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SECTION 02465

HELICAL PILES AND ANCHORS

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Copyright 2011 - 2011 ARCAT, Inc. - All rights reserved

PART 1 GENERAL
1.1 SECTION INCLUDES

A. Helical Piles And Anchors.

B. Load Testing.

1.2 RELATED SECTIONS

A. Section 02315 - Excavation and Fill: Excavating to working level.

B. Section 03300 - Cast In Place Concrete.

1.3 REFERENCES

A. ASTM A 36/A 36M - Structural Steel

B. ASTM A 123-02 - Standard Specification for Zinc (Hot-Dip Galvanized)


Coatings on Iron and Steel Products

C. ASTM A 153-05 - Standard Specification for Zinc Coating (Hot Dip) on Iron
and Steel Hardware

D. ASTM A 450/A 450M-07 - Standard Specification for General Requirements


for Carbon and Low Alloy Steel Tubes

E. ASTM D 1143/D1143M-07 - Standard Test Method for Piles Under Static Axial
Compressive Load

F. ASTM D 3689 - Standard Test Method for Individual Piles Under Static Axial
Tensile Load

G. ASTM D 3966-07 - Standard Test Method for Piles Under Lateral Loads

H. ANSI/ASME Standard B18.2.1-1996 - Square and Hex Bolts and Screws,


Inch Series

I. OSHA - Excavation Safety Guidelines

02465-1
J. ICC - AC358 Acceptance Criteria for Helical Foundation Systems and Devices

K. ANSI/AWS B2.1-00 - Standard for Welding Procedure and Performance


Qualification

1.4 DEFINITIONS

A. Helical Pile: Manufactured steel foundation with one or more helical bearing
plates that is rotated into the ground to support structures.

B. Helical Anchor: Same as a Helical Pile. Term generally used when axial
tension is the primary service load.

C. Independent Inspection Agency: Individual or firm as specified in Section


01400 and retained by Owner and assigned by the Architect/Engineer to verify
Helical Pile and Helical Anchor quality assurance with the Contract Documents and
to observe and document Helical Pile and Helical Anchor installations and tests.

D. Allowable Bearing Capacity: Ultimate bearing capacity of the bearing stratum


divided by a factor of safety.

E. Lead Section: The first section of a Helical Pile or Helical Anchor to enter the
ground. Lead Sections consist of a central shaft with a tapered end and one or more
helical bearing plates affixed to the shaft.

F. Extension Section: Helical Pile or Helical Anchor sections that follow the Lead
Section into the ground and extend the Helical Lead to the appropriate depth.
Extension Sections consist of a central shaft and may have helical bearing plates
affixed to the shaft.

G. Brackets: Cap plate, angle, thread bar, or other termination device that is
bolted or welded to the end of a Helical Pile or Helical Anchor after completion of
installation to facilitate attachment to structures or embedment in cast-in-place
concrete.

H. Augering: Rotation of the shaft with little or no advancement. It can occur


when the helical bearing plates pass from a relatively soft material into a
comparatively hard material. Augering can also result from insufficient crowd or
downward pressure during installation. In some cases, augering may be
(temporarily) necessary in order to grind through an obstruction.

I. Installer's Design Engineer: Installer's Design Engineer responsible for the


design and selections of helical piles, helical anchors, and brackets.

J. Installer's Field Engineer: Installer's Field Engineer responsible for the


installation and monitoring of helical piles, helical anchors, and brackets.

1.5 DESIGN / PERFORMANCE REQUIREMENTS

A. Review Drawings and soil borings and logs in the Contract Documents to
determine subsurface conditions for Helical Piles and Helical Anchors.

B. Provide the number and size of helical bearing plates required for the project
as indicated on the Drawings,

02465-2
1.6 MEASUREMENT AND PAYMENT

A. Helical Piles, Helical Anchors and Bracket Assemblies: Design quantity


determined by the number of piles and anchors indicated in the Contract
Documents:
1. Per Unit: Payment will be at a per unit price with one unit consisting of
the labor, equipment, and materials required to furnish and install a Helical
Pile or Helical Anchor and associated Bracket at the location and to the
elevation, orientation, inclination, length, and capacity shown in the Drawings.
Unless otherwise established, there will be no payment for additional Helical
Pile or Helical Anchor length.
2. Per Load Test: Payment will be at a per unit price with one unit
consisting of the labor, equipment, and materials required to perform each
required load test.

1.7 SUBMITTALS

A. Submit under provisions of Section 01300.

B. Product Data: Manufacturer's data sheets on each product to be used,


including:
1. Preparation instructions and recommendations.
2. Storage and handling requirements and recommendations.
3. Installation methods.

C. Shop Drawings: Shop Drawings shall include the following for each pile and
anchor:
1. Helical Pile and Helical Anchor product identification number(s) and
designation(s).
2. Maximum allowable mechanical compression and tensile strength of
the Helical Piles and Helical Anchors.
3. Number of Helical Piles and Helical Anchors and respective design
allowable capacities from the Drawings.
4. Planned installation depth and the number of lead and extension
sections required.
5. Preliminary helical configuration including number and diameter of
helical bearing plates.
6. Manufacturer's recommended capacity to installation torque ratio.
7. Minimum final installation torque.
8. Product identification numbers and designations for all Bracket
Assemblies and number and size of connection bolts or concrete reinforcing
steel details.
9. Corrosion protection coating for use on Helical Piles, Helical Anchors,
and Bracket Assemblies.

D. Installer's Engineer: Provide design calculations for the Helical Piles, Helical
Anchors, and Brackets prior to planned start of installation. Include the following
1. Reduction in shaft dimension and strength by the sacrificial thickness
anticipated based on corrosion loss over the design life for project soil
conditions.
2. Considerations for downdrag, buckling, and expansive soils (as
appropriate).

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3. Minimum installation depth to reach bearing stratum and to achieve
pullout capacity (if required).
4. Soil bearing and pullout capacity.
5. Lateral resistance of the shaft (if required).
6. Estimated pile head movement at design loads.

E. Torque measurement device and all load testing and monitoring equipment to
be used on the project shall be certified by an independent testing agency.
Equipment shall have been calibrated and tested within the last year of the date
submitted. Provide the name of the testing agency, identification number or serial
number of device calibrated, and the date of calibration.

F. Submit for review and acceptance the proposed load testing procedure
including the minimum following information:
1. Type and sensitivity of load equipment.
2. Type and sensitivity of load measuring equipment.
3. Type and sensitivity of pile-head deflection equipment.
4. General description of load reaction system, including description of
reaction anchors or bearing plate.
5. Calibration reports for equipment, including hydraulic jack, pressure
gauges, and deflection dial gauges.

G. Manufacturer's Certificates: Certify products meet or exceed specified


requirements.

H. Closeout Submittals: Record actual locations of piles, pile diameter, and pile
length.
1. Accurately record the following on Project record documents:
a. Sizes, lengths, and locations of piles [and footing groups].
b. Sequence of placement.
c. Final base and top elevations.
d. Deviation from indicated locations.

1.8 QUALITY ASSURANCE

A. Manufacturer Qualifications: Company specializing in manufacturing the


products of this section with minimum 10 years documented experience. Company
shall also have a current ISO 9001:2008 certification.

B. Installer Qualifications: Company specializing in performing the Work of this


section with minimum 5 years documented experience with projects of similar size
and complexity.

C. Installer's Design Engineer: Design and select piles and anchors under direct
supervision of a Professional Engineer experienced in design of this work and
licensed at Project location and with evidence of a minimum of 10 projects of similar
size and complexity.

D. Installer's Field Engineer shall also monitor pile and anchor placement and
elevations as specified.

E. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques

02465-4
and application workmanship.
1. Install mock-up helical piles in areas designated by Architect/Engineer.
2. Do not proceed with remaining work until workmanship and results are
approved by Architect/Engineer.
3. Rework mock-up as required to produce acceptable work.

1.9 DELIVERY, STORAGE, AND HANDLING

A. Store products in manufacturer's unopened packaging until ready for


installation.

B. Store Helical Piles, Helical Anchors, and Bracket Assemblies on wood pallets
or supports to keep from contacting the ground.

1.10 SEQUENCING
A. Ensure that information required for installation of products of this section are
furnished to affected trades in time to prevent interruption of construction progress.

B. Ensure that products of this section are supplied to affected trades in time to
prevent interruption of construction progress.

1.11 PROJECT CONDITIONS


A. Maintain environmental conditions within limits recommended by
manufacturer for optimum results. Do not install products under environmental
conditions outside manufacturer's absolute limits.

1.12 WARRANTY
A. Provide manufacturer's guarantee for a period of 10 years from date of
substantial completion against defects due to manufacturing of helical anchors,
helical piles, and bracket assemblies.

PART 2 PRODUCTS
2.1 MANUFACTURERS

A. Acceptable Manufacturer: Magnum Piering, Inc., which is located at: 6082


Schumacher Park Dr. ; West Chester, OH 45069; Toll Free Tel: 800-822-PIER;
Email: request info (djacob@dwyercompanies.com); Web:
www.magnumpiering.com

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of


Section 01600.

2.2 HELICAL PILES AND ANCHORS

A. Design strength of the helical bearing plates, shaft connections, brackets, and
the pile shaft shall be sufficient to support the design loads indicated on the
Drawings plus appropriate service load factors. Helical Piles and Helical Anchors
shall be manufactured to the following criteria.

02465-5
1. Central Shaft: High strength structural steel tube meeting the
requirements of ASTM A 450.
2. Helical Bearing Plates: Helical bearing plates shall be attached to
central shafts by fillet welds continuous on top and bottom and around the
leading edges. Helical bearing plates shall be cold pressed into a near perfect
helical shape that when affixed to the central shaft are perpendicular with the
central shaft, of uniform pitch, and such that the leading and trailing edges are
within 3/8 inch of parallel. Average helical pitch shall be plus or minus 1/4 inch
of the thickness of the helical bearing plate plus 3 inches.
3. Corrosion Protection: Helical Piles, Helical Anchors, and Brackets shall
be protected as follows:
a. Bare steel.
b. Powder coated.
c. Hot-dip galvanized meeting the requirements ASTM A 123 or A
153 as applicable.
4. Shaft Connections: Helical Pile and Helical Anchor shaft connections
shall consist of an external sleeve connection or a welded connection.
External sleeve connections shall be in-line, straight and rigid with a
maximum tolerable slack of 1/16 inch. Welded connections shall consist of a
full penetration groove weld all-around the central shaft. Shaft connections
shall have a flexural strength at least as great as the shaft itself.
5. Bolts: External sleeve connections for 3 inch, 4.5 inch, or 5.72 inch
O.D. shafts shall be made via one, two, or three bolts, respectively. Bolts shall
be either 7/8, 1, 1-1/4, or 1-1/2 inch diameter as required for strength. Bolts
and nuts used to join Helical Pile and Helical Anchor sections at the shaft
connections shall be bare steel, epoxy coated, or zinc coated to match the
corrosion protection used for the central shaft. Bolts shall be ASME SAE
Grade 8 for MH325R piles or ASME SAE Grade 5 for all other piles. All Helical
Pile and Helical Anchor bolts shall be securely snug tightened.
6. Bolt holes through the external sleeve and central shaft shall have a
diameter that is 1/16 inch greater than the bolt diameter.
7. Plug Welds: Alternatively, external sleeve connections may be made
using plug welds matching the diameter and number of bolt holes.
8. External sleeve: External sleeve Helical Pile and Helical Anchor shaft
connections shall consist of a high strength structural steel tube outer sleeve
meeting the requirements of ASTM A 450. Outer sleeve shall be welded to the
central shaft with a continuous fillet weld all-around. Fillet weld shall have a
throat thickness equal to the external sleeve tube thickness.
9. Reinforced connections: Reinforced shaft connections shall have a
2.75-inch diameter by 0.125-inch thick wall, 2.500 inch diameter by 0.25 inch
thick wall, 4 inch diameter by 0.25 inch thick wall, 3.88 inch diameter by 0.25
inch thick wall, 5.22 inch diameter by 0.25 inch thick wall, 4.97 inch diameter
by 0.375 thick wall, or 4.80-inch diameter by 0.46-inch thick wall high strength
structural steel tube inner sleeve meeting the requirements of ASTM A 450
Grade 65. Inner sleeve shall be welded to the central shaft via plug welds
oriented 90 degrees from and located slightly below the bolt holes.

B. Fit Helical Piles and Helical Anchors with a manufactured Bracket that
facilitates connection to the structure. Brackets shall be rated for the design loads
indicated on the Drawings. Brackets shall be affixed to the end of Helical Piles and
Helical Anchors with bolts, plug welds, or continuous penetration welds meeting the
design requirements for shaft connections.

02465-6
PART 3 EXECUTION
3.1 EXAMINATION

A. Do not begin installation until conditions have been properly prepared.

B. If preparation is the responsibility of another installer, notify Architect/Engineer


of unsatisfactory preparation before proceeding.

C. Protect underground utilities and structures shown on the Drawings. Locate


all utilities and structures above and underground in the area of the Work. Determine
the exact location of underground utilities and buried structures within a distance
from a Helical Pile or Helical Anchor equal to three times the maximum helix
diameter.

D. Immediately notify the Architect/Engineer of any condition that would affect


proper installation of Helical Piles and Helical Anchors and halt work until the matter
can be resolved.

3.2 PREPARATION

A. Excavation if required for proper installation of Helical Piles and Helical


Anchors, shall be provided as specified in Section 02315 Excavation. Shoring and
support for excavations greater than 20 feet in depth shall be in strict accordance
with OSHA standards shall be designed by a registered design professional
specializing in the design of excavations and shoring.

