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Chapter 9
INTRODUCTION
rCHOKE SEPARATOR
;AS +
i
-.,-.
. i c-FLOW ~HROUGHO POROUS MEDIUM
Fig. 9-1. The overall production system. (After Brown and Beggs, 1977, p. 68; courtesy of PennWell
Publishing Company.)
280
J=q/(jR-Pwf) (9-1)
where q = flow rate, bbl/D; jR = average reservoir pressure, psia; and pwf= flowing
bottomhole pressure at the wellbore, psia.
Productivity index J , commonly expressed as PI, can be based on total fluid
production, or on individual oil, water, or gas production rate, as illustrated in
Example 9-1.
Example 9-1
Given: jR = 3000 psia, pwf= 2500 psia, q, = 200 bbl/D (bpd), water cut = 258,
and h = 20 ft.
Find:
(1) J based on oil production,
(2) J based upon total liquid production, and
(3) Specific J for (1) and (2) above.
Solution:
Water cut = 0.25 = q,/( q, + qo).
Hence, qo = 4,- q, = 3q, = 600 bbl/D and jR- pwf= 3000 - 2500 = 500 psi.
0.25
600
(1) J = qo/( jR - p W r )= -= 1.2 bbl/D/psi.
500
(2) = (40 + q w ) / ( P R - P w f ) = 6oo5002oo = 1.6 bbl/D/psi.
+
00 q+
Fig. 9-2. Typical inflow performance curves. (Modified after Brown and Beggs, 1977, p. 1; courtesy of
PennWell Publishing Company.)
1.6
J,, = - = 0.08 bbl/D/psi-ft.
20
To properly design the 'correct production components, it is very important to
predict the flowing bottomhole pressure for any given flow rate. It has been found
that the drive mechanism in the reservoir has the greatest influence on this
relationship, called the Inflow Performance Relationship ( I P R ) . It is shown in Fig.
9-2 for water-drive, gas-cap-drive and solution-gas-drive mechanisms. A quantitative
measure of the I P R is the productivity index, the inverse slope of the IPR curve.
For the water-drive mechanism, J is constant. For the gas-cap and solution-gas-cap
drives, J is not constant and varies with flow rate as follows:
Figure 9-3 illustrates the J characteristics for the three different types of reservoirs.
It should also be noted that a combination of drive mechanisms can exist in many
reservoirs. In a newly discovered reservoir, the reservoir pressure is above the bubble
point. Below the bubble point, gas and oil segregate forming a two-phase oil and gas
mixture. Inasmuch as the IPR curve ranges from the maximum pressure (average
reservoir pressure) to the minimum pressure of zero, the system exhibits a
combination of linear J above the bubble point and a non-linear solution-gas-drive
J below the bubble point.
It is important to remember that the I P R curve represents the relationship
between the flowing bottomhole pressure and flow rate at a given reservoir pressure.
Thus, as the reservoir pressure changes, the IPR curve will become different. For
the water-drive system, the slopes will be the same, but the actual flow rate and
pressure values will be different.
Whereas in the water-drive system, IPR can be accurately predicted by testing a
well and assuming a linear relationship, in the case of the solution-gas-drive, IPR is
more difficult to predict. In 1968, Vogel offered a technique for describing the IPR
282
Fig. 9-3. Relationship between productivity index, J , and recovery for different types of reservoirs. (In:
Brown and Beggs, 1977, p. 2; courtesy of Shell Oil Company.)
curve for solution-gas-drive reservoirs. In this paper, using different P YT data from
several reservoirs, he was able to dimensionally represent ZPR curve in a form
shown in Fig. 9-4. It was also found that a nonlinear equation can be used to
describe this relationship as follows:
(3 (3
2
qo/(qo)m, = 1 - 0.2 r - 0.8 - (9-3)
w
U
3
v)
v)
w
U
a
Fig. 9-4. Inflow performance relationship for solution-gas-drive reservoirs. (After Vogel, 1968. fig. 5 . p.
85; courtesy of the Society of Petroleum Engineers of A.I.M.E.)
40 500
. ' . ( q )max = 0.2778 = -
~
0.2778
= 1800 STB/D.
Pwr 500
= -
(2) r = 0.1667
PR 3000
284
40
As before,- = 1 - 0.2(0.1667) - 0.8(0.1667)2= 0.9444.
(40 )mu
Equation 9-5 shows that if FE < 1, the well is damaged. If FE > 1, the well is
stimulated. When FE = 1.0, Standing’s correlation becomes Vogel’s equation. Fig-
ure 9-5 shows Standing’s curves for various FE values. One parameter in eq. 9-5
that needs to be determined is Ap,,,. The simplest method used is to test the well
and develop a Horner Plot in order to determine the skin effect, S . The Horner plot
yields slope m , whch enables determination of Ap,,,, i.e., Ap,,, = 0.87 Sm. Details
of this procedure are given in Chapter 10.
