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Solutions for

Next Generation of Safety Solutions


the WorldSID

A new milestone by
WorldSID

D u m m y
NX T WORLD SID PRODUC T S CATALOG TABLE OF CON T EN T S
Kayser-Threde is now offering an intelligent solution Dummy’s Concerns ..................................... 2
for the WorldSID. Each product in this catalog includes Table of contents • About ........................... 3
Kayser-Threde M ICRODAU ® systems for signal conditioning, nxt – A Valuable Experience ........................ 4
A/D-conversion and data storage. In addition to the load
nxt – System and Components .................... 5
cells this catalog also contains data acquisition solutions
M ICRODAU ® Specifications .............................. 7
for accelerometers, potentiometers and accessories to
K3779 NXT CrashLink ® Hub ......................... 8
build a complete nxt In-Dummy or In-Sensor system.
K3860 NXT Bat tery Pack ............................. 9

The partnership with Denton, Inc. the leading manufac- K3800 -30 NXT 30 Channel M I CRO DAU ®

turer of crash test dummies and load cells ensures the Solution for WorldSID ............................... 10

compliance of the dummy with all regulations and guaran- nxt – Solution for Cable Harness in WorldSID .... 11
tees the mechanical integrity of the dummy with regards nxt – Solution for WorldSID Pelvis .............. 12
to mass, mass distribution, and centers of gravity. K3831 LUMBAR nxt – Assembly ................. 13
K3831 SACROILIAC nxt – Assembly ............ 14
nxt is the only fully distributed In-dummy system that
nxt – Upper Leg Housing ........................... 15
was tested in numerous crash and sled tests in different
nxt – Lower Leg Assembly ......................... 16
crash laboratories around the world. Test results and
Blockdiagram WorldSID Indummy Cabling ... 17
comparisons with standard instrumented dummies are
Configuration Example .............................. 18
available from Kayser-Threde upon request.
Dummy’s Concerns ................................... 19

While this catalog concentrates on solutions for the


The information in this document is subject to change without notice
WorldSID there are solutions for other dummies such as
 Munich, February 2008  © Kayser-Threde GmbH
the HIII Family, BIORID, ES-2, SID IIs, and others as well.  M I N I D A U ® is a registered trademark of Kayser-Threde GmbH
 M I C R O D A U ® is a registered trademark of Kayser-Threde GmbH
Please contact Kayser-Threde to get copies of the other
 CrashLink® is a registered trademark of Kayser-Threde GmbH
catalogs or visit us on the web:

About Kayser-Threde. Founded in 1967, Kayser-Threde Since 1976 Kayser-Threde has been supplying car manu-
GmbH is a leading system house specialized in the design facturers and test houses all over the world with rugge-
and development of high-technology solutions for the aero- dized on-board data acquisition systems for use in safety
space, industrial and scientific sectors. The broad array of tests according to international standards. Since then
solutions includes applications in manned and unmanned Kayser-Threde has installed more than 45000 (!) measure-
space missions, data measurement and management, ment channels and almost all of them are still in use today
telematics, optics, and process control. Kayser-Threde due to the outstanding product quality and reliability. To
has over 160 customers in 18 countries ranging from in- provide our worldwide customers with the best service
dustry over space agencies, governments and ministries possible Kayser-Threde has support and sales offices in
to the scientific community – all of whom are leaders in Flint (MI, USA), Munich (Germany), and Shanghai (China).
their respective fields.

3
nxt – A Valuable Experience
In 2005 nxt was introduced to the crash test market. This digital solution allows the integration of high channel
Since then several thousand M ICRODAU ® channels were counts into Dummies while allowing only one cable to exit
sold for occupant safety test applications. Why has nxt the Dummy.
been so successful?
Quotation of a Kayser-Threde customer who is using KT
Reasons to choose the nxt indummy technology: products for over 6 years about his new nxt product: „Our
 The M ICRODAU ® is a flexible independent Data decision to choose the nxt solution was focused on ensur-
acquisition system with many high end features like: ing optimum compatibility of the dummy instrumentation
– Programmable Gain with our current data acquisition system and preserving
– Non volatile flash memory system homogeneity. Furthermore, we have quite posi-
– Synchronization of all M ICRODAU ®´s via USB tive experience in using the crash data acquisition system
 Digital solution reduces cabling inside and outside of Kayser-Threde, which features high reliability as well.“
the Crash Test Dummies nxt is fully compatible with existing KT Hardware and
 Distributed system maintaining the Bio fidelity of Software systems.
the Crash Test Dummies
 Higher reproducibility of the test results All nxt modules allow a connection to the analog signal of
 Fully compatible to existing Kayser-Threde systems the transducer in parallel to the M ICRODAU ®. This means the
– Hardware and Software customer has the full flexibility to calibrate the transducer
 Allows new solutions for automotive applications separate or in combination with the M ICRODAU ® module.
(i.e. cableless test devices) Kayser-Threde offers calibration systems to calibrate the
 Cost saving (ROI) by optimizing the test processes M ICRODAU ® on site at the customer facility, or at the trans-
 Improved calibration concept ducer calibration service center. KT offers full service cali-
 Widely accepted – worldwide References. bration of the complete nxt Crash Test Dummy as well.