B. Notify Architect/Engineer at least 24 hours prior to installation of Helical Piles


or Helical Anchors to schedule quality assurance observations specified in Section
02454.

3.3 INSTALLATION EQUIPMENT

A. Installation Equipment: Equipment shall be capable of applying adequate


crowd and torque simultaneously to ensure normal advancement of the Helical Piles
and Helical Anchors. Equipment shall be capable of maintaining proper alignment
and position.

B. Torque Motor: Use high torque, low RPM torque motors that allow the helical
plates to advance with minimal soil disturbance. Motor shall be hydraulic power
driven with clockwise and counter-clockwise rotation capability and be adjustable to
revolutions per minute during installation. Percussion drilling equipment is not
permitted. Torque motor shall have capacity equal to or greater than the minimum
final installation torque required. Connection between the torque motor and the
installation rig shall have no more than two pivot hinges oriented 90 degrees from
each other.

C. Drive Tool: Connection between the torque motor and Helical Pile and Helical
Anchor shall be in-line, straight, and rigid, and consist of a hexagonal, square, or
round kelly bar adapter and helical shaft socket. Drive tool shall be manufactured by
the Helical Pile manufacturer and used in accordance with the manufacturer's
installation instructions.

D. Connection Pins: Central shaft of the Helical Pile or Helical Anchor shall be
attached to the drive tool by ASME SAE Grade 8 smooth tapered pins matching the

02465-7
number and diameter of the specified shaft connection bolts. Connection pins should
be maintained in good condition and safe to operate at all times. Inspect pins
regularly inspected for wear and deformation. Replace with identical pins when worn
or damaged.

E. Torque Indicator: Use a torque indicator to measure installation torque during


installation. Torque indicator can be an integral part of the installation equipment or
externally mounted in-line with the installation tooling. Torque indicator shall be
capable of torque measurements with a sensitivity of 500 ft-lb or less. Torque
indicators shall be calibrated within 1 year prior to start of Work. Torque indicators
that are an integral part of the installation equipment shall be calibrated on-site.
Torque indicators mounted in-line with the installation tooling shall be calibrated
either on-site or at an appropriately equipped test facility. Indicators that measure
torque as a function of hydraulic pressure shall be re-calibrated following any
maintenance performed on the torque motor. Torque indicators shall be re-calibrated
if reasonable doubt exists as to the accuracy of the torque measurements.

3.4 INSTALLATION

A. Install Helical Piles and Helical Anchors in accordance with manufacturer's


instructions. Provide the number and size of helical blades to achieve the required
torque and tensile/bearing capacity for the soil conditions at the site. The ratio of
design load to the total area of the helical bearing plates shall not exceed the
Allowable Bearing Capacity.

B. Connect the lead section to the Torque Motor using the Drive Tool and
Connection Pins. Position and align the Lead Section at the location and to the
inclination shown on the Drawings and crowd the pilot point into the soil. Advance
the Lead Section and continue to add extension sections to achieve the Termination
Criteria specified. Advance sections into the soil in a smooth, continuous manner at
a rate of rotation between 10 and 40 revolutions per minute. Snug tight all coupling
bolts.

C. Apply constant axial force (crowd) while rotating Helical Piles and Helical
Anchors into the ground. The crowd applied shall be sufficient to ensure that the
Helical Pile and Helical Anchor advances into the ground a distance equal to at least
80 percent of the blade pitch per revolution during normal advancement.

D. Manufacturer's torsional strength rating of the Helical Pile or Helical Anchor


shall not be exceeded during installation.

E. Bolt hole elongation due to torsion of the shaft of a Helical Anchor at the drive
tool shall be limited to 1/4 inch. Helical Anchors with bolt hole damage exceeding
this criterion shall be removed, and discarded.

F. When the Termination Criteria of a Helical Pile or Helical Anchor is obtained,


adjust the elevation of the top end of the shaft to the elevation shown on the
Drawings or as required. This adjustment may consist of cutting off the top of the
shaft and drilling new holes to facilitate installation of Brackets to the orientation
shown on the Drawings. Alternatively, installation may continue until the final
elevation and orientation of the pre-drilled bolt holes are in alignment. Do not
reverse the direction of torque and back-out the Helical Pile or Helical Anchor to
obtain the final elevation.

G. Install Brackets in accordance with Helical Pile manufacturer's details or as

02465-8
shown on the Drawings.

H. All Helical Pile and Helical Anchor components including the shaft and
Bracket shall be isolated from making a direct electrical contact with any concrete
reinforcing bars or other non-galvanized metal objects since these contacts may
alter corrosion rates.

I. Pre-tension Helical Anchors after installation if indicated on the Drawings.

3.5 TERMINATION CRITERIA

A. Helical Piles and Helical Anchors shall be advanced until the following criteria
is satisfied.
1. Axial capacity is verified by achieving the final installation torque as
shown on the Drawings or as provided by the installer's engineer and
approved by the Architect/Engineer.
2. Minimum depth shall be as shown on the Drawings, that corresponds
to the planned bearing stratum, or the depth at which the final installation
torque is measured, whichever is greater. In addition, Helical Anchors shall be
advanced until the average torque over the last 3 feet equals or exceeds the
required final installation torque.

B. If the torsional strength rating of the Helical Pile or Helical Anchor and/or the
maximum torque of the installation equipment has been reached or Augering occurs
prior to achieving the minimum depth required, exercise one of the following options:
1. Terminate the installation at the depth obtained subject to the review
and acceptance of the Architect/Engineer.
2. Remove the Helical Pile or Helical Anchor and install a new one with
fewer and/or smaller diameter helical bearing plates or with dual cutting edge
helical bearing plates. New helical configuration shall be subject to review and
acceptance of the Architect/Engineer.
3. Remove the Helical Pile or Helical Anchor and pre-drill a 4-inch
diameter pilot hole in the same location and reinstall the anchor/pile.
4. If the obstruction is shallow, remove the Helical Pile or Helical Anchor
and remove the obstruction by surface excavation. Backfill and compact the
resulting excavation and reinstall the anchor/pile.
5. Remove the Helical Pile or Helical Anchor and relocate 1 foot to either
side of the installation location subject to the review and acceptance of
Architect/Engineer.
6. Reverse the direction of torque, back-out the Helical Pile or Helical
Anchor a distance of 1 to 2 feet and attempt to reinstall by decreasing crowd
and Augering through the obstruction.
7. Remove the Helical Pile or Helical Anchor and sever the uppermost
helical bearing plate from the Lead Section if more than one helical bearing
plate is in use, or reshape the helical bearing plates to create a special
tapered edge by cutting with a band saw. Reinstall the anchor or pile with
revised helical bearing plate configuration.

C. If the final installation torque is not achieved at the contract length, exercise
one of the following options:
1. Until the maximum depth is achieved (if any), install the Helical Pile or
Helical Anchor deeper using additional Extension Sections.
2. Remove the Helical Pile or Helical Anchor and install a new one with

02465-9
additional and/or larger diameter helical bearing plates.
3. Decrease the rated load capacity of the Helical Pile or Helical Anchor
and install additional Helical Piles or Helical Anchors. The rated capacity and
additional unit location shall be subject to the review and acceptance of the
Architect/Engineer.

3.6 ALLOWABLE TOLERANCES

A. Install Helical Piles and Helical Anchors as close to the specified installation
and orientation angles as possible. Tolerance for departure from installation and
orientation angles shall be plus or minus 5 degrees.

B. Install Helical Piles, Helical Anchors, and Bracket Assemblies at the locations
and to the elevations shown on the Drawings. Tolerances for Bracket Assembly
placement shall be plus or minus 1 inch in both directions perpendicular to the shaft
and plus or minus 1/4 inch in a direction parallel with the shaft unless otherwise
specified.

3.7 QUALITY ASSURANCE

A. Provide the Architect/Engineer with copies of installation records within 48


hours after each installation is completed. Installation records shall include, but are
not limited to, the following information:
1. Name of project and Installer.
2. Name of Installer's supervisor during installation
3. Date and time of installation.
4. Name and model of installation equipment
5. Type of torque indicator used.
6. Location of Helical Pile or Helical Anchor by grid location, diagram, or
assigned identification number.
7. Type and configuration of Lead Section with length of shaft and number
and size of helical bearing plates.
8. Type and configuration of Extension Sections with length and number
and size of helical bearing plates, if any.
9. Installation duration and observations.
10. Total length installed.
11. Final elevation of top of shaft and cut-off length, if any.
12. Final plumbness or inclination of shaft.
13. Installation torque at minimum three-foot depth intervals.
14. Final installation torque.
15. Comments pertaining to interruptions, obstructions, or other relevant
information.
16. Verified axial load capacity.
3.8 TESTING

A. Unless otherwise required by local codes, the Installer's Field Engineer, and
an Independent Inspection Agency as specified in Section 01400 shall observe and
document Helical Pile and Helical Anchor installations and tests.

B. Helical Anchor Tension Tests:


1. Perform the number of Helical Anchor tension tests as follows:

02465-10
a. Test ______ indicator anchors at locations as directed by
Architect/Engineer.
b. One test for first 100 anchors.
c. One test for next 250 anchors.
d. One test for each 500 anchors thereafter.
2. Proof load tests shall be performed following the procedure described
in ASTM D 3689.
3. Proof load tests shall be observed and documented by the Installers
Engineer.
4. Maximum test load shall be 150 percent of the allowable load shown
on the Drawings
5. Locations of Helical Anchors to be tested shall be determined by the
Installers Engineer, unless shown on the Drawings
6. Installation methods, procedures, equipment, products, and final
installation torque shall be identical to the production anchors to the extent
practical except where otherwise approved by the Architect/Engineer.
7. A proof load test shall be deemed acceptable provided the maximum
test load is applied without helical anchor failure. Failure is when continuous
jacking is required to maintain the load.

C. Helical Pile Lateral Load Tests:


1. Perform the number of Helical Pile lateral load tests as follows:
a. Test ______ indicator piles at locations as directed by
Architect/Engineer.
b. One test for first 100 piles.
c. One test for next 250 piles.
d. One test for each 500 piles thereafter.
2. Lateral load tests shall be performed following the "free head"
procedure described in ASTM D 3966.
3. Lateral load tests shall be observed and documented by the
Architect/Engineer.
4. Maximum test load shall be 200 percent of the allowable lateral load
shown on the Drawings.
5. Locations of test Helical Piles shall be determined by the Installers
Engineer, unless shown on the Drawings.
6. Installation methods, procedures, equipment, products, and final
installation torque shall be identical to the production piles to the extent
practical except where otherwise approved by the Architect/Engineer.
7. A lateral load test shall be deemed acceptable provided the lateral
deflection of the pile head measured at the ground surface at the maximum
test load is equal to or less than 1 inch.
8. If a load test fails the acceptance criteria, modify the Helical Pile or
Helical Anchor design and/or installation methods and retest the modified pile
or anchor, as directed by the Architect/Engineer. Modifications include, but are
not limited to, de-rating the load capacity, modifying the installation methods
and equipment, increasing the minimum final installation torque, changing the
helical configuration, or changing the product (i.e., duty). Modifications that
require changes to the structure shall have prior review and acceptance of the
Architect/Engineer. Provide any modifications of design or construction
procedures, and any retesting required.

02465-11
D. Provide the Architect/Engineer with copies of load test reports confirming
configuration and construction details within 1 week after completion of the load
tests. Documentation shall confirm the load capacity as required on the working
drawings or propose changes based upon the results of the tests. At a minimum, the
documentation shall include:
1. Name of project and Installer.
2. Date, time, and duration of test.
3. Location of test Helical Pile or Helical Anchor by grid location, diagram,
or assigned identification number.
4. Test procedure utilized (ASTM D 1143, D 3689, or D 3966).
5. List of any deviations from test procedure.
6. Description of calibrated testing equipment and test set-up.
7. Type and configuration of Helical Pile or Helical Anchor including lead
section, number and type of extension sections, and manufacturer's product
identification numbers.
8. Load steps and duration of each load increment.
9. Cumulative pile-head movement at each load step.
10. Comments pertaining to test procedure, equipment adjustments, or
other relevant information.

3.9 FIELD QUALITY CONTROL

A. Section 01400 - Quality Requirements: Testing and inspection services.

B. An Independent Inspection Agency will be engaged to observe and document


test method and results.

C. Document test equipment used, method of calibration and recording, test


results, recommendations or modification of piling method used.

D. Accurately record actual dimensions and locations of tested anchors and piles
and movement or distortion caused by testing.

3.10 PROTECTION
A. Protect installed products until completion of project.

B. Touch-up, repair or replace damaged products before Substantial Completion.

3.11 SCHEDULES
A. :

B. :

END OF SECTION

02465-12
SECTION 02600

DRAINAGE AND CONTAINMENT

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Copyright 2011 - 2011 ARCAT, Inc. - All rights reserved

PART 4 GENERAL
4.1 SECTION INCLUDES

A. Trench drain forming system. (EconoDrain)

B. Extended service trench drain forming system. (EconoDrain PT-3)

C. Metal trench drain system. (MultiDrain)

D. Polymer concrete trench drain system. (Alfa Channel)

4.2 RELATED SECTIONS

A. Section 02630 - Storm Drainage.

B. Section 02632 - Storm Drainage Pipe.

C. Section 02620 - Surface Drainage.

D. Section 03100 - Concrete Forms and Accessories.

E. Section 03150 - Concrete Accessories.

F. Section 05500 - Metal Fabrications.

G. Section 05530 - Gratings.

H. Section 05530 - Gratings and Floor Plates.

I. Section 05532 - Gratings, Trench Covers.

J. Section 05560 - Metal Castings.

K. Section 15160 - Storm Drainage Piping.

4.3 REFERENCES

A. AASHTO M306 - Standard Specification for Drainage, Sewer, Utility and


Related Castings.

