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Abstract– This paper discusses designing of an analyzed. Monitoring and controlling operating
Anaerobic Digestion System for the prevention of parameters of the system are essential steps for setting a
process failures in biogas production. The issue of plan of action to overcome problems with these
process failures or instabilities in the parameters parameters. Furthermore, the difficulty affiliated with the
(Volume flowrate, temperature, and pH) was process leads to use mathematical modeling and physical
addressed with the integration of instrumentation modeling technique to describe and envision the
and control in the system. The design consists of two behavior of the process in real life.
models: The Mathematical Model and the Physical
Model. Mathematical model was done using black Modeling the anaerobic digestion process is of
box technique and constructed through MATLAB to fundamental importance not only for designing biogas
know the behavior of the system. The data used for power plants, but also for studying the sensitivity of the
black box modelling was from Aspen Plus. The plant's behavior to operational parameters, controlling
simulated data was used to obtain transfer function and monitoring performance, and assessing the stability
of the system. Physical model or control system of the system and operational conditions. The system is
design was done in Simulink. The design was a complete biogas structure starting from the feedstock
incorporated with three PID Controllers for the three until the gas is used. Productivity is the quality and
parameters to eliminate the errors and disturbance quantity of the biogas produced by the system. Stability
that might occur. The stability was evaluated by Bode is the consistency and regularity of the gas produced
Plot, Nyquist and Nichols Chart for the frequency (Naik et al., 2014).
response. In addition, the time response was also
considered and it was validated with the Step and According to Moeller and Zehnsdorf (2017), the most
Impulse Response. common problems that the biogas process faces are over-
acidification as well as the generation of floating layers
and foam. Over-acidification is the accumulation of fatty
Keywords– Anaerobic, Digestion, Stability, Black-box, acids due to the disturbed AD process characterized by a
Control System. reduction of digestate pH. On the other hand, foaming
arises because of the high loading of organic inputs and
I. INTRODUCTION the presence of yeast even in slight amount.
Instrumentation and control have a big role in addressing
A control system's stability is often of great these issues and solving these problems.
importance and has caused a number of practical
problems in the engineering system. The stability of a With Instrumentation and Control Engineering being
system is related to its input disturbance response. a broad subject to be studied which touches different
fields of Engineering and focusing more on the studies
In this study, the researchers used the anaerobic about the system’s processes and variables, this research
digestion process in an engineered way. The anaerobic will be dealing mostly with the enhancement of
digestion process takes place inside the digester which monitoring and controlling mechanism to stabilize the
can be categorized with the water content of the system in order to avoid process failures. The proponents
feedstock and the operating temperature. Biogas used a frequency response analysis to observe the
production from anaerobic digestion has drawn global waveform produced by the system. The Bode plot,
interest because it is highly regarded as a replacement for Nyquist plot, Nichols Chart, and etc. are then used to see
natural gas; this helps to reduce fossil-fuel dependency the stability case of the design.
and helps to combat greenhouse gas emissions. Biogas is
a renewable and a clean source of energy. It is a The researchers believe that the plant should be stable
combination of gases such as carbon dioxide (30-40%) so that the production is maximized under various
and methane (60-70%), and has lesser ammonia and conditions. The issue of process failures was addressed
hydrogen sulfide (Wealand, 2010). with the integration of control system. The outcome of
this study identified under which conditions biogas
The validity of measurements allows the field to technology works best that lead to the success and failure
work within limits. To identify the conditions under of the systems by presenting technical documents such
which biogas works best and sustainably, the entire as engineering plans and specifications presented.
biogas system and the factors affecting its stability were
II. REVIEW OF RELATED LITERATURE next step. In the identification of design requirements,
the proponents gathered all the accomplished
Renewable sources of energy, including solar, wind components including the conservative method of
geothermal, hydro and bioenergy, are among the most selecting the best digester design and the digital platform
efficient, socially acceptable and low-emission sources to select the programming simulator being utilized. Next
to satisfy the human desire for electricity, heat and is design stage, it encompasses the mathematical
transportation fuels. Bioenergy is one of the most modeling of the anaerobic digester and the physical
versatile energy sources (India Biogas Association, model which is the control system design. Then, the
2018). evaluation stage covers the system simulation with the
use of Simulink for system modeling and Aspen Plus for
Biogas typically relates to a blend of various gasses chemical modeling and anaerobic digestion process data
generated in the lack of oxygen due to the decomposition collection. It was done to measure the stability of the
of organic matter. Technically, biogas can be generated system. Lastly, the output makes up the design of the
from any sort of organic material, mostly from organic anaerobic digester system that achieves the process
waste or rejected material. Biogas is a renewable energy failures. In addition, technical documents were also
source generated inside a closed system by anaerobic presented, such as engineering plans and specifications.
digestion of organic material or by fermentation of
biodegradable products.
