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Description
The STEVAL-ISA172V2 is a 2 kW fully digital
switch mode AC-DC converter consisting of two
power sections: a two phase interleaved power
factor corrector (PFC) and a DC-DC phase-
shifted full-bridge converter, controlled by a
STM32F334 microcontroller for each section.
Features The interleaved PFC comprises two boost
Input AC voltage: 90 V to 264 V converters operating with 180° out of phase,
Output voltage: 48 V or 52 V, Max output based on 600 V MDmesh M2 Power MOSFETs.
current: 42 A The downstream section comprises of a DC-DC
Input AC frequency: 45 Hz to 65 Hz phase-shifted full-bridge converter based on
Nominal output power: 2 kW MDmesh DM2 Power MOSFETs and performing
Interleaved PFC stage voltage step down using HF transformer, with a
PFC switching frequency: 60 kHz primary to secondary ratio chosen to maintain
PFC Average current mode control high enough efficiency and regulation over the
entire operating range.
Cycle by cycle PFC current control
Maximum power factor: 0.99 On the primary side the transformer is supplied
DC-DC stage: full-bridge phase-shifted ZVS by the full-bridge converter and switching losses
with synchronous rectification are reduced thanks to zero voltage switching
DC-DC switching frequency: 100 kHz (ZVS) operation.
Overall efficiency: 80 PLUS Platinum level On the secondary side synchronous rectification
HF transformer isolation voltage: 4 kV (SR) is used to ensure low conduction losses.
Forced cooling with air flow speed The output voltage waveform is rectified by
modulation according to the output power STripFET Power MOSFETs and then smoothed
Over-temperature protection by the output filter.
Output short-circuit protection
PFC control & DC-DC control: managed by
STM32F334C8
PFC power stage based on MDmesh M2
Power MOSFETs and SiC Diodes
DC-DC power stage based on MDmesh
DM2 Power MOSFETs
1 Additional information
The combination of the design choices results in boosted efficiency, in line with standard
requirements in the power supply industry. The system is controlled by two STM32F334
microcontrollers, one for each section. This microcontroller adds innovative features such
as a high-resolution timer, which gives increased accuracy in terms of current regulation on
the primary PFC and on the secondary DC-DC phase-shifted full-bridge side. The two
microcontrollers exchange information about the status of the input and output power stage
via bidirectional serial communication. Both the power stage and control stage are supplied
by an off-line flyback circuit based on the VIPer27H, which provides a suitable regulated
voltage to the microcontrollers, as well as the gate driver ICs and the signal conditioning
circuits.
VCC pri D6
R11
10
STPS1L30
RELAY CONTROL
R12 3
11
A1
A2
RL1 1 Q15
2STR1230
47
2
J1
14
F1 R13
1 Vin_P GND1
3 C13
2 R14 10R t 2 D7
10nF VIN_PFC
25A/600V 470k L2 40A/600V
C14 2 3 L13
VIN 2 3
MOV1 220nF TP22 C120 C123
R15 1 4 1uF 250V - +
1
1 4 4 1
470k 470nF 33nF C126
Schematic diagrams
Vin_N
C15 0 C16 C17 C18
R16 10nF 470nF 470nF 470nF
470k
3
C121 C122
10nF 10nF
0 0 0
1
TP53
+3.3 pri
DocID029425 Rev 2
R17
5
Vin_P Clips Clips Clips Clips Clips
3
1 In+ U4 SHI1
U18 TSV611ILT R25 Shield EMI Suppressor
Vcc+
4 VAC SENSE
BAR43S Out
Vin_N 3 1K
1
Vcc-
2
In-
R22 R23 R24 C23
1
2
470k 470k 470k Clips Clips Clips Clips
N. A.
CP10 CP9 CP8 CP7
C24
GND1
1
1
1
1
GND1 R26
GND1
N.A.
