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Project N° Unit Document Code Serial N° Rev.

Page
2542 000 QCP 1320 001 0 2/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

QUALITY CONTROL FORMS

QCF Nr. Description Certification Extent

W 12A Construction Materials Approval Single Report per each Material

WHS Weld History Sheet Single Report per each Line


Modifications after Pressure Test Line /
W 16 Single Report per each Line
ISO Check Report
W 51XY Piping Erection (per ISO) Summary
Single Report per each Line
(see note 4) Report
Control & Safety Valve and In-Line
VE 01 Single Report per each Line
Instruments Erection Summary Report
W 13 Piping Pressure Test Report Single Report per each Testing Circuit

W 14 Dimensional Check Single Report per each Testing Circuit


Piping / Equipment Internal Cleaning
IC 01 Single Report per each Testing Circuit
Inspection
Pressure Test Preparation / Execution
W 51T Single Report per each Testing Circuit
(per Testing Circuit) Summary Report
LU 01 Lay-Up Inspection Single Report per each Testing Circuit

PL 10 Punch List Single Report per each Testing Circuit

W 31B Reinforcing Pads Pneumatic Test Report Summary


Inspection of Venturi, Restriction Orifice
W 31C Summary
and Flow Orifice
W 18 Holiday Detector Test Summary

BCS 01 Blind Control Sheet Summary

SS 01 Slope Survey Report Summary

BTC 01 Bolt Tightening Check Report Single Report per each Examination
Welding Daily Progress and Joints Visual
W 24 Daily Collection Data Form
Examination Result
it is specifically furnished or outside the extent of the agreed upon right of use.

WHS and W24 Form managed with EasyPiping, see note (8)

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


Project N° Unit Document Code Serial N° Rev. Page
2542 000 QCP 1320 001 0 3/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

QUALITY CONTROL PLAN

PIPING ERECTION (ABOVE & UNDERGROUND)

QUALITY CONTROL ACTIVITIES


APPLICABLE QUALITY ACTION
Nr. CHECK AND INSPECTION ITEM SPEC. & CONTROL NOTES
CODES REPORT SUBCONT. CONTR. EMPLOYER

A. PRELIMINARY ACTIVITIES See reference


documents

A.1 CONTRACTOR DRAWINGS CHECK N.A. ! ! !


REVISION STATUS

A.2 CONTRACTOR TECHNICAL SPECIFICATION N.A. ! ! !


AND PROCEDURE

A.3 SUBCONTRACTOR METHOD STATEMENTS N.A. IFA A R


as minimum:
MS Piping Prefabrication and Erection
Ms Parent and Filler Material MNG
MS Pressure Test Execution
Ms Bolt Tightening Execution
MS Holiday Detection Test Execution
MS for Welding Repair Execution

B. BEFORE ERECTION

B.1 WELDERS MANAGEMENT Use QCP (2)


1399.001
MS-0000-051

B.2 WELDING BOOK MANAGEMENT MS-0000-052 Welding H A S


MS SubContr. book

B.3 MATERIALS APPROVAL DWGs W 12/A H A INFO (1) (3)

B.4 TORQUE WRENCHES / BOLT THIGHTENING MS Subcontr. Subc. Report H W S


TOOLS CALIBRATION

C. EXCAVATION & BACKFILLING (FOR QCP 1440.001 (2)


UNDERGROUND PIPING) (Civil Work)

D. ERECTION (PER ISO) DWGs

D.1 DELIVERED MATERIAL READY AT SITE MS 0000.053 (4)


(MATERIALS & SPOOLS IDENTIFICATION
it is specifically furnished or outside the extent of the agreed upon right of use.

AND CONSERVATION STATUS)

D.2 CUTTING/BEVELLING SUBCONTR. (7)(9)


Daily
Production
Form

D.3 PIPE / SPOOL INTERNAL CLEANING IC 01 H W S

LEGENDA

H = HOLD (RFI required - Work stop for inspection) A = AUTHORIZATION / APPROVAL


W = WITNESS (RFI required) IFA = ISSUED FOR AUTHORIZATION/APPROVAL
S = SURVEILLANCE (No RFI) INFO = FOR INFORMATION
R = REVIEW OF REPORTS ! = WARNING (control of document revision status)
N.A. = NOT APPLICABLE = QC Steps

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


Project N° Unit Document Code Serial N° Rev. Page
2542 000 QCP 1320 001 0 4/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

QUALITY CONTROL PLAN

PIPING ERECTION (ABOVE & UNDERGROUND)

QUALITY CONTROL ACTIVITIES


APPLICABLE QUALITY ACTION
Nr. CHECK AND INSPECTION ITEM SPEC. & CONTROL NOTES
CODES REPORT SUBCONT. CONTR. EMPLOYER

SUBCONTR.
PIPE / SPOOL ERECTION Daily
D.4 (4)(7)(9)
(inclusive pipe identification transfer if required) Production
Form

SUBCONTR.
Daily
D.5 PIPE / SPOOL ALIGNMENT & TACK WELDS (4)(7)(9)
Production
Form

SUBCONTR.
Daily
D.6 FIT-UP INSPECTION Production H S S (2)(7)(8)(9)
Form /
W24

Use
QCP-1390-001
D.7 RT GAP CONTROL FOR SOCKET WELD (2)(9)
MS-0000-052

SUBCONTR.
WELDING EXECUTION AND DAILY Daily
D.8 (7)(9)
PROGRESS Production
Form

D.9 WELDING VISUAL INSPECTION W24 H S S (8)(9)

Use
NDE AND PWHT EXECUTION AND
D.10 QCP-1390-001 (2)(9)
MANAGEMENT

SUBCONTR.
Use
D.11 JOINT REPAIR EXECUTION Form / (2)(7)(9)
QCP-1390-001
WHS

SUBCONTR.
Use
D.12 JOINT CUT OUT FOR MODIFICATION (if any) Form / (2)(7)(9)
QCP-1390-001
WHS
it is specifically furnished or outside the extent of the agreed upon right of use.

