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Quality is Guaranteed
All products supplied from this catalogue carry
a guarantee against defects in materials and
workmanship for a period of 12 months from
date of purchase as standard.
Quality is Accredited
Terasaki has ISO 9001 accreditation for the
manufacture, sale and distribution of all products
featured in this catalogue.
Ordering is Easy
We have made ordering easy for you by colour
coding the sections of this catalogue and including
order codes. If you need help with ordering
or selection, please call one of the telephone
numbers shown below.
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS
Rated current (In) from 20A to 1600A. Breaking
Capacity (Icu) from 25kA to 200kA at 415V AC.
SECTION 1
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS
16A TO 1600A
1. Welcome to TemBreak 2
• Easy Selection Guide 5
• 10 Reasons to use TemBreak 2 7
• Safety Plus 9
• Exceeding Standards 11
• Reducing Environmental Impact 12
Model Denoted by
Type Denoted by
S 125 G J
E Electronic protection
N No protection
page 5 The Ultimate Safety Breaker *All TemBreak 2 MCCBs limit short-circuit faults by opening in
less than 5ms. Limiting (L) models open particularly quickly.
WELCOME TO TEMBREAK 2
SECTION 1
EASY SELECTION GUIDE
S S250
S250
NE
GJ
36
65
S400
S400
GE
PJ
70
85
S800
S1000
RE
SE
70
50
S1600 NE 85
H H250
H250
NJ
NE
125
125
In (A) 1600
1250
1000
630 630
250 250
125
16 16
Switch-Disconnectors
Model Type Model Type Model Type Model Type Model Type
S125 NN S160 NN S400 NN S800 NN S1250 NN
S250 NN S630 NN S1000 NN S1600 NN
1. FIELD-INSTALLABLE ACCESSORIES
• Accessories can be fitted by the switchboard builder or added by the
end-user.
• Handles and motor operators can be rapidly fitted using the locking
pegs. It takes less than 10 seconds to secure a handle or motor to
the MCCB – a great time saving compared to alternative products.
• All accessories are endurance tested to the same level
Locking
Pegs as the host MCCB.
Plug-in MCCB and base Plug-in connection kit, including safety lock
4. MODULAR SIZES
All current ratings up to 630A The compact 125A size
can be supplied in 2 sizes: offers the same features
the 250A and 630A sizes. and performance but with
reduced dimensions and cost.
SECTION 1
6. COMPACT CHANGEOVERS
The mechanical interlock is installed on the front of
the MCCB, and is compatible with motor operators
and handles. An automatic changeover system can be
assembled very easily by a switchboard builder or
end-user.
Changeover Pair with Link Interlock Viewed from Below (250A frame)
and Motor Operators
7. DIRECT OPENING
Under the heading “Measures to minimise the risk in the event of failure”,
IEC 60204-1 Safety of Machinery-Electrical Equipment of Machinery
includes the following recommendation:
“-the use of switching devices having positive (or direct) opening operation.”
8. UNSURPASSED FLEXIBILITY
Overload protection is adjustable between 63%
and 100% of the rating.
Short-circuit protection is adjustable on all
thermal magnetic models.
Short-circuit protection settings are suitable
for motor starting on all models, including
the compact 125A frame.
SAFETY PLUS
Terasaki have an innovative approach to product design.
Our goal is to develop products which not only meet,
but exceed recognised standards.
We use our knowledge of related applications to improve
circuit breaker designs. For instance, when developing
the Direct Opening Action, we applied ideas from
a machinery safety standard to the design of the
TemBreak 2 switching mechanism.
This proactive development policy confirms our
reputation as Innovators in Protection Technology.
Machine Safety
SECTION 1
SAFETY PLUS
Visual Safety
You can easily see if a breaker is open, closed or tripped. SAFETY+ coloured
indicators boldly display the ON or OFF status. The indicators are fully covered if
a breaker trips, and black is the only visible colour.
This is a unique safety feature. You can identify faulty circuits at a glance.
The toggle position always matches the position of the main contacts.
Touch Safety
The risk of touching live parts has been minimised by design.
These features reduce the risk of touching live parts:
• There are no exposed metal screws on the front face
• IP20 protection at the terminals
• IP30 protection at the toggle
• If the toggle is broken by accident or misuse, no live part is exposed
• No live parts are exposed when fitting accessories
• Double Insulation
EXCEEDING STANDARDS
Safety Plus
TemBreak 2 MCCBs exceed the requirements of recognised
standards.
International Compliance
• The TemBreak 2 MCCB complies with the international
standard IEC 60947-2
• TemBreak 2 Switch Disconnectors comply with
IEC 60947-3
• Accessories comply with IEC 60947-5-1 or IEC 61058-1
• The entire range conforms to the IEC general rules
for switchgear, IEC 60947-1
• TemBreak 2 MCCBs comply with JIS C 8201-2-1 Ann.1
• The TemBreak 2 range complies with the EC Low
Voltage Directive and all models are CE marked
• TemBreak 2 MCCBs carry the IEC symbol indicating
Direct Opening Action as defined by IEC 60947-5-1.
IEC 60204-1, Safety of Machinery - Electrical
Equipment of Machines recommends that switches
used for machinery have Direct Opening Action to
minimise risk in the event of failure
Independent Tests
TemBreak 2 circuit breakers have been tested at independent
laboratories as well as in Terasaki's own laboratory in
Osaka, Japan. Copies of independent test reports are available
on request.
Marine Approvals
TemBreak 2 MCCBs are approved by the leading marine
approval organisations.
SECTION 1
REDUCING ENVIRONMENTAL IMPACT
Longer Life Cycle
It makes good environmental sense to install a product
with a long life expectancy. If you install a TemBreak 2
MCCB, you can expect it to stay in service for at least
30,000 mechanical operations (250A Frame). This is
1 22,000 more operations than recommended by
IEC 60947-2, the international standard for circuit breakers.
If a system must be upgraded in future, we have made
the following provisions for recycling:
1 The modular design of TemBreak 2 allows component
parts and accessories to be easily disassembled and
separately disposed of. Moulded parts do not contain any
embedded metal parts.
2 Materials are clearly marked to allow future identification
for easy recycling.
ISO 14001
Terasaki operate an Environmental Management System accredited to ISO 14001:1999. This requires us to monitor
and measure the environmental performance of our activities, products and services in order to continually improve
such performance.
Further information about this standard can be found on the internet at: www.tc207.org
Locking
Pegs
1
RATINGS AND SPECIFICATIONS
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS
SECTION 2
16A TO 1600A
1. Welcome to TemBreak 2
2. Ratings and Specifications
• MCCBs 15
• Switch-Disconnectors 21
3. Operating Characteristics
4. Application Data
5. Accessories
6. Installation
7. Dimensions
Protection
Adjustable thermal, adjustable magnetic
Fixed thermal, fixed magnetic
Microprocessor
Utilisation category A A
Installation
Front connection (FC)
Extension bar (FB) • •
Cable clamp (FW) • •
Rear connection (RC) • -
Plug-in (PM) • -
Draw- out (DR) - -
DIN rail mounting (DA) • •
Dimensions h (mm) 155 155
w (mm) 3 pole, (1 pole) 90 (30)
4 pole 120
d (mm) 68 68
Weight W (kg) 3 pole, (1 pole) 1.1 (0.45)
4 pole 1.4
Operation
Direct Opening Action
Toggle operation
Door mounted (HS, HP) / Breaker mounted handle (HB) • -
Motor operation (MC) • -
SECTION 2
160
S125 S125 H125 L125 S160 S160 S160 H160 L160
3, 4 3,4 3, 4 3, 4 1 3, 4 3, 4 3, 4 3, 4
NJ GJ NJ NJ NF NJ GJ NJ NJ
22 25 45 65 - 22 (18*) 25 45 65
50 85 150 200 25 65 (42*) 85 150 200
A A A A A A A A A
• • • • • • • • •
• • • • • • • • •
• • • • - • • • •
• • • • - • • • •
- - - - - - - - -
• • - - - - - - -
155 155 165 165 165 165 165 165 165
90 90 105 105 (35) 105 105 105 105
120 120 140 140 - 140 140 140 140
68 68 103 103 68 68 68 103 103
1.1 1.1 2.4 2.4 (0.5) 1.5 1.5 2.5 2.5
1.4 1.4 3.2 3.2 1.9 1.9 3.3 3.3
• • • • - • • • •
• • • • - • • • •
*Applies only to 20A and 32A models The Ultimate Safety Breaker page 16
RATINGS AND SPECIFICATIONS
MCCB ELECTRICAL CHARACTERISTICS TO IEC 60947-2,
EN 60947-2, JIS C 8201-2-1 ANN.1, AS/NZS 3947-2, NEMA AB-1
Frame Quantity Unit Condition 250
Model E250 S250 S250 S250 S250
Number of Poles 3, 4 3, 4 3, 4 3, 4 3, 4
Type NJ NJ GJ NE GE
Ultimate breaking capacity Icu (kA) 690V AC - 7.5 7.5 7.5 7.5
(IEC, JIS, AS/NZS) 525V AC 10 25 25 25 25
440V AC 15 25 50 25 50
400/415V AC 25 36 65 36 65
220/240V AC 35 65 85 65 85
250V DC 25 40 40 - -
Service breaking capacity Ics (kA) 690V AC - 7.5 7.5 7.5 7.5
(IEC, JIS, AS/NZS) 525V AC 7.5 25 25 25 25
440V AC 12 25 25 25 25
400/415V AC 19 36 36 36 36
220/240V AC 27 65 85 65 85
250V DC 19 40 40 - -
Protection
Adjustable thermal, adjustable magnetic
Fixed thermal, fixed magnetic
Microprocessor
Utilisation category A A A A A
Installation
Front connection (FC)
Extension bar (FB) • • • • •
Cable clamp (FW) • • • • •
Rear connection (RC) • • • • •
Plug-in (PM) • • • • •
Draw- out (DR) - - - - -
DIN rail mounting (DA) - - - - -
Dimensions h (mm) 165 165 165 165 165
w (mm) 3 pole 105 105 105 105 105
(mm) 4 pole 140 140 140 140 140
d (mm) 68 68 68 103 103
Weight W (kg) 3 pole 1.5 1.5 1.5 2.3 2.3
4 pole 1.9 1.9 1.9 3.1 3.1
Operation
Direct Opening Action
Toggle operation
Door mounted (HS, HP) / Breaker mounted handle (HB) • • • • •
Motor operation (MC) • • • • •
Endurance Electrical cycles 415V AC
Mechanical cycles
SECTION 2
400 630
S250 H250 H250 L250 E400 S400 S400 S400 S400 S400 S400 S400 H400 L400 E630 S630 S630
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3,4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3,4 3, 4 3, 4
PE NJ NE NJ NJ CJ NJ NE GJ GE PJ PE NE NE NE CE GE
40, 160, 40, 160, 250, 250, 250, 250, 250, 250, 250, 250, 250, 250, 630 630 630
125, 250** 125, 250** 400 400 400 400 400 400 400 400 400 400
160 160
250 250
690 690 690 690 525 690 690 690 690 690 690 690 690 690 690* 690* 690*
- 250 - 250 250 250 250 - 250 - 250 - - - - - -
800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
35 45 45 65 15 22 25 25 30 30 30 30 45 65 15 25 30
125 150 150 200 35 50 85 85 100 100 100 100 150 200 50 85 100
- - - - - - - 5 - 5 - 5 5 5 - - -
A A A A A A A B A B A B B B A A A
• • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • - - -
• • • • • • • • • • • • • • • • •
- † - † • • • • • • • • • •
- - - - • • • • • • • • - - - - -
- - - - - - - - - - - - - - - - -
165 165 165 165 260 260 260 260 260 260 260 260 260 260 260 260 260
105 105 105 105 140 140 140 140 140 140 140 140 140 140 140 140 140
140 140 140 140 185 185 185 185 185 185 185 185 185 185 185 185 185
103 103 103 103 103 103 103 103 103 103 103 103 140 140 103 103 103
2.5 2.4 2.5 2.4 4.2 4.2 4.2 4.3 4.2 4.3 4.2 4.3 7.1 7.1 5.0 5.0 5.0
3.3 3.2 3.3 3.2 5.6 5.6 5.6 5.7 5.6 5.7 5.6 5.7 9.4 9.4 6.5 6.5 6.5
• • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • •
10,000 4,500 4,500
30,000 15,000 15,000
*MCCB cannot be used in IT systems at this voltage.
**Max. rating 225A for Plug-in. The Ultimate Safety Breaker page 18
† Refer to Temperature Ratings, Section 6.
Contact us for details.
RATINGS AND SPECIFICATIONS
MCCB ELECTRICAL CHARACTERISTICS TO IEC 60947-2, EN 60947-2,
JIS C 8201-2-1 ANN.1, AS/NZS 60947-2, NEMA AB-1
Frame Quantity Unit Condition 800
Model S800 S800
Number of Poles 3, 4 3, 4
Type CJ NJ
Electrical characteristics
Rated operational voltage Ue (V) AC 50/60 Hz 690 690
DC 250 250
Rated insulation voltage Ui (V) 800 800
Rated impulse withstand voltage Uimp (kV) 8 8
Ultimate breaking capacity Icu (kA) 690V AC 10* 20*
(IEC, JIS, AS/NZS) 525V AC 15* 30
440V AC 30 50
400/415V AC 36 50
220/240V AC 50 85
250V DC 50 50
Service breaking capacity Ics (kA) 690V AC 10* 20*
(IEC, JIS, AS/NZS) 525V AC 15* 30
440V AC 30 50
400/415V AC 36 50
220/240V AC 50 85
250V DC 50 50
Rated breaking capacity (NEMA) (kA) 480V AC 15 30
240VAC 50 85
Rated short-time withstand current Icw (kA) 0.3 Seconds - -
Protection
Adjustable thermal, adjustable magnetic (TMD) ■ ■
Fixed thermal, fixed magnetic (TMF)
Microprocessor (LSI/LSIG)
Utilisation category A A
Installation
Front connection (FC) - -
Extension bar (FB) ■ ■
Cable clamp (FW) • (3) • (3)
Rear connection (RC) • •
Plug-in (PM) • •
Draw-out (DR) • •
DIN rail mounting (DA) - -
Dimensions h (mm) 273 273
w (mm) 3 pole 210 210
4 pole 280 280
d (mm) 103 103
Weight W (kg) 3 pole 8.5 8.5
4 pole 11.5 11.5
Operation
Direct Opening Action ■ ■
Toggle operation ■ ■
Door mounted (HS, HP) / Breaker mounted handle (HB) • •
Motor operation (MC) • •
SECTION 2
1000 1250 1600
S800 S800 S800 H800 L800 S1000 S1000 S1250 S1250 S1250 S1600 S1600
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4
RJ NE RE NE NE SE NE SE NE GE SE NE
630 630 630 630 630 1000 1000 800 800 800 1600 1600
800 800 800 800 800 1250 1250 1250
690 690 690 690 690 690 690 690 690 690 690 690
250 - - - - - - - - - - -
800 800 800 800 800 800 800 800 800 800 800 800
8 8 8 8 8 8 8 8 8 8 8 8
25* 20* 25* 25* 25* 20* 25* 20* 25* 45* 20* 45*
45 30 35 40 45 30 45 30 45 65 30 65
65 50 65 125 180 45 65 45 65 85 45 85
70 50 70 125 200 50 70 50 70 85 (1) 50 85 (1)
100 85 100 150 200 85 100 85 100 125 85 125
50 - - - - - - - - - - -
20* 20* 20* 20* 20* 15* 20* 15* 20* 34* 15* 34*
34 30 30 34 34 23 34 23 34 50 23 50
50 50 50 94 135 34 50 34 50 65 34 65
50 50 50 94 150 38 50 38 50 65 (2) 38 65 (2)
75 85 75 150 150 65 75 65 75 94 65 94
50 - - - - - - - - - - -
45 30 35 40 45 30 45 30 45 65 30 65
100 85 100 150 200 85 100 85 100 125 85 125
- 10 10 10 10 - - 15 15 15 20 20
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
A B B B B A A B B B B B
- - - - - - - - - - - -
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ • •
• (3) • (3) • (3) - - - - - - - - -
• • • • • • • • • • ■ ■
• • • • • - - • • • - -
• • • - - - - • • • • •
- - - - - - - - - - - -
273 273 273 273 273 273 273 370 370 370 370 370
210 210 210 210 210 210 210 210 210 210 210 210
280 280 280 280 280 280 280 280 280 280 280 280
103 103 103 140 140 103 103 120 120 120 140 140
8.5 (4) (4) (6) (6) 11.0 11.0 19.8 19.8 19.8 27.0 27.0
11.5 (5) (5) (7) (7) 14.8 14.8 25.0 25.0 25.0 35.0 35.0
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
• • • • • • • • • • • •
• • • • • • • • • • • •
Electrical characteristics
Rated operational voltage Ue (V) AC 50/60 Hz 690 690
DC 250 250
Rated insulation voltage Ui (V) 800 800
Rated impulse withstand voltage Uimp (kV) 8 8
Rated short-circuit making capacity Icm (kA peak) 3.6 6
Rated short-time withstand current Icw (kA rms) 0.3 Seconds 2 3
Utilisation category to IEC 60947-3 AC AC-23A AC-23A
DC DC-22A DC-22A
Installation
Front connection (FC) ■ ■
Extension bar (FB) • •
Cable clamp (FW) • •
Rear connection (RC) • •
Plug-in (PM) • •
Draw-out (DR) - -
DIN rail mounting (DA) • -
Dimensions h (mm) 155 165
w (mm) 3 pole 90 105
4 pole 120 140
d (mm) 68 68
Weight W (kg) 3 pole 1.1 1.5
4 pole 1.4 1.9
Operation
Direct Opening Action ■ ■
Toggle operation ■ ■
Door mounted (HS, HP) / Breaker mounted handle (HB) • •
Motor operation (MC) • •
Endurance Electrical cycles 415V AC 30,000 10,000
Mechanical cycles 30,000 30,000
SECTION 2
250 400 630 800 1000 1250 1600
S250 S400 S630 S800 S1000 S1250 S1600
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4
NN NN NN NN NN NN NN
■ ■ ■ - - - -
• • • ■ ■ ■ •
• • • - - - -
• • • • • • ■
• • • - • -
- - - • - • •
- - - - - - -
165 260 260 273 273 370 370
105 140 140 210 210 210 210
140 185 185 280 280 280 280
68 103 103 103 103 120 140
1.5 4.2 4.4 (1) 10.4 18.2 24.9
1.9 5.6 5.8 (2) 14.0 23.4 32.9
■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■
• • • • • • •
• • • • • • •
10,000 4,500 4,500 4,000 4,000 2,000
30,000 15,000 15,000 10,000 5,000 5,000
Safety
Lock
2
OPERATING CHARACTERISTICS
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS
16A TO 1600A
1. Welcome to TemBreak 2
2. Ratings and Specifications
SECTION 3
3. Operating Characteristics
• Thermal Magnetic Protection 25
• Electronic Protection
Standard type 36
With LCD 47
Standard type 40
With LCD 51
4. Application Data
5. Accessories
6. Installation
7. Dimensions
Thermal Magnetic trip units are especially suited to the following applications:
• Installations where harmonic distortion of current waveforms is likely.
They operate inherently on the root mean square (rms) heating effect of current.
• DC circuits. Refer to Section 4, “The Application of MCCBs in DC Systems”
for more information.
3 Pole MCCB with Adjustable Thermal and Adjustable Magnetic Characteristics Single Pole MCCB with Fixed Characteristics
Traditionally, thermal magnetic MCCBs have had adjustable thermal with fixed magnetic characteristics.
The fixed magnetic element can limit the application of the MCCB.
SECTION 3
1. IR is the thermal element adjustment dial and is used to set the rated current to
match the conductor rating.
