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PART 1 GENERAL
1.1 SECTION INCLUDES
B. Load Testing.
1.3 REFERENCES
C. ASTM A 153-05 - Standard Specification for Zinc Coating (Hot Dip) on Iron
and Steel Hardware
E. ASTM D 1143/D1143M-07 - Standard Test Method for Piles Under Static Axial
Compressive Load
F. ASTM D 3689 - Standard Test Method for Individual Piles Under Static Axial
Tensile Load
G. ASTM D 3966-07 - Standard Test Method for Piles Under Lateral Loads
02465-1
J. ICC - AC358 Acceptance Criteria for Helical Foundation Systems and Devices
1.4 DEFINITIONS
A. Helical Pile: Manufactured steel foundation with one or more helical bearing
plates that is rotated into the ground to support structures.
B. Helical Anchor: Same as a Helical Pile. Term generally used when axial
tension is the primary service load.
E. Lead Section: The first section of a Helical Pile or Helical Anchor to enter the
ground. Lead Sections consist of a central shaft with a tapered end and one or more
helical bearing plates affixed to the shaft.
F. Extension Section: Helical Pile or Helical Anchor sections that follow the Lead
Section into the ground and extend the Helical Lead to the appropriate depth.
Extension Sections consist of a central shaft and may have helical bearing plates
affixed to the shaft.
G. Brackets: Cap plate, angle, thread bar, or other termination device that is
bolted or welded to the end of a Helical Pile or Helical Anchor after completion of
installation to facilitate attachment to structures or embedment in cast-in-place
concrete.
A. Review Drawings and soil borings and logs in the Contract Documents to
determine subsurface conditions for Helical Piles and Helical Anchors.
B. Provide the number and size of helical bearing plates required for the project
as indicated on the Drawings,
02465-2
1.6 MEASUREMENT AND PAYMENT
1.7 SUBMITTALS
C. Shop Drawings: Shop Drawings shall include the following for each pile and
anchor:
1. Helical Pile and Helical Anchor product identification number(s) and
designation(s).
2. Maximum allowable mechanical compression and tensile strength of
the Helical Piles and Helical Anchors.
3. Number of Helical Piles and Helical Anchors and respective design
allowable capacities from the Drawings.
4. Planned installation depth and the number of lead and extension
sections required.
5. Preliminary helical configuration including number and diameter of
helical bearing plates.
6. Manufacturer's recommended capacity to installation torque ratio.
7. Minimum final installation torque.
8. Product identification numbers and designations for all Bracket
Assemblies and number and size of connection bolts or concrete reinforcing
steel details.
9. Corrosion protection coating for use on Helical Piles, Helical Anchors,
and Bracket Assemblies.
D. Installer's Engineer: Provide design calculations for the Helical Piles, Helical
Anchors, and Brackets prior to planned start of installation. Include the following
1. Reduction in shaft dimension and strength by the sacrificial thickness
anticipated based on corrosion loss over the design life for project soil
conditions.
2. Considerations for downdrag, buckling, and expansive soils (as
appropriate).
02465-3
3. Minimum installation depth to reach bearing stratum and to achieve
pullout capacity (if required).
4. Soil bearing and pullout capacity.
5. Lateral resistance of the shaft (if required).
6. Estimated pile head movement at design loads.
E. Torque measurement device and all load testing and monitoring equipment to
be used on the project shall be certified by an independent testing agency.
Equipment shall have been calibrated and tested within the last year of the date
submitted. Provide the name of the testing agency, identification number or serial
number of device calibrated, and the date of calibration.
F. Submit for review and acceptance the proposed load testing procedure
including the minimum following information:
1. Type and sensitivity of load equipment.
2. Type and sensitivity of load measuring equipment.
3. Type and sensitivity of pile-head deflection equipment.
4. General description of load reaction system, including description of
reaction anchors or bearing plate.
5. Calibration reports for equipment, including hydraulic jack, pressure
gauges, and deflection dial gauges.
H. Closeout Submittals: Record actual locations of piles, pile diameter, and pile
length.
1. Accurately record the following on Project record documents:
a. Sizes, lengths, and locations of piles [and footing groups].
b. Sequence of placement.
c. Final base and top elevations.
d. Deviation from indicated locations.
C. Installer's Design Engineer: Design and select piles and anchors under direct
supervision of a Professional Engineer experienced in design of this work and
licensed at Project location and with evidence of a minimum of 10 projects of similar
size and complexity.
D. Installer's Field Engineer shall also monitor pile and anchor placement and
elevations as specified.
02465-4
and application workmanship.
1. Install mock-up helical piles in areas designated by Architect/Engineer.
2. Do not proceed with remaining work until workmanship and results are
approved by Architect/Engineer.
3. Rework mock-up as required to produce acceptable work.
B. Store Helical Piles, Helical Anchors, and Bracket Assemblies on wood pallets
or supports to keep from contacting the ground.
1.10 SEQUENCING
A. Ensure that information required for installation of products of this section are
furnished to affected trades in time to prevent interruption of construction progress.
B. Ensure that products of this section are supplied to affected trades in time to
prevent interruption of construction progress.
1.12 WARRANTY
A. Provide manufacturer's guarantee for a period of 10 years from date of
substantial completion against defects due to manufacturing of helical anchors,
helical piles, and bracket assemblies.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design strength of the helical bearing plates, shaft connections, brackets, and
the pile shaft shall be sufficient to support the design loads indicated on the
Drawings plus appropriate service load factors. Helical Piles and Helical Anchors
shall be manufactured to the following criteria.
02465-5
1. Central Shaft: High strength structural steel tube meeting the
requirements of ASTM A 450.
2. Helical Bearing Plates: Helical bearing plates shall be attached to
central shafts by fillet welds continuous on top and bottom and around the
leading edges. Helical bearing plates shall be cold pressed into a near perfect
helical shape that when affixed to the central shaft are perpendicular with the
central shaft, of uniform pitch, and such that the leading and trailing edges are
within 3/8 inch of parallel. Average helical pitch shall be plus or minus 1/4 inch
of the thickness of the helical bearing plate plus 3 inches.
3. Corrosion Protection: Helical Piles, Helical Anchors, and Brackets shall
be protected as follows:
a. Bare steel.
b. Powder coated.
c. Hot-dip galvanized meeting the requirements ASTM A 123 or A
153 as applicable.
4. Shaft Connections: Helical Pile and Helical Anchor shaft connections
shall consist of an external sleeve connection or a welded connection.
External sleeve connections shall be in-line, straight and rigid with a
maximum tolerable slack of 1/16 inch. Welded connections shall consist of a
full penetration groove weld all-around the central shaft. Shaft connections
shall have a flexural strength at least as great as the shaft itself.
