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DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
14 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com Document no.: 4189340910D
PPM 300 Operator's manual 4189340910 UK
1. Introduction
1.1 About the Operator's manual...........................................................................................................................................................................................................7
1.1.1 Intended users of the Operator's manual.....................................................................................................................................................................7
1.1.2 Software versions..........................................................................................................................................................................................................................7
1.1.3 Technical support..........................................................................................................................................................................................................................7
1.1.4 List of technical documentation for PPM 300...........................................................................................................................................................8
1.2 Warnings and safety................................................................................................................................................................................................................................9
1.2.1 Safety during installation and operation ......................................................................................................................................................................9
1.2.2 Automatic and remote-controlled starts........................................................................................................................................................................9
1.2.3 Switchboard control......................................................................................................................................................................................................................9
1.2.4 Controller power supply.........................................................................................................................................................................................................10
1.2.5 Factory settings ..........................................................................................................................................................................................................................10
1.2.6 Electrostatic discharge ..........................................................................................................................................................................................................10
1.2.7 Do not manually override active alarm actions.....................................................................................................................................................10
1.3 Legal information.....................................................................................................................................................................................................................................10
1.3.1 Third party equipment.............................................................................................................................................................................................................10
1.3.2 Warranty............................................................................................................................................................................................................................................11
1.3.3 Open source software.............................................................................................................................................................................................................11
1.3.4 Trademarks.....................................................................................................................................................................................................................................11
1.3.5 Copyright...........................................................................................................................................................................................................................................11
1.3.6 Disclaimer .......................................................................................................................................................................................................................................11
3. Controller equipment
3.1 Display unit...................................................................................................................................................................................................................................................24
3.1.1 Introduction to the display unit..........................................................................................................................................................................................24
3.1.2 Display unit LEDs and push-buttons............................................................................................................................................................................25
3.1.3 GENSET controller LEDs and push-buttons..........................................................................................................................................................26
3.1.4 EMERGENCY genset controller LEDs and push-buttons............................................................................................................................28
3.1.5 SHAFT generator controller LEDs and push-buttons .....................................................................................................................................30
3.1.6 SHORE connection controller LEDs and push-buttons ................................................................................................................................32
3.1.7 BUS TIE breaker controller LEDs and push-buttons ......................................................................................................................................33
3.2 Controller rack............................................................................................................................................................................................................................................35
3.2.1 Rack LEDs.......................................................................................................................................................................................................................................35
3.2.2 PSM3.1 LEDs................................................................................................................................................................................................................................35
3.2.3 PCM3.1 LEDs................................................................................................................................................................................................................................36
6. Log on
6.1 Permissions..................................................................................................................................................................................................................................................58
6.1.1 About permissions......................................................................................................................................................................................................................58
6.2 Log on................................................................................................................................................................................................................................................................58
6.2.1 Log on to controller....................................................................................................................................................................................................................58
6.3 Log off................................................................................................................................................................................................................................................................59
6.3.1 Log off from controller.............................................................................................................................................................................................................59
6.4 Language.........................................................................................................................................................................................................................................................60
6.4.1 Change language.......................................................................................................................................................................................................................60
6.5 Reset...................................................................................................................................................................................................................................................................61
6.5.1 Reset display unit.......................................................................................................................................................................................................................61
6.6 User info...........................................................................................................................................................................................................................................................62
6.6.1 View user information..............................................................................................................................................................................................................62
7. Configure
7.1 Introduction...................................................................................................................................................................................................................................................63
7.1.1 About configure............................................................................................................................................................................................................................63
7.2 Priority...............................................................................................................................................................................................................................................................63
7.2.1 View or configure priority.......................................................................................................................................................................................................63
7.3 Counters..........................................................................................................................................................................................................................................................64
7.3.1 View or configure counters..................................................................................................................................................................................................64
7.4 Parameters.....................................................................................................................................................................................................................................................68
7.4.1 View or configure parameters...........................................................................................................................................................................................68
7.5 Input/output...................................................................................................................................................................................................................................................69
7.5.1 Configure Input/output.............................................................................................................................................................................................................69
7.5.2 Selecting a hardware module............................................................................................................................................................................................69
7.5.3 View or configure hardware module I/O terminals.............................................................................................................................................70
7.5.4 I/O terminal settings..................................................................................................................................................................................................................71
7.6 Digital input (DI)........................................................................................................................................................................................................................................72
7.6.1 Configure I/O name...................................................................................................................................................................................................................72
7.6.2 Configure function(s)................................................................................................................................................................................................................73
7.6.3 Configure alarm(s).....................................................................................................................................................................................................................73
7.7 Digital output (DO)..................................................................................................................................................................................................................................77
7.7.1 Configure I/O name...................................................................................................................................................................................................................77
7.7.2 View or configure I/O relay..................................................................................................................................................................................................77
7.7.3 Configure function(s)................................................................................................................................................................................................................78
7.7.4 Configure alarms.........................................................................................................................................................................................................................79
7.8 Analogue input (AI)................................................................................................................................................................................................................................80
7.8.1 Introduction to analogue inputs........................................................................................................................................................................................80
7.8.2 Configure Analogue input (AI)...........................................................................................................................................................................................81
7.8.3 Configure I/O name...................................................................................................................................................................................................................81
7.8.4 Configure function(s)................................................................................................................................................................................................................82
7.8.5 Configure alarm(s).....................................................................................................................................................................................................................85
7.8.6 View or configure sensor.......................................................................................................................................................................................................88
7.9 Analogue output (AO) / Pulse width modulation (PWM)....................................................................................................................................100
7.9.1 Configure Analogue output (AO)..................................................................................................................................................................................100
7.9.2 Configure I/O name................................................................................................................................................................................................................101
7.9.3 Configure function...................................................................................................................................................................................................................101
7.9.4 View or configure analogue output (AO) or pulse width modulation (PWM)...............................................................................104
8. Alarm
8.1 Introduction................................................................................................................................................................................................................................................117
8.1.1 Alarm indication.........................................................................................................................................................................................................................117
8.1.2 About the alarm list.................................................................................................................................................................................................................118
8.1.3 Alarm symbols............................................................................................................................................................................................................................118
8.1.4 Alarm actions..............................................................................................................................................................................................................................120
8.1.5 Alarm notification......................................................................................................................................................................................................................120
8.2 Alarm actions...........................................................................................................................................................................................................................................121
8.2.1 View alarms..................................................................................................................................................................................................................................121
8.2.2 Operator actions.......................................................................................................................................................................................................................121
8.2.3 Silence horn.................................................................................................................................................................................................................................122
8.2.4 Acknowledge alarm(s)..........................................................................................................................................................................................................122
8.2.5 Reset latched alarm(s).........................................................................................................................................................................................................123
8.2.6 Shelve alarm(s).........................................................................................................................................................................................................................123
9. Live data
9.1 Introduction................................................................................................................................................................................................................................................126
9.1.1 Live data.........................................................................................................................................................................................................................................126
9.2 Live data........................................................................................................................................................................................................................................................126
9.2.1 View the Live data...................................................................................................................................................................................................................126
9.2.2 Live data counters...................................................................................................................................................................................................................127
10. Tools
10.1 Introduction................................................................................................................................................................................................................................................129
10.1.1 About tools....................................................................................................................................................................................................................................129
10.2 Communication......................................................................................................................................................................................................................................129
10.2.1 Configure communication..................................................................................................................................................................................................129
10.3 Advanced.....................................................................................................................................................................................................................................................131
10.3.1 About advanced........................................................................................................................................................................................................................131
10.4 Brightness...................................................................................................................................................................................................................................................132
10.4.1 About brightness menu.......................................................................................................................................................................................................132
10.4.2 View or configure brightness level setting.............................................................................................................................................................132
10.4.3 View or configure the brightness time setting.....................................................................................................................................................133
10.5 Permissions...............................................................................................................................................................................................................................................134
10.5.1 About permissions...................................................................................................................................................................................................................134
10.5.2 View groups.................................................................................................................................................................................................................................134
10.5.3 View users.....................................................................................................................................................................................................................................135
10.6 Controller type.........................................................................................................................................................................................................................................136
10.6.1 Prerequisites...............................................................................................................................................................................................................................136
10.6.2 Change controller type.........................................................................................................................................................................................................136
11. Log
11.1 Introduction................................................................................................................................................................................................................................................139
11.1.1 About the log...............................................................................................................................................................................................................................139
11.1.2 Log events.....................................................................................................................................................................................................................................139
11.2 Log.....................................................................................................................................................................................................................................................................140
11.2.1 Review log events...................................................................................................................................................................................................................140
12. Info
12.1 Introduction................................................................................................................................................................................................................................................141
12.1.1 About info.......................................................................................................................................................................................................................................141
12.2 Production...................................................................................................................................................................................................................................................141
12.2.1 View the production info.....................................................................................................................................................................................................141
12.3 About...............................................................................................................................................................................................................................................................142
12.3.1 View about....................................................................................................................................................................................................................................142
13. Troubleshooting
13.1 Introduction................................................................................................................................................................................................................................................143
13.1.1 Finding the source of the problem...............................................................................................................................................................................143
13.2 Using SWBD control for troubleshooting.......................................................................................................................................................................143
13.2.1 Introduction to SWBD control.........................................................................................................................................................................................143
14. Maintenance
14.1 PCM3.1 internal battery...................................................................................................................................................................................................................148
14.1.1 Changing the battery.............................................................................................................................................................................................................148
15. End-of-life
15.1 Disposal of WEEE.................................................................................................................................................................................................................................150
15.1.1 Disposal of waste electrical and electronic equipment................................................................................................................................150
16. Glossary
16.1 Terms and abbreviations...............................................................................................................................................................................................................151
16.2 Units..................................................................................................................................................................................................................................................................154
16.3 Symbols.........................................................................................................................................................................................................................................................156
16.3.1 Symbols for notes....................................................................................................................................................................................................................156
16.3.2 Display unit symbols and push-buttons...................................................................................................................................................................156
1. Introduction
This is the operator's manual for DEIF's Protection and Power Management controller, PPM 300. The manual is for the
operator who uses the controller display unit. The manual includes an introduction to the display unit (LEDs, push-buttons
and screen), basic operator tasks, alarms, logs, more advanced operator tasks, and trouble shooting. The information in this
manual is simplified and general.