IR can be set between 0.63 and 1.0 times In.
2. Ii is the magnetic element adjustment dial and is used to set the short circuit
tripping threshold to suit the application.
Models, Types, Rated Currents and Magnetic trip currents of Thermal Elements
Model Type Rated current In (A) Magnetic trip current Ii (A)
16, 20, 25, 32, 40, 50, 63, 80, 100 13 xIn
S125 -NF
125 12.4 xIn
20, 32, 50, 63, 100 6 – 12 xIn
E125 -NJ
125 6 – 10 xIn
20, 32, 50, 63, 100 6 – 12 xIn
S125 -NJ
125 6 – 10 xIn
20, 32, 50, 63, 100 6 – 12 xIn
S125 -GJ
125 6 – 10 xIn
H125 -NJ 20, 32, 50, 63, 100, 125 6 – 12 xIn
L125 -NJ 20, 32, 50, 63, 100, 125 6 – 12 xIn
S160 -NF 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160 10 xIn
20, 32, 50, 63, 100, 125 6 – 12 xIn
S160 -NJ
160 6 – 13 xIn
50, 63, 100, 125 6 – 12 xIn
S160 -GJ
160 6 – 13 xIn
H160 -NJ 160 6 – 13 xIn
L160 -NJ 160 6 – 13 xIn
20, 32, 50, 63, 100, 125 6 – 12 xIn
E250 -NJ 160, 200 6 – 13 xIn
250 6 – 10 xIn
160, 200 6 – 13 xIn
S250 -NJ
250 6 – 10 xIn
160, 200 6 – 13 xIn
S250 -GJ
250 6 – 10 xIn
160 6 – 13 xIn
H250 -NJ
250 (225A for Plug-in) 6 – 10 xIn
160 6 – 13 xIn
L250 -NJ
250 (225A for Plug-in) 6 – 10 xIn
E400 -NJ 250, 400 6 – 12 xIn
S400 -CJ 250, 400 6 – 12 xIn
S400 -NJ 250, 400 6 – 12 xIn
S400 -GJ 250, 400 6 – 12 xIn
S800 -CJ 630, 800 5 – 10 xIn
S800 -NJ 630, 800 5 – 10 xIn
S800 -RJ 630, 800 5 – 10 xIn
Generator Protection
Generators may need specially modified protection characteristics, based on their short-circuit capability.
If a generator is capable of delivering short-circuit current greater than six times its full load current,
a standard TemBreak 2 thermal magnetic MCCB may be used, with I i set at less than the available
short-circuit current. (Note that MCCBs, with fixed magnetic characteristics may not be suitable for
this application.)
A thermal magnetic MCCB with low instantaneous protection may be used where the generator
short-circuit current is less than six times its full load current. These are modified versions of the
standard MCCB.
Four pole MCCBs with low instantaneous protection have protection on the neutral pole as standard.
The magnetic characteristic of MCCBs with low instantaneous protection is fixed at the following values:
Model Magnetic Trip Current
E125 3xIn
S125 3xIn
S160 3xIn
E250 3xIn
S250 3xIn
E400 3.5xIn
S400 3.5xIn
Motor Protection
MCCBs feeding motors are often only required to provide protection from short-circuits. Overload
protection is provided by a dedicated thermal or electronic overload relay. Tembreak 2 MCCBs without
thermal protection elements are available for this application. Four pole MCCBs with magnetic trip only
have protection on the neutral pole as standard.
SECTION 3
Max.
Min.
16~100A
125A
50-100A(max)
20-32A(max)
125A(max)
50-100A(min)
125A(min)
20-32A(min)
SECTION 3
250 2500±500
250A(max)
20-200A(max)
20-200A(min)
250A(min)
SECTION 3
Magnetic trip current
for Front connection
and Rear connection
250✽ 2500±500
250A(max)
250A(min)
SECTION 3
4 4
3 3
Magnetic trip current Magnetic trip current
hour
hour
2 2
In Ii In Ii
1 (A) (A) 1 (A) (A)
50 50
40 630 6300±1260 40 800 8000±1600
30 30
20 20
10 10
minute
minute
8 8
6 6
5 5 800A(max.)
4 630A(max.) 4
3 3
2 2
1 1
50 50
40 40
30 30 800A(min.)
630A(min.)
20 20
Tripping Time
Tripping Time
10 10
8 8
6 6
5 5
4 4
3 3
2 2
1 1
0.8 0.8
second
second
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
Adjustable setting range Adjustable setting range
0.2 of magnectic trip 0.2 of magnectic trip
LO HI LO HI
0.1 0.1
0.08 0.08
0.06 0.06
0.05 0.05
0.04 0.04
0.03 0.03
0.02 0.02
0.01 0.01
0.008 0.008
0.006 0.006
0.005 0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
Percent Rated Current Percent Rated Current
SECTION 3
Terasaki offer one of the most adaptable protection units on the market:
Selecting a Preset Characteristic for a 400A TemBreak 2 MCCB with Electronic Protection
*Characteristic is programmable within certain limits. The Ultimate Safety Breaker page 36
Contact us for details.
OPERATING CHARACTERISTICS
An OCR power supply is required for operation of the preferential trip alarm. This is mounted
as shown below, either on the side of the breaker (250A and 400 to 1600A – standard), or
remotely (400 to 1600A only – on request). Ratings, specifications and wiring arrangements are
shown below. Dimensions of the OCR power supply for preferential trip alarm can be found in
Section 7. Note that the breaker mounted terminal block is not compatible with the OCR power
supply for Front-Connected and Rear-Connected MCCBs described in Section 5, if the OCR
power supply is mounted on the right side of the breaker.
SECTION 3
OCR power Control Connections Output
from OCR
Protection
supply for Power power supply to
Contact
MCCB preferrentisl Supply Protection Relay, Cables,
Relay Trip Alarm Terminals Pre-Wired Pre-Wired
S400-GE APG 3P 400A FC - includes preferential trip and ground fault trip.
The table below lists codes for all the optional functions currently available:
Optional Function
In Poles Code Ground Fault (G) Neutral Protection (N) Preferential Trip Alarm (P)
250 3 AP - -
4 AP - -
AN - -
APN -
400 3 AP - -
630 AG - -
800 APG -
1000 4 AP - -
1250 AN - -
1600 APN -
AGN -
APGN
Available - Not Available
The left adjustment dial sets the rated current to match the conductor rating. The right adjustment
dial selects one of seven preset characteristics on 400A, 800A, 1250A and 1600A models, and one of
six preset characteristics on 630A and 1000A models, and one of 5 preset characteristics on 250A
model. The effects of the left adjustment dial (labelled IR(A)), and the right adjustment dial (labelled
Characteristics) are detailed in the tables shown underneath each time / current graph.
Tolerances of Characteristics
Characteristics Tolerance
IR Tripping when (IR✕1.05) É load current Ö (IR✕1.25)
Long Time Delay
tR ± 20%
Isd ± 15%
Short Time Delay
tsd Total clearing time +50ms, resettable time – 20ms
Instantaneous Ii ± 20%
Ip ± 10%
Preferential Trip Alarm
tp ± 10%
Ig ± 15%
Ground Fault Trip
tg Total clearing time +50ms, resettable time – 20ms
SECTION 3
In = 250A; 160A; 125A; 40A Note(1)
IR (A)
LTD Pick-up current IR xIn 0.4 0.5 0.63 0.8 0.9 0.95 1.0
Characteristics No. 1 2 3 4 5
tR 11 21 21 5 7.5
LT (s)
at 200% x IR at 600% x IR
Standard Isd xIR 2.5 5 10
ST tsd (s) 0.1 0.2
INST Ii xIR 14(Max: 13 x In) Note (2)
Ip xIR 0.8
PTA tp (s) 40
Option
IN xIR 1.0 Note (3)
NP
tN (s) tN = tR
Note
(1) For Plug-in (PM), max. setting for IR should be less than 225A. When In=250A, IR should be In✕0.9 or less.
(2) Ii max. = 13 x In. (3) Characteristic of neutral protection (tN vs. IN) is identical to characteristic of phase protection (tR vs. IR).
Percent Rated
Current In Percent Rated Current IR
Characteristics No. 1 2 3 4 5 6 7
tR 11 21 21 5 10 19 29
LT (s)
at 200% x IR at 600% x IR
Standard Isd xIR 2.5 5 10
ST tsd (s) 0.1 0.2
INST Ii xIR 14(Max: 13 x In) Note (2)
Ip xIR 0.8
PTA tp (s) 40
GF Ig xIn 0.2
Option Note(4) tg (s) 0.2
IN xIR 1.0/0.5 Note(3)
NP
tN (s) tN=tR
Note
(1) GF is not available when In is 250A. (2) Ii max. = 13 x In. (3) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN)
is identical to characteristic of phase protection (tR vs. IR). (4) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted
to connect with the external neutral CT for 3 phases 4 wires system. See terminal blocks in section 7. GF is not available for 250A IN.
2 T
hour
IR
1
Ip
40 tR
30 tp
SECTION 3
Ig
20 Isd
tsd
10
minute
tg Ii
6
I
4
40
30
20
Tripping Time
10
1
second
0.6
0.4
0.2
0.1
0.06
0.04
0.02
0.01
0.005
10
20
30
40
50
80
100
125
200
300
400
500
600
1000
1500
2000
3000
4000
5000
8000
Percent Rated
Current In Percent Rated Current IR
In = 630A
IR (A)
LTD Pick-up current IR xIn 0.4 0.5 0.63 0.8 0.85 0.9 0.95 1.0
Characteristics No. 1 2 3 4 5 6
tR 11 21 21 5 10 16
LT (s)
at 200% x IR at 600% x IR
Standard Isd xIR 2.5 5 8
ST tsd (s) 0.1 0.2
INST Ii xIR 14(Max: 10 x In) Note (1)
Ip xIR 0.8
PTA tp (s) 40
GF Ig xIn 0.2
Option Note(3) tg (s) 0.2
IN xIR 1.0/0.5 Note(2)
NP
tN (s) tN=tR
Note
(1) Ii max. = 10 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic of
phase protection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect with
the external neutral CT for 3 phases 4 wires system. See terminal blocks in section 7.
Percent Rated
Current In Percent Rated Current IR
In = 800A; 630A
IR (A)
LTD Pick-up current IR xIn 0.4 0.5 0.63 0.8 0.9 0.95 1.0
Characteristics No. 1 2 3 4 5 6 7
tR 11 21 21 5 10 19 29
LT (s)
at 200% x IR at 600% x IR
Standard Isd xIR 2.5 5 10
ST tsd (s) 0.1 0.2
INST Ii xIR 14(Max: 12 x In) Note (1)
Ip xIR 0.8
PTA tp (s) 40
GF Ig xIn 0.2
Option Note(3) tg (s) 0.2
IN xIR 1.0/0.5 Note(2)
NP
tN (s) tN=tR
Note
(1) Ii max. = 12 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic of phase
protection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect with the external neutral
CT for 3 phases 4 wires system. See terminal blocks in section 7.
2 T
hour
IR
1
Ip
40 tR
30 tp
SECTION 3
Ig
20 Isd
tsd
10
minute
tg Ii
6
I
4
40
30
20
Tripping Time
10
1
second
0.6
0.4
0.2
0.1
0.06
0.04
0.02
0.01
0.005
10
20
30
40
50
80
100
125
200
300
400
500
600
1000
1500
2000
3000
4000
5000
8000
Percent Rated
Current In Percent Rated Current IR
In = 1000A
IR (A)
LTD Pick-up current IR xIn 0.4 0.5 0.63 0.8 0.9 0.95 1.0
Characteristics No. 1 2 3 4 5 6
tR 11 21 21 5 10 16
LT (s)
at 200% x IR at 600% x IR
Standard Isd xIR 2.5 5 8
ST tsd (s) 0.1 0.2
INST Ii xIR 14(Max: 10 x In) Note (1)
Ip xIR 0.8
PTA tp (s) 40
GF Ig xIn 0.2
Option Note(3) tg (s) 0.2
IN xIR 1.0/0.5 Note(2)
NP
tN (s) tN=tR
Note
(1) Ii max. = 10 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic of
phase protection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect with
the external neutral CT for 3 phases 4 wires system. See terminal blocks in section 7.
Percent Rated
Current In Percent Rated Current IR
In = 800A; 1250A
IR (A)
LTD Pick-up current IR xIn 0.4 0.5 0.63 0.8 0.9 0.95 1.0
Characteristics No. 1 2 3 4 5 6 7
tR 11 21 21 5 10 19 29
LT (s)
at 200% x IR at 600% x IR
Standard Isd xIR 2.5 5 10
ST tsd (s) 0.1 0.2
INST Ii xIR 14(Max: 12 x In) Note (1)
Ip xIR 0.8
PTA tp (s) 40
GF Ig xIn 0.2
Option Note(3) tg (s) 0.2
IN xIR 1.0/0.5 Note(2)
NP
tN (s) tN=tR
Note
(1) Ii max. = 12 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic of phase
protection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect with the external neutral
CT for 3 phases 4 wires system. See terminal blocks in section 7.
SECTION 3
Percent Rated
Current In Percent Rated Current IR
In = 1600A
IR (A)
LTD Pick-up current IR xIn 0.4 0.5 0.63 0.8 0.9 0.95 1.0
Characteristics No. 1 2 3 4 5 6 7
tR 11 21 21 5 10 19 29
LT (s)
at 200% x IR at 600% x IR
Standard Isd xIR 2.5 5 10
ST tsd (s) 0.1 0.2
INST Ii xIR 14(Max: 12 x In) Note (1)
Ip xIR 0.8
PTA tp (s) 40
GF Ig xIn 0.2
Option Note(3) tg (s) 0.2
IN xIR 1.0/0.5 Note(2)
NP
tN (s) tN=tR
Note
(1) Ii max. = 12 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic of phase
protection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect with the external neutral
CT for 3 phases 4 wires system. See terminal blocks in section 7.
¡The breaker is available in three LCD orientations corresponding to the installation orientations of the breaker.
Vertical (move the handle up to ON)
Horizontal (move the handle right to ON) Horizontal (move the handle left to ON)
(Standard orientation)
SECTION 3
If the breaker is installed in a horizontal orientation, please specify "Horizontal (move the handle right to ON)"
or "Horizontal (move the handle left to ON)" when ordering. Otherwise the standard orientation "Vertical (move
the handle up to ON)" will apply.
A GF NP NS PTA
XOW-1L-A ● — — — — ● —
XOW-1L-AGN ● ● ● — — ● —
XOW-1L-AP ● — — — ● ● —
XOW-1L-APGNS ● ● ● ● ● ● —
XOW-1L-APC ● — — — ● ● —
XOW-1L-APGNSC ● ● ● ● ● ● —
XOW-1S-A ● — — — — ● ●
XOW-1S-AGN ● ● ● — — ● ●
XOW-1S-AP ● — — — ● ● ●
XOW-1S-APGNS ● ● ● ● ● ● ●
XOW-1S-APCWH ● — — — ● ● ●
XOW-1S-APGNSCWH ● ● ● ● ● ● ●
● : Standard equipment
● : Optional
— : Not applicable
Measurement/event indication
Voltage,
electrical power, Communication External Indication via Control power
electrical energy, Electrical Harmonic Test function
Current Trip event log Alarm event log function indicator output contact supply
power factor, energy pulse current
demand
SECTION 3
electrical power
W H C I Y
● — — — ● ● — — ● — Required
● — — — ● ● — — ● — Required
● — — — ● ● — — ● ● Required
● — — — ● ● — — ● ● Required
● — — — ● ● ● — ● ● Required
● — — — ● ● ● — ● ● Required
● ● — — ● ● — — ● — Required
● ● — — ● ● — — ● — Required
● ● — — ● ● — — ● ● Required
● ● — — ● ● — — ● ● Required
● ● ● ● ● ● ● ● ● ● Required
● ● ● ● ● ● ● ● ● ● Required
hour
1 1
50 50
SECTION 3
30 30
20 20
minute
minute
10 10
COLD start curve
5 5
3 3
2 2
1 1
Tripping time
Tripping time
I2t ON
10 10
I2t OFF
second
second
1 1
75% HOT
start curve
0.1 0.1
0.01 0.01
100
125
600
1000
10000
10
100
1000
% of rated current [In] % of rated current [In]
N-phase protection and ground fault trip Phase rotation protection and pre-trip alarm
3 3
2 2
hour
hour
1 1
50 50
30 30
20 COLD start curve 20
minute
minute
10 10
75% HOT
start curve
5 5
3 3
2 2
1 1
Tripping time
Tripping time
10 10
I2t OFF
second
second
1 1
0.1 0.1
I2t ON
0.01 0.01
10
100
125
1000
10
100
1000
SECTION 3
S160-NJ, S160-GJ, E250-NJ, S250-NJ, S250-GJ. 440V AC. S160-NJ, S160-GJ, S250-NJ, S250-GJ. 690V AC.
S400-CJ...up to 15kA
S400-NJ, S400-NE, S400-GJ, S400-GE, S400-PJ, S400-PE...up to 20kA
70
S400-GJ, S400-GE --- up to 70kA
S400-PJ, S400-PE --- up to 85kA
300
200
SECTION 3
100
50
30
20
0.5
0.3
0.2
E630-NE, S630-CE, S630-GE. 690V AC. S800-CJ, S800-NJ, S800-RJ. 415V AC.
Range: Tembreak 2
300 300 Voltage: 3ø415VAC
Curve Type: Max.Let-through peak current
Drawing N0: M5261
200 200
100 100
50 50
30 30
20 20
Max. Let-through peak current(kA)
10 10
5 5
S800-CJ ... up to 36kA
S800-NJ ... up to 50kA
3 3
S800-RJ ... up to 70kA
2 2
1 1
0.5 0.5
0.3 0.3
0.2 0.2
100 100
50 50
30 30
20 20
Max. Let-through peak current(kA)
5 5
S800-NE ... up to 50kA
S800-NJ ... up to 20kA
S800-RE ... up to 70kA
3 S800-RJ ... up to 25kA 3
2 2
1 1
0.5 0.5
0.3 0.3
0.2 0.2
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
100 100
50 50
30 30
20 20
Max. Let-through peak current(kA)
10 10
5 5
S800-NE ... up to 20kA H800-NE ... up to 125kA
2 2
1 1
0.5 0.5
0.3 0.3
0.2 0.2
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
SECTION 3
100 100
50 50
30 30
20 20
Max. Let-through peak current(kA)
5 5
H800-NE, L800-NE ... up to 25kA S1000-SE ... up to 50kA
S1000-NE ... up to 70kA
3 3
2 2
1 1
0.5 0.5
0.3 0.3
0.2 0.2
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
100 100
50 50
30 30
20 20
Max. Let-through peak current(kA)
10 10
5 5
S1250-SE ... up to 50kA
S1000-SE ... up to 20kA
S1250-NE ... up to 70kA
3 S1000-NE ... up to 25kA 3
S1250-GE ... up to 85kA
2 2
1 1
0.5 0.5
0.3 0.3
0.2 0.2
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
100 100
50 50
30 30
20 20
Max. Let-through peak current(kA)
5 5
S1250-SE ... up to 20kA S1600-SE ... up to 50kA
S1250-NE ... up to 25kA S1600-NE ... up to 85kA
3 3
S1250-GE ... up to 45kA
2 2
1 1
0.5 0.5
0.3 0.3
0.2 0.2
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
Range: Tembreak 2
300 Voltage: 3ø690VAC
Curve Type: Max.Let-through peak current
Drawing N0: M5252
200
100
50
30
20
Max. Let-through peak current(kA)
10
5
S1600-SE ... up to 20kA
S1600-NE ... up to 45kA
3
0.5
0.3
0.2
1 240VAC
SECTION 3
E125-NJ, S125-NJ, S125-GJ. 440V AC. S125-NJ, S125-GJ. 690V AC.