PNEUMATIC TEST FOR REINFORCING Subcontractor


D.13 W31B H W S
PADS MS

DWG
D.14 WELDING COMPLETION CHECK W 51 xy H W S (4)
WHS

LEGENDA

H = HOLD (RFI required - Work stop for inspection) A = AUTHORIZATION / APPROVAL


W = WITNESS (RFI required) IFA = ISSUED FOR AUTHORIZATION/APPROVAL
S = SURVEILLANCE (No RFI) INFO = FOR INFORMATION
R = REVIEW OF REPORTS ! = WARNING (control of document revision status)
N.A. = NOT APPLICABLE = QC Steps

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


Project N° Unit Document Code Serial N° Rev. Page
2542 000 QCP 1320 001 0 5/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

QUALITY CONTROL PLAN

PIPING ERECTION (ABOVE & UNDERGROUND)

QUALITY CONTROL ACTIVITIES


APPLICABLE QUALITY ACTION
Nr. CHECK AND INSPECTION ITEM SPEC. & CONTROL NOTES
CODES REPORT SUBCONT. CONTR. EMPLOYER

DWG /
WHS /
PWHT, HT
MATERIAL/ PWHT / HT / NDE / PMI WHS /
D.15 Charts/Reports H R R (4)
COMPLETION & TRACEABILITY CHECK W51 xy
MS 0000.053/
MS 1320.051
(ATT. W09)

Use
D.16 PIPING SUPPORT ERECTION QCP 1320-002 (2)

D.17 VALVE INSTALLATION

D.18 VALVE INSTALLATION CHECK W14 H W S (5)

ORIFICE FLANGES AND VENTURI


D.19
INSTALLATION

VENTURI, RESTRICTION ORIFICE AND


D.20 W31C H S S (9)
FLOW ORIFICE INSPECTION

FLANGE FACES INSPECTION,


PARALLELISM/ALIGNMENT, GASKET BTC 01/
D.21 H W S (4)
INSTALLATION & BOLT TIGHTENING W 51 xy
EXECUTION

PIPING VISUAL INSPECTION, DIMENSIONAL W14


D.22 H W S
AND SLOPE CHECK SS 01

D.23 FINAL DOCUMENTATION REVIEW W 51 xy H R R (4)

MS 1320.052 /
PRESSURE TEST PREPARATION / DWGs /
E.
EXECUTION (PER TESTING CIRCUIT) PP 817 /
SUBCONTR. MS
it is specifically furnished or outside the extent of the agreed upon right of use.

E.1 TEST PACK CREATION PP 868 W51 T H S S

E.2 PUNCH LIST BEFORE PRESSURE TEST PL10

WELD HISTORY SHEET VERIFICATION


(Check of related Material Traceability, Welding
E.3 WHS/W51T H H S
Data, PWHT/HT and NDE/PMI Traceability and
QCF)

LEGENDA

H = HOLD (RFI required - Work stop for inspection) A = AUTHORIZATION / APPROVAL


W = WITNESS (RFI required) IFA = ISSUED FOR AUTHORIZATION/APPROVAL
S = SURVEILLANCE (No RFI) INFO = FOR INFORMATION
R = REVIEW OF REPORTS ! = WARNING (control of document revision status)
N.A. = NOT APPLICABLE = QC Steps

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


Project N° Unit Document Code Serial N° Rev. Page
2542 000 QCP 1320 001 0 6/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

QUALITY CONTROL PLAN

PIPING ERECTION (ABOVE & UNDERGROUND)

QUALITY CONTROL ACTIVITIES


APPLICABLE QUALITY ACTION
Nr. CHECK AND INSPECTION ITEM SPEC. & CONTROL NOTES
CODES REPORT SUBCONT. CONTR. EMPLOYER

E.4 PUNCH “A” CLEARANCE PL10

INTERNAL CLEANLINESS VERIFICATION


W 51T
E.5 (Check of relative QCF IC01 issued for PP-868 H R R
spools/ISO)

E.5 PUNCH LIST REVIEW BEFORE TEST PL10 / WT51 H W S

E.7 BLIND FLANGES INSTALLATION BCS 01

PP-868
TEST PREPARATION (including Testing
E.8 SubContrac.
Equipment)
MS

PRELIMINARY CIRCUIT VISUAL


E.9 DWG W51 T H W S
INSPECTION AND RELEASE FOR TEST

Subcontr. MS
E.10 PRESSURE TEST EXECUTION W13 / W 51T H W S
Mech.Line List

HOLIDAY TEST AFTER PRESSURE TEST Holiday W 18 /


E.11 H W S (6)
(only for Underground Piping) Detect.Manual W 51T

E.12 WATER DRY-OUT EXECUTION Subcontr. MS LU 01

E.13 BLIND FLANGES REMOVAL BCS 01

WORK ACCEPTANCE OF “PUNCH LIST


PL10 /
E.14 AFTER PRESSURE TEST” (LINE H W S
W 51T
REINSTATEMENT)

W 51T
E.15 FINAL DOCUMENTATION REVIEW H R R

F. MODIFICATION AFTER HYDROTEST (if any) PP-868

CONTROL & SAFETY VALVE AND IN-LINE


G.
INSTRUMENTS ERECTION
it is specifically furnished or outside the extent of the agreed upon right of use.

G.1 MATERIAL AVAILABLE AT SITE

CHECK REPORT OF VISUAL INSPECTION /


G.2 VE 01 H W S
CALIBRATION

G.3 VALVE/INSTRUMENT INSTALLATION

LEGENDA

H = HOLD (RFI required - Work stop for inspection) A = AUTHORIZATION / APPROVAL


W = WITNESS (RFI required) IFA = ISSUED FOR AUTHORIZATION/APPROVAL
S = SURVEILLANCE (No RFI) INFO = FOR INFORMATION
R = REVIEW OF REPORTS ! = WARNING (control of document revision status)
N.A. = NOT APPLICABLE = QC Steps

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


Project N° Unit Document Code Serial N° Rev. Page
2542 000 QCP 1320 001 0 7/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

QUALITY CONTROL PLAN

PIPING ERECTION (ABOVE & UNDERGROUND)