See the Designer's handbook for more detailed information and descriptions..
DANGER!
Read this manual before you operate the system. Failure to do this could result in personal injury and
damage to the equipment.
You can read about service and support options on the DEIF website, www.deif.com. You can also find contact details on the
DEIF website.
Document Contents
• System description and functions
• Technical specifications
• Each controller type
Data sheet
◦ Applications, hardware, functions and protections
• Hardware modules, display unit, and accessories
• Ordering information
• Mounting
• Connecting wiring
• PICUS (PC software)
Quick start guide
◦ Download and install
◦ Controller configuration
• Display unit overview
• System principles
• AC configuration and nominal settings
• Protections and alarms
• Breakers, synchronisation and de-loading
• Regulation
• Power management
Designer's handbook • Each controller type
◦ Principles, sequences, functions and protections
• Hardware characteristics and configuration
• PICUS (including permissions)
• CustomLogic
• Emulation
• Modbus
• Tools and materials
• Mounting
• Minimum wiring for each controller type
Installation instructions • Wiring for hardware module terminals
• Wiring for controller functions
• Wiring communication
• Wiring the display unit
• Tools, software and information required
• Controller, system and equipment checks
Commissioning guidelines • Regulator tuning
• System testing
• Troubleshooting
Document Contents
• Controller equipment (push-buttons and LEDs)
• Operating the system
Operator's manual • Alarms and log
• Using the display unit
• Troubleshooting and maintenance
PICUS manual Using PICUS and CustomLogic
• Modbus address list
◦ PLC addresses
Modbus tables
◦ Corresponding controller functions
• Descriptions for function codes, function groups
Installing and operating the equipment may require work with dangerous currents and voltages. The installation must only be
carried out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages. Do not touch any terminals, especially the AC measurement inputs
and the relay terminals. Touching the terminals could lead to injury or death.
The power management system automatically starts gensets when more power is needed. It can be difficult for an
inexperienced operator to predict which gensets will start. In addition, gensets can be started remotely (for example, by using
an Ethernet connection, or a digital input). To avoid personal injury, the genset design, the layout, and maintenance
procedures must take this into account.
The controllers are designed to normally run under power management system control. When switchboard control is
activated:
• If an alarm situation arises, and the alarm action requires a trip and/or shutdown, then the controller trips the breaker and/or
shuts down the engine.
• The controller DOES NOT respond to a blackout.
• The controller DOES NOT provide any power management.
• The controller DOES NOT accept operator commands.
• The controller cannot and DOES NOT prevent any manual operator actions.
The switchboard design must therefore ensure that the system is sufficiently protected when the controller is under
switchboard control.
If the controller has no power supply, it is OFF and does not provide any protection to the system. The controller cannot
enforce any trips, shutdowns or latches when it is off. The controller does not provide any control or power management. All
the controller relays de-energise.
The controller must have a reliable power supply, which must include a backup power supply. In addition, the switchboard
design must ensure that the system is sufficiently protected if the controller power supply fails.
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical
values and may not be correct for your system. You must therefore check all parameters before using the controller.
You must protect the equipment terminals from static discharge during handling, including installation and dismounting. Once
the equipment is correctly installed and the frame ground is connected, it is no longer necessary to protect the terminals from
static discharge.
DANGER!
Do not use switchboard or manual control to override the alarm action of an active alarm.
An alarm may be active because it is latched, or because the alarm condition is still present. If the alarm action is manually
overridden, a latched alarm does not do its alarm action again. In this situation, the latched alarm does not provide protection.
The controller trips a breaker because of over-current. The operator then manually (that is, not using the controller)
closes the breaker while the Over-current alarm is still latched.
If another over-current situation arises, the controller does not trip the breaker again. The controller regards the
original Over-current latched alarm as still active, and does not provide protection.
DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the
genset company if you have any doubt about how to install or operate the genset.
1.3.2 Warranty
CAUTION
The rack may only be opened to remove, replace, and/or add a hardware module. The procedure in the Installation
instructions must be followed. If the rack is opened for any other reason, and/or the procedure is not followed, then
the warranty is void.
CAUTION
If the display unit is opened, then the warranty is void.
This product contains open source software licensed under, for example, the GNU General Public License (GNU GPL) and
GNU Lesser Public License (GNU LGPL). The source code for this software can be obtained by contacting DEIF at
support@deif.com. DEIF reserves the right to charge for the cost of the service.
1.3.4 Trademarks
DEIF, power in control and the DEIF logo are trademarks of DEIF A/S.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
1.3.5 Copyright
1.3.6 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF
does not take responsibility for the accuracy of translations, and translations might not be updated at the same time as the
English document. If there is a discrepancy, the English version prevails.
2.1 Overview
2.1.1 Operating the PPM 300 controllers
The PPM 300 controllers ensure that the power required is available and that the system is protected for typical marine
applications.
Only qualified people may install and commission the controllers. After the controllers are installed and commissioned, they
are easy to operate.
As far as possible, the GENSET controllers should all normally run in automatic mode (AUTO). In this mode, the PMS
automatically starts and stops gensets, according to the power requirements. The PMS also automatically closes and opens
the genset breakers to the busbar, to connect and disconnect the gensets as needed.
The SHAFT generator, SHORE connection and BUS TIE breaker controllers normally run under PMS control. For safety
reasons, these controllers will not normally automatically connect to a shaft generator or shore connection, or automatically
close a bus tie breaker. An operator action is needed to start these actions. Once the operator starts the action, the controller
automatically follows a pre-programmed sequence of actions.
The GENSET and EMERGENCY genset controllers can run in either AUTO or a semi-automatic (SEMI) mode. These are
both PMS modes. SEMI mode is a type of service mode. In SEMI mode, an operator action is needed to start or stop the
genset. An operator action is also needed to start the pre-programmed sequence to close or open the genset breaker to the
busbar.
Switchboard control
Each controller can also be put under switchboard control. The operator then manually controls the genset speeds and opens
and closes breakers. Switchboard control is useful for troubleshooting. It can also be useful in extreme circumstances if the
operator needs to override the control system. Under switchboard control, all the controller functions are disabled. However,
the controller protections are still active. The controller monitors the operation, and if an alarm condition arises, the controller
activates the alarm action.
The operator can look at the display unit LEDs to see the status of each part of the system.