B. American Welding Society (AWS):


1. AWS D1.1 - Welding Code.

02465-13
2. AWS D1.6 - Structural Welding Code.

C. ASTM International (ASTM):


1. ASTM A 36 - Standard Specification for Carbon Structural Steel.
2. ASTM A 48 - Standard Specification for Gray Iron Castings.
3. ASTM A 276 - Standard Specification for Stainless Steel Bars and
Shapes.
4. ASTM A 536 - Standard Specification for Ductile Iron Castings.
5. ASTM C 578 - Standard Specification for Rigid, Cellular Polystyrene
Thermal Insulation.
6. ASTM E 84 - Standard Test Method for Surface Burning Characteristics
of Building Materials.

D. Federal Specification A-A-60005 - Frames, Covers, Gratings, Steps, Sum and


Catch Basin, Manhole.

4.4 SUBMITTALS

A. Submit under provisions of Section 01300.

B. Product Data: Manufacturer's data sheets on each product to be used,


including:
1. Preparation instructions and recommendations.
2. Storage and handling requirements and recommendations.
3. Installation methods.

C. Shop Drawings: Provide a general layout indicating invert and outlet elevation
with slope at each trench section. Locate catch basins required and outlet piping
connection locations and details. Provide details at field installed connections and
components.

4.5 QUALITY ASSURANCE

A. Components of the system shall be from one manufacturer.

B. Expanded Polystyrene Foam (EPS) Formers: Comply with ASTM C 578.


1. Flame Spread and Smoke Developed: ASTM E 84.

C. Grate Rail Frames: Comply with the following.


1. Steel Angle Rails: ASTM A 36.
2. Stainless Steel Rails: ASTM A 276.
3. Concrete Anchors: AWS D1.1 (steel) and AWS D1.6 (stainless steel).

D. Gratings: Comply with the following.


1. Federal Specification A-A-60005 (12 inch width and larger).
2. AASHTO M306 (12 inch width and larger), H20 and HS20 load
performance.
3. Cast Gray Iron: ASTM A48, Class 35B.
4. Ductile Iron: ASTM A 536, 60-45-12.

E. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques

02465-14
and application workmanship.
1. Install sections designated by Architect.
2. Do not proceed with remaining work until workmanship and
performance are approved by Architect.
3. Rework mock-up area as required to produce acceptable work.

4.6 DELIVERY, STORAGE, AND HANDLING

A. Store products in manufacturer's unopened packaging until ready for


installation.

4.7 PROJECT CONDITIONS

A. Protect insulating forms from damage.

4.8 WARRANTY

A. Provide manufacturer's standard limited warranty covering material and


manufacturing defects.

PART 5 PRODUCTS
5.1 MANUFACTURERS

A. Acceptable Manufacturer: MultiDrain Systems, which is located at: P. O. Box


7107 ; Statesville, NC 28687; Toll Free Tel: 800-433-1119; Tel: 704-508-1010; Email:
request info (steve.born@multidrainsystems.com); Web:
www.multidrainsystems.com

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of


Section 01600.

5.2 TRENCH DRAINS

A. Product: #4 EconoDrain 4 inch (102 mm) Trench Drain Forming System as


manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall be EconoDrain #4
consisting of non-CFC Expanded Polystyrene Foam (EPS) interlocking pre-
sloped removable forms having a minimum slope of 0.5 percent (1/16 inch per
lineal foot of trench) and installed in standard eight foot (2438 mm) sections,
pre-welded grate frames anchored securely in concrete, common rebar used
for form stability and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester

02465-15
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot length to aid
installation stability; allow simple grade adjustment and provide grate
rail pull out resistance. The anchor stands shall be fully welded to the
angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
2,480 lb/lineal foot (36 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-0424-1CI-A.
(Standard EconoDrain #4 grate), coated Black, Class 35B Gray Iron.
b. Grating: ADA compliant Grating shall be Part Number EG-0424-
1DI-ADA, coated Black, Class 60-45-12 Ductile Iron.
c. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-0424-1DI-A, coated Black, 60-45-12 Ductile Iron.
d. Gratings shall be secured to the steel rails by Locking Device
Assembly, Part Number ELD04.
5. Catch Basins:
a. 4 inches by 24 inches by 24 inches (102 mm by 610 mm by 610
mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

B. Product: #6 EconoDrain 6 inch (152 mm) Trench Drain Forming System as


manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall be EconoDrain #6
consisting of non-CFC Expanded Polystyrene Foam (EPS) interlocking pre-
sloped removable forms having a minimum slope of 0.5 percent (1/16 inch per
lineal foot of trench) and installed in standard eight foot (2438 mm) sections,
pre-welded grate frames anchored securely in concrete, common rebar used
for form stability and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.

02465-16
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-0824-1CI-A.
(Standard EconoDrain #6 grate), coated Black, Class 35B Gray Iron.
b. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-0824-1DI-ADA, coated Black, 60-45-12 Ductile Iron.
c. Gratings shall be secured to the steel rails by Locking Device
Assembly, Part Number ELD6.
5. Catch Basins:
a. 6 inches by 24 inches by 24 inches (152 mm by 610 mm by 610
mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB624.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

C. Product: #8 EconoDrain 8 inch (203 mm) Trench Drain Forming System as


manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall be EconoDrain #8
consisting of non-CFC Expanded Polystyrene Foam (EPS) interlocking pre-
sloped removable forms having a minimum slope of 0.5 percent (1/16 inch per
lineal foot of trench) and installed in standard eight foot (2438 mm) sections,
pre-welded grate frames anchored securely in concrete, common rebar used
for form stability and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.

02465-17
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-1024-1DI-A.
(Standard EconoDrain #8 grate), coated Black, Class 60-45-12 Ductile
Iron.
b. Grating: ADA compliant Grating shall be Part Number EG-1024-
1DI-ADA, coated Black, Class 60-45-12 Ductile Iron.
c. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-1024-3DI-A, coated Black, 60-45-12 Ductile Iron.
d. Gratings shall be secured to the steel rails by Locking Device
Assembly, Part Number ELD8.
5. Catch Basins:
a. 8 inches by 24 inches by 24 inches (203 mm by 610 mm by 610
mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB824.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

D. Product: #12 EconoDrain 12 inches (305 mm) Trench Drain Forming System
as manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.

02465-18
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating:
a. Grating: Standard Grating shall be Part Number EG-1416-1DI-A.
(Standard EconoDrain #12 grate), coated Black, Class 60-45-12 Ductile
Iron.
b. Grating: ADA compliant Grating shall be Part Number EG-1424-
1DI-ADA, coated Black, Class 60-45-12 Ductile Iron.
c. Grating: Ex-Heavy Duty Ductile Iron Grating shall be Part
Number EG-1424-3DI-A, coated Black, 60-45-12 Ductile Iron.
d. Gratings shall be secured to the steel rails by locking device
assembly, Part Number ELD12.
5. Catch Basins:
a. 12 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

E. Product: #15 EconoDrain 15 inch (381 mm) Trench Drain Forming System as
manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.

02465-19
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating: 17 inches (432 mm) by 24 inches (609 mm) by 1-1/2 inch (38
mm) cast iron grate.
5. Catch Basins:
a. 15 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

F. Product: #18 EconoDrain 18 inch (457 mm) Trench Drain Forming System as
manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than

02465-20
5,526 lb/lineal foot (80 kN/m).
4. Grating: 20 inches (508 mm) by 24 inch (609 mm) by 1-1/2 inch (38
mm) cast iron grate.
5. Catch Basins:
a. 18 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

G. Product: #24 EconoDrain 24 inch (610 mm) Trench Drain Forming System as
manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grating: 26 inches (660 mm) by 24 inches (609 mm) by 1-1/2 inch (38
mm) cast iron grate.
5. Catch Basins:
a. 24 inches by 24 inches by 24 inches (305 mm by 610 mm by
610 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by

02465-21
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
6. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

5.3 EXTENDED SERVICE TRENCH DRAINS

A. Product: EconoDrain PT-3 Extended Service Trench Drain Forming System


as manufactured by MultiDrain Systems, including grating/cover seat, grating and/or
covers and system accessories.
1. Construction: The trench drain system shall consist of non-CFC
Expanded Polystyrene Foam (EPS) interlocking pre-sloped removable forms
having a minimum slope of 0.5 percent (1/16 inch per lineal foot of trench)
and installed in standard eight foot (2438 mm) sections, pre-welded grate
frames anchored securely in concrete, common rebar used for form stability
and anti-flotation during pour and gratings.
2. Expanded Polystyrene Foam (EPS):
a. EPS shall be non-CFC foam, Type 1 having a nominal density of
1.0 lb/cf, flame spread of 25 or less and Smoke Developed rating of
450 or less per ASTM E-84 test method.
3. Grate Seat Rails:
a. Left and right rail shall be affixed together and pre-welded to
assure proper symmetry and planar accuracy.
b. Coating: Mild steel rails shall be coated with Black, Polyester
powder coating.
c. Coating: Mild steel rails shall be coated with Galvanized coating.
d. Coating: Mild steel rails shall be coated with epoxy coating.
e. Alignment clips shall be provided at the rail end welded to the
angle frame.
f. Eight anchor stands shall be provided per eight foot (2438 mm)
length to aid installation stability; allow simple grade adjustment and
provide grate rail pull out resistance. The anchor stands shall be fully
welded to the angle frame.
g. Each rail shall provide a means to mechanically lock itself into
the surrounding concrete. Rail pull out resistance shall not be less than
5,526 lb/lineal foot (80 kN/m).
4. Grate Frame:
a. Coating: Ductile iron with black finish.
b. Coating: Ductile iron with hot dipped galvanized finish.
c. Coating: Stainless steel with mill finish.
5. Grating: Cast grates capable of ASHTO M306 - H20 and HS25 and
FAA AC 150 5320-6D load conditions.
a. Size: 8 inches (203 mm) trench width. 54 percent open area.
b. Size: 12 inches (305 mm) trench width. 49 percent open area.
c. Coating: Cast iron with as cast finish.
d. Coating: Cast iron with hot dipped galvanized finish.
e. Coating: Cast iron with black paint finish.
6. Catch Basins:

02465-22
a. 12 inches by 24 inches by 42 inches (305 mm by 610 mm by
1067 mm) Inline Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB1224.
b. 24 inches by 24 inches by 24 inches (610 mm by 610 mm by
610 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2424.
c. 24 inches by 24 inches by 42 inches (610 mm by 610 mm by
1067 mm) Catch Basin Assembly consisting of EPS Former, Pre-
assembled Grate Rail and grating shall be Part Number ECB2442.
7. Form Release: EconoDrain Form Release Part Number RA1G or
RA5G.

5.4 STEEL LINER TRENCH DRAIN SYSTEM

A. Product: MultiDrain as manufactured by MultiDrain Systems.


1. Construction: The system consists of metal former liners, grate frame,
frame anchorage into the surrounding concrete and grates. Trench depth from
6 inches to a maximum of 24 inches (152 mm to 610 mm) deep with 8 and 12
inches (203 mm and 305 mm) trench widths and a maximum of 36 inches
(914 mm) deep with 18 and 24 inches (457 mm and 610 mm) trench widths.
2. Trench Loading: Pedestrian.
3. Trench Loading: H-20.
4. Trench Width (Nominal): 8 inches (203 mm).
5. Trench Width (Nominal): 12 inches (305 mm).
6. Trench Width (Nominal): 18 inches (457 mm).
7. Trench Width (Nominal): 24 inches (610 mm).
8. Liner (channel): Overlapping sections with adjustable slope from 0
percent to 1 percent.
a. Gauge: 14 ga (0.0747 inch) (1.9 mm).
b. Gauge: 16 ga (0.0598 inch) (1.5 mm).
c. Gauge: 18 ga (0.0478 inch) (1.2 mm).
d. Coating: Ductile iron with black paint finish.
e. Coating: Ductile iron with hot dipped galvanized finish.
f. Coating: 304 Stainless steel with mill finish.
g. Coating: 316 Stainless steel with mill finish.
9. Grate Frame: Rebar anchor stand for grade adjustment of frame.
a. Coating: Ductile iron with black paint finish.
b. Coating: Ductile iron with hot dipped galvanized finish.
c. Coating: 304 Stainless steel with mill finish.
d. Coating: 316 Stainless steel with mill finish.
10. Grating:
a. Ductile iron bar grating with coating.
b. Cast iron grating with coating.
c. 304 Stainless steel bar grating with mill finish.
d. 316 Stainless steel bar grating with mill finish.
e. Stainless steel bar grating.
f. FRP grating.
g. Coating: Black paint finish.
h. Coating: Hot dipped galvanized finish.