Example 9-3
The following information is available from a well test: qo = 500 bbl/D, jR=
3000 psig, pWr= 2500 psig, and FE = 0.7.
Find:
qo at pwf= 1700 psig, when
(a) FE = 0.7.
(b) The well is reworked to yield FE = 1.0.
(c) The well is fractured to yield FE = 1.3.
Solution:
Pwr - 2500
= 0.833
j R 3000
S8Z
Fig. 9-5. IPR curves for damaged wells producing by solution-gas-drive. (After Standing, 1970, fig. 2, p.
1400; courtesy of the Society of Petroleum Engineers of A.I.M.E.)
The above example illustrates how to predict the flow rate at various values of
pwr.Hence, as long as FE is known, an IPR curve can be developed for a particular
well.
In summary, methods have been shown in this section for predicting the
relationship between flowing bottomhole pressure, pwf,and flow rate, qo. Once a
relationship is determined, the IPR curve is drawn. In many cases, it may be
required to design the tubing and flowline combination before the well is drilled. It
286
VERTICAL FLOW
For oil reservoirs, the vertical flow in the tubing or casing requires accurate
methods for predicting pressure drop from the bottom of the wellbore to the
surface. Such calculations become very complicated when gas and oil are flowing
together, e.g., as a result of flashing that may take place due to the large reductions
in pressure as the fluid moves upward in the tubing.
As in the case of single-phase flow in vertical columns, prediction of frictional
loss in the case of two-phase flow requires estimating friction factors which are
dependent on viscosity, density, and velocity of the fluids. In two-phase flow,
viscosity and density are actually those of a mixture (liquid and gas). Determination
of the properties of mixtures requires introduction of a new parameter called the
liquid holdup factor, H L , defined as the volume fraction of liquid- in a vertical
column.
The holdup factor is usually determined from correlations based on experimental
work. It depends on the flow pattern, gas and liquid velocities, and the pipe
inclination. Frequently, it is taken as the no-slip holdup, A , which can be calculated
directly from the flow rates (see Chapter 11).
Vertical flow correlations
Various methods used for predicting pressure drops in vertical columns use
different empirical correlations for determining H , and the friction factor for the
two-phase mixtures. Following a pioneering paper by Poettmann and Carpenter
(1952), considerable amount of research work has been done in this area. Most of
these correlations differ only in (1) the way the liquid holdup is evaluated in the
computation of density; (2) the handling of friction losses; and (3) the distinction
made in flow regimes.
Correlations presented by Hagedorn and Brown (1965) and Beggs and Brill
(1973) are considered to be applicable over all velocity ranges of multiphase flow.
Hagedorn and Brown used a 1500-ft deep experimental well to develop their
correlation. Data was taken for liquids of varying viscosity using three different
tubing sizes (1-2.5 in.). They used the general energy equation to obtain the
equation for pressure loss in a two-phase system:
(9-7)
Fig. 9-6. Vertical flow patterns. (After Duns and Ros, 1963; courtesy of Halliburton Services.)
N
m
W
Fig. 9-7. Flow regime map. (After Duns and Ros. 1%3; courtesy ofWliburton Smites.)
289
correlation is the most widely accepted. An interesting aspect of this work is the
introduction of the flow regimes (Fig. 9-6) and the flow regime map (Fig. 9-7).
In Fig. 9-7, Ngv= gas-velocity number = Kg(~ , / g u ) ' / and
~ NLv= liquid-velocity
number = V,,( ~ , / g a ) ' / ~ ; Kg= superficial gas velocity, ft/sec; V,, = superficial
liquid velocity, ft/sec; pL = liquid density, lb,/ft3; and u = surface tension,
lb,,,/sec2.
The above-described correlations all require the use of complex programs and
computers to accurately predict pressure drop, and details can be obtained from the
original references.
Working pressure traverse curves for vertical flow
To avoid the use of large programs and computers for individual wells, a more
generalized approach has been made to predict pressure drops in vertical columns:
traverse curves, which are plots of depth versus pressure for selected oil and gas
properties at various gas/liquid ratios, are used. The most common traverse curves
used are prepared by using correlations of Hagedorn and Brown and are presented
in Figs. 9.1-1 through 9.1-16 in Appendix 9.1. These curves enable conversion of
pressures into equivalent vertical lengths and vice versa.
The technique of using the traverse curves can be described as follows:
(1) Select the applicable curve for the given tubing size, production rate, and
gas/liquid ratio.
(2) Locate the known pressure on the pressure curves, go vertically down to the
applicable gas/liquid ratio curve, and read off the depth on the vertical depth axis.
