & Gam-
face potential of both the substrate and the soil, ble), Ajax (Colgate Palmolive), Dor (Henkel),
which increases their mutual electrostatic repul- Magic Clean (KAO).
sion. As a result, the dirt particles are readily Surface compatibility is, however, somewhat
removed from the surface and enter the cleans- restricted for the more strongly alkaline pow-
ing solution, where they remain well dispersed dered cleansers, which are based on formula-
[1–3]. tions of soda and surfactants. Many paints, for
example, are sensitive to alkali. Alkaline pow-
ders are best suited to the removal of the large
1.1. All-Purpose Cleansers quantities of grease commonly encountered in
meat markets or commercial kitchens. A typical
All-purpose cleansers have a wide range of ap- composition for such a material is:
plicability. Their composition is such that they 5 – 25 wt % anionic surfactant
are compatible with any household or commer- 0 – 5 wt % nonionic surfactant
cial surface amenable to wet treatment. Origi- 10 – 25 wt % trisodium orthophosphate [7601-54-9]
0 – 50 wt % sodium carbonate [497-19-8]
nally, most all-purpose cleansers were in pow- 0 – 0.5 wt % colorant and perfume
dered form and contained soda. More recently, Balance sodium sulfate
Cleansing Agents 3
Liquid all-purpose cleansers that contain than 0.15 mm. Particle size must be as uniform
water-soluble organic solvents more effectively as possible and larger particles must be absent.
remove large amounts of oily or fatty soil, fresh Trade names: Comet (Procter & Gamble),
paint, or other colored material than cleaners Ajax (Colgate Palmolive), ATA (Henkel), Supa
without solvents. Appropriate additives include Homing (KAO).
glycol ethers and higher molecular mass alco- A distinction is made between bleaching and
hols. The proper choice of amount and type of nonbleaching scouring powders. The bleach-
solvent can improve cleansing without causing ing agents most often used are organic com-
a loss of surface protection. pounds that decompose to liberate hypochlorite,
Trade names: Der Generalreiniger (Henkel). thereby also conferring disinfectant proper-
All-purpose cleansers can be supplemented ties. Examples include sodium dichloroiso-
with antimicrobial agents to confer microbistatic cyanurate [2893-78-9] and trichloroisocyanuric
or microbicidal properties. Disinfecting all- acid [87-90-1], as well as the hydrated dou-
purpose cleansers have long been in household ble salt of sodium hypochlorite and trisodium
use in the United States and in South America, orthophosphate (“chlorinated orthophosphate”)
although they have only recently begun to have [56802-99-4]. Scouring powders containing
an impact in Europe. Typical active disinfec- oxygen bleaches, such as magnesium perphtha-
tant ingredients include quaternary ammonium late [93094-22-5], may also be prepared. These
compounds, phenol derivatives, terpene alco- have more pleasant odors than the chlorine com-
hols (pine oil), aldehydes, and aldehyde – amine pounds.
condensation products [4]. Liquid scouring agents can be prepared with
Trade names: Lysol (Lehn & Fink), Pine Sol the same characteristics as powders and are more
(American Cyanamid), Pinho Sol (American convenient to use. Since consumers tend to em-
Cyanamid, Brazil). ploy liquid scouring agents on more sensitive
Spray cleansers and foam cleansers are al- surfaces, most of the products currently mar-
ternative forms of application for liquid all- keted contain the softer abrasive marble dust.
purpose cleansing agents. The solutions are sup- Products of this kind will not scratch enamel,
plied in containers either equipped with pump- tile, or melamine laminate (Formica) counter
type sprayers or pressurized with a propellant tops. Examples of typical scouring cleanser for-
gas. In the latter case, the product is dispensed mulations are given in Table 2 (see next page).
on the surface as a foam. Some degree of re- Trade names: Soft Scrub (Clorox), Viss, Cif
tention on vertical surfaces results, thereby pro- (Unilever), ATA (Henkel), Liquid Homing
longing the time available for action. The major Tough (KAO).
advantage of spray and foam cleansers is their
convenience. Safety and Handling. Personnel working
Trade name: Formula 409 (Clorox). with powdered quartz must be protected from
inhaling the dust by appropriate air filtration
equipment because particles smaller than 0.5 µm
1.2. Scouring Cleansers can cause silicosis. Maximal exposure values
(MAK or TLV values) to dust containing quartz
Scouring cleansers are used to remove particu- have been established in a number of countries.
larly stubborn or burned-on dirt from surfaces These values are approximately 0.15 mg/m3 [5].
resistant to the effects of mechanical action. Scouring agents containing quartz powder are
Cleansing results largely from mechanical abra- filled by using completely isolated filling ma-
sion by finely divided mineral powder, although chines operating under a slight negative pres-
active ingredients such as surfactants, seques- sure.
