POWER MACHINES.

POWER FOR RESULTS

SOLUTIONS FOR NUCLEAR

POWER INDUSTRY

NUCLEAR POWER INDUSTRY

 OUR MISSION To provide reliable and efficient,
comprehensive solutions to meet the needs
of the global energy system by continuously
improving our technology and business
processes.

OUR VISION To take the lead in the power engineering

market in Russia and the CIS and to be a key
player on the global market.

OUR VALUES ATTENTION TO CLIENTS

EFFICIENCY AND PROMPTNESS
INNOVATION
SAFETY
TEAMWORK
RESPECT FOR PEOPLE

Power Machines PJSC is the largest power

engineering company in Russia with international
experience and competence in the field
of design, production, and complete delivery
of equipment for thermal, nuclear and hydraulic
power plants.

The company’s share

Power Machines create efficient integrated in the domestic market of 
projects for the global power industry through
the use of the company’s 150-year production RUSSIA AND
experience and by implementing the latest THE CIS IS 70%
achievements in science and technology.

70%

The equipment produced and supplied Total installed capacity

of equipment manufactured
by the company’s enterprises operates
by the company
in 57 countries around the world and currently
has more than 300,000 MW of installed
capacity.
EXCEEDS 300 GW

2 Solutions for nuclear energy industry

Power Machines is a global power engineering company – one of the world’s top-ten industry
leaders in terms of installed-equipment volume. We have developed a wealth of experience and
expertise in the engineering-design, manufacturing and supply of equipment sets for thermal,
nuclear and hydro power plants.

Today, the Company unites: Power Machines’ equipment

is installed and operated
„„ the largest manufacturing facilities with
international references and unique experience IN 57 COUNTRIES
in development, manufacture, installation, OVER THE WORLD
and service, retrofits and upgrades of power
and electric equipment;
„„ joint ventures established in partnership with
such international corporations as Siemens
and Toshiba;
„„ powerful design bureaus and engineering
centers.

Power Machines is the only Russian company that provides a complete supply of the main thermal
mechanical equipment of turbine islands for NPPs and the leader among global manufacturers of
high-speed turbines of 800, 1000 and 1200 MW for nuclear power reactors.

27 nuclear power units in the world are equipped

with Power Machines equipment. Years of work Turbines produced by Power Machines
have confirmed its high performance, stable and stand for high level of efficiency and
steady operation and conformance to strict safety confirmed operational reliability.
requirements.

Power Machines company 3

 TURBINE EQUIPMENT
The design and production of turbines for nuclear power plants within the Power Machines Company
is concentrated at the Leningradsky Metallichesky Zavod (LMZ), which has extensive successful
experience in the development, research, and production of high-capacity steam turbines.

Full-speed steam turbine K-1200-6,8/50

Power Machines produces full-speed turbines
for NPP with capacity from 200 to 1200 MW.
The high level of reliability and efficiency of turbines is
confirmed by more than twenty five years of expe­rience
in operating the equipment at Nuclear Power Plants.
Our company is a world leader in producing full-speed
high-capacity turbines for NPPs. For the first time
in the nuclear industry, we applied a full-speed
single-shaft turbine design with capacity
of 1200 MW.

Turbines produced by Power Machines have a number of design features improving reliability
and durability.
„„ Monoblock rotors of high and low pressure are
used. This increases the turbine operation reliability
and reduces the operating costs for additional
control.
„„ Double-flow design of the cylinders and their design
arrangement contribute to the unloading of the
thrust bearing.
„„ The flow part of the high and low pressure cylinders
uses honeycomb overshroud seals. This minimizes
the leakage of steam and increases efficiency.
„„ Using stainless steel in the stationary elements
of high pressure cylinder allows preventing the
negative impact of wet steam on the important
turbine components and reduces repair costs.

„„ A new design of the journal bearing with enhanced „„ A new moving blade was created for the last stage
load capacity is applied. of a low-pressure cylinder. Titanium used for its
manufacture provides extremely high strength
„„ A special shape of the guide blades ensures characteristics.
optimum distribution of steam over the height
of the blade and efficiency increase of high and
low pressure cylinders.