The M ICRODAU ® is a complete Data Acquisition Unit which Beside the technical improvement achieved upgrading
forms with the transducer a fully independent measure- the existing system to nxt, there is also a demonstrated
ment system available via one cable for communication early Return of Investment (ROI): Quotation of a Kayser-
and power. This allows easy separation of the extremities Threde customer who has upgraded their dummy fleet for
of the Crash Test Dummy (only one cable to separate). their sled systems: “By using the nxt system in our Crash
New solutions such as Free Motion Head forms and pe- Test Dummies we have a time saving of at least 45 min-
destrian leg impactors can be supplied by only one cable. utes per sled test, at a average Crash Test amount of 8
Powering solutions based on batteries or capacitors allow to 10 tests a day!” The time savings during setup of the
completely cable-less test devices. hardware (less cabling and connections of transducers)
and software (configuration stored in M ICRODAU ®) provides
Tests and calculations of mass, center of gravity, mass an automation which allows increasing the amount of tests
moment of inertia and temperature, insure the mainte- without increasing current capacities.
nance of the bio-fidelity of the Crash Test Dummies. Elec-
tro-magnetic compatibility tests verify the products as nxt system have been sold world wide. All points men-
EMC-safe. tioned above are the results of the experiences made by
these customers. Please contact your local KT distribu-
The test results from real world use at customer sites tor to experience nxt for yourself. Kayser-Threde has nxt
shows a higher test data reproducibility by using an nxt Dummies available for testing and evaluation.
Dummy with less cables included versus traditional data
acquisition methods.

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

4
nxt – System and Components
 Modular System with
up to 300 channels per
CrashLink® Hub
 Seamless Integration s Transducer

on
into existing M INIDAU ®

ti
Data Acquisition
CrashLink® Solu Device

products
eration of Safety
In-Dummy
Hub
 Upgrade of existing
transducers Data
Acquisition
 Fits into most ATDs Device
 SAE J211 Conformity
In-Dummy
n

Controller
t Ge
N ex

In-Dummy
Hub
he

T
Transducer

Structure of the
In-Dummy System

The M ICRODAU® System and nxt is possible to connect nxt load cells and sensors directly
nxt is the fusion of ATDs, transducers, and M ICRODAU ®
s. A to the USB port of a PC. This unique approach, utilizing
M ICRODAU ® system consists of the following components: USB, is a forward looking investment. Compared to other
in-dummy systems nxt offers an extreme minimization of
 M ICRODAU Data Acquisition Devices
®
cabling inside the dummies, reducing many analog cables
to just a few USB cables. Basically the nxt approach elimi-
 In-Dummy Hubs (active and passive) nates and overcomes all arguments against In-Dummy
systems which have been associated with other In-Dummy
 In-Dummy Controller or CrashLink Hub. ®
systems.

All data acquisition including signal conditioning, A/D- Active and passive USB hubs are used inside the dummy
conversion and data storage is done inside or very close to connect several M ICRODAU ® modules to one USB cable.
to the transducer. This means in the case of load cells, Even several USB hubs can be connected together.
that the transducer itself contains the data acquisition
system. The CrashLink® Hub provides an easy connection to the
existing M I N I D A U ® infrastructure via the CrashLink®. Up to
All components of the system are connected together via 4 nxt dummies can be connected at the CrashLink® hub.
the standard Universal Serial Bus (USB) system. Thus, it

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

5
nxt – System and Components
 3 channel stand alone module
 Flash memory data storage
 USB data interface
 Low power design
 2.5 ccm / 3 g per channel
 Sigma-Delta A/D conversion
 SW adjustable filter