tering agents, or alkaline salts play a supportive
role. Quartz and marble powder, less often di- Storage. Liquid scouring agents contain 25 –
atomaceous earth (kieselgur), pumice, or corun- 50 % mineral powder with a relative density
dum, serve as the basis of these products. To more than twice that of the carrier liquid. Proper
prevent scratching of surfaces, the mineral pow- choice of thickeners and stabilizers permits the
ders must be ground to a particle size of less preparation of metastable suspensions with an
4 Cleansing Agents
Table 2. Partial compositions for three types of scouring cleansers
adequate shelf life for most purposes (about one products are manufactured with special surfac-
year). The required high viscosity of the liquid tant combinations and contain roughly 15 %
phase is achieved either by a combination of an- active material. The main ingredients are sur-
ionic and nonionic surfactants [6] or with poly- factants, water, perfume, preservatives, and col-
meric thickeners such as sodium polymethacry- orants. Formulation ranges for classical MDDs
late or acrylic acid – methacrylic acid copoly- follow:
mers [7]. Anionic surfactant 8 – 12 %
Cosurfactant 1–4 %
Quality Control. Quality control of scour- Dyes, fragrance, preservatives,
hydrotropic agents, salt
ing agents primarily entails measuring particle Water to 100 %
size and particle-size distribution by sieving and
measurement of settling times (elutriation).
A mixture of two to four surfactants is used.
The workhorse surfactant is linear alkylbenzene-
sulfonate (LAS), which offers very good fat re-
1.3. Dishwashing Agents
moval and a good foam profile. This petrochem-
1.3.1. Manual Dishwashing Detergents ical surfactant has a natural counterpart: fatty al-
cohol ether sulfate (FES). For high-performance
Manual dishwashing detergents (MDDs) are ev- MDDs, FES is the preferred surfactant [38],
eryday products used worldwide for cleaning [39]. The type mostly used in MDDs is based
used dishes, cups, glasses, and pots. The supe- on coconut alcohol (C12 – C14 ) with two moles
rior performance and acceptance of this product of ethylene oxide (EO) (Table 3; see next page).
group is due to the liquid formulation of MDDs. Another widely used basic surfactant is SAS
Liquid dishwashing detergents are easy to use (secondary alkyl sulfonate), which offers good
and offer very good fat and stain removal. cleaning performance with reduced amounts of
In Europe manual dishwashing detergents are hydrotropes [40]. Hydrotropic additives such
available in classical and in concentrated for- as urea, cumenesulfonate, or xylenesulfonate
mulations, for example, under the trade names help to eliminate turbidity in solution. The per-
Palmolive (Colgate Palmolive), Pril (Henkel formance of anionic surfactants is boosted by
KGaA), Fairy (Procter & Gamble), and various adding cosurfactants.
no-name products of supplier chains. One of the most widely used tests of the per-
formance of MDDs is the plate test. Plates are
soiled with different kinds of fats/protein, aged
1.3.1.1. Classical Dishwashing Detergents for a defined time, and washed in an apparatus.
Evaluators count the number of washed plates
The largest product group on the market are the until the foam dies down [41].
classical manual dishwashing detergents. These
Cleansing Agents 5
Table 3. Anionic surfactants for MDDs
N- N-methylglucyamide Clariant
methylglucamide
(NMG)
at room temperature. Formulation ranges for 2- ket for home-care products. The performance
in-1 MDD & handsoap follow: of the dishwashers and detergents has reached
a high technical standard. Especially cleaners
Anionic surfactant 20 – 40 %
Betaine 2 – 10 % have become a field of high dynamics and inno-
APG 2 – 10 % vation. The success of ADDs reflects the desire
Ethanol 4 – 10 %
Na benzoate, benzoic acid Dye, fragrance 1–4 %
of consumers for maximum convenience. The
Water to 100 % product system for automatic dishwashing con-
sists of cleaners, rinse aids, and regeneration salt,
reflecting the construction of the dishwasher and
1.3.1.5. Dishwashing Habits the different tasks of the dishwashing process.
Different countries have different cultures, and
consumers use manual dishwashing detergents 1.3.2.1. Dishwashers
in different ways. In northern European coun-
tries such as the Netherlands and Germany, con- Since 1990 automatic dishwashers have become
sumers prefer to fill the sink in the kitchen with one of the most important appliances in modern
(hot) water and add the MDD. They use about households in Western Europe and the United
5 – 8 L of water and add ca. 2 mL of concen- States, with penetration rates up to 60 %. With
trated or 4 mL of classical products. In south- an average distribution in the EU of 36 % in 1999
ern countries such as Italy and Spain consumers the growth potential is still high. On the interna-
use MDDs on a sponge under running tap wa- tional market, the most important manufacturers
ter, mainly cold water. During cleaning they ap- of automatic dishwashing machines are: Brandt
ply concentrated product to the sponge or other Group, BSH, Candy, Electrolux, General Elec-
cleaning devices. tric, Maytag, Merloni, Miele, and Whirlpool.