S160-NJ, S160-GJ, E250-NJ, S250-NJ, S250-GJ. S160-NJ, S160-GJ, S250-NJ, S250-GJ. 690V AC.
440V AC.
SECTION 3
S250-NE, S250-GE(250A)
S250-PE, H250-NE(250A)
S250-NE, S250-GE(250A)
S250-PE, H250-NE(250A)
E400-NJ, S400-CJ, S400-NJ, S400-NE, S400-GJ, S400-CJ, S400-NJ, S400-NE, S400-GJ, S400-GE,
S400-GE, S400-PJ, S400-PE. 415V AC. S400-PJ, S400-PE. 690V AC.
S400-CJ...up to 15kA
S400-NJ, S400-NE, S400-GJ, S400-GE, S400-PJ, S400-PE...up to 20kA
E630-NE, S630-CE, S630-GE. 690V AC. S800-CJ, S800-NJ, S800-RJ. 415V AC.
Range: Tembreak 2
30 Voltage: 3ø415VAC
Curve Type: Max.Let-through energy (I2t)
Drawing N0: M5263
20
10
3
Max. Let-through Energy (I2t) (✕106A2sec)
0.5
S800-CJ ... up to 36kA
S800-NJ ... up to 50kA
0.3
S800-RJ ... up to 70kA
0.2
0.1
0.05
0.03
0.02
SECTION 3
10 10
5 5
3 3
Max. Let-through Energy (I2t) (✕106A2sec)
1 1
0.5 0.5
S800-NJ ... up to 20kA S800-NE ... up to 50kA
S800-RJ ... up to 25kA S800-RE ... up to 70kA
0.3 0.3
0.2 0.2
0.1 0.1
0.05 0.05
0.03 0.03
0.02 0.02
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
10 10
5 5
3 3
Max. Let-through Energy (I2t) (✕106A2sec)
2 2
1 1
0.5 0.5
S800-NE ... up to 20kA H800-NE ... up to 125kA
S800-RE ... up to 25kA L800-NE ... up to 200kA
0.3 0.3
0.2 0.2
0.1 0.1
0.05 0.05
0.03 0.03
0.02 0.02
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
10 10
5 5
3 3
Max. Let-through Energy (I2t) (✕106A2sec)
1 1
0.5 0.5
H800-NE, L800-NE ... up to 25kA S1000-SE ... up to 50kA
S1000-NE ... up to 70kA
0.3 0.3
0.2 0.2
0.1 0.1
0.05 0.05
0.03 0.03
0.02 0.02
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
10 100
5 50
3 30
Max. Let-through Energy (I2t) (✕106A2sec)
2 20
1 10
0.5 5
S1000-SE ... up to 20kA S1250-SE ... up to 50kA
0.2 2
0.1 1
0.05 0.5
0.03 0.3
0.02 0.2
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
SECTION 3
100 100
50 50
30 30
Max. Let-through Energy (I2t) (✕106A2sec)
10 10
5 5
S1250-SE ... up to 20kA S1600-SE ... up to 50kA
S1250-NE ... up to 25kA S1600-NE ... up to 85kA
3 3
S1250-GE ... up to 45kA
2 2
1 1
0.5 0.5
0.3 0.3
0.2 0.2
Prospective short circuit current in RMS sym. (kA) Prospective short circuit current in RMS sym. (kA)
Range: Tembreak 2
300 Voltage: 3ø690VAC
Curve Type: Max.Let-through energy (I2t)
Drawing N0: M5250
200
100
50
30
Max. Let-through Energy (I2t) (✕106A2sec)
20
10
5
S1600-SE ... up to 20kA
S1600-NE ... up to 45kA
3
0.5
0.3
0.2
3
APPLICATION DATA
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS
16A TO 1600A
1. Welcome to TemBreak 2
2. Ratings and Specifications
3. Operating Characteristics
4. Application Data
• What is Discrimination? 69
SECTION 4
• How to Read the Discrimination Tables 70
• Discrimination Tables 71
• What is Cascading? 74
• Cascade Tables 76
5. Accessories
6. Installation
7. Dimensions
DISCRIMINATION
WHAT IS DISCRIMINATION?
Discrimination, also called selectivity, is the co-ordination of protective
devices such that a fault is cleared by the protective device installed
X
immediately upstream of the fault, and by that device alone.
upstream
circuit
breaker
Total discrimination X
fault
Partial discrimination current
Worked Examples
Q (1) A main switchboard requires a 1600A ACB feeding a 400A MCCB.
The fault level is 70kA. What combination of protective devices
would provide total discrimination?
A (1) A TemPower2 ACB AR216S feeding a TemBreak2 S400-GJ
would provide total discrimination up to 70kA. See page 71
SECTION 4
A (3) A TemBreak 2 MCCB type S160-NJ/125A feeding a TD3 DIN type MCB
would provide total discrimination. See page 72
Alternatively ANY OTHER MCB can be used provided it has energy limiting
ability of class 3 in accordance with EN 60898.
DISCRIMINATION TABLES
Upstream: TemPower 2 ACB with or without Integral Protection Relay.
Downstream: TemBreak 2 MCCB.
Upstream ACB
Frame 800A 1250A 1600A 2000A 2500A 3200A 4000A 5000A 6300A
AR332S
AR440SB
AR216H
AR316H
AR220H
AR320H
AR663H
AR212H
AR332H
AR216S
AR220S
AR650S
AR663S
AR208S
AR212S
AR325S
AR325H
Model
Breaking
Capacity 65kA 65kA 80kA 65kA 80kA 100kA 65kA 80kA 100A 85kA 100kA 85kA 100kA 100kA 120kA 120kA 135kA
Notes: 1. All ACB’s have Ii set at NON, MCR ON. 4. External relay can be used - Contact Terasaki for further details. T= Total Selectivity
2. Assuming ACB time settings are greater than MCCB. 5. All values shown at 400V AC.
3. The above table is in accordance with IEC 60947-2, Annex A.
DISCRIMINATION TABLES
Upstream: TemBreak 2 MCCB (thermal-magnetic)
Downstream: MCB
Upstream MCCB
S125NJ (36kA) S160NJ (36kA) S250NJ (36kA) S400NJ
E125NJ (25kA) E250NJ (25kA)
In 20A 32A 50A 63A 100A 125A 20A 32A 50A 63A 100A 125A 160A 20A 32A 50A 63A 100A 125A 160A 200A 250A 250A 400A
Downstream MCB
SECTION 4
25A 260 420 650 1000 T T 260 420 650 1000 T T T 260 420 650 1000 T T T T T T T
32A 260 420 650 1000 1500 T 260 420 650 1000 1500 T T 260 420 650 1000 1500 T T T T T T
40A 260 420 650 1000 1500 2000 260 420 650 1000 1500 2000 T 260 420 650 1000 1500 2000 T T T T T
50A 260 420 650 1000 1500 2000 260 420 650 1000 1500 2000 3000 260 420 650 1000 1500 2000 3000 T T T T
63A 260 420 650 1000 1500 2000 260 420 650 1000 1500 2000 3000 260 420 650 1000 1500 2000 3000 2600 T T T
Notes: 1. MCBs can be of any manufacture provided they are Energy class 4. The above table is in accordance with IEC 60947-2, Annex A. T= Total Selectivity
three as defined in EN 60898. 5. All values shown at 400V AC.
2. Table based on type B MCBs 6. Is expressed in A.
3. MCBs can be 6kA or 10kA at 400V
DISCRIMINATION TABLES
Upstream: TemBreak 2 MCCB (electronic).
Downstream: TemBreak 2 MCCB.
Upstream MCCB
Frame 250A 400A 630A 800A 1000A 1250A 1600A
S1250-GE
Model
S1000-NE
S1250-NE
S1600-NE
S1000-SE
S1250-SE
S1600-SE
S250-GE
H250-NE
S400-GE
H400-NE
S630-GE
H800-NE
S250-NE
S400-NE
E630-NE
S630-CE
S800-NE
S800-RE
S250-PE
S400-PE
L400-NE
L800-NE
Breaking 36 65 70 125 50 70 85 125 200 36 50 70 50 70 125 200 50 70 50 70 100 50 100
Capacity kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA kA
50A S50-NF 10kA T T T T T T T T T T T T T T T T T T T T T T T
100A E100-NF 10kA T T T T T T T T T T T T T T T T T T T T T T T
E125-NJ 25kA T T T T T T T T T T T T T T T T T T T T T T T
S125-NJ 36kA T T T T T T T T T T T T T T T T T T T T T T T
125A
S125-GJ 65kA T T T T T T T T T T T T T 50 T T T T T T T T T
H125-NJ 125kA T T T T T T T T T T T T T 50 T T T T T T 70 T 85
160A/ S160-NJ 36kA - - - - T T T T T T T T T T T T T T T T T T T
250A S160-GJ 65kA - - - - T T T T T T T T 36 36 T T T 50 T T T T T
H160-NJ 125kA - - - - - - - T T T T T T 50 T T T T T T 70 T 85
E250-NJ 25kA - - - - T T T T T T T T T T T T T T T T T T T
S250-NJ 36kA - - - - T T T T T T T T T T T T T T T T T T T
Downstream MCCB
S250-GJ 65kA - - - - T T T T T T T T 36 36 T T T 50 T T T T T
S250-NE 36kA - - - - - - - T T T T T T T T T T T T T T T T
S250-GE 65kA - - - - - - - T T T T T 36 36 T T T 50 T T T T T
H250-NJ 125kA - - - - - - - T T T T T T 50 T T T T T T 70 T 85
S250-PE 70kA - - - - - - - T T T T T 36 36 T T T 50 T T 70 T T
H250-NE 125kA - - - - - - - T T T T T 36 36 T T T 50 T T 70 T 85
400A/ E400-NJ 25kA - - - - - - - - - 10 10 10 T T T T T T T T T T T
630A S400-CJ 36kA - - - - - - - - - 10 10 10 25 25 25 25 30 30 T T T T T
S400-NJ 50kA - - - - - - - - - 10 10 10 25 25 25 25 30 30 36 36 36 T T
S400-NE 50kA - - - - - - - - - 10 10 10 25 25 25 25 30 30 36 36 36 T T
S400-GJ 70kA - - - - - - - - - 10 10 10 25 25 25 25 30 30 36 36 36 T 50
S400-GE 70kA - - - - - - - - - 10 10 10 25 25 25 25 30 30 36 36 36 T 50
S400-PJ 85kA - - - - - - - - - 10 10 10 25 25 25 25 30 30 36 36 36 T 50
S400-PE 85kA - - - - - - - - - 10 10 10 25 25 25 25 30 30 36 36 36 T 50
H400-NE 125kA - - - - - - - - - 10 10 10 36 36 25 25 T 50 T T 70 T 70
E630-NE 36kA - - - - - - - - - - - - - - - - - - T T T T T
S630-CE 50kA - - - - - - - - - - - - - - - - - - 36 36 36 T T
S630-GE 70kA - - - - - - - - - - - - - - - - - - 36 36 36 T 50
800A S800-CJ 36kA - - - - - - - - - - - - - - - - - - - - - 20 20
S800-NJ 50kA - - - - - - - - - - - - - - - - - - - - - 20 20
S800-RJ 70kA - - - - - - - - - - - - - - - - - - - - - 20 20
S800-NE 50kA - - - - - - - - - - - - - - - - - - - - - 20 20
S800-RE 70kA - - - - - - - - - - - - - - - - - - - - - 20 20
Notes: 1. All pick-up current and time delay settings are to be set at maximum for upstream MCCBs. T= Total Selectivity
2. The above table is in accordance with IEC 60947-2, Annex A.
3. All values shown at 400V AC.
4. Is expressed in kA.
WHAT IS CASCADING?
Cascading is a technique where the current limiting capability of upstream circuit
breakers is used to permit the installation of lower rated and therefore lower cost
circuit breakers downstream.
The upstream TemBreak 2 circuit breaker acts as a resistance against short-circuit
currents. With this assistance, downstream circuit breakers with breaking capacities
lower than the prospective short-circuit at their point of installation can interrupt
the reduced short-circuit current.
Since the current is limited downstream of the limiting circuit breaker, cascading
applies to all switchgear in the downstream circuit. It is not restricted to two
SECTION 4
consecutive devices.
Cascading is recognised by the following standards related to electrical installations:
IEC 60364
BS 7671
AS/NZS 3000
The Advantages
Installation of a single limiting circuit-breaker results in considerable
simplifications and savings for the entire downstream installation:
• Simplification of selection of devices using the cascading tables
• Savings on downstream devices. Cascading allows circuit-breakers
with lower ratings to be used.
In addition the application of cascading will reduce both electrodynamic
and thermal stress within the installation.
Worked Examples:
Q (1) A 36kA panelboard is required with a 400A incomer and 125A
outgoing MCCBs. Can cascading be applied?
A (1) A cost effective solution would be to use an S400-CJ incomer
rated at 36kA and E125-NJ MCCBs rated at 25kA downstream.
A (2) You could still use the E125-NJ provided it was backed up by
an L400-NE. The Current limiting capacity of the 400A MCCB
would back up the E125A from 25kA to 85kA.
CASCADE TABLES
Upstream: TemBreak 2 MCCB.
Downstream: Din type MCB.
Upstream MCCB
Model E125NJ (25kA) S125NJ (36kA) S125GJ (65kA) S160NJ (36kA) S160GJ (65kA) E250NJ (25kA) S250NJ (36kA) S250GJ (65kA)
In 125A 125A 125A 160A 160A 250A 250A 250A
Downstream MCB
TD3 6A 14 14 14 12 12 12 12 12
M06 10A 14 14 14 12 12 12 12 12
(6kA) 16A 14 14 14 12 12 12 12 12
20A 14 14 14 12 12 12 12 12
25A 14 14 14 12 12 12 12 12
SECTION 4
32A 14 14 14 12 12 12 12 12
40A 12 12 12 10 10 10 10 10
50A 12 12 12 10 10 10 10 10
63A 12 12 12 10 10 10 10 10
Notes: 1. All values shown at 400V AC.
2. Cascade fault level limit is expressed in kA.
Upstream MCCB
Model E125NJ (25kA) S125NJ (36kA) S125GJ (65kA) S160NJ (36kA) S160GJ (65kA) E250NJ (25kA) S250NJ (36kA) S250GJ (65kA)
In 125A 125A 125A 160A 160A 250A 250A 250A
Downstream MCB
TD3 6A 25 30 30 25 25 25 25 25
M10 10A 25 30 30 25 25 25 25 25
(10kA) 16A 25 30 30 25 25 25 25 25
20A 25 30 30 25 25 25 25 25
25A 25 30 30 25 25 25 25 25
32A 25 30 30 25 25 25 25 25
40A 25 30 30 23 23 23 23 23
50A 25 30 30 23 23 23 23 23
63A 25 30 30 23 23 23 23 23
CASCADE TABLES
Upstream MCCB
H250NE
E125NJ
S125GJ
H125NJ
H160NJ
S250PE
H250NJ
S125NJ
S160GJ
E250NJ
S250NJ
S250GJ
S160NJ
L125NJ
L160NJ
L250NJ
Model
Breaking Capacity 25kA 36kA 65kA 125kA 200kA 36kA 65kA 125kA 200kA 25kA 36kA 65kA 70kA 125kA 200kA
50A S50NF 10kA 25 25 25 25 25 15 15 25 25 15 15 15 15 25 25
Downstream MCCB
E100NF 10kA 25 25 25 25 25 15 15 25 25 15 15 15 15 25 25
Upstream MCCB
S1250GE
S1000NE
S1250NE
S1600NE
S1000SE
S1250SE
S1600SE
S400GE
H400NE
S630GE
H800NE
S400NE
E630NE
S630CE
S800NE
S800RE
S400GJ
S400PE
L400NE
L800NE
S400CJ
S400NJ
S800CJ
S800NJ
S800RJ
S400PJ
Model
Breaking 36kA 50kA 70kA 85kA 125kA 200kA 36kA 50kA 70kA 36kA 50kA 70kA 125kA 200kA 50kA 70kA 50kA 70kA 85kA 50kA 85kA
Capacity
125A E125NJ 25kA 36 36 50 50 65 85 36 36 50 30 36 36 - - - - - - - - -
S125NJ 36kA - 50 65 65 85 125 - 50 65 - 50 50 - - - - - - - - -
Downstream MCCB
Terasaki’s MCCBs provide an excellent range of protection for DC installations. We offer MCCBs
of up to 1000A with DC overload protection and up to 2500A with DC short-circuit protection.
Protection Method
Current transformers require alternating current to generate magnetic flux thereby inducing current to
flow in the secondary winding. Any device which relies on current transformers for measurement or
detection of current is therefore unsuitable for protection of DC systems. Most electronic MCCBs fall
into this category.
SECTION 4
The most common method of detecting DC overloads is by the use of a thermal element.
Short-circuit protection in DC circuits is provided by electromagnetic tripping elements.
Tripping Characteristics
The time-current characteristics of a thermal element, such as those published in Section 3, are
unaffected by the frequency of current applied. They hold good for both AC and DC currents.
A magnetic element operates on the instantaneous value of the current waveform. This means that in
practice in an AC circuit, it will operate at the peak value of the sinusoidal waveform. Tripping
characteristics are published in AC root mean square (rms) Amperes (A). This means that the value of
– instantaneous current, Ip, which will operate the element is equal to the rms current multiplied by
AC
√2. Similarly, the value of DC– instantaneous current which will operate the element is equal to the AC
rms current multiplied by √2.
–
DC operating current of magnetic element = √2 ✕ AC rms operating current of magnetic element.
Time Constant
Time constants associated with DC circuits prevent the voltage of the circuit from reacting
immediately when a load current is suddenly interrupted.
The time constant, τ, of a circuit indicates how quickly voltage across capacitors and current through
inductors react to transient conditions.
The time constant of a capacitive circuit is the product of capacitance and resistance:
τ = RC (s).
The time constant of an inductive circuit is given by:
τ = L/R (s).
Fault Level τ
Near the rated current, In, of the circuit breaker <2.0ms
<2.5 x In <2.5ms
<10kA <7ms
>10kA <15ms
Breaking Capacity
The short-circuit ratings of MCCBs suitable for DC installations are shown
in the table below. In some cases, two or more poles must be connected in
series to achieve the given rating, this is also indicated in the table.
Please refer to catalogue I73E for further details.
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS
16A TO 1600A
1. Welcome to TemBreak 2
2. Ratings and Specifications
3. Operating Characteristics
4. Application Data
5. Accessories
• Electrical Control (Internal Accessories) 81
SECTION 5
• Insulation Accessories 95
6. Installation
7. Dimensions
1 2 3 Easy field-Installation
of Accessories
• Internal accessory can be simply
plugged into position
• No tools are required for this,
except a screwdriver to lift the
4 5 6
MCCB front cover clips.
• Accessories fit with a firm click
when installed correctly.
• Colour coding of accessories helps
identification and installation
7 8
Click
Frame size (A) 125 160 and 250 400 and 630 800 and 1000 1250 and 1600
SECTION 5
H
Shunt Trip
Undervoltage Trip
Shunt Trip
Undervoltage Trip
SECTION 5
The heavy duty auxiliary switch meets
the requirements of IEC 60947-5-1.
It has direct opening action,
.3 Terminal Designations recommended by IEC 60204-1
and Function Safety of Machinery - Electrical
of Heavy Duty Equipment for Machines.
Trip
Alarm Switch,
.4 a contact Heavy Duty Alarm Switch (AL)
Heavy Duty Alarm Switch
The heavy duty alarm switch has an
.1 Terminal Designations impulse withstand voltage (Uimp) of
and Function 6kV and is suitable for isolating control
of Heavy Duty circuits. The alarm switch electrically
Trip
Alarm Switch, indicates the TRIP status of the MCCB.