QUALITY CONTROL ACTIVITIES


APPLICABLE QUALITY ACTION
Nr. CHECK AND INSPECTION ITEM SPEC. & CONTROL NOTES
CODES REPORT SUBCONT. CONTR. EMPLOYER

VALVE/INSTRUMENT DISMANTLING (as


G.4
applicable)

G.5 FINAL DOCUMENTATION REVIEW VE 01 H R R

NOTES:
(1) A copy of the document will be delivered to EMPLOYER for information.
(2) Forms, inspection and attendance shall be in accordance with referred QCP.
(3) Material approval will be executed only for material supplied by Subcontractor.
(4) The W51 xy form refers to W51 AG & W51 UG and must be applied as:
W51 AG: for above ground piping erection
W51 UG: for underground piping erection.
(5) For check valve only.
(6) Step valid only for UG piping, because a dedicated sub-work class exists for AG piping.
(7) Welding Production Reporting (as per note 4) shall be at charge of SUBCONTRACTOR using an own Form. The minimum data
collected shall be, in any case, sufficient in order to Filled W24 Forms in
(8) W24 Form shall be prepared and managed using IT Tools (i.e. CONTRACTOR IT Tool EasyPiping or equivalent)
(9) RFI daily: every day shall be issued a document with the attached working list of cutting, bevelling, tack welds and welding and NDE
required or in general working activities to the related Step
it is specifically furnished or outside the extent of the agreed upon right of use.

LEGENDA

H = HOLD (RFI required - Work stop for inspection) A = AUTHORIZATION / APPROVAL


W = WITNESS (RFI required) IFA = ISSUED FOR AUTHORIZATION/APPROVAL
S = SURVEILLANCE (No RFI) INFO = FOR INFORMATION
R = REVIEW OF REPORTS ! = WARNING (control of document revision status)
N.A. = NOT APPLICABLE = QC Steps

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


Project N° Unit Document Code Serial N° Rev. Page
2542 000 QCP 1320 001 0 8/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

PRESSURE TEST PACKAGE

For each piping pressure test circuit SUBCONTRACTOR shall prepare one “test package” collecting
at least the following documents:

QCF W 13 : Piping Pressure Test Report - when test circuits shall be splitted
in two or more subtest circuits a progressive letter (a, b, c…)
shall be added to subtest circuit numbering.
Pressure test gages calibration : Copy of applicable test gage calibration
QCF PL 10 : Punch list before pressure test. All outstanding activities shall
be cleared and countersigned by CONTRACTOR’s Welding
Inspector & Supervisor before test.
QCF W 14 : Dimensional check of testing circuit
QCF WHS : NDE / PWHT / HT / PMI and material Traceability Summary per
each isometric
Isometrics by area : As built isometrics with identified welds, as per WHS, and blind
flanges positioning & Numbering
P&ID : With identified & marked up circuit and blind flanges positioning
& Numbering
QCF PL 10 : Punch list after pressure test (line restatement): After pressure
test and line restatement execution the PL10 form shall be
cleared and countersigned by CONTRACTOR and
EMPLOYER (if any). It will be included into the pressure test
package.

Each pressure test package shall have a Front-Page with the following information:
 Test Pressure Circuit N°;
 Progressive Test Package N°;
 List of Lines / ISOs;
 List of collected documents

GENERAL NOTES
it is specifically furnished or outside the extent of the agreed upon right of use.

1) All the other reports (shop prefabrication reports included) will be filed per ISO in different files.

2) The test packages will be filed per “System”.

3) If any welding activity is necessary to apply at one or more circuit’s isometrics after pressure
test, these will be authorized by CONTRACTOR and recorded with W 16 Form.
W 16 Form filled and countersigned by CONTRACTOR will be included into the test package.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


Project N° Unit Document Code Serial N° Rev. Page
2542 000 QCP 1320 001 0 9/9

Azerikimya Modernization Project – EPC


AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which

TEST PACKAGE FLOW CHART

Test Package Creation


_______ _______
Subcont. Engineering EPC Construction

Punch List before Pressure


Test _______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT

NDE Verification
_______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT

Clear "A" Items


_______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT

Internal Cleanliness
Verification _______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT

Release for Test


_______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT

Pressure Test Execution


_______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT

Water Cleaning/Dry-out
Lay-up _______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT
it is specifically furnished or outside the extent of the agreed upon right of use.

Re-instatement and Final


Inspection _______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 12A PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

CONSTRUCTION MATERIALS APPROVAL SUBCONTRACTOR: W 12A N° ____

CIVIL PIPING MACHINERY INSTRUMENT INSULATION

BLDG. MECHANIC. ELECTRICAL PAINTING STEEL STR.

NDT SUPPORT PRF. ____________ _____________ ___________

1. MATERIALS

2. SUPPLIER

3. PURPOSE

4. ATTACHMENT DATA

5. TYPE OF TEST PERFORMED

6. TEST STANDARD UTILIZED

REMARKS:

RESULT: ACCEPTED NOT ACCEPTED

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM WHS PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

WELD HISTORY SHEET SUBCONTRACTOR: WHS N°

Project Name : Line No. :


EMPLOYER : Iso Number :
Contractor : Rev :
Shop SubCon : Area :
Field SubCon : Line Class :

TestPack No

Inspection Report
Welder Part 1 Part 2
Spool Weld Weld Thick Material Weld Weld WPS DWIR Weld Rework
Size RT UT PT/MT PMI PWHT HT
No. No. Point ness Type Cat Type No. No. Date Code
Remarks
Ident Ident Trac.
Root Cap Type Trac. 1 Type Rep Date Result % Rep Date Result % Rep Date % Rep Date % Rep Date % Rep Date %
code1 code2 2

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 16 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