5. Bolts: External sleeve connections for 3 inch, 4.5 inch, or 5.72 inch
O.D. shafts shall be made via one, two, or three bolts, respectively. Bolts shall
be either 7/8, 1, 1-1/4, or 1-1/2 inch diameter as required for strength. Bolts
and nuts used to join Helical Pile and Helical Anchor sections at the shaft
connections shall be bare steel, epoxy coated, or zinc coated to match the
corrosion protection used for the central shaft. Bolts shall be ASME SAE
Grade 8 for MH325R piles or ASME SAE Grade 5 for all other piles. All Helical
Pile and Helical Anchor bolts shall be securely snug tightened.
6. Bolt holes through the external sleeve and central shaft shall have a
diameter that is 1/16 inch greater than the bolt diameter.
7. Plug Welds: Alternatively, external sleeve connections may be made
using plug welds matching the diameter and number of bolt holes.
8. External sleeve: External sleeve Helical Pile and Helical Anchor shaft
connections shall consist of a high strength structural steel tube outer sleeve
meeting the requirements of ASTM A 450. Outer sleeve shall be welded to the
central shaft with a continuous fillet weld all-around. Fillet weld shall have a
throat thickness equal to the external sleeve tube thickness.
9. Reinforced connections: Reinforced shaft connections shall have a
2.75-inch diameter by 0.125-inch thick wall, 2.500 inch diameter by 0.25 inch
thick wall, 4 inch diameter by 0.25 inch thick wall, 3.88 inch diameter by 0.25
inch thick wall, 5.22 inch diameter by 0.25 inch thick wall, 4.97 inch diameter
by 0.375 thick wall, or 4.80-inch diameter by 0.46-inch thick wall high strength
structural steel tube inner sleeve meeting the requirements of ASTM A 450
Grade 65. Inner sleeve shall be welded to the central shaft via plug welds
oriented 90 degrees from and located slightly below the bolt holes.
B. Fit Helical Piles and Helical Anchors with a manufactured Bracket that
facilitates connection to the structure. Brackets shall be rated for the design loads
indicated on the Drawings. Brackets shall be affixed to the end of Helical Piles and
Helical Anchors with bolts, plug welds, or continuous penetration welds meeting the
design requirements for shaft connections.
02465-6
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
B. Torque Motor: Use high torque, low RPM torque motors that allow the helical
plates to advance with minimal soil disturbance. Motor shall be hydraulic power
driven with clockwise and counter-clockwise rotation capability and be adjustable to
revolutions per minute during installation. Percussion drilling equipment is not
permitted. Torque motor shall have capacity equal to or greater than the minimum
final installation torque required. Connection between the torque motor and the
installation rig shall have no more than two pivot hinges oriented 90 degrees from
each other.
C. Drive Tool: Connection between the torque motor and Helical Pile and Helical
Anchor shall be in-line, straight, and rigid, and consist of a hexagonal, square, or
round kelly bar adapter and helical shaft socket. Drive tool shall be manufactured by
the Helical Pile manufacturer and used in accordance with the manufacturer's
installation instructions.
D. Connection Pins: Central shaft of the Helical Pile or Helical Anchor shall be
attached to the drive tool by ASME SAE Grade 8 smooth tapered pins matching the
02465-7
number and diameter of the specified shaft connection bolts. Connection pins should
be maintained in good condition and safe to operate at all times. Inspect pins
regularly inspected for wear and deformation. Replace with identical pins when worn
or damaged.
3.4 INSTALLATION
B. Connect the lead section to the Torque Motor using the Drive Tool and
Connection Pins. Position and align the Lead Section at the location and to the
inclination shown on the Drawings and crowd the pilot point into the soil. Advance
the Lead Section and continue to add extension sections to achieve the Termination
Criteria specified. Advance sections into the soil in a smooth, continuous manner at
a rate of rotation between 10 and 40 revolutions per minute. Snug tight all coupling
bolts.
C. Apply constant axial force (crowd) while rotating Helical Piles and Helical
Anchors into the ground. The crowd applied shall be sufficient to ensure that the
Helical Pile and Helical Anchor advances into the ground a distance equal to at least
80 percent of the blade pitch per revolution during normal advancement.
E. Bolt hole elongation due to torsion of the shaft of a Helical Anchor at the drive
tool shall be limited to 1/4 inch. Helical Anchors with bolt hole damage exceeding
this criterion shall be removed, and discarded.
02465-8
shown on the Drawings.
H. All Helical Pile and Helical Anchor components including the shaft and
Bracket shall be isolated from making a direct electrical contact with any concrete
reinforcing bars or other non-galvanized metal objects since these contacts may
alter corrosion rates.
A. Helical Piles and Helical Anchors shall be advanced until the following criteria
is satisfied.
1. Axial capacity is verified by achieving the final installation torque as
shown on the Drawings or as provided by the installer's engineer and
approved by the Architect/Engineer.
2. Minimum depth shall be as shown on the Drawings, that corresponds
to the planned bearing stratum, or the depth at which the final installation
torque is measured, whichever is greater. In addition, Helical Anchors shall be
advanced until the average torque over the last 3 feet equals or exceeds the
required final installation torque.
B. If the torsional strength rating of the Helical Pile or Helical Anchor and/or the
maximum torque of the installation equipment has been reached or Augering occurs
prior to achieving the minimum depth required, exercise one of the following options:
1. Terminate the installation at the depth obtained subject to the review
and acceptance of the Architect/Engineer.
2. Remove the Helical Pile or Helical Anchor and install a new one with
fewer and/or smaller diameter helical bearing plates or with dual cutting edge
helical bearing plates. New helical configuration shall be subject to review and
acceptance of the Architect/Engineer.
3. Remove the Helical Pile or Helical Anchor and pre-drill a 4-inch
diameter pilot hole in the same location and reinstall the anchor/pile.
4. If the obstruction is shallow, remove the Helical Pile or Helical Anchor
and remove the obstruction by surface excavation. Backfill and compact the
resulting excavation and reinstall the anchor/pile.
5. Remove the Helical Pile or Helical Anchor and relocate 1 foot to either
side of the installation location subject to the review and acceptance of
Architect/Engineer.
6. Reverse the direction of torque, back-out the Helical Pile or Helical
Anchor a distance of 1 to 2 feet and attempt to reinstall by decreasing crowd
and Augering through the obstruction.
7. Remove the Helical Pile or Helical Anchor and sever the uppermost
helical bearing plate from the Lead Section if more than one helical bearing
plate is in use, or reshape the helical bearing plates to create a special
tapered edge by cutting with a band saw. Reinstall the anchor or pile with
revised helical bearing plate configuration.
C. If the final installation torque is not achieved at the contract length, exercise
one of the following options:
1. Until the maximum depth is achieved (if any), install the Helical Pile or
Helical Anchor deeper using additional Extension Sections.
2. Remove the Helical Pile or Helical Anchor and install a new one with
02465-9
additional and/or larger diameter helical bearing plates.
3. Decrease the rated load capacity of the Helical Pile or Helical Anchor
and install additional Helical Piles or Helical Anchors. The rated capacity and
additional unit location shall be subject to the review and acceptance of the
Architect/Engineer.
A. Install Helical Piles and Helical Anchors as close to the specified installation
and orientation angles as possible. Tolerance for departure from installation and
orientation angles shall be plus or minus 5 degrees.