.2 b contact The heavy duty type is a bridge switch
with two terminals. It is available in
either normally open or normally closed
configurations.
Ratings of Heavy Duty Auxiliary and Alarm Switches
AC DC
Heavy duty auxiliary switches are colour
Volts (V) Amperes (A) Volts (V) Amperes (A)
coded grey and black. The cable capacity
of the terminals is 1.25 to 2.5mm2.
Resistive Inductive Resistive Inductive
Load Load Load Load The heavy duty alarm switch meets the
requirements of IEC 60947-5-1.
500 1 1 -
440 3 3 250 0.5 0.5 It has direct opening action,
240 4 4 125 1 1
recommended by IEC 60204-1
Safety of Machinery - Electrical
110 5 5 48 3 2.5
Equipment for Machines.
48 6 6 24 6 2.5
Under Voltage Trip (UVT) Undervoltage trips with AC operating voltages are
An undervoltage trip will trip the breaker available with 500ms time delays. Time-delay units
automatically when the voltage applied to the are fitted to the outside of MCCBs.
terminals of the undervoltage coil drops to between The cable capacity of the terminals is 0.5 to
70% and 35% of its voltage rating. The 1.25mm2. Undervoltage trips are colour coded grey
undervoltage trip prevents the circuit breaker being and black.
closed unless a voltage corresponding to at least
A UVT controller is required for time delay UVT
85% of its voltage rating is applied across the
only.
terminals of the undervoltage coil.
D1 D2
The MCCB contacts and toggle will move to the
tripped position when the under-voltage trip
operates. Controller
SECTION 5
• a male section pre-fitted with 3 cables control wiring to internally mounted accessories
with which clips easily to the back of especially the accessories with lead wire.
the MCCB It allows the use of control wiring cables with larger
cross-sectional area than permitted by the internal
• a female section with 3 user terminals accessories themselves.
which clips easily into the plug-in base.
This terminal block can be clipped to either side of the
Up to 4 terminal blocks can be installed MCCB. If mounted on the left incoming wiring will be
on a 125A, 160A or 250A frame MCCB. fed vertically up to the terminals. If mounted on the
Up to 5 terminal blocks can be installed right, the incoming wiring will be fed vertically down
on a 400A to 800A frame MCCB. to the terminals.
The maximum incoming cable size to the terminal block
is 2.0mm2. 11terminals or 6 terminals can be specified.
See page 153.
Optional
key lock
Voltage
presence ON / OFF+
TRIPPED indicator
ON / OFF
TRIPPED Optional ON / OFF
key lock push buttons
Indicator
Operating
Handle Select
Padlocking Lever
facility
Motor Operator for 125A and Motor Operator for 400A and
250A Frame MCCB’s 630A Frame MCCB’s
The handle of 125A and 250A frame motor operators has dual functions:
1. Indication of ON, OFF or TRIPPED status as shown in the photographs below;
2. Manual operation when handle is pulled out. The supply to electrical control
circuits inside the motor operator is cut when the handle is pulled out.
SECTION 5
charged using the
MCCB on MCCB off MCCB tripped lever provided.
Ratings and Specifications
Type of Motor Operators T2MC12 T2MC25 T2MC40 T2MC80
Applicable MCCB E125 E250 E400 S800, S1000
S125 S160, S250 S400 H800
H125, H160, H250 E630 L800
L125, L160, L250 S630
Rated operating 100-110 V AC ■ ■ ■
voltage 200-220 V AC ■ ■ ■
230-240 V AC ■ ■ ■
24 V DC ■ ■ ■
48 V DC ■ ■ ■
100-110 V DC ■ ■ ■
200-220 V DC ■ NA NA
Operating current/ 100-110 V AC 4.5/8 ON ---/2.3 OFF, RESET 1.4/3.7 ON ---/2.2 OFF, RESET 1.7/3.5
Starting current 200-220 V AC 4/8 ON ---/2.3 OFF, RESET 1.1/3.5 ON ---/2.2 OFF, RESET 1.3/3.5
Peak value (A) 230-240 V AC 3.5/7 ON ---/2.3 OFF, RESET 1.1/3.5 ON ---/2.2 OFF, RESET 1.3/3.5
24 V DC 18/26 ON ---/7.2 OFF, RESET 3.9/8.1 ON ---/12 OFF, RESET 6.0/11.5
48 V DC 12/18 ON ---/7.2 OFF/RESET 2.0/5.1 ON ---/7 OFF, RESET 3.2/6.5
100-110 V DC 2.2/6 ON ---/2.4 OFF/RESET 1.2/3.8 ON ---/2.2 OFF, RESET 1.3/3.5
200-220 V DC 2.2/5.5 — —
Operating method Direct drive Spring charging Spring charging
Operating time (s) ON 0.1 0.1 0.1
OFF 0.1 1.5 1.5
RESET 0.1 1.5 1.5
Operating switch rating 100V, 0.1 A, Opening voltage
100V, 0.1 A, Opening voltage 48V, current 1mA
44V, current 4mA
Power supply required 300 VA minimum 300VA minimum 300VA minimum
Dielectric properties (1 min) 1500 V AC (1000V AC for 24V DC and 48V DC motors)
Weight 1.4 kg 3.5kg 3.5kg
■ = Available
Note: Operating times shown in the above table apply only when the rated operational voltage is supplied to the motor operator.
The voltage supplied to the motor operator must be within the range of 85% and 110% of the rated operating voltage.
SECTION 5
Fast closing operation
Control circuit
terminals
Closing in 60ms or less. The closing time
remains constant over repeated operations.
Type T2MCX6
■ = Available
✽ Trip button on breaker to be used (accessible with motor fitted)
SECTION 5
• Optional keylock in OFF postion (HP, HB)
• Available Gray handle with Black base or Red handle with Yellow base (HS)
• Available in black or red and yellow (HP, HB)
• A trip test can be performed with the external operating handle fitted to the MCCB
Orientation
To switch the breaker from OFF to ON the external
operating handle is rotated through 90 degrees in a
clockwise direction.
The ON (I) and OFF (O) indication of the external
operating handle can be re-oriented in steps of 90 degrees
with respect to the operating mechanism. This allows
the indication position to remain the same whether the
breaker is mounted vertically (right side up or upside MCCB ON MCCB ON
down) or horizontally (on its left side or on its right side).
The hole cut-out dimensions for a panel or door will remain unchanged if the external operating
handle is re-oriented. The external operating handle’s axis of rotation is on the intersection of the
centre lines of a 3P MCCB. This means that the positioning of the door cutouts is symmetrical for
breakers mounted horizontally on either side of a vertical busbar system.
*external operating handles for 400A and 1600A Frame The Ultimate Safety Breaker page 92
models are secured with four screws.
ACCESSORIES
Square shaft
Operating unit
Shaft support
(optional)
Gasket for IP65
(optional)
Operating handle
Handle cover
SECTION 5
Door Mounted Handle with Optional Keylock
Locking Devices
Toggle locking devices allow MCCBs to
be locked ON or OFF using up to three
padlocks. Locking devices for 125A, 160A
and 250A frame models accept padlocks
with 5mm hasp diameter. Locking devices
for 400A to 1600A frame models accept
padlocks with 8mm hasp diameter.
S250 Locked OFF S400 Locked OFF
Fittings for Castell and Fortress locks are available. They are suitable for use on door mounted
handles (HP) for MCCBs.
INSULATION ACCESSORIES
Terminal Covers
Terminal covers are used to prevent direct General features
contact with live MCCB terminations. • Terminal covers for 125A to 630A
They also provide additional insulation frame models require no tools for
to reduce the possibility of a short installation
circuit between phases or to earth when
large conductors are used. • Terminal covers for 125A to 630A
frame models have an IP20 ingress
protection rating
Megger • Terminal covers are ordered
measurement
holes individually. Two terminal covers are
required to cover both the line and
load terminals of an MCCB. Each
cover can either be fitted to the top or
bottom of the MCCB
• Terminal covers have a megger
measurement hole of 4mm diameter
on each phase.
Options
• A terminal cover for 125A to 630A
frame models lock allows an
anti-tampering seal to be added.
• An earth barrier for 125A and 250A
frame models can be added to
terminal covers for front connection.
The earth barrier provides insulation
at the rear of the terminations.
Terminal Cover Lock with Lead Seal
INSULATION ACCESSORIES
Terminal Covers for Front Connection (CF)
Terminal covers for front connection are suitable for covering
the exposed live parts of conductors terminated on the MCCB.
SECTION 5
Terminal Covers for Front Connection Flush Terminal Covers
INSULATION ACCESSORIES
Interpole Barriers (BA)
MCCB Fitted with Interpole Barriers on Both Ends Interpole Barriers between Adjacent MCCBs
SECTION 5
adjacently mounted pair. The link
between each mechanism inhibits the
closure of one MCCB unless the other is
in the OFF position.
Link interlocks can be used on a mixture
of 3 and 4 pole breakers of the same
frame size.
The TemBreak 2 link interlock is an
Link Interlock
innovative design breakthrough which
will save space, time and money for
switchboard builders in that:
• Installation is extremely simple.
Link interlocks are field-installable
and only require a screwdriver to fit.
For 400A to 1000A frame models,
Link interlocks are factory-fitted and
available with motor operators or
operating handles.
Changeover Pair with Link
Interlock and Motor Operators • Link interlocks replace the accessory
cover on the front of the breaker
• Motor operators and operating handles
are compatible with link interlocks
• The interlock is installed on the front
of the MCCB and does not therefore
interfere with copperwork or cables
• No need to buy factory-built backplates
Viewed from Below with MCCBs and interlocks pre-fitted
SECTION 5
breaker types and engine control
TemTransfer is compatible with TemPower 2 ACBs, modules and alarm systems.
TemBreak 2 MCCBs and TemContact contactors.
The controller features a self seeking
When TemTransfer is used with a pair of TemBreak 2 power supply which will utilise power
MCCBs, additional control wiring and components may be from the Mains AC supply or the
necessary for some control schemes. Contact us for details. Generator AC supply. A DC supply
Terasaki can supply TemTransfer pre-configured to to the module is not essential for basic
specification, or unconfigured with an optional interface kit. operation, though some ‘higher’
Configuration is by PC based software and the interface functions require it (such as system
kit using an FCC68 socket on the rear of the module. diagnostics).
This allows rapid and secure configuration of the module. The module is mounted in a robust
The FCC68 socket also provides full real-time diagnostics plastic case, connection to the module
on the status of the ACC, its inputs and outputs. is via plug and socket connectors.
Configuration and connection options allow for a wide
range of higher functions such as ‘Auto start inhibit’,
‘Manual restore to mains’, ‘Load inhibit’ (both mains
and gen-set), ‘Lamp test’, Push-button transfer control,
External mains or Gen-set failure inputs, etc.
The four position key-switch allows for mode selection:-
• Auto Mode
• Auto mode with manual return to Mains
• Run generator off load
• Run generator on load TemTransfer Automatic Changeover Controller
STATUS
START
STATUS ON/OFF
Schematic Diagram:
Automatic Changeover
System with TemTransfer
and TemBreak 2
Interlocked MCCBs
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS
16A TO 1600A
1. Welcome to TemBreak 2
2. Ratings and Specifications
3. Operating Characteristics
4. Application Data
5. Accessories
6. Installation
• Connection and Mounting Options and Accessories 103
SECTION 6
7. Dimensions
Please refer to Section 2, Ratings and Specifications, for details of the connection and mounting
options which are available for each model.
Please refer to Section 7, Dimensions, for detailed dimensions of connection and mounting options
and accessories.
Note that one set of mounting screws is supplied as standard with every circuit breaker or switch
disconnector purchased.
SECTION 6
Maximum Dimensions of Compression Terminals
Frame Size (A) 125* 160 & 250 400 & 630
Width, W (mm) 17 25 25
Diameter, d (mm) 9 9 11
Maximum from centre to tip, e(mm) 8.5 10 12
*H125 and L125 are 250A frame size The Ultimate Safety Breaker page 104
INSTALLATION
The stud can be rotated in steps of 45 degrees on a 125A to 630A frame MCCBs and 90
degrees on a 800A frame MCCBs in the field.
The plug-in MCCB body is automatically locked to the base when the contacts are closed (toggle ON).
It cannot be removed unless the contacts are in the isolated position (toggle OFF or TRIPPED).
This system ensures safe removal of the MCCB from the base. Plug-in safety lock is available from
125A to 800A frame models.
IP2X
Safety Lock
SECTION 6
Plug-in MCCB and base Plug-in connections and safety lock are fitted
to the back of the MCCB
The connection bars for plug-in bases are optional and can be configured in the field either for front
or rear access. The illustrations below show possible mounting and connection options for plug in
bases. These mounting and connection options are available from 125A to 800A frame models.
Insulation
Plates
The DIN rail adaptor is easily fitted to the rear of 3 pole E125 and S125 models to allow clip
mounting of the MCCB to 35mm DIN rail.
The 45mm cutout of TemBreak 2 devices makes them suitable for mounting alongside modular
devices in distribution boards.
45mm
Door Flanges
A range of flanges which improves the appearance of door cutouts is available. These are
suitable for toggle-operated and motor-operated MCCBs and switch-disconnectors.
INSULATION DISTANCES
The insulation distances between the MCCB and earthed metal parts and insulators shown in
this section must be maintained to prevent arcing faults occurring due to conductive ionised gas.
In cases where other specifications require different insulation distances to those shown here,
the greater distance must be maintained. In cases where two different models are installed one
above the other, the insulation distance between the two models should be as for the lower model.
ATTENTION
Exposed conductors must be insulated up to the breaker terminals. Interpole barriers or optional terminal
covers are recommended. If optional terminal covers are used, insulate the exposed conductor until it overlaps
the terminal cover.
SECTION 6
1. Insulation plate
2. Top plate (earthed metal)
3. Insulation tube or tape
4. Front-connected type
5. Front-connected type with extension bar
6. Rear-connected type, plug-in type
7. Side panel
8. A. Distance from lower breaker to exposed live part of upper breaker terminal (front-connected type)
or distance from lower breaker to end face of upper breaker (rear-connected type or plug-in type)
B1. Distance from end face of breaker to top plate
B2. Distance from end face of breaker to insulation plate
C. Gap between breakers
D. Distance from side of breaker to side panel (earthed metal)
E. Dimensions of insulation over exposed conductors
MOUNTING ANGLE
TemBreak 2 MCCBs may be mounted at any angle without affecting performance.
SECTION 6
Power can be supplied through TemBreak 2 MCCBs in either direction without loss of performance.
• Operating ambient temperature -10 degrees C to 45 degrees C. Refer to page 112 for thermal
derating information above this temperature.
• Relative humidity of up to 85%.
• Altitude up to 2000m.
• Atmospheres free from dust, smoke, corrosive gases, inflammable gases, moisture and salt.
For installation in conditions more onerous than those described above, contact Terasaki for details.
The following special treatments have been developed for installation in specific
environmental conditions:
TEMPERATURE RATINGS
Calibration Temperature: 45°C
MCCB Type Connection Rating at calibration Rated Current (A)
Type temperature (45°C) 50°C 55°C 60°C 65°C
E125-NJ Front 20A 19 18.5 18 17.5
S125-NJ Rear 32A 31 30.5 30 29
S125-GJ Plug-in 50A 48 45 43 41
63A 60 57 55 52
100A 97 94 90 87
125A 121 117 113 109
H125-NJ Front 20A 19 18.5 18 17.5
L125-NJ Rear 32A 31 30 29 28
Plug-in 50A 48 47 45 44
63A 61 59 57 55
100A 97 95 92 89
125A 121 118 114 111
S160-NJ Front 20A 19 18.5 18 17.5
Rear 32A 31 30 29 28
S160-NJ Plug-in 50A 48 46 44 42
S160-GJ 63A 61 59 57 55
100A 97 94 91 88
125A 121 117 113 109
160A 156 151 146 141
H160-NJ Front
L160-NJ Rear 160A 156 151 147 143
Plug-in
E250-NJ Front 20A 19 18.5 18 17.5
Rear 32A 31 30 29 28
Plug-in 50A 48 46 44 42
63A 61 59 57 55
100A 97 94 91 88
125A 121 117 113 109
E250-NJ Front 160A 156 151 146 141
S250-NJ Rear 250A 243 235 227 219
SECTION 6
S250-GJ Plug-in
H250-NJ Front
L250-NJ Rear 160A 156 151 147 143
Plug-in
Front
250A 244 237 230 223
Rear
E400-NJ Front 250A 244 237 230 223
S400-CJ Rear 400A 390 380 369 358
S400-NJ Plug-in
S400-GJ
S400-PJ
S800-CJ Front 630A 615 600 584 569
S800-NJ Rear 800A 779 758 737 716
S800-RJ Plug-in
*Contact us for details of plug-in versions The Ultimate Safety Breaker page 112
INSTALLATION
TEMPERATURE RATINGS
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS 16A TO 1600A
1. Welcome to TemBreak 2
2. Ratings and Specifications
3. Operating Characteristics
4. Application Data
5. Accessories
6. Installation
7. Dimensions
• S125-NF, S160-NF 115
• E125-NJ, S125-NJ, S125-GJ, S125-NN 116
• S160-NJ, S160-GJ, E250-NJ, S250-NJ, S250-GJ, S250-NN 118
• H125-NJ, L125-NJ, H160-NJ, L160-NJ, S250-NE, S250-GE, S250-PE,
H250-NJ, H250-NE, L250-NJ 120
• E400-NJ, S400-CJ, S400-NJ, S400-GJ, S400-PJ, S400-NE,
S400-GE, S400-PE, S400-NN 122
• H400-NE, L400-NE 124
• E630-NE, S630-CE, S630-GE, S630-NN 126
• S800-CJ, S800-NJ, S800-RJ, S800-NE, S800-RE, S800-NN 128
• H800-NE, L800-NE 130
• S1000-SE, S1000-NE, S1000-NN 132
• S1250-SE, S1250-NE, S1250-GE, S1250-NN 133
• S1600-SE, S1600-NE, S1600-NN 135
• Operating Handles 137
• Terminal Covers 149
• Interpole Barriers 152
• Terminal Blocks for Front-Connected and Rear-Connected MCCBs 153
SECTION 7
• OCR Power Supply for Electronic Protection
Standard type 155
With LCD 157
• Slide Interlocks 158
• Link Interlocks 163
• Wire Interlocks 169
• Position of Trip Button 176
• External Neutral CT/Door Flanges 177
S125-NF, S160-NF
M4✕0.7
Mounting screw
M4✕0.7
Tapped hole
3 13.5
3 13.5
48
M4✕0.7
Mounting
screw M4✕0.7
Tapped hole Panel cutout dimensions shown give an
allowance of 1.0mm or more around the
handle escutcheon.
SECTION 7
Front panel t2
24
47
HL HL M8 screw H
L H
L
17(max.) HL
8.5
max.t5
17
Operating knob
154±1
134
155
132
CL
100 100
150 150
45 8 M4✕0.7 200 200
10
60 30 30 M4✕0.7
14.5 21.5 Connector plug 61 Mounting screw
90 Tapped hole
90 45 106
30 30 30 5.5 164.5
45 75 28(max.)
Mounting plate 3P 4P 4P
Front panel t2
103.5
8.5
3 13.5
R1
61
148
155
134
132
134
CL CL CL
155
8
16
45
Pad lock M4✕0.7
30 30 30 30 30 ø18 90
61 52 Mounting
Connector plug Stud can be screw 60 30 30 30 M4✕0.7
45 106 102 Tapped hole Panel cutout dimensions shown
turned 45˚or 90˚
5.5 164.5 give an allowance of 1.5mm
around the handle escutcheon.
28(max.)
Termination of Busbar
Preperation of conductor
Support or rail
10 (max.)
6.5
Mounting screw
M6x14 max.
15 (max.) 5 (max.)