III. METHODOLOGY
I. Data Collection
The proponents used Aspen Plus for collecting all
the data that will be used in Modelling.
Table 2 Result of the Conservative Method The overshoot requirements of less than 20% were
based on the evaluation of mathematical modeling
(Open-Loop) derived through System Identification.
Y(z) =
0.5365 z −1
𝑽𝒐𝒍𝒖𝒎𝒆 𝑭𝒍𝒐𝒘
1 − 1.588z −1 + 0.6957 z −2
−0.853 z −1
+ 𝑻𝒆𝒎𝒑
1 − 0.8775 z −1 + 0.06347 z −2
19.13 z −1 Figure 8 Adder
+ 𝒑𝑯
1 − 1.413 z −1 + 0.5092 z −2 A system that performs the addition of three signal
sequences to form another sequence which is denoted as
Y[z].
It is not necessary to store sequences to perform
addition. To make it simple, the addition operation is
memoryless.
Unit Delay
𝟎.𝟓𝟑𝟔𝟓𝐳 −𝟏
sys =
𝟏 − 𝟏.𝟓𝟖𝟖𝐳 −𝟏 + 𝟎.𝟔𝟗𝟓𝟕𝐳 −𝟐
Figure 10 Disturbance
PID Controller
Figure 13 shows an open-loop response of the Bode The figure 15 is a Bode plot for Temperature Plant
diagram for the volume plant. It has a peak gain of 123 (Open-Loop). The stability criterion for the Bode plot
dB at the frequency of 1e-20 rad/s. The gain margin is says that when the gain and phase margin are both
equal to 60.7 dB at the frequency of 7.56e-06 rad/s. The positive values, it is stable. The values obtained by
phase margin is equal to 90.2 degrees with a delay MATLAB were the Peak Gain, Gain Margin and Phase
margin of 1.27e09 samples at 1.43e-14 rad/s frequency. Margin. The peak gain got is 221 dB at 1e-20 rad/s. The
gain margin is 22.3 dB at 1.29e-05 rad/s frequency. The
All the values got in MATLAB indicate the stability phase margin is 113 degrees with a delay margin of
of open-loop for frequency response. The gain margin 1.78e04 samples at the frequency of 1.28e-09 rad/s. The
and phase margin are both positive values. It also system is stable with all the values attained.
satisfies the requirement of the proponents
19.13z−1
−𝟎.𝟖𝟓𝟑𝐳 −𝟏 sys =
sys = 1 − 1.413z−1 + 0.5092z−2
𝟏 − 𝟎.𝟖𝟕𝟕𝟓𝐳 −𝟏 + 𝟎.𝟎𝟔𝟑𝟒𝟕𝐳 −𝟐
Closed-Loop Response In figure 20, it shows the Bode diagram of the volume
flowrate plant. It has peak gain equal to 71 dB at a
The closed-loop response was analyzed with the use frequency of 1e-20 rad/s. The Bode diagram is a
of the control system toolbox. All the results were seen combination of a Bode magnitude plot and a Bode phase
below and were carefully evaluated to know how the plot. The minimal stability margin of the Bode
system became stable. magnitude plot has a gain margin, the gain margin is
equal to 10.4 dB at frequency of 3.64e-05 rad/s. The
Volume Flowrate Plant: minimal stability margin of the Bode phase plot has 16.5
degrees with the delay of 0.2412 samples at the
frequency of 1.38e-05 rad/s.
Temperature Plant:
Figure 23 Closed-Loop Bode Diagram of Temperature In figure 25, it shows the Bode diagram of the pH
Plant plant. It has a peak gain equals to 35.4 dB at a frequency
of 1e-20 rad/s. Bode Magnitude Plot and Bode Phase Plot
Figure 23 illustrates the Bode diagram of the are the parts of the Bode Diagram. The gain margin is
temperature plant. Bode diagram has two parts: Bode equal to 11.4 dB at frequency of 3.64e-05 rad/s. The
magnitude plot and Bode phase plot. The peak gain of Bode phase plot's minimal stability margin has the values
the system is equal to 2.14 dB at a frequency of 2.95e-20 of phase margin, the phase margin equals to 31.8 degrees
rad/s. The minimal stability margin of Bode magnitude with a delay margin of 0.522 samples at the frequency of
has the value of gain margin, the gain margin is equal to 1.23e-05 rad/s.
26.8 dB at frequency of 3.64e-05 rad/s. The minimal
stability margin of the Bode phase has the values of V. CONCLUSIONS
phase gain and delay margin, the phase margin equals to
153 degrees with a delay margin of 4.24e+04 samples at This study was meant to verify that using
a frequency of 7.28e-10 rad/s. MATLAB and Simulink to develop a system that offers
many advantages over the typical system where the
pH Plant: operators operate it manually. There is an inherent
advantage in using Simulink to model the control system.
It saves time and effort, allowing the engineer to design
the system in a straightforward manner.
VII. REFERENCES