(3) Correct this depth as follows:
(a) Add the well depth to the depth value found in Step (2), if the known
pressure was the surface pressure.
(b) Subtract the well depth from the depth value found in Step (2), if the known
pressure was the bottomhole pressure.
(4) Read off the unknown pressure corresponding to the corrected depth.
Example 9-4 serves to illustrate this procedure.
Example 9-4
Given: qo = 800 bbl/D, G / O = 300 scf/bbl, z = 8000 ft, PR = 2800 psig, J = 1.0
(linear), tubing size = 2.5 in.
Find: the flowing wellhead pressure, Pwh.
Solution:
J = - qo =1.0
P R - Pwr
Therefore, p w p= 2800 - 800 = 2000 psig.
Using Fig. 9.1-9 for vertical flow, pwh at 1400 ft (= 9400 - 8000) is equal to 130
psig.
290
In the case of directional wells with deviations not exceeding 15-20' true vertical
depth can be used along with the vertical multiphase flow correlation to ascertain
the pressure traverse. This approximation, however, is invalid for deviations greater
than 20°, because (1) a directional well has a greater length than a vertical well for
the same depth, resulting in a greater frictional head loss, and (2) holdup differs and
may be greater than that for vertical flow.
Beggs and Brill (1973) introduced corrected holdup factors to account for
directional flow. Their results, however, have not yet been tested sufficiently to be
widely accepted.
Ney (1968) presented two new solutions, whereas Fuentes (1968) extended his
work. One of these solutions, which is presented here, combines the use of vertical
flow and horizontal flow correlations of Hagedorn and Brown. First the pressure
loss is calculated using only the true vertical depth in a vertical flow correlation.
Then the frictional pressure drop due to the extra length of the tubing (i.e., total
tubing length minus true vertical depth of tubing) is determined using a horizontal
flow correlation. The sum of these two pressure losses is the total pressure loss for
the deviated well. Ney (1968) and Fuentes (1968) have pointed out that this method
works fairly well. Example 9-5 outlines this procedure.
Example 9-5
In a directionally-drilled well, the true vertical depth is equal to 7000 ft; length of
2-in. tubing is equal to 9000 ft; Pwh = 100 psig; q = 1000 bbl/D (100% water);
G / L = 800 scf/bbl. Determine the flowing bottomhole pressure, p w f .
Solution:
Using the vertical flow correlation for a vertical depth of 7000 ft, p;, = 1760 psig.
A trial and error procedure is required to determine p w f .As a first approxima-
tion, pwr= 1800 psig.
+ +
Thus, the average pressure, j = ( pwh p w r ) / 2= (100 1800)/2 = 950 psig. On
locating this average pressure ( jj = 950 psig) on the horizontal flow correlation chart
in Fig. 9.1-19, and using additional length of 2000 ft (= 9000-7000), the down-
stream pressure is found to be 890 psig. The head loss due to friction in this extra
2000 ft of pipe, therefore, is equal to:
The main objective in designing flowlines is to choose a flowline size that will not
cause significant back pressure on the well, restricting fluid flow from the well.
Usually, the separator pressure is predetermined and it is necessary to determine the
optimum wellhead pressure to produce at the allotted flow rate.
As in the case of vertical flow, several correlations have been presented in the
literature for determining two-phase pressure drop in the horizontal lines. Unlike
the vertical flow, however, there is no elevation component. Only liquid holdup and
friction loss parameters are necessary for characterizing horizontal flow.
Lockhart and Martinelli (1949) were the first to present a correlation, which was
determined from laboratory-scale data. They, however, neglected flow patterns and
any acceleration. Thus, their method may result in large errors, especially in
designing large-diameter pipes.
Dukler et al. (1964) and Dukler (1969) collected laboratory and field data and
used these to develop correlations for liquid holdup and friction factor. They
studied two cases: (1) the case of no slip between phases and a homogeneous flow;
and (2) the case where slip occurs, but it is assumed that the ratio of the velocity of
each phase to the average velocity is constant. Flow patterns were not considered.
Their friction factor correlation is one of the most accurate for horizontal flow.
Eaton et al. (1967) developed correlations for friction factor and liquid holdup
from extensive field studies under controlled conditions. Flow patterns were not
considered. The liquid holdup correlation presented by them is very accurate and is
frequently used along with Dukler’s friction factor correlation.
The correlations cited are fairly complex and require the use of a computer to
accurately calculate the pressure traverse. It is recommended that the correlations of
Dukler’s Case I1 or the Eaton’s correlation be used if accurate predictions are
needed. For reasonable results, the workmg pressure traverse curves prepared by
Brown are sufficient. These curves are based on Eaton’s correlation and give
satisfactory results except for low rates and low G / L ratios.
