Hydraulic Mining Shovel

6040AC (e-drive) with CAMP/SIL and BCS4

12. Central Greasing System

Matthias Aust - 2014

Tank with Control and Distribution Unit Service Training

2
1000 ltr. Tank Service Training

3
1000 ltr. Tank Service Training

4
How comes the grease into the tank??? Service Training

5
Grease Pump Service Training

Quantity / Speed Pressure

Adjustment Adjustment

Active Oil
Pressure on
Grease Pump

Grease Pump Ratio:

Oil Piston : Grease Piston
6,6 : 1

Example:
Servo Pressure: 48 bar
Max. Grease Pressure:
6,6 x 48 bar = 316.8 bar

6
Grease Distributor Service Training

Check Valves Rotary Valve

2 1
Directional Spool

Plugs

Pumping Piston

7
Grease Distributors – Single Greasing – Line 1 Service Training

2 1

8
Grease Distributors – Single Greasing – Line 2 Service Training

2 1

9
Grease Distributors – Double Greasing – Line 1 Service Training

Rotary Valve

2 11

10
Grease Distributors – Double Greasing – Line 2 Service Training

2 1

11
Grease Distributors Service Training

Indicators pins to show

the movement of the spool. Valve Inlet Counter Nut
Closed with a removable brass cap

Double Single
Amount Amount

Double Single
Amount Amount

This side (with the directional valves)

is always mounted to the machine part!

12
Grease Distributors Service Training

Counter Nut Spare part distributers need to

Valve Inlet
be adjusted to the condition of
the original.
They are always delivered in a
“single amount” condition.
Please find also a description in
the technical handbook.

13
Grease Distributors Service Training

VSG 4 - Distributor Connection

Lines A+B

VSL 2 - Distributor

14
VSG 8 Distributor with only 2 Outlets Service Training

15
What is shown? …. VSL or VSG??? Service Training

VSG 2 - Distributor VSL 2 - Distributor

16
Distributors Service Training

VSG 4 - Distributor VSL 4 - Distributor

17
Distributors Service Training

VSG 6 - Distributor VSL 6 - Distributor

18
Distributors Service Training

VSG 8 - Distributor VSL 8 - Distributor

19
Distributors and Adjustment Screws Service Training

VSG 8 - Distributor

The distributor spools are machined very precise.

If not really necessary, do not open plugs of spools,
specially not in dirty environment!
If you have to control the movement of the spools,
you have to have a look at the telltale indicators.
For this you have to remove the brass or plexiglas cap.
20
Controller Overview on BCS 4 Screen Service Training

21
System Monitoring on BCS 4 Screen Service Training

22
Greasing System Adjustment on BCS 4 Screen Service Training

23
Example: Distributors A-Frame Service Training

24
Example: Distributors Swing Bearing / Gearbox Pinion Service Training

25
Example: Distributors Boom (FS) Service Training

26
Example: Distributors on Stick Rear Wall (FS) Service Training

Initiators

27
Example: Distributors on Bucket Rear Wall (FS) Service Training

28