PICUS *
PICUS - Power In Control Utility Software
PICUS is the PC programming and monitoring tool, available from DEIF free of charge. The operator can connect a computer
with PICUS to the controller by using a direct connection. The operator can then log into the controller. When the operator
logs on, they can use PICUS to monitor operation, send commands that correspond to the push-button actions, manage
alarms, and see or change the controller configuration. *
See the PICUS manual for more information about how to monitor and change the controller configuration using
PICUS.
* Both the display unit and PICUS are controlled by user level permissions which grant or restrict access to features of the
controller. Some features or functions may not be accessible to an operator depending upon the design of the controller
permissions.
Icon Notes
GENSET controller
Icon Notes
GENSET controller
3. Controller equipment
The front of the display unit consists of a top part and a bottom strip.
No.
1 Top part
2 Bottom strip
The LEDs and push-buttons for the top part are the same for all controller types. The LEDs, push-buttons and picture on the
bottom strip vary according to the controller type. These are described below.
The top part of the front of the display unit is the same for all controller types. It includes LEDs that show the controller status
and a push-button to silence the alarm horn. The other push-buttons allow the operator to see controller information on the
display unit screen. The actual information available to the operator depends upon the permission access for the operator's
log on profile.* Using the push-buttons and the screen, the operator can see Live Data, or see, acknowledge and unlatch
alarms. If the operator logs in with the right permission level, he can also change the controller configuration.
* Some features or functions of the display unit may only be accessible if the user profile logged on has the necessary
permission access.
1
8
2
3
9
5 6 6 6 6 10 11
INFO
The display unit LEDs show the status of the controller, and not the status of the display unit. The display unit
screen is lit if the display unit has power. The display unit screen is not lit if there is no power supply.
The bottom strip of the front of the display unit is customised for the GENSET controller. It includes LEDs that show the
equipment and controller status, as well as push-buttons for operator actions.
5 7
1 2 3 4 6
1 3 5 7
2 4 6
The bottom strip of the front of the display unit is customised for the EMERGENCY genset controller. It includes LEDs that
show the equipment and controller status, as well as push-buttons for operator actions.
6 8
1 2 3 4 5 7
1 3 5 7 9
2 4 6 8
The bottom strip of the front of the display unit is customised for the SHAFT generator controller. It includes LEDs that show
the equipment and controller status, as well as push-buttons for operator actions.
1 2 3
The bottom strip of the front of the display unit is customised for the SHORE connection controller. It includes LEDs that
show the equipment and controller status, as well as push-buttons for operator actions.
1 2 3
The bottom strip of the front of the display unit is customised for the BUS TIE breaker controller. It includes LEDs that show
the equipment and controller status, as well as push-buttons for operator actions.
1 2 3
You will normally not be able to see the controller rack, since it is normally in an enclosed switchboard. However, the
controller rack includes LEDs that can be useful for troubleshooting, and these are described here.
Module LEDs
PSM3.1, ACM3.1, EIM3.1, GAM3.1 and PCM3.1 each have a red status LED. The module status LED lights if the hardware
module self-check is not OK. If the controller power supply LED on PSM3.1 is red, the LED(s) at the top of the hardware
module(s) that failed the self-check may be red.
These LEDs are at the top of the hardware module inside the rack frame, and may be hidden by wiring or other equipment. If
there is not too much light, the glow from the LED(s) should be visible at the top of the rack.
INFO
The hardware modules' LEDs may be red while the controller is starting up, or during a software update. This is
normal, and does not mean that the hardware modules failed the self-check.
*Note: For ports 1, 2, 4 and 5, the green LED on the front of the module works in the same way as the green LED on the
actual port. The actual Ethernet ports at the top (ports 1 and 2) and bottom (ports 4 and 5) of the rack also have an orange
LED.
4.1 Introduction
4.1.1 About the operator actions
This chapter describes the basic tasks that the operator can do using the display unit push-buttons.
System-specific tasks are not described in this chapter. These depend on the design and configuration of the system, and the
configured and active functions in the system.
INFO
DEIF recommends that the operator actions that depend on the system design and configuration are documented.
See the Designer's handbook for more information about the system-specific functions that are available by
default in the controller.
Normal operation
The GENSET controllers should normally be in AUTO mode. When one or more GENSET controllers are in AUTO mode, the
power management system automatically starts and connects gensets, or disconnects and stops gensets, according to the
power required and the genset priority order.
Blackout response
If there is a blackout, the power management system automatically follows the blackout recovery sequence to start and
connect gensets, in order to restore power. If there is a blackout and a GENSET controller is in SEMI mode, the power
management system will automatically change the controller to AUTO mode. No operator actions are needed.
However, if there is a blackout while the GENSET controller is under switchboard control, the power management system will
not attempt to start or connect that genset. If the operator wants the power management system to start and connect the
genset, the operator needs to change the switchboard control selector to PMS control.
The GENSET controller can run under PMS control in AUTO or SEMI mode. The controller can also run under switchboard
control. The following procedures describe how to change the controller's operating mode and control.
Mode Procedure
To change to AUTO mode from SEMI mode:
• System response: The LED next to is green when the controller is in AUTO mode.
AUTO
You cannot change from switchboard control to AUTO mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS.
To change to SEMI mode from AUTO mode:
• System response: The LED next to is green when the controller is in SEMI mode.
SEMI
You cannot change from switchboard control to SEMI mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS control.
To change to switchboard control, the controller can be in either AUTO or SEMI mode.
CAUTION
If you change the last GENSET controller that is in AUTO mode to SEMI mode, the power management system
cannot automatically start or stop any gensets, or open or close any breakers.
INFO
The switchboard equipment is third-party equipment. The switchboard control selector labels may therefore be
different from the names used above.
Mode Procedure
When the controller is in AUTO mode, the genset start is controlled automatically and the display unit
AUTO push-buttons are disabled. If the power management system calculates that more power is required, the
controller automatically starts the genset(s), according to the genset priority order.
To start the genset:
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to start the genset.
Mode Procedure
When the controller is in AUTO mode, the genset stop is controlled automatically and the display unit push-
AUTO buttons are disabled. If the power management system calculates that power is not required, the controller
will automatically stop the genset(s), according to the genset priority order.
The genset breaker must be open to stop the genset. If the genset breaker is not open, press to open
the breaker before stopping the genset. See Opening the genset breaker for more information.
1. Operator action: To stop the genset with a cooldown time, press once.
SEMI • System response: The controller stops the genset after the cooldown time.
• System response: If the genset does not stop, the controller activates an alarm.
2. Operator action: Press again to skip the cooldown time and stop the genset immediately.
• Note: A genset stop without cooldown time increases the mechanical wear of the genset. The genset
may also have problems if it needs to restart immediately. The genset should only be stopped without
cooldown time in emergencies. Contact the genset manufacturer for more information.
• System response: If the genset does not stop, the controller activates an alarm.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The genset
control can only be stopped locally and/or from the switchboard.
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to stop the genset.
Mode Procedure
When the controller is in AUTO mode, the genset breaker is controlled automatically and the display unit
push-buttons are disabled. If the power management system calculations show that more power is
AUTO
required, the controller automatically starts the genset(s) and closes the breaker(s), according to the
genset priority order.
The genset must be running to close the genset breaker. If the genset is not running, press to start
the genset. See Starting the genset for more information.
Mode Procedure
When the controller is in AUTO mode, the genset breaker is controlled automatically and the display unit
AUTO push-buttons are disabled. If power is not required, the controller will automatically open the genset
breaker as part of the genset stop sequence.
To open the genset breaker:
For efficiency or maintenance reasons, you might want certain gensets to automatically run as much as possible, and others
to run at little as possible. The power management system has a priority order for the gensets to enable you to do this. If a
genset start is needed, the power management system starts the first non-running genset in the priority order. Similarly, if a
genset stop is needed, the power management system stops the last running genset in the priority order.
The operator can determine the genset priority. Alternatively, the power management system determines the genset priority.
Press on a GENSET controller display unit to manually move its genset to the first position in the priority order. The
See Configure, Priority, View or configure priority for more information about how to change the priority for
multiple controllers.
Normal operation
The EMERGENCY genset controller is normally in AUTO mode. During normal operation, apart from emergency genset
tests, the emergency genset does not run.
Blackout response
If there is a blackout, the power management system automatically follows the blackout recovery sequence to start and
connect gensets, in order to restore power. If the gensets do not supply power within the time allowed (the default is 30
seconds), the power management system automatically opens the tie breaker, starts the emergency genset and closes the
emergency genset breaker.
If there is a blackout and the EMERGENCY genset controller is in SEMI mode, the controller automatically changes to AUTO
mode. No operator actions are needed.