02465-23
5.5 POLYMER CONCRETE TRENCH DRAINS

A. Product: Alfa Channel Trench Drain as manufactured by MultiDrain Systems,


including channels, frame, grating and system accessories.
1. Construction: The system consists of thirty interlocking sloped channels
and five non-sloping channels. The non-sloped channels can be inserted at
specified intervals in order to extend channel runs. Catch basins, horizontal
outlet plates, closed end plates and vertical outlet plate adapters shall be
installed at designated locations. Closed end plates terminate channel runs.
2. Type: Channel with frame and grate.
3. Type: Channel with in-lay grate.
4. Drain Trench: Fabricated of polyester polymer concrete, 6.1 inches
(155 mm) wide, 4 inches (102 mm ) ID with radiused bottom, having the
following attributes:
a. Length: Nominal 19.6 inches (0.06 meter) and 39.19 inches (1.0
meter).
b. Bottoms: Sloped to provide 0.6 percent slope.
c. Anchoring Ribs: Full length.
d. Grate Locking Slots: Blind, vibration damping, thermoplastic.
e. Interlocking ends.
f. Maximum of 294 feet (90 m), continuous slope using sidewall
extensions.
5. Grate:
a. Perforated heel-proof, steel.
b. Slotted steel.
c. Ductile Iron anchor frame.
d. Grey iron anchor frames.
e. Fiberglass.
6. Accessories:
a. End plates.
b. Outlet plates.
c. Strainer.
d. Locking devices.
e. Sealant.
f. Installation devices.
7. Catch basins. Includes:
a. Top section.
b. Bottom section. 4 inches (152 mm) round knock outs each side.
c. Ductile iron frame.
d. Ductile iron grate.
e. Galvanized trash bucket.
f. Stainless steel trash bucket.
g. Solid steel cover.

PART 6 EXECUTION
6.1 EXAMINATION

A. Do not begin installation until substrates have been properly prepared.

02465-24
B. If substrate preparation is the responsibility of another installer, notify
Architect of unsatisfactory preparation before proceeding.

6.2 PREPARATION

A. Overall concrete thickness and reinforcement steel shall be per Structural


Engineer's specification for the application and service loading.

B. Clean surfaces thoroughly prior to installation.

C. Prepare surfaces using the methods recommended by the manufacturer for


achieving the best result for the substrate under the project conditions.

6.3 INSTALLATION

A. Install trench drain in accordance with manufacturer's instructions.

B. EPS Formers shall be coated with pigmented Form Release sufficiently


ahead of installation to allow the form release to dry.

C. Provide bracing to assure alignment and stability of formwork during


concreting operations.

6.4 PROTECTION

A. Protect installed products until completion of project.

B. Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION

02465-25
SECTION 02632

UNDERGROUND STORM WATER RETENTION CHAMBER

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PART 7 GENERAL
7.1 SECTION INCLUDES

A. Water retention cells and accessories.

B. Excavation and base preparation for support.

C. Geotextile membrane and geogrid.

D. Connection of water retention system to piping system.

7.2 RELATED SECTIONS

A. Section 02300 - Earthwork.

B. Section 02630 - Storm Drainage: Piping inlets and outlets.

7.3 SUBMITTALS

A. Submit under provisions of Section 01300.

B. Product Data: Manufacturer's data sheets on each product to be used,


including:
1. Preparation instructions and recommendations.
2. Storage and handling requirements and recommendations.
3. Installation methods.

C. Samples: Submit 2 samples of the following:


1. Geogrid and Geotextile Membrane: 20 by 20 inches (500 by 500 mm)

02465-26
square.
2. Panel:At least 10 by 10 inches (250 by 250 mm) square piece.

D. Material Certificate:Submit material certificates for geotextile, geogrid, base


course, and backfill materials.

7.4 DELIVERY, STORAGE, AND HANDLING

A. Protect materials from damage during delivery and store under tarp to protect
from sunlight when time between delivery and installation will exceed 7 days.

B. Store materials on smooth surfaces, free from dirt, mud, and debris.

C. Use lifting equipment appropriate to size (height) of cells and site conditions,
including but not limited to handcart, forklifts, extension lifts, or small cranes. Use
care to prevent damage to spacer bars and surrounding cells.

7.5 PROJECT CONDITIONS

A. Review installation procedures and coordinate work with preparation and


adjacent work, including but not limited to grading, excavation, utilities, or erosion
control. Do not permit construction traffic or loads greater than design loads over
completed installation.

B. Cold Weather:
1. Do not use frozen materials or materials mixed or coated with ice or
frost.
2. Do not build on frozen work or wet, saturated, or muddy subgrade.
3. Take precautions when handling membranes and cells when
temperatures are 40 degrees F (5 degrees C) of lower to prevent cracking or
cracking from brittleness.

C. Protect work against damage from construction traffic during installation and
following completion of backfill. Protect using construction tape, fencing, or other
means until construction is complete. Protect adjacent work from damage during
installation.

D. Coordinate location, layout, and installation of piping, inlets, and outlets with
final arrangement of utilities as determined in the field.

PART 8 PRODUCTS
8.1 MANUFACTURERS

A. Acceptable Manufacturer: Invisible Structures, Inc., which is located at: 1600


Jackson St. Suite 310 ; Golden, CO 80401; Toll Free Tel: 800-233-1510; Tel: 303-
233-8383; Email: request info (sales@invisiblestructures.com); Web:
www.invisiblestructures.com

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of


Section 01600.

02465-27
8.2 MATERIALS

A. Water Storage Cells: Invisible Structures Rainstore3 Cells; injection molded


plastic panels formed with open structural rings, which are assembled in layers to
form vertical columnar structures that hold water.
1. Panel Size: 39.4 by 39.4 inches (1000 by 1000 mm).
2. Panel Thickness: 3.94 inches (100 mm).
3. Unit Weight: 15 pounds (6.8 kg).
4. Water Storage Capacity: Maximum of 6 percent solid.
5. Load Bearing Capacity: Provide assembled structure capable of
withstanding H-20 vehicular loading without damage.
6. Height: As indicated on the Drawings.

B. Geogrid: Tensar TriX 160 or equal.

C. Geotextile: Nonwoven polypropylene or polyethylene membrane, minimum 8


oz per square yard (0.27 kg/sq m), appropriate for soil type and depth conditions,
recommended by storage cell manufacturer.

D. Backfill: See Section 02300 for additional requirements. Provide structural fill
or sand materials, free from lumps and debris or sharp materials.
1. Side Backfill: Structural fill or sand.
2. Top Backfill: 3/4 inch (19 mm) minus sandy/gravel roadbase material
with fines less than 3 percent; or 2 parts clean 3/4 inch (19 mm) drainage rock
to 1 part clean sharp sand.

E. Utility Marker: Metallic tape.

PART 9 EXECUTION
9.1 EXAMINATION

A. Examine prepared excavation and conditions for smoothness, compaction,


and level. Do not commence system installation until unsatisfactory conditions are
corrected.

B. Verify height of high water table; do not install if high water table will be above
the bottom of storm water retention chamber.

C. Verify water retention system does not interfere with new or existing
underground structures, utility lines, and piping.

D. Commencement of installation constitutes acceptance of existing conditions


and responsibility for satisfactory performance. If existing conditions are found
unsatisfactory, notify Architect in writing and request resolution.

9.2 PREPARATION

A. Base of Excavation: Compact excavation base to minimum 90 percent


density or as required by Geotechnical Engineer. Use structural fill material to
amend structural capacity of soil. Place structural fill on top of geogrid layer if
needed. Avoid materials, such as sand and/or drainage rock, that can not be
stabilized by compaction. Verify base is smooth soil, level, and free of lumps or

02465-28
debris.

B. Place geogrid over prepared grade, overlapping joints minimum 12 inches


and extending over entire excavation bottom.

C. Lay out geotextile fabric to cover side so it will extend a minimum of 20 inches
under the structure.

D. Identify outline of structure on floor of excavation, using spray paint or chalk


line, to ensure squareness during cell placement.

9.3 INSTALLATION

A. Place water retention cells side by side, grid side down. Place sides of cells
without damaged bumpers along outside of structure to resist backfill forces against
fabric and liner materials.

B. Place a layer of geogrid over top of assembled cells.

C. Place geotextile fabric layer over top and sides to prevent soil entry into
chamber.
1. Use precautions to avoid damage to fabric liner material during
placement.
2. Bring liner material up sides and over top of structure, overlapping or
sealing joints in accordance with manufacturer's recommendations.
3. Fold excess fabric at corners to lay flat against sides of structure,
securing folds and seams with staples or other approved method.

D. Identify locations of inlet, outlet, inspection ports, and other penetrations of


liner, securing pipe into prefabricated boots with stainless steel pipe clamps. Support
pipe in trenches and during backfill operations to prevent damage to liner or pipe.

E. For chambers greater than 3.94 feet (1200 mm) deep, place piles of backfill
material over closed chamber top surface along edge of chamber to provide vertical
load on perimeter cells; verify compression of columns and resistance to side
pressures from backfill operations before proceeding.

F. Backfilling: Backfill using powered mechanical compactor to provide


settlement free surface over top and sides of structure. Take care on structure sides
to avoid damage to liner while providing required compaction forces to top level of
structure.
1. Backfill along sides of cellular structure in lifts not exceeding 12 inches
(300 mm).
2. Place layer of geogrid over top of structure, extending beyond outside
edge of excavation by minimum 40 inches (1000 mm). Overlap joints
minimum of 12 inches (300 mm).
3. Cover top with minimum 12 inches (300 mm) to maximum 36 inches
(900 mm) depth of backfill; place in 6 inch (150 mm) lifts and compact with
vibrating plates or rollers to minimum of 95 percent, using only low pressure
tire or track vehicles.

G. Place utility marker tape, outlining extent of structure, at not more than 12
inch (300 mm) depth..

02465-29
H. Do not permit construction or other traffic within limits of excavation until work
is complete and final surface materials are in place.

I. Place surfacing materials, including groundcovers or paving materials, over


structure with care to avoid displacement of cover fill and damage to surrounding
areas. Do not use shrubs or trees over or in close proximity with underground water
detention system.

J. Any slopes creating additional overburden above the water storage cells
should be carefully located. The toe of said slope should be 10 ft (3000 mm) away
from the closest edge of the water storage cell chamber. This will prevent any
additional earth pressure on the units.

9.4 CLEANING

A. Perform cleaning during installation of work and upon completion of work.

B. Legally remove excess materials, debris, and equipment from site. Repair
damage to adjacent materials and surfaces.

END OF SECTION

SECTION 02780

UNIT PAVERS

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PART 10 GENERAL
10.1 SECTION INCLUDES
A. Interlocking unit pavers and accessories with sand-filled joints, with setting
bed as follows:
1. Sand setting bed.
2. Permeable gravel and sand setting bed.
3. Asphalt setting bed.
4. Concrete setting bed.

10.2 RELATED SECTIONS

02465-30
A. Section 02741 - Hot-Mix Asphalt Paving; for asphalt base under unit pavers.

B. Section 02751 - Portland Cement Concrete Paving; for concrete base under
unit pavers and concrete used as edge restraint.

C. Section 02795 - Porous Pavement, for unit paving using grid pavers or pavers
with openings between them.

D. Section 07500 - Roofing; for roof pavers.

E. Section 09630 - Masonry Flooring; for brick flooring for interior applications.

10.3 REFERENCES
A. ASTM C 33 - Standard Specification for Concrete Aggregates.

B. ASTM C 67 - Standard Test Methods for Sampling and Testing Brick and
Structural Clay Tile, Section 8, Freezing and Thawing.

C. ASTM C 136 - Standard Test Method for Sieve Analysis of Fine and Coarse
Aggregates.

D. ASTM C 140 - Standard Test Methods for Sampling and Testing Concrete
Masonry Units and Related Units.

E. ASTM C 144 - Standard Specification for Aggregate for Masonry Mortar.

F. ASTM C 936 - Standard Specification for Solid Concrete Interlocking Paving


Units.

G. ASTM C 979 - Standard Specification for Pigments for Integrally Colored


Concrete.

H. ASTM C 1645 - Standard Test Method for Freeze-thaw and De-icing Salt
Durability of Solid Concrete Interlocking Paving Units.

I. ASTM D 698 - Standard Test Method for Laboratory Compaction


Characteristics of Soil Using Standard Effort (12,000 ft-lbf/ft3/600 kN-m/m3).

J. ASTM D 1557 - Standard Test Method for Laboratory Compaction


Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3/2,700 kN-m/m3).

K. ASTM D 2940 - Standard Specification for Graded Aggregate Material for


Bases or Subbases for Highways or Airports.

L. Interlocking Concrete Pavement Institute (ICPI):


1. ICPI Tech Spec Technical Bulletins.
2. ICPI Permeable Interlocking Concrete Pavements.

M. BEES Database: National Institute for Standards and Technology (NIST)


Building for Environmental and Economic Sustainability Database.

N. United States Green Building Council (USGBC): LEED Reference Guide for
Green Building Design and Construction.

02465-31
10.4 SUBMITTALS
A. Submit under provisions of Section 01300.

B. Product Data: Manufacturer's data sheets on each product to be used,


including but not limited to the following:
1. Storage and handling requirements and recommendations.
2. Installation methods.

C. Shop Drawings: Drawings with details including but not limited to relationship
to adjoining materials and assemblies, indication of perimeter conditions, expansion
and control joints, paver layout, patterns, color arrangement, installation, and setting
details.

D. Test Reports:
1. Sieve analysis for grading of bedding and joint opening aggregates.
2. Test results from an independent testing laboratory for compliance of
concrete pavers with ASTM C 936.

E. Verification Samples: For each finish product specified, four representative


full-size samples of each paver type, thickness, color and finish specified that
indicate the range of color variation and texture expected in the finished installation.

10.5 LEED REQUIREMENTS / CREDIT


A. SS Credit 7.1 - Sustainable Sites: Heat Island Effect - Non-roof; for non-roof
paving surfaces indicated on Drawings as high solar reflectance.
1. Documentation indicating Solar Reflectance Index calculated according
to ASTM E 1980: 1 Credit.

B. SS Credit 7.2 - Sustainable Sites: Heat Island Effect - Roof; for roof surfaces
indicated on Drawings as high solar reflectance.
1. Documentation indicating Solar Reflectance Index calculated according
to ASTM E 1980: 1 Credit.

