CARD NO :-M2-080C CUSTOMER NAME :- PART NAME:- CASE DIFFERNTIAL EFFECTIVE DATE:-03.10.2012 M & M LTD. PART NO :-C06504080C2_AA5 REV NO :-04 REV.DATE:-20-06-2018 DETAILS OF PATTERN AND COREBOX GATING SYSTEM NO. NO. OF NAME MATERIAL OF LOOS cavity E PCS COPE C.I. 2 DETAILS NOS SIZE AREA PATTERN DRAG C.I. 2 1)SPRUE 1 Ø40x25 CORE BOX …. …. 2) Runner 1 17x28x30 3)Main 1/2 32x40x6 Ingate CORE BOX C.I 2 NIL /additional in gate 4) RISER 4 55x80x125 CASTING WT :- 14.86 Bunch weight:- 5)TRAP Kg 55.78 Kg YIELD %-% 6)FILTER 50x75 MOULDING BOX SIZE IN CHILL SIZE NOS LOCA METALLURGICAL INFORMATION / GRADE :- MM TION COPE :-711X611X220 Nil C% 3.40-3.65 Mg% 0.03 Min
DRAG:-711X611X240 SI% 2.30-2.50 Mn% 0.30-0.40
MOULDING PIN NA Cu% 0.20-0.35 S% 0.015 Max FLAT /ROUND NA P% 0.040Max INOCULATION 0.8% CLOSING PIN DRAG NA POURING TEMP :- 1370-1400°C 10-12 sec CORE SAND MOULDING TYPE OF 176 Kg NAME OF CORE CORE WT COMP.& SAND CORE PROPERTIES COPE 88 Kg Small core Cold box ………….. …….. DRAG 88 Kg Main core Cold box 1.76 kg ………. OTHER TEMPLATES & JIGS FOR MOULDING TEMPLATES & JIGS FOR CORES NO NAME OF TEMPT LOCATION DIMENSION NO NAME OF LOCATION DIMENSION & JIGS TEMPT & JIGS ATHARVA FOUNDRIES PVT LTD METHOD CARD CARD NO :-M2-080C CUSTOMER NAME :- PART NAME:- CASE DIFFERNTIAL EFFECTIVE DATE:-03.10.2012 M & M LTD. PART NO :-C06504080C2_AA REV NO :-02 REV.DATE:-07.09.2017 GATING SYSTEM QUALITY ASSURANCE TESTS AVERAGING TENSILE 500Mpa SIGHTING TEST BAR SIZE 12.5 (ASTM) GAUGES HARDNESS 160-240 BHN TEMPLATE LEAK TEST NA CRACK TEST NA D.P. TEST NA SHEET Ramakant patil PDM & IDENTIFICATION ATTACHED Ramakant patil TECHNICAL CHANGES DETAIL OF DATE REASON CHANGED BY SPECIFIC INSTRUCTIONS IF ANY CHANGE Shrinkage Increase riser Ramkanth 18-04-18 On BOX KNOCKING TIME height 25 mm. Patil Junction Inclusion 10-06- on Filter added in Ramkanth 2018 machining gating system Patil area Increase the pouring Blow hole MOULDING temperature 20-06-18 on Flange Naayana 1) 60min from 1350- face 1380 to 1370- 1400 Blow hole Provide follow Ramkanth 20-06-18 on Flange 2) up on Pattern. Patil face 3) 4) MICROSTRUCTURE:- CORE COATING Matrix- Pearlite 30%with SAND TO METAL RATIO – 3.2:1 CORE SHOP 1) Ferrite 70% max 2) 3) 1) MELTING 2) 3) 1)De-gating to take care of leg FETTLING 2)Shot blasting time:-5min 3) Gate to be merged to surface.
PREPARED BY: Saurabh Singh APPROVED BY: Narayana Naik M