MODIFICATIONS AFTER PRESSURE TEST


SUBCONTRACTOR: W 16(1) N° ____
LINE/ISO CHECK REPORT

CIRCUIT N° ______________________________ SYSTEM N° _______________________________

LINE / ISO N° ______________________________ SH. N° _______________________________

______________________________ _______________________________

MODIFICATION AS PER ATTACHED

TEST TO BE CARRIED OUT REPORT REFERENCE


1) NDT
RADIOGR. TEST YES NO SEE REPORT ___________

PENETR. TEST YES NO SEE REPORT ___________

MAGNETIC TEST YES NO SEE REPORT ___________

2) POST WELD HEAT TREATMENT YES NO SEE REPORT ___________

3) HARDNESS TEST YES NO SEE REPORT ___________

4) PMI
BASE MATERIAL YES NO SEE REPORT ___________

WELDING YES NO SEE REPORT ___________

5) PRESSURE TEST YES NO SEE REPORT ___________

6) COATING / BITUMIZING CHECK YES NO SEE REPORT ___________

WELDERS IDENTIFICATION: ____________________________________

WPS N°: ____________________________________

REMARKS: (1) SAME LINE/ISO NUMBER

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 51UG PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2

PIPING UNDERGROUND ERECTION (PER ISO)


SUBCONTRACTOR: W 51UG N° ____
SUMMARY REPORT

ISOMETRIC / DRAWING N° ____________________ SH. _______ OF _______ REV. _____________

AREA ____________________________________ SYSTEM N° _________________________________

INSPECTIONS REMARKS/ INSPECTORS SIGNATURE & DATE


N.A. ACC.
(REF. TO QCP 1320.001) REFERENCES SUBCONTR. CONTRACT. EMPLOYER

DELIVERED MATERIAL READY AT SITE


D.1 (MATERIALS & SPOOLS IDENTIFICATION
AND CONSERVATION STATUS)

D.2 CUTTING/BEVELLING

D.3 PIPE/SPOOL INTERNAL CLEANING IC 01 (*)

PIPE / SPOOL ERECTION


D.4
(inclusive pipe identification transfer if
required)
PIPE / SPOOL TACK ALIGNMENT AND
D.5
TACK WELDS

D.6 FIT-UP INSPECTION W 24 (*)

D.7 RT GAP CONTROL FOR SOCKET WELD QCP 1390-01

WELDING EXECUTION AND DAILY


D.8
PROGRESS

D.9 WELDING VISUAL INSPECTION W 24 (*)

NDE/PMI AND PWHT/HT EXECUTION AND


D.10 QCP 1390-01
MANAGEMENT

D.11 JOINT REPAIR EXECUTION QCP 1390-01

D.12 JOINT CUT OUT FOR MODIFICATION QCP 1390-01

PNEUMATIC TEST FOR REINFORCING


D.13 W 31B (*)
PADS

D.14 WELDING COMPLETION CHECK WHS (*)

MATERIAL/PWHT/HT/NDE/PMI
D.15 WHS (*)
COMPLETION & TRACEABILITY CHECK

D.16 PIPING SUPPORT INSTALLATION QCP 1320-02

D.17 VALVE INSTALLATION

D.18 VALVE INSTALLATION CHECK W 14 (*)

ORIFICE FLANGES AND VENTURI


D.19 INSTALLATION

VENTURI, RESTRICTION ORIFICE AND


D.20 W31C (*)
FLOW ORIFICE INSPECTION

FLANGE FACES INSPECTION,


PARALLELISM / ALIGNMENT, GASKET
D.21 BTC 01 (*)
INSTALLATION & BOLT TIGHTENING
EXECUTION

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 51xy PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2

PIPING ERECTION (PER ISO)


SUBCONTRACTOR: W 51UG N° ____
SUMMARY REPORT
INSPECTORS SIGNATURE & DATE
INSPECTIONS REMARKS/
N.A. ACC.
(REF. TO QCP 1320.001) REFERENCES
SUBCONTR. CONTRACT. EMPLOYER

PIPING VISUAL INSPECTION, W14, SS 01


D.22
DIMENSIONAL AND SLOPE CHECK (*)

NOTES:

(*) THE QC REPORTS N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES (SEE QCP 1320.01 for reference)

W 24 N°_____

IC 01 N°_____

W31C N°_____

W31B N°_____

WHS N°____

W 14 N°____

BTC 01 N°____

SS 01 N°°____

REMARKS:
D.23) FINAL DOC.

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


REVIEW

NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 51AG PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2

PIPING ABOVEGROUND ERECTION (PER ISO)


SUBCONTRACTOR: W 51AG N° ____
SUMMARY REPORT

ISOMETRIC / DRAWING N° ____________________ SH. _______ OF _______ REV. _____________

AREA ____________________________________ SYSTEM N° _________________________________

INSPECTIONS REMARKS/ INSPECTORS SIGNATURE & DATE


N.A. ACC.
(REF. TO QCP 1320.001) REFERENCES SUBCONTR. CONTRACT. EMPLOYER

DELIVERED MATERIAL READY AT SITE


D.1 (MATERIALS & SPOOLS IDENTIFICATION
AND CONSERVATION STATUS)

D.2 CUTTING/BEVELLING

D.3 PIPE/SPOOL INTERNAL CLEANING IC 01 (*)

PIPE / SPOOL ERECTION


D.4
(inclusive pipe identification transfer if
required)
PIPE / SPOOL TACK ALIGNMENT AND
D.5
TACK WELDS

D.6 FIT-UP INSPECTION W 24 (*)

D.7 RT GAP CONTROL FOR SOCKET WELD QCP 1390-01

WELDING EXECUTION AND DAILY


D.8
PROGRESS

D.9 WELDING VISUAL INSPECTION W 24 (*)

NDE/PMI AND PWHT/HT EXECUTION AND


D.10 QCP 1390-01
MANAGEMENT

D.11 JOINT REPAIR EXECUTION QCP 1390-01

D.12 JOINT CUT OUT FOR MODIFICATION QCP 1390-01

PNEUMATIC TEST FOR REINFORCING


D.13 W 31B (*)
PADS

D.14 WELDING COMPLETION CHECK WHS (*)

MATERIAL/PWHT/HT/NDE/PMI
D.15 WHS (*)
COMPLETION & TRACEABILITY CHECK

D.16 PIPING SUPPORT INSTALLATION QCP 1320-02

D.17 VALVE INSTALLATION

D.18 VALVE INSTALLATION CHECK W 14 (*)