Similar to the vertical flow curves, plots of pressure versus length of horizontal
pipe have been prepared for various G / L ratios. It should be pointed out that these
curves were prepared using water, but can be used interchangeably for oil, provided
the free-gas/oil ratio is used for the G / L parameter.
Horizontal flow pressure traverse curves are presented in Figs. 9.1-17 through
9.1-22. The steps involved in using them can be summarized as follows:
(1) Select the curve for the given line size, flow rate, and gas/liquid ratio.
(2) Enter the pressure axis using the known pressure and locate the length
corresponding to this pressure on the correct G / L ratio curve.
292
Example 9-6
A well is producing 800 bbl/D of oil with G/O=800 scf/bbl at a flowing
wellhead pressure of 400 psig. Determine the separator pressure for a 2.5 in. ID,
9000-ft long line.
Solution:
Assume that at a pressure of 400 psig there is no gas in solution. Hence
free-gas/oil ratio is 800 scf/bbl. Using Fig. 9.1-20 and the procedure described
above:
Inclined flow implies flow through pipes that deviate from the horizontal, such as
flow over hills, etc. Flanigan (1958) and Beggs and Brill (1973) presented some
correlations. Flanigan’s method, however, is the only method available that can be
applied to field problems without the use of complex computer programs. He
calculated the effect of hills on pressure drop in pipelines by observing several field
tests for various inclined flowlines at different flow rates, and concluded that most
of the pressure drop occurred in the uphill section of the line.
Flanigan defined two main pressure drop components that influence the two-phase
flow in an inclined system and presented a method to determine each one of them:
(1) Pressure drop due to friction, which is the predominant component in
horizontal lines.
(2) Pressure drop due to the liquid head, which is the predominant component in
vertical and inclined flows.
The sum of these two components determines the total pressure drop (Fig. 9-8).
The uphill sections are treated as equivalent vertical columns containing an
equivalent amount of liquid. Inasmuch as in two-phase flow the pipe is not
completely filled with liquid, Flanigan introduced the term HF, which is the fraction
of the total static pressure drop that exists as the elevation component. The pressure
drop A p (in psi) due to elevation is determined by using the following equation:
PLHFXH
Ap= (9-8)
144
293
Fig. 9-8. Pressure drop components in two-phase flow. (After Flanigan, 1958; courtesy of the Oilund Gus
Journal.)
1
H, =
+
1 0.3264V,kOo6
(9-9)
Baker (1960) showed that for Kg> 50, the applicable formula is:
0.00967( 1)1'2
H, =
v0.7
(9-10)
sg
31,194qgTF
(9-11)
"= d'j(520)
Example 9-7
A flowline passes over 6 hills having the following vertical heights: 120 ft, 80 ft,
220 ft, 40 ft, 70 ft, and 180 ft. The flowline is 4 in. in diameter and 2000 ft long.
qL = 6000 bbl/D (95% water); Gg= 0.7 (with respect to air); G, = 1.07; gravity of
oil is 42" API; average pressure in line, j = 300 psia; and average temperature,
r= 120°F. Find the pressure loss due to the hills if the gas/liquid ratio G/L = 200
scf/bbl.
Solution:
E : H = 1 2 0 + 8 0 + 2 2 0 + 4 0 + 7 0 + 1 8 0 = 7 1 0 ft.
T= 120°F = 580"R, j = 300 psi, and Gg= 0.7.
294
Using Figs. 8-20 and 8-21 (Chapter 8), the compressibility factor, z=0.96. From
eq. 9-11:
1
H, = = 0.266,
+ (0.3264)(8.35)''w6
1
All flowing wells utilize some kind of surface restriction, such as a choke, in order
to regulate the flowing rate. Chokes serve many useful functions: (1) maintaining
desirable flow rate; (2) maintaining sufficient back pressure to prevent sand entry;
(3) protecting surface equipment; and (4) preventing gas or water coning.
It is desirable to size a surface choke in a flowing well, so that flow through it is
critical. Critical flow implies a flow where change in downstream pressure (such as
separator pressure) does not affect the flow rate or the upstream pressure. This
situation is obviously highly desirable in field operations.
Critical flow is assumed to occur when the downstream pressure, p d , is ap-
proximately half of the upstream pressure, p u :
Pu/Pd = 2 (9-12)
The generalized equation for critical two-phase flow through a choke is:
(9-13)
qL = ( p u d ' . 8 9 ) / ( 1 0 R 0 . 5 4 6 ) (9-14)
295
Example 9-8
A reservoir having J = 1.0 and jTR = 2400 psig, is producing through 2.5-in.
tubing, 5000-ft deep at a rate of qo = 1000 bbl/D with G / L = 600 scf/bbl. This
well produces a large amount of sand when the oil production rate is above 1000
bbl/D; therefore, it is required to install a choke (“choke the well back”). Inasmuch
as hydrate problems have made it impossible to install a surface choke, a bottom-
hole choke must be designed. It is proposed that the choke be installed at a depth of
4000 ft, i.e., 1000 ft above the bottom of the tubing.