4 Solutions for nuclear energy industry

 Main features
Turbine type K-1200-6,8/50

Structural scheme 2LPC+HPC+2LPC

Rated power, MW 1200

Speed, rpm 3000

Last stage blade length, mm 1200

Six steam turbines К-1200-6,8/50 were manufactured for the NPP units in Russia as well in other countries.

PJSC Power Machines will carry out the delivery of the complete turbine generator units
for NPPs under construction in Russia and in the foreign countries.

Under the terms of contracts Power Machines will design, manufacture and deliver
the sets of equipment for turbine hall:
„„ for NPP with VVER-TOI units in Russia – „„ for NPP units in foreign countries – the sets
two turbine generator units with a capacity of equipment with turbines 1000 MW each,
of 1255 MW each, including half-speed condensers and auxiliary system equipment,
steam turbines, condensers and auxiliary as well as turbogenerators with
systems equipment, as well as two auxiliary systems.
turbogenerators with auxiliary systems;

Power Machines company 5

 Half-speed steam turbine K-1200-6,8/25
Based on the manufacturing experience powerful full-speed steam turbines and on cutting-edge science, Power
Machines has been developing a half-speed turbine with capacity of 1255 MW for several years. The company has
subsequently implemented a set of research and development activities, new units experimental development
on the model and field stands, technological preparation of production.

Half-speed turbine with capacity 1255 MW is an innovative product of Power Machines for NNP with VVER-TOI project
of nuclear power plants with new generation reactors, characterized by high reliability and safety. This project is based
on the modern requirements for new nuclear power units in Russia and abroad.

Main features
Turbine type K-1200-6,8/25

Structural scheme HIPC+2LPC

Rated power, MW 1255

Speed, rpm 1500

Last stage blade length, mm 1760

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 Advanced production complex
For successful fulfillment of the large scale project on creation of high-capacity half-speed turbines Power
Machines constructed modern high-tech production complex equipped with modern appliances to work
with the parts of excessive mass and boundary dimensions.

The complex includes modern high-tech equipment from the biggest world manufacturers including
the stand for manufacture of welded rotors (unique for Russia), accelerating and balancing stand,
equipment for machine and heat processing.

The complex is in operation since 2012. Total scope of investments on the construction of the complex
was more than 7 billion rubles.

In the course of half-speed turbine design the Power Machines experts applied a number of innovative
solutions improving equipment reliability and durability

„„ Constructive scheme of HIPC+2LPC turbine with
a dedicated part of the medium pressure and with
the implementation of HP and IP parts in a single-
flow performance ensures high efficiency of the
flow parts of high, medium and low pressure.
„„ At the final stage of the low pressure cylinder
the 1760 mm long blades are used. This solution
allows having the necessary area of the LPC output
to provide high 1255 MW efficiency turbine with
a reduced amount of low-pressure cylinders, thus
achieving the significant reduction in the length
of the turbine.
„„ The use of the reference solutions, for the
manufacture of HIPC body parts, stainless steel
is used to prevent the negative impact of wet
steam on the important turbine parts.
„„ The low-pressure rotors of welded structure are
applied, and that reduces the metal content of
the turbine.
„„ The linear separators are used on the turbine
steam extraction pipeline to the high pressure
parts of the HIPC to remove coarse moisture,
increasing reliability of the turbine auxiliaries.

„„ The flow part of the low pressure cylinder uses

hollow guide blades. Special hollow blade profiling
airfoil provides an optimal distribution of steam
pressure before the rotor blades of the last stage,
thereby achieving increased efficiency level.
Moreover, the hollow guide blades are lighter than
body blades, and its design allows making the last
stage blade protection more efficiently against
moist steam, thereby increasing reliability against
erosion of the last stage function and the low
pressure cylinder in general.

Power Machines company 7

 GENERATOR EQUIPMENT
Turbogenerators production by Power Machines is concentrated at the Electrosila plant which is the
leader of the Russian generators manufacture. Power Machines produces turbogenerators with ca-
pacity up to 1255 MW in 2-pole and 4-pole versions with various cooling systems. Turbine generators
are equipped with static thyristor or brushless excitation systems. The turbogenerators produced by
Power Machines feature high economic efficiency, cyclic-load capability, reliability and usability in
various climatic conditions.