GSPG1006150955SG
3/11
Schematic diagrams
4/11
1 2
TS756 D73
VIN_PFC L3 D8
4 2
1 3 3 1 400VDC
140uH
STPSC1006D VBUS
L4 D9
Schematic diagrams
4 2 GND_PFC
1 3 3 1
140uH
STPSC1006D GND1
2
2
J15 J16
Power_Jump Power_Jump R27
180K
1
1
T2 R34 T3 R35
R30
7
R32
7
11 2 PFC_Ipk_1 11 2 R28
10 1 0R 10 1 0R 180K
9 3 4.7K 9 3 PFC_Ipk_2
8 5 8 5 4.7K R189
12 4 12 4 470K1W
2
2
6
6
CURR_TRANS R29 R201 CURR_TRANS R31 R202 R33
C30
200 D10 200 D11 C29 180K
1.5K 100pF 1.5K
SPS1H100 100pF SPS1H100
1
1
PFC_VBUS_SENSE
R190 R36
+ C25 + C26 + C27 + C28
470u 470K1W 470u 470u 470u
100
1 1
1
1
R43 Q9A R46 1 Q10A
Q9 R44 4 STW48N60M2-4 / STW48N60M2 R45 Q10 1
4 4 4 STW48N60M2-4 / STW48N60M2
2
2
2
STW48N60M2-4 / STW48N60M2
3
2
STW48N60M2-4 / STW48N60M2 33
3
2
33 33 33
3
2
3
2
R200
R198 D16 R197 D17 R199 D18 10K D19
10K MMSZ4705 10K MMSZ4705 10K MMSZ4705 MMSZ4705
1
R205 R203
1
1
R206 0R R204 0R
DocID029425 Rev 2
Remove Resistor in RemoveResistorin HT2
0R 0R caseof fourlead
case of four lea d
Mosf e t
RemoveResistorin Mosfet
Remove Resistor in caseof fourlead t
case of four lea d Mosfet Heatsink 2
Mosf et R185
RSENSE1 TP54
SOURCE Q9
2mOhm SOURCE Q10
1 0R
1 2
3
4
0
GND1
R47
R49 ENABLEQ10 GND1
R50 GND1 R48
10k
470 ENABLEQ9 GND1 VCCpri
3
2
1
100 R51
27k U5 10k GATE Q9
R52 IC5
In+
Out
Vcc-
C34 TSV911ILT 330
470p +3.3 pri PWM Q9 1 8
C36 2 ENABLE_1 ENABLE_2 7
100pF C35 R53 330 3 PWM_1 OUT_1 6
In-
Vcc+
100nF 4 GND VCC 5
GND1 GND1 PWM Q10 PWM_2 OUT_2
4
5
Figure 2: STEVAL-ISA172V2 circuit schematic: Interleaved PFC
R207 GND_PFC
0 N.A.
1
GND1
1
GSPG0806161040SG
STEVAL-ISA172V2
HT1
Earth R184
GATE CLAM
P2
t 0R
1
D20 Heatsink1
LL124148 R70 BRIDGE CURREN
T SENSE SOURCE CLAM
P2
TP55
D63
STP24N60DM2 GATE CLAM
P1
0R
1
R71 R72 C47
470pF 1
200 18
3 2 3
VBUS ISOLATION BARRIER
2 SOURCE CLAM
P1
2
STEVAL-ISA172V2
2 D64
1
2
4
3
1 3 2
M1 L9
TX3 C105 STP24N60DM2
1
8 7
n 1:70 STTH16L06C 220uH 1
3.3uF 250V
1
8
6
5
7
3 2 3
1
TP40 2 STTH16L06C
2
2 D65 D66
3
3
D21 STTH16L06C
GATE Q1 R73 GATE Q3 R74 STPS1L30 M2 L10
1
C106
1
2 1 TP37 2 1 STTH16L06C
2 3.3uF 250V 220uH
3.3 1 D23
1 3.3 D22 1
STPS1L30
TP41 STTH12R06G
1
Q1
2
2
2 Q3
1
2
1
2
TP38 STW35N60DM2 1
3
R75 1 1 STW35N60DM2
1 R76
1
4 5 1 5
4
3.3
4
3
3
3.3 D25 C115
D24 TP42
1 Bar46 1
Bar46 1 C114 1 15n
TP39 33n
GND2
2
2
J2 R77 R78
1 10k D27 10k GND1
2 C48 C49 D26 GND1 Earth