M ICRODAU ® DAD

The Data Acquisition Devices In-Dummy Controller and CrashLink® Hub


The Data Acquisition Devices (DADs) are the heart of a The last M ICRODAU ® component in the chain is either an
nxt system. They fulfill all the functions that are today In-Dummy controller or the CrashLink® Hub. The selection
known from on-board or other in-dummy systems. This in- between the two devices depends upon the application.
cludes: signal conditioning, bridge supply, programmable
gain settings, 16 bit A/D conversion, @ 20 kHz sampling For applications where the dummy has to function as a
rate, and data storage in non-volatile flash memory. Each completely independent unit the In-Dummy controller can
DAD offers these functions for three independent chan- be used. The In-Dummy controller is a small ruggedized
nels. Furthermore, each DAD has an integrated 32 bit computer which controls the DADs from inside the dum-
microcontroller and a digital USB interface for commu- my. The USB uplink from the last hub is connected to this
nication and data upload. A DAD is connected to a hub device. This controller synchronizes all DADs during the
or control PC via standard USB cables with only 4 wires test.
(2 power lines, 2 communication lines and shield). There is
no need for additional trigger or synchronization lines! During the test itself the dummy can acquire data without
any connection to the outside world since the In-Dummy
controller also offers a rechargeable power supply. To-
The In-Dummy Hubs gether with the active hubs and backup power the dummy
Hubs are basically data concentrators. In the USB environ- becomes a self-contained test system for various areas
ments hubs are used to transfer the data from several of testing (ejection seat testing, roll-over tests, parachute
USB lines to a single USB line which can be again plugged testing, pedestrian testing etc.).
into a hub and so on. As a result, there is only one line
that is going to the control computer. In-Dummy hubs are
available in two different versions:

 Micro Hubs

 Active Hubs with DC/DC conversion

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

6
M ICRODAU® Specifications
AMPL IFIER SHUN T RESIS TOR
Type : DC amplifier Principle : Electronic switch for
MA XIMUM INPU T VOLTAGE internal resistor (5 kOhm),
shunt emulation via
Signal voltage : +4.096 V
voltage reference
+2.048 V (gain 1)
S E N S O R I D E N T I F I C AT I O N
Input impedance : > 10 MOhm
Principle : Storage of sensor
Gain range : 1 ... 1200
information in flash
Accuracy : ± 0.3 % referenced to full memory
scale
D ATA H A N D L I N G
Input noise : max. 20 nVeff / Hz f
Online : Transfer of up to three
@ 25° C (input short
analog channels to the
circuit)
host controller
BRIDGE E XCI TAT ION
Resident onboard : 32 MByte (100 seconds
Type : DC, fixed value memory (non volatile) duration of measurement
Output voltage : 2.50 V (4.096 V optional) at 20 kHz sampling rate)
Bridge completion : none Type : Flash-EEPROM
Accuracy : ± 1.5 mV Pretrigger memory : 8 K words / channel
Maximum rated current : 10 mA Trigger : Analog trigger channel
Current limitation : 45 mA short circuit selectable on controller
protected COMMAND LINE AND SERIAL DATA OUTPUT
FILT ER UniversalSerialBus (USB) : 1.1 full speed
Type : anti alias filter in P O W E R S U P P LY
conjunction with AD 5 V via USB, 120 mA
converter
M E C H A N I C A L E N V I R O N M E N TA L L O A D
A N A L O G / D I G I TA L C O N V E R S I O N
Shock : 500 g peak half sine wave
Type : 24 Bit Sigma-Delta for 3 ms
Resolution : 16 Bit Vibration : 5.4 g, 30 min. each axis
Sampling Rate : 8 ... 20 kHz, simultaneous (5 to 1000 Hz)
sampling of all channels SIZE AND MAS S
AU T O ZERO Bare modul : 37 x 20 x 10.5 mm, 10 g
Principle : Analog offset Typical 3ch housing : 52 x 28 x 13 mm, 30 g
compensation, each
T EMPER AT URE
channel selectable
Operating temperature : 0° to +40° C
Range referred to input
Storage temperature : –20° to +45° C
Gain: Max. Offset:
1–2 : Input < 1 V
1,9 V
2 – 37 : 1V – V
gain
> 37 : 40 mV
Accuracy : ± 0.1 % referred to full
scale of A/D-conversion
range (with error
compensation in the host
software)

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

7
K3779 NXT CrashLink® Hub
 Seamless integration into existing
M INIDAU ® environment
 Connects up to 4 nxt Dummies
 CrashLink® compatible
 Modular and intelligent platform
 Optional wireless ethernet and CAN Bus
logger
 Open for hardware and software
customizations
K3779NXT CrashLink ® Hub