Three sizes of dishwashers are available in
Europe: normal 60-cm-wide machines (50 cm
1.3.2. Automatic Dishwashing Detergents
in Switzerland) with capacities of 12 – 14 in-
Automatic dishwashing detergents (ADDs) are ternational place settings, narrow 45-cm ma-
one of the fastest growing segments of the mar- chines for 7 or 8 settings, and table-top ma-
Program Wash temp., ◦ C Rinse temp., ◦ C Water consumption, L Energy consumption, kWh
chines for 4 or 5 place settings. Dishwasher sup- changer is regenerated by addition of NaCl so-
pliers normally offer different models with up lution for about 20 min, either during the clean-
to 10 washing programs. These programs can ing or final rinse step. After flushing the ion
roughly be classified as normal/universal, in- exchange resin with fresh water, the system is
tensive/heavy/pots & pans, and special energy- ready for a new wash program. Modern dish-
saving low-temperature programs such as washers are commonly equipped with signal
eco/delicate/rapid/economy/glass, etc. Wash lights on the front panel to indicate the the need
and rinse temperatures as well as water and en- for regeneration-salt and rinse-aid refill.
ergy consumption of the three main program In principle, dishwashers can be operated
types in modern type dishwashers are presented with cold or hot water supply. In the USA, dish-
in Table 5 (see above). washers are recommended for use with hot wa-
The functionality of an automatic dishwasher ter (ca. 50 ◦ C). Therefore, the electric heating
is shown in Figure 2 (see previous page) [49]. capacity of about 1.0 – 1.5 kW is lower than that
A typical normal wash program consists of of European dishwashers (2.0 – 3.0 kW).
four water fills, as shown in Figure 3. In modern dishwashers the traditional elec-
tric heating rods at the bottom of the interior are
replaced by through-flow heating pipes. Conse-
quently, the final drying process can no longer be
supported by additional dry heating. For better
drying efficiency, some dishwashers use instead
an electric fan or a heat exchanger at the rear of
the machine.
The developments in dishwasher technology
in the late 1990s were driven by the need to
save energy and water to meet European leg-
Figure 3. Normal wash program
islation. As with other household appliances au-
tomatic dishwashers have to carry an Energy
After a cold prewash step, the detergent is au- Label [50], [51] which lists energy and water
tomatically added at the beginning of the main consumption together with cleaning and drying
wash by a special dispensing device, located in performance. To reach the goal of decreased en-
the front door of the machine. The dispenser also ergy and water consumption at sufficiently high
includes a rinse-aid unit with storage tank and cleaning performance [52], wash temperatures
injection system, which automatically adds the in the normal programs have been decreased
appropriate amount of rinse aid when a tempera- from 65 to 55 ◦ C, accompanied by the develop-
ture of about 50 ◦ C is reached in the rinsing step. ment of special technologies such as soil-sensor-
According to the water quality used in the dish- controlled automatic programs, fuzzy logic con-
washer (e.g., residual hardness), the volume of trol, half-load programs, variation between up-
rinse aid can be adjusted by a mechanical switch per and lower spray level, pulsation spraying,
and amounts to 1 – 6 mL. and hardness-controlled regeneration systems
In contrast to the United States, most Euro- and the introduction of new electronically con-
pean dishwashers (except in Scandinavia) are trolled dishwashers.
equipped with a softening device, in which the
incoming water is softened by ion exchange. De-
pending on the type of dishwasher the ion ex-
Cleansing Agents 9
Phosphate 30 20 50
Citrate 30 45
Polycarboxylate 8
Metasilicate 64
Soda 5 10 35 10 20
Hydrogencarbonate 23
Silicates 10 10 5
Cl compounds 1 1
Perborate 7 10 10
TAED 2 4 2
Amylase, protease 2 3–4 3–6
Surfactant 0.5 1 3 2
Silver care − − + + +
Fragrance − + − + +
Water (balance) − 55 + + +
uid cleaners are mostly based on classical for- Powders are always dosed in the dosage
mulations. Up to now all efforts to establish chamber of the dishwasher to act in the main-
powerful and successful liquid or so-called gel wash cycle. The recommended amount of pow-
products of the new-generation formula with en- der detergent in the wash varies from 20 to 30 g
zymes and active oxygen bleach on the market for compact powders and from 40 g to complete
failed due to compatibility problems. filling of the dosage chamber for noncompact
powders, depending on soil load and water hard-
Powders were the first ADD products in Eu- ness.
rope (1960) and clearly dominated the market ADD powders are usually based on powdered
until the mid-1990s. Then, in parallel to the rise and granular components and are made by mix-
of the tablets, they constantly lost market shares. ing or by special agglomeration processes [58].
