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Cleansing Agents 1

Cleansing Agents
Christian Nitsch, Henkel KGaA, Düsseldorf, Federal Republic of Germany (Chap. 1.3)

Hans-Joachim Heitland, Henkel KGaA, Düsseldorf, Federal Republic of Germany (Chap. 1)

Horst Marsen, Henkel KGaA, Düsseldorf, Federal Republic of Germany (Chap. 1)

Hans-Joachim Schlüssler, Henkel KGaA, Düsseldorf, Federal Republic of Germany (Chap. 2)

1. Household and Institutional 1.3.2.6. Performance Assessment . . . . . . . 13


Cleansing Products . . . . . . . . . 1 1.4. Floor Cleaners . . . . . . . . . . . . 14
1.1. All-Purpose Cleansers . . . . . . . 2 1.5. Carpet Cleaners . . . . . . . . . . . 15
1.2. Scouring Cleansers . . . . . . . . . 3 1.6. Toilet Bowl Cleaners . . . . . . . . . 17
1.3. Dishwashing Agents . . . . . . . . . 4 1.7. Toilet Hygiene and Deodorant
1.3.1. Manual Dishwashing Detergents . . 4 Products . . . . . . . . . . . . . . . . . 17
1.3.1.1. Classical Dishwashing Detergents . 5 1.8. Drain Cleaners . . . . . . . . . . . . 17
1.3.1.2. Dishwashing Concentrates . . . . . . 6 1.9. Metal Cleaners . . . . . . . . . . . . 18
1.3.1.3. Skin-Friendly Products . . . . . . . . 6
1.10. Window Cleaners . . . . . . . . . . 18
1.3.1.4. Liquids with Antibacterial Action . 7
1.11. Automotive Cleansers . . . . . . . . 18
1.3.1.5. Dishwashing Habits . . . . . . . . . . 7
1.3.2. Automatic Dishwashing Detergents 7 1.12. Building Facade Cleaners . . . . . 19
1.3.2.1. Dishwashers . . . . . . . . . . . . . . 8 2. Cleansers and Disinfectants for
1.3.2.2. Cleaners . . . . . . . . . . . . . . . . . 9 Use in the Food Industry . . . . . . 20
1.3.2.3. Rinse Aids . . . . . . . . . . . . . . . . 12 2.1. Cleansers . . . . . . . . . . . . . . . . 20
1.3.2.4. Regeneration Salt . . . . . . . . . . . 12 2.2. Disinfectants . . . . . . . . . . . . . . 22
1.3.2.5. Other Products . . . . . . . . . . . . . 13 3. References . . . . . . . . . . . . . . . 23

1. Household and Institutional long shelf life. In some countries, both the indi-
Cleansing Products vidual components and the cleansing mixtures
themselves must be biodegradable. Many types
For centuries, people cleaned pots, pans, kettles, of cleansing agents have emerged to satisfy all
and other household objects with fine sand, oc- of these demands.
casionally mixing it with wood ashes or soda. Mode of Action. Household cleansing oper-
However, with the advent of goods fabricated ations are normally carried out at room temper-
from increasingly sensitive materials, including ature, primarily because the small amounts of
polished metal, painted wood, porcelain, and cleansing solution typically employed rapidly
plastics, a need for more specialized cleansing acquire the temperature of the surface being
agents arose. cleaned. Dishwashing represents a special case,
The varied mechanical and chemical resis- in which utensils are submerged in a hot solu-
tances of the surfaces to be cleaned and the tion of the dishwashing agent, whereby they as-
chemical heterogeneity of the dirt to be removed sume approximately the temperature of the bath.
require a multiplicity of chemical agents, not These higher temperatures simplify the cleans-
all of which are compatible with one another. ing operation both by melting grease residues
Moreover, cleansing agents that leave no visible and by accelerating physicochemical and purely
residues, produce adequate sudsing, and have chemical processes.
pleasant aromas are desired. Finally, the compo- Modern cleansing agents consist largely
nents should be gentle to the skin, they must be of surfactants and sequestering agents; hence,
regarded as safe from a toxicological standpoint, their primary action is physicochemical in na-
and the products containing them need to have a ture. Strictly chemical phenomena (such as the

c 2005 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim


10.1002/14356007.a07 137
2 Cleansing Agents
Table 1. Partial compositions for three types of aqueous all-purpose cleansers

Component Type of cleanser

Cleanser containing Cleanser containing Cleanser containing


no organic solvent, wt % an organic solvent, wt % a disinfectant, wt %

Alkylbenzenesulfonate [75534-59-7] 10 6 10
Fatty alcohol polyglycol ether [68213-23-0] 2 4 4
Pentasodium triphosphate [7758-29-4] 3 5 4
Urea [57-13-6] 5 5 4
Glycol ether [20324-32-7] 5
Aldehyde – amine condensation product [4719-04-4] 6
Colorant/perfume present present present

saponification of fats or the degradation of however, liquid agents have gained wide pop-
starches and proteins) are of lesser significance. ularity. These contain mixtures of anionic sur-
The chelating properties of the polymeric phos- factants, nonionic surfactants, polymeric phos-
phates, citrates, or other sequestering agents that phates or other sequestering agents, solvents,
are present is of considerable importance, how- hydrotropic substances, polymeric compounds,
ever, in that their ability to remove calcium and corrosion inhibitors, skin protective agents, per-
magnesium ions reduces the extent to which fumes, and colorants. Typical formulations are
dirty residues adhere, making them easier to re- given in Table 1.
move. All-purpose cleansers are normally applied as
The primary steps in cleansing are adsorp- dilute aqueous solutions containing ca. 10 – 15 g
tion phenomena occurring at liquid – vapor, of liquid or 2 – 4 g of powdered cleansing agent
liquid – liquid, and liquid – solid phase bound- per liter. The soiled object is wiped with a cloth
aries. Surfactant adsorption occurs in a nonspe- that has been wrung out after being dipped in the
cific fashion at all interfaces, whereas that of se- cleansing solution. All-purpose cleansers can
questering agents is specific to polar solids. Sur- also be used in undiluted form to attack heavier
factant adsorption leads to a reduction in inter- dirt layers. The latter procedure requires a sub-
facial tension, which allows for improved wet- sequent water rinse to prevent visible residues
ting of solids and, if oily residues are present on of the cleaner.
the surface, displacement of the oils by roll-up All-purpose cleansers are effective with most
or by micelle formation. The removal of pig- common kinds of dirt. Their dilute solutions are
mented soils is eased by the fact that when sur- neutral or weakly alkaline, and are safe for use
factants or sequestering agents are adsorbed at on most surfaces.
a liquid – solid boundary, they increase the sur- Trade names: Mr. Clean (Procter & Gam-
face potential of both the substrate and the soil, ble), Ajax (Colgate Palmolive), Dor (Henkel),
which increases their mutual electrostatic repul- Magic Clean (KAO).
sion. As a result, the dirt particles are readily Surface compatibility is, however, somewhat
removed from the surface and enter the cleans- restricted for the more strongly alkaline pow-
ing solution, where they remain well dispersed dered cleansers, which are based on formula-
[1–3]. tions of soda and surfactants. Many paints, for
example, are sensitive to alkali. Alkaline pow-
ders are best suited to the removal of the large
1.1. All-Purpose Cleansers quantities of grease commonly encountered in
meat markets or commercial kitchens. A typical
All-purpose cleansers have a wide range of ap- composition for such a material is:
plicability. Their composition is such that they 5 – 25 wt % anionic surfactant
are compatible with any household or commer- 0 – 5 wt % nonionic surfactant
cial surface amenable to wet treatment. Origi- 10 – 25 wt % trisodium orthophosphate [7601-54-9]
0 – 50 wt % sodium carbonate [497-19-8]
nally, most all-purpose cleansers were in pow- 0 – 0.5 wt % colorant and perfume
dered form and contained soda. More recently, Balance sodium sulfate
Cleansing Agents 3