B. Install Helical Piles, Helical Anchors, and Bracket Assemblies at the locations
and to the elevations shown on the Drawings. Tolerances for Bracket Assembly
placement shall be plus or minus 1 inch in both directions perpendicular to the shaft
and plus or minus 1/4 inch in a direction parallel with the shaft unless otherwise
specified.
A. Unless otherwise required by local codes, the Installer's Field Engineer, and
an Independent Inspection Agency as specified in Section 01400 shall observe and
document Helical Pile and Helical Anchor installations and tests.
02465-10
a. Test ______ indicator anchors at locations as directed by
Architect/Engineer.
b. One test for first 100 anchors.
c. One test for next 250 anchors.
d. One test for each 500 anchors thereafter.
2. Proof load tests shall be performed following the procedure described
in ASTM D 3689.
3. Proof load tests shall be observed and documented by the Installers
Engineer.
4. Maximum test load shall be 150 percent of the allowable load shown
on the Drawings
5. Locations of Helical Anchors to be tested shall be determined by the
Installers Engineer, unless shown on the Drawings
6. Installation methods, procedures, equipment, products, and final
installation torque shall be identical to the production anchors to the extent
practical except where otherwise approved by the Architect/Engineer.
7. A proof load test shall be deemed acceptable provided the maximum
test load is applied without helical anchor failure. Failure is when continuous
jacking is required to maintain the load.
02465-11
D. Provide the Architect/Engineer with copies of load test reports confirming
configuration and construction details within 1 week after completion of the load
tests. Documentation shall confirm the load capacity as required on the working
drawings or propose changes based upon the results of the tests. At a minimum, the
documentation shall include:
1. Name of project and Installer.
2. Date, time, and duration of test.
3. Location of test Helical Pile or Helical Anchor by grid location, diagram,
or assigned identification number.
4. Test procedure utilized (ASTM D 1143, D 3689, or D 3966).
5. List of any deviations from test procedure.
6. Description of calibrated testing equipment and test set-up.
7. Type and configuration of Helical Pile or Helical Anchor including lead
section, number and type of extension sections, and manufacturer's product
identification numbers.
8. Load steps and duration of each load increment.
9. Cumulative pile-head movement at each load step.
10. Comments pertaining to test procedure, equipment adjustments, or
other relevant information.
D. Accurately record actual dimensions and locations of tested anchors and piles
and movement or distortion caused by testing.
3.10 PROTECTION
A. Protect installed products until completion of project.
3.11 SCHEDULES
A. :
B. :
END OF SECTION
02465-12
SECTION 02600
PART 4 GENERAL
4.1 SECTION INCLUDES
4.3 REFERENCES
02465-13
2. AWS D1.6 - Structural Welding Code.
4.4 SUBMITTALS
C. Shop Drawings: Provide a general layout indicating invert and outlet elevation
with slope at each trench section. Locate catch basins required and outlet piping
connection locations and details. Provide details at field installed connections and
components.
02465-14
and application workmanship.
1. Install sections designated by Architect.
2. Do not proceed with remaining work until workmanship and
performance are approved by Architect.
3. Rework mock-up area as required to produce acceptable work.
4.8 WARRANTY
PART 5 PRODUCTS
5.1 MANUFACTURERS
02465-15
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot length to aid
installation stability; allow simple grade adjustment and provide grate
rail pull out resistance. The anchor stands shall be fully welded to the
angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
2,480 lb/lineal foot (36 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-0424-1CI-A.
(Standard EconoDrain #4 grate), coated Black, Class 35B Gray Iron.
b. Grating: ADA compliant Grating shall be Part Number EG-0424-
1DI-ADA, coated Black, Class 60-45-12 Ductile Iron.
c. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-0424-1DI-A, coated Black, 60-45-12 Ductile Iron.
d. Gratings shall be secured to the steel rails by Locking Device
Assembly, Part Number ELD04.
5. Catch Basins:
a. 4 inches by 24 inches by 24 inches (102 mm by 610 mm by 610
mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
02465-16
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-0824-1CI-A.
(Standard EconoDrain #6 grate), coated Black, Class 35B Gray Iron.
b. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-0824-1DI-ADA, coated Black, 60-45-12 Ductile Iron.
c. Gratings shall be secured to the steel rails by Locking Device
Assembly, Part Number ELD6.
5. Catch Basins:
a. 6 inches by 24 inches by 24 inches (152 mm by 610 mm by 610
mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB624.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
02465-17
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-1024-1DI-A.
(Standard EconoDrain #8 grate), coated Black, Class 60-45-12 Ductile
Iron.
b. Grating: ADA compliant Grating shall be Part Number EG-1024-
1DI-ADA, coated Black, Class 60-45-12 Ductile Iron.
c. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-1024-3DI-A, coated Black, 60-45-12 Ductile Iron.
d. Gratings shall be secured to the steel rails by Locking Device
Assembly, Part Number ELD8.
5. Catch Basins:
a. 8 inches by 24 inches by 24 inches (203 mm by 610 mm by 610
mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB824.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
D. Product: #12 EconoDrain 12 inches (305 mm) Trench Drain Forming System
as manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
02465-18
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-1416-1DI-A.
(Standard EconoDrain #12 grate), coated Black, Class 60-45-12 Ductile
Iron.
b. Grating: ADA compliant Grating shall be Part Number EG-1424-
1DI-ADA, coated Black, Class 60-45-12 Ductile Iron.
c. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-1424-3DI-A, coated Black, 60-45-12 Ductile Iron.
d. Gratings shall be secured to the steel rails by locking device
assembly, Part Number ELD12.
5. Catch Basins:
a. 12 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
E. Product: #15 EconoDrain 15 inch (381 mm) Trench Drain Forming System as
manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
02465-19
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating: 17 inches (432 mm) by 24 inches (609 mm) by 1-1/2 inch (38
mm) cast iron grate.
5. Catch Basins:
a. 15 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
F. Product: #18 EconoDrain 18 inch (457 mm) Trench Drain Forming System as
manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
02465-20
5,526 lb/lineal foot (80 kN/m).
4. Grating: 20 inches (508 mm) by 24 inch (609 mm) by 1-1/2 inch (38
mm) cast iron grate.
5. Catch Basins:
a. 18 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
G. Product: #24 EconoDrain 24 inch (610 mm) Trench Drain Forming System as
manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating: 26 inches (660 mm) by 24 inches (609 mm) by 1-1/2 inch (38
mm) cast iron grate.
5. Catch Basins:
a. 24 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
02465-21
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
02465-22
a. 12 inches by 24 inches by 42 inches (305 mm by 610 mm by
1067 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
7. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.
02465-23
5.5 POLYMER CONCRETE TRENCH DRAINS
PART 6 EXECUTION
6.1 EXAMINATION
02465-24
B. If substrate preparation is the responsibility of another installer, notify
Architect of unsatisfactory preparation before proceeding.