C. MR Credit 4 - Materials and Resources: Recycled Content; for products


having recycled content, documentation indicating percentages by weight of
postconsumer and preconsumer recycled content.
1. Statement indicating cost for each product, and fraction by weight that
is considered recycled: greater than 10 percent, 1 Credit.
2. Statement indicating cost for each product, and fraction by weight that
is considered recycled: greater than 20 percent, 2 Credits.

D. MR Credit 5: Materials and Resources: Regional Materials - 10 percent


extracted, processed and manufactured regionally; For products and materials
required to comply with requirements for regional materials, certificates indicating
location materials have been extracted, harvested, or recovered, as well as
manufactured, within 500 miles (800 km) of Project site.
1. Statement indicating distance to Project, cost for each regional
material, and fraction by weight that is considered regional: greater than 10
percent, 1 Credit.
2. Statement indicating distance to Project, cost for each regional
material, and fraction by weight that is considered regional: greater than 20

02465-32
percent, 2 Credits.

E. ID Credit 1.1 - Innovative Design:


1. Material Use. For CalStar pavers, provide documentation of innovative
performance in waste diversion, reduced embodied energy, and reduced
carbon footprint.
a. Include statement indicating cost of CalStar pavers: 1 Credit.
2. Exemplary Performance:
a. For projects with at least 30% recycled materials: 1 Credit.
b. For projects with at least 30% regional materials: 1 Credit.

10.6 QUALITY ASSURANCE


A. Source Limitations for Pavers: For each color required, provide pavers of
uniform texture and color, or a uniform blend within the ranges accepted for these
characteristics from a single manufacturer to the greatest extent possible.

B. Product Certificates:
1. Signed by manufacturer, including name and address of contractor,
project location, and the quantity, and date or dates of shipment of delivery to
which certificate applies.
2. Indicating that pavers meet specified requirements.
3. Indicating testing laboratory's facilities and qualifications of its
principals and key personnel to perform tests specified.

C. Mock-Ups:
1. Install a 7 ft x 7 ft (2 m x 2 m) paver area in accordance with
Interlocking Concrete Paver Institute Tech Spec No. 2, Construction of
Interlocking Concrete Pavements.
2. Use this area to determine surcharge of the bedding sand layer, joint
sizes, lines, laying pattern(s), color(s) and texture of the job.
3. This area will be used as the standard by which the work will be
judged.
4. Do not proceed with remaining work until workmanship, color, and
texture are approved by Architect.
5. Use mock-up to test cleaning methods.
6. Subject to acceptance, mock-up may be retained as part of finished
work.
7. When directed by Architect, remove and properly dispose of mock-up.

10.7 DELIVERY, STORAGE, AND HANDLING


A. Deliver and store products in manufacturer's unopened labeled packaging.

B. Comply with instructions and recommendations of manufacturer for special


delivery, storage, and handling requirements.
1. Coordinate delivery and paving schedule to minimize interference with
normal use of buildings adjacent to paving.
2. Deliver concrete pavers to the site in steel banded, plastic banded or
plastic wrapped packaging capable of transfer by forklift or clamp lift.
3. Unload pavers at job site in such a manner that no damage occurs to
the product.

02465-33
C. Storage and Protection: Store materials protected such that they are kept free
from mud, dirt, and other foreign materials.
1. Cover bedding sand and joint sand with waterproof covering if needed
to prevent exposure to rainfall or removal by wind. Secure the covering in
place.

10.8 PROJECT CONDITIONS


A. Maintain environmental conditions (temperature, humidity, and ventilation)
within limits recommended by manufacturer for optimum results. Do not install
products under environmental conditions outside manufacturer's absolute limits.
1. Do not install sand or pavers during heavy rain or snowfall.
2. Do not install sand and pavers over frozen base materials.
3. Do not install frozen sand or saturated sand.
4. Do not install concrete pavers on frozen or saturated sand.

10.9 EXTRA MATERIALS


A. Extra Materials: Furnish extra units amounting to 2 percent of installed
materials, for each color or color blend of pavers installed.

PART 11 PRODUCTS
11.1 MANUFACTURERS
A. Acceptable Manufacturer: CalStar Products, Inc., which is located at:
Corporate Headquarters 6851 Mowry Ave. ; Newark, CA 94560; Tel: 510-793-9500;
Email: request info (info@calstarproducts.com); Web: www.calstarproducts.com

B. Substitutions: Not permitted.

11.2 INTERLOCKING CONCRETE PAVERS


A. Interlocking Concrete Pavers: Non-Fired Holland Pavers; unit pavers
composed of Class C fly ash and fine aggregates as manufactured by CalStar
Products, Inc.
1. Pavers for Standard Installation:
a. Nominal Size: 4 inches wide by 2-3/8 inches high by 8 inches
long.
b. Actual Dimensions: 98.5 mm wide by 60 mm high by 198.5 mm
long.
c. Average Compressive Strength (ASTM C 140): 8000 psi (55
MPa) with no individual unit under 7200 psi (50 MPa).
d. Spacers for Pavers: Standard, integral spacers for 1/16 inches
(1.5 mm) gaps.
2. Pavers for Permeable Installation:
a. Nominal Size: 4-1/2 inches wide by 3-1/8 inches high by 9-1/4
inches long.
b. Actual Dimensions: 114 mm wide by 80 mm high by 234 mm
long.
c. Average Compressive Strength (ASTM C 140): 8000 psi (55
MPa) with no individual unit under 7200 psi (50 MPa).

02465-34
d. Spacers for Pavers: Spacers for permeable pavers, integral
spacers for 3/32 inches (2.5 mm) gaps.

B. Materials: Comply with material standards set forth in ASTM C 936.


1. Fabrication: Non-fired paver with no Portland cement.
2. Curing: Fly ash, aggregate, mineral oxide pigments, and proprietary
ingredients mixed with water, vibro-compacted, and cured into stable
cementitious solid.
3. Composition: Primary ingredients are ASTM C 618 Class C fly ash,
self-cementing byproduct of coal combustion and sand.
4. Average Water Absorption (ÅSTM C 140): 5 percent with no unit
greater than 7 percent.
5. Freeze/Thaw Resistance (ASTM C 1645): Resistant to 28 freeze/thaw
cycles with no greater than 225 g/m2 loss of material, or 49 freeze/thaw
cycles with no greater than 500 g/m2 loss of material. Freeze-thaw testing
requirements shall be waived for applications not exposed to freezing
conditions.
6. Dimensional Tolerance: Exceeds tolerance requirements of ASTM C
936 for Concrete Paver.

C. Color and Texture: Provide fly ash pavers colored with pigments conforming
to ÅSTM C 979, Solar Reflectance Index (SRI) calculated according to ÅSTM E
1980.
1. Color: Natural, tumbled. with Solar Reflectance (SRI) of 29 or greater.
2. Color: Natural, untumbled.
3. Color: Tan, tumbled. with Solar Reflectance (SRI) of 29 or greater.
4. Color: Tan, untumbled
5. Color: Tangerine, tumbled.
6. Color: Tangerine, untumbled.
7. Color: Light Red, tumbled.
8. Color: Light Red, untumbled.
9. Color: Light Gray, tumbled.
10. Color: Light Gray, untumbled.
11. Color: Brown, tumbled.
12. Color: Brown, untumbled.
13. Color: Dark Red, tumbled.
14. Color: Dark Red, untumbled.
15. Color: Dark Gray, tumbled.
16. Color: Dark Gray, untumbled.
17. Color: Autumn Range, tumbled.
18. Color: Autumn Range, untumbled.
19. Color: Harvest Range, tumbled.
20. Color: Harvest Range, untumbled.
21. Color: Olive Range, tumbled.
22. Color: Olive Range, untumbled.
23. Color: Prairie Range, tumbled.
24. Color: Prairie Range, untumbled
25. Color: As selected by Architect from manufacturer's full range.
26. Color: As indicated on Drawings.

02465-35
D. Environmental Performance:
1. Recycled Content: 37 percent post-industrial waste by weight, fly ash
content.
2. Embodied Energy: Not to exceed 1000 BTUs per paver, as certified by
manufacturer.
3. Carbon Footprint: Not to exceed 0.045 kg (0.1 lb) of carbon dioxide per
paver, as certified by manufacturer.

E. Paving Cleaner: Cleaner type in compliance with manufacturer's instructions.


1. Detergent type cleaner selected for each type of paver used and
recommended in writing by paver manufacturer.
2. Muriatic acid cleaners are not acceptable.

11.3 BEDDING AND JOINT SAND FOR STANDARD PAVER INSTALLATION


A. Bedding and Joint Sand:
1. Provide bedding and joint sand as follows:
a. Washed, clean, non-plastic, free from deleterious or foreign
matter, symmetrically shaped, natural or manufactured from crushed
rock.
b. Do not use limestone screenings, stone dust, or sand for
bedding sand material that does not conform to conform to grading
requirements of ÅSTM C 33.
c. Do not use mason sand or sand conforming to ÅSTM C 144 for
bedding sand.
d. Where concrete pavers are subject to vehicular traffic, utilize
sands that are as hard as practically available.
e. Sieve according to ASTM C 136.
f. Bedding Sand Material Requirements: Conform to the grading
requirements of ÅSTM C 33 with modifications as shown below:
1) Grading Requirements for Bedding Sand:
a) Sieve Size: 3/8 inch (9.5 mm).
1) Percent Passing: 100.
b) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 95 to 100.
c) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 85 to 100.
d) Sieve Size: No. 16 (1.18 mm).
1) Percent Passing: 50 to 85.
e) Sieve Size: No. 30 (0.600 mm).
1) Percent Passing: 25 to 60.
f) Sieve Size: No. 50 (0.300 mm).
1) Percent Passing: 10 to 30.
g) Sieve Size: No. 100 (0.150 mm).
1) Percent Passing: 2 to 10.
h) Sieve Size: No. 200 (0.075 mm).
1) Percent Passing: 0 to 1.
g. Joint Sand Material Requirements: Conform to the grading
requirements of ASTM C 144 as shown with modifications below:

02465-36
1) Grading Requirements for Natural Joint Sand:
a) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 100.
b) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 95 to 100.
c) Sieve Size: No. 16 (1.18 mm).
1) Percent Passing: 70 to 100.
d) Sieve Size: No. 30 (0.600 mm).
1) Percent Passing: 40 to 75.
e) Sieve Size: No. 50 (0.300 mm).
1) Percent Passing: 10 to 35.
f) Sieve Size: No. 100 (0.150 mm).
1) Percent Passing: 2 to 15.
g) Sieve Size: No. 200 (0.075 mm).
1) Percent Passing: 0 to 1.
2) Grading Requirements for Manufactured Joint Sand:
a) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 100.
b) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 95 to 100.
c) Sieve Size: No. 16 (1.18 mm).
1) Percent Passing: 70 to 100.
d) Sieve Size: No. 30 (0.600 mm).
1) Percent Passing: 40 to 100.
e) Sieve Size: No. 50 (0.300 mm).
1) Percent Passing: 20 to 40.
f) Sieve Size: No. 100 (0.150 mm).
1) Percent Passing: 10 to 25.
g) Sieve Size: No. 200 (0.075 mm).
1) Percent Passing: 0 to 10.

11.4 BEDDING AND JOINT SAND FOR PERMEABLE PAVER INSTALLATION


A. Crushed Stone Filler, Bedding, Base And Subbase:
1. Provide bedding and joint sand as follows:
a. Crushed stone with 90 percent fractured faces, LA Abrasion less
than 40 per ASTM C 131, minimum CBR of 80 percent per ASTM D
1883.
b. Do not use rounded river gravel for vehicular applications.
c. All stone materials shall be washed with less than 1 percent
passing the No. 200 sieve.
d. Bedding and Joint/Opening Filler: No. 8 conforming to ÅSTM D
448 gradation as shown with modifications below:
1) Grading Requirements for Bedding and Joint/Opening
Filler:
a) Sieve Size: 1/2 inch (12.5 mm).
1) Percent Passing: 100.
b) Sieve Size: 3/8 inch (9.5 mm).

02465-37
1) Percent Passing: 85 to 100.
c) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 10 to 30.
d) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 0 to 10.
e) Sieve Size: No. 16.
1) Percent Passing: 0 to 5.
e. Base: No. 57 conforming to ÅSTM D 448 gradation as shown
with modifications below:
1) Grading Requirements for Base:
a) Sieve Size: 1-1/2 inches (37.5 mm).
1) Percent Passing: 100.
b) Sieve Size: 1 inch (25 mm).
1) Percent Passing: 95 to 100.
c) Sieve Size: 1/2 inch (12.5 mm).
1) Percent Passing: 25 to 60.
d) Sieve Size: No. 4 (4.75 mm).
1) Percent Passing: 0 to 10.
e) Sieve Size: No. 8 (2.36 mm).
1) Percent Passing: 0 to 5.
f. Subbase: No. 2 conforming to ÅSTM D 448 gradation as shown
with modifications below:
1) Grading Requirements for Subbase:
a) Sieve Size: 3 inches (75 mm).
1) Percent Passing: 100.
b) Sieve Size: 2-1/2 inches (63 mm).
1) Percent Passing: 90 to 100.
c) Sieve Size: 2 inches (50 mm).
1) Percent Passing: 35 to 70.
d) Sieve Size: 1-1/2 inches (37.5 mm).
1) Percent Passing: 0 to 15.
e) Sieve Size: 3/4 inch (19 mm).
1) Percent Passing: 0 to 5.