Half-speed turbogenerator TVV-1200-4UЗ

Four-pole turbogenerator of ТVV-1200-4UЗ type

is a three-phase generator with conventional
hydrogen-water cooling system where the stator
winding is cooled by water, and the rotor winding
and the stator core are cooled by hydrogen.
The turbogenerator combines both proved
design with more than fifty years of experience
of successful operation history and the modern
developments tried and tested at other types of
high-power turbine generators.

Main features
All half-speed units of NPPs in Russia are Generator type TVV-1200-4UЗ
equipped with four-pole turbogenerators Rated power, MW 1255
with hydrogen-water cooling produced
Apparent (total) power, MV*A 1394
by Power Machines. The vast experience
Efficiency, % 99.0
of the design and operation of this type of
Voltage, kV 24
generators with capacity of 1000 MW has
Rotor speed of rotation, rpm 1500
shown the highest level of reliability.
Weight of turbogenerator, t 848
The availability of turbogenerator of
TVV-1000-4UЗ type at Balakovo NPP
reached the level of 0.9983.

8 Solutions for nuclear energy industry

Features a four-pole generator designed for NPP
units with VVER-TOI reactors:

„„ Four-pole rotor design made from solid forgings.
„„ The cooling of the rotor winding is performed
by hydrogen of self-pressure action through radial
vent channels.
„„ Stainless steel tube in the stator winding bars
is welded to stainless steel waterbox of stator
winding bars.
„„ The design of fastening the coil ends of the stator end
winding rigid in the radial and tangential directions
and resilient axially ensures free movement of the
end winding in the axial direction due to thermal
expansion to minimize internal stresses in the stator
winding and at end zone parts.
The advantages of four-pole turbogenerators:
„„ High reliability.
„„ Mechanically Rigid rotor.
„„ Low amplitude of vibrations of stator elements.
„„ High stability of network operation.
„„ Low mechanical loss and noise level.

Full-speed turbogenerator TVV-1000-2 и TVV-1000-4

A generic solution for power-generating units of Hydrogen-water cooled turbogenerators
nuclear power plants with reactors VVER-1000 are advantages:
the turbogenerators of TVV-1000-2 type of two-pole
design and TVV-1000-4 type of four-pole design. „„ The decreased of generator outline dimensions
Turbogenerators TVV-1000-2 and TVV-1000-4 are and masses
three-phase generators with the hydrogen-water
cooling system, where the stator winding is cooled „„ The best dust protection of generator casing
with water, while the rotor winding and the stator core
are cooled with hydrogen. „„ Developed design
The turbogenerators belong to the TBB series which
has been well established in production and has
successfully acquired reputation in operation at
thermal and nuclear power plants.

Main features

Generator type TVV-1000-2 TVV-1000-4

Rated output, MW 1100 1100

Apparent (total) power, MV*A 1222 1222

Efficiency, % 98.7 98.7

Voltage, kV 24 24

Rotor speed of rotation, rpm 3000 1500

Weight of turbogenerator, t 632 735

Year of series production commencement 2016 2011

Power Machines company 9

 Full-speed turbogenerator T3V-1200-2АUЗ
For the high capacity NPPs Power Machines has
developed the high-performance explosion-proof
generators with full water cooling with capacity
of 1200 MW.

Turbogenerator T3V-1200-2АU3 with full water

cooling of rotor stator windings, stator core for nuclear
power units is used for generating electricity with
direct connection to the steam turbine.

Benefits of T3V series turbogenerators:

Main features

„„ No shaft oil seals, fans and built-in stator Generator type T3V-1200-2АU3
gas coolers. Rated power, MW 1200
Apparent (total) power, MV*A 1333
„„ Low level of temperature rise of the active parts
of the turbogenerator. Efficiency, % 98,97
Voltage, kV 24
„„ The turbogenerator is filled with air under Rotor speed of rotation, rpm 3000
atmospheric pressure.
Weight of turbogenerator, t 682,4
Year of project development 2011
The main features of the T3V-1200-2АU3
turbogenerator design:

„„ "Self-pumping" rotor cooling system has no
hydraulic connection of the rotor windings with
the shaft.
„„ Full rotor damper system.
„„ Six-phase stator winding. Line and neutral
terminals are placed at two sides of the generator.
„„ To improve the reliability of the stator winding,
stainless cooling tube is used instead of copper one.