The CrashLink® Hub connects up to 4 nxt dummies to the GENER AL SPECIFICAT ION
CrashLink . The CrashLink Hub is the link between nxt
® ®
Input voltage : 18 to 36 VDC
and CrashLink® compatible systems like MINIDAU® equip- Dimensions : 272 x 111 x 150 [mm]
ment. All signals within the CrashLink® (Ethernet, RS422, Mass : 4 kg
Trigger etc.) are available on the CrashLink® Hub.
CrashLink® compatible : yes
HARDWARE IN T ERFACES
The CrashLink® Hub also provides a web-interface with
USB, 10/100 Base TX Ethernet, RS232 / 422, Trigger
status and upgrade functionalities. PC-based interfaces
OP T IONAL MODULES
allow options like wireless ethernet 0-CAN Bus logger.
Wireless Ethernet (WLAN)
CAN Bus logger
SOF T WARE MODULES
Ethernet bridge / router
M ICRODAU ® controller
The application drawing shows
Built in web server
the CrashLink® Hub as a bridge
ENVIRONMEN TAL DATA
between the nxt Dummies and
Humidity : 80 % non condensing
the CrashLink® world.
Shock : 100 g p. s. h. wave 6 ms
Temperature range : 0° to 40 °C
Storage temp. range : -20° to +40 °C

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

8
K3860 NXT Battery Pack
 Battery Pack for nxt Systems
 High capacity Lithium-Ion Battery Pack
 Avoids memory effect of NiCd technology
 No charge / service cycles necessary

K3860NXT Advanced Battery Pack

The K3860 NXT is an In-Dummy battery based on the Lith- SIZE AND MAS S
ium-Ion technology which has been proven in the M INIDAU ® Size : 37 x 63 x 111 mm
systems for several years. This technology avoids the Mass : 350 g
memory effect that is common in other rechargeable bat- CAPACI T Y
teries. Nominal : 1600 mAh
T EMPER AT URE
Since the operator is no longer forced to run service or
Operating temperature : 0° to +40° C
charge cycles to keep the battery in healthy condition, it is
Storage temperature : –20° to +45° C
the ideal technology for in-dummy applications.

The K3860 NXT is able to power a typical dummy con-


figuration (60 channels) in selectable ranges from 2 to 20
minutes. This makes the battery ideal for either backup
purposes, where the K3860 NXT operates as an emergen-
cy power supply in case of broken external cables, or for
stand-alone applications, where the K3860 NXT is the only
power supply during the test (motorcycle tests, parachute
testing, ejection seat testing, etc.).

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

9
K3800-30 NXT 30 Channel MICRODAU® Solution for WorldSID
 30 M ICRODAU ® channels connected via one
USB line
 10 x 3 M ICRODAU ® channels available via
D-Sub Micro Connector
 Power distribution and USB Hubs included
 Power management allows less than 3 Watt
power dissipation
 Housing designed for perfectly fitting in
spine box of World SID
K3800-30 NXT M ICRODAU ® Housing

The K3800-30 unit basically consists out of 30 M ICRODAU ®


The power save mode allows a power dissipation of less
channels and active USB Hubs. It offers one USB inputs than 1 Watt. Only during operation the power increases to
and four USB outputs. This allows to connect additional the operation level of 4.5 watts. It has been verified, that
K3800-30 and K3820 systems (nxt USB Hubs). The in- the K3800-30 system are within the allowed mass cor-
tegrated Hubs provide the power conversion from 30 V ridor of the spine. Typically two systems are installed in
system power to 5 V USB power. a WorldSID s pine box. Additional nxt channels distributed
in the pelvis or leg area can be easily daisy connected
The mechanical integration is based on the spine box via one USB / power cable. In case of additional channels
plates of the WorldSID. The system fits perfectly between needed for the arm instrumentation a third K3800-30 as-
the spine plates via guidance’s and is aligned by a pin. sembly can be mounted to the spine box.
Finally it will be fixed by two screws from the back. The
analogue connectors are Micro D-sub connectors, fixed by
screws. The USB and power lines is available on the back
side of the system.