However, if there is a blackout while the EMERGENCY genset controller is under switchboard control, the power
management system does not attempt to start or connect the emergency genset. If the operator wants the power
management system to start and connect the emergency genset, the operator needs to change the switchboard control
selector to PMS control.
Harbour operation
When harbour operation is active, the emergency genset breaker and the tie breaker are closed. The emergency genset
runs, and supplies power as if it were an ordinary diesel genset. The power management system controls the system, and
starts and stops the other gensets as needed. When harbour operation is active, the emergency genset is first in the genset
priority order, and is therefore always running and connected when the EMERGENCY genset controller is in AUTO mode.
The EMERGENCY genset controller can run in AUTO or SEMI mode, or under switchboard control. The EMERGENCY
genset controller can also run a test sequence (see Emergency genset test function).
Mode Procedure
To change to AUTO mode from SEMI mode:
• System response: The LED next to is green when the controller is in AUTO mode.
AUTO
You cannot change from switchboard control to AUTO mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS control.
To change to SEMI mode from AUTO mode:
• System response: The LED next to is green when the controller is in SEMI mode.
SEMI
You cannot change from switchboard control to SEMI mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS control.
To change to switchboard control, the controller can be in either AUTO or SEMI mode.
CAUTION
If you change the last controller that is in AUTO mode to SEMI mode, the power management system cannot
automatically start or stop any gensets, or open or close any breakers.
INFO
The switchboard equipment is third-party equipment. The switchboard control selector labels may therefore be
different from the names used above.
Mode Procedure
When the controller is in AUTO mode, the emergency genset start is controlled automatically and the
AUTO
display unit push-buttons are disabled.
To start the emergency genset:
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to start the genset.
Mode Procedure
When the controller is in AUTO mode, the emergency genset stop is controlled automatically and the
display unit push-buttons are disabled.
AUTO
After a blackout, the controller will automatically disconnect and stop the emergency genset when there is
a stable voltage on the main busbar.
The emergency genset breaker must be open to stop the emergency genset. If the emergency genset
breaker is not open, press to open the breaker before stopping the emergency genset. See Opening
the emergency genset breaker for more information.
1. Operator action: To stop the emergency genset with a cooldown time, press once.
SEMI • System response: The controller stops the emergency genset after the cooldown time.
• System response: If the emergency genset does not stop, the controller activates an alarm.
2. Operator action: Press again to skip the cooldown time and stop the emergency genset
immediately.
• Note: A genset stop without cooldown time increases the mechanical wear of the genset. The genset
may also have problems if it needs to restart immediately. The genset should only be stopped without
cooldown time in emergencies. Contact the genset manufacturer for more information.
• System response: If the emergency genset does not stop, the controller activates an alarm.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The
control emergency genset can only be stopped locally and/or from the switchboard.
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to stop the genset.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The emergency genset
breaker push-buttons are on the left, closest to the genset pictogram.
Mode Procedure
When the controller is in AUTO mode, the emergency genset breaker is controlled automatically and the
AUTO
display unit push-buttons are disabled.
The emergency genset must be running to close the genset breaker. If the emergency genset is not
running, press to start the emergency genset. See Starting the emergency genset for more
information.
SEMI
1. Operator action: Press to close the emergency genset breaker.
a. System response: The power management system synchronises the emergency genset with the
busbar. During synchronisation, the breaker LED is yellow (flashing).
b. System response: When the emergency genset and busbar are synchronised, the controller closes
the breaker. When the breaker is closed, the breaker LED is green.
• If the emergency genset and busbar are not synchronised before the synchronisation timer
expires, the breaker does not close. The synchronisation failure alarm is activated.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The
control emergency genset breaker can only be closed using the switchboard.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The emergency genset
breaker push-buttons are on the left, closest to the genset pictogram.
Mode Procedure
When the controller is in AUTO mode, the emergency genset breaker is controlled automatically and the
display unit push-buttons are disabled.
AUTO
After a blackout, the controller will automatically disconnect and stop the emergency genset when there is
a stable voltage on the main busbar.
To open the emergency genset breaker:
The tie breaker is normally closed. This means that the emergency busbar is normally connected to the main busbar. The
emergency busbar and main busbar normally act as one busbar (and not as two independent busbars).
The tie breaker may be opened and closed automatically for a limited time as part of the test function.
The emergency genset breaker and the tie breaker are both closed for an unlimited time when harbour operation is active.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The tie breaker push-
buttons are on the right.
Mode Procedure
When the controller is in AUTO mode, the tie breaker is controlled automatically and the display unit push-
buttons are disabled.
AUTO
After a blackout, when stable power is restored on the main busbar, the power management system
automatically synchronises to the main busbar and closes the tie breaker.
To close the tie breaker:
• System response: If there is no blackout and the emergency genset breaker is closed, the maximum
parallel timer starts running when the tie breaker is closed. If harbour operation is not activated, when
the timer runs out, the controller will try to open the emergency genset breaker.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The tie
control breaker can only be closed using the switchboard.
As part of the blackout procedure, if power cannot be restored from the gensets within the specified time, the tie breaker
opens automatically, and the main busbar is split from the emergency busbar. The emergency genset then supplies power to
the emergency busbar. The main busbar and the emergency busbar run as two independent busbars until stable power is
restored on the main busbar.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The tie breaker push-
buttons are on the right.
Mode Procedure
When the controller is in AUTO mode, the tie breaker is controlled automatically and the display unit push-
AUTO
buttons are disabled.
To open the tie breaker:
• System response: If there is a blackout on the main busbar, the tie breaker opens without de-loading,
to protect the supply to the emergency busbar.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The tie
control breaker can only be opened using the switchboard.
• System response: If there is a blackout during the test sequence, the EMERGENCY genset controller automatically
stops the test sequence, and starts to supply the emergency busbar.
Normal operation
The SHAFT generator controller normally runs under power management system (PMS) control.
Blackout response
If there is a blackout, the PMS automatically follows the blackout recovery sequence to start and connect gensets, in order to
restore power. If this does not succeed, as part of the blackout recovery, if auto close is enabled, the PMS attempts to close
the shaft generator breaker. No operator actions are needed.
However, if there is a blackout while the SHAFT generator controller is under switchboard control, the PMS will not attempt to
connect the shaft generator. If the operator wants the PMS to connect the shaft generator, the operator needs to change the
switchboard control selector to PMS control.
Parallel operation
The shaft generator can run in parallel with the diesel gensets to transfer the load. However, the shaft generator will not
normally run in parallel with the diesel gensets.
Control Procedure
When the operator closes the shaft generator breaker, the power management system transfers the load
from the gensets to the shaft generator. The shaft generator must therefore be running and have enough
capacity to take over the genset load.
To close the shaft generator breaker:
Control Procedure
When the operator opens the shaft generator breaker, the power management system transfers the load
from the shaft generator to the gensets. There must therefore be enough gensets available, with enough
capacity to take over the shaft generator load.
To open the shaft generator breaker:
Normal operation
The SHORE connection controller normally runs under power management system (PMS) control.
Blackout response
If there is a blackout, the PMS automatically follows the blackout recovery sequence to start and connect gensets, in order to
restore power. If this does not succeed, as part of the blackout recovery, if auto close is enabled, the PMS attempts to close
the shore connection breaker. No operator actions are needed.
However, if there is a blackout while the SHORE connection controller is under switchboard control, the PMS will not attempt
to connect the shore connection. If the operator wants the PMS to connect the shore connection, the operator needs to
change the switchboard control selector to PMS control.
Parallel operation
The shore connection can run in parallel with the diesel gensets to transfer the load. However, the shore connection will not
normally run in parallel with the diesel gensets.
Control Procedure
When the operator closes the shore connection breaker, the power management system transfers the
load from the gensets to the shore connection. The shore connection must therefore be live and have
enough capacity to take over the genset load.
To close the shore connection breaker:
Control Procedure
When the operator opens the shore connection breaker, the power management system transfers the load
from the shore connection to the gensets. There must therefore be enough gensets available, with enough
capacity to take over the shore connection load.
To open the shore connection breaker:
Normal operation
The BUS TIE breaker controller normally runs in under power management system (PMS) control.
Blackout response
If there is a blackout, the PMS automatically follows the blackout recovery sequence in order to restore power. As part of the
blackout recovery, if one of the busbars is live and auto close is enabled, the PMS attempts to close the tie breaker. No
operator actions are needed.