However, in contrast to the liquids powders still Today powders are mainly packed in flexible
are of some importance in the market (< 30 % plastic bags with gussets in composite packag-
share of market value in 2000). Today the ex- ing material. Refill bags are able to stand upright
isting powder products in the European mar- for transport and use. Plastic bottles and folding
ket reflect all stages of development. Although cardboard boxes are also used.
the relative importance of the classical prod-
ucts has been decreasing over the years, com- Tablets were first introduced with a classi-
pact powders gained only limited importance cal formulation (1990, Germany) and since then
in Europe, except in Germany, Austria, and the constantly gained importance. In Europe they
Netherlands. As chemical basis for the noncom- are now the dominant ADD type, approaching
pact powder segment, metasilicate formulations a total market share of ca. 70 % in 2001. Mod-
were mostly replaced by “diluted” low-alkali ern ADD tablets are mainly based on low-alkali
formulations (“traditional powders”). They usu- compact formulas with phosphate or, to a lesser
ally have low contents of oxygen bleach and extent, citrate.
enzymes and contain certain amounts of, e.g., In contrast to powders tablets can in princi-
sodium sulfate as filler. Often part of the com- ple be dosed in the prewash or in the main-wash
ponents of modern powder products are colored cycle. In the cold prewash the tablet is partially
with bleachable dyes to obtain speckles. dissolved to start soaking and partially remov-
Recently, a so-called 2-in-1 powder variety ing soil from the dishes. For example, classical
appeared on the market. Compared to the stan- tablets of 30 g weight releasing highly alkaline
dard powder type it contains a high amount of metasilicate used to work like this.
rinse-aid surfactant, thereby combining cleaning Tablets with compact formulas are nowadays
and rinsing properties in a single product. loaded into the dosage chamber where they re-
Cleansing Agents 11
lease all ingredients in the main-wash. The cur- above, but contain special builder/cobuilder in-
rently available enzymes and the active oxygen gredients to cope with tap water hardness. With
bleach require certain temperatures for optimal 3-in-1 tablets the detergent manufacturers claim
action. Due to the dosage chamber dimensions that there is no need for water softening by
compact tablets have maximum weights of 25 g. the ion exchanger up to certain limiting water
Tablets are still are the most innovative hardnesses, (e.g., 21 ◦ d = 3.8 mmol CaO/L). The
field in ADD development. The increasing con- binding and/or dispersal of the water hardness
sumer acceptance due to convenience was fur- occurs by means of phosphate and/or polymers,
ther promoted by introduction of novel two- thereby avoiding residues on glass, china, and
phase tablets in the mid-1990s. Today there are the dishwasher interior [59].
various two- and, since 1999, even three-phase ADW tabs are manufacured by using a tablet-
tablets with different structures on the EU mar- ing process. A main prerequisite for this technol-
ket. The structures range from parallel layers to ogy is the preparation of a free-flowing powder
corelike. premix. A suitable process unit is, e.g., a batch or
Phase separation allows possible negative in- continuous granulation step in which powdered
teractions of potentially less compatible compo- or liquid ingredients are mixed to form granules.
nents (e.g., bleach and enzymes) to be avoided, Afterwards the premix is conditioned by dry-
thus leading to improved storage stability. Fur- ing, cooling, and sieving and is then finished by
thermore, phase separation in combination with postaddition of further specific raw materials or
different dissolution profiles strongly increases compounds (e.g., enzymes, TAED). The powder
the possibility of time-delayed release of specific premix is fed into a standard tablet press to form
ingredients relative to one-phase tablets. For ex- the required tablets. Special multistage presses
ample, two-phase tablets are on the market that are equipped with two or more dosing and press-
provide for controlled and separate release of en- ing devices to produce multilayer tablets [60–
zymes and bleach, respectively, during the main- 62].
wash cycle. Usually the tablets are single-wrapped in a
The current state of the art are multiphase plastic film of orientated polypropylene (OPP)
2-in-1 and even 3-in-1 tablets that combine sev- as a protection against moisture and mechani-
eral ADD system components in a single prod- cal stress. They are loose packed in reclosable
uct. The 2-in-1 tablets were introduced in 1999 folded cardboard boxes.
and combine cleaning and rinse-aid properties. Trade names: Somat (Henkel), Calgonit
Compared to standard tablets they contain a sig- (Benckiser), Fairy (Procter & Gamble), Sun
nificantly increased amount of rinse-aid surfac- (Unilever).
tant (up to ca. 10 %), that is distributed in the
tablet phases in different ways. Depending on
their specific adsorption characteristics the sur- 1.3.2.3. Rinse Aids
factants are partially transferred from the main-
wash to the intermediate and the rinse cycles, Rinse aids have been used from the beginning
respectively. In some cases the 2-in-1 tablets of automatic dishwashing in private households.