6.2 PREPARATION
6.3 INSTALLATION
6.4 PROTECTION
END OF SECTION
02465-25
SECTION 02632
PART 7 GENERAL
7.1 SECTION INCLUDES
7.3 SUBMITTALS
02465-26
square.
2. Panel:At least 10 by 10 inches (250 by 250 mm) square piece.
A. Protect materials from damage during delivery and store under tarp to protect
from sunlight when time between delivery and installation will exceed 7 days.
B. Store materials on smooth surfaces, free from dirt, mud, and debris.
C. Use lifting equipment appropriate to size (height) of cells and site conditions,
including but not limited to handcart, forklifts, extension lifts, or small cranes. Use
care to prevent damage to spacer bars and surrounding cells.
B. Cold Weather:
1. Do not use frozen materials or materials mixed or coated with ice or
frost.
2. Do not build on frozen work or wet, saturated, or muddy subgrade.
3. Take precautions when handling membranes and cells when
temperatures are 40 degrees F (5 degrees C) of lower to prevent cracking or
cracking from brittleness.
C. Protect work against damage from construction traffic during installation and
following completion of backfill. Protect using construction tape, fencing, or other
means until construction is complete. Protect adjacent work from damage during
installation.
D. Coordinate location, layout, and installation of piping, inlets, and outlets with
final arrangement of utilities as determined in the field.
PART 8 PRODUCTS
8.1 MANUFACTURERS
02465-27
8.2 MATERIALS
D. Backfill: See Section 02300 for additional requirements. Provide structural fill
or sand materials, free from lumps and debris or sharp materials.
1. Side Backfill: Structural fill or sand.
2. Top Backfill: 3/4 inch (19 mm) minus sandy/gravel roadbase material
with fines less than 3 percent; or 2 parts clean 3/4 inch (19 mm) drainage rock
to 1 part clean sharp sand.
PART 9 EXECUTION
9.1 EXAMINATION
B. Verify height of high water table; do not install if high water table will be above
the bottom of storm water retention chamber.
C. Verify water retention system does not interfere with new or existing
underground structures, utility lines, and piping.
9.2 PREPARATION
02465-28
debris.
C. Lay out geotextile fabric to cover side so it will extend a minimum of 20 inches
under the structure.
9.3 INSTALLATION
A. Place water retention cells side by side, grid side down. Place sides of cells
without damaged bumpers along outside of structure to resist backfill forces against
fabric and liner materials.
C. Place geotextile fabric layer over top and sides to prevent soil entry into
chamber.
1. Use precautions to avoid damage to fabric liner material during
placement.
2. Bring liner material up sides and over top of structure, overlapping or
sealing joints in accordance with manufacturer's recommendations.
3. Fold excess fabric at corners to lay flat against sides of structure,
securing folds and seams with staples or other approved method.
E. For chambers greater than 3.94 feet (1200 mm) deep, place piles of backfill
material over closed chamber top surface along edge of chamber to provide vertical
load on perimeter cells; verify compression of columns and resistance to side
pressures from backfill operations before proceeding.
G. Place utility marker tape, outlining extent of structure, at not more than 12
inch (300 mm) depth..
02465-29
H. Do not permit construction or other traffic within limits of excavation until work
is complete and final surface materials are in place.
J. Any slopes creating additional overburden above the water storage cells
should be carefully located. The toe of said slope should be 10 ft (3000 mm) away
from the closest edge of the water storage cell chamber. This will prevent any
additional earth pressure on the units.
9.4 CLEANING
B. Legally remove excess materials, debris, and equipment from site. Repair
damage to adjacent materials and surfaces.
END OF SECTION
SECTION 02780
UNIT PAVERS
PART 10 GENERAL
10.1 SECTION INCLUDES
A. Interlocking unit pavers and accessories with sand-filled joints, with setting
bed as follows:
1. Sand setting bed.
2. Permeable gravel and sand setting bed.
3. Asphalt setting bed.
4. Concrete setting bed.
02465-30
A. Section 02741 - Hot-Mix Asphalt Paving; for asphalt base under unit pavers.
B. Section 02751 - Portland Cement Concrete Paving; for concrete base under
unit pavers and concrete used as edge restraint.
C. Section 02795 - Porous Pavement, for unit paving using grid pavers or pavers
with openings between them.
E. Section 09630 - Masonry Flooring; for brick flooring for interior applications.
10.3 REFERENCES
A. ASTM C 33 - Standard Specification for Concrete Aggregates.
B. ASTM C 67 - Standard Test Methods for Sampling and Testing Brick and
Structural Clay Tile, Section 8, Freezing and Thawing.
C. ASTM C 136 - Standard Test Method for Sieve Analysis of Fine and Coarse
Aggregates.
D. ASTM C 140 - Standard Test Methods for Sampling and Testing Concrete
Masonry Units and Related Units.
H. ASTM C 1645 - Standard Test Method for Freeze-thaw and De-icing Salt
Durability of Solid Concrete Interlocking Paving Units.
N. United States Green Building Council (USGBC): LEED Reference Guide for
Green Building Design and Construction.
02465-31
10.4 SUBMITTALS
A. Submit under provisions of Section 01300.
C. Shop Drawings: Drawings with details including but not limited to relationship
to adjoining materials and assemblies, indication of perimeter conditions, expansion
and control joints, paver layout, patterns, color arrangement, installation, and setting
details.
D. Test Reports:
1. Sieve analysis for grading of bedding and joint opening aggregates.
2. Test results from an independent testing laboratory for compliance of
concrete pavers with ASTM C 936.
B. SS Credit 7.2 - Sustainable Sites: Heat Island Effect - Roof; for roof surfaces
indicated on Drawings as high solar reflectance.
1. Documentation indicating Solar Reflectance Index calculated according
to ASTM E 1980: 1 Credit.
02465-32
percent, 2 Credits.
B. Product Certificates:
1. Signed by manufacturer, including name and address of contractor,
project location, and the quantity, and date or dates of shipment of delivery to
which certificate applies.
2. Indicating that pavers meet specified requirements.
3. Indicating testing laboratory's facilities and qualifications of its
principals and key personnel to perform tests specified.
C. Mock-Ups:
1. Install a 7 ft x 7 ft (2 m x 2 m) paver area in accordance with
Interlocking Concrete Paver Institute Tech Spec No. 2, Construction of
Interlocking Concrete Pavements.
2. Use this area to determine surcharge of the bedding sand layer, joint
sizes, lines, laying pattern(s), color(s) and texture of the job.
3. This area will be used as the standard by which the work will be
judged.
4. Do not proceed with remaining work until workmanship, color, and
texture are approved by Architect.
5. Use mock-up to test cleaning methods.
6. Subject to acceptance, mock-up may be retained as part of finished
work.
7. When directed by Architect, remove and properly dispose of mock-up.
02465-33
C. Storage and Protection: Store materials protected such that they are kept free
from mud, dirt, and other foreign materials.
1. Cover bedding sand and joint sand with waterproof covering if needed
to prevent exposure to rainfall or removal by wind. Secure the covering in
place.