10n MMSZ4705 J11 T4
470n MMSZ4705 For Current probe sensing
5
CON2 8 48V sec
1
1
SOURCE Q1 SOURCE Q3 2 1 12 L5 C124
1
1
2 1 1 4
STPS1L30 1
3.3 R80 1 VOUT sense
2 1 L6 6 7
30uH 11 Earth R81
TP46 TP40001 C118 C128
Q2 3.3 D29 TP43 C52 360k
C50 C129
2
Q4 C116
2
2
1 STW35N60DM2
2 470u 470u 470u
1 1 STW35N60DM2 1uF 1uF 1uF
2
GATE Q2 R82 GATE Q4 R83 1
1 3
5 1 5
3 R84
4
3
4
3
3.3 D30 3.3 D31
TP48 TP45 C117 C119 C130
Bar46 Bar46 C53 C131 1k
1 R87 R88 C51 470u 470u
1 1 1uF 470u 1uF 1uF
R85 1 R86 R188
360k 360k 4
2
2
10k 10k R89 SR1 Vsense R90 SR2 Vsense 3
D33 D34 Q11 Q12 Q13 Q14 R91 C54 R186 CON2
1
MMSZ4705 MMSZ4705 56p 0k
22k 10k 2
1
D32 2 1
D35 D36 D37 D38 C56
1
1
STTH12R06G 1k C55 1k 56p
SOURCE Q2 SOURCE Q4 2 Bar46 Bar46 Bar46 J3
Bar46 R92 R93 R94 56p R95 R96 R97
3
10k 10k 6.04K 10k 10k 6.04K
2
2
2
2 3
D39 D40 D41 D42
MMSZ4705 MMSZ4705 MMSZ4705 MMSZ4705
1
1
1
1
C125
Source_Q
11/Q12 Source_Q13/Q14
100nF 400V
GND1
GATE Q11 GATE Q12 GATE Q13 GATE Q14
GND2
C57
100p R98
Enable_fullBridge
GND2
48V sec
TX1 IC1 10k
R99
GATE Q1 5
Ls1
1 C58 8 1 R100
SOURCE Q1 6 ENB2 PWM Q1 J12
Lp
100nF 100V 33 7 ENB1 2
6 OUT1 PWM1 3 330 R101 1
SOURCE Q2 3 VCC PWM Q2 Jump
5 GND 4 2
Ls2 2 OUT2 PWM2 F2
GATE Q2 4 330 F5
3K9uH
PM8834 D43 J4
C59 R102 C60 R103 External fan supply voltage
100p 100k 100p 100k 2A 1
C61 L14 +
VCC sec 2 Remove J12 before apply
D75 -
DocID029425 Rev 2
1uF SPS1H100 SPS1H100 external supply voltage
CON2
GND2 FAN
C100 R104
Enable_fullBridge 100p
GND2 F3
TX2
GATE Q3 R105 IC2 10k
5
Ls1
1
SOURCE Q3 6 C62
33 8 1 R106
Lp 100nF 100V PWM Q3
7 ENB2 ENB1 2
SOURCE Q4 3 6 OUT1 PWM1 3 R107
Ls2 2 330 PWM Q4 STD12NF06
LT4
5 VCC GND 4 R109
GATE Q4 4 OUT2 PWM2 Q16
330
FAN R108 ENABLEFAN
C63 R110 C64 0 (n.c.) 51
PM8834 100p 100p R111
C65 100k 100k 10K R195
VCC sec
1uF
GND2
GND2
GND2 GND2
R112 GATE Q11
8.2
0.47uF
R168
2.2 1/2W
2
C108
PulseTransformer R169
2
R165 C102
100p 4 1 10K 1/2W D67
21
GND2 TZMC16-GS08
0.47uF
1
10k
1
IC4 R170
M3
4R7 3 2 1
L11 D68
STU2N62K3
1
R171
3
1 8 2 1 Source CLAM
P1
2
PWM 1 CLAM
P 2 ENB1 ENB2 7
Figure 3: STEVAL-ISA172V2 circuit schematic: Phase shift DC-DC converter
3 PWM1 OUT1 6
D69 STPS340U
100 4 GND VCC 5 TZMC16-GS08
PWM2 OUT2 C109 C110
R172 4R7 R173 2.2 1/2W
L12
1
1 2 3 2 1 2 gate CLAM
P2
2
1
1
PWM 2 CLAM
P 0.47uF R177
2
TZMC16-GS08
2
PulseTransformer
D71
2
2
1
2 1
