Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Page
2542 000 QCP 1320 001 0 2/9
BTC 01 Bolt Tightening Check Report Single Report per each Examination
Welding Daily Progress and Joints Visual
W 24 Daily Collection Data Form
Examination Result
it is specifically furnished or outside the extent of the agreed upon right of use.
WHS and W24 Form managed with EasyPiping, see note (8)
B. BEFORE ERECTION
LEGENDA
SUBCONTR.
PIPE / SPOOL ERECTION Daily
D.4 (4)(7)(9)
(inclusive pipe identification transfer if required) Production
Form
SUBCONTR.
Daily
D.5 PIPE / SPOOL ALIGNMENT & TACK WELDS (4)(7)(9)
Production
Form
SUBCONTR.
Daily
D.6 FIT-UP INSPECTION Production H S S (2)(7)(8)(9)
Form /
W24
Use
QCP-1390-001
D.7 RT GAP CONTROL FOR SOCKET WELD (2)(9)
MS-0000-052
SUBCONTR.
WELDING EXECUTION AND DAILY Daily
D.8 (7)(9)
PROGRESS Production
Form
Use
NDE AND PWHT EXECUTION AND
D.10 QCP-1390-001 (2)(9)
MANAGEMENT
SUBCONTR.
Use
D.11 JOINT REPAIR EXECUTION Form / (2)(7)(9)
QCP-1390-001
WHS
SUBCONTR.
Use
D.12 JOINT CUT OUT FOR MODIFICATION (if any) Form / (2)(7)(9)
QCP-1390-001
WHS
it is specifically furnished or outside the extent of the agreed upon right of use.
DWG
D.14 WELDING COMPLETION CHECK W 51 xy H W S (4)
WHS
LEGENDA
DWG /
WHS /
PWHT, HT
MATERIAL/ PWHT / HT / NDE / PMI WHS /
D.15 Charts/Reports H R R (4)
COMPLETION & TRACEABILITY CHECK W51 xy
MS 0000.053/
MS 1320.051
(ATT. W09)
Use
D.16 PIPING SUPPORT ERECTION QCP 1320-002 (2)
MS 1320.052 /
PRESSURE TEST PREPARATION / DWGs /
E.
EXECUTION (PER TESTING CIRCUIT) PP 817 /
SUBCONTR. MS
it is specifically furnished or outside the extent of the agreed upon right of use.
LEGENDA
PP-868
TEST PREPARATION (including Testing
E.8 SubContrac.
Equipment)
MS
Subcontr. MS
E.10 PRESSURE TEST EXECUTION W13 / W 51T H W S
Mech.Line List
W 51T
E.15 FINAL DOCUMENTATION REVIEW H R R
LEGENDA
NOTES:
(1) A copy of the document will be delivered to EMPLOYER for information.
(2) Forms, inspection and attendance shall be in accordance with referred QCP.
(3) Material approval will be executed only for material supplied by Subcontractor.
(4) The W51 xy form refers to W51 AG & W51 UG and must be applied as:
W51 AG: for above ground piping erection
W51 UG: for underground piping erection.
(5) For check valve only.
(6) Step valid only for UG piping, because a dedicated sub-work class exists for AG piping.
(7) Welding Production Reporting (as per note 4) shall be at charge of SUBCONTRACTOR using an own Form. The minimum data
collected shall be, in any case, sufficient in order to Filled W24 Forms in
(8) W24 Form shall be prepared and managed using IT Tools (i.e. CONTRACTOR IT Tool EasyPiping or equivalent)
(9) RFI daily: every day shall be issued a document with the attached working list of cutting, bevelling, tack welds and welding and NDE
required or in general working activities to the related Step
it is specifically furnished or outside the extent of the agreed upon right of use.
LEGENDA
For each piping pressure test circuit SUBCONTRACTOR shall prepare one “test package” collecting
at least the following documents:
QCF W 13 : Piping Pressure Test Report - when test circuits shall be splitted
in two or more subtest circuits a progressive letter (a, b, c…)
shall be added to subtest circuit numbering.
Pressure test gages calibration : Copy of applicable test gage calibration
QCF PL 10 : Punch list before pressure test. All outstanding activities shall
be cleared and countersigned by CONTRACTOR’s Welding
Inspector & Supervisor before test.