contain special rinse-aid phases (e.g., cores) in Rinse aids are designed to ensure rapid and film-
which the surfactants are processed in a solid, like draining of the wash solution by optimized
but water-soluble or dispersible matrix. In addi- wetting in the rinse cycle. This supports spot-
tion the matrix and/or further core coatings may less drying of the relevant surfaces during water
exhibit controlled-release effects that exploit the evaporation in the heating and drying cycle at the
change in various physical or chemical parame- end of the dishwashing process. The use of rinse
ters on the transition from the main-wash to the aid is especially important if the water contains
subsequent cycles. considerable amounts of dissolved salts even af-
The 3-in-1 tablets were introduced in 2001 ter softening by the ion exchanger.
and combine cleaning and rinse-aid properties Foaming must be minimized, as for the
and, in addition, contain so-called regeneration- cleaner, since the rinsing solution must be vig-
salt substitutes (see Section 1.3.2.4). They ex- orously circulated. To an extent that strongly
hibit all features of 2-in-1 tablets, as described depends on the overall conditions, the rinse
12 Cleansing Agents
aid must cope with hardness, soil, and alkaline and machine-deodorizing products gained im-
cleaner residues from main-wash liquor tranfer. portance in the few last years.
Rinse-aid formulations have not changed Machine-care formulations contain mainly
significantly with time. To fulfill the above- 3 – 10 % nonionic surfactants to wet and loosen
mentioned requirements, they contain typically the soil residues, 10 – 30 % organic acids to dis-
10 – 20 % of nonionic surfactants, e.g., addition solve scale, and 5 – 15 % alkohols such as glyc-
products of ethylene oxide and propylene oxide erine as care component. Machine-care prod-
with fatty alcohols, 3 – 10 % organic acid (in one ucts can be applied by hand to rubber seals to
case up to 35 % citric acid), 3 – 10 % solubilizers keep them pliable and dosed automatically in
(e.g., cumenesulfonate), perfumes, and water. the cleaning cycle by special devices.
The recommended dosage is 2 – 6 mL, de- Deodorants are designed to overcome un-
pending on rinsing water volume and hardness. pleasant odors derived from the soil load after
Conventionally, the rinse aid is dosed via an when the dishwasher is opened. They consist
automatical dispenser in the dishwasher during of hanger devices for the rack and contain per-
the rinse cycle. Since 1999 also so-called 2-in-1 fumes, which are released through appropriate
tablets (see Section 1.3.2.2) are available. Deter- membranes during the washing program.
gent manufacturers claim that with these tablets
a separate (e.g., liquid) rinse aid is no longer
neccessary. 1.3.2.6. Performance Assessment
Cleaning Performance. The usual methods
for cleaning performance tests are EN 50242
1.3.2.4. Regeneration Salt
[63] and IEC 436 [64]. However, both meth-
ods are designed to measure the performance
In contrast to laundering, automatic dishwashing
of electric dishwashers. They were developed at
only delivers acceptable cleaning results when
a time when the new compact detergents con-
soft water is used. Therefore, dishwashers are
taining enzymes had not yet become established
equipped with softeners based on ion exchange.
on the market. Consequently, these methods are
The ion exchangers, which are based on con-
often incapable of adequately reflecting the com-
ventional ion-exchange resins, are regenerated
plete wash profile of such detergents. It therefore
either in every wash program or, in new electron-
became necessary to develop a new system for
ically controlled models that monitor the hard-
a more comprehensive assessment of the wash
ness of the tap water, when the exchange ca-
performance of dishwasher detergents.
pacity is almost expired. For the regeneration
In the mid-1990s, under the auspices of the
process pure sodium chloride solution is used.
German Industrial Association of the Manufac-
Regeneration salts are special grades with low
turers of Toiletries and Detergents [Industriever-
contents of insoluble residues, free from addi-
band Körperpflege- und Waschmittel (IKW)], a
tives such as anticaking agents. The granulome-
new method was created to select forms of soils
try must also be controlled with little or no dust
from existing methods or develop new soils if
particles smaller than 0.3 mm to avoid sedimen-
necessary for determining the wash profile of
tation or clogging of the regeneration system.
the detergent [65].
Since 2001 so-called 3-in-1 tablets contain-
The types of soil can be roughly classified as:
ing regeneration salt substitutes are also avail-
able. – Colored, bleachable (tea, ketchup, lipstick,
etc.)
– Persistant, burnt-in (burnt meat, burnt milk,
1.3.2.5. Other Products burnt casseroles, etc.)
– Dried starch-containing (porridge, starchy
Due to the attractivity of the ADD market var- sauces, pasta, potatoes, etc.)
ious additives with additional consumer bene- – Dried proteinaceous (egg yolk, meat, etc.)
fit have become established. Whereas pretreat- The laboratory soil is specially designed to
ment sprays based on alkaline or amylase so- be difficult to remove in order to distinguish bet-
lutions did not reach the market, machine-care ween similar formulations.