ORIFICE FLANGES AND VENTURI


D.19 INSTALLATION

VENTURI, RESTRICTION ORIFICE AND


D.20 W31C (*)
FLOW ORIFICE INSPECTION

FLANGE FACES INSPECTION,


PARALLELISM / ALIGNMENT, GASKET
D.21 BTC 01 (*)
INSTALLATION & BOLT TIGHTENING
EXECUTION

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 51xy PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2

PIPING ERECTION (PER ISO)


SUBCONTRACTOR: W 51AG N° ____
SUMMARY REPORT
INSPECTORS SIGNATURE & DATE
INSPECTIONS REMARKS/
N.A. ACC.
(REF. TO QCP 1320.001) REFERENCES
SUBCONTR. CONTRACT. EMPLOYER

PIPING VISUAL INSPECTION, W14, SS 01


D.22
DIMENSIONAL AND SLOPE CHECK (*)

NOTES:

(*) THE QC REPORTS N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES (SEE QCP 1320.01 for reference)

W 24 N°_____

IC 01 N°_____

W31C N°_____

W31B N°_____

WHS N°____

W 14 N°____

BTC 01 N°____

SS 01 N°°____

REMARKS:
D.23) FINAL DOC.

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


REVIEW

NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM VE 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

CONTROL & SAFETY VALVE AND IN-LINE


SUBCONTRACTOR: VE 01 N° ____
INSTRUMENTS ERECTION – SUMMARY REPORT

ISOMETRIC / DRAWING N° ____________________ SH. _______ OF _______ REV. ____________

AREA _____________________________________ EQUIPMENT ID N° ____________________________

EQUIPMENT DESCRIPTION ____________________ EQUIPMENT CODE ____________________________

INSPECTIONS REMARKS/ INSPECTORS SIGNATURE & DATE


N.A. ACC.
(REF. TO QCP 1320.001) REFERENCES SUBCONTR. CONTRACTOR EMPLOYER

G.1 MATERIAL AVAILABLE AT SITE

CHECK REPORT OF VISUAL


G.2
INSPECTION / CALIBRATION
VALVE/INSTRUMENT
G.3
INSTALLATION
VALVE/INSTRUMENT
G.4
DISMANTLING
NOTES:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


DOC. REVIEW
G.5) FINAL

NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 13 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

PIPING PRESSURE TEST REPORT SUBCONTRACTOR: W 13(1) N° ____

LINES LIST
PRESSURE TEST
ATM. HYDRAULIC TEST SHEET
LINE / ISO N° REV. AREA P&ID

VISUAL TEST

TEST MEDIUM:
NORMAL WATER
SPECIAL WATER (Cl __ ppm max)
OTHER ____________

INHIBITOR: YES NO

FILTRATION: YES NO

TEST CIRCUIT N° _________________


SYSTEM N° _________________
TEST PRESSURE _______________ bar
TEST TEMPERATURE ___________ °c
TEST PRESS. START ______________
TEST PRESS. FINISH ______________
TEST PRESS. DURATION ___________
PRESSURE GAUGE (IDENTIF.) ______
……………………………………………….
……………………………………………….
……………………………………………….

TEST AUTHORIZATION YES NO


CONTRACTOR DATE & SIGNATURE

TEST RESULT: ACCEPTED REMARKS: (1) SAME TEST CIRCUIT NUMBER

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 14 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

DIMENSIONAL CHECK SUBCONTRACTOR: W 14 (1) N° ____

LINE / ISOMETRICS N° _______________________________________________________________________________


____________________________________________________________________________________________________
TEST CIRCUIT _______________________________ SYSTEM _______________________________
CHECK LIST N.A. V. ED CHECK LIST N.A. V. ED

1. GENERAL 4. GASKETS – BOLTS


Check per P&ID Correct type
Line routing & size Correct bolts or studs
Materials Bolt lubrication
Flange rating …………………….
Installation level & plumb
Line slopes per drawing 5. PIPE SUPPORTS
Branches located correctly Field supports installed
Branches reinforced Sufficient supports
Weepholes in reinforcing pads Anchors installed
High point vents installed Guides installed & aligned
Low point drains installed Proper shoes installed and welded
Reducers located correctly / orientation Spring supports per drawing, stopped
Reducer type correct Piping sits on
Sample connections installed …………………….
Clearances for expansion
Orifice flanges properly oriented 6. INSULATING
……………………. Welded insulation supports installed
Clearances adequate for insulation
2. VALVES …………………….
Identification code
Flow direction 7. INSTRUMENTS
Bypass installed Correct control valves installed
Chain wheel installed Meter runs properly installed
Extension installed Valves at meter run installed
Steam oriented properly Pressure gauge valves installed
Suitable access to operate & to maintain Pressure gauges properly oriented
……………………. Temp. connections properly oriented
…………………….
3. CONNECTION TO MACHINERY/EQUIPMENT
Flanges parallelism / Alignment 8. TEST CIRCUIT PREPARATION
……………………. Blinds installed
Vents and drains installed

V.ED = VERIFIED N.A. = NOT APPLICABLE (1) SAME TEST CIRCUIT NUMBER

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM IC 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

PIPING / EQUIPMENT INTERNAL CLEANING


SUBCONTRACTOR: IC 01 N° ____
INSPECTION

EQUIPMENT ID N° ____________________ EQUIPMENT DESCRIPTION ________________________

P&ID / LINE / ISO N° _________________________________ SH. N° ________________________

TEST SYSTEM No. _________________________________ LOCATION ________________________

SYSTEM DESCRIPTION:

Service Fluid: _______________

Internal Cleanliness Report for On-plot Piping & Equipment

Method of Internal Cleaning

Limits of Internal Cleaning


(state partial or full and
terminating ends)

Type of Debris
(sand, mill scale, electrodes,
animals, etc.)