QCF W 14 : Dimensional check of testing circuit
QCF WHS : NDE / PWHT / HT / PMI and material Traceability Summary per
each isometric
Isometrics by area : As built isometrics with identified welds, as per WHS, and blind
flanges positioning & Numbering
P&ID : With identified & marked up circuit and blind flanges positioning
& Numbering
QCF PL 10 : Punch list after pressure test (line restatement): After pressure
test and line restatement execution the PL10 form shall be
cleared and countersigned by CONTRACTOR and
EMPLOYER (if any). It will be included into the pressure test
package.
Each pressure test package shall have a Front-Page with the following information:
Test Pressure Circuit N°;
Progressive Test Package N°;
List of Lines / ISOs;
List of collected documents
GENERAL NOTES
it is specifically furnished or outside the extent of the agreed upon right of use.
1) All the other reports (shop prefabrication reports included) will be filed per ISO in different files.
3) If any welding activity is necessary to apply at one or more circuit’s isometrics after pressure
test, these will be authorized by CONTRACTOR and recorded with W 16 Form.
W 16 Form filled and countersigned by CONTRACTOR will be included into the test package.
NDE Verification
_______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT
Internal Cleanliness
Verification _______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT
Water Cleaning/Dry-out
Lay-up _______ _______ _______ _______
Subcontractor EPC Construction EPC QC EMPLOYER PMT
it is specifically furnished or outside the extent of the agreed upon right of use.
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 12A PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1
1. MATERIALS
2. SUPPLIER
3. PURPOSE
4. ATTACHMENT DATA
REMARKS:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM WHS PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1
TestPack No
Inspection Report
Welder Part 1 Part 2
Spool Weld Weld Thick Material Weld Weld WPS DWIR Weld Rework
Size RT UT PT/MT PMI PWHT HT
No. No. Point ness Type Cat Type No. No. Date Code
Remarks
Ident Ident Trac.
Root Cap Type Trac. 1 Type Rep Date Result % Rep Date Result % Rep Date % Rep Date % Rep Date % Rep Date %
code1 code2 2
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
______________________________ _______________________________
4) PMI
BASE MATERIAL YES NO SEE REPORT ___________
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 51UG PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2
D.2 CUTTING/BEVELLING
MATERIAL/PWHT/HT/NDE/PMI
D.15 WHS (*)
COMPLETION & TRACEABILITY CHECK
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 51xy PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2
NOTES:
(*) THE QC REPORTS N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES (SEE QCP 1320.01 for reference)
W 24 N°_____
IC 01 N°_____
W31C N°_____
W31B N°_____
WHS N°____
W 14 N°____
BTC 01 N°____
SS 01 N°°____
REMARKS:
D.23) FINAL DOC.
NAME
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 51AG PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2
D.2 CUTTING/BEVELLING
MATERIAL/PWHT/HT/NDE/PMI
D.15 WHS (*)
COMPLETION & TRACEABILITY CHECK
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 51xy PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2
NOTES:
(*) THE QC REPORTS N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES (SEE QCP 1320.01 for reference)
W 24 N°_____
IC 01 N°_____
W31C N°_____
W31B N°_____
WHS N°____
W 14 N°____
BTC 01 N°____
SS 01 N°°____
REMARKS:
D.23) FINAL DOC.
NAME
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
NAME
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
LINES LIST
PRESSURE TEST
ATM. HYDRAULIC TEST SHEET
LINE / ISO N° REV. AREA P&ID
N°
VISUAL TEST
TEST MEDIUM:
NORMAL WATER
SPECIAL WATER (Cl __ ppm max)
OTHER ____________
INHIBITOR: YES NO
FILTRATION: YES NO
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
V.ED = VERIFIED N.A. = NOT APPLICABLE (1) SAME TEST CIRCUIT NUMBER
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
SYSTEM DESCRIPTION:
Type of Debris
(sand, mill scale, electrodes,
animals, etc.)
REMARKS:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 51T PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1
WORK ACCEPTANCE OF
E.14
“PUNCH LIST AFTER PRESSURE TEST” PL10
(LINE REINSTATEMENT)
NOTES: (*) THE QC REPORTS N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES :
PL 10 N°______
BCS 01 N°_____
W 13 N°_____
LU 01 N°______
IC01 N° ______
E.15) FINAL DOC.
NAME
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
ITEM
ACCEPTANCE CRITERIA REFERENCE N.A. V.ED
N°
A Wet Lay-Up
Once minimum residuals are verified, the system is kept tightly closed to prevent
A2
air entry.
