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MUNICIPAL AND INDUSTRIAL

DEWATERING APPLICATIONS

ROTARY PRESS
OPTIMUM-CV
Principle of operation
SLUDGE SLUDGE

STATIC MECHANICAL
STATIC MECHANICAL COMPONENT
COMPONENT DEWATERING
DEWATERING SLUDGE SLUDGE
(CAKE) (CAKE)
SEAL SEAL
COVER COVER ROTATINGROTATING MECHANICAL
MECHANICAL COMPONENT
COMPONENT FILTRATEFILTRATE
FLOW FLOW

SCREEN SCREEN
CAKE FORMATION
CAKE FORMATION
A A
Fournier Industries Inc. has specialized in mechanical INTERIORINTERIOR
OF
CHANNELCHANNEL
OF

OUTLET FOR
OUTLET FOR
equipment manufacturing since 1960. The company’s FILTRATEFILTRATE

technical abilities and expertise involve product design,


lab and pilot testing, commissioning and training. SLUDGE SLUDGE
FEED FEED

ROTARY PRESS FILTRATEFILTRATE FILTRATEFILTRATE


A A

RESTRICTION
RESTRICTION ZONE ZONE
CAKE CAKE
EXTRUSION
EXTRUSION

TECHNOLOGY
Fournier Industries Rotary Press technology is at the
forefront of municipal and industrial sludge dewatering, HOW IT WORKS...
the result of continuous improvement and R&D.
The principle of operation is simple. Sludge is fed at low pressure into
Due to its reliability and simplicity, the Fournier Rotary the channel and rotates between two parallel revolving stainless steel
Press requires minimal supervision. It is the only chrome plated filtering elements.
dewatering technology that is safe for stand-alone
automatic operation and can be monitored and As free water passes through the screens, the sludge continues
operated by remote control. to dewater as it travels around the channel. The flocculated sludge
builds up solids until enough pressure is generated against the
The benefits derived from using the Rotary Press have outlet restricted arm.
been well documented and result in lower operating
costs for the customer through its high performance, The frictional force of the slow-moving filtering elements, coupled
easy operation, reduced polymer usage, low power with controlled outlet restriction, generates enough back pressure
consumption and low maintenance. to dewater the remaining solids, resulting in the extrusion of a
very dry cake.

Process schematic
SLUDGE
POLYMER

5
3/4"

3
1
1 1/2"

1/2"

WASH WATER
INTERMITTENT
1 POLYMER STORAGE TANK
21 POLYMER
POLYMER METERING PUMP
STORAGE TANK 4 FLOCCULATOR

FILTRATE 32 SLUDGE
POLYMERFEED PUMP PUMP
METERING 54 ROTARY PRESS
FLOCCULATOR

CAKE 3 SLUDGE FEED PUMP 5 ROTARY PRESS


THE ROTARY
PRESS
CV-OPTIMUM
The Fournier Rotary Press, CV-optimum is the latest
development in dewatering technology.

Winner of the 2002 WEF Innovative Technology Award, this


Canadian invention has undergone several upgrades over
the years.

A single-width channel is able to dewater all varieties of Expandability


sludge, allowing a single press to be used anywhere, without Another unique feature of the Rotary Press is the ability to order
any physical modification. units that can be expanded at a future date. This allows customers
to benefit from lower capital costs at time of purchase and expand
To ensure that our customers always get the parts they need
according to need. Any combination of channels can be obtained,
quickly & affordably, Fournier Industries maintains a large
up to maximum of 8 channels per press.
inventory of spare parts.

TURNKEY SYSTEMS DELIVERED ON SKID, FOR SIMPLE,


FAST AND ECONOMIC INSTALLATION
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS 1
1 1
1 11
1
11

2 1
2 2 1 1
1
2 2 22 1 11
1 1 2 1
1 11 2 2 3 22 11
1 2 22 3 3
11 2 3
3 3
22 3
33

6 3 B
3 6 6 3 3 B B
B 3
3 3 6 66 3 33 B BB
3 3 6 4 3 B
B B 3 66 33 BB
B BB 33 4 4
B 4
4 4 44 5
BB 4 4 7
4 44 44
7
6
7 6
5 5
6 4 6 5 55
5 6 67 44 7 77 6 6 5
7 66 55
5 5 6 66 7 7 77 66
5 55 66
67 7
77 C
5 C C
C CC
55 77
A
C A A
CC A AA
A A
A A C AA
A AA C C
A
AA C CC
C
CC