Mounting on a support or rails (shown with optional connection bars oriented for rear access)
3P 4P 3P 4P
8.5
Support or rail
3.2t
8.5
3.2t
max 105 14.2 14.2
75
37.5
50
22.2 22.2
4- 6 4- 6
17.5 15 22.5 15
35 70
Mounting through the backplate (shown with optional connection bars oriented for rear access)
3.2t
8.5
3.2t
3.2t
3.2t
14.2 14.2
113
155
102
45
168
180
155
22.2 22.2
(61) 17 17 15
97 30 30 30 30 30 30 60
4 101 94 124
121 27 22.2
Mounting on the backplate (optional connection bars must be oriented for front access)
(rear view) Drilling plan(front view) Detail of connecting part
Insulating plate Oriented for front access
Mounting screw M5 NUT Mounting Plate
21.8 3P 4P 3P 4P
3.2t
8
125
155
102
8.5
185
152
45
3.2t
21.8
8
2- 6 4- 6
3.2t 21.8 15 15
(61) 8.5
1
144 17 17 30 60
4 148
30 30 30 30 30
168
Mounting plate
Insulating plate
Note that the insulation plate (supplied as standard) must be fitted between the base and the backplate.
48
Panel cutout dimensions shown give an
allowance of 1.0mm or more around the
handle escutcheon.
SECTION 7
Termination of Busbar
Preperation of conductor
Support or rail
15.5 (max.)
9
Mounting screw
M8x18 max.
22 (max.) 6 (max.)
Mounting on a support or rails (shown with optional connection bars oriented for rear access)
Support or rail
Mounting through the backplate (shown with optional connection bars oriented for rear access)
88
Mounting plate 76.5
(61)
97
4 101
121 27 42
Mounting on the backplate (optional connection bars must be oriented for front access)
22 Insulating plate
4t Mounting screw M5 NUT
20
160
165
102
45
20
22
(61) 1
144 Mounting plate
48
Panel cutout dimensions shown give an
allowance of 1.0mm or more around the
handle escutcheon.
SECTION 7
Termination of Busbar
Preperation of conductor
Support or rail
15.5 (max.)
9
Mounting screw
M8x18 max.
22 (max.) 6 (max.)
Mounting on a support or rails (shown with optional connection bars oriented for rear access)
Support or rail
Mounting through the backplate (shown with optional connection bars oriented for rear access)
88
Mounting plate 76.5
Mounting screw M5x20
4t
4t
165
102
45
116
172
96
132
4 136
156 27 42
Mounting on the backplate (optional connection bars must be oriented for front access)
22 Insulating plate
4t Mounting screw M5 NUT
20
165
102
160
45
20
22
96 1
Mounting plate
179
4
183 Insulating plate
203
30
SECTION 7
30
Termination of Busbar
Preperation of conductor
Support or rail
20 (max.)
11
Mounting screw
M10x30 max.
30 (max.) 8 (max.)
Mounting on a support or rails (shown with optional connection bars oriented for rear access)
Support or rail
Mounting through the backplate (shown with optional connection bars oriented for rear access)
198
258
276
97
138
4 142
180 65 48
Mounting on the backplate (optional connection bars must be oriented for front access)
Insulating plate
Mounting screw M6x70 Mounting plate
32 1
6t
260
102
90
97
32 1
204 12
4 208 Mounting M6 NUT
246
Insulating plate
H400-NE, L400-NE
SECTION 7
Termination of Busbar
Preperation of conductor
20 (max.)
20 (max.)
11
Mounting screw
M10x30 max.
8 188
30 (max.) 8 (max.)
230
Mounting on a support or rails (shown with optional connection bars oriented for rear access)
8 188
230
Mounting through the backplate (shown with optional connection bars oriented for rear access)
198
258
276
90
134
8 175
217 65 48
Mounting on the backplate (optional connection bars must be oriented for front access)
Insulating plate
33
Mounting screw M6x70 32 1 Mounting plate
6t
260
102
90
134
32 1
8 241 12
283
Insulating plate
30
SECTION 7
30
80
HL HL
170 170
141
126
46.5 55.5
273
90
117
132
M8
32 25
M8
80
Mounting screw 70 70
8
Tapped hole
15
W 70 70 70 t2 L2
Conductor 8 103
140 105 175 overlap, max Breaker type Rated current t1 t2 L1 L2 W
127.5
210 280 630A 8 8 32 34 40
80.5 145 S800-CJ, S800-NJ, S800-RJ,
S800-NN 800A 10 10 32 35 40
630A 8 8 32 36 40
S800-NE, S800-RE
800A 10 10 32 36 40
Rear connected Drilling plan (front view) Panel cutout (front view)
4P Groove for dissipating heat
Stud can be 3P generated by eddy current 4P
Toggle extension turned 90° HL ø15 for accessory wiring 3P 4P 3P
8
(removable)
ø4
when necessary HL HL HL
10
5
103
13
30.5
126
136
126
R6
92
ASL ASL ASL
20 32 25
122
M8
8
117
117
127
28 13 Tapped hole
42
70 70 70
ø13
Conductor 172
70
5
Interpole barrier Drilling plan (front view) Panel cutout (front view)
(removable)
3P 4P Mounting hole 12.5 200.5
3
HL HL t1 L1 M8
ø1
Front Panel
13 Manual operating handle Tapped hole
110
SECTION 7
HL
80
(removable) HL
(18)
Pad lock
106.4
106.4
126
156
160
160
273
28 13 Mounting screw
(15.5)
overlap, max 15 32 25
70 140
80
8
210 280 16 137.5 Breaker type Rated current t1 t2 L1 L2 W Panel cutout dimensions shown
213 give an allowance of 1.5mm
S800-CJ, S800-NJ, 630A 8 8 32 34 40
around motor operator.
S800-RJ, S800-NN 800A 10 10 32 35 40
630A 8 8 32 36 40
S800-NE, S800-RE
800A 10 10 32 36 40
HL HL
(18)
5
(removable)
10
HL
100 100
Pad lock
106.4
126
16
8
156
263
243
13
160
103
200.5
117
28 13
(15.5)
32 25
122
8
42
M8 70 70
overlap, max 20
200 200
213 M8
Tapped hole
Note: Studs are factory installed in horizontal direction both on the line and load sides.
Outline Dimensions M8
Termination of Busbar
Mounting screw
3P 4P Toggle extension Preperation of conductor
Mounting hole
HL HL (removable)
158.5
170 170
141
126
46.5 55.5
308
350
90
117
149.5
132
51 51
8 103 17
210 105 175 127.5 51.6
280 ø13
80.5 145 116
Trip button
(red)
40 (max.) 10 (max.) Mounting screw M12✕25 max. Hex. sec. head bolt.
13
40
Toggle extension 3P 4P 3P 4P
(removable) HL HL HL HL 25
21
44 81
25
17
ø9
66
63
ø13 30
70.5 79.5 15
126
10t
70.5 79.5
10t
100 170
308
350
182
17
30 ø13
25
117
66
44 81 ø13 R6.5
21
15
63
50
13
40
8 103 40.5
21
Mounting through the backplate (shown with optional connection bars oriented for rear access)
25
44 81
25
17
66
169.5
ø13 30
160.5
10t
10t
10t
193
273
308
102
293
312
330
90
30 ø13
151.5
25
160.5
66
44 81 ø13 R6.5
21
13
40.5
40
18 70 35 105
70 70 70 70 70
8 137 65 81 107 177 25
Mounting on the backplate (optional connection bars must be oriented for front access)
R6.5
144
17
272
102
279
279
90
21
Mounting plate
10t
40
53
17
10t 70 70 70 105
15
Insulating plate
140 4-ø9
44 1
40
8 220 70 70 70 70 70
262
H800-NE, L800-NE
Front connected
(removable)
80
HL HL
170 170
126
46.5 55.5
273
90
117
51 Trip button (red) 51 65 15
M8
15 32 25
70 70 M8
8
Mounting screw
80
Tapped hole
40 70 70 70 8 10 L2
140 105 175 Conductor Rated current L2
overlap, max 140
210 280 164.5 630A 73
80.5 182
800A 74
Rear connected Drilling plan (front view) Panel cutout (front view)
4P Groove for dissipating
Stud can be 3P heat generated
ø15 for accessory wiring ø48 by eddy current 4P
Toggle extension turned 90° H
L 3P 4P
(removable) when necessary 3P
H
L H
L HL
10
5
30.5
136
126
13 126 R6
92
ASL ASL ASL
M8
32 25
Tapped hole
122
117
117
65 15
127
8
42
20
8 M8 70 70 70 overlap, max 70
70
140 Mounting screw 43 70 70 70 43
43 70 70 43
164.5
80.5 182 Panel cutout dimensions shown give an allowance
Note: Studs are factory installed in horizontal direction both on the line and load sides. of 1.0mm around the handle escutcheon.
Interpole barrier Drilling plan (front view) Panel cutout (front view)
(removable)
Mounting hole 12.5 237.5
3P 4P
3
HL HL 10 69 M8
ø1
Front Panel
Tapped hole
13
110
SECTION 7
HL
80
HL
(removable) (18)
Pad lock
106.4
106.4
126
156
160
160
273
65 15
(15.5)
overlap, max 15 32 25
M8 70 140
80
8
HL
Pad lock
30.5
100 100
106.4
136
126
126
156
16
8
160
ASL
140
ASL M8
13
Tapped hole
117
117
127
65 15
(15.5)
237.5
42
32 25
122
5
8
70 70
Connector plug M8
(19.8) 136.5 43 70 70 43 43 70 70 70 43
Mounting screw
overlap, max 20
16 174.5 70 70 70
250 150 150
Conductor
200 200
Note: Studs are factory installed in horizontal direction both on the line and load sides.
Outline Dimensions M8
Termination of Busbar
Mounting screw
3P 4P Toggle extension Preperation of conductor
Mounting hole
HL HL (removable)
158.5
170 170
141
126
46.5 55.5
308
350
90
117
149.5
132
51 51
8 17
210 105 175 140
280 164.5 51.6 ø13
Trip button 80.5 182 116
(red)
40 (max.) 10 (max.) Mounting screw M12✕25 max. Hex. sec. head bolt.
13
40
Toggle extension 3P 4P 3P 4P
(removable) HL HL HL HL 25
21
44 81
25
17
ø9
66
63
ø13 30
70.5 79.5 15
126
10t
70.5 79.5
10t
100 170
308
350
182
17
30 ø13
25
117
66
44 81 ø13 R6.5
21
15
63
50
13
8
40
40.5
21
Mounting through the backplate (shown with optional connection bars oriented for rear access)
25
44 81
25
17
66
169.5
ø13 30
160.5
10t
10t
10t
193
273
308
102
293
312
330
90
30 ø13
151.5
25
160.5
66
44 81 ø13 R6.5
21
13
40.5
40
18 70 35 105
70 70 70 70 70
8 174 65 81 107 177 25
Mounting on the backplate (optional connection bars must be oriented for front access)
R6.5
144
17
272
102
279
279
90
21
Mounting plate
10t
40
53
17
10t 70 70 70 105
15
Insulating plate
140 4-ø9
44 1
40
8 257 70 70 70 70 70
299
80
HL HL
170 170
141
126
46.5 55.5
273
90
117
132
M8
32 25
M8
80
Mounting screw 70 70
8
Tapped hole
15
45 70 70 70 14 37
Conductor 8 103
140 105 175 overlap, max 127.5
210 280
80.5 145
Rear connected Drilling plan (front view) Panel cutout (front view)
3 when necessary HL HL HL
ø1 5
103
13
30.5
126
136
8
126
25 32 20 R6
92
Conductor ASL ASL
ASL
122
overlap, max M8
117
117
127
28 13 Tapped hole
12
45
70 70 70
172
70
5
8 103 70
M8
43 70 70 43 43 70 70 70 43
127.5 Mounting screw
80.5 145
Panel cutout dimensions shown give an allowance
of 1.0mm around the handle escutcheon.
Interpole barrier Drilling plan (front view) Panel cutout (front view)
(removable)
3P 4P Mounting hole 12.5 200.5
3
HL HL 14 32 M8
ø1
Front Panel
13 Manual operating handle Tapped hole
110
SECTION 7
HL
80
(removable) HL
(18)
Pad lock
106.4
106.4
126
156
160
160
273
28 13 Mounting screw
(15.5)
overlap, max 15 32 25
70 140
80
8
3 HL HL
(18) ø1
5
(removable) HL
100 100
Pad lock
13
106.4
8
126
126
16
8
25 32 20
156
Conductor
263
160
103
overlap, max
200.5
117
28 13
117
(15.5)
122
45
12 70 70
Connector plug (19.8) M8 ø4
99.5 70 70 70 43 70 70 43 43 70 70 70 43 8 150 150
16 137.5 Mounting screw
200 200
213 M8
Tapped hole
Note: Studs are factory installed in horizontal direction both on the line and load sides.
Front connected Interpole barrier 3P 4P Mounting hole 14 31 Drilling plan (front view)
3
ø1
(removable) HL HL 4P
13 3P
110
Toggle extension
80
(removable) HL
170
200
190 190
184
47.5
370
95
ASL ASL ASL ASL
154
140
170
78 78 28 18
Trip button (red) ø9
25
M8
80
Mounting screw 70
32
14 29
15
45
70 70 70 112
Conductor
140 105 175 overlap, max 17 120
210 280 80 171
Rear connected Drilling plan (front view) Panel cutout (front view)
M8
Mounting plate Mounting screw 4P
4P 3P
3P 3P 4P
HL
Toggle extension Insulating plate HL HL ø9 HL
(removable)
12
73
184
144
296
120
226
101
13 113
258
ASL ASL
98
ASL ASL
15 32 20
21 140
71
114
111
19
8
154
ø13 73
45
Conductor
70 70 70 overlap, max
70 70 193
230 300
28 18 Soft plastic tubing ø50 to be provided on
center pole and neutral pole of vertical Panel cutout dimensions shown give
17 120 terminal type for insulation. ø15 for accessory wiring when necessary an allowance of 1.5mm around the
80 171
handle escutcheon.
Note: Studs are factory installed in horizontal direction both on the line and load sides.
HL HL 3P
13 HL
80
Pad lock
31.5
79
166
200
184
173.5
40 102
370
117.5
Control circuit
15 32 25
terminal
80
8
ø9
4.5 M8 70
11(max.)
14 29 Mounting screw
45 70 70 70
Conductor 242.5
140 105 175 overlap, max
338(max.)
210 280
Rear connected with Motor Operator Drilling plan (front view) Panel cutout (front view)
M8 4P
Mounting plate Mounting screw 4P 3P 4P 3P
Insulating plate 3P HL HL
ø9 HL
12
HL R3
73
184
226 296
144
101
90.5
113
19
242.5
3
114
13.5
ø1
154
13
15 8 20
11(max.) 4.5
111
Plug-in
Mounting base Drilling plan (front view)
(rear view)
4P 4P
3P 3P 4P 3P
Mounting angle HL HL
HL
HL
26
Toggle extension
(removable)
15
58
15
199
21
Auxiliary
40
144
circuit terminals
94
94
40
ASL ASL ASL ASL ø11
M10 Mounting
64
13
64
screw 90 90
114
147
21
169
15 32 30
15
8
58
45
26
140
ø1
70 70 70
70 70 70 90
3
Plug-in with Motor Operator Mounting base Drilling plan (front view)
(rear view)
M10
Mounting screw 4P
18 21 4P
3P 4P 3P
3P HL HL Mounting angle H
L
26
Max.15
HL
15
58
21
199
40
144
94
94
40
ASL ASL ASL ASL
64
90
64
13 Mounting angle 90
114
21
169
Max.15
ø1
58
1
11(max.) 4.5
Auxiliary
147
26
15 32 30
70 70 70 90
210
260.5 62 85 175 105
45
ø13 Conductor 280
70 70 70 overlap, max
SECTION 7
HL
R3
90.5
ASL
13.5
168
Front connected Interpole barrier 3P 4P Mounting hole 20 11 Drilling plan (front view)
3
(removable) HL ø1 HL Insulating plate
15(max)
4P
Toggle extension 3P
110
100
(removable) HL
30
190 190
170
200
Mounting angle
184
47.5
370
95
ASL ASL ASL ASL
139(min.)
M8
140
154
170
78 78 28 18 Mounting screw
Trip button (red)
20 ø9
100
70
32
15
45 70 70 70 20 46
140 105 175 Conductor 132
210 280 overlap, max 17 140
80 191
Rear connected Drilling plan (front view) Panel cutout (front view)
M8 4P 4P 4P
Mounting angle Mounting screw 3P 3P 3P
HL HL
Toggle extension H
L
(removable)
2
ø1
184
R3
30
65
60
98
ASL ASL ASL
139(min)
100
85
15 30
154
30
Conductor
overlap, max 15
70 70 70 Insulation tube
ø9 193
70 15 (ON side Center pole and Neutral pole
OFF side All poles ) 70
17 140 85 Panel cutout dimensions shown give an
115 15 allowance of 1.5mm around the handle
80 191 130 escutcheon.
15
31.5
30
79
166
Mounting angle
200
184
L40✕40✕5
173.5
40 102
370
117.5
Control circuit
20
terminal
11(max.) M8
100
25
4.5
ø9
Mounting screw 70
32
15
45 13 70 70 70 20 46
140 ø Conductor
105 175 262.5
overlap, max
210
280 358(max.)
Rear connected with Motor Operator Drilling plan (front view) Panel cutout (front view)
4P
4P
4P
Mounting angle 3P 3P
3P HL
H
L
M8
Mounting screw HL R3
15
184
65
90.5
30
60
262.5
ASL ASL
13.5
139(min.)
100
154
11(max.) 4.5
ø1
85
2
ø9
15 30
130
70 168
262.5
15 30
Draw-out
30
(self-engaging)
2
Trip button (red) ø1
190 190
200
170
170
50
75
525
Max.45
100 60
ASL ASL ASL ASL
70
120
190
190
78 78
220
220
20
Max.45
20
°
15
90
Conductor
70 70 70 overlap, max
30
28 300(max.) 28 150 220 272 Conductor 200 2-ø12 20 215
28 370(max.) 28 282 overlap, max 3P
Auxiliary 80 316 100 170
circuit terminals 4P
396(connected) Mounting angle
(self-engaging) Auxiliary circuit terminals L50✕50✕6
526(draw-out)
(self-engaging)
HL 2
40
ø1
30
2
166 70
ø1
60
200
170
121
50
75
525
452.5
190
52.5
220
11(max.)
°
4.5
90
70
20 25
25
120
30
¶300(max.) 150 220 ø12 20 215
20
4P
SECTION 7
3P
H
L
R3
90.5
ASL
13.5
168
Applicable MCCB
E125, S125
106±2
Applicable MCCB A
S160-NJ, E250-NJ,
S250-NJ, S250-GJ, 106±2
S250-NN
Applicable MCCB A B
E400 S400 E630 S630 150±2 97
H400 L400 187±2 134
Handle
escutcheon
Hook lever
(Defeat
mechanism)
Door defeat
release button
Applicable MCCB A
S800 S1000 150±2
H800 L800 187±2
SECTION 7
1.2-3.2
Handle escutcheon
Hook lever
ø1
(Defeat
10
mechanism)
130
105
CL CL CL
Door defeat
release button
130 10 24 50 A 105
HL
Positions of the hinge and handle as seen
from the load side of the breaker.
18 22
12 9
5
90 140
200 200
Applicable MCCB ✱1
A✱ B C
E125
453 max. 358 144
S125
✽1: Max. means the maximum length fot A without cutting the shaft.
+ The shaft can be cut to the required length.
19.5±2 A
C
H
L
Panel thickness
1.2–3.2
ø78
CL CL
70
44
Panel cutout
28 Positional relationship between the hinge and
HL handle as viewed from the load side of the breaker.