REMARKS:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 51T PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

PRESSURE TEST PREPARATION / EXECUTION


SUBCONTRACTOR: W 51T N° ____
(PER TESTING CIRCUIT) SUMMARY REPORT

TEST CIRCUIT N° __________________________________ SYSTEM N°_________________________________

LINES / ISOs N° ________________________________________________________________________________

INSPECTIONS REMARKS/ INSPECTORS SIGNATURE & DATE


(REF. TO QCP 1320.001) N.A. ACC.
REFERENCES SUBCONT. CONTRACT. EMPLOYER

E.1 TEST PACK CREATION

E.2 PUNCH LIST BEFORE PRESSURE TEST PL 10

WELD HISTORY SHEET VERIFICATION


E.3 (Check of related Material Traceability, WHS
welding Data, PWHT/HT and NDE/PMI
traceability and QCF
PUNCH “A” CLEARANCE AND RELEASE
E.4 PL 10
FOR TEST
INTERNAL CLEANLINESS VERIFICATION
E.5 (Check of relative QCF IC01 issued for IC01
spools/ISO)
PUNCH LIST REVIEW BEFORE TEST
E.6 AND RELEASE FOR TEST PL10

E.7 BLIND FLANGES INSTALLATION BCS 01

E.8 TEST PREPARATION (INCLUDING TEST W 13


EQUIPMENT)

PRELIMINARY CIRCUIT VISUAL


E.9
INSPECTION

E.10 PRESSURE TEST EXECUTION W 13

HOLIDAY TEST AFTER PRESSURE TEST


E.11
(only for Underground Piping)

E.12 WATER DRY-OUT EXECUTION LU 01 (**)

E.13 BLIND FLANGES REMOVAL BCS 01

WORK ACCEPTANCE OF
E.14
“PUNCH LIST AFTER PRESSURE TEST” PL10
(LINE REINSTATEMENT)

NOTES: (*) THE QC REPORTS N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES :
PL 10 N°______
BCS 01 N°_____
W 13 N°_____
LU 01 N°______
IC01 N° ______
E.15) FINAL DOC.

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


REVIEW

NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM LU 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2

LAY-UP INSPECTION SUBCONTRACTOR: LU 01 N° ____

EQUIPMENT ID NUMBER: EQUIPMENT DESCRIPTION: EQPT CODE SYSTEM ID.

LAYOUT DRAWING NUMBER: REV N° : PURCHASE ORDER NUMBER:

ITEM
ACCEPTANCE CRITERIA REFERENCE N.A. V.ED

A Wet Lay-Up

A minimum residual oxygen scavenger concentration of 20 ppm in the water and


a maximum oxygen concentration of 10 ppb throughout the system including the
A1
dead legs (Note: Analyze water sample(s) for residual levels of oxygen
scavenger at the location most remote from the oxygen scavenger inlet).

Once minimum residuals are verified, the system is kept tightly closed to prevent
A2
air entry.

The system is maintained under positive pressure between 210 to 350 kPa (30
A3 to 50 psig) using nitrogen, a sweet hydrocarbon gas, or hydraulic pressure of the
treated water.

Thermal relief is installed for systems that are to be laid up with hydraulic
A4
pressure.

If the design pressure is lower than 350 kPa (50 psig), the pressure shall be
A5
adjusted accordingly.

Gauges with a scale range not exceeding three times the target pressure are
A6
used to monitor the positive pressure in the system during lay-up.

If a leak occurs or air enters the system, lay-up process is repeated after
A7
completing repairs.

B Dry Lay-Up

Water from the system is drained and complete removal of water is performed
B1
either by sweeping, mopping or scraping.

If sea water was used for testing pipeline, remove salt deposits by scraping with
B2
slugs of water containing less than 4500 ppm total dissolved solids.

The system is dried immediately to a dew point of -1 °C or less at all exit points,
B3
by blowing dry air or nitrogen through the system.

After blowing, the system is shut in with a positive pressure for not less than 12
B4
hours to allow any remaining moisture to come to equilibrium with the dry air.

After the shut-in period of 12 hours, the exit dew points measured are at below -1
B5
°C.

When the required dew point is reached at -1 °C after shut-in period, pressurize
the system to the final lay-up pressure with dry air or nitrogen having a dew point
B6 lower than -1 °C. Shut in the system, maintain and monitor the positive pressure
of at least 30 psig, but not exceeding the design pressure during the lay-up
period using pressure gauges.

C Inert gas Lay-Up

Upon completion of a successful final hydrostatic test, the test water is displaced
C1
with nitrogen or sweet gas until no water drains out of the system.

After water is drained, shut in the system under positive pressure using nitrogen
C2
or sweet hydrocarbon gas until commissioning and start-up.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM LU 01 PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2

LAY-UP INSPECTION SUBCONTRACTOR: LU 01 N° ____

ITEM N° ACCEPTANCE CRITERIA REFERENCE N.A. V.ED

D Ambient Lay-Up

Ambient Lay-up is used only if the following conditions exists:


1) drains are available at all low points to ensure complete removal of water;
D1 2) the corrosion allowable has been provided;
3) the pitting can be tolerated;
4) particulate rust can be tolerated.

After removal of all visible water by sweeping, mopping and/or scraping, close
D2
the system to prevent the entry of sand or rainwater.

Install a vacuum breaker unless it is demonstrated that the system will not
D3
collapse under vacuum.

Vapor – Phase Corrosion Inhibitors (VCI) &


E
Other Lay-Up Method

Use of vapour phase corrosion inhibit or other Lay-up are accepted with prior
E1
approval by Company.

F Stainless Steel Equipment

At the end of the Lay-up, commissioning and start-up the stainless steel
F1
equipment within 14 days.

Remarks:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM PL 10 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

PUNCH LIST SUBCONTRACTOR: PL 10 N° _______

TEST PACK N° _____________________________ SYSTEM N° _____________________________

ITEMS TO BE CHECKED N.A. YES ITEMS TO BE CHECKED N.A. YES ITEMS TO BE CHECKED N.A. YES

WELDING COMPLETE RADIOGRAPHY / ULTRASONIC (WHS) PMI (WHS)

PT / MT (WHS) PWHT / HT (WHS) MATERIALS TRACEABILITY (WHS)

THK CHECK BY UT

Verified Verified Verified


Item (Subcontractor) (Contractor) (EMPLOYER)
Drawing / Line N° Description Category (1) Discipline (2) Issued by Cleared by

Name Date Name Date Name Date

NOTES:
1) Category A:To be resolved before hydrotest B: To be resolved after hydrotest
2) Discipline P: Piping M: Mechanical I: Instrument PA: Painting C: Civil O: Other

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 31B PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

REINFORCING PADS PNEUMATIC TEST REPORT SUBCONTRACTOR: W 31B N° ____

REINFORCING PADS – PNEUMATIC TEST

TEST MEDIUM _______________ TEST PRESSURE _____________barg

REFERENCE
REINFORCING PAD IDENTIFICATION NOTES
LINE / ISO N° REV.

