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A documented method is A documented method is Process methods are A documented method is Evidence of 5S
evident to ensure evident to provide visual visual, standardized, evident to ensure work area agreements and safety
Level 4 unnecessary materials and indication of location, documented, and organization and practices are present in
items are kept from the quantity, and status of followed. cleanliness. the work environment.
work place. materials and items.
Unnecessary materials and Materials and items are Process methods are Visual controls have been 5S agreements and
items are removed from the stored in designated and standardized and implemented and followed to safety practices are
Level 3 work area. labeled areas. visible in the work area. control work area developed and followed.
organization and
cleanliness.
Unnecessary materials and Materials and items are Process methods are Work areas are cleaned on Effort to improve the
items have been separated stored in designated standard, but are not a regular schedule. Items work area is noticeable.
Level 2 from the necessary within locations. documented. have been identified for
the work area. scheduled check.
Unnecessary materials and Materials and items are Work process methods Area is not organized or Work area has no visual
items are in the work area. not stored in designated are random. There is clean. 5S standard
Level 1 areas. no continuity to measurements of 5S
prescribed procedures. performance.
Work Center:
Auditor:
Date:
Comments:
Standardize
Discipline
Simplify
Overall
Sweep
Rating
Date
Sort
Self
Area
Assembly #DIV/0!
Balance #DIV/0!
Bevel #DIV/0!
Broach #DIV/0!
Centerless Grinder #DIV/0!
CNC Lathes #DIV/0!
CNC Mills #DIV/0!
Customer Service #DIV/0!
Deburr #DIV/0!
Engineering #DIV/0!
Finance #DIV/0!
Gear Grinder #DIV/0!
Gear Hob #DIV/0!
Gear Honing #DIV/0!
Gear Shaping #DIV/0!
Human Resources #DIV/0!
ID Grind #DIV/0!
Inspection #DIV/0!
Jig Bore #DIV/0!
LAP #DIV/0!
Magnetic Particle #DIV/0!
Manual Chuckers #DIV/0!
Manual Lathe #DIV/0!
Manual Mill #DIV/0!
OD Grind #DIV/0!
Parts Marking #DIV/0!
Pencil Grind #DIV/0!
Production Control #DIV/0!
Punch Press #DIV/0!
Purchasing #DIV/0!
Quality #DIV/0!
Reception #DIV/0!
Sales/Marketing #DIV/0!
Saw #DIV/0!
Shipping/Receiving #DIV/0!
Stock Room #DIV/0!
Straightening #DIV/0!
Stress Relieve #DIV/0!
Surface Grind #DIV/0!
Temper Etch Inspection #DIV/0!
Tensile Test #DIV/0!
Tool Room #DIV/0!
Facility Averages #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Facility 5S Progress and Rating
Team Area Self Team Area Self Team Area Self Team Area Self Team Area Self Team Area Self Team
Assembly
Balance
Bevel
Broach
Centerless Grinder
CNC Lathes
CNC Mills
Customer Service
Deburr
Engineering
Finance
Gear Grinder
Gear Hob
Gear Honing
Gear Shaping
Human Resources
ID Grind
Inspection
Jig Bore
LAP
Magnetic Particle
Manual Chuckers
Manual Lathe
Manual Mill
OD Grind
Parts Marking
Pencil Grind
Production Control
Punch Press
Purchasing
Quality
Reception
Sales/Marketing
Saw
Shipping/Receiving
Stock Room
Straightening
Stress Relieve
Surface Grind
Tensile Test
Tool Room