„„ The use of flat cooler in the form of silumin „„ Rotor design was modified. The use of titanium
segments with coils of stainless steel tubing in the manufacture of retaining rings has a positive
in them, installed between the packages of active impact on the operating performance of the
steel for cooling the stator core. equipment.

In addition the company supplies for NPPs:

„„ reversible motor generator ODG-150 as a
backup power source for specifically important
AC consumers and as a source of direct current
power supply to consumers, charging and
recharging of NPP units batteries;
„„ synchronous generators of SBGD type with
capacity of 4000, 5600 and 6300 kW being part
of stationary automated diesel generators used
as the main, backup or emergency power source
for important consumers of NPPs units.

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HEAT EXCHANGERS
AND AXILIARY EQUIPMENT
In addition to basic equipment, Power Machines manufactures and supplies heat exchangers and
various accessories for turbine of its own design: capacitors, regenerative heaters, oil coolers, ejectors,
valves and others.
Condenser is one of the key elements in the nuclear
power plant. With original tube system in condensers
produced by Power Machines, thermal performance of
all power unit is increased. Power Machines mastered
production of condensers with the titanium heat
exchanger tubes. The use of titanium increases the
reliability and service life of capacitors at any cooling
water quality, reducing operating and maintenance
costs.

Application of heat exchanger tubes made of titanium

and stainless steel pipes, instead of copper-nickel The condenser is delivered to the NPP construction
alloy pipes, increases the entire equipment reliability site as individual high-quality ready-made modules,
of the NPP second circuit. reducing the installation time at the plant.

POWER TRANSFORMERS
Production of high-voltage power transformers is carried out at the joint venture "Power Machines –
Toshiba. High-voltage transformers." The plant commissioned in 2013 has no analogues by its level
of technological equipment not only in Russia but also in the world.

Plant benefits:

„„ full cycle of production – from the cutting of electrical

steel and welding to assembly and testing;
„„ quality control at all design and production stages
by the Japanese partner;
„„ execution of turnkey projects: design, production,
research and testing, delivery, warranty operation,
maintenance;
„„ fully automated test center and laboratory;
„„ transformer life cycle is starting from 30 years.

Main Products and Services:

„„ 110-750 kV power transformers;

„„ 220-750 kV autotransformers;
„„ complex support service.

Transformers designed for NPPs fully meet

the technical requirements of the customer
and pass all the additional set of tests according
to GOST.

Power Machines company 11

 SERVICE AND MODERNIZATION
While making the equipment supplies, Power Machines company provides: technical installation
supervision, design supervision, pre-commissioning procedures and commissioning of energy
equipment; warranty with participation in routine repairs of the equipment as well as performance
of technical advice and customer personnel training.

Power Machines offers post-warranty service of the delivered equipment that covers the entire
product life cycle and provides:
„„ supply of spare parts and special materials;
„„ technical supervision over preventive and
emergency repairs;
„„ design supervision over repairs
and modernizations;
„„ testing;
„„ equipment survey to determine the equipment life
and performance of work to extend equipment life;
„„ renovation (adjusting the equipment parameters
to project level);
„„ modernization (increasing the equipment beyond
the design parameters replacing the main
components and mechanisms);
„„ reconstruction (significant excess of design
parameters replacing all major units and
mechanisms up to complete replacement
of a qualitatively new equipment).