The hinge must be inside the hatched area.
HL
15.8
15.8
ø31-ø37
7.9
7.9
9°
9°
150 150
CL
40
200 200
250 250
4-ø7
19.5±2 A
C
H
L
Panel thickness
1.2–3.2
ø78
CL CL
70
44
Panel cutout
28 Positional relationship between the hinge and
HL handle as viewed from the load side of the breaker.
The hinge must be inside the hatched area.
HL
15.8
15.8
ø31-ø37
7.9
7.9
9°
9°
150 150
SECTION 7
CL
40
200 200
250 250
4-ø7
✽1: Min. means the minimum length for A by cutting the shaft.
Max. means the maximum length fot A without cutting the shaft.
+ The shaft can be cut to the required length.
19.5±2 A
C
HL
Panel thickness
1.2–3.2
ø78
CL CL
125
45
Panel cutout
15.8
7.9
7.9
ø31-ø37
9°
9°
150 150
200 200
40
CL
250 250
4-ø7
ASL: Arrangement Standard Line Padlock dimensions (mm)
HL: Handle Frame Centre Line
CL: Handle Centre Line
Max. ø8
Min. ø5 Min. 13
Applicable MCCB ✱1
A✱ B C
S800, S1000 220 min. 86 188.5
456 max. 322 188.5
H800, L800 257 min. 86 225.5
493 max. 322 225.5
✽1: Min. means the minimum length for A by cutting the shaft.
Max. means the maximum length fot A without cutting the shaft.
+ The shaft can be cut to the required length.
19.5±2 A
C
HL
Panel thickness
1.2–3.2
ø78
CL CL
125
45
Panel cutout
SECTION 7
15.8
15.8
7.9
7.9
ø31-ø37
9°
9°
150 150
200 200
40
CL
250 250
Applicable MCCB ✱1
A✱ B C
S1250 276.5min. 86 245
512.5max. 322 245
S1600 296.5min. 86 265
532.5max. 322 265
✽1: Min. means the minimum length for A by cutting the shaft.
Max. means the maximum length fot A without cutting the shaft.
+ The shaft can be cut to the required length.
19.5±2 A
C
HL
Panel thickness
1.2–3.2
ø78
CL CL
125
45
28
HL
Positional relationship between the hinge and
handle as viewed from the load side of the breaker.
The hinge must be inside the hatched area.
HL
15.8
15.8
7.9
7.9
ø31-ø37
9°
9°
150 150
40
CL
200 200
250 250
4-ø7
Max. ø8
Min. ø5 Min. 13
Applicable MCCB ✱1
A✱ B C Shaft support
E125
543 max. 370 421 With +
S125
✽1: Max. means the maximum length fot A without cutting the shaft.
+ The shaft can be cut to the required length. If it is necessary to cut the shaft so short that it does not protrude beyond the shaft support, the shaft support may be removed.
SECTION 7
ø5.5~ø8
ø5.5~ø8
SECTION 7
ø5.5~ø8
Applicable MCCB ✱1
A✱ B C D Shaft support
S800, S1000 270 min. 12 107.5 — Without
610 max. 280 447.5 261 With +
H800, L800 307 min. 12 107.5 — Without
647 max. 280 447.5 298 With +
✽1: Min. means the minimum length for A by cutting the shaft.
Max. means the maximum length fot A without cutting the shaft.
+ The shaft can be cut to the required length. If it is necessary to cut the shaft so short that it does not protrude beyond the shaft support, the shaft support may be removed.
A
24 51 34
1.2-3.2 D
HL
Handle escutcheon Indicator
Shaft support
105
CL CL
100
C
Key for key lock
(optional)
12
ø1
1
20
0
20
28
28
105
CL
100 100
150 150
200 200
105
✽1: Min. means the minimum length for A by cutting the shaft.
Max. means the maximum length fot A without cutting the shaft.
+ The shaft can be cut to the required length. If it is necessary to cut the shaft so short that it does not protrude beyond the shaft support, the shaft support may be removed.
A: Distance from the panel surface to the breaker mounting surface B: Length of the tube used to cover the square shaft
C: Length of the square shaft used D: Distance from the tip of the shaft support to the breaker mounting surface
4P
3P
130
HL
A
24 51 34 D
1.2-3.2
Handle
escutcheon
Shaft support
130
CL C
L
100
Panel lock B
release
C
M8 mounting screw
Key for key lock
(optional) M6 (Nominal size of Allen key applicable: 3)
SECTION 7
18
Panel cutout
4P
Positions of the hinge and handle as seen
3P from the load side of the breaker.
H
L
20
12
20
28
28
12
4-ø10
100 100
150 150
200 200
0
ø 11
15
105
C
L
ASL
105
Terminal Covers
A C
A C Screw-mounted version
The terminal covers for 630 to
D 800AF are mounted to the
breakers using tapping screws.
The terminal cover for 1250AF
is mounted to insert nuts of the
breaker cover using screws. The
B
Mounting screw
Terminal Covers
A B B’ C D Mounting version
MCCB type Connection Plug-in Screw-
1P 3P 4P 1P 3P 4P 3P, 4P 1P 3P 4P 1P 3P 4P
mounted mounted
E125,S125 Front conn. 30 90 120 40 40 40 o 48 48 48 46 46 46 õ —
Cable clamp 30 90 120 2.5 2.5 2.5 6 62.5 61 61 60 59.5 59.5 õ —
S160,-NJ, S160NN Front conn. (1) 35 105 140 55 55 55 o 54 54 54 52 52 52 õ —
E250-NJ, S250-NJ,
S250-GJ, S250-NN Cable clamp 35 105 140 2.5 2.5 2.5 6 63 61 61 49.5 59.5 59.5 õ —
H125, L125, H160, L160, Front conn. (1) o 105 140 o 55 55 o o 89 89 o 87 87 õ —
S250-NE, S250-GE, S250-PE
Cable clamp o 105 140 o 2.5 2.5 4.5 o 96 96 o 59.5 59.5 õ —
SECTION 7
H250, L250
E400, S400 Front conn. Wide type o 180 240 o 110 114 o o 97 98 o 94.5 98 õ —
E630, S630 Front conn. Straight type o 140 185 o 85 85 o o 97 97 o 94.5 94.5 õ —
Cable clamp o 140 185 o 3 3 4.5 o 97 97 o 93 93 õ —
H400, L400 Front conn. Wide type o 180 240 o 110 114 o o 134 135 o 94.5 98 õ —
Front conn. Straight type o 140 185 o 85 85 o o 134 134 o 94.5 94.5 õ —
Cable clamp — 140 185 o 3 3 4.5 o 134 134 o 93 93 õ —
S800, S1000 Front conn. (3) — 215 285 — 130 130 — — 99.5 99.5 — 99 99 — õ
(102) (102) (101.5) (101.5)
H800, L800 Front conn. (2) (3) — 215 285 — 130 130 — — 99.5 99.5 — 99 99 — õ
(139) (139) (101.5) (101.5)
S1250 Front conn. (3) — 215 285 — 130 130 — — 115 115 — 99 99 — õ
(102.5) (102.5)
Notes:
(1) Not applicable when extension bars (FB) are fitted.
(2) There will be an approx. 40 mm gap between the bottom of the terminal cover and the breaker mounting surface.
(3) Values in parentheses indicate the distance to the head of terminal cover mounting screws.
Terminal Covers
A 3.5 C
D Screw-mounted version
The terminal covers for 630 to
800AF are mounted to the
B
ø4 Mounting
Hole for Megger screw
measurement
A B C D Mounting version
MCCB type B' Plug-in Screw-
3 poles 4 poles 3 poles 4 poles 3 poles 4 poles 3 poles 4 poles
mounted mounted
E125, S125 90 120 2 2 6 41.5 41.5 40.5 40.5 õ —
101 99 100.5 98
S800, S1000 (2) 206 280 15 18 — — õ
(103.5) (101.5) (103) (100.5)
Notes:
(1): There will be an approx. 40 mm gap between the bottom of the terminal cover and the breaker mounting surface.
(2): Values in parentheses indicate the distance to the head of terminal cover mounting screws.
Interpole Barriers
MCCB type A B
E125, S125 47 53
S160, E250, S250-NJ, 100 53
S250-GJ, S250-NN
H125, L125, H160, L160, 100 88
S250-NE, S250-GE, S250-PE,
H250, L250
SECTION 7
E400, S400, E630, S630 110 95
H400, L400 110 95
S800, H800, L800, 110 95
S1000
11 terminals
8
Comments:
1. The tightening torque for the M3.5 terminal screws is 0.9 to 1.2 N.m.
2. Connection wire size is 2.5mm2 (max).
11 terminals
8 8
k k
l l
MCCB type A B C
Comments:
1. The tightening torque for the M3.5 terminal screws is 0.9 to 1.2 N.m.
2. Connection wire size is 2.5mm2 (max).
3. When you specify Ground Fault Trip on electronic MCCBs with
3 poles the terminal block is automatically fitted to connect with
the external neutral CT for 3 phases 4 wires system.
6 terminals
AXa2 ALa1 C2 D2
With With
SHT UVT
M3.5 screw
11.5 40 B
Wire Lead 24
Direction
Terminal cover
(see through)
MCCB Type A B C D
E125, S125 42.5 27 53 53
S160, E250, S250-NJ,
42.5 27 53 53
S250-GJ, S250-NN
H125, L125, H160, L160,
S250-NE, S250-GE, S250-PE, 77.5 62 53 53
H250, L250
E400, S400, E630, S630 72.5 57 43 63
H400, L400 109.5 94 43 63
S800, S1000 72.5 57 23.5 82.5 Comments:
1. The tightening torque for the M3.5 terminal screws is 0.9 to 1.2 N.m.
H800, L800 109.5 94 23.5 82.5 2. Connection wire size is 1.25mm2 (max).
6 terminals
SECTION 7
Example Example
21
A
C 27.5 12
AXc1 AXc1 ALc1 ALc1
B
9.6✕5
21
AXa1 AXa1 ALa1 ALa1
1
AXc3 AXc3
AXb3 AXb3
AXc4 AXc4
AXb4 AXb4
D1 C1
D2 C2
MCCB Type A B C D
114
S1250 51 57 72
(124) Comments:
1. Values in parentheses applies to 4-pole breakers.
114
S1600 51 77 92 2. Tightening torque of M3.5 terminal screws: 0.9 – 1.2 N.m.
(124) 3. Connection wire size: 2.0mm2 max x 2.
MCCB Type
S250-NE, S250-GE,
S250-PE, H250-NE
16.2
34
16
ON ON
Control OP1 OP1
15 18 15
power OP2 OP2
80
PALc PTA PALc
PALa output 1a PALa
16
OFF OFF
25.2 79
Notes: Separate installation of the OCR power supply is not available.
Notes: 1. Tightening torque of terminal screws: 0.9 – 1.2 N.m
2. Applicable wire size: 2.0 mm2 max
MCCB Type A B C D
S400-NE, S400-GE, S400-PE,
71 74 25.2 16.2
E630-NE, S630-CE, S630-GE
H400-NE, L400-NE 71 111 25.2 16.2
S800, S1000 62.5 74 25.2 16.2
H800, L800 62.5 111 25.2 16.2
3P 33 72 21 12
S1250
4P 43 72 21 12
3P 33 92 21 12
S1600
4P 43 92 21 12
Connection diagram
OCR power supply installed on the breaker OCR power supply installed separately to the breaker
OFF OFF
PALc PTA PALc PTA
PALa output 1a PALa output 1a
Mounting hole
16 ø4.5
SECTION 7
OCR power supply installed on the breaker
6
10
16
D
A
16
15
ON
OP1
15 18 15
OP2
80
100
18
88
80
OS1
OS2
7.8
16
15
OFF
16
C B 6 22
25
Notes: 1. Tightening torque of terminal screws: 0.9 – 1.2 N.m
2. Applicable lead wire size: 2.0 mm2 max
Terminal screw M3.5 9
59
57.5
45
Support
MCCB Type A B C D
Connection diagram
OCR power supply installed on the breaker OCR power supply installed separately to the breaker
OFF OFF
Mounting dimensions
OCR power supply installed separately to the breaker
16 Mounting hole ø4.5
6
10
16
power supply
D OP2
A
100
18
88
80
16
ON OS1 (red)
OP1
7.8
15 18 15
OP2
15
80
OS1
OS2 (white)
OS2
16
16
OFF
10
6
6 22
Connect the red and white lead
Terminal screw M3.5
25 wires from the breaker to OS1 and
OS2 respectively.
C B Terminal screw (Max lead wire length : 600 mm)
M3.5 9
Notes: 1. Tightening torque of terminal screws: 0.9 – 1.2 N.m
2. Applicable lead wire size: 2.0 mm2 max
81.5
83
69
Support
Slide Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
T2MS123SF T2MS124SF
SECTION 7
Slide Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
T2MS253SF/T2MS253LF T2MS254SF/T2MS254LF
Slide Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
T2MS403SF/T2MS403LF T2MS404SF/T2MS404LF
Panel Cutout
SECTION 7
Drilling plan
Slide Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
T2MS803SF/T2MS803LF T2MS804SF/T2MS804LF
Panel Cutout
3P 4P
HL HL HL HL
92
ASL ASL escutcheon.
R6 R6
86 250 86 86 320 86
422 492
HL HL H
L H
L
107
223
273
6.5 6.5
A
105 105 175 105
20 20 2020
460 600
H
L H
L H
L H
L
Drilling plan
HL HL H
L H
L
107
126
107
ASL ASL
107
107
117
70 70 70 70
125 195
250 320
Slide Interlocks
S1250-ND T2MSX63SF 3 220 340 135 61.5 343 64 74 138 430 180.5 30 8.5
S1600 T2MSX64SF 4 290 410 135 61.5 413 64 74 138 570 180.5 30 8.5
Notes:
1 : Please order with the breakers.
(1) The interlock cannot be applied to breakers equipped with a terminal block, UVT controller or OCR controller.
(2) See the outline dimensions of the breaker for the drilling plan.
3P 4P
H
L H
L H
L H
L
R R
g
ASL ASL
h
h
f
d a d d a d
e e
H
L H
L H
L H
L
R R
ASL ASL
C
SECTION 7
a a
b b
k k
Link Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
3
Right T2ML12RA
4
E125, S125 81.7
3 T2ML12L3A
Left
4 T2ML12L4A
Link Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
3
Right T2ML25RA
S160, E250, S250-NJ, 4
81.7
S250-GJ, S250-NN 3 T2ML25L3A
Left
4 T2ML25L4A
3
Right T2ML25RA
H125, L125, H160, L160, 4
S250-NE, S250-GE, S250-PE, 116.7
H250, L250 3 T2ML25L3A
Left
4 T2ML25L4A
SECTION 7
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
3
Right T2ML40RA
E400, S400 4
213
E630, S630 3 T2ML40L3A
Left
4 T2ML40L4A
3
Right T2ML40RA
4
H400, L400 250
3 T2ML40L3A
Left
4 T2ML40L4A
214
260
CL CL
70 70 115 70
140 40 140 185 40 185
214
260
CL CL
57
70 70 115 70
140 40 185 185 40 140 19.8 A
HL H
L
140 140
136 HL 136 H
L
For 400A and 630A frame, the link mechanical interlocks can not be used without motor operators. Please specify also the motor operators
when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the side of the breakers.
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
214
214
260
260
CL C
L
70 70 76 115 70
140 40 140 185 40 185
SECTION 7
260
260
214
214
C
L CL
1.2~3.2
70 70 115 70 76
24 50 B
140 40 185 185 40 140
A
Key lock
HL H
L H
L H
L
(option)
For 400A and 630A frame, the link mechanical interlocks can not be used without breaker mounted handles. Please specify also the breaker
mounted handles when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the
side of the breakers.
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
243
273
C
L C
L
243
273
C
L C
L C
L
58
HL HL
140 140
136 136
HL HL
For 800A and 1000A frame, the link mechanical interlocks can not be used without motor operators. Please specify also the motor operators
when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the side of the breakers.
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
243
273
C
L C
L
SECTION 7
70 70 70 70
243
273
243
273
C
L C
L
Key lock
(option)
HL HL HL HL
For 800A and 1000A frame, the link mechanical interlocks can not be used without breaker mounted handles. Please specify also the breaker
mounted handles when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the
side of the breakers.
Wire Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
For 125A frame size E125, S125 T2MW12CA 81.7 1.0m T2MW00SA 130min. – 480max. 160min. – 480max.
B C
Wire Interlocks
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
Cable
MCCB Type Parts No. A B Parts No. B C
length
S160, E250, S250-NJ 1.0m T2MW00SA 155min. – 480max. 180min. – 480max.
T2MW25CA 81.7 64
S250-GJ, S250-NN
1.5m T2MW00LA 155min. – 980max. 180min. – 980max.
H125, L125, H160,
L160, S250-NE,
T2MW25CA 116.7 99
S250-GE, S250-PE,
H250, L250
C D
SECTION 7
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
Cable
MCCB Type Parts No. A B Parts No. B C
length
E400, S400, 1.0m T2MW00SA 180min. – 480max. 225min. – 480max.
T2MW40CA 213 105.4
E630, S630
1.5m T2MW00LA 180min. – 930max. 225min. – 930max.
H400, L400 T2MW40CA 250 142.4
Mounting hole
(For pan head screw M6)
HL HL HL HL
0
0
10
10
45 45 45 45
.R
.R
in
in
M
M
214
214
260
CL C
L
70 70 115 70
27.5 140 140 27.5 185 185
C D
Mounting hole
(For pan head screw M6)
HL HL HL HL
0
0
10
10
45 45 45 45
.R
.R
18
in
in
M
ø9
156
160
214
214
260
CL CL
57
70 70 115 70
27.5 140 185 27.5 185 140 19.8 A
HL H
L
140 140
136 HL 136 H
L
19
19
B
For 400A and 630A frame, the wire mechanical interlocks can not be used without motor operators. Please specify also the motor operators
when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the side of the breakers.
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
Mounting hole HL HL HL HL
(For pan head screw M6) 45 45 45 45
214
260
260
214
CL CL
70 70 76 115 70
27.5 140 27.5 140 185 27.5 185
C D
Mounting hole HL HL HL HL
(For pan head screw M6) 45 45 45 45
SECTION 7
260
260
214
214
CL CL
1.2~3.2
70 70 115 70.1 76
27.5 24 50 B
140 185 185 27.5 140
A
C D
Key lock
HL H
L H
L (option) H
L
For 400A and 630A frame, the wire mechanical interlocks can not be used without breaker mounted handles. Please specify also the breaker
mounted handles when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the
side of the breakers.
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
H800, L800 T2MW80CA 250 1.5m T2MW00L 250min. – 930max. 320min. – 930max.
00
R1
Min
.R1
HL HL in. Mounting hole
00 HL M HL
15
70 70 70 70
Min.200
ø9
42
243
273
C
L
MCCB OFF8
8
MCCB ON16
15
210 210 280 280
C D
ø9
156
160
C
L C
L C
L
58
HL H
L
140 140
HL H
L
136 136
124.5
124.5
17.5
17.5
For 800A and 1000A frame, the wire mechanical interlocks can not be used without motor operators. Please specify also the motor operators
when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the side of the breakers.
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
H800, L800 T2MW80CA 237 187±2 1.5m T2MW00L 250min. – 930max. 320min. – 930max.
Min
.10 HL HL
0 HL HL Mounting hole
70 70 70 70
15
Min.200
ø9
8 42
243
273
C
L C
L
MCCB OFF8
MCCB ON16
15
210 210 105 175 105 175
C D
H
L H
L
H
L H
L
70 70 70 70
15
SECTION 7
C
L
243
273
130
C
L C
L
1.2-3.2
15
C D 24 A
Key lock
(option)
H
L H
L H
L H
L
124.5
17.5
For 800A and 1000A frame, the wire mechanical interlocks can not be used without breaker mounted handles. Please specify also the breaker
mounted handles when ordering. Furthermore, please request the additional labels for the breakers to TERASAKI and put the labels on the
side of the breakers.
ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
3P 4P Mounting hole
HL HL
Toggle extension
(removable)
16.5
68
370
60
ASL ASL ASL
35
5.5 90 40.5
Vertical installation
A
ASL
P
6 6
25.5 25.5
60 60
HL H
L
L
154
70 70
Partition
220 220
P
Positions of Trip Button ASL : Arrangement Standard Line HL : Handle Frame Centre Line CL : Handle Centre Line
S160, E250,
3, 4 17.2 20.4 3.3 4.3
S250-NJ, S250-GJ, S250-NN,
S800, S1000
C 3, 4 21.6 33 5.3 6.6
H800, L800
A Trip button
HL
MCCB Type Poles A B A2 B2 C D E
Trip button
S1250
3, 4 30 37.5 31 70.5 6 6 8
S1600
SECTION 7
ASL
B
E
B2
D
A
A2
øC Trip button
External Neutral CT
2-M4 50
k l
2-M4 40
k l
145
35
85
4-M6
20
110
50
75
4-M6
57
4-ø8 4-ø10
50 75 80 85
105 100 140 110
Type of CT Rated primary current (A) Rated secondary current (mA) Type of CT Rated primary current (A) Rated secondary current (mA)
T2GB40N04 400 100 T2GBX6N10 1000 100
T2GB40N06 630 100 T2GBX6N12 1250 100
T2GB40N08 800 100 T2GBX6N16 1600 100
Door Flanges
Door flanges are recommended to be used to cover the cutout of a switchboard panel.
S1250 T2DFX6 22 170 200 150 120 135 51 63.5 51 63.5 85 115 80 M3✕0.5 2
S1600 T2DFX6 22 170 200 150 120 135 51 63.5 51 63.5 85 115 80 M3✕0.5 2
Notes:
1 : CL Handle centre line is applied.
2 : ASL Arrangement standard line is applied.
Fig. 1 Fig. 2
M3✕0.5 Flat head screw
HL M3✕0.5 Panel drilling plan Breaker outline HL M4✕0.7 Flat head screw
Breaker outline Flat head screw Panel Panel Panel drilling plan
HL
HL
B
B
G
L 1
C L 1
C L 1
C
G
C
E
F
F
A
H d tapped hole
D
t H
K d tapped hole
D t
S160, E250,
T2DM25 77.5 77.5 200 130 151 80 90 80 90 94 98 106 4 3.5
S250-NJ, S250-GJ, S250-NN
E400, S400
T2DM40 57 103 200 180 150 59 69 105 115 144 148 156 4 3.5
E630, S630
H400,
T2DM40 57 103 200 180 150 59 69 105 115 144 148 156 4 3.5
L400
S800,
T2DM40 58 102 200 180 150 60 70 104 114 144 148 156 4 3.5
S1000
H800,
T2DM40 58 102 200 180 150 60 70 104 114 144 148 156 4 3.5
L800
G
B
CL CL CL
C
E
F
A
SECTION 7
d tapped hole H
K
7
TEMBREAK 2 FIXED THERMAL MOULDED CASE
CIRCUIT BREAKERS
TEMBREAK 2
MOULDED CASE CIRCUIT BREAKERS 16A TO 1600A
1. Welcome to TemBreak 2
2. Ratings and Specifications
3. Operating Characteristics
4. Application Data
5. Accessories
6. Installation
7. Dimensions
TEMBREAK 2
FIXED THERMAL MOULDED CASE
CIRCUIT BREAKERS 15A TO 800A
• E400-NF 197
180
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (100A Frame)
S100-NF, S100-GF
Time/Current characteristic curves
Ratings and Specifications
3
hour
2
Type S100-NF S100-GF 1
Number of poles 2 3 4 2 3 4 40
30
■Ratings 20
15 50 15 60
minute
Rated current, A 10 Max.(40–50A)
Calibrated at 40°C 20 60 20 75 6
30 75 30 100 4
40 100 40 2
Max.(60–100A)
50 1
40
30
Tripping Time
20 Max.(15–30A)
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
4
Rated impulse withstand voltage 〔U imp〕 kV 8 8
2 Min.(40–100A)
■Rated breaking capacity, kA
IEC60947-2 AC 690V 6/6 6/6 1
second
0.6 Min.(15–30A) Magnetic trip
Icu/Ics(sym) 500V 22/22 25/22 setting
0.4
440V 25/25 50/25 960%–1440%
0.2
415V 30/30 65/33
380V 30/30 65/33 0.1
0.06
240V 50/50 85/85 0.04
q DC 250V 25/19 40/40 0.02
125V 40/30 40/40
0.01
■Rated short time withstand current, kA ― ―
Weight (' marked standard type) kg 0.7 1.1 1.4 0.7 1.1 1.4 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Percent Rated Current
Front-connected (FC) Terminal screws ' '
With extension bars ○(BAR) ○(BAR)
Rear-connected (RC) Bolt studs ― ―
Flat bar studs ○ ○
Plug-in (PM) ○ ○
Ambient Compensating Curves
Draw-out type (DR) ― ―
DIN rail mount ― ○⑪ ― ○⑪ 140 Calibrated
Clip-in chassis mount ― ― 15A temperature
■Accessories (optional) Symbol 130
100A,60A
Percent current rating
Motor operator MC ― ● ― ●
External operating Breaker-mounted HB ― ● ― ● 120 50A
handle Door-mounted (variable depth) HP ― ● ― ●
Toggle extension HA ― ―
110
Externally mounted
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole NOTE: 2-pole type breaker may incorporate only one combination of AX (max.2C) , AL , SH , UV , AX (max.2C) AL into the right pole.
Toggle
Right pole
181
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
Front-connected
Preparation of conductor With extension bars (optional) Drilling plan (front view)
ø9
8.5(max.)
2P 3P 4P 3P 27.2
Interpole barrier Mounting ø8.5 16 3.2 2P 3P 4P
20.5
(removable) hole 24
8
M8screw
47
15 HL C
L H
L H
L 17(max.) H
LCL H
L H
L
max.t5
55 84 84
102
134
155
132
50
C
L C
L C
L C
L
M4✕0.7
22 Mounting screw
30 60 30 45 8 M4✕0.7
15 30 30
60 90 90 61 30 30 30 3.2 Tapped hole
120 8 68 27.2
92 4P
15 L L L L 45
8.5
5
3 13.5
3 13.5
R1
8
134
132
134
C
52
C
L L C
L
16
M4✕0.7 28.5 43
30 30 30 Mounting screw 30 30 30 ø18 57 86
68 52 Stud can be 60 30 30 30 M4✕0.7
92 102 turned 45° or 90° Tapped hole Panel cutout dimensions shown give an allowance
Note: Studs are factory installed in horizontal direction both on the line and load sides. of 1.0mm or more around the handle escutcheon.
10(max.)
M6screw
Mounting base (rear view) 15(max.) Drilling plan (front view)
5.2 20 Conductor
24.2 2P 3P 4P
2P 3P 4P 90
Mounting H 2P only 30 60 30 2P 3P 4P
LC
H L H
L hole L 27 43
HL HL HL LC
H L HL HL ø6
55 84 84
35 47.5 22.5
190
108
160
155
170
134
75
40
75
C
L C
L C
L C
L
50
37.5
22
116 27 60 90 120 15 15 10 14 14 21 14
60 4.5 90 120 22.5
Mounting plate
M5✕0.8 M6 35 70
Mounting screw ø18 for accessory wiring when necessary
SECTION 8
182
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (125A Frame)
S125-NF, S125-GF
Time/Current characteristic curves
Ratings and Specifications
3
2
hour
Type S125-NF S125-GF 1
Number of poles 2 3 4 2 3 4 40
30
■Ratings 20
125 125
minute
Rated current, A
10
Calibrated at 40°C 6
4
2
1
40 Max.
Tripping Time
30
20
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
Rated impulse withstand voltage 〔U imp〕 kV 8 8 4
Min.
■Rated breaking capacity, kA 2
IEC60947-2 AC 690V 6/6 6/6 1
second
Icu/Ics(sym) 500V 22/22 25/22 0.6
Magnetic trip
440V 25/25 50/25 0.4
setting
415V 30/30 65/33 0.2 800%–1200%
380V 30/30 65/33 0.1
240V 50/50 85/85 0.06
0.04
q DC 250V 25/19 40/40
125V 40/30 40/40 0.02
■Rated short time withstand current, kA − − 0.01
Weight (' marked standard type) kg 0.7 1.1 1.4 0.7 1.1 1.4 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' Percent Rated Current
With extension bars ○(BAR) ○(BAR)
Rear-connected (RC) Bolt studs ― ―
Flat bar studs ○ ○
Plug-in (PM) ○ ○
Ambient Compensating Curves
Draw-out type (DR) ― ―
DIN rail mount ― ○⑪ ― ○⑪ 140
Clip-in chassis mount − ―
■Accessories (optional) Symbol 130 Calibrated
temperature
Motor operator MC ― ● ― ●
Percent current rating
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole NOTE: 2-pole type breaker may incorporate only one combination of AX (max.2C) , AL , SH , UV , AX (max.2C) AL into the right pole.
Toggle
Right pole
183
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
Front-connected
Preparation of conductor With extension bars (optional) Drilling plan (front view)
ø9
8.5(max.)
2P 3P 4P 3P 27.2
Interpole barrier Mounting ø8.5 16 3.2 2P 3P 4P
20.5
(removable) hole 24
8
M8screw
47
15 HL C
L H
L H
L 17(max.) H
LCL H
L H
L
max.t5
55 84 84
102
134
155
132
50
C
L C
L C
L C
L
M4✕0.7
22 Mounting screw
30 60 30 45 8 M4✕0.7
15 30 30
60 90 90 61 30 30 30 3.2 Tapped hole
120 8 68 27.2
92 4P
15 L L L L 45
8.5
5
3 13.5
3 13.5
R1
8
134
132
134
C
52
C
L L C
L
16
M4✕0.7 28.5 43
30 30 30 Mounting screw 30 30 30 ø18 57 86
68 52 Stud can be 60 30 30 30 M4✕0.7
92 102 turned 45° or 90° Tapped hole Panel cutout dimensions shown give an allowance
Note: Studs are factory installed in horizontal direction both on the line and load sides. of 1.0mm or more around the handle escutcheon.
10(max.)
M6screw
Mounting base (rear view) 15(max.) Drilling plan (front view)
5.2 20 Conductor
24.2 2P 3P 4P
2P 3P 4P 90
Mounting H 2P only 30 60 30 2P 3P 4P
LC
H L H
L hole L 27 43
HL HL HL LC
H L HL HL ø6
55 84 84
35 47.5 22.5
190
108
160
155
170
134
75
40
75
C
L C
L C
L C
L
50
37.5
22
116 27 60 90 120 15 15 10 14 14 21 14
60 4.5 90 120 22.5
Mounting plate
M5✕0.8 M6 35 70
Mounting screw ø18 for accessory wiring when necessary
SECTION 8
184
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (225A Frame)
S225-NF, S225-GF
Time/Current characteristic curves
Ratings and Specifications
3
hour
2
Type S225-NF S225-GF 1
Number of poles 2* 3 4 2* 3 4 40
30
■Ratings 20
125 200 125
minute
Rated current, A 10
Calibrated at 40°C 150 225 150 6
175 175 4
200 2
225 1
40 Max.
30
Tripping Time
20
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
4
Rated impulse withstand voltage 〔U imp〕 kV 8 8
■Rated breaking capacity, kA 2
Min.
Magnetic trip
IEC60947-2 AC 690V 7.5/7.5 7.5/7.5 1
second
setting
Icu/Ics(sym) 500V 25/25 25/25 0.6
1040%–1560%
0.4
440V 25/25 50/25
0.2
415V 35/35 65/35
380V 35/35 65/35 0.1
0.06
240V 65/65 85/85 0.04
q DC 250V 40/40 40/40
0.02
125V 40/40 40/40
0.01
■Rated short time withstand current, kA ― ―
Weight (' marked standard type) kg 1.5 1.5 1.9 1.5 1.5 1.9 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' Percent Rated Current
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
185
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
Front-connected Preparation of conductor H With extension bars (optional) Drilling plan (front view)
L
3P 4P ø9
10(max.)
120
Interpole barrier Mounting hole 97
(removable) 28
100
11.5
23 23 4 3P 4P
M8screw 24 25(max.)
H
L H
L H H
23
30.5
max.t7 L L
ø11
98 98
102
126
C
144
165
C C L C
50
L L M4✕0.7 C
L L
22 Mounting screw 22
19
30.5
70 35 45 8 35 35 M4✕0.7
105 105 61 23 4 Tapped hole
11.5
140 8 68 ø11 35 35 35 28
92 Conductor overlap, max
R1
144
C C C
52
L L L
126
144
Conductor
8
22 overlap, max
20
ø9 15 15 M4✕0.7 35 35 M4✕0.7 50
71 35 35 35 Mounting screw 35 35 35 35 35 Tapped hole 100
68 106 Stud can be turned
45°or 90° Panel cutout dimensions shown give an allowance
Note: Studs are factory installed in horizontal direction both on the line and load sides. of 1.0mm or more around the handle escutcheon.
15.5(max.)
ø9
3P 4P
Conductor width, max.22 105
3P Mounting 4P 24 70 35 22(max.) 3P 4P
H hole H M8 screw H H
L L L L HL HL
ø6
98 98
15
35 52.5 17.5
165
180
144
75
CL CL CL
50
75
200
108
180
CL
37.5
22
15
116 27 M8 Mounting plate
105 140 105 140 15 17.5 15
M5✕0.8 35 70
Mounting screw
SECTION 8
186
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (250A Frame)
S250-NF, S250-GF
Time/Current characteristic curves
Ratings and Specifications
3
2
hour
Type S250-NF S250-GF 1
Number of poles 2* 3 4 2* 3 4 40
30
■Ratings 20
250 250
minute
Rated current, A
10
Calibrated at 40°C 6
4
2
1
40 Max.
30
Tripping Time
20
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
Rated impulse withstand voltage 〔U imp〕 kV 8 8 4
■Rated breaking capacity, kA 2 Min.
IEC60947-2 AC 690V 7.5/7.5 7.5/7.5 1
second
Icu/Ics(sym) 500V 25/25 25/25 0.6 Magnetic trip
0.4 setting
440V 25/25 50/25 800%–1200%
415V 35/35 65/35 0.2
380V 35/35 65/35 0.1
240V 65/65 85/85 0.06
0.04
q DC 250V 40/40 40/40
125V 40/40 40/40 0.02
■Rated short time withstand current, kA − ― 0.01
Weight (' marked standard type) kg 1.5 1.5 1.9 1.5 1.5 1.9 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' Percent Rated Current
With extension bars ○(BAR) ○(BAR)
Rear-connected (RC) Bolt studs ― ―
Flat bar studs ○ ○
Plug-in (PM) ○ ○
Ambient Compensating Curves
Draw-out type (DR) ― ―
DIN rail mount ― ― 140
Clip-in chassis mount ― ―
■Accessories (optional) Symbol Percent current rating
130 Calibrated
temperature
Motor operator MC ● ●
External operating Breaker-mounted HB ● ● 120
handle Door-mounted (variable depth) HP ● ●
Toggle extension HA ― ―
110
Externally mounted
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
187
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
Front-connected Preparation of conductor H With extension bars (optional) Drilling plan (front view)
L
3P 4P ø9
10(max.)
120
Interpole barrier Mounting hole 97
(removable) 28
100
11.5
23 23 4 3P 4P
M8screw 24 25(max.)
H
L H
L H H
23
30.5
max.t7 L L
ø11
98 98
102
126
C
144
165
C C L C
50
L L M4✕0.7 C
L L
22 Mounting screw 22
19
30.5
70 35 45 8 35 35 M4✕0.7
105 105 61 23 4 Tapped hole
11.5
140 8 68 ø11 35 35 35 28
92 Conductor overlap, max
R1
144
C C C
52
L L L
126
144
Conductor
8
22 overlap, max
20
ø9 15 15 M4✕0.7 35 35 M4✕0.7 50
71 35 35 35 Mounting screw 35 35 35 35 35 Tapped hole 100
68 106 Stud can be turned
45°or 90° Panel cutout dimensions shown give an allowance
Note: Studs are factory installed in horizontal direction both on the line and load sides. of 1.0mm or more around the handle escutcheon.
15.5(max.)
ø9
3P 4P
Conductor width, max.22 105
3P Mounting 4P 24 70 35 22(max.) 3P 4P
H hole H M8 screw H H
L L L L HL HL
ø6
98 98
15
35 52.5 17.5
165
180
144
75
CL CL CL
50
75
200
108
180
CL
37.5
22
15
116 27 M8 Mounting plate
105 140 105 140 15 17.5 15
M5✕0.8 35 70
Mounting screw
SECTION 8
188
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (100A Frame)
H100-NF, L100-NF
Time/Current characteristic curves
Ratings and Specifications
3
hour
2
Type H100-NF L100-NF 1
Number of poles 3 4 3 4 40
30
■Ratings 20
15 50 15 50
minute
Rated current, A 10 Max.(40–100A)
Calibrated at 40°C 20 60 20 60 6
30 75 30 75 4
40 100 40 100 2 Max.(15–30A)
1
40
Tripping Time
30
20
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
4
Rated impulse withstand voltage 〔U imp〕 kV 8 8 Min.(40–100A)
■Rated breaking capacity, kA 2
IEC60947-2 AC 690V 20/15 25/20 1 Min.(15–30A)
second
0.6 Magnetic trip
Icu/Ics(sym) 500V 45/45 65/65 setting
0.4
440V 120/80 180/135 960%–1440%
0.2
415V 125/85 200/150
380V 125/85 200/150 0.1
0.06
240V 150/150 200/150 0.04
q DC 250V 40/40 40/40
0.02
125V 40/40 40/40
0.01
■Rated short time withstand current, kA ― ―
Weight (' marked standard type) kg 2.4 3.2 2.4 3.2 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' Percent Rated Current
With extension bars ○(BAR) ○(BAR)
Rear-connected (RC) Bolt studs ― ―
Flat bar studs ○ ○
Plug-in (PM) ○ ○
Ambient Compensating Curves
Draw-out type (DR) ― ―
DIN rail mount ― ― 140 75A Calibrated
Clip-in chassis mount ― ― temperature
■Accessories (optional) Symbol 40A
Percent current rating 130
60A,100A
Motor operator MC ● ●
External operating Breaker-mounted HB ● ● 120
handle Door-mounted (variable depth) HP ● ●
Toggle extension HA ― ―
110
Externally mounted
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
189
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
11.5
HL
63
100 ø9 4
23
30.5
M8 screw 59 3P 4P
H
L H
L HL HL
10(max.)
Mounting hole
25(max.)
98 98 max.t7 98
126
144
165
102
102
50
45
CL CL CL CL CL
22
M4✕0.7 M4✕0.7
70 35 80 8 Mounting screw Mounting screw 35 35 M4✕0.7
30.5
105 105 96 80 8 Tapped hole
140 8 103 23 96
11.5
127 ø11 103
35 35 35 4 107
140 127
1
144
R
102
126
144
50
52
CL CL CL
Conductor
8
22 overlap, max
20
5
Mounting base Preparation of conductor Drilling plan
(rear view) (front view)
15.5(max.)