Liquid all-purpose cleansers that contain than 0.15 mm. Particle size must be as uniform
water-soluble organic solvents more effectively as possible and larger particles must be absent.
remove large amounts of oily or fatty soil, fresh Trade names: Comet (Procter & Gamble),
paint, or other colored material than cleaners Ajax (Colgate Palmolive), ATA (Henkel), Supa
without solvents. Appropriate additives include Homing (KAO).
glycol ethers and higher molecular mass alco- A distinction is made between bleaching and
hols. The proper choice of amount and type of nonbleaching scouring powders. The bleach-
solvent can improve cleansing without causing ing agents most often used are organic com-
a loss of surface protection. pounds that decompose to liberate hypochlorite,
Trade names: Der Generalreiniger (Henkel). thereby also conferring disinfectant proper-
All-purpose cleansers can be supplemented ties. Examples include sodium dichloroiso-
with antimicrobial agents to confer microbistatic cyanurate [2893-78-9] and trichloroisocyanuric
or microbicidal properties. Disinfecting all- acid [87-90-1], as well as the hydrated dou-
purpose cleansers have long been in household ble salt of sodium hypochlorite and trisodium
use in the United States and in South America, orthophosphate (“chlorinated orthophosphate”)
although they have only recently begun to have [56802-99-4]. Scouring powders containing
an impact in Europe. Typical active disinfec- oxygen bleaches, such as magnesium perphtha-
tant ingredients include quaternary ammonium late [93094-22-5], may also be prepared. These
compounds, phenol derivatives, terpene alco- have more pleasant odors than the chlorine com-
hols (pine oil), aldehydes, and aldehyde – amine pounds.
condensation products [4]. Liquid scouring agents can be prepared with
Trade names: Lysol (Lehn & Fink), Pine Sol the same characteristics as powders and are more
(American Cyanamid), Pinho Sol (American convenient to use. Since consumers tend to em-
Cyanamid, Brazil). ploy liquid scouring agents on more sensitive
Spray cleansers and foam cleansers are al- surfaces, most of the products currently mar-
ternative forms of application for liquid all- keted contain the softer abrasive marble dust.
purpose cleansing agents. The solutions are sup- Products of this kind will not scratch enamel,
plied in containers either equipped with pump- tile, or melamine laminate (Formica) counter
type sprayers or pressurized with a propellant tops. Examples of typical scouring cleanser for-
gas. In the latter case, the product is dispensed mulations are given in Table 2 (see next page).
on the surface as a foam. Some degree of re- Trade names: Soft Scrub (Clorox), Viss, Cif
tention on vertical surfaces results, thereby pro- (Unilever), ATA (Henkel), Liquid Homing
longing the time available for action. The major Tough (KAO).
advantage of spray and foam cleansers is their
convenience. Safety and Handling. Personnel working
Trade name: Formula 409 (Clorox). with powdered quartz must be protected from
inhaling the dust by appropriate air filtration
equipment because particles smaller than 0.5 µm
1.2. Scouring Cleansers can cause silicosis. Maximal exposure values
(MAK or TLV values) to dust containing quartz
Scouring cleansers are used to remove particu- have been established in a number of countries.
larly stubborn or burned-on dirt from surfaces These values are approximately 0.15 mg/m3 [5].
resistant to the effects of mechanical action. Scouring agents containing quartz powder are
Cleansing results largely from mechanical abra- filled by using completely isolated filling ma-
sion by finely divided mineral powder, although chines operating under a slight negative pres-
active ingredients such as surfactants, seques- sure.
tering agents, or alkaline salts play a supportive
role. Quartz and marble powder, less often di- Storage. Liquid scouring agents contain 25 –
atomaceous earth (kieselgur), pumice, or corun- 50 % mineral powder with a relative density
dum, serve as the basis of these products. To more than twice that of the carrier liquid. Proper
prevent scratching of surfaces, the mineral pow- choice of thickeners and stabilizers permits the
ders must be ground to a particle size of less preparation of metastable suspensions with an
4 Cleansing Agents
Table 2. Partial compositions for three types of scouring cleansers

Component Type of cleanser

Powdered scouring Powdered scouring Liquid scouring


cleanser containing cleanser not containing cleanser ∗∗
bleach ∗ bleach ∗

Anionic surfactants, wt % 3.5 3


Nonionic surfactants, wt % 1 3
Sodium dichloroisocyanurate, wt % 1
Pentasodium triphosphate, wt % 5 5
Acrylic acid – methacrylic acid copolymers [9003-01-4], wt % 5
Diethanolamine [111-42-2], wt % 1.5
Colorant/perfume present present present
Marble powder, wt % 50

∗ The powdered cleansers use a quartz powder matrix.


∗∗ The liquid cleanser has a water matrix.

adequate shelf life for most purposes (about one products are manufactured with special surfac-
year). The required high viscosity of the liquid tant combinations and contain roughly 15 %
phase is achieved either by a combination of an- active material. The main ingredients are sur-
ionic and nonionic surfactants [6] or with poly- factants, water, perfume, preservatives, and col-
meric thickeners such as sodium polymethacry- orants. Formulation ranges for classical MDDs
late or acrylic acid – methacrylic acid copoly- follow:
mers [7]. Anionic surfactant 8 – 12 %
Cosurfactant 1–4 %
Quality Control. Quality control of scour- Dyes, fragrance, preservatives,
hydrotropic agents, salt
ing agents primarily entails measuring particle Water to 100 %
size and particle-size distribution by sieving and
measurement of settling times (elutriation).
A mixture of two to four surfactants is used.
The workhorse surfactant is linear alkylbenzene-
sulfonate (LAS), which offers very good fat re-
1.3. Dishwashing Agents
moval and a good foam profile. This petrochem-
1.3.1. Manual Dishwashing Detergents ical surfactant has a natural counterpart: fatty al-
cohol ether sulfate (FES). For high-performance
Manual dishwashing detergents (MDDs) are ev- MDDs, FES is the preferred surfactant [38],
eryday products used worldwide for cleaning [39]. The type mostly used in MDDs is based
used dishes, cups, glasses, and pots. The supe- on coconut alcohol (C12 – C14 ) with two moles
rior performance and acceptance of this product of ethylene oxide (EO) (Table 3; see next page).
group is due to the liquid formulation of MDDs. Another widely used basic surfactant is SAS
Liquid dishwashing detergents are easy to use (secondary alkyl sulfonate), which offers good
and offer very good fat and stain removal. cleaning performance with reduced amounts of
In Europe manual dishwashing detergents are hydrotropes [40]. Hydrotropic additives such
available in classical and in concentrated for- as urea, cumenesulfonate, or xylenesulfonate
mulations, for example, under the trade names help to eliminate turbidity in solution. The per-
Palmolive (Colgate Palmolive), Pril (Henkel formance of anionic surfactants is boosted by
KGaA), Fairy (Procter & Gamble), and various adding cosurfactants.
no-name products of supplier chains. One of the most widely used tests of the per-
formance of MDDs is the plate test. Plates are
soiled with different kinds of fats/protein, aged
1.3.1.1. Classical Dishwashing Detergents for a defined time, and washed in an apparatus.
Evaluators count the number of washed plates
The largest product group on the market are the until the foam dies down [41].
classical manual dishwashing detergents. These
Cleansing Agents 5
Table 3. Anionic surfactants for MDDs

Surfactant (abbreviation) Formula Trade Producer


name

Linear alkyl sulfonate (LAS) Marlon Condea


Fatty alcohol ether sulfate (FES) Texapon Cognis

Secondary alkyl sulfonate (SAS) Hostapur Clariant

1.3.1.2. Dishwashing Concentrates Amine oxide


Nonionic surfactant 0–4 %
Ethanol 2–7 %
During the few last years consumer habits have Cumenesulfonate/hydrotropes (optional)
Dye, fragrance, salts
changed. Today’s consumer prefers concen- Water to 100 %
trated products with a high content of surfactants
and reduced amounts of water. Concentrates
The optimum cleaning performance is related
are packed in small bottles, typically 500 mL.
to the combination of basic surfactant (anionic)
These highly concentrated products have excel-
and cosurfactants. Different cosurfactants with
lent cleaning performance. In some formulas up
special performance profiles are used (Table 4).
to five different surfactants are combined. For-
Cosurfactants increase the foam profile. Con-
mulation ranges for MDD concentrates follow:
sumers perceive a high-foaming product as
Anionic surfactant 20 – 35 % having better fat removal. Since concentrated
Cosurfactant 2 – 10 % MDDs contain large amounts of surfactants, it
Betaine
APG/NMG is necessary to stabilize the formulation to avoid

Table 4. Cosurfactants for MDDs

Cosurfactant Formula Trade name Manufacturer


(abbreviation)

Coco amido propyl Tego Betain Goldschmidt


betaine (CAPB)

Alkylpolyglucoside Glucopon Henkel/Cognis


(APG)

N- N-methylglucyamide Clariant
methylglucamide
(NMG)

Amine oxide (AO) Rewominox Rewo


6 Cleansing Agents

phase separation. Ethanol or other solvents like


glycerin and polyglycols are helpful but reduce
the viscosity of the product. Consumers asso-
ciate the viscosity with performance: high vis-
cosity indicates high performance [42]. Cosur-
factants do not reduce the viscosity as much as
solvents and are surface-active. Another benefit
of cosurfactants is mildness to the skin [43–45].
One of the preferred cosurfactants is coco amido
propyl betaine (CAPB) [46–48], often in com-
bination with APG.

1.3.1.3. Skin-Friendly Products

Figure 1. Results of patch tests on different skin-friendly


In general MDDs are neutrally formulated with MDDs
a pH range of 5 – 8 [46]. There is only a minor Test conditions: 20 healthy volunteers (male and female);
tendency to irritate the skin, because MDDs are concentraion: 1 % active substance; mode of application:
used in very low concentrations (e.g., 2 mL of once, occlusive, 24-h duration
A) Brand claiming good skin compatability; B) Market
product in 5000 mL of water). Consumers with product for sensitive skin; C) Market product for sensitive
sensitive skin or skin problems prefer to use mild skin with APG
products. To minimize skin attack softening in-
gredients like Lamesoft (protein hydrolysate),
refatting agents like fatty acid amides, APG
(alkyl polyglucosides), aloe vera, and/or pan- 1.3.1.4. Liquids with Antibacterial Action
thenol are added to the basic formulation. Dyes
and perfume are eliminated or reduced to a This new group of 2-in-1 products is based on
very small amount. Formulation ranges for skin- consumer habits in Europe. Today consumers
friendly MDDs follow: want products with an excellent performance
profile and additional benefits like easy dos-
Anionic surfactant 10 – 20 % ing. Therefore, it is important to optimize the
Betaine 5 – 10 % packaging and the formulation. Henkel intro-
Nonionic surfactant 0 – 20 %
APG 0 – 10 % duced Pril 2-in-1 in late 1999. This product
Ethanol 2–5 % is a combination of an MDD and a handsoap
Aloe vera, panthenol, protein hydrolysate with an antibacterial action. It is very conve-
Small amounts of dye, fragrance
Water to 100 % nient to use this product for both doing the
dishes and washing the hands. The package de-
sign is optimized for this application by using
Some manufactures use large amounts of a pump dispenser. Consumers are able to dose
nonionic surfactants (FAEO with a particu- the product easy and exactly. The formulation
lar alkyl chain length and a special degree of includes an antibacterial component which is
ethoxylation). Another way to provide a skin- tested according to EN 1276, the European stan-
friendly formulation is the use of APG. The alkyl dard determing the biocidal activity of ingredi-
polyglycoside containing product has the best ents in a formulation against microorganisms.
skin compatibility of tested products (Fig. 1). A Common microorganism in household areas in-
standard test design is the patch test. A derma- clude Staphylococcus aureus (ATCC 6538), Es-
tologist evaluates the degree of changes in the cherichia coli (ATCC 10536), Pseudomonas
skin according to various criteria. A low irrita- aeruginosa (ATCC 15442), and Salmonella ty-
tion score (sum of erythema, edema, squama- phimurium (ATCC 13311). Optimized formu-
tion, and fissures) indicates excellent skin com- lations offer a reduction in live microorganism
patibility. numbers by five orders of magnitude after 5 min
Cleansing Agents 7

