TR–1

TRANSFER (VF2BM) – TRANSFER SYSTEM

TRANSFER SYSTEM
TR00V–01

PRECAUTION
When working with FIPG material, you must observe the following.

Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gas-
ket surfaces.

Thoroughly clean all components to remove all the loose material.

Clean both sealing surfaces with a non–residue solvent.

Apply FIPG in approx. 1 mm (0.04 in.) wide bead along the sealing surface.

Parts must be assembled within 10 minutes of application. Otherwise, the packing (FIPG) mate-
rial must be removed and reapplied.

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2003 TOYOTA TUNDRA (RM956U)

Author: Date: 1655

TR–2
TRANSFER (VF2BM) – TROUBLESHOOTING

TROUBLESHOOTING
TR09F–02

PROBLEM SYMPTOMS TABLE

Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
Symptom Suspect Area See page
1. Oil (Level low) TR–6
Noise 2. Oil (Wrong) TR–6
3. Transfer faulty TR–7
1. Oil (Level too high) TR–6
2. Gasket (Damaged) TR–7
Oil leakage
3. Oil seal (Worn or damaged) TR–39
4. O–ring (Worn or damaged) TR–7

1. 4WD fuse –
2. Wire harness –
3. Touch select 2–4 switch TR–42
4. Vehicle speed sensor BE–52
5. 4WD position switch TR–8
Shift from 2WD to 4WD (4HI) impossible

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6. 4HI indicator light BE–52
7. Actuator assembly TR–42
8. A.D.D. control system SA–50
9. 4WD control ECU TR–42
10. Transfer assembly TR–7
1. Touch select high–low switch TR–42
2. Vehicle speed sensor BE–52
3. L4 position switch TR–8
4. Park/neutral position switch DI–430
Shift from 4WD (4HI) to 4WD (4LO) impossible
5. 4LO indicator switch BE–52
6. Actuator assembly TR–42
7. Wire harness –
8. 4WD control ECU TR–42
1. 4WD fuse –
2. Wire harness –
3. Touch select 2–4 switch TR–42
4. Vehicle speed sensor BE–52
5. 4WD position switch TR–8
Shift from 4WD (4HI) to 2WD impossible
6. 4HI indicator light BE–52
7. Actuator assembly TR–42
8. A.D.D. control system SA–50
9. 4WD control ECU TR–42
10. Transfer assembly TR–7
1. Touch select high–low switch TR–42
2. Vehicle speed sensor BE–52
3. L4 position switch TR–8
4. Park/neutral position switch DI–430
Shift from 4WD (4LO) to 4WD (4HI) impossible
5. 4LO indicator switch BE–52
6. Actuator assembly TR–42
7. Wire harness –
8. 4WD control ECU TR–42

2003 TOYOTA TUNDRA (RM956U)

Author: Date: 1656