ENERGY SAVING CONCERT IN SCREENING ROOM

Power consumption in screening room

SCREENING PRODUCT GROUP Coarse screening Fractionation and fine screening

ENERGY SAVING IN SCREENING

ENERGY SAVING ROTOR AND BASKET

MIKE LIANG/ 2019-02-28

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AGENDA ROTOR AND BASKET DESIGN FOR ENERGY SAVING

Relationship between profile wire design/motor loading/slot velosity

01 ENERGY SAVING CONCERT
06
Turbulence caused by
02 ROTOR AND BASKET DESIGN
07 profiling (step height)

03 CASE STUDY
08
04 09
05 10 The intensity of the
turbulence depends on the
step height of the profile

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ENERGY SAVING CONCERT IN SCREENING ROOM ROTOR AND BASKET DESIGN FOR ENERGY SAVING

How many factors will affecting the power consumption in screening room Relationship between profile wire design/motor loading/slot velocity

• 1. Operation (consistency/accept flow/reject rate……) ƒ R&D ƒ Bar-Tec Rejector wire

• 2. Screening room configurations. (screening room in ground floor/cascade design…..) ƒ Flow analysis Æ Available slot width: 0.30 mm and up
• 3. Rotor and basket design. (foils shape and arrangement/profile wire shape/width design/hole&slot design….)
• 4. Screen design.

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ROTOR AND BASKET DESIGN FOR ENERGY SAVING ROTOR AND BASKET DESIGN FOR ENERGY SAVING

Case study Case study for Ro-Tec LRs

Newsprint mill in Europe Hole basket Bar-Tec Rejector Zhejiang Ji’an paper PM3
Basket Bar-Tec PG40-13 Bar-Tec Rejector
ƒ ONP/OMG Ø 1.8 mm # 0.40 mm ƒ OCC Basket
0.6mm(UV500) Pre40/0.6mm(E5)
ƒ Primary stage ƒ UV500/E5/Primary stage
Lamort closed Ro-Tec Ro-Tec
ƒ Lamort CH7 screen Rotor
3 foils Dolphin s ƒ LRs Rotor KBC NSIII
LRs
Tip speed 19.7 m/s 19.7 m/s Tip speed 22 m/s 22 m/s
Power consumption 85 A 67 A Power consumption 63%(280KW) 78%(132KW)
Sticky reduction 70.2% 88.4% Capacity 8782 l/min 17861 l/min

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ROTOR AND BASKET DESIGN FOR ENERGY SAVING ROTOR AND BASKET DESIGN FOR ENERGY SAVING

Relationship between rotor shape design and power consumption Case study for Dolphin XL
ND Dongguan PM12
Screen: HF 500 FiberWall 4.0mm Bar-Tec Rejector
Foil tip speed: 15,3 m/s ƒ OCC Basket
Energy 0.5mm Pre40/0.5mm
consumption ƒ UV500/Primary stage
ƒ Dolphin XL Rotor KBC NSIII Dolphin XL
No load 34%
4,0 Tip speed 21.5 m/s 21.5 m/s
Power consumption 92%(250KW) 60%(250KW)
Rotor shell 39% Capacity 11500 l/min 14000 l/min

Rotor shell
+ arms
74%

Rotor shell
+ arms + foils 100%

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ROTOR AND BASKET DESIGN FOR ENERGY SAVING ROTOR AND BASKET DESIGN FOR ENERGY SAVING

Relationship between rotor shape design and power consumption Case study for Dolphin 2
ND Leshan PM38
Bar-Tec Rejector Bar-Tec Rejector
ƒ OCC Basket
Pre40/0.6mm Pre40/0.6mm
ƒ UV500/Primary stage
ƒ Dolphin 2 Rotor KBC NSIII Dolphin 2

Tip speed 23 m/s 23 m/s

Power consumption 77%(250KW) 60%(250KW)
Capacity 15000 l/min 15000 l/min

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ROTOR AND BASKET DESIGN FOR ENERGY SAVING LEGAL DISCLAIMER

New EVO rotor

This presentation contains valuable, proprietary property belonging to ANDRITZ AG or its affiliates (“the ANDRITZ GROUP”), an d no licenses
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ROTOR AND BASKET DESIGN FOR ENERGY SAVING

New EVO rotor

1. Very highe screening efficiency- proved

by testing on may existing screens.

2. Lower thickening factor compared to

other foil geometries on the market –
improve screening efficiency without
increasing reject rate, reduced fiber losses

3. A wide range of screening applications -

tested on fractionator, primary stage fine
screen and secondary stage fine screen
with LOCC, AOCC, MW as well as for ONP

4. Lowest energy consumption

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ROTOR AND BASKET DESIGN FOR ENERGY SAVING

Case study for EVO rotor

ND Dongguan PM32
Voith C-bar Voith C-bar
ƒ DMOW (line2) Basket
0.2mm 0.2mm
ƒ MSS06/06/Secondary stage MF
ƒ EVO Rotor MultiFoil EVO

Tip speed 16.5 m/s 16.5 m/s

Power consumption 69%(75KW) 60%(75KW)
Capacity 4000 l/min 4500 l/min

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