The system is maintained under positive pressure between 210 to 350 kPa (30
A3 to 50 psig) using nitrogen, a sweet hydrocarbon gas, or hydraulic pressure of the
treated water.
Thermal relief is installed for systems that are to be laid up with hydraulic
A4
pressure.
If the design pressure is lower than 350 kPa (50 psig), the pressure shall be
A5
adjusted accordingly.
Gauges with a scale range not exceeding three times the target pressure are
A6
used to monitor the positive pressure in the system during lay-up.
If a leak occurs or air enters the system, lay-up process is repeated after
A7
completing repairs.
B Dry Lay-Up
Water from the system is drained and complete removal of water is performed
B1
either by sweeping, mopping or scraping.
If sea water was used for testing pipeline, remove salt deposits by scraping with
B2
slugs of water containing less than 4500 ppm total dissolved solids.
The system is dried immediately to a dew point of -1 °C or less at all exit points,
B3
by blowing dry air or nitrogen through the system.
After blowing, the system is shut in with a positive pressure for not less than 12
B4
hours to allow any remaining moisture to come to equilibrium with the dry air.
After the shut-in period of 12 hours, the exit dew points measured are at below -1
B5
°C.
When the required dew point is reached at -1 °C after shut-in period, pressurize
the system to the final lay-up pressure with dry air or nitrogen having a dew point
B6 lower than -1 °C. Shut in the system, maintain and monitor the positive pressure
of at least 30 psig, but not exceeding the design pressure during the lay-up
period using pressure gauges.
Upon completion of a successful final hydrostatic test, the test water is displaced
C1
with nitrogen or sweet gas until no water drains out of the system.
After water is drained, shut in the system under positive pressure using nitrogen
C2
or sweet hydrocarbon gas until commissioning and start-up.
EMPLOYER: AZERIKIMYA
D Ambient Lay-Up
After removal of all visible water by sweeping, mopping and/or scraping, close
D2
the system to prevent the entry of sand or rainwater.
Install a vacuum breaker unless it is demonstrated that the system will not
D3
collapse under vacuum.
Use of vapour phase corrosion inhibit or other Lay-up are accepted with prior
E1
approval by Company.
At the end of the Lay-up, commissioning and start-up the stainless steel
F1
equipment within 14 days.
Remarks:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
ITEMS TO BE CHECKED N.A. YES ITEMS TO BE CHECKED N.A. YES ITEMS TO BE CHECKED N.A. YES
THK CHECK BY UT
NOTES:
1) Category A:To be resolved before hydrotest B: To be resolved after hydrotest
2) Discipline P: Piping M: Mechanical I: Instrument PA: Painting C: Civil O: Other
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 31B PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1
REFERENCE
REINFORCING PAD IDENTIFICATION NOTES
LINE / ISO N° REV.
REMARKS:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 31C PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2
ITEM
ACCEPTANCE CRITERIA REFERENCE N.A. V.ED
N°
Straight minimum piping run lengths for Orifice Runs are acceptable.
Measure and ensure installation spacings are acceptable. Noting
A7
correct direction of flow, the "A" Upstream and "B" Downstream
Dimensions are within stated tolerances.
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM W 31C PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2
ITEM
ACCEPTANCE CRITERIA REFERENCE N.A. V.ED
N°
Remarks:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
W 18 N°
HOLIDAY DETECTOR TEST SUBCONTRACTOR:
____
AREA /
LINE / ISO No. SH. No. FROM TO NOTES
ZONE
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM BCS 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 1
Inserted Removed
Blind Blind Thickness
No. Drawing / Line No. Size Rating Gasket Subcontr. Contractor EMPLOYER Subcontr. Contractor EMPLOYER Remarks
No.
Required Actual Name / Date Name / Date Name / Date Name / Date Name / Date Name / Date
NOTES:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
SYSTEM _____________________
Elevation / Coordinates
No. Drawing / Line No. Check Point Remarks
Drawing Actual
NOTES:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM BTC 01 PROJ. No.: 2542 QCF REV. 0 SH. 1 OF 2
Pressure rating of mating flanges conforms N.A. V.ED The gasket contact areas of the flanges are not N.A. V.ED
coated (to ensure proper contact surface for
with the line specification noted in piping.
sealing purpose).
The flange facing, particularly the seating N.A. V.ED N.A. V.ED
area, is clean and no damage (such as
scratches) in excess.
TORQU.