at room temperature. Formulation ranges for 2- ket for home-care products. The performance
in-1 MDD & handsoap follow: of the dishwashers and detergents has reached
a high technical standard. Especially cleaners
Anionic surfactant 20 – 40 %
Betaine 2 – 10 % have become a field of high dynamics and inno-
APG 2 – 10 % vation. The success of ADDs reflects the desire
Ethanol 4 – 10 %
Na benzoate, benzoic acid Dye, fragrance 1–4 %
of consumers for maximum convenience. The
Water to 100 % product system for automatic dishwashing con-
sists of cleaners, rinse aids, and regeneration salt,
reflecting the construction of the dishwasher and
1.3.1.5. Dishwashing Habits the different tasks of the dishwashing process.
Different countries have different cultures, and
consumers use manual dishwashing detergents 1.3.2.1. Dishwashers
in different ways. In northern European coun-
tries such as the Netherlands and Germany, con- Since 1990 automatic dishwashers have become
sumers prefer to fill the sink in the kitchen with one of the most important appliances in modern
(hot) water and add the MDD. They use about households in Western Europe and the United
5 – 8 L of water and add ca. 2 mL of concen- States, with penetration rates up to 60 %. With
trated or 4 mL of classical products. In south- an average distribution in the EU of 36 % in 1999
ern countries such as Italy and Spain consumers the growth potential is still high. On the interna-
use MDDs on a sponge under running tap wa- tional market, the most important manufacturers
ter, mainly cold water. During cleaning they ap- of automatic dishwashing machines are: Brandt
ply concentrated product to the sponge or other Group, BSH, Candy, Electrolux, General Elec-
cleaning devices. tric, Maytag, Merloni, Miele, and Whirlpool.
Three sizes of dishwashers are available in
Europe: normal 60-cm-wide machines (50 cm
1.3.2. Automatic Dishwashing Detergents
in Switzerland) with capacities of 12 – 14 in-
Automatic dishwashing detergents (ADDs) are ternational place settings, narrow 45-cm ma-
one of the fastest growing segments of the mar- chines for 7 or 8 settings, and table-top ma-

Figure 2. Functionality of a normal household automatic dishwasher


1) Water supply; 2) Magnetic inlet valve; 3) Inlet chamber; 4) Ion exchanger; 5) Salt storage; 6) Circulation pump; 7) Spraying
arms; 8) Supply tube for upper spray level; 9) Water level control; 10) Heating element; 11) Filter combination; 12) Effluent
pump
8 Cleansing Agents
Table 5. Wash temperature and water and energy consumption in modern dishwasher programs

Program Wash temp., ◦ C Rinse temp., ◦ C Water consumption, L Energy consumption, kWh

Normal/universal 50 – 65 50 – 70 15 – 22 1.0 – 1.5


Strong 65 – 75 65 – 70 18 – 25 1.4 – 1.8
Special/energy-saving 35 – 55 50 – 60 10 – 18 0.6 – 1.3

chines for 4 or 5 place settings. Dishwasher sup- changer is regenerated by addition of NaCl so-
pliers normally offer different models with up lution for about 20 min, either during the clean-
to 10 washing programs. These programs can ing or final rinse step. After flushing the ion
roughly be classified as normal/universal, in- exchange resin with fresh water, the system is
tensive/heavy/pots & pans, and special energy- ready for a new wash program. Modern dish-
saving low-temperature programs such as washers are commonly equipped with signal
eco/delicate/rapid/economy/glass, etc. Wash lights on the front panel to indicate the the need
and rinse temperatures as well as water and en- for regeneration-salt and rinse-aid refill.
ergy consumption of the three main program In principle, dishwashers can be operated
types in modern type dishwashers are presented with cold or hot water supply. In the USA, dish-
in Table 5 (see above). washers are recommended for use with hot wa-
The functionality of an automatic dishwasher ter (ca. 50 ◦ C). Therefore, the electric heating
is shown in Figure 2 (see previous page) [49]. capacity of about 1.0 – 1.5 kW is lower than that
A typical normal wash program consists of of European dishwashers (2.0 – 3.0 kW).
four water fills, as shown in Figure 3. In modern dishwashers the traditional elec-
tric heating rods at the bottom of the interior are
replaced by through-flow heating pipes. Conse-
quently, the final drying process can no longer be
supported by additional dry heating. For better
drying efficiency, some dishwashers use instead
an electric fan or a heat exchanger at the rear of
the machine.
The developments in dishwasher technology
in the late 1990s were driven by the need to
save energy and water to meet European leg-
Figure 3. Normal wash program
islation. As with other household appliances au-
tomatic dishwashers have to carry an Energy
After a cold prewash step, the detergent is au- Label [50], [51] which lists energy and water
tomatically added at the beginning of the main consumption together with cleaning and drying
wash by a special dispensing device, located in performance. To reach the goal of decreased en-
the front door of the machine. The dispenser also ergy and water consumption at sufficiently high
includes a rinse-aid unit with storage tank and cleaning performance [52], wash temperatures
injection system, which automatically adds the in the normal programs have been decreased
appropriate amount of rinse aid when a tempera- from 65 to 55 ◦ C, accompanied by the develop-
ture of about 50 ◦ C is reached in the rinsing step. ment of special technologies such as soil-sensor-
According to the water quality used in the dish- controlled automatic programs, fuzzy logic con-
washer (e.g., residual hardness), the volume of trol, half-load programs, variation between up-
rinse aid can be adjusted by a mechanical switch per and lower spray level, pulsation spraying,
and amounts to 1 – 6 mL. and hardness-controlled regeneration systems
In contrast to the United States, most Euro- and the introduction of new electronically con-
pean dishwashers (except in Scandinavia) are trolled dishwashers.
equipped with a softening device, in which the
incoming water is softened by ion exchange. De-
pending on the type of dishwasher the ion ex-
Cleansing Agents 9

1.3.2.2. Cleaners In the second step, since the mid-1990s, phos-


phate was re-introduced as the main builder
Parallel to the increase in dishwasher penetra- component, replacing citrate. Due to its high
tion in households the European ADD cleaner complexing power phosphate is not only very
market has doubled in value since ca.1990. efficient in scale inhibition but also helps in re-
The main step in the development of cleaner moving stains that contain calcium and magne-
formulations was the change from classical sium (e.g., tea stains). Furthermore, phosphate
high-alkali cleaners to the new generation of the helps to disperse soil particles in the liquor. From
lower alkali cleaners in the early 1990s. The low- the ecological point of view the use of phosphate
alkali system served as the chemical basis for the for ADD seems acceptable at present, since the
develoment of compact ADD cleaners [53]. relative contribution to the overall environmen-
The classical system was based on phos- tal phosphate input is quite low [56]. However,
phate (preferably pentasodium triphosphate, there are some regulations for maximum phos-
Na5 P3 O10 ) as complexing agent for the cal- phorus content of ADD formulas or with respect
cium and magnesium ions in the wash liquor to the dosage, e.g., in Italy, Switzerland, and the
to avoid scale formation. Metasilicate (disodium USA.
dihydrogensilicate, Na2 H2 SiO4 ) was used as a In the field of active oxygen bleach spe-
highly alkaline component to soak and remove cific metal complexes (e.g., pentaammineaceta-
the dirt from the dishes [54]. tocobalt(III) nitrate and 1,4,7-trimethyl-1,4,7-
Classical cleaners containing metasilicate triazacyclononanmanganese(IV) [Mn3 (TACN)]
(pH of wash > 12) must be labeled as corrosive were identified that can equal or even exceed the
according to the EC formulation guideline. In action of conventional bleach activators (TAED)
addition, usually an active chlorine carrier (e.g., especially at lower temperatures of 40 – 55 ◦ C.
trichloroisocyanuric acid) was used as bleach. Today metal catalysts are used in some compact
Today, only 1 – 2 % of ADD cleaners in Europe ADD cleaners. In the field of enzymes, chang-
still contain chlorine bleach. ing amino acid sequences by genetic engineering
The development of the new cleaner gen- led to amylases and proteases having better com-
eration can be divided into two main steps. patibility with bleach components and improved
In the first step chlorine bleach was substi- performance profiles.
tuted by active oxygen bleach. Oxygen bleach In addition, the compact cleaners usually con-
in current ADD cleaners contains peroxo salts tain low-foaming nonionic surfactants such as
such as sodium peroxoborate or sodium perox- addition products of ethylene oxide with fatty al-
ocarbonate. Usually bleach activators such as cohols and silver-protection agents such as 1H-
tetraacetylethylenediamine (TAED) are added 1,2,3-benzotriazole [57]. Due to their lower al-
to enhance the bleaching action. Metasilicate kalinity and depending on the amount of irri-
as alkaline carrier was replaced by sodium tant components (e.g., disilicates) the compact
carbonate, in combination with sodium hy- cleaners are either not labeled at all or labeled
drogencarbonate or less alkaline silicates such as irritant.
as disilicate (tetrasodium silicate). In some Table 6 (see next page) lists examples of ADD
products phosphate was substituted by citrate formulations.
(preferably trisodium citrate dihydrate) and par- ADD cleaner products can be divided into
tially complemented by polycarboxylates (e.g., three basic types: liquids, powder, and tablets.
acrylic acid – maleic acid copolymer, sodium
salt) and/or phosphonates (e.g., 1-hydroxy- Liquids were introduced in Germany as
ethylidene 1,1-diphosphonic acid) to more com- early as 1987 but no longer play any role. In
plex builder systems. In addition, enzymes (e.g., some European countries, e.g., France and Great
α-amylases and savinases) were incorporated in Britain, they still have some importance. Over-
ADD formulations to increase the cleaning per- all they have lost market relevance year by year.
formance against starch- and protein-containing Liquids suffer mainly from their low content
soils under at lower pH (wash liquor pH 9 – 11) of active ingredients and chemical and/or rhe-
[55]. ological instability. These negative aspects out-
weigh positive aspects like good solubility. Liq-
10 Cleansing Agents
Table 6. Percentage ADD cleaner formulations (examples)