Determine:
(a) The choke size required.
(b) The flowing wellhead pressure, assuming that the flow through the choke is
critical with p, = 2pd.
Solution:
(a) pWr= jTR - qo/J = 2400 - 1000/1 = 1400 psig.
Using Fig. 9.1-10, the pressure at 1000 ft above the bottom of tubing is equal to
p, = 1175 psig.
The system is shown in Fig. 9-9. Using eq. 9-14:
d!.89= l o q , ~ 0 . 5 4 6- (10)(1000)(600)0’546
= 279.8 in 6 4 t h ~in.
PU 1175
1175 p r i g
P, = 1400psig
Figure 9-1 illustrates the overall interconnected system. The inflow performance
(l),vertical flow performance (2), surface flowlines (3), and chokes (4) correspond,
respectively, to (1) flow in the reservoir (porous medium), (2) subsurface flow up the
tubing to the wellhead, (3) flow in surface lines, and (4) flow through the choke.
Figure 9-10 shows the graphical representation of this system. Typically, (1) the
pressure loss in the porous medium ( A p , =jR-pwf) is equal to 10-50% of the total
loss; (2) the pressure loss in the vertical tubing string, A p , , is equal to 30-80% of
the total loss; and (3) the pressure loss in the surface facilities, A p , , is equal to
5-30% of the total loss.
The pressure versus flow rate plot shown in Fig. 9-11 exemplifies a plot used by
an engineer in designing the production facilities for a given well. The procedure
can be briefly described as follows (Brown and Beggs, 1977):
(1) Plot the inflow performance curve.
(2) Knowing the depth of the well, G/L,tubing diameter, etc., determine the
values of the wellhead pressure corresponding to different flow rates and then plot.
(3) Plot the surface choke performance curve for different flow rates. Sometimes,
as shown in Fig. 9-10, a single curve is drawn corresponding to the flow rate desired.
tubing string =
A PZ
I
( P w f - PWh )
&@ ----
s u r f a c e facil i t i e s 1
\
Fig. 9-10. Relationship between pressure and flow rate. (After Juch, 1967; courtesy of PennWell Publ.
CO.)
297
I 1 I I 1
0 loo0 2000 3000 4000 SO00 WOO
(4) The vertical line at the desired rate gives the values of pwf,4 , pwh,and choke
size required for optimum performance.
Example 9-9 below outlines the procedure used in the selection of correct
combination of tubing and flowline sizes.
Example 9-9
A well is ready to be completed with several different tubing and flowline
combinations. Determine the possible combinations, given the following informa-
tion:
J = 10.0, WOR = 1.0, length of tubing = 8000 ft, G/O = lo00 sc€/bbl,
flowline length = 4000 ft, average tubing temperature = 150°F, average flowline
temperature = 120°F, and Gg= 0.65.
The well should not produce above 2000 bbl/D of liquid because of sand problems.
The reservoir pressure is 3000 psig and the separator must be operated at 100 psig.
The tubing and flowline sizes available are:
(1) Tubing: 2 in. and 3 in. ID.
(2) Flowline: 2 in., 2.5 in., 3 in., and 4 in. ID.
Solution:
WOR (water/oil ratio) is 1 and the G/O ratio is 1000 scf/bbl. Hence: G/L
ratio = 500 scf/bbl.
40
J=10=
3000 - pwr
298
Therefore:
40
pwf= 3000 - -
10
qL
or pwf= 3000 - - (9-15)
20
Vertical correlation
Horizontal correlation
The above data is plotted in Fig. 9-11. The intersections below q L = 2000 bbl/D
give the possible combinations as follows:
Tubing size Flowline size Total flow rate, q L Oil flow rate, q,,
(in.) (in.) (bbl/D) (bbl/D)
2 2 1375 687.5
2 2.5 1750 875
2 3 2000 1000
3 2 1850 925
299
SAMPLE PROBLEMS
The jR was 3000 psia on January 2, 1982. On January 2, 1983, a new test was run
and it was found that jR = 2550 psia, and that qo = 600 bbl/D for a pwfof 1620
psia. With respect to the new conditions:
(a) Determine ( qo),,,= (Hint: Plot qo versus drawdown on a log-log paper).
(b) Determine qo for a drawdown of 1500 psia using the graph drawn in part (a).
(c) Repeat (a) and (b) using Vogel's technique. Assume FE = 1.