SPECIFICATIONS

SPECIFICATIONS 1

A
A A
C
C C 1 2 1 A AA
A
C CC
1 1 AA
1 1 11
2 C 3
3
CC 11
1 3 3
2 3 33
2 3
2 33
2 22
2
22 6
6 6
6 3 B 6
6 6
3 6
66
B 4
4
5
7 6
6 4
5
B 7 4 4
7 B B 7 7 4 44
B BB 7 77 4
B
BB
C 7 44
77
5 A
5 5
A 5 55 1 DEWATERING UNIT
5
C 55 2 GEAR UNIT
3 FEED INLET
4 MOTOR
5 FILTRATE DISCHARGE
6 CAKE OUTLET
7 BASE

MODEL DIMENSIONS In. (mm)


WEIGHT MOTOR
MODEL NO. Lb (kg) HP (kW)
CHANNEL A B C A
1-900/1000CV 1 C 70.3 (1785)
1 72.0 (1830) 40.5 (1028) 3966 (1799) 5.0 (3.7)
2-900/2000CV 2 77.5 (1969) 72.0 (1830) 64.8
3 (1646) 6854 (3109) 7.5 (5.6)
3-900/3000CV 3 79.0 (2007) 72.0 (1830) 85.8 (2180) 8498 (3855) 10.0 (7.5)
2
4-900/4000CV 4 91.3 (2320) 75.4 (1915) 101.6 (2580) 10280 (4663) 15.0 (11.1)
5-900/5000CV 5 92.8 (2358) 75.4 (1915) 123.06 (3124) 12235 (5550) 20.0 (15.0)
6-900/6000CV 6 92.8 (2358) 75.4 (1915) 144.4 (3668) 13649 (6191) 20.0 (15.0)
7-900/7000CV 7 94 (2388) 79 (2007) 176 (4471) 17409 (7913) 30.0 (22.5)
8-900/8000CV 8 94 (2388) 79 (2007) 187 (4750) 18820 (8555) 30.0 (22.5)

* VARIES AS PER INSTALLATION LAYOUT


4
B 7

5
Advantages of operation ACCESSORIES & MORE
■ Continuous process
■ E
 quipment totally enclosed, reduced
We have developed a wide variety of customized accessories
airborne contaminants & odors
for virtually any layout.
■ E
 asy start-up and shut-down
procedures Custom-engineered systems for total plant automation,
■ Very simple to operate catering to every customer’s individual needs.
■ M
 inimal supervision required
■ C
 ompletely automated Our engineering team will tackle any project and provide
and can be remotely controlled complete package solutions for any biosolid handling.

With a host of features tailored to your requirements,


Fournier allows you to optimize your business operations.
Maintenance
■ Containerized
 & skid mounted units
■ R
 obust construction
■ Small number of • Complete turnkey projects
mechanical parts • Containerized projects
■ Slow rotation speed (0.2-2 rpm)
■ P
 olymer feed systems
■ R
 educed corrosive exposure
• Liquid or dry-feed polymer
to nearby equipment
• Manual or fully automated
■ A
 utomated self-cleaning cycle
■ L
 ittle maintenance ■ S
 haftless screw conveyors
• Screw sizes from 9’’ to 18’’
• Lengths from 5ft to 200ft
Economy ■ S
 ludge pumps & other accessories
■ Savings on final disposal costs (high dryness) • Equipment of any size can be
■ Minimal space requirements (small footprint) quickly assembled and shipped
■ Low maintenance costs to your site.
■ Reduced labor costs
■ Low energy consumption
■ Low water usage
WHAT YOU SEE
IS WHAT YOU GET!
Fournier Rotary Press performance testing can be demonstrated by
means of our mobile units. Our use of a full-scale pilot unit defines

LABORATORY the performance of the Rotary Press on your typical sludge. Using
the information from the pilot gives us the exact performance
AND PILOT TESTING data needed for any final installation design.

In order to determine the size that meets your needs,


we strongly recommend taking advantage of our Free
laboratory tests.

These steps allow us to characterize sludge samples and


to anticipate the performance of your Rotary Press, based
on previous results in the same operation field.

OVER 500 INSTALLATIONS WORLDWIDE

PRINTED IN CANADA | GRAPHISSIMO.CA | MARCH 2019

FOURNIER INDUSTRIES INC.

3787 Frontenac Blvd West, Thetford Mines


Quebec, Canada G6H 2B5

Phone: 418 423-4241 general@fournierindustries.com


Fax: 418 423-7366 www.rotary-press.com US Patent 7,166,229
ISO-9001:2015

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