PART 11 PRODUCTS
11.1 MANUFACTURERS
A. Acceptable Manufacturer: CalStar Products, Inc., which is located at:
Corporate Headquarters 6851 Mowry Ave. ; Newark, CA 94560; Tel: 510-793-9500;
Email: request info (info@calstarproducts.com); Web: www.calstarproducts.com
02465-34
d. Spacers for Pavers: Spacers for permeable pavers, integral
spacers for 3/32 inches (2.5 mm) gaps.
C. Color and Texture: Provide fly ash pavers colored with pigments conforming
to ÅSTM C 979, Solar Reflectance Index (SRI) calculated according to ÅSTM E
1980.
1. Color: Natural, tumbled. with Solar Reflectance (SRI) of 29 or greater.
2. Color: Natural, untumbled.
3. Color: Tan, tumbled. with Solar Reflectance (SRI) of 29 or greater.
4. Color: Tan, untumbled
5. Color: Tangerine, tumbled.
6. Color: Tangerine, untumbled.
7. Color: Light Red, tumbled.
8. Color: Light Red, untumbled.
9. Color: Light Gray, tumbled.
10. Color: Light Gray, untumbled.
11. Color: Brown, tumbled.
12. Color: Brown, untumbled.
13. Color: Dark Red, tumbled.
14. Color: Dark Red, untumbled.
15. Color: Dark Gray, tumbled.
16. Color: Dark Gray, untumbled.
17. Color: Autumn Range, tumbled.
18. Color: Autumn Range, untumbled.
19. Color: Harvest Range, tumbled.
20. Color: Harvest Range, untumbled.
21. Color: Olive Range, tumbled.
22. Color: Olive Range, untumbled.
23. Color: Prairie Range, tumbled.
24. Color: Prairie Range, untumbled
25. Color: As selected by Architect from manufacturer's full range.
26. Color: As indicated on Drawings.
02465-35
D. Environmental Performance:
1. Recycled Content: 37 percent post-industrial waste by weight, fly ash
content.
2. Embodied Energy: Not to exceed 1000 BTUs per paver, as certified by
manufacturer.
3. Carbon Footprint: Not to exceed 0.045 kg (0.1 lb) of carbon dioxide per
paver, as certified by manufacturer.
02465-36
1) Grading Requirements for Natural Joint Sand:
a) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 100.
b) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 95 to 100.
c) Sieve Size: No. 16 (1.18 mm).
1) Percent Passing: 70 to 100.
d) Sieve Size: No. 30 (0.600 mm).
1) Percent Passing: 40 to 75.
e) Sieve Size: No. 50 (0.300 mm).
1) Percent Passing: 10 to 35.
f) Sieve Size: No. 100 (0.150 mm).
1) Percent Passing: 2 to 15.
g) Sieve Size: No. 200 (0.075 mm).
1) Percent Passing: 0 to 1.
2) Grading Requirements for Manufactured Joint Sand:
a) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 100.
b) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 95 to 100.
c) Sieve Size: No. 16 (1.18 mm).
1) Percent Passing: 70 to 100.
d) Sieve Size: No. 30 (0.600 mm).
1) Percent Passing: 40 to 100.
e) Sieve Size: No. 50 (0.300 mm).
1) Percent Passing: 20 to 40.
f) Sieve Size: No. 100 (0.150 mm).
1) Percent Passing: 10 to 25.
g) Sieve Size: No. 200 (0.075 mm).
1) Percent Passing: 0 to 10.
02465-37
1) Percent Passing: 85 to 100.
c) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 10 to 30.
d) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 0 to 10.
e) Sieve Size: No. 16.
1) Percent Passing: 0 to 5.
e. Base: No. 57 conforming to ÅSTM D 448 gradation as shown
with modifications below:
1) Grading Requirements for Base:
a) Sieve Size: 1-1/2 inches (37.5 mm).
1) Percent Passing: 100.
b) Sieve Size: 1 inch (25 mm).
1) Percent Passing: 95 to 100.
c) Sieve Size: 1/2 inch (12.5 mm).
1) Percent Passing: 25 to 60.
d) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 0 to 10.
e) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 0 to 5.
f. Subbase: No. 2 conforming to ÅSTM D 448 gradation as shown
with modifications below:
1) Grading Requirements for Subbase:
a) Sieve Size: 3 inches (75 mm).
1) Percent Passing: 100.
b) Sieve Size: 2-1/2 inches (63 mm).
1) Percent Passing: 90 to 100.
c) Sieve Size: 2 inches (50 mm).
1) Percent Passing: 35 to 70.
d) Sieve Size: 1-1/2 inches (37.5 mm).
1) Percent Passing: 0 to 15.
e) Sieve Size: 3/4 inch (19 mm).
1) Percent Passing: 0 to 5.
02465-38
7. Material: Cut stone.
8. Material: Concrete.
11.6 ACCESSORIES
A. Geotextile Fabric:
1. Material Type and Description: __________.
2. Manufacturer: Acceptable to interlocking concrete paver manufacturer,
__________.
PART 12 EXECUTION
12.1 EXAMINATION
A. Do not begin installation until substrates, subgrade and base have been
properly prepared.
02465-39
12.3 PERMEABLE INSTALLATION
A. Comply with recommendations for installation, progress cleaning, and final
cleaning of pavers in accordance with manufacturer's instructions and
recommendations.
02465-40
vehicular traffic before paving unit installation begins.
6. Permeable Interlocking Concrete Pavers And Joint/Opening Fill
Material:
a. Lay the paving units in the patterns and joint widths shown on
the Drawings. Maintain straight pattern lines.
b. Fill gaps at the edges of the paved area with cut units. Cut
pavers subject to tire traffic shall be no smaller than 1/3 of a whole unit.
c. Cut pavers and place along edges with double-bladed splitter or
masonry saw.
d. Fill the openings and joints with No. 8 stone.
e. Remove excess aggregate on the surface by sweeping pavers
clean.
f. Compact and seat the pavers into the bedding material using a
low-amplitude, 75-90 Hz plate compactor capable of at least 5,000 lbf
(22 kN) centrifugal compaction force. This will require at least two
passes with the plate compactor.
g. Do not compact within 6 ft (2 m) of the unrestrained edges of the
paving units.
h. Apply additional aggregate to the openings and joints if needed,
filling them completely. Remove excess aggregate by sweeping then
compact the pavers. This will require at least two passes with the plate
compactor.
i. Pavers within 6 ft (2 m) of the laying face must be left fully
compacted at the completion of each day.
j. The final surface tolerance of compacted pavers shall not
deviate more than +/- 3/8 (10 mm) under a 10 ft (3 m) long
straightedge.
k. The surface elevation of pavers shall be 1/8 inch to 1/4 inch (3
mm to 6 mm) above adjacent drainage inlets, concrete collars or
channels.
