OKS Dry lubricants

Bonded coatings
and sliding films
www.oks-germany.com

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IN D U S TR IA L P R E C O AT I NG

Speciality Lubricants
Maintenance Products
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3 5 years O F T R I B O L O G I C A L E X P E RT I S E
Qualit y –  Made in G erman y

Dry lubricants — the alternative

for special application cases

Dry lubricants are used wherever the usage of Comparison: Dry lubricants — Standard Lubricants

conventional lubricants such as greases, oils Purpose Bonded coating Oil, grease, paste
Vacuum Very good Almost impossible
or pastes is not possible or is not desirable. As
Unfavourable, viscosity-
high-performance lubricants they avoid surface Low temperature Good
specific
damage. They ensure reliable and maintenance- High temperature Very good
Not suitable due to
evaporation losses
free continuous lubrication of machine elements
Low speed Low influence Bad
subjected to high stress. In addition they allow High speed Limited Good, hydrodynamic
easy mounting of screw threaded connections. Combustibility None in cured film Often high
Types of lubriCanTs
Ionising radiation Good tolerance Bad tolerance

Dry lubricants can be classified into: Environmental risk Very low Difficult disposal

‡‡Powdery solid lubricants Soiling Low Creep processes

Relubrication Not possible Possible
‡‡Ceraceous sliding films
Dry lubricants – the alternative for
‡‡Solid-content bonded coatings
special application cases Solid lubricant
Colour
MoS2
Black
Graphite
Black
PTFE
Transparent/white
Solid lubricants (such as MoS2, graphite or PTFE) are Operating temp. [°C] −180 to +450 −35 to +600 −180 to +260
substances that, thanks to their structure and proper-
Dry lubricants can be classified into powdery solid lubricants, ceraceous sliding films and solid- Adhesion on metal + − −
content bonded coatings. ties, are able to form separating films between sur- Electr. conductivity −− + −−
faces, alone or in combination with other lubricants. Chemical stability − + +
Advantages High load-bearing
  Synergetic ef-
  Non-stick
 
capacity fects with MoS2 properties
Addit Structure of bonded coatings and sliding films Low coefficient of
  Synergetic ef-
 
ives friction fects with MoS2
Additives Mois
teners Corrosion
inhib
Bonded coatings are suspensions of solid lubricants Prevents stick-slip
 
itors effects
Soli Dispe
rsants
– very small-sized particles contained in an inorganic
lubric d
Solid Corrosion protection
Moderate Moderate Good
lubricantsants MoS or organic binder. Sliding films, on the other hand, are properties
2/Cu/A
l/Gra
phite based on waxes as the separating substance.
Bind
Binders
ers The choice of binder (usually resins) determines the Mode of action of bonded coatings and sliding films
Synth
etic re
sins
operating temperature, the surface binding, hardness Bonded coatings prevent direct contact of material
Solv
ents
and abrasion resistance of a bonded coating layer, its surfaces in the micro range with surface roughnesses
Solvents
Benz
ines/W chemical stability as well as the application procedure from 5 to 10 µm. The rich supply of solid lubricants in
ater
etc.
to be used. bonded coatings furthermore reduces the risk of initial
To enable distribution of the bonded coating/sliding damage to the material surfaces in tribocontact.
film a solvent that evaporates during the drying time In addition, bonded coatings ensure a working parting
is added. It dissolves the binder in the bonded coating film between the coated surfaces from the very begin-
or respectively the wax in a sliding film. The share of ning of the movement at machine parts that reach only
the solvent influences the coating, the viscosity as well low speeds under high loads or execute oscillating
Coating with a bonded coating is carried out after In comparison to classical lubricants bonded coatings
thorough preparation of the surface through immersion, as the are suitability
characterisedof
bythe bonded coating/sliding film for movements.
spraying or painting. The dry bonded coating layer is
specific application methods. Depending on the type
between 10 and 20 µm thick. It withstands high pressure
loads and extreme temperatures, does not take up soilingof binder, both aromatic and aliphatic hydrocarbons The enclosed product overview will help you
and is characterised by very high chemical stability and an
as well as water are used as the solvent. when selecting a suitable dry lubricant
excellent long-lasting lubrication.
for your individual application.
Bonded coatings are used in many technical fields, e.g.
for nuts, screws, bolts, washers, springs, sealing rings,
gearwheels, slideways and threaded spindles.
 3