SPECIFICAT ION
Max. Current : 2 Amps
Power Dissipation : 4.5 Watts
Power Save Mode : Less than 1 Watt
Size : approx. 158x75x25 mm
Mass : 1100 g
CONNEC TORS AND SIGNAL S
USB Uplink : 1 x Molex 9 pole
USB Downlink : 1 x Molex 7 / 9 pole
Analog connection : 10 x Micro D-Sub 25 pole
ACCES SORIES
USB Cable : All nxt System cable
with 7 or 9 pole Molex
connector

Bildunterschrift ??? Kann - muss aber nicht...

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

10
nxt – Solution for Cable Harness in WorldSID
 Up to 90 channels available in thorax area
for head, arm and thorax instrumentation
 Reliable cable harness design
 Solid cable connections
 Improved handling of cabling during
exchange of impact side
 Easy daisy chaining of additional Data
acquisition units

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

11
nxt – Solution for WorldSID Pelvis
 24 channel solution for Lumbar load cell,
Sacroiliac load cell, Pelvis acceleration and
pubic Load cell
 M ICRODAU ® Housing integrated in design of
Lumbar and Sacro Illiace Load cell – full
advantage of miniaturized MICRODAU® design
 Solid cable connections via Micro D-sub
connectors
 Fully compatible to WorldSID design
 The only data acquisition solution available
in pelvis area

NXT solution for WorldSID Pelvis

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

12
K3831 LUMBAR nxt – Assembly
 12 channel analog sensor input
 USB standard bus
 Mounted on top of the WorldSID Lumbar
Loadcell
 USB Hub included

K3831 NXT LUMBAR

The K3831 Lumbar NXT Assembly contains data acqui- SPECIFICAT ION
sition modules for tranducers in the pelvis area of the Analog Inputs : 12
WorldSID. The assembly provides connections for the 6 CONNEC TORS AND SIGNAL S
channel Lumbar Load cell, 3 channel Pelvis accelerom- USB Digital : Lemo 0B
eters and 1 channel Pubic Load cell. Two channels are Analog Signals via 4 x Micro D-sub 25 pole Connector
available in addition. and 1 x Micro D-sub 31 pole Connector (to Load cell)
REQUIRED ACCES SORIES (NO T INCLUDED)
The LUMBAR assembly housing contains a 4 port USB USB Cable : K38C0040
Hub to gather four M ICRODAU ® s inside the assembly. The OP T IONAL ACCES SORIES
USB/power line is accessible via a 0B Lemo connector. Analog Connector : Micro D-sub 25 pole
The analogue signals are available via 4 x Micro D-sub con- Connector Male
nectors for external transducers as well as one Micro-D- Connector
sub to connected directly to the Lumbar Load cell. Load Cell : Lumbar Load cell, Pelvis
accelerometer, Pubic
Load cell

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

13
K3831 SACROILIAC nxt – Assembly
 12 channel analog sensor input
 USB standard bus
 Mounted on top of the WorldSID Sacroiliac
Load cell
 USB Hub included

K3831nxt SACROILIAC

The K3831 SACROILIAC NXT Assembly contains all data SPECIFICAT ION
acquisition modules for the twelve channel Sacroiliac Analog Inputs : 12
Load cells in the pelvis area of the WorldSID. CONNEC TORS AND SIGNAL S
USB Digital : Lemo 0B
The SACROILIAC assembly housing contains a 4 port USB Analog Signals via 2 x Micro D-sub 31 pole Connector
Hub to gather four M ICRODAU ® s inside the assembly. The (to load cell)
USB/power line is accessible via a 0B Lemo connector. REQUIRED ACCES SORIES (NO T INCLUDED)
The analogue signals are available by two Micro D-sub USB Cable : K38C0040
connectors to be connected directly to the Load cell. OP T IONAL ACCES SORIES
Analog Connector : 2 x 31 pole Connector
Male Connector
Load Cell : Sacroiliac Load cell
(WorldSID)

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

14
nxt – Upper Leg Housing
 9 channel analog sensor input
 USB standard bus
 Used in upper leg for mid shaft Femur and
Femoral neck Load Cell

7055NXT Upper Leg Housing

The 7055NXT Upper Leg Housing contains all data ac- SPECIFICAT ION
quisition modules for the six channel mid shaft Femur Analog Inputs Femur : 6
Load Cell and three channel femoral neck. The conductor Analog Inputs external : 3
cables of the femur load cell can directly be connected to Mass : -
the upper leg housing. CONNEC TORS AND SIGNAL S
USB Digital : Lemo 0B
Beside the six channels for the femur load cell the housing
Analog Signals : via 3 x 6483NXT Male
provides 3 additional analog inputs via a 6483NXT con-
connector 2 x Cannon
nector.
19 pole
REQUIRED ACCES SORIES (NO T INCLUDED)
These 3 external inputs can be used for the femoral neck
- : -
loadcellr with 6483NXT connector.
OP T IONAL ACCES SORIES
Load Cell : 1914 NXT Femur Load
The upper leg housing contains a passive microhub to
Cell
gather three M ICRODAU ® DADs inside the assembly.
Calibration Cable Set : -
This housing requires ATD flesh modification.