12.4 PROTECTION
A. Protect installed products until completion of project.
END OF SECTION
SECTION 02820
02465-41
<HIDDEN_TEXT>
PART 13 GENERAL
13.1 SECTION INCLUDES
A. Heavy industrial steel ornamental fence system - fusion welded.
13.3 REFERENCES
A. ASTM - American Society for Testing and Materials:
1. ASTM A 653/A653M - Standard Specification for Steel Sheet, Zinc-
Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip
Process.
2. ASTM B 117 - Practice for Operating Salt-Spray (Fog) Apparatus.
3. ASTM D 523 - Test Method for Specular Gloss.
4. ASTM D 714 - Test Method for Evaluating Degree of Blistering in Paint.
5. ASTM D 822 - Practice for Conducting Tests on Paint and Related
Coatings and Materials using Filtered Open-Flame Carbon-Arc Light and
Water Exposure Apparatus.
6. ASTM D 1654 - Test Method for Evaluation of Painted or Coated
Specimens Subjected to Corrosive Environments.
7. ASTM D 2244 - Test Method for Calculations of Color Differences from
Instrumentally Measured Color Coordinates.
8. ASTM D 2794 - Test Method for Resistance of Organic Coatings to the
Effects of Rapid Deformation (Impact). ASTM D3359 - Test Method for
Measuring Adhesion by Tape Test.
9. ASTM D 3359 - Test Method for Measuring Adhesion by Tape Test.
10. ASTM F 2408 - Ornamental Fences Employing Galvanized Steel
Tubular Pickets.
02465-42
2. ASTM B 221 - Standard Specification for Aluminum and Aluminum-
Alloy Extruded Bars, Rods, Wire, Profiles and Tubes.
3. ASTM D 523 - Test Method for Specular Gloss.
4. ASTM D 822 - Practice for Conducting Tests on Paint and Related
Coatings and Materials using Filtered Open-Flame Carbon-Arc Light and
Water Exposure Apparatus.
5. ASTM D 1654 - Test Method for Evaluation of Painted or Coated
Specimens Subjected to Corrosive Environments.
6. ASTM D 2244 - Test Method for Calculations of Color Differences from
Instrumentally Measured Color Coordinates.
7. ASTM D 2794 - Test Method for Resistance of Organic Coatings to the
Effects of Rapid Deformation (Impact). ASTM D3359 - Test Method for
Measuring Adhesion by Tape Test.
8. ASTM D 3359 - Test Method for Measuring Adhesion by Tape Test.
13.4 SUBMITTALS
A. Submit under provisions of Section 01300.
D. Selection Samples: For each finish product specified, two complete sets of
color chips representing manufacturer's full range of available colors and patterns.
C. Single Source: Entire fence system, and all associated accessories, fittings,
and fasteners shall be obtained from a single source.
02465-43
A. Upon receipt at the job site, all materials shall be checked to ensure that no
damage occurred during shipping or handling.
13.8 WARRANTY
A. The powder coated surface on all components (pickets, rails, and posts) is
warranted for 10 years. Refer to manufacturer for complete details regarding
warranty.
B. The powder coated surface on all components (pales, rails, and posts) is
warranted for 15 years. Refer to manufacturer for complete details regarding
warranty.
D. The powder coated surface on all aluminum framework (pickets, rails and
posts) is warranted for a limited lifetime. Refer to manufacturer for complete details
regarding warranty.
PART 14 PRODUCTS
14.1 MANUFACTURERS
A. Acceptable Manufacturer: Ameristar Fence Products, which is located at:
1555 N. Mingo ; Tulsa, OK 74116; Toll Free Tel: 800-321-8724; Tel: 918-835-0898;
Email: request info (mktg@ameristarfence.com); Web: www.ameristarfence.com
02465-44
4) Three Rail Flush Bottom Treatment: Style Classic.
5) Four Rail: Style Classic.
6) Four Rail Flush Bottom Treatment: Style Classic.
b. Majestic: Flush top rail
1) Two Rail: Style Majestic.
2) Two Rail Flush Bottom Treatment: Style Majestic.
3) Three Rail: Style Majestic.
4) Three Rail Flush Bottom Treatment: Style Majestic.
5) Four Rail: Style Majestic.
6) Four Rail Flush Bottom Treatment: Style Majestic.
c. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Two Rail Flush Bottom Treatment: Style Genesis.
3) Three Rail: Style Genesis.
4) Three Rail Flush Bottom Treatment: Style Genesis.
5) Four Rail: Style Genesis.
6) Four Rail Flush Bottom Treatment: Style Genesis.
d. Invincible: Pressed pointed pickets extend above the top rail,
curving outward.
1) Two Rail: Style Invincible.
2) Two Rail Flush Bottom Treatment: Style Invincible.
3) Three Rail: Style Invincible.
4) Three Rail Flush Bottom Treatment: Style Invincible.
5) Four Rail: Style Invincible.
6) Four Rail Flush Bottom Treatment: Style Invincible.
4. Height:
5. Height: 3 feet (914 mm).
6. Height: 3 feet 6 inches (1067 mm).
7. Height: 4 feet (1219 mm).
8. Height: 5 feet (1524 mm).
9. Height: 6 feet (1829 mm).
10. Height: 7 feet (2133 mm).
11. Height: 8 feet (2438 mm).
12. Steel (ASTM A924/A924M): Steel for tubular pickets, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
13. Galvanizing (ASTM A653/A653M): Prior to forming, hot dip galvanized
with minimum zinc coating weight of 0.90 oz/ft2 (276 g/m2), Coating
Designation G-90.
14. Rails:
a. Steel channel, 1.75 inches (44 mm) x 1.75 inches (44 mm).
b. Standard Picket Spacing: Picket holes shall be spaced at 4.715
inches (120 mm) o.c.
15. Pickets: 1 inch (25.4 mm) square x 14 gauge tubing.
16. Racking/Biasability (Ability of Panels to Follow Grades): able to follow
varying grade changes to a maximum of 48 inch (762 mm) rise in an 8 foot
(2438 mm) run.
17. Posts:
a. Size: 2.5 inches by 2.5 inches by 12 gauge w/ standard post
02465-45
cap.
b. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
c. Size: 4 inches by 4 inches by 11 gauge w/standard post cap.
18. Accessories: Aluminum castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cap: Ball Cap.
02465-46
2) Rail Weight: 2.55 lbs/ft.
f. Enclosed Retaining Rod: Retaining rods shall be 0.125 inch (3.2
mm) diameter galvanized steel. Variable pitch connection system for,
high angle racking and elimination of external fasteners
g. PVC Grommets: Provide grommets to seal all picket-to-rail
intersections.
h. Picket holes in the ForeRunner rail for Classic, Majestic and
Genesis shall be spaced at 4.715 inches (120 mm) o.c.
i. Picket holes in ForeRunner rail for 6 foot long Invincible style
fencing shall be spaced at 4.98 inches (126.5 mm) o.c.
7. Pickets: 1 inch (25.4 mm) square x 14 gauge steel tubing.
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Security Fastener: one-way tamperproof security bolts with
inverted t-nuts.
b. Bracket to Post Connections: Self-drilling hex-head screws.