(3) In a 2.5411. ID tubing, a well is making 200 bbl/D of water having specific
gravity of 1.08; G / L = 500. The specific gravity of gas is 0.65 and the average
temperature is 120°F. Assume no slippage and that no gas goes into solution
(because only water is being produced). At a pressure of 500 psia, find:
(a) The no-slip holdup, A.
(b) The (i) gas, (ii) liquid, and (iii) mixture velocities.
(4) Given: 2.5-in. flowline; 3-in tubing; separator pressure = 200 psig; wellhead
pressure = 650 psig; flowline length = 10,000 f t ; tubing length (depth) = 4000 ft;
G / L = 1500 scf/bbl; and 100% water. Determine: (a) the flow rate possible in the
flowline (assume all water) and (b) the flowing bottomhole pressure.
(5) Given: depth = 8000 ft, jR= 2500 psig, G/O = 350, pwh= 120 psig (100%
oil production). A safety valve was installed in this well at 3000 ft from the surface.
A flow test conducted later showed that J = 5.0 (assume linear relationship). If the
tubing is 4 in. in diameter and qo at the time of the test was 3000 bbl/D, is the
valve partially closed or not? If so, what is the pressure drop across the valve?
Assume qo is constant before and after valve installation (this is a simplifying
assumption and is not necessarily true).
(6) Given: length of pipeline 1 = 5000 ft, elevation of hills = 700 ft, upstream
pressure pup= 400 psi, downstream pressure pdn= 150 psi, qw = 3000 bbl/D (all
water), G, = 1.10, G / L = 800 scf/bbl, T = 120"F, and Gg= 0.65. Design the neces-
sary flowline over the hills.
(7) A production system is overdesigned in such a way that the separator
pressure of 100 psig cannot be maintained. The system consists of a 2.5-in. tubing
having a length of 5000 ft. The flowline is 2.5 in. in diameter and 4000 f t long.
The well produces 100%oil having 35" API gravity with GOR = 500 scf/bbl. The
reservoir has an active water drive and consists of three separate layers having
300
permeabilities of 310 md, 80 md, and 100 md. The net pay of these layers is 20 ft, 30
ft, and 80 ft, respectively. Reservoir pressure = 3000 psig, wellbore diameter = 6 in.,
B, = 1.22, and po = 8 cP. A 40-acre spacing is used.
It is proposed to install a surface choke. Find (a) the production rate for critical
flow across choke and (b) the necessary choke size.
(8) An oilwell stops flowing due to a low reservoir pressure. Tubing size = 2 in.,
water cut = 0.5, wellhead pressure = 160 psig, G/O = 200 scf/bbl, and tubing
length = 8000 ft. It is required to produce 400 bbl/D of oil. An orifice is located in
the tubing at a depth of 5000 ft (from the surface). It is possible to inject gas
through the casing at high pressures. Liner size = 8 in., spacing = 60-acre, net
pay = 95 ft, k, = 10 md, k, = 200 md, B, = 1.04, B, = 1.15, p, = 1.0 cP, p, = 8
cP, and reservoir pressure = 2700 psig (maintained by a water drive). What is the
required gas flow rate through the casing?
H
1-
r5
i
!!i
6
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. .
8 Q
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9 %
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itt,
VERTICAL FLOWING PRESSURE GRADIENTS
(ALL OIL)
Tubing Size 2 in: ID G& specific Gravity 0.65
Producing Rate 600 B/D Average Flowing Temp. 14tP F
Oil API Gravity 35"API
Fig. 9.1-1. (Reprinted with permission of Halliburton Company; all rights reserved.)
302
5
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I
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e 5
i
I
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VERTICAL FLOWING PRESSURE GRADIENTS
(ALL OIL)
Tubing Size 2 in. ID Gas Specific Gravity 0.65
Producing Rate 1200 BID Average Flowing Temp. 140" F
Oil API Gravity 35" API
Fig. 9.1-3. (Reprinted with permission of Halliburton Company; all rights reserved.)
304
1
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0 4 12 18 20 24 28
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%&+.g%%%% % %
VERTICAL FLOWING PRESSUREGRADIENTS
(50% OIL-%% WATER)
Tubing Size 2 in. ID Water Specihc Gravity 1.074
Producing Rate 600 BID Gas Spedfic Gravity 0.65
Oil API Gravity 35"API Average Flowing Temp. 140°F
Fig. 9.1-5. (Reprinted with permission of Halliburton Company; all rights reserved.)
306
H
i.-
c5
I
k2
6
xg$%%%%
10
%
VERTICAL FLOWING PRESSUREGRADIENTS
(50% 01L-50% WATER)
Tubing Size 2 in. ID Water Specific Gravity 1.074
Producing Rate 800 BID Gas Specific Gravity 0.65
Oil API Gravity 35"API Average Flowing Temp. 140" F
Fig. 9.1-6. (Reprinted with permission of Halliburton Company; all rights reserved.)