Cleansing Agents 13
The cleaning performance is assessed for duction [68]. This occurs, for example, during
the different types of soil on a scale ranging the smelting process of the top edges or the at-
from 0 to 100 %. The evaluation of the clean- tachment of stems. Finally, this leads to the con-
ing performance is either based on visual in- clusion that corrosion protection of delicate on-
spection of washed and unwashed articles or glaze decorated porcelain can only achieved at
gravimetrically. For the removal of tea stains the expense of increased glass corrosion.
a hypochlorite-containing classical detergent Additional, glass corrosion is mainly effected
and a high-phosphate compact detergent dis- by high temperatures (> 65 ◦ C) and very low
play performance advantages compared with a water hardness (< 18 ppm CaCO3 ) in the dish-
phosphate-free system with conventional bleach washing machine and the composition and man-
activator. Owing to its higher alkalinity the clas- ufacturing process of the glass itself.
sical formulation would also remove stubborn The phenomenon of silver tarnishing has
and burnt-in soil better than the phosphate-free increased with the introduction of low-alkali
compact product. However, due to the appli- compact detergent. The formulation parameters
cation of enzymes, the newer generations of (lower pH, activated oxygen bleach) results in a
phosphate-containing and phosphate-free com- more sensitive reaction of the silver surface. Ad-
pact detergents exhibit clear performance advan- ditional parameters like higher water hardness,
tages on starch and proteinacious soils. This in- chloride ion concentration, soil, and temperature
dicates that there are differences between the influence the corrosion behavior as well [69].
cleaning performance aspects of the classical Silver tarnishing is prevented by adding agents
cleaner and the two types of low-alkali compact such as benzotriazole that form an adsorptive
detergents. layer.
Material Care. The European draft standard Scale Inhibition. Sufficient complexation of
EN 12875 [66], [67] specifies a dynamic, multi- residual water hardness during dishwashing will
cycle test method for the determination of the prevent the formation of insoluble precipitates
mechanical dishwashing resistance of domes- (e.g., carbonates) on washed dishes and machine
tic articles. This method is also recommended parts. Depending on the type of detergent, this is
to differentiating between different dishwashing achieved by complexing agents like citrate [55],
detergents. citrate – phosphate or phosphate, sometimes in
With regard to their corrosion-protection ef- combination with phosphonates and cobuilders
fect compact detergents with a high disilicate like polycarboxylates [70].
content are advantageous for porcelain on-glaze Evaluation methods [71], [72] are mainly
decoration. However, thanks to an improved based on visual inspection of the tableware, es-
burning technique and the use of in-glaze and/or pecially glasses and cutlery, with different rating
sub-glaze decorations, sensitive on-glaze dec- systems, sometimes also with addition of soil in
orations are today hardly found in the market. multicycle tests.
On the other hand, after a few dishwashing pro-
grammes cleaners with a high disilicate content Rinse and Shine Effect. Specific test meth-
cause corrosion phenomena such as iridescence ods for the evalution of rinse or shine effects de-
and clouding on glassware (e.g. soda lime glass, pending on various parameters during the dish-
potash crystal, and lead crystal glass). Irides- wash program are described in [73], [74]. As
cence is caused by the formation of a thin sil- in the scale-inhibition evaluation they are based
ica layer with different refractive index causing on visual inspection of tableware, especially
interference patterns which result in a colored glasses and cutlery, on effects like spotting using
appearance. rating systems, also with addition of soil.
Permanent clouding, mostly symmetric and
ring-shaped, is a further phenomenon that arises
from corrosion of glass in automatic dishwash- 1.4. Floor Cleaners
ing. The reason for this is the leaching of alkali
metal ions due to an uneven temperature dis- The all-purpose cleansers described in Section
tribution in the glass surface during glass pro- 1.1 are suitable for daily floor cleaning use.