Ingredient Classic Liquid Compact


Step 1 Step 2

High-alkali High-alkali Low-alkali No label Low-alkali

Phosphate 30 20 50
Citrate 30 45
Polycarboxylate 8
Metasilicate 64
Soda 5 10 35 10 20
Hydrogencarbonate 23
Silicates 10 10 5
Cl compounds 1 1
Perborate 7 10 10
TAED 2 4 2
Amylase, protease 2 3–4 3–6
Surfactant 0.5 1 3 2
Silver care − − + + +
Fragrance − + − + +
Water (balance) − 55 + + +

uid cleaners are mostly based on classical for- Powders are always dosed in the dosage
mulations. Up to now all efforts to establish chamber of the dishwasher to act in the main-
powerful and successful liquid or so-called gel wash cycle. The recommended amount of pow-
products of the new-generation formula with en- der detergent in the wash varies from 20 to 30 g
zymes and active oxygen bleach on the market for compact powders and from 40 g to complete
failed due to compatibility problems. filling of the dosage chamber for noncompact
powders, depending on soil load and water hard-
Powders were the first ADD products in Eu- ness.
rope (1960) and clearly dominated the market ADD powders are usually based on powdered
until the mid-1990s. Then, in parallel to the rise and granular components and are made by mix-
of the tablets, they constantly lost market shares. ing or by special agglomeration processes [58].
However, in contrast to the liquids powders still Today powders are mainly packed in flexible
are of some importance in the market (< 30 % plastic bags with gussets in composite packag-
share of market value in 2000). Today the ex- ing material. Refill bags are able to stand upright
isting powder products in the European mar- for transport and use. Plastic bottles and folding
ket reflect all stages of development. Although cardboard boxes are also used.
the relative importance of the classical prod-
ucts has been decreasing over the years, com- Tablets were first introduced with a classi-
pact powders gained only limited importance cal formulation (1990, Germany) and since then
in Europe, except in Germany, Austria, and the constantly gained importance. In Europe they
Netherlands. As chemical basis for the noncom- are now the dominant ADD type, approaching
pact powder segment, metasilicate formulations a total market share of ca. 70 % in 2001. Mod-
were mostly replaced by “diluted” low-alkali ern ADD tablets are mainly based on low-alkali
formulations (“traditional powders”). They usu- compact formulas with phosphate or, to a lesser
ally have low contents of oxygen bleach and extent, citrate.
enzymes and contain certain amounts of, e.g., In contrast to powders tablets can in princi-
sodium sulfate as filler. Often part of the com- ple be dosed in the prewash or in the main-wash
ponents of modern powder products are colored cycle. In the cold prewash the tablet is partially
with bleachable dyes to obtain speckles. dissolved to start soaking and partially remov-
Recently, a so-called 2-in-1 powder variety ing soil from the dishes. For example, classical
appeared on the market. Compared to the stan- tablets of 30 g weight releasing highly alkaline
dard powder type it contains a high amount of metasilicate used to work like this.
rinse-aid surfactant, thereby combining cleaning Tablets with compact formulas are nowadays
and rinsing properties in a single product. loaded into the dosage chamber where they re-
Cleansing Agents 11

lease all ingredients in the main-wash. The cur- above, but contain special builder/cobuilder in-
rently available enzymes and the active oxygen gredients to cope with tap water hardness. With
bleach require certain temperatures for optimal 3-in-1 tablets the detergent manufacturers claim
action. Due to the dosage chamber dimensions that there is no need for water softening by
compact tablets have maximum weights of 25 g. the ion exchanger up to certain limiting water
Tablets are still are the most innovative hardnesses, (e.g., 21 ◦ d = 3.8 mmol CaO/L). The
field in ADD development. The increasing con- binding and/or dispersal of the water hardness
sumer acceptance due to convenience was fur- occurs by means of phosphate and/or polymers,
ther promoted by introduction of novel two- thereby avoiding residues on glass, china, and
phase tablets in the mid-1990s. Today there are the dishwasher interior [59].
various two- and, since 1999, even three-phase ADW tabs are manufacured by using a tablet-
tablets with different structures on the EU mar- ing process. A main prerequisite for this technol-
ket. The structures range from parallel layers to ogy is the preparation of a free-flowing powder
corelike. premix. A suitable process unit is, e.g., a batch or
Phase separation allows possible negative in- continuous granulation step in which powdered
teractions of potentially less compatible compo- or liquid ingredients are mixed to form granules.
nents (e.g., bleach and enzymes) to be avoided, Afterwards the premix is conditioned by dry-
thus leading to improved storage stability. Fur- ing, cooling, and sieving and is then finished by
thermore, phase separation in combination with postaddition of further specific raw materials or
different dissolution profiles strongly increases compounds (e.g., enzymes, TAED). The powder
the possibility of time-delayed release of specific premix is fed into a standard tablet press to form
ingredients relative to one-phase tablets. For ex- the required tablets. Special multistage presses
ample, two-phase tablets are on the market that are equipped with two or more dosing and press-
provide for controlled and separate release of en- ing devices to produce multilayer tablets [60–
zymes and bleach, respectively, during the main- 62].
wash cycle. Usually the tablets are single-wrapped in a
The current state of the art are multiphase plastic film of orientated polypropylene (OPP)
2-in-1 and even 3-in-1 tablets that combine sev- as a protection against moisture and mechani-
eral ADD system components in a single prod- cal stress. They are loose packed in reclosable
uct. The 2-in-1 tablets were introduced in 1999 folded cardboard boxes.
and combine cleaning and rinse-aid properties. Trade names: Somat (Henkel), Calgonit
Compared to standard tablets they contain a sig- (Benckiser), Fairy (Procter & Gamble), Sun
nificantly increased amount of rinse-aid surfac- (Unilever).
tant (up to ca. 10 %), that is distributed in the
tablet phases in different ways. Depending on
their specific adsorption characteristics the sur- 1.3.2.3. Rinse Aids
factants are partially transferred from the main-
wash to the intermediate and the rinse cycles, Rinse aids have been used from the beginning
respectively. In some cases the 2-in-1 tablets of automatic dishwashing in private households.
contain special rinse-aid phases (e.g., cores) in Rinse aids are designed to ensure rapid and film-
which the surfactants are processed in a solid, like draining of the wash solution by optimized
but water-soluble or dispersible matrix. In addi- wetting in the rinse cycle. This supports spot-
tion the matrix and/or further core coatings may less drying of the relevant surfaces during water
exhibit controlled-release effects that exploit the evaporation in the heating and drying cycle at the
change in various physical or chemical parame- end of the dishwashing process. The use of rinse
ters on the transition from the main-wash to the aid is especially important if the water contains
subsequent cycles. considerable amounts of dissolved salts even af-
The 3-in-1 tablets were introduced in 2001 ter softening by the ion exchanger.
and combine cleaning and rinse-aid properties Foaming must be minimized, as for the
and, in addition, contain so-called regeneration- cleaner, since the rinsing solution must be vig-
salt substitutes (see Section 1.3.2.4). They ex- orously circulated. To an extent that strongly
hibit all features of 2-in-1 tablets, as described depends on the overall conditions, the rinse
12 Cleansing Agents