However, if there is a blackout while the BUS TIE breaker controller is under switchboard control, the PMS will not attempt to
connect the busbars. If the operator wants the PMS to connect the busbars, the operator needs to change the switchboard
control selector to PMS control.
When the bus tie breaker is closed, the busbar is reconnected. The reconnected busbar acts as one busbar, and not as two
independent busbars.
Control Procedure
To close the bus tie breaker:
When the bus tie breaker is open, the busbar is split into two independent busbars (busbar A and busbar B). There must
therefore be enough gensets available (on each busbar) to supply the load required (on each busbar) before the operator can
open the bus tie breaker.
Control Procedure
To open the bus tie breaker:
5.1 Introduction
5.1.1 About the display unit
The display unit provides you quick and easy access to both operating and configuration information for the controller.
There is a status bar at the top of the display unit screen. This shows the following information.
The soft key buttons, which are displayed on screen, allow you to perform different features or options for the screen you are
viewing. The soft key buttons also allow you to navigate the menus on the display unit.
Output setup I/O Configure the analogue output (AO & PWM) settings.
The display unit features a virtual keyboard, which is used to enter the information for the controller settings or features. The
virtual keyboard can display characters for lowercase and uppercase letters, numbers or symbols.
◦ Press Up or Down .
• To move left or right:
◦ Press OK .
• To delete the last character:
View help for the page you are reading by pressing the help button.
You can view help for the page your viewing by pressing Help .
Select Back to close the help information and return to the previous page.
6. Log on
6.1 Permissions
6.1.1 About permissions
The controller is protected by group and user permissions, which allow access to the functionality of the controller. To access
the controller you must log on by using a user and password. The user has associated permissions to the controller and
software.
INFO
Group and user permissions can only be created and configured by using PICUS.
The display unit can be used without the need to log on a user profile, however this only provides limited access or features.
See PICUS, Permissions and passwords in the Designer's handbook for more information regarding groups
and users.
6.2 Log on
6.2.1 Log on to controller
INFO
You do not need to log on to the controller to view the Live data information or access Alarms.
Log on to controller
To log on the controller, perform the following steps:
1. Select Log on, from the Home menu, to view the available users for the controller.
• Cancel the log on by pressing Back to return to the previous list of users.
• A virtual keyboard is then displayed on screen.
• You must enter the password for the selected user.
4. Enter the password by using the virtual keyboard.
5. If the password entered is correct, you are logged on as the new user and permissions.
INFO
You do not need to log off a user to log on as different one. You can simply log on as the new user.
INFO
Any logged on user will be automatically logged off after 3 minutes of inactivity. After the 3 minutes have expired the
default user will become active and have limited access to the display unit features or functions.
6.4 Language
6.4.1 Change language
The controller can be installed and configured with different language files. You can change the displayed language by using
this option.
CAUTION
The language feature is only available if both the controller and the display unit have the necessary language
software installed.
Here you can configure the displayed language for the display unit.
By changing the display language, all of the menus, options, and help become translated automatically.
INFO
The master language is always available to select, but it cannot be modified.
•
3. Select either:
• Press Back to cancel the change and return to the previous screen.
6.5 Reset
6.5.1 Reset display unit
If you unplug the Ethernet connection and move it to another controller, you need to reset the display unit.
INFO
When the display unit starts, it connects to the controller that its Ethernet cable is connected to. If you unplug the
Ethernet cable and move it to a different controller, the display unit uses the network to resume its connection to the
original controller. You therefore need to reset the display unit.
•
3. Select either:
• Press Back to cancel the reset and return to the previous screen.
INFO
You can also view user information from Tools > Advanced > Permissions > Users.
7. Configure
7.1 Introduction
7.1.1 About configure
7.2 Priority
7.2.1 View or configure priority
View and change the genset priorities under Configure > Priority.
You can view the priorities for all the gensets in the system from any controller display unit (not just the GENSET controllers).
The genset priorities apply to the whole system, not just a section.
CAUTION
The EMERGENCY genset controller is not included in the priority list. During normal operation, the emergency
genset is not part of the genset priority list. During harbour operation, the emergency genset always has first priority.
Requirements
To change the genset priorities, the parameter under Configure > Parameters > System power management > Priority >
Selection method must be Manual or Delayed priority shift.
If genset priority changes are not allowed, then the soft keys are blank.
You do not need to log in to the display unit to view and/or change the genset priorities.
Change priority
To change the priorities:
1. Select Configure, from the Home menu.
2. Select Priorities to view and change the genset priorities.
• The following columns are visible:
3. Highlight the genset whose priority you wish to change, by pressing Up or Down .
Increase Decrease
4. To increase or decrease the genset priority, select Increase or Decrease .
• The genset moves up or down in the controller priority order.
Broadcast
5. To save and broadcast the priority changes to all the GENSET controllers, select Broadcast .
7.3 Counters
7.3.1 View or configure counters
INFO
You must be logged on with a user with the necessary permission to change the counter information. If you are not
logged on, you are asked if you wish to log on.
Reset a counter
You can reset any counter back to zero (0).
Reset
2. With the counter highlighted, select Reset .
INFO
If you are not already logged on, you are prompted to do so.
•
3. You can now either:
Set a counter
You can set a counter to a specific value.
INFO
If you are not already logged on, you are prompted to do so.
◦
4. You can now either:
7.4 Parameters
7.4.1 View or configure parameters
You can configure the parameters for both system settings and alarm settings.
Category
Group
Parameter(s)
Configure parameters
• If the setting is text or a value, pressing OK displays the virtual keyboard to alter the setting.
◦ The parameter settings minimum, maximum and default are also shown.
◦ Use the Virtual keyboard to make the required changes.
Write
◦ To confirm the setting, select Write , by pressing .
7.5 Input/output
7.5.1 Configure Input/output
You can configure the I/O settings and terminals for any of the hardware modules within the connected controller.
See Hardware characteristics, in the Designer's handbook for more information regarding the different
hardware modules and their terminal details.
To configure the I/O settings you need to perform the following steps:
1. Select hardware module to configure
2. Select terminal(s) to configure
3. Configure the terminal(s) settings
Before you can configure the I/O settings, you first need to select the hardware module in the controller.
INFO
The hardware modules shown vary depending upon controller type or hardware modules installed. The hardware
selection screen shows the same hardware modules as you have installed in the controller.
INFO
Basic details about the available I/Os on the module are shown at the right.
After selecting the hardware module, the details of the available terminals are shown on the display.
If a terminal has already had configured for either a Function or Alarm, the terminal is marked with grey dot .
INFO
The actual terminal types shown depend upon the type of hardware module selected or installed.
Type Notes
DI Digital input
DO Digital output
AI Analogue input
AO Analogue output
PWM Pulse width modulation
After selecting the hardware module and the required terminal, the details of the terminal settings are shown on the display.
Figure 7.5 Example hardware module terminals for a digital input (DI)
Here you can configure various settings for the terminal, subject to the type of terminal and hardware module selected.
INFO
The actual features you can select or configure are also subject to the type of hardware module you have selected.
•
Write
2. Enter the required I/O name and select Write .
The functions available are organised in to categories and groups, which is similar to a tree structure view.
Selecting a function
Configure functions
1. To select the functions for the terminal:
INFO
It is recommended to give your created alarms a new descriptive name for easier reference.
◦ If the setting is Enable or Not enabled, pressing OK toggles either Enable or Not enabled.
◦ Enabled settings are marked with a solid box.
◦ If the setting is text or a value, pressing OK displays the virtual keyboard to alter the setting.
◦ Make the required changes using the virtual keyboard.
Next
◦ To confirm the changes, select Next .
CAUTION
Editing an existing custom alarm changes the alarm settings for ALL input terminals using the same alarm.
Edit
2. Select Edit .
• Details of the alarm settings are shown on the display for you to configure.
◦ If the setting is Enable or Not enabled, pressing OK toggles either Enable or Not enabled.
◦ Enabled settings are marked with a solid box.
◦ If the setting is text or a value, pressing OK displays the virtual keyboard to alter the setting.
◦ Make the required changes using the virtual keyboard.
Next
◦ To confirm the changes, select Next .
•
Write
2. Enter the required I/O name and select Write .
You can configure the setting for the relay. The current configure state for the relay is shown on the display. By default all
relays are considered to be Normally open and in a De-energised state.