Power Machines company has positive experience of turnkey services

including the implementation of:
„„ modernization of turbine condensers of
K-1000-60/1500 type produced by OJSC
"Turboatom" (Ukraine) replacing tube systems
during overhaul at Kozloduy NPP (Bulgaria)
in 2004 and Rostov NPP in 2007;
„„ modernization of the low-pressure cylinders
of three turbines K-210-130 produced by LMZ
at Beloyarsk NPP in 2005-2009;
„„ modernization of generating equipment
manufactured by Electrosila: generator
of TVV-500-2UЗ type at Smolensk NPP in 2003,
2011, 2012, 2017 (stator and rotor); TVV-500-2U3
type generators at Leningrad NPP in 2004, 2006,
2010. (stator) and 2012 (rotor); generator of type
TVV-500-2UЗ at Kursk NPP in 2008, 2009,
2010, 2012, 2017 (stator); TVV-220-2AUЗ type
generators at Kola NPP in 2005, 2008, 2009,
2010, 2017 (rotor), 2011, 2012, 2017 (stator);
TVV-220-2AUЗ type generators at Novovoronezh
NPP in 2007 and 2008;
„„ modernization of the systems of the stator winding
thermal control and vibration control of front parts
of turbo-generators TVV-1000-4UЗ for incurring
the load on the maximum power at Balakovo,
Kalinin and Rostov NPPs;
„„ modernization of the automatic governing
system of the K-1000-60/3000 turbine, Unit 4,
of Kalininskaya NPP in 2019.

PRODUCT QUALITY
Power Machines has certified central laboratory of
measurement technology and non-destructing testing
methods, central manufacturing laboratory, material
research laboratory that provides high quality of
production.
All production stages are qualified by tests and
control including Incoming control of all materials and
completing items. Important items are rechecked
on mechanical characteristics. The department of
technical control provides the process of verification
before presenting the product to the customer.
Participation in testing allows to the customer ensure
in high quality of manufactured equipment.
Power Machines production is equipped with modern
technological equipment. The quality management
system in place at Power Machines PJSC is certified
for compliance with ISO 9000 series standards
(ISO 9001:2015, GOST R ISO 9001-2015), as well as
GOST RV 0015-002-2012.

12 Solutions for nuclear energy industry

REFERENCES OF NPP EQUIPMENT
Turbines
Turbine type NPP Country Output, Year Number
MW of comissioning of units

К-200-130 Beloyarsk NPP, unit No. 3 Russia 210 1980 3

К-1000-60/3000 Rivne NPP, units No. 3, 4 Ukraine 1000 1986, 2004 2
К-1000-60/3000 Khmelnytskyi NPP, units No. 1, 2 Ukraine 1000 1987, 2004 2
К-1000-60/3000 South Ukraine NPP, unit No. 3 Ukraine 1000 1989 1
К-1000-60/3000 Kalinin NPP, units No. 3, 4 Russia 1000 2004, 2011 2
К-1000-60/3000 Tianwan NPP units No. 1, 2 China 1000 2006, 2007 2
К-1000-60/3000 Kudankulam NPP, unit No. 1, 2 India 1000 2013, 2016 2
К-800-130/3000 Beloyarsk NPP, unit No. 4 Russia 885 2015 1
К-1200-6,8/50 Novovoronezh NPP-2, unit 1 Russia 1200 2016 1
Turbines are delivered together with the main condenser and auxiliary equipment.

Turbogenerators
Turbogenerator NPP Country Output, Year Number
MW of comissioning of units

TVF-100-2 Novovoronezhskaya NPP Russia 100 1964–1969 8

TVF-100-2 Beloyarsk NPP Russia 100 1964–1967 3

TVF-60-2 NPP FGUP "GNC RF NIIAR" Russia 50 1965 1

TVF-100-2 Rheinsberg NPP Germany 100 1966 1

TVV-220-2А Novovoronezh NPP Russia 200 1971–1972 4

TVV-220-2А Kola NPP Russia 220 1973–1984 8

TVV-220-2А Nord NPP (Greifswald) Germany 220 1974–1989 10

TVV-500-2 Leningrad NPP Russia 500 1974–1981 8

TVV-220-2А Kozloduy I NPP Bulgaria 220 1974–1982 8

TVV-220-2А Armenian NPP Armenia 220 1977–1979 4

TVV-500-2 Kursk NPP Russia 500 1977–1985 8

TVV-220-2А Loviisa NPP Finland 264 1977–1980 4

TVV-500-2 Chernobyl NPP Ukraine 500 1977–1984 8
TVV-220-2А Rivne NPP Ukraine 220 1980–1982 4