aid must cope with hardness, soil, and alkaline and machine-deodorizing products gained im-
cleaner residues from main-wash liquor tranfer. portance in the few last years.
Rinse-aid formulations have not changed Machine-care formulations contain mainly
significantly with time. To fulfill the above- 3 – 10 % nonionic surfactants to wet and loosen
mentioned requirements, they contain typically the soil residues, 10 – 30 % organic acids to dis-
10 – 20 % of nonionic surfactants, e.g., addition solve scale, and 5 – 15 % alkohols such as glyc-
products of ethylene oxide and propylene oxide erine as care component. Machine-care prod-
with fatty alcohols, 3 – 10 % organic acid (in one ucts can be applied by hand to rubber seals to
case up to 35 % citric acid), 3 – 10 % solubilizers keep them pliable and dosed automatically in
(e.g., cumenesulfonate), perfumes, and water. the cleaning cycle by special devices.
The recommended dosage is 2 – 6 mL, de- Deodorants are designed to overcome un-
pending on rinsing water volume and hardness. pleasant odors derived from the soil load after
Conventionally, the rinse aid is dosed via an when the dishwasher is opened. They consist
automatical dispenser in the dishwasher during of hanger devices for the rack and contain per-
the rinse cycle. Since 1999 also so-called 2-in-1 fumes, which are released through appropriate
tablets (see Section 1.3.2.2) are available. Deter- membranes during the washing program.
gent manufacturers claim that with these tablets
a separate (e.g., liquid) rinse aid is no longer
neccessary. 1.3.2.6. Performance Assessment
Cleaning Performance. The usual methods
for cleaning performance tests are EN 50242
1.3.2.4. Regeneration Salt
[63] and IEC 436 [64]. However, both meth-
ods are designed to measure the performance
In contrast to laundering, automatic dishwashing
of electric dishwashers. They were developed at
only delivers acceptable cleaning results when
a time when the new compact detergents con-
soft water is used. Therefore, dishwashers are
taining enzymes had not yet become established
equipped with softeners based on ion exchange.
on the market. Consequently, these methods are
The ion exchangers, which are based on con-
often incapable of adequately reflecting the com-
ventional ion-exchange resins, are regenerated
plete wash profile of such detergents. It therefore
either in every wash program or, in new electron-
became necessary to develop a new system for
ically controlled models that monitor the hard-
a more comprehensive assessment of the wash
ness of the tap water, when the exchange ca-
performance of dishwasher detergents.
pacity is almost expired. For the regeneration
In the mid-1990s, under the auspices of the
process pure sodium chloride solution is used.
German Industrial Association of the Manufac-
Regeneration salts are special grades with low
turers of Toiletries and Detergents [Industriever-
contents of insoluble residues, free from addi-
band Körperpflege- und Waschmittel (IKW)], a
tives such as anticaking agents. The granulome-
new method was created to select forms of soils
try must also be controlled with little or no dust
from existing methods or develop new soils if
particles smaller than 0.3 mm to avoid sedimen-
necessary for determining the wash profile of
tation or clogging of the regeneration system.
the detergent [65].
Since 2001 so-called 3-in-1 tablets contain-
The types of soil can be roughly classified as:
ing regeneration salt substitutes are also avail-
able. – Colored, bleachable (tea, ketchup, lipstick,
etc.)
– Persistant, burnt-in (burnt meat, burnt milk,
1.3.2.5. Other Products burnt casseroles, etc.)
– Dried starch-containing (porridge, starchy
Due to the attractivity of the ADD market var- sauces, pasta, potatoes, etc.)
ious additives with additional consumer bene- – Dried proteinaceous (egg yolk, meat, etc.)
fit have become established. Whereas pretreat- The laboratory soil is specially designed to
ment sprays based on alkaline or amylase so- be difficult to remove in order to distinguish bet-
lutions did not reach the market, machine-care ween similar formulations.
Cleansing Agents 13

The cleaning performance is assessed for duction [68]. This occurs, for example, during
the different types of soil on a scale ranging the smelting process of the top edges or the at-
from 0 to 100 %. The evaluation of the clean- tachment of stems. Finally, this leads to the con-
ing performance is either based on visual in- clusion that corrosion protection of delicate on-
spection of washed and unwashed articles or glaze decorated porcelain can only achieved at
gravimetrically. For the removal of tea stains the expense of increased glass corrosion.
a hypochlorite-containing classical detergent Additional, glass corrosion is mainly effected
and a high-phosphate compact detergent dis- by high temperatures (> 65 ◦ C) and very low
play performance advantages compared with a water hardness (< 18 ppm CaCO3 ) in the dish-
phosphate-free system with conventional bleach washing machine and the composition and man-
activator. Owing to its higher alkalinity the clas- ufacturing process of the glass itself.
sical formulation would also remove stubborn The phenomenon of silver tarnishing has
and burnt-in soil better than the phosphate-free increased with the introduction of low-alkali
compact product. However, due to the appli- compact detergent. The formulation parameters
cation of enzymes, the newer generations of (lower pH, activated oxygen bleach) results in a
phosphate-containing and phosphate-free com- more sensitive reaction of the silver surface. Ad-
pact detergents exhibit clear performance advan- ditional parameters like higher water hardness,
tages on starch and proteinacious soils. This in- chloride ion concentration, soil, and temperature
dicates that there are differences between the influence the corrosion behavior as well [69].
cleaning performance aspects of the classical Silver tarnishing is prevented by adding agents
cleaner and the two types of low-alkali compact such as benzotriazole that form an adsorptive
detergents. layer.

Material Care. The European draft standard Scale Inhibition. Sufficient complexation of
EN 12875 [66], [67] specifies a dynamic, multi- residual water hardness during dishwashing will
cycle test method for the determination of the prevent the formation of insoluble precipitates
mechanical dishwashing resistance of domes- (e.g., carbonates) on washed dishes and machine
tic articles. This method is also recommended parts. Depending on the type of detergent, this is
to differentiating between different dishwashing achieved by complexing agents like citrate [55],
detergents. citrate – phosphate or phosphate, sometimes in
With regard to their corrosion-protection ef- combination with phosphonates and cobuilders
fect compact detergents with a high disilicate like polycarboxylates [70].
content are advantageous for porcelain on-glaze Evaluation methods [71], [72] are mainly
decoration. However, thanks to an improved based on visual inspection of the tableware, es-
burning technique and the use of in-glaze and/or pecially glasses and cutlery, with different rating
sub-glaze decorations, sensitive on-glaze dec- systems, sometimes also with addition of soil in
orations are today hardly found in the market. multicycle tests.
On the other hand, after a few dishwashing pro-
grammes cleaners with a high disilicate content Rinse and Shine Effect. Specific test meth-
cause corrosion phenomena such as iridescence ods for the evalution of rinse or shine effects de-
and clouding on glassware (e.g. soda lime glass, pending on various parameters during the dish-
potash crystal, and lead crystal glass). Irides- wash program are described in [73], [74]. As
cence is caused by the formation of a thin sil- in the scale-inhibition evaluation they are based
ica layer with different refractive index causing on visual inspection of tableware, especially
interference patterns which result in a colored glasses and cutlery, on effects like spotting using
appearance. rating systems, also with addition of soil.
Permanent clouding, mostly symmetric and
ring-shaped, is a further phenomenon that arises
from corrosion of glass in automatic dishwash- 1.4. Floor Cleaners
ing. The reason for this is the leaching of alkali
metal ions due to an uneven temperature dis- The all-purpose cleansers described in Section
tribution in the glass surface during glass pro- 1.1 are suitable for daily floor cleaning use.
14 Cleansing Agents

