MOLDING GUIDELINES for START UP and OPERATION

M achine Number : 14E

CO # DCR-01156
Effective Date: 4/17/2015 Revision: A
Mold Number 31.0 Descr iption
Part Number 205208 CONNECTOR, END, L OW FL OW, CL EAR
PARAM ETER L ow L imit High L imit
Overall Cycle Time 22.0 sec. 32.0 sec.
Thermolator Temperature "A" Side 100°F 150°F
Thermolator Temperature "B" Side N/A N/A
Mold / Hot Sprue - Temperature 320°F 380°F
Hot Drop Temperature # 1 & 2 N/A N/A
Hot Drop Temperature # 3 & 4 N/A N/A
Hot Drop Temperature # 5 N/A N/A
Nozzle Temperature 315°F 355°F
Barrel Temp Zone # 1 320°F 360°F
Barrel Temp Zone # 2 300°F 340°F
Barrel Temp Zone # 3 280°F 320°F
1st Stage Injection Pressure 10,000 psi 15,000 psi
1,000, 2,000, 5,000, 6,000,
2nd Stage Injection Pressure 3,000, 4,000 psi 7,000, 8,000 psi
1st Stage Injection Speed 10, 15, 20, 25, 55% 40, 45, 50, 55, 85%
2nd Stage Injection Speed 10% 40%
1st Stage to 2nd Stage Cut-Off 2.0 mm 6.0 mm
Back Pressure 100 psi 300 psi
Screw Speed 150 rpm 200 rpm
Injection Time 2.0 sec. 5.0 sec.
2nd Stage time 0.0, 0.0, 0.0 sec. 1.0, 1.0, 1.3 sec.
Cooling Time 15.0 sec. 30.0 sec.
Shot Size 32.0 mm 40.0 mm
Cushion 0.0 mm 6.0 mm
Regrind % Allowed 0% 26%

Any changes to these parameters must be approved in writing by BOTH Quality Assurance manager
and the Production Manager or their designee.
Record justification for changes outside approved parameters below.

Form #400-003-01
C.O # CR-01156 Rev. A