TEST RESULT: ACCEPTED

REMARKS:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 31C PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2

INSPECTION OF VENTURI, RESTRICTION ORIFICE


SUBCONTRACTOR: W 31C N° ____
AND FLOW ORIFICE
EQUIPMENT ID NUMBER: EQUIPMENT DESCRIPTION: EQPT CODE SYSTEM ID.

LAYOUT DRAWING NUMBER: REV N° : PURCHASE ORDER NEMBER:

ITEM
ACCEPTANCE CRITERIA REFERENCE N.A. V.ED

A General Installation Requirements

Standard Orifice Plate Installation checked together for accuracy and


data completion on installation:
 Orifice bore is sharp upstream, 45 degree bevelled dowstream;
A1  Orifice bore is sharp, restrictive and shaped like a semi-circle;
 Orifice bore is not bevelled and has sharp honed corners;
 Upstream edges honed round/smooth have no nicks or flat spots
downstream is bevelled 45 degrees.

Orifice Plates checked:


A) Material is A240 Type 316 SS (max 217 HB) or per P.O.
B) Plates have a fine finish (honed, lapped, polished or buffed).
C) Plates are free of surface defects and bore edges are smooth.
A2
D) Downstream bevelled edges have no grooves, ridges or pits.
E) Plates are flat, bores are centered and outside edges deburred.
F) Plates are free from mechanical damage and welding distortion.
G) Welded handles are parallel to plates with welds ground flush.

A3 Visually ID markings and orientation.

A4 Visually check orientation against Standard drawing.

Orifice plates and holders.


A5
Check installation meets Standard Drawing dimensions.

Ring Joint Orifice Assemblies.


A6
Visually Check ID markings and orientation.

Straight minimum piping run lengths for Orifice Runs are acceptable.
Measure and ensure installation spacings are acceptable. Noting
A7
correct direction of flow, the "A" Upstream and "B" Downstream
Dimensions are within stated tolerances.

A8 Verify installation spacings as applicable on lines.

Visually check flange class meets installed with taps/jackscrews.


A9
Internal welds are smooth (check of root pass grind) , NDE complete.

A10 Visually check flanges for ring joint orifice assemblies.

Orifice Flange Taps.


A11
Check tap dimensions and ensure clearances and spacing.

A12 Venturi Cylindrical Inlet sections are examined and accepted.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 31C PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2

INSPECTION OF VENTURI, RESTRICTION ORIFICE


SUBCONTRACTOR: W 31C N° ____
AND FLOW ORIFICE

ITEM
ACCEPTANCE CRITERIA REFERENCE N.A. V.ED

A13 Venturi Convergent entrances are examined and accepted.

A14 Venturi Throat sections are examined and accepted.

A15 Venturi Divergent outlet sections are examined and accepted.


Venturi items for inspection and acceptance are as follows:
A) Throat linings, as applicable, are secure and undamaged.
A16
B) Pressure Taps (if applicable) meet Engineering Drawing
dimensions.
Measure/ensure installation spacings are acceptable and direction of
A17
flow is correct.
SS materials and plates are kept wrapped and protected from damage
A18
and are handled with extreme care during installation.
Installation of venturis and orifice plates are not permanently installed
until after piping systems have been flushed clean and hydrotested.
A19 Installed venturis and orifice plates (to ensure proper pipefitting) are
removed, blocked off or isolated prior to commencing
flushing/cleaning as they are sensitive to damage. Venturis and orifice
plates go in last on line reinstatement.

Remarks:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 18 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

W 18 N°
HOLIDAY DETECTOR TEST SUBCONTRACTOR:
____

SERVICE ___________________ VOLTAGE __________________ DATE: ______________

AREA /
LINE / ISO No. SH. No. FROM TO NOTES
ZONE

TEST RESULT: ACCEPTED

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM BCS 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

BLIND CONTROL SHEET SUBCONTRACTOR: BCS 01 N° ________

Inserted Removed
Blind Blind Thickness
No. Drawing / Line No. Size Rating Gasket Subcontr. Contractor EMPLOYER Subcontr. Contractor EMPLOYER Remarks
No.
Required Actual Name / Date Name / Date Name / Date Name / Date Name / Date Name / Date

NOTES:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM SS 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

SLOPE SURVEY REPORT SUBCONTRACTOR: SS 01 N° ____

AREA _____________________ UNIT _____________________

SYSTEM _____________________

Elevation / Coordinates
No. Drawing / Line No. Check Point Remarks
Drawing Actual

NOTES:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM BTC 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2

BOLT TIGHTENING CHECK REPORT SUBCONTRACTOR: BTC 01 N° ____

SYSTEM NUMBER FLUID SERVICE

AREA TEMPERATURE SERVICE

LINE CLASS FLANGED JOINT NUMBER


JOINT ID

PIPE WALL THICK./PIPE SCH. TARGET TORQUE VALUE (Nm)

Pressure rating of mating flanges conforms N.A. V.ED The gasket contact areas of the flanges are not N.A. V.ED
coated (to ensure proper contact surface for
with the line specification noted in piping.
sealing purpose).
The flange facing, particularly the seating N.A. V.ED N.A. V.ED
area, is clean and no damage (such as
scratches) in excess.
TORQU.

Torque Tool Type: Pump/Gauge Serial Number:


EQUIP.