SP E C IA LITY LU B R I CANT S
FOR hig h E S T R E Q U I R E M E N T S

Effectiveness and possible applications

of bonded coatings and sliding films

Coating with a sliding film, on the other hand, has Processing of bonded coatings

the purpose of achieving a consistent coefficient of Immersion and centrifugation Spraying Painting

sliding friction for reliable mounting of screw threaded Rapid and inexpensive coating
  Smooth even surface (in
  Simple handling
 
of small parts particular at automatic For workshop and
 

Advantages
connections. In addition, bonded coatings / slid- Low consumption
  application) mounting
No emissions due to closed
  Thickness of the film coat-
  Coating of low
 
ing films can also be used as corrosion protection, system ing can be set through volumes of parts
viscosity and numbers of
anti-creak and anti-stick coating. Careful selection of
spray passes
suitable solid lubricants, binders and additives allow
the development and manufacturing of tailor-made Uneven surfaces
  Extraction equipment
  Uneven layer
 
Disadvantages
Sticking together of the parts
  required
bonded coatings/sliding films for a wide range of No partial coating
  Material loss through
 
Expensive machines
  overspraying
industrial applications. Thus, for example, OKS also High amount of work
 
develops low-solvent and water-dilutable bonded
coatings and sliding films in order to fulfil the increas-
ing demands in the field of environment and labour
protection. Examples of use
Fitting parts, fastening elements, seals, anchors,
Processing of bonded coatings and sliding films springs, positive-locking connections, pivoting bear-
OKS bonded coatings / sliding films are suitable for a ings, threaded spindles, slideways, friction bearings,
wide variety of materials such as metals, plastics and sliding disks, chain parts, rocker levers, bearing bolts,
elastomers. A decisive factor for the high durability of metal profiles, metal forming, rivets, screws, nuts,
a bonded coating / sliding film coating is the prepara- switch cams, clamping sleeves, retaining pawls,
tory treatment of the surfaces and the selection of the chipboard screws, hinges, metal fittings, lock parts,
application technique. An OKS bonded coating / slid- shafts, gearwheels. Bonded coatings are increasingly
ing film is durable under observance of the prepara- being used in the commodity goods sector.
tory treatment and coating instructions.
Coating is carried out after thorough degreasing of Advantages of bonded coating lubrication
the metal surfaces either through immersion, spraying (depending on type)
or painting. The dry hard-grip layer is between 10 and ‡‡Dry long lasting lubrication without oil and grease
20 µm thick. It has good adhesion, resists high pres- ‡‡Full lubrication effect even after long standstill periods
sure loads, is resistant to soiling and is characterised ‡‡Extreme pressure resistance
by high chemical stability and temperature compat- ‡‡Not sensitive to dust, soiling, moisture and chemical influences
ibility up to a maximum of 600 °C, depending on the ‡‡Allows very low friction values with constant coefficients of friction
product. ‡‡High temperature resistance within a broad temperature range
The use of drum and centrifugal systems is advisable ‡‡No evaporation losses and excellent adhesive strength
for the mass coating of small parts, such as screws, ‡‡Use in vacuum possible
with a sliding film. ‡‡Chemical-physically stable and radiation resistant
‡‡Effectiveness also at low sliding speeds
‡‡Run-in aid for motor and gear components
‡‡Creates emergency running properties
‡‡Long-term corrosion protection
‡‡Replacement for environmentally hazardous coatings
‡‡Highly economical
Lorry axle with bonded coating

Please contact our Technical Service Team for any further

inquiry.

www.oks-germany.com
 Over 150 high-performance products
from one supplier
www.oks-germany.com

OKS – Quality made in Germany

The OKS brand stands for high-performance
products for reducing friction, wear and
corrosion. The success of OKS, which has
continued uninterrupted for over 35 years,
is decisively shaped by the high quality and
reliability of our products developed and pro-
duced by experience experts at our head-
quarters in Maisach near Munich with modern
testing systems and equipment.

OKS – your professional partner

Out high tribologic expertise, our comprehen-
sive technical service, smooth availability and
our innovative solutions for specific lubricant
requirements make us a preferred partner to
demanding customers all over the world.