14 Cleansing Agents
However, strippers are better for cleaning badly 1.5. Carpet Cleaners
soiled floors and removing built-up layers of
self-polishing floor wax. These are ammoniacal Only loose carpets and rugs can be washed or
surfactant preparations containing glycol ethers dry cleaned by the techniques employed with
(e.g., 2-butoxyethanol [111-76-2]). other textiles. Rugs can be washed by using gen-
A typical stripper contains 2 – 10 wt % sur- tle, low-sudsing detergents or dry cleaned with
factant, 2 – 8 wt % phosphate, 1 – 3 wt % ammo- organic solvent mixtures. These processes are
nia, 5 – 20 wt % glycol ether, and a perfume in carried out in very large, dedicated machines.
aqueous solution. Various techniques are used to clean perma-
Solvent cleaners (mineral spirits) are needed nently installed carpets [12], [13]. Carpet sweep-
to clean and remove old wax from floors made of ers and vacuum cleaners are commonly used to
moisture-sensitive substrates, such as unsealed remove loose dust and dirt, but loose rugs are
wood or parquet. Combination, single-step floor better cleaned by brushing devices. The removal
finishes are convenient for routine maintenance of stubborn, oily dirt requires special cleansing
of floors. These are products that simultaneously agents. Adhering soil must be loosened from the
clean and wax. Floor cleaners stress cleaning fibers and transformed into a state that allows its
power, whereas floor polishes are primarily floor removal by brushing or vacuuming.
finishers (waxes). The cleaners are designed to Wet processes and dry processes can be dis-
be added in small quantity to ordinary wash wa- tinguished, depending on whether the dirt that
ter. They consist of a combination of soap and has become associated with the cleaning agent
other detergents, including alkanesulfonates or is removed immediately along with the cleans-
fatty acid alkanolamides, and they may also con- ing solution (wet process) or after the carpet has
tain dispersions of wax or waxlike substances been allowed to dry (dry process) [14]. The dry
(e.g., montanic acid and montanic acid esters). processes are further subdivided into shampoo-
A typical floor cleaner contains 10 – 30 wt % ing and powder cleaning, whereas the usual wet
potassium soap, 2 – 10 wt % other surfactants, process is known as spray extraction cleaning
0 – 6 wt % waxes, and a perfume in aqueous so- or steam cleaning.
lution. Shampooing is accomplished by applying a
Floor polishes are self-polishing wax emul- dilute aqueous solution of carpet cleaner directly
sions with a high content of polymeric sub- to the surface to be cleaned [15]. Typically, a spe-
stances and a smaller amount of surfactants. cial device containing rotating brushes, which
Products of this type are spread on the floor in ensure production of a heavy foam and simulta-
undiluted form to produce a thin layer. When neously work the foam into the carpet, is used.
dried, they leave a protective film with a high Excess foam is then removed, and after the car-
polish. Treated floors can be maintained by reg- pet dries (which may require several days), the
ular washing with water that contains a small dirt-laden cleanser residue is removed by vacu-
amount of the same product. uming. Given its mode of action, a carpet sham-
A typical floor polish contains 20 – 40 wt % poo must be capable of producing a stable foam
polymer dispersion (40 %) (e.g., polyacry- and leaving behind a dry solid residue that is eas-
late or polystyrene), 2 – 5 wt % surfactant (e.g., ily collected. Only a very few surfactants gener-
fatty alcohol or alkylphenol polyglycol ether), ate sufficient dry residue. Appropriate formula-
2 – 6 wt % waxes (e.g., montanic acid esters, tions contain anionic surfactants, such as sodium
polyethylene wax), 1 – 3 wt % plasticizers (e.g., (C15−18 )olefinsulfonate [91082-14-3], lithium
tributoxyethyl phosphate or dimethyl phthalate), (C12−14 )alkylsulfate [90583-20-3], or sodium
2 – 4 wt % solubilizers (e.g., glycol ethers), a (C12−16 )alkylsulfate [73296-89-6], along with
perfume, and some preservatives in aqueous so- such polymers as styrene maleinate resin,
lution. polystyrene [9003-53-6], polyacrylic resin
Quality control tests and standards for floor [9003-01-4], or poly(methyl methacrylate)
finishes, floor cleaners, and strippers are, e.g., [9011-14-7]. The partial composition of a typ-
solids content, solvent content [8–11]. ical carpet shampoo is given, along with the
Cleansing Agents 15
Table 7. Partial compositions of a carpet shampoo, a spray extraction cleaner, and a cleaning powder
Surfactant, wt % 5 – 20 2 – 30 1 – 10
Polymers, wt % 2–8
Sequestering agent (e.g., sodium triphosphate, EDTA, NTA), wt % 0–2 2 – 30
Solvent (isopropanol, hydrocarbon), wt % 0 – 20 0 – 25
Carrier material, wt % 15 – 60
Perfume present absent present
Preservative present present present
ten moles of ethylene oxide has been found to zenesulfonates, and structure-building nonionic
be particularly advantageous. compounds, such as highly ethoxylated (> 25
Alkaline products containing bleach (hypo- ethylene oxide units) fatty alcohol [68439-49-6]
chlorite) are often used for cleaning toilet bowls or alkylphenol polyglycol ethers [9016-45-9].
even though they are not able to remove calcium The solubility of the product is adjusted by
deposits (see Table 8). Such materials must not adding waxy substances such as stearic acid
be used in combination with acidic products be- [57-11-4], cetyl alcohol [36653-82-4], mon-
cause the evolution of deadly chlorine gas would tanic acid [68476-03-9], or montanic acid esters
result. [73138-46-2] (see Table 9).