From this screen you can configure either a standard relay or a changeover relay, depending upon the type of relay that can
be connected to the hardware module terminals.
See Hardware characteristics, in the Designer's handbook for more information about the hardware modules that
support relays.
The functions available are organised in to categories and groups, which is similar to a tree structure view.
Selecting a function
Configure functions
1. To select the functions for the terminal:
The alarms available for a digital output (DO) are organised in to categories and groups, which are similar to a tree structure
view.
INFO
When viewing or configuring a previously configured I/O with an alarm, the display will automatically jump to the
alarm settings. You can, if required, use Back to return to the alarm selection screen.
Selecting an alarm
INFO
These settings cannot be configured here and must be configured in the Parameters page.
For each analogue input use, the table below shows which pages in the analogue input view you must configure.
•
Write
2. Enter the required I/O name and select Write .
The functions available are organised in to categories and groups, which are similar to a tree structure view.
CAUTION
When using Supervised binary input function(s) you must configure the curve with y minimum 0 and y maximum 1
before selecting the binary function(s).
Selecting a function
Digital
1. For digital function(s), select Digital .
Analogue
2. For analogue function(s), select Analog .
INFO
Analogue function(s) are shown by default when you open the page.
INFO
You can add further functions to the same input, provided they have the same unit of measure.
Clear
7. To clear all the Enabled function(s), select Clear .
Write
8. To save the settings to the controller, select Write .
INFO
This only applies to the selected functions and does not apply other I/O change(s).
• ¨
•
Clear
2. To clear all the Enabled function(s), select Clear .
Write
3. To save the settings to the controller, select Write .
INFO
This only applies to the selected functions and does not apply other I/O change(s).
INFO
Give the alarm a descriptive name, for easier reference.
◦ If the setting is Enable or Not enabled, pressing OK toggles either Enable or Not enabled.
◦ Enabled settings are marked with a solid box.
◦ If the setting is text or a value, pressing OK displays the virtual keyboard to alter the setting.
◦ Make the required changes using the virtual keyboard.
Next
◦ To confirm the changes, select Next .
◦ If the setting is Enable or Not enabled, pressing OK toggles either Enable or Not enabled.
◦ Enabled settings are marked with a solid box.
◦ If the setting is text or a value, pressing OK displays the virtual keyboard to alter the setting.
◦ Make the required changes using the virtual keyboard.
Next
◦ To confirm the changes, select Next .
INFO
Configure any required function(s) before configuring the sensor settings.
INFO
This is the x-axis.
•
Next
4. To proceed to the next stage, select Next .
CAUTION
You can reuse any previously created custom curve on any terminal(s). However, the configuration settings are the
same across all the other I/O terminals. If you alter the settings for a curve this will apply to all other I/O terminals
where the curve has been used.
INFO
If available, you can select a pre-configured curve, for example VDO 5. Details for the curve are shown on the right
and you cannot modify a pre-configured curve.
Write
3. To save the settings to the controller, select Write .
• This only saves the selected settings to the controller. It does not save other I/O settings.
•
Edit
2. Select Edit .
• Details of the curve settings are shown on the display:
• If the setting is text or a value, pressing OK displays the virtual keyboard to change the setting.
◦ For example, the name of the curve:
◦
Next
◦ To confirm the setting, select Next .
• If the setting is the x,y coordinates, pressing OK displays the coordinate options.
CAUTION
Configure the y-axis units, y-axis minimum, and y-axis maximum BEFORE attempting to configure the
x,y coordinates.
CAUTION
A valid curve must contain a minimum of 2 sets of coordinates.
a. Add coordinates:
Add
a. To add a set of x,y coordinates, select Add .
◦ The Virtual keyboard is shown on the display:
◦
b. Enter the x-axis coordinate using the Virtual keyboard:
◦ This must be between the minimum and maximum values shown:
◦
Next
◦ Select Next .
c. Enter the y-axis coordinate using the Virtual keyboard:
◦ This must be between the minimum and maximum values shown:
◦
Next
◦ Select Next .
d. The x,y coordinates are added to the list:
◦
e. You can add a maximum of 30 coordinates to the curve.
f. When you have added all the coordinates you require, press Back to return to the curve settings.
b. Edit coordinates:
◦
Edit
b. Select Edit .
◦ The Virtual keyboard is shown on the display for the x coordinate.
◦
Next
◦ Select Next .
d. Edit the y coordinate using the Virtual keyboard:
◦
Next
◦ Select Next .
f. When you have added/edited all the coordinates you require, press Back to return to the curve settings.
c. Remove coordinates:
◦
Remove
b. Select Remove .
◦ The coordinate is removed from the coordinate list:
5. When you have added/edited all the coordinates you require, press Back to return to the curve settings.
•
Write
6. To save the curve to the controller, select Write .
• The custom curve is updated in the list:
•
Write
9. To save the settings to the controller, select Write .
• You are returned to the terminals page.
•
Write
2. Enter the required I/O name and select Write .
The functions available are organised in to categories and groups, which are similar to a tree structure view.
Selecting a function
•
Clear
5. To clear all the Enabled function, select Clear .
Write
6. To save the settings to the controller, select Write .
INFO
This only applies to the selected function and does not apply other I/O change(s).
7. The added function is shown on the screen:
• ¨
•
Clear
2. To clear all the Enabled function, select Clear .
Write
3. To save the settings to the controller, select Write .
INFO
This only applies to the selected functions and does not apply other I/O change(s).
7.9.4 View or configure analogue output (AO) or pulse width modulation (PWM)
INFO
Configure the function before configuring the output setup.
Output setup
1. To configure the Output setup, select Output setup .
• A list of available output types are shown on the display.
INFO
This is the y-axis.
•
Next
4. To proceed to the next stage, select Next .
CAUTION
You can reuse any previously created custom curve on any terminal(s). However, the configuration settings are the
same across all the other I/O terminals. If you alter the settings for the curve this will apply to all other I/O terminals
where the curve has been used.
INFO
If available, you can select a pre-configured curve, for example (-100 to 100 %) to (-10 to 10 V). Details for the
curve are shown on the right and you cannot modify a predefined curve.
Write
3. To save the settings to the controller, select Write .
• This only saves the selected settings to the controller. It does not save other I/O settings.
•
Edit
2. Select Edit .
• Details of the curve settings are shown on the display:
• If the setting is text or a value, pressing OK displays the virtual keyboard to change the setting.
◦ For example, the name of the curve:
◦
Next
◦ To confirm the setting, select Next .
• If the setting is the x,y coordinates, pressing OK displays the coordinate options.
CAUTION
Configure the x-axis units, x-axis minimum, and x-axis maximum BEFORE attempting to configure the
x,y coordinates.
CAUTION
A valid curve must contain a minimum of 2 sets of coordinates.
a. Add coordinates:
Add
a. To add a set of x,y coordinates, select Add .
◦ The Virtual keyboard is shown on the display:
◦
b. Enter the x-axis coordinate using the Virtual keyboard:
◦ This must be between the minimum and maximum values shown:
◦
Next
◦ Select Next .
c. Enter the y-axis coordinate using the Virtual keyboard:
◦ This must be between the minimum and maximum values shown:
◦
Next
◦ Select Next .
d. The x,y coordinates are added to the list:
◦
e. You can add a maximum of 30 coordinates to the curve.
f. When you have added all the coordinates you require, press Back to return to the curve settings.
b. Edit coordinates:
◦
Edit
b. Select Edit .
◦ The Virtual keyboard is shown on the display for the x coordinate.
◦
Next
◦ Select Next .
d. Edit the y coordinate using the Virtual keyboard:
◦
Next
◦ Select Next .
f. When you have added/edited all the coordinates you require, press Back to return to the curve settings.
c. Remove coordinates:
◦
Remove
b. Select Remove .
◦ The coordinate is removed from the coordinate list:
5. When you have added/edited all the coordinates you require, press Back to return to the curve settings.
• The custom settings are updated in the list:
•
Write
6. Return to the curve selection, by selecting Write .
• The custom curve is updated in the list:
•
Write
9. To save the settings to the controller, select Write .
• You are returned to the terminals page.
8. Alarm
8.1 Introduction
8.1.1 Alarm indication
When an alarm protection becomes active in the system, an active alarm is added to the alarm list. The alarm can give both a
visual and audible indication (subject to design of the system).
Alarms, typically, require action and acknowledgement before they clear from the alarm list.