However, strippers are better for cleaning badly 1.5. Carpet Cleaners
soiled floors and removing built-up layers of
self-polishing floor wax. These are ammoniacal Only loose carpets and rugs can be washed or
surfactant preparations containing glycol ethers dry cleaned by the techniques employed with
(e.g., 2-butoxyethanol [111-76-2]). other textiles. Rugs can be washed by using gen-
A typical stripper contains 2 – 10 wt % sur- tle, low-sudsing detergents or dry cleaned with
factant, 2 – 8 wt % phosphate, 1 – 3 wt % ammo- organic solvent mixtures. These processes are
nia, 5 – 20 wt % glycol ether, and a perfume in carried out in very large, dedicated machines.
aqueous solution. Various techniques are used to clean perma-
Solvent cleaners (mineral spirits) are needed nently installed carpets [12], [13]. Carpet sweep-
to clean and remove old wax from floors made of ers and vacuum cleaners are commonly used to
moisture-sensitive substrates, such as unsealed remove loose dust and dirt, but loose rugs are
wood or parquet. Combination, single-step floor better cleaned by brushing devices. The removal
finishes are convenient for routine maintenance of stubborn, oily dirt requires special cleansing
of floors. These are products that simultaneously agents. Adhering soil must be loosened from the
clean and wax. Floor cleaners stress cleaning fibers and transformed into a state that allows its
power, whereas floor polishes are primarily floor removal by brushing or vacuuming.
finishers (waxes). The cleaners are designed to Wet processes and dry processes can be dis-
be added in small quantity to ordinary wash wa- tinguished, depending on whether the dirt that
ter. They consist of a combination of soap and has become associated with the cleaning agent
other detergents, including alkanesulfonates or is removed immediately along with the cleans-
fatty acid alkanolamides, and they may also con- ing solution (wet process) or after the carpet has
tain dispersions of wax or waxlike substances been allowed to dry (dry process) [14]. The dry
(e.g., montanic acid and montanic acid esters). processes are further subdivided into shampoo-
A typical floor cleaner contains 10 – 30 wt % ing and powder cleaning, whereas the usual wet
potassium soap, 2 – 10 wt % other surfactants, process is known as spray extraction cleaning
0 – 6 wt % waxes, and a perfume in aqueous so- or steam cleaning.
lution. Shampooing is accomplished by applying a
Floor polishes are self-polishing wax emul- dilute aqueous solution of carpet cleaner directly
sions with a high content of polymeric sub- to the surface to be cleaned [15]. Typically, a spe-
stances and a smaller amount of surfactants. cial device containing rotating brushes, which
Products of this type are spread on the floor in ensure production of a heavy foam and simulta-
undiluted form to produce a thin layer. When neously work the foam into the carpet, is used.
dried, they leave a protective film with a high Excess foam is then removed, and after the car-
polish. Treated floors can be maintained by reg- pet dries (which may require several days), the
ular washing with water that contains a small dirt-laden cleanser residue is removed by vacu-
amount of the same product. uming. Given its mode of action, a carpet sham-
A typical floor polish contains 20 – 40 wt % poo must be capable of producing a stable foam
polymer dispersion (40 %) (e.g., polyacry- and leaving behind a dry solid residue that is eas-
late or polystyrene), 2 – 5 wt % surfactant (e.g., ily collected. Only a very few surfactants gener-
fatty alcohol or alkylphenol polyglycol ether), ate sufficient dry residue. Appropriate formula-
2 – 6 wt % waxes (e.g., montanic acid esters, tions contain anionic surfactants, such as sodium
polyethylene wax), 1 – 3 wt % plasticizers (e.g., (C15−18 )olefinsulfonate [91082-14-3], lithium
tributoxyethyl phosphate or dimethyl phthalate), (C12−14 )alkylsulfate [90583-20-3], or sodium
2 – 4 wt % solubilizers (e.g., glycol ethers), a (C12−16 )alkylsulfate [73296-89-6], along with
perfume, and some preservatives in aqueous so- such polymers as styrene maleinate resin,
lution. polystyrene [9003-53-6], polyacrylic resin
Quality control tests and standards for floor [9003-01-4], or poly(methyl methacrylate)
finishes, floor cleaners, and strippers are, e.g., [9011-14-7]. The partial composition of a typ-
solids content, solvent content [8–11]. ical carpet shampoo is given, along with the
Cleansing Agents 15
Table 7. Partial compositions of a carpet shampoo, a spray extraction cleaner, and a cleaning powder

Component Carpet Spray extraction Cleaning


shampoo ∗ cleaner ∗ powder

Surfactant, wt % 5 – 20 2 – 30 1 – 10
Polymers, wt % 2–8
Sequestering agent (e.g., sodium triphosphate, EDTA, NTA), wt % 0–2 2 – 30
Solvent (isopropanol, hydrocarbon), wt % 0 – 20 0 – 25
Carrier material, wt % 15 – 60
Perfume present absent present
Preservative present present present

∗ The two liquid cleaners are aqueous solutions

composition of a spray extraction cleaner and 1.6. Toilet Bowl Cleaners


a cleaning powder, in Table 7 (see above).
In the spray extraction method, a highly dilute Toilet bowl cleaners must remove calcium and
cleansing solution is applied on and into the sur- rust deposits from porcelain surfaces; thus,
face layers of the carpet with special equipment acidic preparations are effective agents [17]. The
that then removes the wash solution [16]. The most commonly used products are powders that
carpet fibers are effectively flooded with cleans- contain sodium hydrogen sulfate [7664-38-2]
ing agent, and dirt is immediately flushed out of as the major component. They may also con-
the depths of the pile as a part of the cleaning tain sodium carbonate [497-19-8] or sodium hy-
process. The cleansers contain mixtures of low- drogen carbonate [144-55-2], along with small
sudsing surfactants and sequestering agents in amounts of surfactants such as sodium olefinsul-
aqueous solution (see Table 7). fonate [91082-14-3]. The carbon dioxide that is
Powdered cleansers are especially suitable liberated when these products are sprinkled into
for home carpet cleaning because their use does water serves to agitate the solution and enhance
not involve any special equipment. Cleansing the cleansing action. The partial composition of
powder is spread over the carpet, brushed in, a typical powdered toilet bowl cleanser, along
allowed to collect the dirt, and then removed with the compositions of a liquid cleanser and
with an ordinary vacuum cleaner. The pow- an alkaline cleanser, is shown in Table 8 (see
ders themselves are easily dispensed prepara- below).
tions of a carrier material, which has been Liquid bowl cleaners usually con-
presaturated with an aqueous surfactant solu- tain hydrochloric [7647-01-0], phosphoric
tion, occasionally supplemented with alcohol [7664-38-2], or formic acid [64-18-6], along
or hydrocarbons. Suitable carriers include saw- with surfactants (see Table 8). The use of a
dust and finely granular preparations of ei- 1 : 4 mixture of sodium alkylbenzenesulfonate
ther polyurethane foam or urea – formaldehyde and an alkylphenol polyglycol ether containing
resins (see Table 7).

Table 8. Partial compositions of several types of toilet bowl cleansers

Component Powdered Liquid Alkaline


cleanser cleanser∗ cleanser∗

Sodium hydrogen sulfate, wt % 58 – 100


Phosphoric, hydrochloric, formic acid, wt % 5 – 50
Sodium carbonate, sodium hydrogen carbonate, wt % 0 – 40
Chlorine bleach (13 % active Cl), wt % 25 – 75
Surfactant, wt % 0–2 1 – 10 0–5
Sodium hydroxide, wt % 0–5
Colorant present absent absent
Perfume present present present

∗ The two liquid cleaners are aqueous solutions


16 Cleansing Agents

ten moles of ethylene oxide has been found to zenesulfonates, and structure-building nonionic
be particularly advantageous. compounds, such as highly ethoxylated (> 25
Alkaline products containing bleach (hypo- ethylene oxide units) fatty alcohol [68439-49-6]
chlorite) are often used for cleaning toilet bowls or alkylphenol polyglycol ethers [9016-45-9].
even though they are not able to remove calcium The solubility of the product is adjusted by
deposits (see Table 8). Such materials must not adding waxy substances such as stearic acid
be used in combination with acidic products be- [57-11-4], cetyl alcohol [36653-82-4], mon-
cause the evolution of deadly chlorine gas would tanic acid [68476-03-9], or montanic acid esters
result. [73138-46-2] (see Table 9).

1.7. Toilet Hygiene and Deodorant 1.8. Drain Cleaners


Products
Drain cleaners are strongly alkaline products de-
Toilet hygiene and deodorant products include signed to unclog the drains and traps of sinks,
disinfectant cakes, tank disinfectant dispensers, bathtubs, etc., when these become plugged with
and toilet bowl deodorants. hair, grease, food residues, soap deposits, or the
The deodorant and bowl cakes are solid sur- gelatinous masses that can result from the action
factant preparations with a high perfume con- of microorganisms [18].
tent. These are normally supplied in a plas-
tic holder that can be suspended from the Powdered drain cleaners are effective
edge of a toilet bowl. Each time the toilet is partly because their dissolution in water gen-
flushed, the incoming water dissolves a small erates heat. A temperature of 90 ◦ C can be
amount of the cake material, which both cleanses achieved by using ca. 25 g/100 mL. Many drain
and deodorizes. Deodorant properties are also cleaners also contain finely granulated alu-
sometimes conferred by cakes containing p- minum, which reacts with the hot aqueous alkali
dichlorobenzene [106-46-7] (with or without to evolve hydrogen gas. Sodium nitrate converts
surfactant), although the use of this compound this hydrogen to ammonia. This gas evolution
has raised serious ecological questions. The ef- provides mechanical assistance for the removal
fectiveness of p-dichlorobenzene stems from its of residues and deposits.
inherently strong odor and its high vapor pres-
sure. Table 9 (see below) gives the compositions Liquid drain cleaners are used largely to
of typical toilet hygiene and deodorant products. prevent clogging. The inclusion of substances
Automatic tank dispensers are highly colored that release chlorine ensures the decomposi-
surfactant blocks that are packaged in plastic tion of hair. Compositions of drain cleaners are
containers or in a water-soluble film. They are shown in Table 10.
placed directly in the toilet tank to lower the sur- Drain cleaners in aerosol cans – so-called
face tension and color the water used for flush- pressure cleaners – are an example of propellant
ing. The surfactants employed are highly foam- packaging. In the course of their use, a burst of
ing anionic agents, preferably sodium alkylben-

Table 9. Partial compositions of toilet hygiene and deodorant products

Component Toilet-bowl Toilet-bowl Toilet-tank


deodorant cake p-dichlorobenzene cake agent

Surfactant, wt % 10 – 94 0 – 30 15 – 94
Polyglycol ether, wt % 5 – 30 0 – 20 5 – 30
Waxy substances, wt % 0–5 0–5
Structural material (e.g., sodium sulfate, phosphates), wt % 0 – 40 0 – 30 0 – 40
Perfume, wt % 1 – 15 1 – 10 0–5
Preservative present absent present
Colorant, wt % (if applicable) present present 1–5
p-Dichlorobenzene, wt % absent 10 – 99 absent
Cleansing Agents 17
Table 11. Partial compositions of some metal cleaners

Component Stainless steel, nickel, Nonferrous metal Silver


and chromium cleaner cleaner polish

Abrasive (e.g., Neuburger siliceous chalk, diatomaceous earth), wt % 10 – 30 10 – 30