307
~-u-v-v-
VERTICAL FLOWING PRESSUREGRADIENTS
(50% OIL-50% WATER)
Tubing Sire 2 in. ID Water Specific Gravity 1.074
Producing Rate 1000BID Gas Specific Gravity 0.65
Oil API Gravity 35" API Average Flowing Temp. 140" F
Fig. 9.1-7. (Reprinted with permission of Halliburton Company; all r i a t s reserved.)
a
Y
@-
c5
i!
6
10
-%vwe" " " v v "
VERTICAL FLOWING PRESSUREGRADIENTS
(ALL OIL)
Tubing Size 2.5 in. ID Gas Specific Gravity 0.65
Producing Rate 600 BID Average Flowing Temp. 140" F
Oil API Gravity 35"API
Fig.9.1-8. (Reprinted with permission of Halliburton Company: all rights reserved.)
Fig.
309
P
ia
E5
4
Y
6
10
%&$+g%% % % % % %
VERTICAL FLOWING PRESSUREGRADIENTS
(ALL OIL)
Tubing Size 2.5 in. ID Gas Specific Gravity 0.85
Producing Rate 800 B/D Average Flowing Temp. 140" F
Oil API Gravity 35"API
Fig. 9.1-9. (Reprinted with permission of Halliburton Company; all rights reserved.)
310
-H
4
-
c5
I
li5
6
8
1
10 I
>$%3g%Qo % % %
VERTICAL FLOWING PRESSUREGRADIENTS
(ALL OIL)
Tubing Size 2.5 in. ID Gas Specific Gravity 0.65
Producing Rate 1500 BID Average Flowing Temp. 140" F
Oil API Gravity 35"API
. I . .- -t
1
I
1
H
B
r 5
I
Ii
3
6
10
%%%% % %
VERTICAL FLOWING PRESSURE GRADIENTS
(ALL OIL)
Tubing Size 2.5 in. ID Gas Specific Gravity 0.65
Producing Rate 2OOO B/D Average Flowing Temp. 140" F
Oil API Gravity 35" API
Fig. 9.1-13.(Reprinted with permission of Halliburton Company; all rights resewed.)
314
I
1
.E 5
I
b
z
6
10
?$gg$%%%% 'ib %I
PRESSURE In 100 p i g
0 4 8 12 16 20 24 28
. '-t
1 -4- t--
. .-
. - r
2
5
i
c5
I
b
Y
10
10
s
Y
-r l a
k!I
12
14
16
18
20
Fig. 9.1-18. (Reprinted with permission of Halliburton Company; all rights reserved.)
319
H
r
8-
c 10
4
w
4
12
14
16
.~.. --
._. .
. .. > ^
18
* . .
- , - ,
. . ,.. .
20
Fig. 9.1-19. (Reprinted with permission of Halliburton Company; all rights reserved.)
320
%%%%%%% $ %
HORIZONTALFLOWING PRESSUREGRADIENT
% % %
(ALL WATER)
Flowline Size 2.5 in. ID Gas Specific Gravity .065
Producing Rate 800 BID Average flowing Temp. 120" F
Water Specific Gravity 1.07
I!
'-c 10
E
0
3
12
14
16
18
20
% % % % %
HORIZONTAL FLOWING PRESSURE GRADIENT
(ALL WATER)
FlowlineSize 2.5 in. ID Gas Specific Gravity ,065
Producing Rate 2000 BID Average Flowing Temp. 140°F
Water Specific Gravity 1.07
Fig. 9.1-22. (Reprinted with permission of Halliburton Company; all rights reserved.)
323
I
Fig. 9.11-1. Positive choke. (Courtesy of S.I.I. Willis, Long Beach, Calif., and Mr. Rick Floyd.)
324
Fig. 9.11-2. Needle and seat of a choke. (Courtesy of S.I.I. Willis, Long Beach, Calif.. and Mr. Pav
Grewal.)
Fig. 9.11-3. Multiple orifice valve. (Courtesy of S.I.I. Willis, Long Beach, Calif., and Mr. Matthew L.
Philippe.)
325
CLOSED
PARTIALLY
OPEN
FULLY OPEN
Fig. 9.11-4. Disc plate-multiple orifice choke. (Courtesy of S.I.I. Willis, Long Beach, California.)
Another type of adjustable choke is the Multiple Orifice Valve (MOV), as shown
in Fig. 9.11-3. This design uses two flat discs (Fig. 9.11-4) to control the flow. There
are two holes in each disc such that as one disc turns in relation to the other, the
area of the opening vanes.