B. Gradation Criteria For The Bedding And Base:


1. D15 base stone / D15 bedding stone less than 5.
2. D50 base stone / D50 bedding stone greater than 2.

11.5 EDGE RESTRAINTS


A. Provide edge restraints installed around the perimeter of all interlocking
concrete paving unit areas as follows:
1. Manufacturer: _______________.
2. Material: Plastic.
3. Material: Concrete.
4. Material: Aluminum.
5. Material: Steel.
6. Material: Pre-cast concrete.

02465-38
7. Material: Cut stone.
8. Material: Concrete.

11.6 ACCESSORIES
A. Geotextile Fabric:
1. Material Type and Description: __________.
2. Manufacturer: Acceptable to interlocking concrete paver manufacturer,
__________.

PART 12 EXECUTION
12.1 EXAMINATION
A. Do not begin installation until substrates, subgrade and base have been
properly prepared.

B. If substrate preparation is the responsibility of another installer, do not


proceed with installation. Notify Architect of unsatisfactory preparation immediately.

C. Commencement of full installation represents acceptance of existing


substrate conditions.

12.2 NON-PERMEABLE INSTALLATION


A. Comply with recommendations for installation, progress cleaning, and final
cleaning of pavers in accordance with manufacturer's instructions and
recommendations.

B. Install in accordance with ICPI publication Tech Spec No. 2, Construction of


Interlocking Concrete Pavements
1. Spread bedding sand evenly over the base course and screed to a
nominal 1 inch (25 mm) thickness, not exceeding 1-1/2 inch (40 mm)
thickness. Spread bedding sand evenly over the base course and screed
rails, using the rails and/or edge restraints to produce a nominal 1 inch (25
mm) thickness, allowing for specified variation in the base surface.
a. Do not disturb screeded sand.
b. Screeded area shall not substantially exceed that which is
covered by pavers in one day.
c. Do not use bedding sand to fill depressions in the base surface.
2. Lay pavers in patterns shown on Drawings. Place units hand tight
without using hammers. Make horizontal adjustments to placement of laid
pavers with rubber hammers and pry bars as required.
3. Provide joints between pavers between 1/16 inch and 3/16 inch (2 mm
and 5 mm) wide. No more than 5 percent of the joints shall exceed 1/4 inch (6
mm) wide to achieve straight bond lines.
4. Joint (bond) lines shall not deviate more than +/-1/2 inch (+/- 15 mm)
over 50 ft (15 m) from string lines.
5. Fill gaps at the edges of the paved area with cut pavers or edge units.
6. Cut pavers to be placed along edge with double blade paver splitter or
masonry saw.

02465-39
12.3 PERMEABLE INSTALLATION
A. Comply with recommendations for installation, progress cleaning, and final
cleaning of pavers in accordance with manufacturer's instructions and
recommendations.

B. Install in accordance with ICPI publication Permeable Interlocking Concrete


Pavements
1. General:
a. Any excess thickness of soil applied over excavated soil
subgrade to trap sediment from adjacent construction activities shall be
removed before application of geotextile and subbase materials.
b. Keep area where pavement is to be constructed free from
sediment during entire job. Geotextiles, base and bedding materials
contaminated with sediment shall be removed and replaced with clean
materials.
c. Do not damage drainpipes, overflow pipes, observation wells, or
any inlets and other drainage appurtenances during installation. Report
any damage immediately to project engineer.
2. Geotextiles:
a. Place on bottom and sides of soil subgrade as indicated on
Drawings. Secure in place to prevent wrinkling from vehicle tires and
tracks.
b. Overlap a minimum of 12 inches (0.3 m ) in the direction of
drainage.
c. Overlap a minimum of 24 inches (0.6 m) in the direction of
drainage.
3. Open-Graded Subbase and Base:
a. Moisten, spread and compact the No. 2 subbase in 4 inch to 6
inch (100 mm to 150 mm) lifts without wrinkling or folding the geotextile.
Place subbase to protect geotextile from wrinkling under equipment
tires and tracks.
b. For each lift, make at least two passes in the vibratory mode
then at least two in the static mode with a minimum 10 t (10 T) vibratory
roller until there is no visible movement of the No. 2 stone. Do not crush
aggregate with the roller.
c. The surface tolerance of the compacted No. 2 subbase shall be
+/- 2-1/2 in. (+/- 65 mm) over a 10 ft (3 m) straightedge.
d. Moisten, spread, compact No. 57 base layer in one 4 inch (100
mm) thick lift.
e. On this layer, make at least two passes in the vibratory mode
then at least two in the static mode with a minimum 10 t (10 T) vibratory
roller until there is no visible movement of the No. 2 stone. Do not crush
aggregate with the roller.
4. The surface tolerance the compacted No. 57 base should not deviate
more than. +/- 1 inch (25 mm) over a 10 ft (3 m) straightedge.
5. Bedding Layer:
a. Moisten, spread and screed the No. 8 stone bedding material.
b. Fill voids left by removed screed rails with No. 8 stone.
c. The surface tolerance of the screeded No. 8 bedding layer shall
be +/- 3/8 inch (10 mm) over a 10 ft (3 m) straightedge.
d. Do not subject screeded bedding material to any pedestrian or

02465-40
vehicular traffic before paving unit installation begins.
6. Permeable Interlocking Concrete Pavers And Joint/Opening Fill
Material:
a. Lay the paving units in the patterns and joint widths shown on
the Drawings. Maintain straight pattern lines.
b. Fill gaps at the edges of the paved area with cut units. Cut
pavers subject to tire traffic shall be no smaller than 1/3 of a whole unit.
c. Cut pavers and place along edges with double-bladed splitter or
masonry saw.
d. Fill the openings and joints with No. 8 stone.
e. Remove excess aggregate on the surface by sweeping pavers
clean.
f. Compact and seat the pavers into the bedding material using a
low-amplitude, 75-90 Hz plate compactor capable of at least 5,000 lbf
(22 kN) centrifugal compaction force. This will require at least two
passes with the plate compactor.
g. Do not compact within 6 ft (2 m) of the unrestrained edges of the
paving units.
h. Apply additional aggregate to the openings and joints if needed,
filling them completely. Remove excess aggregate by sweeping then
compact the pavers. This will require at least two passes with the plate
compactor.
i. Pavers within 6 ft (2 m) of the laying face must be left fully
compacted at the completion of each day.
j. The final surface tolerance of compacted pavers shall not
deviate more than +/- 3/8 (10 mm) under a 10 ft (3 m) long
straightedge.
k. The surface elevation of pavers shall be 1/8 inch to 1/4 inch (3
mm to 6 mm) above adjacent drainage inlets, concrete collars or
channels.

C. Do not use polymeric sands.

12.4 PROTECTION
A. Protect installed products until completion of project.

B. Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION

SECTION 02820

FENCES AND GATES

02465-41
<HIDDEN_TEXT>

PART 13 GENERAL
13.1 SECTION INCLUDES
A. Heavy industrial steel ornamental fence system - fusion welded.

B. Heavy industrial steel ornamental fence system - internally secured.

C. Heavy industrial aluminum ornamental fence system - internally secured.

D. Commercial steel ornamental fence system - fusion welded.

E. Commercial steel ornamental fence system - internally secured.

F. High security steel fence system - ornamental pale.

13.2 RELATED SECTIONS


A. Section 02300 - Earthwork.

B. Section 03300 - Cast-In-Place Concrete.

C. Section 02829 - Electric Gate Operators.

D. Section 13700 - Security Access and Surveillance.

13.3 REFERENCES
A. ASTM - American Society for Testing and Materials:
1. ASTM A 653/A653M - Standard Specification for Steel Sheet, Zinc-
Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip
Process.
2. ASTM B 117 - Practice for Operating Salt-Spray (Fog) Apparatus.
3. ASTM D 523 - Test Method for Specular Gloss.
4. ASTM D 714 - Test Method for Evaluating Degree of Blistering in Paint.
5. ASTM D 822 - Practice for Conducting Tests on Paint and Related
Coatings and Materials using Filtered Open-Flame Carbon-Arc Light and
Water Exposure Apparatus.
6. ASTM D 1654 - Test Method for Evaluation of Painted or Coated
Specimens Subjected to Corrosive Environments.
7. ASTM D 2244 - Test Method for Calculations of Color Differences from
Instrumentally Measured Color Coordinates.
8. ASTM D 2794 - Test Method for Resistance of Organic Coatings to the
Effects of Rapid Deformation (Impact). ASTM D3359 - Test Method for
Measuring Adhesion by Tape Test.
9. ASTM D 3359 - Test Method for Measuring Adhesion by Tape Test.
10. ASTM F 2408 - Ornamental Fences Employing Galvanized Steel
Tubular Pickets.

B. ASTM - American Society for Testing and Materials:


1. ASTM B 117 - Practice for Operating Salt-Spray (Fog) Apparatus.

02465-42
2. ASTM B 221 - Standard Specification for Aluminum and Aluminum-
Alloy Extruded Bars, Rods, Wire, Profiles and Tubes.
3. ASTM D 523 - Test Method for Specular Gloss.
4. ASTM D 822 - Practice for Conducting Tests on Paint and Related
Coatings and Materials using Filtered Open-Flame Carbon-Arc Light and
Water Exposure Apparatus.
5. ASTM D 1654 - Test Method for Evaluation of Painted or Coated
Specimens Subjected to Corrosive Environments.
6. ASTM D 2244 - Test Method for Calculations of Color Differences from
Instrumentally Measured Color Coordinates.
7. ASTM D 2794 - Test Method for Resistance of Organic Coatings to the
Effects of Rapid Deformation (Impact). ASTM D3359 - Test Method for
Measuring Adhesion by Tape Test.
8. ASTM D 3359 - Test Method for Measuring Adhesion by Tape Test.

C. AAMA - American Architectural Manufactures Association:


1. AAMA 2603 - Voluntary Specification, Performance Requirements and
Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions
and Panels.

13.4 SUBMITTALS
A. Submit under provisions of Section 01300.

B. [ Product Data ]: Manufacturer's data sheets on each product to be used,


including:
1. Preparation instructions and recommendations.
2. Storage and handling requirements and recommendations.
3. Installation methods.

C. Shop Drawings: Indicate plan layout, spacing of components, post foundation


dimensions, hardware anchorage, gates, and schedule of components.

D. Selection Samples: For each finish product specified, two complete sets of
color chips representing manufacturer's full range of available colors and patterns.

E. Verification Samples: For each finish product specified, two samples,


minimum size 6 inches (150 mm) square, representing actual product, color, and
patterns.

13.5 QUALITY ASSURANCE


A. Manufacturer Qualifications: Company specializing in manufacturing Products
specified in this section with minimum five years documented experience.

B. Installer Qualifications: Installers experienced with type of construction


involved and materials and techniques specified.

C. Single Source: Entire fence system, and all associated accessories, fittings,
and fasteners shall be obtained from a single source.

13.6 DELIVERY, STORAGE, AND HANDLING

02465-43
A. Upon receipt at the job site, all materials shall be checked to ensure that no
damage occurred during shipping or handling.

B. Materials shall be stored in such a manner to ensure proper ventilation and


drainage, and be protected against damage, weather, vandalism, and theft.

13.7 PROJECT CONDITIONS


A. Maintain environmental conditions (temperature, humidity, and ventilation)
within limits recommended by manufacturer for optimum results. Do not install
products under environmental conditions outside manufacturer's absolute limits.

13.8 WARRANTY
A. The powder coated surface on all components (pickets, rails, and posts) is
warranted for 10 years. Refer to manufacturer for complete details regarding
warranty.

B. The powder coated surface on all components (pales, rails, and posts) is
warranted for 15 years. Refer to manufacturer for complete details regarding
warranty.

C. The electrocoated surface on all components (panels and posts) is warranted


for 20 years. Refer to manufacturer for complete details regarding warranty.

D. The powder coated surface on all aluminum framework (pickets, rails and
posts) is warranted for a limited lifetime. Refer to manufacturer for complete details
regarding warranty.

PART 14 PRODUCTS
14.1 MANUFACTURERS
A. Acceptable Manufacturer: Ameristar Fence Products, which is located at:
1555 N. Mingo ; Tulsa, OK 74116; Toll Free Tel: 800-321-8724; Tel: 918-835-0898;
Email: request info (mktg@ameristarfence.com); Web: www.ameristarfence.com

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of


Section 01600.

14.2 ORNAMENTAL FENCING


A. Heavy Industrial Steel Ornamental Fence System - Fusion Welded: System
includes posts, panels, and mounting accessories.
1. Acceptable Product: Montage II.
2. Grade: Industrial.
3. Standard Style: 3-3/4 inch (101.6 mm) air space between pickets.
a. Classic: Pressed pointed pickets extend above top rail.
1) Two Rail: Style Classic.
2) Two Rail Flush Bottom Treatment: Style Classic.
3) Three Rail: Style Classic.