An alarm may also have a latch as an extra level of protection, so that in addition to acknowledging the alarm, you also have
to unlatch the alarm before the alarm action can be deactivated.
Alarms are shown on the alarm list. You can review and action all the current alarms for the controller.
The alarms shown in the alarms list are marked with an symbol to show the type of alarm and status.
Alarm Alarm
Symbol Acknowledge Notes
condition* action**
• Alarm condition is occurring.
• Alarm action is active.
Active Active Unacknowledged
• Alarm requires acknowledgement.
or
• Alarm requires action to clear the alarm condition.
• Alarm condition is occurring.
• Alarm action is active.
Active Active Acknowledged
• Alarm is acknowledged.
or
• Alarm requires action to clear the alarm condition.
• Alarm condition has cleared.
• Alarm action is active.
Inactive Active Unacknowledged
• Alarm requires acknowledgement.
or
• Alarm latch requires reset.
• Alarm condition has cleared.
• Alarm action is active.
Inactive Active Acknowledged
• Alarm is acknowledged.
or
• Alarm latch requires reset.
• Alarm condition occurred but has cleared.
Inactive Inactive Unacknowledged • Alarm action is inactive.
or • Alarm requires acknowledgement.
Active or
Inactive - Alarm has been inhibited from occurring.
inactive
or
*Note: Alarm condition is typically where the Set point has been exceeded.
**Note: Alarm action (protection) is the configured action taken to protect the situation. When active, this action occurs in the
controller. For example, the alarm action could be Trip breaker.
See Protections, Alarm handling in the Designer's handbook for more information about alarm handling.
Action Notes
Unacknowledged alarms must be acknowledged.
Acknowledge
Acknowledging an alarm does not remove the alarm or active protection if the Alarm condition continues.
Silence You can silence the alarm (horn/siren) output from the display unit.
Alarms can be configured with a Latch as an extra layer of protection.
Reset latches
Latched alarms require resetting after they have been acknowledged.
Most alarms can be shelved for a selected period of time. During this period the alarm protection is not
active.
Shelve
Once the period of time has expired, the Alarm condition is rechecked and may become active again if the
Alarm condition remains active.
Most alarms can be removed from service. No period of time needs to be given.
Out of service
The system does not automatically return the alarm to service, and this requires action to do so.
INFO
Some alarms can be inhibited from occurring depending on the designer's configuration of the system.
See Protections, Alarm handling in the Designer's handbook for more information about alarm handling and
actions.
New alarms activated in the controller display a red alarm notification pop-up.
Alarm notification
From the pop-up window you can either:
• Select Back to close the notification and remain on the same page.
You can view or action alarms from the alarm list shown.
INFO
Available operator actions are controlled by the permissions of the logged on user.
DANGER!
Alarm protections that are NOT actioned and cleared, could be manually overridden by the operator under
switchboard/manual control. For example, if an alarm action such as trip or shutdown, has been triggered,
and the alarm remains unacknowledged and not actioned, then the operator could close the breaker
manually under switchboard control. In this situation, the alarm protection does not trigger again, as it is
already considered currently active by the controller. Using switchboard/manual control while the alarm
protection is not cleared can render the protection ineffective.
INFO
The following information only applies if the controller has been configured with horn output(s) to either audible or
visual equipment.
When an active alarm condition occurs, the Horn output is activated by the controller. The audible or visual equipment is also
activated.
You can silence the equipment by pressing Silence horn on the display unit. The controller immediately deactivates
all horn outputs. However, the horn silence push-button does NOT have any other effect on the alarm system. If a new alarm
is activated after the push-button is pressed, the horn output restarts.
Figure 8.4 Example of the effect of the horn silence push-button on the horn output
(1) Alarm 1
Silence Silence
pressed pressed
(2)
(3) Horn
CAUTION
The horn silence push-button on the display unit does not affect the acknowledgement status of any alarms.
See Protections, Horn outputs in the Designer's handbook for more information on the configuration of these
outputs.
All unacknowledged alarms must be acknowledged. Some alarms can be configured with Auto acknowledge, which will
automatically acknowledge the alarm. The alarm does not require acknowledging again.
INFO
Acknowledging an alarm that has a Latch configured, does not remove the alarm from the alarm list. These alarms
must be reset before the alarm protection becomes inactive.
Acknowledging an alarm
To acknowledge an alarm, perform the following steps:
1. Select Alarms to view the alarm list.
* Until the latched alarm is reset the alarm action (protection) remains active even though the alarm condition has cleared.
Latched alarms that have been already acknowledged, can be reset. Until a latched alarm is reset the Alarm action
(protection) remains active.
CAUTION
You cannot reset any latched alarms if the Alarm condition remains active and alarms exist that have not been
acknowledged. All alarms must be acknowledged before you can reset (unlatch) the latched alarms.
INFO
Resetting clears all alarm latches for all the latched alarms where the Alarm condition has cleared. Latched alarms
where the alarm condition has not cleared are not affected by the reset.
Most alarms on the alarm display can be shelved for a given period of time, if required. After the period of time expires the
controller automatically returns the alarm to the previous state and rechecks the alarm condition.
INFO
If the user logged on does not have the necessary permission access to the Shelve option, you are prompted to log
on.
CAUTION
Shelving alarms is useful during commissioning or service. Do not shelve alarms without good reasoning, as the
alarm protection becomes inactive during the shelving.
Shelve an alarm
To shelve an alarm, perform the following steps:
1. Select Alarms to view the alarm list.
4. Select Service by using Up or Down , and select OK to open the service menu.
5. Select Shelve by using Up or Down , and select OK to open the shelve options.
6. A list of available shelve periods are shown.
7. Select the required period to shelve the alarm by using Up or Down , and use OK to select.
8. The alarm is shelved for the period of time that was selected ( or ).
INFO
After the shelve period has expired, the controller automatically re-checks the alarm protection. If the alarm
condition is still present in the system, the alarm protection becomes active again.
Most alarms on the alarm list can be marked as Out of service for an indefinite period. The alarm will not automatically return
to the system and requires action to bring the alarm back into service.
INFO
If the user logged on does not have the necessary permission access to the Out of service option, you are prompted
to log on.
CAUTION
Marking alarms as Out of service is useful during commissioning or service. It is not recommended to mark alarms
Out of service without good reasoning, as the alarm protection remains inactive while the alarm is marked as Out of
service.
4. Select Service by using Up or Down , and use OK to open the service menu.
5. Select Remove from service by using Up or Down , and use OK to remove the alarm.
6. The alarm protection becomes inactive and the alarm is marked as Out of service ( or ).
4. Select Service by using Up or Down , and use OK to open the service menu.
5. Select Return to service by using Up or Down , and use OK to return the alarm.
6. The alarm protection is checked by the controller and may become active again.
9. Live data
9.1 Introduction
9.1.1 Live data
The Live data display contains many different information screens showing the current operation information for the
controller.
The Live data display contains many different information screens showing the current operation information for the
controller. You can also view the counter information here.
To cycle through the different information on a specific screen, perform the following steps:
Home
You can return to the main menu by using Home by pressing .
Alternatively, press and hold Back for > 0.2 seconds to return to the main menu.
Counter Unit
Total running hours h
Trip running hours h
Active power export kWh
10.Tools
10.1 Introduction
10.1.1 About tools
10.2 Communication
10.2.1 Configure communication
The communication screen displays all of the communication settings for the controller.
CAUTION
The DEIF controllers do not include a firewall or other Internet security measures. It is the customer's own
responsibility to protect the network. DEIF therefore recommends only connecting the controllers to local networks.
INFO
The information shown can be different for different types of controller.
DANGER!
Changes to the communication settings require the controller to be powered off and powered on again for
the settings to take effect. The controller MUST only be powered off and powered on by authorised
personnel whom understand the risks involved in accessing the controller power supply or installation
design. Take extreme care in the enclosure next to the ACM terminals. Ensure the controller is not running
and in operation, and that the controlled breaker is open before powering off and on the controller.
See Hardware characteristics, DEIF Ethernet network in the Designer's handbook for more information
regarding the communication possibilities.
* Note: This is the range of addresses that you can select. The range of addresses that you can actually use depends on
your network design. If you select Static, then you must give the controller a unique IPv4 address. In addition, some
addresses in this range are reserved.
INFO
Some information is not configurable on some controller types. A message displays when you cannot
change the information.
DANGER!
The controller MUST only be powered off and powered on by authorised personnel whom understand
the risks involved in accessing the controller power supply or installation design.