Torque Tool Serial No's: Pump Pressure Target (bar)

Flange Material: Joint rating:

Joint Size (inch):


Alignment for flanges over 3-inch NPS
Flange alignment (pipe to pipe)
N.A. V.ED connected to machinery/equipment is N.A. V.ED
tolerances
within the following tolerances
Rotation of flanges, measured as the offset
between elevations of bolt holes on opposite
Vertical bolt hole offset: ± 2.4 mm
FLANGE ALIGNEMENT

sides of a flange centerline, shall not exceed


± 2.4 mm
The tilt of a flange measured at the periphery
across any diameter shall not exceed 1.6 mm Horizontal bolt hole offset: ± 2.4 mm
from the square position.
Alignment of Flange Joints with
spectacle plate is within the N.A. V.ED Rotational offset: ± 2.4 mm
following tolerances
Flange face tilt across diameter: 0.025mm per 25
mm (0.001 inch per inch) of flange outside
Vertical bolt hole offset: ± (2.4 mm + 30%)
diameter up to a maximum of 0.672 mm (0.030
= ± 3.12mm
inch), and 0.254mm (0.010 inch) for all flanges with
an outside diameter less than 10 inches.
Horizontal bolt hole offset: ± (2.4 mm + 30%)
Flange face separation: gasket thickness ± 1.6 mm
= ± 3.12mm
Rotational offset: ± (2.4 mm + 30%) Combination of vertical, horizontal and rotational
= ± 3.12mm offset: ± 3.2 mm
Combination of vertical, horizontal and
rotational offset: ± 3.2 mm

Bolt Material: Bolt Qty:

Bolt Dia (inch): Lubricated Bolt YES NO


BOLTING

Bolts and nuts have no physical damage to N.A. V.ED Bolt and nut materials are verified to conform with N.A. V.ED
shanks or threads. the approved material.
Bolt Length: Bolts extend completely through their
Stud bolts and nuts have identification N.A. V.ED nuts (full thread engagement.). N.A. V.ED
markings and verified to be suitable to the (NOTE: Thread engagement is adequate if the lack
service temperature of complete engagement is not more than one
thread) (ASME B31.3, Para. 335.2.3)

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM BTC 01 PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2

BOLT TIGHTENING CHECK REPORT SUBCONTRACTOR: BTC 01 N° ____

Gasket Type: (e.g. Spiral wound) Is the gasket outer ring visual check
YES NO YES NO
acceptable?
The spiral wound gasket has the filler flush
Gasket type was verified to be compatible with N.A. V.ED N.A. V.ED
with the metal windings, not below the metal
the flange facing
windings. (ASME B16.20, Para. 3.2.2)
Gaskets are free from any damage particularly
in the seating element. (NOTE: Ensure that N.A. V.ED All spiral-wound gaskets are furnished with a N.A. V.ED
spiral wound gaskets are stored flat especially centering ring.
for large sizes, 24 inches and larger.)
PIKOTEK gaskets, or approved equal, with
isolating sleeves and washers are used for Inner rings are provided on all spiral-wound
N.A. V.ED N.A. V.ED
isolating dissimilar metal flanged joints (i.e. gaskets having PTFE (polytetra-
electrical isolation), and insulating joints for fluoroethylene) filler material.
GASKET VERIFICATION

cathodic protection.
Spiral Wound gasket for use in operating
Not more than one gasket is used between N.A. V.ED N.A. V.ED
temperatures below minus 45°C has guide
mating surfaces of flanges.
rings made of type 304 stainless steel material.
The ring gaskets have the following
identification:
a. manufacturer's name or identification
trademark. Components of spiral wound gasket (filler,
N.A. V.ED N.A. V.ED
b. gasket number prefixed by the letters R, RX, inner and outer rings) are verified to conform
or BX followed by the gasket material with the gasket material
identification
c. The gasket is marked with an ASME B 16.20
designation.
The dimension of the ring-joint gasket indicated
by letter designation (R, RX, or BX) stamped on
N.A. V.ED Spiral-wound gaskets are marked with a color N.A. V.ED
the ring gasket was verified to conform with the
code.
flange size and flange standard where it will be
used.
The identification markings on the spiral wound
gaskets (flange size (NPS), pressure class and
The spiral wound gasket has the filler flush
the appropriate flange standard (ASME B16.5 N.A. V.ED N.A. V.ED
with the metal windings, not below the metal
or ASME B16.47) were verified to conform with
windings. (ASME B16.20, Para. 3.2.2)
the flange size and flange standard and as
specified in the IFC Drawing.
Parallelism NO
Gap Size ACC.
ACC.
FINAL ALIGNMENT

(mm round off to the 2nd decimal)

↑ North (1)
Point 1 _______ mm Point 2 _______ mm
→ East (2)
Point 3 _______ mm Point 4 _______ mm
↓ South (3)

← West (4)
ID N° Performer ________________________________ 1/2” to 6” = max 0,8 mm 8” to 12” = max 1 mm
↔↕ 14” to 24” = max 1,2 mm > 24” = max 1,4 mm

TIGHTENING VALUE (Nm) PUMP PRESSURE (barg)


JOINT STATUS

TORQUE 30% TORQUE 60% TORQUE 100% TORQUE 30% TORQUE 60% TORQUE 100%

REMARKS:

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68


PROJECT: Azerikimya Modernization Project – EPC

EMPLOYER: AZERIKIMYA

QUALITY CONTROL FORM W 24 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1

WELDING DAILY PROGRESS AND


SUBCONTRACTOR: W 24 N° ____
JOINT VISUAL EXAMINATION RESULT REPORT

DATE: PREPARED BY:

WORKING AREA PREFABRICATION ERECTION

CUTTING (2)
JOINT

BEVELLING

VERIFIC. (2)
TRACE NUMBER JOINT

WELD GAP

WELDING
FIT-UP (2)

SOCKET
TYPE (1)
(BEFORE) DIAM. VISUAL
LINE or SPOOL JOINT WELDER(s)

(2)
WPS INSPECTION
DWG No. n° n* STAMP
TRACE NUMBER JOINT (BY SUBC.)
(AFTER) DIAM. (2)(3)/4)

NOTES:
(1) B=Buttweld S=Socket Weld EW=External Weld
(2) A=ACCEPTED R=TO BE REPAIRED
(3) Signature of the Subcontractor's Inspector (or equivalent Personnel).
(4) Signature of the Contractor's Inspector (or equivalent Personnel) only in case of its inspection’s attendance.

INSPECTORS SUBCONTRACTOR CONTRACTOR EMPLOYER


NAME

SIGNATURE

DATE

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

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