02465-44
4) Three Rail Flush Bottom Treatment: Style Classic.
5) Four Rail: Style Classic.
6) Four Rail Flush Bottom Treatment: Style Classic.
b. Majestic: Flush top rail
1) Two Rail: Style Majestic.
2) Two Rail Flush Bottom Treatment: Style Majestic.
3) Three Rail: Style Majestic.
4) Three Rail Flush Bottom Treatment: Style Majestic.
5) Four Rail: Style Majestic.
6) Four Rail Flush Bottom Treatment: Style Majestic.
c. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Two Rail Flush Bottom Treatment: Style Genesis.
3) Three Rail: Style Genesis.
4) Three Rail Flush Bottom Treatment: Style Genesis.
5) Four Rail: Style Genesis.
6) Four Rail Flush Bottom Treatment: Style Genesis.
d. Invincible: Pressed pointed pickets extend above the top rail,
curving outward.
1) Two Rail: Style Invincible.
2) Two Rail Flush Bottom Treatment: Style Invincible.
3) Three Rail: Style Invincible.
4) Three Rail Flush Bottom Treatment: Style Invincible.
5) Four Rail: Style Invincible.
6) Four Rail Flush Bottom Treatment: Style Invincible.
4. Height:
5. Height: 3 feet (914 mm).
6. Height: 3 feet 6 inches (1067 mm).
7. Height: 4 feet (1219 mm).
8. Height: 5 feet (1524 mm).
9. Height: 6 feet (1829 mm).
10. Height: 7 feet (2133 mm).
11. Height: 8 feet (2438 mm).
12. Steel (ASTM A924/A924M): Steel for tubular pickets, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
13. Galvanizing (ASTM A653/A653M): Prior to forming, hot dip galvanized
with minimum zinc coating weight of 0.90 oz/ft2 (276 g/m2), Coating
Designation G-90.
14. Rails:
a. Steel channel, 1.75 inches (44 mm) x 1.75 inches (44 mm).
b. Standard Picket Spacing: Picket holes shall be spaced at 4.715
inches (120 mm) o.c.
15. Pickets: 1 inch (25.4 mm) square x 14 gauge tubing.
16. Racking/Biasability (Ability of Panels to Follow Grades): able to follow
varying grade changes to a maximum of 48 inch (762 mm) rise in an 8 foot
(2438 mm) run.
17. Posts:
a. Size: 2.5 inches by 2.5 inches by 12 gauge w/ standard post

02465-45
cap.
b. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
c. Size: 4 inches by 4 inches by 11 gauge w/standard post cap.
18. Accessories: Aluminum castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cap: Ball Cap.

B. Heavy Industrial Steel Ornamental Fence System - Internally Secured:


System includes fence posts, framework, and mounting accessories.
1. Acceptable Product: Aegis II.
2. Grade: Industrial.
3. Style:
a. Invincible: Pressed pointed pickets extend above top rail, curving
outward.
1) Two Rail: Style Invincible.
2) Three Rail: Style Invincible.
b. Classic: Pressed pointed pickets extend above top rail.
1) Two Rail: Style Classic.
2) Three Rail: Style Classic.
c. Majestic: Flush top rail
1) Two Rail: Style Majestic.
2) Three Rail: Style Majestic.
d. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Three Rail: Style Genesis.
4. Height:
a. Height: 4 feet (1219 mm).
b. Height: 5 feet (1524 mm).
c. Height: 6 feet (1829 mm).
d. Height: 7 feet (2134 mm).
e. Height: 8 feet (2438 mm).
f. Height: 9 feet (2743 mm).
g. Height: 10 feet (3048 mm).
5. Steel (ASTM A924/A924M): Steel for tubular pickets, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
a. Galvanizing (ASTM A653/A653M): Prior to forming hot dip
galvanized with minimum zinc coating weight of 0.90 oz/sq ft (276 g/sq
meter), Coating Designation G-90.
6. Rails:
a. Acceptable Product: Ameristar ForeRunner Rails.
b. Double-walled U channel; outside cross-section dimensions of 1-
3/4 inch (44.5 mm) square; minimum thickness of 14 gauge; inside
galvanized; open ends for air circulation and moisture evaporation.
c. Panel Length: 6 foot (1829 mm) typical.
d. Panel Length: 8 foot (2438 mm) typical.
e. Rail Strength:
1) Effective Wall Thickness: 0.160 inch.

02465-46
2) Rail Weight: 2.55 lbs/ft.
f. Enclosed Retaining Rod: Retaining rods shall be 0.125 inch (3.2
mm) diameter galvanized steel. Variable pitch connection system for,
high angle racking and elimination of external fasteners
g. PVC Grommets: Provide grommets to seal all picket-to-rail
intersections.
h. Picket holes in the ForeRunner rail for Classic, Majestic and
Genesis shall be spaced at 4.715 inches (120 mm) o.c.
i. Picket holes in ForeRunner rail for 6 foot long Invincible style
fencing shall be spaced at 4.98 inches (126.5 mm) o.c.
7. Pickets: 1 inch (25.4 mm) square x 14 gauge steel tubing.
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Security Fastener: one-way tamperproof security bolts with
inverted t-nuts.
b. Bracket to Post Connections: Self-drilling hex-head screws.
9. Panels: Completed panels shall be capable of supporting a 600 pound
load applied at midspan without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Minimum of 25
percent slope.
11. Posts:
a. Size: 2-1/2 inches by 2-1/2 inches by 12 gauge w/ standard post
cap.
b. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
c. Size: 4 inches by 4 inches by 11 gauge w/ standard post cap.
12. Accessories: Aluminum castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cap: Ball Cap.
d. Rings.

C. Heavy Industrial Aluminum Ornamental Fence System - Internally Secured:


System includes fence posts, framework, and mounting accessories.
1. Acceptable Product: Echelon II.
2. Grade: Industrial.
3. Style:
a. Invincible: Pressed pointed pickets extend above top rail, curving
outward.
1) Two Rail: Style Invincible.
2) Three Rail: Style Invincible.
3) Four Rail: Style Invincible.
b. Classic: Pressed pointed pickets extend above top rail.
1) Two Rail: Style Classic.
2) Three Rail: Style Classic.
3) Four Rail: Style Classic.
c. Majestic: Flush top rail
1) Two Rail: Style Majestic.
2) Three Rail: Style Majestic.
3) Four Rail: Style Majestic.

02465-47
d. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Three Rail: Style Genesis.
3) Four Rail: Style Genesis.
4. Height:
a. Height: 4 feet (1219 mm).
b. Height: 5 feet (1524 mm).
c. Height: 6 feet (1829 mm).
d. Height: 7 feet (2134 mm).
e. Height: 8 feet (2438 mm).
f. Height: 9 feet (2743 mm).
g. Height: 10 feet (3048 mm).
5. Aluminum:
a. Tubular Pickets, Rails and Posts: Shall conform to ASTM B221.
b. Extrusions for Posts and Rails (Outer Channel): 6005-T5.
c. Extrusions for Pickets and Rail (Inner Slide Channels): 6063-T5.
6. Rails:
a. Acceptable Product: Ameristar ForeRunner Rails.
b. Double-walled U channel; outside cross-section dimensions of 1-
3/4 inch (44.5 mm) square; interior guide channel shall form lower limit
of raceway for retaining rod.
c. Panel Length: 6 foot (1829 mm) typical.
d. Panel Length: 8 foot (2438 mm) typical.
e. Rail Strength: Effective Wall Thickness: top wall of outer
channel of the rail shall be 0.100 inch (2.54 mm) thick; side walls shall
be 0.120 inch (3.05 mm) thick.
f. Enclosed Retaining Rod: Retaining rods shall be 0.125 inch (3.2
mm) diameter galvanized steel. Variable pitch connection system for,
high angle racking and elimination of external fasteners.
g. PVC Grommets: Provide grommets to seal all picket-to-rail
intersections.
h. Picket holes in the ForeRunner rail for Classic, Majestic and
Genesis shall be spaced at 4.715 inches (120 mm) o.c.
i. Picket holes in ForeRunner rail for 6 foot long Invincible style
fencing shall be spaced at 4.98 inches (126.5 mm) o.c.
7. Pickets: 1 inch (25.4 mm) square x 0.065 inch (1.65 mm) thick
extruded aluminum tubing.
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Security Fastener: one-way tamperproof security bolts with
inverted t-nuts.
b. Bracket to Post Connections: Self-drilling hex-head screws.
9. Panels: Completed panels shall be capable of supporting a 300 pound
load applied at midspan without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Minimum of 25
percent slope.
11. Posts:
a. Size: 2-1/2 inches by 2-1/2 inches with perimeter wall thickness
of 0.080 inch (2.03 mm) and interior reinforcing web thickness of 0.080

02465-48
inch (2.03 mm) w/ std. post cap.
b. Size: 3 inches by 3 inches with perimeter wall thickness of 0.120
inch w/ std. post cap.
c. Size: 4 inches by 4 inches with perimeter wall thickness of 0.250
inch w/ std. post cap.
12. Accessories: Aluminum Castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cap: Ball Cap.
d. Rings.

D. Commercial Steel Ornamental Fence System - Fusion Welded: System


includes posts, panels, and mounting accessories.
1. Acceptable Product: Montage Plus or Montage Commercial.
2. Grade: Commercial.
3. Standard Style: 3 15/16 inch (101.6 mm) air space between pickets.
a. Classic: Pressed pointed pickets extend above top rail.
1) Two Rail: Style Classic.
2) Two Rail Flush Bottom Treatment: Style Classic.
3) Three Rail: Style Classic.
4) Three Rail Flush Bottom Treatment: Style Classic.
5) Four Rail: Style Classic.
b. Majestic: Flush top rail
1) Two Rail: Style Majestic.
2) Two Rail Flush Bottom Treatment: Style Majestic.
3) Three Rail: Style Majestic.
4) Three Rail Flush Bottom Treatment: Style Majestic.
5) Four Rail: Style Majestic.
c. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Two Rail Flush Bottom Treatment: Style Genesis.
3) Three Rail: Style Genesis.
4) Three Rail Flush Bottom Treatment: Style Genesis.
5) Four Rail: Style Genesis.
d. Warrior: Pressed pointed pickets extend above top rail,
alternately 7.5 inches (152mm) and 4.5 inches (305mm).
1) Two Rail: Style Warrior.
2) Two Rail Flush Bottom Treatment: Style Warrior.
3) Three Rail: Style Warrior.
4) Three Rail Flush Bottom Treatment: Style Warrior.
5) Four Rail: Style Warrior.
e. Invincible: Pressed pointed pickets extended above top rail,
curved outward.
1) Three Rail: Style Invincible.
2) Four Rail: Style Invincible.
4. Pool, Pet and Play Style: 3 inch (76.2 mm) air space between pickets.
a. Classic: Pressed pointed pickets extend above top rail.
1) Two Rail: Style Classic.

02465-49
2) Two Rail Flush Bottom Treatment: Style Classic.
3) Three Rail: Style Classic.
4) Three Rail Flush Bottom Treatment: Style Classic.
5) Four Rail: Style Classic.
b. Majestic:
1) Two Rail: Style Majestic.
2) Two Rail Flush Bottom Treatment: Style Majestic.
3) Three Rail: Style Majestic.
4) Three Rail Flush Bottom Treatment: Style Majestic.
5) Four Rail: Style Majestic.
c. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Two Rail Flush Bottom Treatment: Style Genesis.
3) Three Rail: Style Genesis.
4) Three Rail Flush Bottom Treatment: Style Genesis.
5) Four Rail: Style Genesis.
5. Height:
a. Height: 3 feet (914 mm).
b. Height: 3 feet 6 inches (1067 mm).
c. Height: 4 feet (1219 mm).
d. Height: 5 feet (1524 mm).
e. Height: 6 feet (1829 mm).
f. Height: 7 feet (1829 mm).
g. Height: 8 feet (1829 mm).
6. Steel (ASTM A924/A924M): Steel for tubular pickets, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
7. Galvanizing (ASTM A653/A653M): Prior to forming, hot dip galvanized
with minimum zinc coating weight of 0.60 oz/ft2 (184 g/m2), Coating
Designation G-60.
8. Rails:
a. Steel channel, 1.4375 inches (36.5 mm) x 1.5 inches (38 mm).
b. Standard Picket Spacing: Picket holes shall be spaced at 4.675
inches (118.75 mm) o.c.
c. Pool, Pet and Play Picket Spacing: Picket holes shall be spaced
at 3.5 inches (88.9 mm) o.c.
9. Pickets: 3/4 inches (19 mm) square x 17 gauge tubing for heights up
to 6 feet, and 14 gauge tubing for 7 and 8 foot heights.
10. Racking/Biasability (Ability of Panels to Follow Grades): able to follow
varying grade changes to a maximum of 48 inch (762 mm) rise in an 8 foot
(2438 mm) run.
11. Posts:
a. Size: 2.5 inches by 2.5 inches by 16 gauge w/ standard post
cap.
b. Size: 2.5 inches by 2.5 inches by 14 gauge w/ standard post
cap, required for 7 foot and 8 foot heights.
c. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
12. Accessories: Aluminum castings.
a. Finial: Quad Flair.

02465-50
b. Finial: Triad.
c. Post Cap: Ball Cap.
d. Double Rings.
e. Butterfly Scroll.