R178
TZMC16-GS08
10K 1/2W
1
1 M4
1
D72
GND2
STU2N62K3
2 1
3
Source CLAM
P2
GSPG0906160910SG
STPS340U
5/11
Schematic diagrams
6/11
J5 +3.3 pri
PMBUS-I2C
+3.3 pri +3.3 pri
1
2
3
R121 R122
GND_SIGNAL_1 4.7k 4.7k
1
Schematic diagrams
1
1 TP25TP31 3 3
4 4
1
1
100nF
1
1
GND CON Ground 1
1 1
48
47
46
45
44
PFC_USART1_RX 43
PFC_USART1_TX 42
41
40
39
38
37
U9 0 R126
C70 +3.3 pri
+3.3 pri 22pF +3.3 pri C71
PB5
PB3
PB9
PB8
PB7
PB6
PB4
PA15
PA14
VSS_1
VDD_1
BOOT0
TP32 TP1 TP2
1 36
1
1
VBAT VDD_3
1
2 35 100nF
PC13/TAMP/RTC VSS_3
1
1
3 34
1
X1 8MHz HC49/US 4 PC14 PA13 33 COMP2-Out
22pF 5 PC15 PA12 32 R131 470
L7 6 PF0/OSC-IN PA11 31 HRTIM_CHB1 R127 0 ENABLE Q10
C72 1 2 7 PF1/OSC-OUT PA10 30 R130 470 PWM Q10
Ferrite Bead
NRST PA9 ENABLE Q9
1
1 C73 10nF 8 29 HRTIM_CHA1 R128 0
VSSA PA8 PWM Q9
1
9 28 R129 620R
PFC_Current R-shunt 10 VDDA PB15 27
C75 PFC_Current CT1 11 PA0-WKUP PB14 26 D47 Blue LED
+ PA1 PB13
100nF PFC_VAC 12 25 PFC_Current CT2
1µF
C74
PA2 PB12
RELAY CONTROL
V_pri_Viper
TP33 TP34
PA3
PB2
PB11
VSS_2
VDD_2
PA4
PA5
PA6
PA7
PB0
PB1
PB10
1
1
1
STM32F334C8T6 (LQFP48)
13
14
15
16
19
21
22
23
24
1
1
+3.3 pri
C76 PFC_USART1_RX
TP3 TP4 PFC USART1_RX
100nF
1
PFC_USART1_TX
PFC USART1_TX
1
1
DocID029425 Rev 2
1
20 PFC Temperature
COMP4-Out
DAC_OUT1
DAC_OUT2
PFC_Vbus
17 PFC_Current CT2
18 PFC_Current CT1
PFC_Current R-shunt
+3.3 pri
U10 LM19CIZ
1 2 R132 PFC Temperature
+VS VO 1 +3.3 pri
470R 1 TP24
GND
C77 C78
3
1 TP7
1 TP23
1
1
1
1
1
2.2nF N.A.
R133 PFC_Vbus R134 PFC_VAC
VAC SENSE
100R C79 0 1
PFC_VBUS_SENSE
100nF
C81 2.2nF
+3.3 pri +3.3 pri
Figure 4: STEVAL-ISA172V2 circuit schematic: Primary MCU
1 +3.3 pri
TP9
TP8 TP10
1
1
1
1 D53
1
GSPG2710151630SG
STEVAL-ISA172V2
+3.3 sec
J8 J9
+3.3 sec +3.3 sec PMBUS-I2C 1
2
GND_SIGNAL_2 R140 R141 3
ENABLE FAN 4
2
3
1
4.7k 4.7k
STEVAL-ISA172V2
2
ENABLE SR 2 Ground 2
2 R142 1 TP29 TP30
D54
1
1
2 J10
R143 620 10k +3.3 sec
2
2
+3.3 sec
1
1
+3.3 sec 1
Green LED R144
C85 2
2
2
470 3 DCDC_USART1_RX
4 DCDCUSART1_RX
1
100nF DCDC_USART1_TX
2 GND CON DCDCUSART1_TX
2
GND2
48
46
45
DCDC_USART1_RX 43
DCDC_USART1_TX 42
40
39
38
47
44
41
37
U11
+3.3 sec
+3.3 sec
PB9
PB8
PB7
PB6
PB4
PB3
PB5
PA14
PA15
+3.3 sec C86 X2 C87
VSS_1
VDD_1
BOOT0
22pF 8MHz HC49/US 1 VDD_3 36 TP11 TP12
VBAT
1
1
2 VSS_3 35 100nF
PC13/TAMP/RTC TP28
3 34
1
1
2