Fixed and adjustable chokes are used in a variety of applications with surface
production equipment. When chokes are used for oil production, the major dif-
ference is the absence of a heater.
Chokes are also used to control the rate of flow in enhanced oil recovery
applications where fluids and gases are injected into the reservoir. Injection is used
to maintain reservoir pressure and an economic rate of production. This process can
be applied to flowing and pumping wells to improve the rate of recovery.
Because chokes must operate in a wide variety of corrosive and harsh environ-
ments, components need to be constructed of materials designed to provide maxi-
mum performance, such as stainless steel and tungsten carbide. Typically, chokes
can be customized to meet the requirements of any specific application. Trim
material and sizes, body materials and seal materials can all be selected to provide a
cost effective approach to controlling the rate of production.
326
REFERENCES
Baker, O., 1960. Designing pipelines for simultaneous flow of oil and gas. Pipeline Eng., Handbook
Section, Feb.: 67-80.
Beggs, H.D. and Brill, J.P., 1973. A study of two-phase flow in inclined pipes. J. Pet. Tech., 25(5):
607-617.
Brown, K.E. and Beggs, H.D., 1977. The Technology of Artificial Lift Methoh, Vol. 1. PennWell, Tulsa,
Okla., 487 pp.
Dukler, A.E., 1969. Gas-Liquid Flow in Pipelines. Vol. I, “Research Results”. Am. Gas Assoc., Am. Pet.
Inst., May.
Dukler, A.E., Wicks, M. and Cleveland, R.G., 1964. Frictional pressure drop in two-phase flow: a
comparison of existing correlations for pressure loss and holdup, B-an approach through similarity
analysis. Am. Inst. Chem. Eng. J., lO(1): 38-51.
Duns Jr., H. and Ros, N.C.J., 1963. Vertical flow of gas and liquid mixtures in wells. Proc. Sixth World
Per. Congr., June 1963, Sect. 11, Pap. 22-PD6.
Earlougher Jr., R.C., 1977. Advances in Well Test Analysis. Monograph Vol. 5 Henry L. Doherty Series.
Soc. Pet. Eng. A.I.M.E., Dallas, Tex., 264 pp.
Eaton, B.A., Andrews, D.E., Knowles, C.R., Silberberg, I.H. and Brown, K.E., 1967. The prediction of
flow patterns, liquid holdup and pressure losses occumng during continuous two-phase flow in
horizontal pipelines. Trans. SOC.Per. Eng. A.I.M.E., 240: 815-828.
Flanigan, O., 1958. Effect of uphill flow on pressure drop in design of two-phase gathering systems. Oil
Gas J., 56(10): 132-141.
Fuentes, A.J., 1968. A Study of the Mulfiphase Flow Phenomena in the Direcfional Well. Thesis. Univ.
Tulsa, Tulsa, Okla.
Gilbert, W.E., 1954. Flowing and gas-lift well performance. Drill. Prod. Pracr., A.P.I., p. 143.
Hagedorn, A.R. and Brown, K.E., 1965. Experimental study of pressure gradients occumng during
continuous two-phase flow in small-diameter vertical conduits. J. Pet. Tech., 17(4): 475-484.
Halliburton Energy Institute, 1976. Tubing Sire Selection. Halliburton Services, Duncan, Okla., 57 pp.
Juch, A.H., 1967. Natural Flow and Gas Lift. Oil Production Methods Course at the Zulia Univ.,
Maracaibo, March-June.
Lockhart, R.W. and Martinelli, R.C., 1949. Proposed correlation of data for isothermal two-phase,
two-component flow in pipes. Chem. Eng. Progr., 45(1): 39-48.
Ney, C., 1968. A Laboratory Investigation of Holdup and Pressure Loss in Directional Multiphase Flow.
Thesis. Univ. Tulsa, Tulsa, Okla.
Poettmann, F.H. and Carpenter, P.G., 1952. The rnultiphase flow of gas, oil and water through vertical
flow strings with applications to the design of gas lift installations. DrilJ. Prod. Pract., A.P.Z., p. 257.
Standing, M.B., 1970. Inflow performance relationships for damaged wells producing by solution gas
drive. JFT Forum. J. Per. Tech., 22(11): 1399-1400.
Standing, M.B., 1971. Concerning the calculation of inflow performance of wells producing from solution
gas drive reservoirs. J. Per. Tech., 23(9): 1141-1142.
Vogel, J.V., 1968. Inflow performance relationship for solution gas drive wells. J. Pet. Tech., 20(1):
83-93.
Wylie, M.R.T., Gregory, A.R. and Gardner, L.W., 1956. Elastic wave velocities in homogeneous and
porous media. Geophysics, 21(1): 41-70.