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

15
nxt Lower Leg Assembly
 18 channel analog sensor input
 Analog signals are accessible
 USB standard bus
 Used in lower leg for Knee, Tibia and Ankle
instrumentation

NXT lower leg assembly

For the lower leg section of the WorldSID a structural re- SPECIFICAT ION
placements is available. This lower leg assembly hosts 18 USB Uplink : 1
analog channels for 2x6 channels of tibia load cells. The USB Ports internal : 6
remaining 6 analog inputs are available on the surface of USB Ports external : 1
the tube. These inputs can be used for the rotation poten-
Analog Channels internal : 12
tiometers in the knee and on the ankle as well as for the
Analog Channels external : 6
knee contact loadcell.
CONNEC TORS AND SIGNAL S
USB Digital : 1 x Lemo 0B
Each lower leg assembly contains an active USB hub in-
Analog Signals : via 6483NXT Male
side. The design of the tube ensures that no violation of
Connector and 26pole
mass, center of gravity and mass moment of inertia oc-
Omnetics connector
curs.
inside
REQUIRED ACCES SORIES (NO T INCLUDED)
USB Cable : K38C0040
Sensors : Tibia Load Cell, knee
contact load cell, knee
rotation potentionmeters
and Ankle rotation
potentionmeters
OP T IONAL ACCES SORIES
- : -

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

16
Blockdiagram WorldSID Indummy Cabling

K3800-30
10 x K3800 MICRODAU®
Active USB Hubs Lion Indummy K3779
Battery Crashlink Hub
Power Conv. 30V/5V
K38C0010

K3800-30
10 x K3800 MICRODAU®
Active USB Hubs
Power Conv. 30V/5V

K3831 NXT LUMBAR 12 Channel


K3820-4 4port USBHUB
NXT UPPER LEG9 Channel 3AC Pelvis
K3820-3 3port USBHUB 3FO 3MO Lumbar
3FO 3MO FEMUR 1 FO Pubic
K38C0040

K3831 NXT SACRO ILIAC 12 Channel


K3820-4 4port USBHUB
6FO 6MO Lumbar

NXT LOWER LEG 18 Channel


K3820-7A 7port USBHUB
Upper Tibia 3 FO, 3 MO ODU/LEMO 8 pole size1
Lower Tibia 3 FO, 3 MO
Knee Rotational Pot ODU/LEMO 6 pole size0
Knee contact load cell MOLEX 9 pole
Ankel Rotation Pot
MOLEX 7 pole

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

17
Configuration Example
C O N F I G U R A T I O N E X A M P L E
nxt The Next Generation of Safet y Testing.
This example shows the seamless integration of a Next Generation Dummy into the
existing family of CrashLink® test equipment.

P r o d u c t S h o w c a s e

1587NXT Knee 1716NXT Upper 1794NXT Lower 1842NXT Lumbar 1914NXT Six 2121NXT Femur 2152NXT Lumbar
Clevis Neck Neck Spine Channel Femur Spine

Kayser-Threde GmbH  Perchtinger Str. 5  81379 Munich  Germany  Tel.: +49 (89) 7 24 95 - 432  Fax +49 (89) 7 24 95 - 474  automotive@kayser-threde.com  www.kayser-threde.com

18
WorldSID

D u m m y

Please contact your Kayser-Threde Representative


Kayser-Threde GmbH
Perchtinger Str. 5
81379 München
Kayser-Threde
Germany
Tel.: +49 (89) 7 24 95 - 0
Fax: +49 (89) 7 24 95 - 474
E-mail:
automotive@kayser-threde.com
Internet:
www.kayser-threde.com

Kayser-Threde
North America, Inc.
5388 South Saginaw Street
Flint, MI 48507
USA
Tel.: +1 (810) 6 95 69 10
Fax: +1 (810) 6 95 61 30
E-mail:
info@kt-na.com
Internet:
www.kayser-threde-na.com

The Next Generation of Safety Solutions

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