OKS Spezialschmierstoffe GmbH

Ganghoferstraße 47
D-82216 Maisach, Germany
Phone +49 8142 3051- 500
Fax +49 8142 3051- 599

info@oks-germany.com
www.oks-germany.com
1046960000 126670 1511 En 6 6 1

CONS U LTIN G A N D S A LE S

The information in this publication reflect state-of-the-art technology, as well as extensive testing and experience. Due to the
diversity of possible applications and technical realities, they can only serve as recommendations and are not arbitrarily transfer-
able. Therefore, no obligations, liability or warranty claims can be derived from them. We only accept liability for the suitability of
our products for particular purposes, and for certain properties of our products, in the event that we have accepted such liability
in writing in the individual case. Any case of justified warranty claims shall be limited to the delivery of replacement goods free of
defects or, in the event that this subsequent improvement fails, to reimbursement of the purchase price. Any and all further claims,
in particular the liability for consequential injuries or damage, shall always be excluded. Prior to use, the customer must conduct
its own testing to prove suitability. No liability accepted for spelling mistakes, typing errors, miscalculations and translation er-
rors. The data are subject to change for the sake of progress. ® = Registered trademark
For a world in motion
OKS Bonded Coatings page 1 of 2

Product Designation Technical Data Colour, Characterisation Examples of use

Solid
Lubricant
g
se
yin
Ba
Dr

yy
black yy
Dry lubrication for temporary operation and long downtimes, in dusty yy
Slide rails, joints, guides,
OKS 500 MoS2 Bonded Operating temperature: −70 °C to +250 °C
yy
MoS2, graphite environments and at low speeds pivoting bearings and similar
Coating, thermosetting Press-fit test: μ = 0.09, no chatter
yy
Run-in lubricant in combination with oil or grease lubrication components under high sur-
Optimal coating thickness: 7 to 15 µm
yy
Creates emergency-running properties face pressures and predeter-
mined sliding paths
thermosetting

yy
matt black yy
Dry lubrication of sliding surfaces under heavy loads, low speeds and yy
Increased protection against
OKS 589 MoS2 PTFE Bonded Operating temperature: −70 °C to +250 °C
yy
MoS2, graphite, corrosive influences wear of otherwise not acces-
Coating, thermosetting Press-fit test: μ = 0.07, no chatter
PTFE yyFully effective even after long standstills sible slide areas
Thread friction (M10/8.8): μ = 0.08
yyNo adhesion of dust and dirt
Optimal coating thickness: 10 to 20 µm
solvent

yy
grey-black yy
Dry lubrication for temporary operation or long downtimes, industry yy
Friction bearings, toothing
OKS 510 MoS2 Bonded Operating temperature: −180 °C to +450 °C
yy
MoS2, environments and at low sliding speeds and other sliding pairs with
OKS 511 Coating, fast-drying Press-fit test: μ = 0.07, no stick-slip
graphite yy
Run-in lubricant in combination with oils or greases oscillating movements
Optimal coating thickness: 10 to 15 µm
yy
Creates emergency-running properties yy
For coating punching tools
yy
Dries at room temperature

yy
whitish yy
Dry lubrication of sliding surfaces of different materials at low yy
For packaging machines,
OKS 570 PTFE Bonded Coating Operating temperature: −180 °C to +260 °C
yy
PTFE pressures, low speeds and in dusty environments slide surfaces in the plastics
OKS 571 Press-fit test: μ = 0.07
yy
Colourless, no-soiling sliding and parting film and textile industry
Thread friction (M10/8.8): μ = 0.10
yy
Prevents tribocorrosion yy
Anti-stick coating of seals or
Optimal coating thickness: 5 to 20 µm
yy
Dries at room temperature sealing surfaces of all kinds

yy
black yy
Can be sprayed onto hot surfaces yy
Lubrication of heavily loaded
OKS 530 MoS2 Bonded Coa- Operating temperature: −35 °C to +450 °C
yy
MoS2, graphite yy
Use in a broad temperature range chains when oil and grease
air-drying

ting, water-based, Press-fit test: μ = 0.10, no chatter

yy
Dries at room temperature lubrication is no longer
air-drying Thread friction (M10/8.8): μ = 0.05
yy
Spent sliding film can be topped up possible
yy
Can be diluted with water in ratio of up to 1:5

yy
black yy
Lubrication of heavily loaded chains when oil and grease lubrication is yy
For example, in annealing,
OKS 536 Graphite Bonded Operating temperature: −35 °C to +600 °C
yy
graphite no longer possible stoving and baking ovens for
Coating, Press-fit test: μ = 0.12, no chatter
yy
Can be sprayed onto hot surfaces aluminium tube manufactu-
water