Acid, wt % 1–5 1–5
Ammonium soaps, wt % 5 – 10
Nonionic surfactants, wt % 2 – 10 0–5 1–5
Chelating agents, wt % 0–5
Solvent (e.g., mineral spirits), wt % 20 – 40
Thiourea, wt % 5 – 10
Perfume present present or absent absent

∗ All three types of cleaners are prepared in aqueous solution

pressure is developed that dislodges the block- [7664-93-9]. Table 11 shows the compositions
ing agent. of several types of metal cleaners.
Table 10. Partial compositions of drain cleaners

Component Powdered Liquid 1.10. Window Cleaners


cleaner cleaner∗
Window cleaners must leave no residue on glass
Sodium hydroxide, wt % 25 – 100 5 – 25
Sodium nitrate, wt % 0 – 40
surfaces. Such products are composed almost
Sodium chloride, wt % 0 – 30 exclusively of liquid with small amounts of nec-
Aluminum, wt % 0–5 essary surfactants. Two types of window clean-
Surfactant, wt % 0–5
Chlorine bleach, wt % 0 – 60 ers are available. One comes packaged in a plas-
tic bottle equipped with a sprayer or spray pump
∗ The liquid cleaner is an aqueous solution
and is ready to use. The other, known as window
washing concentrate, is a mixture that must be
diluted with water before use [19]. The compo-
1.9. Metal Cleaners sitions of the two types of window cleaners are
shown in Table 12.
Special metal polishes are used to clean such Table 12. Partial compositions of window cleaners∗
metal surfaces as stainless steel sinks, faucets,
metal trim, silverware, etc. These products Component Ready-to- Window
use washing
contain fine abrasives with a particle size window concentrate
< 20 µm. Weakly acidic materials containing cleaner
lactic [50-21-5], citric [77-92-9], or phosphoric Surfactants (e.g., olefinsulfonates,
acid [7664-38-2] are preferred for cleaning fatty alcohol ether sulfates), wt % 0.1 – 0.2 2–6
stainless steel, nickel, and chromium. Fatty al- Ethanol, isopropyl alcohol, wt % 2 – 20 0 – 10
Glycol ether, wt % 0 – 15
cohol [68439-49-6] or alkylphenol polyglycol Ammonium hydroxide, wt % 0–1 0–1
ethers [9016-45-9] with 7 – 12 ethylene oxide Colorant present or present
absent
units are added as emulsifiers and dispersing Perfume present or present
agents. absent
Polishes for the nonferrous metals are weakly ∗ These mixtures are prepared in aqueous solution
ammoniacal. The usual dispersing agents are the
ammonium salts of oleic [544-60-5] or stearic
acid [1002-89-7]. Chelating agents are often
added to enhance cleaning. These include am- 1.11. Automotive Cleansers
monium citrate [3458-72-8] and ammonium ox- Automotive cleansers must not damage auto
alate [1113-38-8]. Silver objects can be freed paint. They must be freely soluble in and com-
of sulfide tarnish by dipping them in products patible with hard water, be roughly neutral (i.e.,
containing thiourea [62-56-6] along with ei- pH), and possess effective wetting and clean-
ther hydrochloric [7647-01-0] or sulfuric acid ing powers. The active detergent in most liquid
18 Cleansing Agents
Table 14. Partial compositions of windshield washer additives for
car cleaners is comprised of alkylbenzenesul- summer and winter use
fonates, alkylsulfonates, or fatty alcohol sulfates
Component Additive for Additive for
together with fatty alcohol or alkylphenol polyg- summer use∗ winter use
lycol ethers [20].
Commercial car washes require low-sudsing Surfactant, wt % 15 – 20 1–2
Sequestering agent, wt % 1–5
products with a high content of polyphosphates. Ethanol, wt % 78 – 94
These normally leave behind trace residues Ethylene glycol, wt % 5 – 20
of hydrophilic cleaning agents. Consequently, ∗ The preparation is used in aqueous solution
washing should always be followed by treat-
ment with a protective agent to return the Tar removers, surfactant-containing solvent
paint to its normal hydrophobic state. This en- cleaners, are used to remove spots of tar or as-
sures that water on the surface will gather into phalt. Suitable surfactants include alkylphenol
droplets and run off. Actual drying is neces- polyglycol ethers having 8 or 9 ethylene oxide
sary only on horizontal surfaces, and this is ac- units. The product is sprayed or painted on the
complished in automatic car washes with the spot, and then removed with water [25].
aid of an air stream. The protective agents A typical tar remover contains 60 – 80 wt %
commonly employed are cationic preparations mineral spirits, 15 – 25 wt % perchloroethylene
containing dimethyldistearylammonium chlo- or citrus terpenes, and 5 – 15 wt % surfactants.
ride [61789-80-8] [21].
The compositions of typical automobile-
finish cleaners and automobile-finish protective
agents are given in Table 13. 1.12. Building Facade Cleaners
Table 13. Partial compositions of automobile-finish cleaners and Because of the number of materials employed
protective agents
in the facades of buildings and the variability of
Component Automobile- Automobile-finish their resistance to chemicals, any cleansers to be
finish protective agent ∗
cleaner ∗
used on them must be thoroughly tested for suit-
ability [26]. Facades made of acid-resistant ma-
Anionic surfactant, wt % 10 – 20 sonry (including brick) are usually treated with
Nonionic surfactant, wt % 5 – 10 4–8
Cationic surfactant, wt % 5 – 10 strongly acidic cleansers, preferably those con-
Solvating agent (e.g., iso- taining acids such as hydrofluoric [7664-39-3] or
propyl alcohol, urea), wt % 2 – 5
Polyphosphate, wt % 0 – 10
phosphoric acid [7664-38-2] that form sparingly
White oils, wt % 10 – 20 soluble calcium salts. A typical such cleanser
Preservative present absent contains 10 – 20 wt % hydrofluoric acid, 10 –
∗ These preparations are in aqueous solution 20 wt % phosphoric acid, and 5 – 15 wt % sur-
factants in aqueous solution.
In general, car windshields are washed with Acid-sensitive materials, such as concrete or
common window cleaners. Especially stubborn plaster, require the use of strongly alkaline me-
dirt such as silicone films is removed by using a dia. Alkaline treatment must be followed by
suspension of a mild abrasive such as siliceous neutralization with dilute acid to prevent pos-
chalk or finely dispersed silicic acid in an al- sible subsequent efflorescence. A typical such
coholic solution containing a wetting agent. To alkaline cleanser contains 10 – 30 wt % sodium
clean the windshield effectively while a vehi- hydroxide and 1 – 4 wt % thickener (e.g., poly-
cle is in motion, wetting agents compatible with acrylic acid) in an aqueous solution.
hard water are added to the windshield washer Stainless steel facades are cleaned with
reservoir. Appropriate substances include alkyl mineral spirit – mineral oil emulsions. Heavily
polyglycol ether sulfates or fatty alcohol polyg- soiled or weathered objects require the use of
lycol ethers. For winter use, addition of an an- either emulsions containing abrasives or weakly
tifreeze such as alcohol or some other freez- acidic cleansers containing 20 – 40 wt % phos-
ing point depressant is necessary [22–24]. The phoric acid and 5 – 15 wt % surfactants in an
compositions of windshield washer additives for aqueous medium. Such emulsions with abra-
summer and winter use are shown in Table 14. sives typically contain 15 – 25 wt % mineral oil,
Cleansing Agents 19

15 – 25 wt % mineral spirits, 5 – 10 wt % emulsi- Decontaminators. The primary decontam-