DCDC_Vout R146 0R 10 VDDA 27 DCDC PWM_SR1 TP14 TP13
PA0-WKUP PB14
1
1
DCDCPWM_HS2
PWM Q3
PA3
PA5
PA6
PB0
PB1
PB10
PB11
VDD_2
PA4
PA7
PB2
VSS_2
STM32F334C8T6 (LQFP48)
DCDCPWM_LS2
18
19
21
22
23
20
24
2 PWM Q4
+3.3 sec
C92
100nF TP15 TP16
1
1
13 ADC1_IN4
1
1
2 R145 D55
DCDCPWM_SR1
DocID029425 Rev 2
PWM Q11/Q12
620
Blue LED DCDCPWM_SR2
R152 0R
17 COMP2_INP R153 0R
2
14 R149 0R V_sec_Viper
PWM Q13/Q14
16 R151 0R DCDC_VDS_SR2
15 R150 0R DCDC_VDS_SR1
R155 470 ENABLE Clamp
R154 470 Enable_fullBridge
+3.3 sec
DCDC_Iin 1
U12 LM19CIZ 1 TP27
1 2 R156 470 DCDCTemperature
+VS VO
GND +3.3 sec
+3.3 sec
3
C93 C94
TP17 TP18
D56
1
1
R162
R180 1k 100nF
R179 TP20
TP19 360 N.A.
1
BAT754
1
BAT754 SR2 Vsense R160
SR1 Vsense R159 DCDC_VDS_SR2
DCDC_VDS_SR1 2
3
3 0
0 U14
U13
BAR43S
BAR43S C98 47pF
C97 47pF
1
2
1
2
+3.3 sec
2 2
2 2 +3.3 sec
GSPG2710151600SG
7/11
Schematic diagrams
8/11
3
6
Schematic diagrams
VBUS T1 D2
7 R192
VCC sec
PKC-136
STTH102A
0
0.1uF C2 D74 12V
D1
DIODE Zener 15V 1W
470uF
1
C1
4 8
TEST POINT
1
10 D3
GND1 L1 1uH TP51
1 STPS1L40U C3 C4
5
STPS1150A STPS1150A
1
STPS1150A
R196
1
U1
3.3 3
R2 3.3 VIN R193
2
C6 VOUT
22uF 25V 1 0
C5 2.2nF GND
VCC pri
+ C7
R3 LD1117
GND1 GND2
+3.3 sec
100uF
TP52 N.A.
R4
1
+ C127 GND1
220
100uF 20V
1
TP49
U2 GND2
5
15
16
3
4
13
14
4
1
GND1
1
OPTO1 R5
D78
DocID029425 Rev 2
U3
1
VDD DRAIN R6
DIODE Zener 15V 1W BR PC817 1k
3 10 2.2K
3
2
VIN R194
2 +3.3 pri
VOUT 1
GND 0 CONTROL
+ C9 6 CONT C8
LD1117 GND1
100uF 20V 33nF
FB SOURCE
C10
7
2
1
8
9
11
12 R7
1
GND1 GND2
GSPG100615 1120SG
STEVAL-ISA172V2
STEVAL-ISA172V2
+3.3 sec
C44
U7
1 8
R60 39 2 7 R61 820 100nF
2
+3.3 pri R62 47 3 6 0
+3.3 pri R63
PFC USART1_TX
R64 0 4 SHIELD 5
C103
GND_SIGNAL_1 15pF
PS9821
DC-DCUSART1_RX
1
1 2 2
DocID029425 Rev 2
+3.3 sec
+3.3 sec +3.3 pri
C45
U8
GND_SIGNAL_2 1 8
2 R65 39 2 7 R66 820 100nF
1
R67 47 3 6 0
R69 0 4 SHIELD
R68
5
DC-DCUSART1_TX
C104
15pF
PFC USART1_RX
PS9821
2
Figure 7: STEVAL-ISA172V2 circuit schematic: Communications
1 1
GSPG1006151140SG
9/11
Schematic diagrams
Revision history STEVAL-ISA172V2
3 Revision history
Table 1: Document revision history
Date Version Changes
10-Jun-2016 1 Initial release.
Updated title in Figure 3: "STEVAL-ISA172V2 circuit schematic:
17-Jun-2016 2
Phase shift DC-DC converter".
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STEVAL-ISA172V2