9. Panels: Completed panels shall be capable of supporting a 600 pound
load applied at midspan without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Minimum of 25
percent slope.
11. Posts:
a. Size: 2-1/2 inches by 2-1/2 inches by 12 gauge w/ standard post
cap.
b. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
c. Size: 4 inches by 4 inches by 11 gauge w/ standard post cap.
12. Accessories: Aluminum castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cap: Ball Cap.
d. Rings.
02465-47
d. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Three Rail: Style Genesis.
3) Four Rail: Style Genesis.
4. Height:
a. Height: 4 feet (1219 mm).
b. Height: 5 feet (1524 mm).
c. Height: 6 feet (1829 mm).
d. Height: 7 feet (2134 mm).
e. Height: 8 feet (2438 mm).
f. Height: 9 feet (2743 mm).
g. Height: 10 feet (3048 mm).
5. Aluminum:
a. Tubular Pickets, Rails and Posts: Shall conform to ASTM B221.
b. Extrusions for Posts and Rails (Outer Channel): 6005-T5.
c. Extrusions for Pickets and Rail (Inner Slide Channels): 6063-T5.
6. Rails:
a. Acceptable Product: Ameristar ForeRunner Rails.
b. Double-walled U channel; outside cross-section dimensions of 1-
3/4 inch (44.5 mm) square; interior guide channel shall form lower limit
of raceway for retaining rod.
c. Panel Length: 6 foot (1829 mm) typical.
d. Panel Length: 8 foot (2438 mm) typical.
e. Rail Strength: Effective Wall Thickness: top wall of outer
channel of the rail shall be 0.100 inch (2.54 mm) thick; side walls shall
be 0.120 inch (3.05 mm) thick.
f. Enclosed Retaining Rod: Retaining rods shall be 0.125 inch (3.2
mm) diameter galvanized steel. Variable pitch connection system for,
high angle racking and elimination of external fasteners.
g. PVC Grommets: Provide grommets to seal all picket-to-rail
intersections.
h. Picket holes in the ForeRunner rail for Classic, Majestic and
Genesis shall be spaced at 4.715 inches (120 mm) o.c.
i. Picket holes in ForeRunner rail for 6 foot long Invincible style
fencing shall be spaced at 4.98 inches (126.5 mm) o.c.
7. Pickets: 1 inch (25.4 mm) square x 0.065 inch (1.65 mm) thick
extruded aluminum tubing.
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Security Fastener: one-way tamperproof security bolts with
inverted t-nuts.
b. Bracket to Post Connections: Self-drilling hex-head screws.
9. Panels: Completed panels shall be capable of supporting a 300 pound
load applied at midspan without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Minimum of 25
percent slope.
11. Posts:
a. Size: 2-1/2 inches by 2-1/2 inches with perimeter wall thickness
of 0.080 inch (2.03 mm) and interior reinforcing web thickness of 0.080
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inch (2.03 mm) w/ std. post cap.
b. Size: 3 inches by 3 inches with perimeter wall thickness of 0.120
inch w/ std. post cap.
c. Size: 4 inches by 4 inches with perimeter wall thickness of 0.250
inch w/ std. post cap.
12. Accessories: Aluminum Castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cap: Ball Cap.
d. Rings.
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2) Two Rail Flush Bottom Treatment: Style Classic.
3) Three Rail: Style Classic.
4) Three Rail Flush Bottom Treatment: Style Classic.
5) Four Rail: Style Classic.
b. Majestic:
1) Two Rail: Style Majestic.
2) Two Rail Flush Bottom Treatment: Style Majestic.
3) Three Rail: Style Majestic.
4) Three Rail Flush Bottom Treatment: Style Majestic.
5) Four Rail: Style Majestic.
c. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Two Rail Flush Bottom Treatment: Style Genesis.
3) Three Rail: Style Genesis.
4) Three Rail Flush Bottom Treatment: Style Genesis.
5) Four Rail: Style Genesis.
5. Height:
a. Height: 3 feet (914 mm).
b. Height: 3 feet 6 inches (1067 mm).
c. Height: 4 feet (1219 mm).
d. Height: 5 feet (1524 mm).
e. Height: 6 feet (1829 mm).
f. Height: 7 feet (1829 mm).
g. Height: 8 feet (1829 mm).
6. Steel (ASTM A924/A924M): Steel for tubular pickets, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
7. Galvanizing (ASTM A653/A653M): Prior to forming, hot dip galvanized
with minimum zinc coating weight of 0.60 oz/ft2 (184 g/m2), Coating
Designation G-60.
8. Rails:
a. Steel channel, 1.4375 inches (36.5 mm) x 1.5 inches (38 mm).
b. Standard Picket Spacing: Picket holes shall be spaced at 4.675
inches (118.75 mm) o.c.
c. Pool, Pet and Play Picket Spacing: Picket holes shall be spaced
at 3.5 inches (88.9 mm) o.c.
9. Pickets: 3/4 inches (19 mm) square x 17 gauge tubing for heights up
to 6 feet, and 14 gauge tubing for 7 and 8 foot heights.
10. Racking/Biasability (Ability of Panels to Follow Grades): able to follow
varying grade changes to a maximum of 48 inch (762 mm) rise in an 8 foot
(2438 mm) run.
11. Posts:
a. Size: 2.5 inches by 2.5 inches by 16 gauge w/ standard post
cap.
b. Size: 2.5 inches by 2.5 inches by 14 gauge w/ standard post
cap, required for 7 foot and 8 foot heights.
c. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
12. Accessories: Aluminum castings.
a. Finial: Quad Flair.
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b. Finial: Triad.
c. Post Cap: Ball Cap.
d. Double Rings.
e. Butterfly Scroll.
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intersections.
h. Picket holes in the ForeRunner rail shall be spaced at 4.70
inches (119 mm) o.c.
7. Pickets: 3/4 inch (25.4 mm) square x 17 gauge steel tubing.
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Security Fastener: one-way tamperproof security bolts with
inverted t-nuts.
b. Bracket to Post Connections: Self-drilling hex-head screws.
9. Panels: Completed panels shall be capable of supporting a 400 pound
load applied at midspan without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Minimum of 25
percent slope.
11. Posts:
a. Size: 2-1/2 inches by 2-1/2 inches by 12 gauge w/ standard post
cap.
b. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
c. Size: 4 inches by 4 inches by 12 gauge w/ standard post cap.
12. Accessories: Aluminum castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cover: Ball Cap.
d. Rings.
F. High Security Steel Fence System - Ornamental Pale: Steel corrugated pale
security fence including pales, rails, posts, and hardware required for a complete
system.
1. Acceptable Product: Impasse.
2. Grade: High Security.
3. Style:
a. Trident: System consists of high-tensile steel corrugated pales
that extend above topmost rail and terminate with a triple-pointed and
splayed spear tip.
1) Two Rail: Style Trident.
2) Three Rail: Style Trident.
3) Four Rail: Style Trident.