Surfactant, wt % 10 – 94 0 – 30 15 – 94
Polyglycol ether, wt % 5 – 30 0 – 20 5 – 30
Waxy substances, wt % 0–5 0–5
Structural material (e.g., sodium sulfate, phosphates), wt % 0 – 40 0 – 30 0 – 40
Perfume, wt % 1 – 15 1 – 10 0–5
Preservative present absent present
Colorant, wt % (if applicable) present present 1–5
p-Dichlorobenzene, wt % absent 10 – 99 absent
Cleansing Agents 17
Table 11. Partial compositions of some metal cleaners
pressure is developed that dislodges the block- [7664-93-9]. Table 11 shows the compositions
ing agent. of several types of metal cleaners.
Table 10. Partial compositions of drain cleaners
thesized by reaction of the corresponding alco- personnel working with them. Other additives
hols with ethylene oxide, are also suitable. The may be needed to prevent caking of the powders.
solubility and foaming characteristics of such Aqueous products often require the presence of
compounds depend on the degree of ethoxyla- solubilizers, commonly derived from mono- and
tion. Propylene oxide adducts also find some polyfunctional alcohols.
application, as do alkylamine oxides. Heavily
foaming mixtures of these latter surfactant, often Enzymes. Enzymes such as proteases and
in combination with alkaline or acidic cleansing amylases are useful in attacking protein- and
agents, are used in cleansing operations that en- starch-containing contaminants. They are partic-
tail production of stable foams. Such foaming ularly valuable for cleaning corrodible objects.
processes are preferred in the meat-cutting and An example is the cleaning of membranes em-
meat-packing industries for external cleansing ployed in apparatus for ultrafiltration (reverse
operations on processing and transport equip- osmosis).
ment. The stable foam permits the cleansing or
disinfecting agent to act over a prolonged period
of time. 2.2. Disinfectants (→ Disinfectants)
Corrosion Inhibitors. Light metals such as The food industry employs as disinfectants
aluminum and its alloys are attacked more or less mainly active chlorine compounds, quaternary
vigorously by alkaline and most acidic cleansers ammonium salts, ampholyte soaps, iodophors,
[35]. Water glass (sodium silicate) is virtually peroxy derivatives, and certain aldehydes [36].
the only agent used to minimize destructive cor- For disinfection of the hands, various mono- and
rosion under alkaline conditions. A number of polyfunctional alcohols are used. Phenolic dis-
inhibitors can be employed in acidic situations. infectants are seldom used in the food process-
The proper choice depends on the specific ma- ing industry. In addition to their microbiological
terial and acidic cleanser. The increasing use of activity [37], disinfectants must not be corrosive
stainless steel is reducing the need for inhibitors. or cause foam, odor, or skin irritation. They may
Tin- and zinc-plated utensils and equipment are not leave residues on food unless these can be
rarely encountered. considered absolutely harmless.
Foam Inhibitors. Foam is a consequence Chlorine-Producing Compounds. The dis-
of the normal behavior of components of the infectant use of salts of hypochlorous acid, both
cleansing agents, and it can also be produced in powdered and liquid form, continues because
by certain contaminants, such as those encoun- they are inexpensive and have a broad spectrum
tered in beverage bottles. Special ethoxylated of microbiological activity. Liquid products usu-
and propoxylated compounds can be introduced ally contain alkali-metal hypochlorites. Among
to reduce foaming, as can such water-insoluble powdered materials, the adducts of alkali-metal
materials as paraffin oil and silicones [34], [36]. hypochlorites with trisodium phosphate and also
Ethoxylated – propoxylated block polymers are the salts of mono-, di-, and, to some extent,
particularly ideal for cleansing operations be- trichlorocyanuric acid are used. Chloramines,
cause these materials can show decreasing sol- such as chloramine-T (→ Chloramines), which
ubility with increasing temperature and thereby form hypochlorites in aqueous solution are also
increasingly inhibit foaming as the temperature used.
is raised during cleansing. At the low tempera- Hypochlorite is also used in combination dis-
tures found in subsequent rinse steps, they regain infectant cleansers, which contain ingredients
their solubility and can be rinsed cleanly from other than the cited alkaline substances to en-
the newly washed surfaces. hance cleansing. Dispersants, wetting agents,
and corrosion inhibitors such as silicates are
Dust Inhibitors, Anticaking Agents, and
among these additives. Hypochlorite disinfec-
Solubilizers. Products marketed in powdered
tants typically contain 60 – 70 wt % sodium or
form often contain compounds that inhibit dust
potassium hypochlorite, 10 – 20 wt % sodium
formation, thereby minimizing dust exposure for
Cleansing Agents 21
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