ø9
3P 4P
Conductor width, max.22 105
3P Mounting 4P 70 35 3P 4P
24 M8 screw HL
HL hole HL HL HL HL
22(max.) ø6
15
98 98
35 52.5 17.5
108
180
102
200
165
180
144
50
75
15 75
50
CL CL CL C
L
37.5
22
M8 Mounting plate
105 140 8 151 27 105 140 15 17.5 15
M5✕0.8 35 70
175
Mounting screw
SECTION 8
190
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (125A Frame)
H125-NF,L125-NF
Time/Current characteristic curves
Ratings and Specifications
3
2
hour
Type H125-NF L125-NF 1
Number of poles 3 4 3 4 40
30
■Ratings 20
125 125
minute
Rated current, A 10
Calibrated at 40°C 6
4
2
1
Tripping Time
40 Max.
30
20
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
Rated impulse withstand voltage 〔U imp〕 kV 8 8 4
■Rated breaking capacity, kA 2 Min.
IEC60947-2 AC 690V 20/15 25/20 1
second
Magnetic trip
Icu/Ics(sym) 500V 45/45 65/65 0.6 setting
440V 120/80 180/135 0.4 960%–1440%
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' Percent Rated Current
With extension bars ○(BAR) ○(BAR)
Rear-connected (RC) Bolt studs − −
Flat bar studs ○ ○
Plug-in (PM) ○ ○
Ambient Compensating Curves
Draw-out type (DR) − ―
DIN rail mount ― ― 140
Clip-in chassis mount ― ―
■Accessories (optional) Symbol Percent current rating 130
Calibrated
temperature
Motor operator MC ● ●
External operating Breaker-mounted HB ● ● 120
handle Door-mounted (variable depth) HP ● ●
Toggle extension HA ― ― 110
Externally mounted
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
191
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
11.5
HL
63
100 ø9 4
23
30.5
M8 screw 59 3P 4P
H
L H
L HL HL
10(max.)
Mounting hole
25(max.)
98 98 max.t7 98
126
144
165
102
102
50
45
CL CL CL CL CL
22
M4✕0.7 M4✕0.7
70 35 80 8 Mounting screw Mounting screw 35 35 M4✕0.7
30.5
105 105 96 80 8 Tapped hole
140 8 103 23 96
11.5
127 ø11 103
35 35 35 4 107
140 127
1
144
R
102
126
144
50
52
CL CL CL
Conductor
8
22 overlap, max
20
5
Mounting base Preparation of conductor Drilling plan
(rear view) (front view)
15.5(max.)
ø9
3P 4P
Conductor width, max.22 105
3P Mounting 4P 70 35 3P 4P
24 M8 screw HL
HL hole HL HL HL HL
22(max.) ø6
15
98 98
35 52.5 17.5
108
180
102
200
165
180
144
50
75
15 75
50
CL CL CL C
L
37.5
22
M8 Mounting plate
105 140 8 151 27 105 140 15 17.5 15
M5✕0.8 35 70
175
Mounting screw
SECTION 8
192
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (225A Frame)
H225-NF, L225-NF
Time/Current characteristic curves
Ratings and Specifications
3
hour
2
Type H225-NF L225-NF 1
Number of poles 3 4 3 4 40
30
■Ratings 20
125 125
minute
Rated current, A 10
Calibrated at 40°C 150 150 6
175 175 4
200 200 2
225 225 1
40 Max.
Tripping Time
30
20
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
4
Rated impulse withstand voltage 〔U imp〕 kV 8 8
■Rated breaking capacity, kA 2
Min.
IEC60947-2 AC 690V 20/15 25/20 1
second
0.6 Magnetic trip
Icu/Ics(sym) 500V 45/45 65/65 setting
0.4
440V 120/80 180/135 1040%–1560%
0.2
415V 125/85 200/150
380V 125/85 200/150 0.1
0.06
240V 150/150 200/150 0.04
q DC 250V 40/40 40/40
0.02
125V 40/40 40/40
0.01
■Rated short time withstand current, kA ― ―
Weight (' marked standard type) kg 2.4 3.2 2.4 3.2 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' Percent Rated Current
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
193
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
11.5
HL
63
100 ø9 4
23
30.5
M8 screw 59 3P 4P
H
L H
L HL HL
10(max.)
Mounting hole
25(max.)
98 98 max.t7 98
126
144
165
102
102
50
45
CL CL CL CL CL
22
M4✕0.7 M4✕0.7
70 35 80 8 Mounting screw Mounting screw 35 35 M4✕0.7
30.5
105 105 96 80 8 Tapped hole
140 8 103 23 96
11.5
127 ø11 103
35 35 35 4 107
140 127
1
144
R
102
126
144
50
52
CL CL CL
Conductor
8
22 overlap, max
20
5
Mounting base Preparation of conductor Drilling plan
(rear view) (front view)
15.5(max.)
ø9
3P 4P
Conductor width, max.22 105
3P Mounting 4P 70 35 3P 4P
24 M8 screw HL
HL hole HL HL HL HL
22(max.) ø6
15
98 98
35 52.5 17.5
108
180
102
200
165
180
144
50
75
15 75
50
CL CL CL C
L
37.5
22
M8 Mounting plate
105 140 8 151 27 105 140 15 17.5 15
M5✕0.8 35 70
175
Mounting screw
SECTION 8
194
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (250A Frame)
H250-NF, L250-NF
Time/Current characteristic curves
Ratings and Specifications
3
2
hour
Type H250-NF L250-NF 1
Number of poles 3 4 3 4 40
30
■Ratings 20
250 250
minute
Rated current, A
10
Calibrated at 40°C 6
4
2
1 Max.
40
30
Tripping Time
20
10
Rated insulation voltage〔Ui〕 V AC 690 690 6
Rated impulse withstand voltage 〔U imp〕 kV 8 8 4 Min.
■Rated breaking capacity, kA 2
IEC60947-2 AC 690V 20/15 25/20 1 Magnetic trip
second
Icu/Ics(sym) 500V 45/45 65/65 0.6 setting
800%–1200%
440V 120/80 180/135 0.4
415V 125/85 200/150 0.2
380V 125/85 200/150 0.1
240V 150/150 200/150 0.06
0.04
q DC 250V 40/40 40/40
125V 40/40 40/40 0.02
■Rated short time withstand current, kA ― ― 0.01
Weight (' marked standard type) kg 2.4 3.2 2.4 3.2 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' Percent Rated Current
With extension bars ○(BAR) ○(BAR)
Rear-connected (RC) Bolt studs ― ―
Flat bar studs ○ ○
Plug-in (PM) ― ―
Ambient Compensating Curves
Draw-out type (DR) ― ―
DIN rail mount ― ― 140
Clip-in chassis mount ― ―
■Accessories (optional) Symbol 130 Calibrated
temperature
Motor operator MC ● ●
Percent current rating
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
195
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
11.5
HL
63
100 ø9 4
23
30.5
M8 screw 59 3P 4P
H
L H
L HL HL
10(max.)
Mounting hole
25(max.)
98 98 max.t7 98
126
144
165
102
102
50
45
CL CL CL CL CL
22
M4✕0.7 M4✕0.7
70 35 80 8 Mounting screw Mounting screw 35 35 M4✕0.7
30.5
105 105 96 80 8 Tapped hole
140 8 103 23 96
11.5
127 ø11 103
35 35 35 4 107
140 127
1
144
R
102
126
144
50
52
CL CL CL
Conductor
8
22 overlap, max
20
SECTION 8
196
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (400A Frame)
E400-NF
Time/Current characteristic curves
Ratings and Specifications
3
hour
2
Type E400-NF 1
Number of poles 3 40
30
■Ratings 20
250
minute
Rated current, A 10
Calibrated at 40°C 300 6 Max.(300–400A)
350 4
400 2 Max.(250A)
1
40
Tripping Time
30
20
10 Min.(300–400A)
Rated insulation voltage〔Ui〕 V AC 690 6
4
Rated impulse withstand voltage 〔U imp〕 kV 8 Min.(250A)
■Rated breaking capacity, kA 2 Magnetic trip
IEC60947-2 AC 690V — 1 setting
second
0.6 900%–1100%
Icu/Ics(sym) 500V 15/15
0.4
440V 22/22
0.2
415V 25/25
380V 25/25 0.1
0.06
240V 35/35 0.04
q DC 250V 25/19
0.02
125V 40/30
0.01
■Rated short time withstand current, kA ―
Weight (' marked standard type) kg 4.2 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' Percent Rated Current
With extension bars ○(BAR)
Rear-connected (RC) Bolt studs ―
Flat bar studs ○
Plug-in (PM) ―
Ambient Compensating Curves
Draw-out type (DR) ―
DIN rail mount ― 140
Clip-in chassis mount ―
■Accessories (optional) Symbol Calibrated
Percent current rating 130 300A
temperature
Motor operator MC ●
External operating Breaker-mounted HB ● 120
handle Door-mounted (variable depth) HP ●
Toggle extension HA ―
110
Externally mounted
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
Left pole
Toggle
Right pole
197
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
Front-connected Preparation of conductor With extension bars (optional) Drilling plan (front view)
HL
Interpole barrier ON side:36 ø11
30 14.5
30 14.5
Mounting OFF side:35
(removable) 8 36
ø1
110
hole HL
4
M10 screw
(max.)
25
44.5
44.5
HL
12
(max.)
116
102
349
260
214
228
260
90 CL CL CL CL
M6
51 Mounting screw Trip button (red)
44.5
85.3 14.7 45 M6
97 28 Tapped hole
90 8 103 8 35
120
140 127.5
145 148
8
8
103
102
90
CL
228
260
70
R6
214
228
39
92
110
CL CL
3 15
30
45
overlap, max
ø1
Conductor
30 45 45
ø1
97
M6
3
8
4 103 118
Tapped hole
ø3
107 90
127.5
145 6 Panel cutout dimensions shown give an allowance
of 1.0mm around the handle escutcheon.
Note: Studs are factory installed in horizontal direction both on the line and load sides.
SECTION 8
198
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (400A Frame)
hour
2
Type S400-CF S400-NF S400-GF S400-PF 1
Number of poles 3 4 3 4 3 4 3 4 40
30
■Ratings 20
125 250 125 250 125 250 250
minute
Rated current, A 10
Calibrated at 40°C 150 300 150 300 150 300 300 6 Max.(300–400A)
175 350 175 350 175 350 350 4
200 400 200 400 200 400 400 2 Max.(125–250A)
225 225 225 1
40
Tripping Time
30
20
10 Min.(300–400A)
Rated insulation voltage〔Ui〕 V AC 690 690 690 690 6
4
Rated impulse withstand voltage 〔U imp〕 kV 8 8 8 8 Min.(125–250A)
■Rated breaking capacity, kA 2
IEC60947-2 AC 690V 15/15 20/15 20/15 20/15 1
second
Icu/Ics(sym) 500V 22/22 30/30 30/30 30/30 0.6 Setting tolerance(X6) Setting tolerance(X12)
0.4
440V 30/30 45/45 65/50 80/80 X12
0.2
415V 36/36 50/50 70/50 85/85 X6 Adjustable setting
0.1 range of magnetic
380V 36/36 50/50 70/50 85/85 trip(Notes:2.)
0.06
240V 50/50 85/85 100/85 100/85 0.04
q DC 250V 40/40 40/40 40/40 40/40
0.02
125V 40/40 40/40 40/40 40/40
0.01
■Rated short time withstand current, kA ― ― ― ―
Weight (' marked standard type) kg 4.2 5.6 4.2 5.6 4.2 5.6 4.2 5.6 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ' ' ' ' Percent Rated Current
With extension bars ○(BAR) ○(BAR) ○(BAR) ○(BAR)
Rear-connected (RC) Bolt studs ― ― ― ―
Flat bar studs ○ ○ ○ ○
Plug-in (PM) ○ ○ ○ ○
Ambient Compensating Curves
Draw-out type (DR) ▲ ▲ ▲ ▲
DIN rail mount ― ― ― ― 140 125A
Clip-in chassis mount ― ― ― ― 175A
■Accessories (optional) Symbol Calibrated
Percent current rating 130 300A
temperature
Motor operator MC ● ● ● ● 200A
External operating Breaker-mounted HB ● ● ● ● 120
handle Door-mounted (variable depth) HP ● ● ● ●
Toggle extension HA ― ― ― ―
110
Externally mounted
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
199
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
Front-connected Preparation of conductor With extension bars (optional) Drilling plan (front view)
HL HL ON side:36
ø1
ø11 148
Interpole barrier
4
OFF side:35
(removable) Mounting 120
110
30 14.5
30 14.5
hole M10 screw 8 36
(max.)
25 HL 28 3P 4P
12
(max.)
44.5
44.5
HL HL
116 116
102
228
260
90
CL
349
260
214
M6 CL CL CL
51 51 Mounting screw
Trip button (red)
85.3 14.7
44.5
97 45 45 M6
90 45 45 45 8 103 Tapped hole
140 70 115 127.5 52.5 8 35
185 145 60 60 60
81.5 126.5
8
CL
8
103
102
90
CL
228
260
70
R6
214
228
39
92
110
CL CL
15
39
30
45
overlap, max
45
3
15
Conductor
ø1
30 45 45 45
overlap, max
ø1
97 36.5
Conductor
3
8
103 118
127.5 M6
ø3
145 90 45 45 45
6
Tapped hole Panel cutout dimensions shown give an allowance
of 1.0mm around the handle escutcheon.
Note: Studs are factory installed in horizontal direction both on the line and load sides.
M5Mounting screw
Plug-in Detail of connecting part 16
Conductor width, max. 30
Preparation of conductor
20(max.)
ø11
20(max.)
Mounting base (rear view) Drilling plan (front view)
3P 4P M10screw 3P 4P 3P 4P
HL HL 5 43 20 36 HL HL HL HL
30(max.)
20 48 20
116 116
40
25
40
260
286
315
228
276
315
140
140
90
CL CL CL CL CL
70 70 10 70 10 70
25
51 51
48 20
ø6
2-
2✕
20
SECTION 8
200
8
Characteristics and Outline Dimensions
Molded Case Circuit Breakers (800A Frame)
hour
Type S800-CF S800-NF S800-RF 1
Number of poles 3 4 3 4 3 4 40
30
■Ratings 20
Rated current, A 500 500 500
minute
10
Calibrated at 40°C 600 600 600 6
630 630 630 4 Max.
700 700 700 2
800 800 800 1
40
30
Tripping Time
20
10 Min.
Rated insulation voltage〔Ui〕 V AC 690 690 690 6
Rated impulse withstand voltage 〔U imp〕 kV 8 8 8 4
■Rated breaking capacity, kA 2
IEC60947-2 AC 690V 10/10 20/20 25/20 1 Setting tolerance(X5) Setting tolerance(X10)
second
Icu/Ics(sym) 500V 15/15 30/30 45/34 0.6
440V 30/30 45/45 65/50 0.4
Adjustable setting
415V 36/36 50/50 70/50 0.2
X5 X10 range of magnetic
380V 36/36 50/50 70/50 0.1 trip
240V 50/50 85/85 100/75 0.06
0.04
q DC 250V 50/50 50/50 50/50
125V 50/50 50/50 50/50 0.02
■Rated short time withstand current, kA ― ― ― 0.01
Weight (' marked standard type) kg 8.5 11.5 8.5 11.5 8.5 11.5 0.005
100
125
200
300
400
500
700
1000
1500
2000
3000
4000
5000
8000
■Connections and Mountings
Front-connected (FC) Terminal screws ― ― ― Percent Rated Current
With extension bars ' ' '
Rear-connected (RC) Bolt studs ― ― ―
Flat bar studs ○ ○ ○
Plug-in (PM) ○ ○ ○
Ambient Compensating Curves
Draw-out type (DR) ▲ ▲ ▲
DIN rail mount ― ― ― 140
Clip-in chassis mount ― ― ―
■Accessories (optional) Symbol 130
Motor operator MC ● ● ● 800A Calibrated
Percent current rating
700A temperature
External operating Breaker-mounted HB ● ● ● 120 500A
handle Door-mounted (variable depth) HP ● ● ●
Toggle extension HA ● ● ●
110
Externally mounted
AL AL
Shunt trip Under
Auxiliary switch Alarm switch voltage trip AL SH UV SH UV SH UV
3
・
4
Left pole
Toggle
Right pole
201
ASL : Arrangement Standard Line H
L : Handle Frame Centre Line C
L : Handle Centre Line
110
80
HL HL
170 170
141
126
46.5 55.5
273
90
ASL ASL ASL ASL
117
132
51 Trip button (red) 51 28 13
32 25
70 70 M8
80
8
Tapped hole
M8
t2 L2
15
40 70 70 70 Mounting screw Rated current t1 t2 L1 L2
Conductor 8 103
140 105 175 overlap, max 630A 8 8 32 34
127.5
210 280 800A 10 10 32 35
80.5 145
Rear-connected 4P
Drilling plan (front view) Panel cutout (front view)
Groove for dissipating heat
Stud can be 3P generated by eddy current 4P
Toggle extension turned 90° HL ø15 for accessory wiring 3P 4P
8
(removable) 3P
ø4
when necessary HL HL HL
10
5
103
13
30.5
126
136
126
R6
ASL
92
ASL ASL
20 32 25
122
M8
8
117
117
28 13 Tapped hole
127
70 70 70
42
ø13
Conductor
overlap, max 70 70 172
5
8 103 M8
127.5 Mounting screw 43 70 70 43 43 70 70 70 43
80.5 145
Panel cutout dimensions shown give an allowance
Note: Studs are factory installed in horizontal direction both on the line and load sides. of 1.0mm around the handle escutcheon.
40
27
[max.]
26.5
M8
Mounting base Drilling plan
Mounting screw (rear view) (front view)
71.5 43.5 M12 screw
3P 4P Mounting hole Toggle extension 3P 4P 3P 4P
HL HL (removable) HL HL HL HL
21
ø9
63
15
158.5
170 170
132 273 141
126
100 170
70.5 79.5
70.5 79.5
46.5 55.5
182
90
51 51
50
15
63
8 103 40.5
210 105 175
21
SECTION 8
202
TERASAKI ELECTRIC CO., LTD.
Head Office: 6-13-47 Kamihigashi, Hirano-ku, Osaka 547-0002, Japan
Circuit Breaker Division: 6-13-47 Kamihigashi, Hirano-ku,
Osaka 547-0002, Japan
TEL +81-6-6791-2763
FAX +81-6-6791-2732
int-sales@terasaki.co.jp
http://www.terasaki.co.jp/
TERASAKI ELECTRIC TRADING & SERVICES (M) TERASAKI ELECTRIC (EUROPE) LTD.
SDN. BHD. FILIALE ITALIA
No. 20 & 22, Jalan Rajawali 2, Bandar Puchong Jaya, Via Ambrosoli, 4A-20090 Rodano, Milano, Italy
Jalan Puchong, 47100 Selangor Darul Ehsan, Malaysia TEL +39-02-92278300
TEL +60-3-8070-2486, +60-3-8075-1542 FAX +39-02-92278320
FAX +60-3-8070-2481 terasaki@terasaki.it
sales@terasaki.com.my http://www.terasaki.it/
TERASAKI ELECTRIC (CHINA) LTD. TERASAKI ELECTRIC (EUROPE) LTD. FILIAL SVERIGE
72 Pacific Industrial Park, Xin Tang Zengcheng, Box 2082 SE-128 22 Skarpnäck Sweden
Guangzhou 511340, China TEL +46-8-556-282-30
TEL +86-20-8270-8556 FAX +46-8-556-282-39
FAX +86-20-8270-8586 info@terasaki.se
terasaki@public.guangzhou.gd.cn http://www.terasaki.se/
TERASAKI ELECTRIC GROUP SHANGHAI TERASAKI CIRCUIT BREAKERS (S) PTE. LTD.
REPRESENTATIVE OFFICE 17 Tuas Street Singapore 638454
Room No. 1405-6, Tomson Commercial Building TEL +65-6744-9752
710 Dong Fang Road, Pudong, Shanghai, 200122, China FAX +65-6748-7592
TEL +86-21-58201611 tecs@tecs.com.sg
FAX +86-21-58201621
terasaki@vip.163.com