4) Five Rail: Style Trident.
b. Stronghold: System consists of high-tensile steel corrugated
pales with blunt, slightly rounded tip.
1) Two Rail: Style Stronghold.
2) Three Rail: Style Stronghold.
3) Four Rail: Style Stronghold.
4) Five Rail: Style Stronghold.
c. Gauntlet: System consists of high-tensile steel outward curving
corrugated pales that extend above topmost rail and terminate with
triple pointed and splayed spear tips.
1) Two Rail: Style Gauntlet.
2) Three Rail: Style Gauntlet.
3) Four Rail: Style Gauntlet.
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4) Five Rail: Style Gauntlet.
4. Height:
a. Height: 6 feet (1829 mm).
b. Height: 7 feet (2134 mm).
c. Height: 8 feet (2438 mm).
d. Height: 9 feet (2743 mm).
e. Height: 10 feet (3048 mm).
5. Steel (ASTM A924/A924M): Steel for corrugated pales, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
a. Galvanizing (ASTM A653/A653M): Prior to forming, hot dip
galvanized with minimum zinc coating weight of 0.90 oz/sq ft (276 g/sq
meter), Coating Designation G-90.
6. Rails: High strength steel; lower lip contoured to carry optional anti-ram
cables, sensor cables, and alarm systems.
a. Acceptable Product: Impasse Rail.
b. Dimensions: 2 inches (50.8 mm) wide by 2-1/2 inches (63.5
mm) high by 0.100 inch (2.54 mm) nominal thickness.
c. Panel Length: 6 foot (1829 mm) typical.
d. Panel Length: 8 foot (2438 mm) typical.
e. Pale Holes: Spaced at 6 inches (152.4 mm) o.c.
7. Pales: Corrugated shape; resists prying or bending; nominal 2.75" wide
x 0.075 inch (1.9 mm).
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Tamperproof Carriage Bolts: Bolts fit snugly into recessed
depression on the face of each pale, for connection of pales to rails.
b. Break-Away Hex Nut: Stainless steel security nut prevents
tampering or removal by normal tools.
c. Panel Brackets: Provide fishplate brackets to attach panels to
slotted holes in post.
d. Tamperproof Nuts and Bolts: Attach adjacent rails to either end
of the fishplate bracket.
9. Panels: Completed panels shall be capable of supporting a 400 lb. load
(applied at midspan) without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Panels shall
be biasable to a 30 degree change in grade.
11. Posts: Double wall I-beam; pre-punched for multiple rail options and
pass through of cables.
a. Acceptable Product: Impasse I-Beam.
b. Bending Strength: 93,700 psi.
c. Size: 1-3/4 inches (44.5 mm) by 4 inches (101.6 mm).
d. Thickness: Nominal membrane thickness of 0.100 inch (2.54
mm); effective wall thickness of 0.200 inch (5.08 mm).
e. Post Cap: Cast aluminum.
12. Security Systems and Accessories: Coordinate with other Sections for
integration of the following security systems and accessories:
a. The Stalwart Anti-Ram Cable System.
b. The Xspan Anti-Climb Screen System.
c. Vehicle Access Control Systems.
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d. Barbed Tape Helical Coil Toppings.
e. IDS (Intrusion Detection Sensors).
f. Lighting Systems.
g. Closed Circuit TV Systems.
h. Access Control.
i. Biometrics/Card Readers/ Retina & Print Scans.
j. Entrance Containment.
14.3 FINISH
A. PermaCoat: Thermal stratification coating process (high-temperature, in-line,
multi-stage, multi-layer) including six-stage pretreatment/wash with zinc phosphate,
an electrostatic spray application of epoxy base, and a separate electrostatic spray
application of a polyester top coat finish.
1. Base Coat Coating Thickness: Thermosetting epoxy powder coating
with minimum thickness of 2 to 4 mils (0.0508 to 0.1016 mm).
2. Top Coat Coating Thickness: No-mar TGIC polyester powder finish with
minimum thickness of 2 to 4 mils (0.0508 to 0.1016 mm).
3. Coating Performance Requirements: Coating meets or exceeds the
following.
a. Adhesion (ASTM D 3359, Method B): Adhesion over 90 percent
of test area (tape and knife test).
b. Corrosion Resistance (ASTM B 117, ASTM D 1654): Coated
galvanized steel shall be capable of salt spray resistance for 3,500
hours without loss of adhesion on parts scribed per ASTM D1654 and
tested in accordance with ASTM Test Method B117. Failure is
considered to have occurred when there is either 1/8 inch (3.18 mm)
coating loss from the scribed mark or an accumulation of medium #8
blisters.
c. Impact Resistance (ASTM D 2794): 60 inch pounds, minimum
(impact using 0.625 inch ball).
d. Weathering Resistance (ASTM D 822, D 2244, D 523 - 60
Degree Method): 1,000 hours, minimum (failure mode is 60 percent
loss of gloss or color variance of more than 3 delta-E color units.)
02465-54
(impact using 0.625 inch ball).
d. Weathering Resistance (ASTM D 822, D 2244, D 523 - 60
Degree Method): 1,000 hours, minimum (failure mode is 60 percent
loss of gloss or color variance of more than 3 delta-E color units.)
14.4 FABRICATION
A. ForeRunner Railing System:
1. Pickets, rails and posts shall be precut to specified lengths.
2. ForeRunner rails shall be prepunched to accept pickets.
3. Pickets shall be predrilled to accept retaining rods.
4. Provide PVC grommets to seal all picket-to-rail intersections.
Grommets shall be inserted into the prepunched holes in the rails and pickets
shall be inserted through the grommets so that predrilled picket holes align
with the internal upper raceway of the ForeRunner.
5. Retaining rods shall be inserted into each ForeRunner rail so that they
pass through the predrilled holes in each picket.
C. Impasse Fabrication
1. Pales, rails and posts shall be pre-cut to specified lengths.
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2. Impasse rails shall be pre-punched to accept the tamperproof security
fasteners.
PART 15 EXECUTION
15.1 EXAMINATION
A. Do not begin installation until substrates have been properly prepared.
15.2 PREPARATION
A. Clean surfaces thoroughly prior to installation.
B. Prepare the grade and remove surface irregularities, if any, which may cause
interference with the installation of fencing.
15.3 INSTALLATION
A. Install in accordance with manufacturer's instructions.
02465-56
2. The manufacturer's gate drawings shall identify the necessary gate
hardware required for the application.
3. Gate hardware shall be provided by the manufacture of the gate and
shall be installed per manufacturer's recommendations
15.5 CLEANING
A. Leave immediate work area neat at end of each work day.
B. Clean jobsite of excess materials; scatter excess material from post hole
excavations uniformly away from posts. Remove excess material if required.
C. Clean fence with mild household detergent and clean water rinse well. Mortar
should be removed from exposed posts and other fencing material using a 10%
solution of muriatic acid followed immediately by several rinses with clean water.
15.6 PROTECTION
A. Protect installed products until completion of project.
END OF SECTION
02465-57