TVV-500-2 Smolensk NPP Russia 500 1982–1990 6

TVV-1000-4 South Ukraine NPP Ukraine 1000 1982–1985 2

TVV-800-2 Ignalina NPP Lithuania 800 1984 2

TVV-1000-4 Kalinin NPP Russia 1000 1984–1986 2

TVV-1000-4 Zaporizhia NPP Ukraine 1000 1984–1996 6

TVV-1000-4 Kozloduy II NPP Bulgaria 1000 1984–1987 2

TVV-1000-4 Balakovo NPP Russia 1000 1985–1993 4

Power Machines company 13

 Turbogenerator NPP Country Output, Year Number
MW of comissioning of units
TVV-1000-2 Rivne NPP Ukraine 1000 1986–2004 2

TVV-800-2Е Ignalina NPP Lithuania 800 1987 2

TVV-1000-2 Khmelnitskiy NPP Ukraine 1000 1987–2004 2
TVV-1000-2 South Ukraine NPP Ukraine 1000 1989 1
TVV-500-4 Novovoronezh NPP Russia 500 1999–2016 3
TVV-1000-4 Rostov NPP Russia 1000, 1100 2001–2018 4
TAP-12-2/6.3 Bilibino NPP Russia 12 2002–2003 2
TVV-1000-2 Tianwan NPP China 1000 2006–2007 2
TVV-1000-2 Kalinin NPP, unit No. 4 Russia 1000 2011 1
TVV-1000-2Т Kudankulam NPP, units No. 1, 2 India 1000 2014, 2016 2
TVV-1000-4U3 Kozloduy II NPP Bulgaria 1000 2015–2017 2
T3V-890-2АU3 Beloyarsk NPP, unit No. 4 Russia 800 2016 1
T3V-1200-2 Novovoronezh NPP-2 Russia 1200 2016 1
TVV-1000-2 Kalinin NPP, unit No. 3 Russia 1100 2016 1
TVV-1000-4U3 Balakovo NPP-2, unit No. 2 Russia 1100 2016 1
T3V-1200-2АU3 Leningrad NPP-2, units No. 1 Russia 1200 2018 1
TVV-220-2ЕU3 Armenian NPP, units No. 1 Armenia 236 2018 1
TVV-500-2 Kursk NPP, units No. 1 Russia 500 2019 1

Generators are supplied with accessories.

NPP condensers, condenser tube systems

Condenser type NPP Country Heat transfer
surface (m2)

1000-KTsS-1 Rivne NPP, units No. 3, 4 Ukraine 88000

1000-KTsS-1 Khmelnitskiy NPP, units No. 1, 2 Ukraine 88000

1000-KTsS-1 South Ukraine NPP, unit No. 3 Ukraine 88000

800KP-60000-1 Beloyarsk NPP, unit No. 4 Russia 60000

1000KP-100800-3 Rostov NPP, unit No. 1 Russia 100800

1000KP-82000-4 Khmelnitskiy NPP, unit No. 3 (modernization) Russia 82000

1000KP-82000-4 Kalinin NPP, unit No. 3 (modernization) Russia 82000

1000KP-82000-2 Kalinin NPP, unit No. 4 Russia 81160

1000KP-82000 Tianwan NPP, units No. 1, 2 China 81160

100KP-96000-1 Kudankulam NPP, units No. 1, 2 India 105390

1000KP-100800-1 Kozloduy NPP (modernization), units No. 5, 6 Bulgaria 100800

1000KP-100800-2 Rostov NPP (modernization), unit No. 2 Russia 100800

14 Solutions for nuclear energy industry

 04.2019
PJSC POWER MACHINES
3A, Vatutina Str.,
Saint Petersburg 195009, Vatutina str. 3a
Tel. +7 (812) 346-7037
Fax +7 (812) 346-7035

Russia, 129090, Moscow

Protopopovskiy lane, 25а

mail@power-m.ru
www.power-m.ru