E. Commercial Steel Ornamental Fence System - Internally Secured: System


includes posts, framework, and mounting accessories.
1. Acceptable Product: Aegis Plus.
2. Grade: Commercial.
3. Style:
a. Warrior: Pressed pointed pickets extend above top rail,
alternately 7.5 inches (152 mm) and 4.5 inches (305 mm).
1) Two Rail: Style Warrior.
2) Three Rail: Style Warrior.
b. Classic: Pressed pointed pickets extended above top rail.
1) Two Rail: Style Classic.
2) Three Rail: Style Classic.
c. Majestic: Flush top rail
1) Two Rail: Style Majestic.
2) Three Rail: Style Majestic.
d. Genesis: Flat top pickets extend above top rail.
1) Two Rail: Style Genesis.
2) Three Rail: Style Genesis.
4. Height:
a. Height: 4 feet (1219 mm).
b. Height: 5 feet (1524 mm).
c. Height: 6 feet (1829 mm).
d. Height: 7 feet (2134 mm).
e. Height: 8 feet (2438 mm).
5. Steel (ASTM A924/A924M): Steel for tubular pickets, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
a. Galvanizing (ASTM A653/A653M): Prior to forming, hot dip
galvanized with minimum zinc coating weight of 0.90 oz/sq ft (276
g/m2), Coating Designation G-90.
6. Rails:
a. Acceptable Product: Ameristar ForeRunner Rails.
b. Double-walled U channel; outside cross-section dimensions of 1-
1/2 inch (38 mm) square; minimum thickness of 14 gauge; inside
galvanized; open ends for air circulation and moisture evaporation.
c. Panel Length: 6 foot (1829 mm) typical.
d. Panel Length: 8 foot (2438 mm) typical.
e. Rail Strength:
1) Effective Wall Thickness: 0.160 inch.
2) Rail Weight: 2.13 lbs/ft.
f. Enclosed Retaining Rod: Retaining rods shall be 0.125 inch (3.2
mm) diameter galvanized steel. Variable pitch connection system for,
high angle racking and elimination of external fasteners
g. PVC Grommets: Provide grommets to seal all picket-to-rail

02465-51
intersections.
h. Picket holes in the ForeRunner rail shall be spaced at 4.70
inches (119 mm) o.c.
7. Pickets: 3/4 inch (25.4 mm) square x 17 gauge steel tubing.
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Security Fastener: one-way tamperproof security bolts with
inverted t-nuts.
b. Bracket to Post Connections: Self-drilling hex-head screws.
9. Panels: Completed panels shall be capable of supporting a 400 pound
load applied at midspan without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Minimum of 25
percent slope.
11. Posts:
a. Size: 2-1/2 inches by 2-1/2 inches by 12 gauge w/ standard post
cap.
b. Size: 3 inches by 3 inches by 12 gauge w/ standard post cap.
c. Size: 4 inches by 4 inches by 12 gauge w/ standard post cap.
12. Accessories: Aluminum castings.
a. Finial: Quad Flair.
b. Finial: Triad.
c. Post Cover: Ball Cap.
d. Rings.

F. High Security Steel Fence System - Ornamental Pale: Steel corrugated pale
security fence including pales, rails, posts, and hardware required for a complete
system.
1. Acceptable Product: Impasse.
2. Grade: High Security.
3. Style:
a. Trident: System consists of high-tensile steel corrugated pales
that extend above topmost rail and terminate with a triple-pointed and
splayed spear tip.
1) Two Rail: Style Trident.
2) Three Rail: Style Trident.
3) Four Rail: Style Trident.
4) Five Rail: Style Trident.
b. Stronghold: System consists of high-tensile steel corrugated
pales with blunt, slightly rounded tip.
1) Two Rail: Style Stronghold.
2) Three Rail: Style Stronghold.
3) Four Rail: Style Stronghold.
4) Five Rail: Style Stronghold.
c. Gauntlet: System consists of high-tensile steel outward curving
corrugated pales that extend above topmost rail and terminate with
triple pointed and splayed spear tips.
1) Two Rail: Style Gauntlet.
2) Three Rail: Style Gauntlet.
3) Four Rail: Style Gauntlet.

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4) Five Rail: Style Gauntlet.
4. Height:
a. Height: 6 feet (1829 mm).
b. Height: 7 feet (2134 mm).
c. Height: 8 feet (2438 mm).
d. Height: 9 feet (2743 mm).
e. Height: 10 feet (3048 mm).
5. Steel (ASTM A924/A924M): Steel for corrugated pales, rails and posts
shall have minimum yield strength of 45,000 psi (310 MPa).
a. Galvanizing (ASTM A653/A653M): Prior to forming, hot dip
galvanized with minimum zinc coating weight of 0.90 oz/sq ft (276 g/sq
meter), Coating Designation G-90.
6. Rails: High strength steel; lower lip contoured to carry optional anti-ram
cables, sensor cables, and alarm systems.
a. Acceptable Product: Impasse Rail.
b. Dimensions: 2 inches (50.8 mm) wide by 2-1/2 inches (63.5
mm) high by 0.100 inch (2.54 mm) nominal thickness.
c. Panel Length: 6 foot (1829 mm) typical.
d. Panel Length: 8 foot (2438 mm) typical.
e. Pale Holes: Spaced at 6 inches (152.4 mm) o.c.
7. Pales: Corrugated shape; resists prying or bending; nominal 2.75" wide
x 0.075 inch (1.9 mm).
8. Fasteners: All fasteners shall be 302 stainless steel; match finish of
fence.
a. Tamperproof Carriage Bolts: Bolts fit snugly into recessed
depression on the face of each pale, for connection of pales to rails.
b. Break-Away Hex Nut: Stainless steel security nut prevents
tampering or removal by normal tools.
c. Panel Brackets: Provide fishplate brackets to attach panels to
slotted holes in post.
d. Tamperproof Nuts and Bolts: Attach adjacent rails to either end
of the fishplate bracket.
9. Panels: Completed panels shall be capable of supporting a 400 lb. load
(applied at midspan) without permanent deformation.
10. Racking/Biasability (Ability of Panels to Follow Grades): Panels shall
be biasable to a 30 degree change in grade.
11. Posts: Double wall I-beam; pre-punched for multiple rail options and
pass through of cables.
a. Acceptable Product: Impasse I-Beam.
b. Bending Strength: 93,700 psi.
c. Size: 1-3/4 inches (44.5 mm) by 4 inches (101.6 mm).
d. Thickness: Nominal membrane thickness of 0.100 inch (2.54
mm); effective wall thickness of 0.200 inch (5.08 mm).
e. Post Cap: Cast aluminum.
12. Security Systems and Accessories: Coordinate with other Sections for
integration of the following security systems and accessories:
a. The Stalwart Anti-Ram Cable System.
b. The Xspan Anti-Climb Screen System.
c. Vehicle Access Control Systems.

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d. Barbed Tape Helical Coil Toppings.
e. IDS (Intrusion Detection Sensors).
f. Lighting Systems.
g. Closed Circuit TV Systems.
h. Access Control.
i. Biometrics/Card Readers/ Retina & Print Scans.
j. Entrance Containment.

14.3 FINISH
A. PermaCoat: Thermal stratification coating process (high-temperature, in-line,
multi-stage, multi-layer) including six-stage pretreatment/wash with zinc phosphate,
an electrostatic spray application of epoxy base, and a separate electrostatic spray
application of a polyester top coat finish.
1. Base Coat Coating Thickness: Thermosetting epoxy powder coating
with minimum thickness of 2 to 4 mils (0.0508 to 0.1016 mm).
2. Top Coat Coating Thickness: No-mar TGIC polyester powder finish with
minimum thickness of 2 to 4 mils (0.0508 to 0.1016 mm).
3. Coating Performance Requirements: Coating meets or exceeds the
following.
a. Adhesion (ASTM D 3359, Method B): Adhesion over 90 percent
of test area (tape and knife test).
b. Corrosion Resistance (ASTM B 117, ASTM D 1654): Coated
galvanized steel shall be capable of salt spray resistance for 3,500
hours without loss of adhesion on parts scribed per ASTM D1654 and
tested in accordance with ASTM Test Method B117. Failure is
considered to have occurred when there is either 1/8 inch (3.18 mm)
coating loss from the scribed mark or an accumulation of medium #8
blisters.
c. Impact Resistance (ASTM D 2794): 60 inch pounds, minimum
(impact using 0.625 inch ball).
d. Weathering Resistance (ASTM D 822, D 2244, D 523 - 60
Degree Method): 1,000 hours, minimum (failure mode is 60 percent
loss of gloss or color variance of more than 3 delta-E color units.)

B. E-Coat: Electrode position coating process consisting of multi-stage


pretreatment/wash (with zinc phosphate), followed by duplex application of epoxy
primer and acrylic topcoat; for interior and exterior of steel posts, rail and pickets.
1. Coating Thickness: Minimum cumulative coating thickness of epoxy
and acrylic shall be 2 mils (0.058 mm).
2. Coating Performance Requirements: Coating meets or exceeds the
following:
a. Adhesion (ASTM D 3359, Method B): Adhesion over 90 percent
of test area (tape and knife test).
b. Corrosion Resistance (ASTM B 117, ASTM D 714, ASTM D
1654): Coated galvanized steel shall be capable of salt spray
resistance for 1,500 hours without loss of adhesion on parts scribed per
ASTM D1654 and tested in accordance with ASTM Test Method B117.
Failure is considered to have occurred when there is either 1/8 inch
(3.18 mm) coating loss from the scribed mark or an accumulation of
medium #8 blisters.
c. Impact Resistance (ASTM D 2794): 60 inch pounds, minimum

02465-54
(impact using 0.625 inch ball).
d. Weathering Resistance (ASTM D 822, D 2244, D 523 - 60
Degree Method): 1,000 hours, minimum (failure mode is 60 percent
loss of gloss or color variance of more than 3 delta-E color units.)

C. Polyester Coating: Thermal stratification coating process (high-temperature,


in-line, multi-stage, multi-layer) including six-stage pretreatment/wash with zinc
phosphate and a separate electrostatic spray application of a polyester top coat
finish.
1. Top Coat Coating Thickness: No-mar TGIC polyester powder finish with
minimum thickness of 2 to 4 mils (0.0508 to 0.1016 mm).
2. Coating Performance Requirements: Coating meets or exceeds the
following:
a. Adhesion (ASTM D 3359, Method B): Adhesion over 90 percent
of test area (tape and knife test).
b. Corrosion Resistance (ASTM B 117, ASTM D 1654): Coated
galvanized steel shall be capable of salt spray resistance for 1,000
hours without loss of adhesion on parts scribed per ASTM D1654 and
tested in accordance with ASTM Test Method B117. Failure is
considered to have occurred when there is either 1/8 inch (3.18 mm)
coating loss from the scribed mark or an accumulation of medium #8
blisters.
c. Impact Resistance (ASTM D 2794): 60 inch pounds, minimum
(impact using 0.625 inch ball).
d. Weathering Resistance (ASTM D 822, D 2244, D 523 - 60
Degree Method): 1,000 hours, minimum (failure mode is 60 percent
loss of gloss or color variance of more than 3 delta-E color units.)

14.4 FABRICATION
A. ForeRunner Railing System:
1. Pickets, rails and posts shall be precut to specified lengths.
2. ForeRunner rails shall be prepunched to accept pickets.
3. Pickets shall be predrilled to accept retaining rods.
4. Provide PVC grommets to seal all picket-to-rail intersections.
Grommets shall be inserted into the prepunched holes in the rails and pickets
shall be inserted through the grommets so that predrilled picket holes align
with the internal upper raceway of the ForeRunner.
5. Retaining rods shall be inserted into each ForeRunner rail so that they
pass through the predrilled holes in each picket.

B. ProFusion Welding System:


1. Rails shall be pre-punched to accept pickets.
2. Pickets shall be inserted into the pre-punched holes in the rails and
shall be aligned to standard spacing using a specially calibrated alignment
fixture.
3. The aligned pickets and rails shall be joined at each picket-to-rail
intersection by Ameristar's proprietary fusion welding process, (ProFusion
Welding) thus completing the rigid panel assembly.

C. Impasse Fabrication
1. Pales, rails and posts shall be pre-cut to specified lengths.

02465-55
2. Impasse rails shall be pre-punched to accept the tamperproof security
fasteners.

PART 15 EXECUTION
15.1 EXAMINATION
A. Do not begin installation until substrates have been properly prepared.

B. If substrate preparation is the responsibility of another installer, notify


Architect of unsatisfactory preparation before proceeding.

15.2 PREPARATION
A. Clean surfaces thoroughly prior to installation.

B. Prepare the grade and remove surface irregularities, if any, which may cause
interference with the installation of fencing.

C. If preparation and condition is the responsibility of another installer, notify


Architect of unsatisfactory preparation before proceeding.

15.3 INSTALLATION
A. Install in accordance with manufacturer's instructions.

B. Use of non-Ameristar parts/components are will negate manufacturer's


warranty.

C. Fence posts shall be set in accordance with the manufacturer recommended


spacing.

D. Division 2 and Division 3 Sections shall govern post base material


requirements.

E. Panels shall be attached to posts using mechanically fastened panel brackets


supplied by the manufacturer.

F. Impasse panels shall be attached to posts using mounting brackets and


tamperproof security fasteners supplied by the manufacturer.

G. When cutting rails immediately seal the exposed surfaces by:


1. Removing all metal shavings from cut area.
2. Apply zinc-rich primer to thoroughly cover cut edge and drilled hole;
allow to dry.
3. Apply 2 coats of custom finish spray paint matching fence color.
4. Failure to seal exposed surfaces in accordance with manufacturer's
instructions will negate manufacturer's warranty.

H. Gate posts shall be spaced according to the manufacturers' gate drawings,


dependent on standard out-to-out gate leaf dimensions and gate hardware selected.
1. Type and quantity of gate hinges shall be based on the application;
weight, height, and number of gate cycles.

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2. The manufacturer's gate drawings shall identify the necessary gate
hardware required for the application.
3. Gate hardware shall be provided by the manufacture of the gate and
shall be installed per manufacturer's recommendations

15.4 ERECTION TOLERANCES


A. Maximum Variation From Plumb: 1/4 inch.

B. Maximum Offset From Indicated Position: 1 inch.

C. Minimum distance from property line: 6 inches.

15.5 CLEANING
A. Leave immediate work area neat at end of each work day.

B. Clean jobsite of excess materials; scatter excess material from post hole
excavations uniformly away from posts. Remove excess material if required.

C. Clean fence with mild household detergent and clean water rinse well. Mortar
should be removed from exposed posts and other fencing material using a 10%
solution of muriatic acid followed immediately by several rinses with clean water.

D. Touch up scratched surfaces using materials recommended by manufacturer.


Match touchup paint color to fence finish.

15.6 PROTECTION
A. Protect installed products until completion of project.

B. Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION

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