fiers, and 10 –20 wt % abrasive (e.g., Neuburger inators usually are alkaline. These include
siliceous chalk or diatomaceous earth) in an sodium or potassium hydroxide, sodium or
aqueous solution. Anodized aluminum[27] fa- potassium carbonate, alkali-metal salts of
cades are cleaned with mineral spirit – mineral orthophosphoric acid and organic acids, and
oil emulsions, although special acidic cleaners sodium and potassium water glasses having
containing nitric acid [7697-36-2] [28], [29], or silicon dioxide to alkali-metal oxide ratios of
fluorosilicic acid [16961-83-4] can also be used 0.7 – 3.3 [32].
[30], [31]. Mineral spirit – mineral oil emul- Inorganic acids, such as sulfuric, nitric, and
sions typically contain 20 – 30 wt % mineral oil, phosphoric acids, are used to remove largely in-
20 – 30 wt % mineral spirits, and 5 – 10 wt % organic contaminants such as milk or beer scale
emulsifiers in an aqueous solution. [33]. Hydrochloric and hydrofluoric acids are
employed only in exceptional cases, such as in
cleansers for masonry floors.
2. Cleansers and Disinfectants for
Use in the Food Industry Sequestering Agents (“Builders”). A num-
ber of suitable organic and inorganic seques-
All surfaces that come in contact with foodstuffs tering agents have been employed to com-
during their manufacture, processing, or trans- plex the calcium and magnesium ions present
port must undergo cleansing at prescribed inter- in water and, thereby, prevent the formation
vals. The various branches of the food indus- of incrustations or deposits on boundary sur-
try (e.g., beverage and canned goods manufac- faces [34]. These substances also aid in the
turers and the sugar, dairy, meat, and fats in- cleansing operation by breaking up soil lattices.
dustries) are susceptible to different kinds of The alkali-metal salts of the oligophosphoric
contamination; thus, cleansing in this context acids, diphosphates, triphosphates, tetraphos-
necessitates the availability of a wide variety phates, and more highly condensed phosphates
of different chemical agents. Specific bacteri- (e.g., hexametaphosphate) remain the most im-
ological concerns must also be addressed. Most portant inorganic sequestering agents, but their
can be satisfied only by a special disinfectant hypertrophic effects on streams are a serious en-
treatment, either subsequent to or as a part of vironmental concern.
the cleaning process. Numerous special disin- Unlike phosphate, organic sequestering
fectants have been developed, and combination agents are not decomposed by hard indus-
agents that contain mixtures of detergents and trial waters, and they are useful for alkaline
disinfectants are available. and high-temperature applications. Nitrilotri-
acetic acid (NTA), ethylenediaminetetraacetic
acid (EDTA), gluconic and polyacrylic acids
2.1. Cleansers and their alkali-metal salts, and phosphonic acid
or phosphonates are examples of such organic
Cleansing agents must be capable of removing sequestering agents. Both organic and inor-
contaminants containing proteins, fats, carbohy- ganic sequestering agents usually perform sev-
drates, and certain inorganic contaminants. The eral functions. They serve simultaneously as al-
corresponding products are invariably mixtures kaline soil removers, as dispersants, and as wa-
of several components and are supplied as con- ter softeners and are among the most important
centrated powders or liquids, less commonly as cleanser ingredients.
pastes; these are to be diluted with water to final
concentrations of 0.5 – 2 wt % (0.05 –0.5 wt % Surface Active Agents. The removal of
for disinfecting agents). Such products must not greasy dirt requires additional surface active
corrode the various treated surfaces. They must agents [34]. Such anionic surfactants as fatty
dissolve readily and show a limited foaming ten- alcohol sulfates, alkylbenzenesulfonates, and
dency in largely automatic processes; they must soaps are used. The nonionic polyglycol ethers
also prevent the deposition that might otherwise of fatty alcohols and alkylphenols, the latter syn-
result from hard water.
20 Cleansing Agents

thesized by reaction of the corresponding alco- personnel working with them. Other additives
hols with ethylene oxide, are also suitable. The may be needed to prevent caking of the powders.
solubility and foaming characteristics of such Aqueous products often require the presence of
compounds depend on the degree of ethoxyla- solubilizers, commonly derived from mono- and
tion. Propylene oxide adducts also find some polyfunctional alcohols.
application, as do alkylamine oxides. Heavily
foaming mixtures of these latter surfactant, often Enzymes. Enzymes such as proteases and
in combination with alkaline or acidic cleansing amylases are useful in attacking protein- and
agents, are used in cleansing operations that en- starch-containing contaminants. They are partic-
tail production of stable foams. Such foaming ularly valuable for cleaning corrodible objects.
processes are preferred in the meat-cutting and An example is the cleaning of membranes em-
meat-packing industries for external cleansing ployed in apparatus for ultrafiltration (reverse
operations on processing and transport equip- osmosis).
ment. The stable foam permits the cleansing or
disinfecting agent to act over a prolonged period
of time. 2.2. Disinfectants (→ Disinfectants)
Corrosion Inhibitors. Light metals such as The food industry employs as disinfectants
aluminum and its alloys are attacked more or less mainly active chlorine compounds, quaternary
vigorously by alkaline and most acidic cleansers ammonium salts, ampholyte soaps, iodophors,
[35]. Water glass (sodium silicate) is virtually peroxy derivatives, and certain aldehydes [36].
the only agent used to minimize destructive cor- For disinfection of the hands, various mono- and
rosion under alkaline conditions. A number of polyfunctional alcohols are used. Phenolic dis-
inhibitors can be employed in acidic situations. infectants are seldom used in the food process-
The proper choice depends on the specific ma- ing industry. In addition to their microbiological
terial and acidic cleanser. The increasing use of activity [37], disinfectants must not be corrosive
stainless steel is reducing the need for inhibitors. or cause foam, odor, or skin irritation. They may
Tin- and zinc-plated utensils and equipment are not leave residues on food unless these can be
rarely encountered. considered absolutely harmless.
Foam Inhibitors. Foam is a consequence Chlorine-Producing Compounds. The dis-
of the normal behavior of components of the infectant use of salts of hypochlorous acid, both
cleansing agents, and it can also be produced in powdered and liquid form, continues because
by certain contaminants, such as those encoun- they are inexpensive and have a broad spectrum
tered in beverage bottles. Special ethoxylated of microbiological activity. Liquid products usu-
and propoxylated compounds can be introduced ally contain alkali-metal hypochlorites. Among
to reduce foaming, as can such water-insoluble powdered materials, the adducts of alkali-metal
materials as paraffin oil and silicones [34], [36]. hypochlorites with trisodium phosphate and also
Ethoxylated – propoxylated block polymers are the salts of mono-, di-, and, to some extent,
particularly ideal for cleansing operations be- trichlorocyanuric acid are used. Chloramines,
cause these materials can show decreasing sol- such as chloramine-T (→ Chloramines), which
ubility with increasing temperature and thereby form hypochlorites in aqueous solution are also
increasingly inhibit foaming as the temperature used.
is raised during cleansing. At the low tempera- Hypochlorite is also used in combination dis-
tures found in subsequent rinse steps, they regain infectant cleansers, which contain ingredients
their solubility and can be rinsed cleanly from other than the cited alkaline substances to en-
the newly washed surfaces. hance cleansing. Dispersants, wetting agents,
and corrosion inhibitors such as silicates are
Dust Inhibitors, Anticaking Agents, and
among these additives. Hypochlorite disinfec-
Solubilizers. Products marketed in powdered
tants typically contain 60 – 70 wt % sodium or
form often contain compounds that inhibit dust
potassium hypochlorite, 10 – 20 wt % sodium
formation, thereby minimizing dust exposure for
Cleansing Agents 21

or potassium hydroxide, and 3 – 5 wt % penta- alkyl polyglycol ether, and 0 – 3 wt %


sodium or pentapotassium triphosphate in an ethoxylated – propoxylated block polymer in
aqueous solution. aqueous solution.

Peroxy Derivatives. The common peroxy Ampholytes. Ampholytes, ampholytic sur-


derivative disinfectants are hydrogen peroxide factants, or ampholytic soaps have a betaine
and peroxyborate, although salts of peroxodisul- structure. They find use as disinfectants, often in
furic acid are also occasionally used. Hydrogen combination with related materials or, occasion-
peroxide and peroxyborate are noted for their ally, with quaternary ammonium compounds.
long shelf life, but their disinfecting action is too
slow for most purposes. Peroxy derivatives of the Halocarboxylic Acids. Halocarboxylic
lower fatty acids, especially peroxyacetic acid, acids, particularly monochloro-, monobromo-,
are more suitable because they display more and monoiodoacetic acids, are used as disin-
rapid microbiological effects. Such products are fectants, especially in the beverage industry.
used almost exclusively in acidic to neutral envi- The haloacids are supplied in combination with
ronments and usually contain stabilizers of var- sulfuric or phosphoric acid, or both. Combi-
ious types. Both organic peracids and hydrogen nations including surfactants, foam inhibitors,
peroxide are used in one-step acidic cleansing sequestering agents, and solubilizers provide
products. one-step disinfectant cleansers. Products based
on a halocarboxylic acid are more stable than
Iodophors. Disinfectants based on iodine peroxide- or iodophor-based acidic disinfectant
contain high molecular mass substances with cleansers and, consequently, display a longer
surfactant properties, preferably nonionic wet- active lifetime. Their use in a carbon dioxide
ting agents. These are particularly effective dis- atmosphere for the cleansing and disinfecting
persants for elemental iodine and thereby pro- of fermentation tanks in the brewing industry is
mote its dissolution in water. Such disinfectants particularly noteworthy (→ Beer).
also contain varying amounts of phosphoric
acid, antifoam agents, and corrosion inhibitors. Aldehydes and Alcohols. Only formalde-
They are usually offered as liquids, although ma- hyde and glutaraldehyde are used as disinfec-
terials in powdered form also exist. A disinfec- tants to any extent. They are generally supplied
tant of this kind typically contains 10 –40 wt % in the form of mixtures containing other surfac-
phosphoric acid, 1 – 3 wt % iodine, 1 – 2 wt % tants. Aqueous alcoholic products, often con-
corrosion inhibitor, 0 – 20 wt % isopropyl alco- taining perfumes, are commonly employed for
hol, and 1 – 6 wt % ethoxylated – propoxylated disinfecting the hands.
block polymer in an aqueous solution.

Quaternary Ammonium Compounds.


Salts under this heading are neutral disinfec- 3. References
tants that possess surfactant properties. The
1. H. Lange in W. G. Cutler, R. C. Davies (eds.):
(C12−18 )alkylbenzyldimethylammonium chlo-
Surfactants Science Series, vol. 5, Marcel
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Dekker, New York 1972, pp. 65 – 100.
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cific microorganisms. Some quaternary am- Dekker, New York 1980, pp. 267 – 314.
monium compounds can be combined with 3. H. Lange in Henkel KGaA (ed.):
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cleansing agents to yield disinfectants with Heidelberg 1976.
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ride, 5 – 10 wt % (C12−18 )alkyldichlorobenzyl- Arbeitsstoffe, vol. 3, Verlag Chemie, Weinheim
dimethylammonium chloride, 1 – 3 wt % 1972.
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