Bolts and nuts have no physical damage to N.A. V.ED Bolt and nut materials are verified to conform with N.A. V.ED
shanks or threads. the approved material.
Bolt Length: Bolts extend completely through their
Stud bolts and nuts have identification N.A. V.ED nuts (full thread engagement.). N.A. V.ED
markings and verified to be suitable to the (NOTE: Thread engagement is adequate if the lack
service temperature of complete engagement is not more than one
thread) (ASME B31.3, Para. 335.2.3)
EMPLOYER: AZERIKIMYA
QUALITY CONTROL FORM BTC 01 PROJ. No.: 2542 QCF REV. 0 SH. 2 OF 2
Gasket Type: (e.g. Spiral wound) Is the gasket outer ring visual check
YES NO YES NO
acceptable?
The spiral wound gasket has the filler flush
Gasket type was verified to be compatible with N.A. V.ED N.A. V.ED
with the metal windings, not below the metal
the flange facing
windings. (ASME B16.20, Para. 3.2.2)
Gaskets are free from any damage particularly
in the seating element. (NOTE: Ensure that N.A. V.ED All spiral-wound gaskets are furnished with a N.A. V.ED
spiral wound gaskets are stored flat especially centering ring.
for large sizes, 24 inches and larger.)
PIKOTEK gaskets, or approved equal, with
isolating sleeves and washers are used for Inner rings are provided on all spiral-wound
N.A. V.ED N.A. V.ED
isolating dissimilar metal flanged joints (i.e. gaskets having PTFE (polytetra-
electrical isolation), and insulating joints for fluoroethylene) filler material.
GASKET VERIFICATION
cathodic protection.
Spiral Wound gasket for use in operating
Not more than one gasket is used between N.A. V.ED N.A. V.ED
temperatures below minus 45°C has guide
mating surfaces of flanges.
rings made of type 304 stainless steel material.
The ring gaskets have the following
identification:
a. manufacturer's name or identification
trademark. Components of spiral wound gasket (filler,
N.A. V.ED N.A. V.ED
b. gasket number prefixed by the letters R, RX, inner and outer rings) are verified to conform
or BX followed by the gasket material with the gasket material
identification
c. The gasket is marked with an ASME B 16.20
designation.
The dimension of the ring-joint gasket indicated
by letter designation (R, RX, or BX) stamped on
N.A. V.ED Spiral-wound gaskets are marked with a color N.A. V.ED
the ring gasket was verified to conform with the
code.
flange size and flange standard where it will be
used.
The identification markings on the spiral wound
gaskets (flange size (NPS), pressure class and
The spiral wound gasket has the filler flush
the appropriate flange standard (ASME B16.5 N.A. V.ED N.A. V.ED
with the metal windings, not below the metal
or ASME B16.47) were verified to conform with
windings. (ASME B16.20, Para. 3.2.2)
the flange size and flange standard and as
specified in the IFC Drawing.
Parallelism NO
Gap Size ACC.
ACC.
FINAL ALIGNMENT
↑ North (1)
Point 1 _______ mm Point 2 _______ mm
→ East (2)
Point 3 _______ mm Point 4 _______ mm
↓ South (3)
← West (4)
ID N° Performer ________________________________ 1/2” to 6” = max 0,8 mm 8” to 12” = max 1 mm
↔↕ 14” to 24” = max 1,2 mm > 24” = max 1,4 mm
TORQUE 30% TORQUE 60% TORQUE 100% TORQUE 30% TORQUE 60% TORQUE 100%
REMARKS:
SIGNATURE
DATE
EMPLOYER: AZERIKIMYA
CUTTING (2)
JOINT
BEVELLING
VERIFIC. (2)
TRACE NUMBER JOINT
WELD GAP
WELDING
FIT-UP (2)
SOCKET
TYPE (1)
(BEFORE) DIAM. VISUAL
LINE or SPOOL JOINT WELDER(s)
(2)
WPS INSPECTION
DWG No. n° n* STAMP
TRACE NUMBER JOINT (BY SUBC.)
(AFTER) DIAM. (2)(3)/4)
NOTES:
(1) B=Buttweld S=Socket Weld EW=External Weld
(2) A=ACCEPTED R=TO BE REPAIRED
(3) Signature of the Subcontractor's Inspector (or equivalent Personnel).
(4) Signature of the Contractor's Inspector (or equivalent Personnel) only in case of its inspection’s attendance.
SIGNATURE
DATE