10.3 Advanced
10.3.1 About advanced
10.4 Brightness
10.4.1 About brightness menu
View or configure the Brightness level setting under Tools > Advanced > Brightness > Brightness level.
View or configure the Brightness time setting under Tools > Advanced > Brightness > Brightness time.
10.5 Permissions
10.5.1 About permissions
View the Group information under Tools > Advanced > Permissions > Groups.
See PICUS software, Group permissions and users in the Designer's handbook for more information
regarding permissions.
4. Select Groups, from the Permissions menu, to view the group information.
• Details of the groups setup on the controller are displayed on screen.
• The group for the currently logged on user is shown with a green dot .
View the User information under Tools > Advanced> Permissions > Users.
See PICUS software, Group permissions and users in the Designer's handbook for more information
regarding permissions.
CAUTION
Before attempting to change the controller type, the following prerequisites MUST be adhered to.
You can only change the controller type if is is safe for commissioning, that is to say:
1. The engine must be stopped (Not applicable to BUS TIE breaker controller)
2. The breaker must be open.
3. The controller must be in switchboard control.
OR
1. The controller is in Emulation mode.
Change the Controller type under Tools > Advanced > Change type.
CAUTION
The controller type must only be changed if it is safe for commissioning, and the prerequisites are adhered to.
INFO
Access to this feature requires the necessary permission access.
•
Write
5. Change the controller type by pressing Write .
• You are prompted to confirm changing the controller type:
CAUTION
The controller will now change to the selected controller type and restart.
11.Log
11.1 Introduction
11.1.1 About the log
The log records activities and events that occur during the operation of the system. This includes any operator actions.
11.2 Log
11.2.1 Review log events
Events that occur during the operation of the controller are recorded in the event log.
View the events that have occurred in the system under Log.
12.Info
12.1 Introduction
12.1.1 About info
12.2 Production
12.2.1 View the production info
Here you can view information about the production of the controller.
12.3 About
12.3.1 View about
Here you can view the about information for the controller and display unit.
13.Troubleshooting
13.1 Introduction
13.1.1 Finding the source of the problem
For some system problems, the controller activates an alarm. The operator may therefore think that there is a problem with
the controller, even though the actual problem is in the system.
It is not possible to describe every possible system problem. Troubleshooting requires an understanding of the system, a
logical and systematic approach, and careful observation of the system reactions to the troubleshooting actions.
This chapter describes using switchboard control for troubleshooting, as well as troubleshooting for some of the most
common alarms.
See Troubleshooting, in the Commissioning guidelines for troubleshooting regulators and terminal damage.
The exact procedure for operating the system under SWBD control depends on the switchboard design. Follow the
guidelines from the switchboard supplier when operating the system under switchboard control. Class societies require that
certain minimum protections are included in the switchboard. For example, there must be a synchronisation check before
closing a breaker.
DANGER!
Only trained operators should operate the system under switchboard control. Even though the controller
protections are active, the operator can create undesirable conditions during switchboard control. The
operator actions can also disrupt the power supply.
Solutions Make sure that the problem is not from the power management system or the controller.
DANGER!
During SWBD control, the controller protections will respond to alarm situations. However, the controller
will not prevent you from creating alarm situations.
Method 1. If possible, make sure that there is enough power available for the system. That is, are there
enough gensets running to supply the system?
2. Use the Switchboard control switch (on the switchboard) to change the controller to SWBD control.
• The gensets that are running should continue to run. However, any GENSET controllers in
AUTO mode will automatically change to SEMI mode. This means that the controllers will not
automatically stop or start gensets in response to load changes.
3. Depending on the time of the problem you can use the switchboard to do the following actions. If
you cannot do these actions during switchboard control, the controller will not be able to do them
either. You will have to continue troubleshooting to find the source of the problem.
a. Start the genset.
b. Use the GOV up and GOV down inputs on the switchboard to control the frequency from the
genset.
c. Do a manual synchronisation and close the breaker.
d. De-load and open the breaker.
e. Stop the genset.
See Troubleshooting, in the Commissioning guidelines for troubleshooting regulators and terminal damage.
INFO
This method can be adapted to troubleshoot any controller analogue output.
The system has many pre-configured and configurable alarm protections. Activated alarms require action to resolve the
problem in the system. An active alarm typically has an active alarm protection which is designed to protect the system and
equipment.
See Alarms and log for more information about how alarms can be actioned.
13.4 Engine
13.4.1 Start failure
Configuration Configure > Parameters > Engine > Start sequence > Start failure
13.4.2 Overspeed #
INFO
This applies to both Overspeed 1 and Overspeed 2 alarm protections.
Alarm Overspeed #
Configuration Configure > Parameters > System power management > Network
Checks and • For a system with no redundant Ethernet connection configured, you can either:
recovery ◦ Install a redundant Ethernet connection.
◦ See Wiring the communication, in the Installation instructions for more information
about installing the Ethernet communication.
◦ Alternatively, disable the Ethernet redundancy alarm:
◦ Set the alarm to Not enabled by configuring the parameter:
◦ Configure > Parameters > System power management > Network > Ethernet redundancy
broken
• For a system with a redundant Ethernet connection already configured:
◦ Check the Ethernet cabling has not been accidentally damaged or unplugged.
◦ Replace any damaged cables and ensure all Ethernet cables are plugged in securely.
◦ Check the Ethernet cabling used for the DEIF network has been correctly plugged in to the PCM
hardware module.
CAUTION
The Ethernet ports on the PSM are only used for internal communication.
◦ Check the Ethernet cables used for the connection meet the DEIF Ethernet network cable
specification.
◦ See Hardware, Ethernet cable in the Data sheet for more information about the type of
Ethernet cable.
INFO
It is recommended to install a redundant Ethernet connection. This ensures continued operation of the system
should one of the Ethernet cables become damaged or faulty.
14.Maintenance
The controller has a replaceable battery located in the PCM3.1 module. When the power is low or fails on this battery, a
battery failure alarm is activated. To replace the battery you need to remove the PCM module.
See Hardware, Controller hardware, Processor and communication module PCM3.1 in the Data sheet for
more information regarding the type of battery.
Legal
INFO
The manufacturer's warranty will not apply if the rack has been opened by unauthorised persons. However, you are
allowed to replace the battery on the PCM3.1 module. To retain the warranty, the battery must be replaced by a
qualified person, in accordance with these written instructions.
DANGER!
Hazardous live currents and voltages may be present in a rack that is already installed. Contact with these
could kill you. Only authorised personnel, who understand the precautions needed and the risks involved
in working with live electrical equipment, may do this work.
DANGER!
Working on the rack may disrupt the control of the generator, busbar or connection. Take the necessary
precautions.
CAUTION
Disconnect all power supplies before replacing the battery.
Electrostatic precautions
CAUTION
Protect the hardware modules against static discharge during the battery replacement.
INFO
After replacing the battery, check that the date and time settings are correct.
15.End-of-life
All products that are marked with the crossed-out wheeled bin (the WEEE symbol) are electrical and
electronic equipment (EEE). EEE contains materials, components and substances that can be
WEEE symbol dangerous and harmful to people's health and to the environment. Waste electrical and electronic
equipment (WEEE) must therefore be disposed of properly. In Europe, the disposal of WEEE is
governed by the WEEE directive issued by the European Parliament. DEIF complies with this
directive.
You must not dispose of WEEE as unsorted municipal waste. Instead, WEEE must be collected
separately, to minimise the load on the environment, and to improve the opportunities to recycle,
reuse and/or recover the WEEE. In Europe, local governments are responsible for facilities to
receive WEEE. If you need more information on how to dispose of DEIF WEEE, please contact
DEIF.
16.Glossary
16.2 Units
The table below lists the units used in the documentation, as well as the US units where these are different. In the
documentation, the US units are given in brackets, for example, 80 °C (176 °F).
16.3 Symbols
16.3.1 Symbols for notes
Safety notes
DANGER!
This highlights dangerous situations. If the guidelines are not followed, these situations could result in
death, serious personal injury, and equipment damage or destruction.
CAUTION
This highlights potentially dangerous situations. If the guidelines are not followed, these situations could result in
personal injury or damaged equipment.
General notes
INFO
This highlights general information.
Example heading
Self-check OK
Ready for operation
Alarm
Horn silence
Soft key
Up
OK
Down
Back
Help
Genset start
Genset stop
Close breaker
Open breaker
1st priority