water-based, air-drying
yy
Dries at room temperature ring, in painting systems or in
yy
Spent sliding film can be topped up baking lines
yy
Can be diluted with water in ratio of up to 1:5
yy
whitish yy
For sliding surfaces made of different materials at low pressures, low yy
For packing machines
OKS 575 PTFE Water Bonded Operating temperature: −180 °C to +150 °C/+250 °C
yy
PTFE speeds and in dusty environments yyRollers and chutes in the
Coating Thread friction (M10/8.8): not applicable
yy
Dries at room temperature transport range
Optimal coating thickness: 5 to 10 µm
yy
Can be diluted with water yy
Non-stick coating
yy
Prevents tribocorrosion yy
Separating film for casting
resin applications

Rev 01: 10.02.2014 EN

OKS Sliding Films and Solid Lubricants page 2 of 2

Product Designation Technical Data Colour, Characterisation Examples of use

Solid
Lubricant
g
se
yin
Ba
Dr

yy
colourless yy
Thread coating yy
For assembly of axial face
OKS 1300 Sliding Film, colourless Operating temperature: −60 °C to +100 °C
yy
Sliding film for plastic, wood and metal seals or dry lubrication in
Thread friction (M10/8.8): μ = 0.08 – 0.10
solvent

OKS 1301 yy
Dry sliding film fast to handling with UV indicator textile or paper-processing
yy
Prevents seizing machines
yy
For all screw materials
yy
Broad range of uses, in particular for precoating small and mass-
produced parts
yy
milky-white yy
Thread coating for controlled assembly yy
Coating of threads with
OKS 1710 Sliding Film for Operating temperature: > +60 °C
yyDry sliding film fast to handling, verifiable with UV indicator galvanized surfaces and
Screws, water-based Thread friction (M10/8.8): μ = 0.08 – 0.14
yyCan be diluted with water in a ratio of up to 1:5 high-alloy steel threads
concentrate (depending on concentration and surface)
yyControlled friction coefficients
air-drying

yyEconomic precoating
water

yy
yellowish yy
Dry film fast to handling yy
Coating of threads with
OKS 1750 Sliding Film for Wood Operating temperature: > +70 °C
yy
Verifiable with UV indicator galvanized surfaces, e.g.
Screws, water-based Thread friction (M10/8.8): μ = 0.08 – 0.14
yy
Can be diluted with water in a ratio of up to 1:5 screws for flakeboards
concentrate (depending on concentration and surface)
yy
Controlled friction coefficients

yy
milky-white yy
Dry film fast to handling yy
Coating of thread-cutting
OKS 1765 Sliding Film for Operating temperature: > +70 °C
yyVerifiable with UV indicator screws made of aluminium
Thread-Cutting Thread friction (M10/8.8): μ = 0.06 – 0.15
yyNo cold welding alloys, high-alloy steels, gal-
Screws, water-based (depending on concentration and surface)
yyCan be diluted with water in a ratio of up to 1:5 vanised and austenitic steels
concentrate
yyControlled friction coefficients

yy
grey-black yy
To improve the sliding properties of machine elements yy
Apparates and precision
OKS 100 MoS2 Powder, Operating temperature: −185 °C to +450 °C
yy
MoS2 yy
Run-in lubricant in combination with oil or grease lubrication machinery, e.g. under the in-
high degree of purity (up to +1,100 °C in vacuum, up to +1,300 °C
yy
Difficult moulding processes in metal working fluence of oxygen, in vacuum
in inert gas)
yy
For integration in plastics, seals and packings or radioactive radiation
Particle size: 4.0 – 15.0 μm, max. 48.0 μm
yy
Tools or workpieces in cold-
and thermoforming

yy
grey-black yy
Run-in lubricant in combination with oils or greases yy
Machine parts, apparates
OKS 110 MoS2 Powder, Operating temperature: −185 °C to +450 °C
yy
MoS2 yyPrevents friction and wear, even at high pressures and precision machinery
OKS 111* microsize (up to +1,100 °C in vacuum, up to +1,300 °C
yy
wax yyGood adhesion, even at extremely precisionmachined surfaces yy
For incorporation in plastics,
in inert gas)
(*only aerosol) yyFor difficult moulding processes sealings, packages, sintered
Particle size: 2.5 – 5.0 μm, max. 15.0 μm
yyFor pressing in bearings metals

Rev 01: 10.02.2014 EN