Finalized Utrf For Is 16046 2015

[LAB LOGO]
Test Report No: Page 1of XX
Issue Date: DD/MM/YYYY
Manufacturer: Applicant’s Name

Applicant’s address
Test item: (Secondary Battery)
Identification: (Model No.) Serial No.:
Receipt No.: Date of receipt:
Testing laboratory and its

address:
Test specification: IS 16046:2015 / IEC 62133:2012
Test Result: The test item passed / failed the test specification(s).
Other Aspects: Brief description or additional details could be given by the labs here.
This test report relates to the test sample submitted and list of documents attached.
Approved by /
Tested by: Issued by:
Authorized Signatory:
(Name / Designation) (Name / Designation) (Name / Designation)
Date: Date: Date:

TEST REPORT
IS 16046:2015 / IEC 62133:2012
Secondary Cells and Batteries containing Alkaline or other non-acid Electrolyte-
Safety Requirements for Portable Sealed Secondary Cells and for Batteries made
from them, for use in Portable Application
“Sealed Secondary Cells/Batteries containing Alkaline or other non-acid
Electrolyte for use in Portable Applications ”
Report Reference No. ..................... :
Date of issue..................................... : (see cover page)
Total number of pages ...................... (see cover page)
Testing Laboratory ......................... :
Address ............................................ :
Manufacturer’s name ..................... : Factory Name

Address ............................................ : Factory address
Test specification:
Standard ........................................... : IS 16046:2015 / IEC 62133:2012
Test procedure ................................. : BIS Compliance Report
Non-standard test method…………..: N/A
Test Report Form No. ..................... : BIS_BAT/SCAB_IS16046_V2.0
Test Report Form(s) Originator ........ : Bureau of Indian Standards

Master TRF....................................... : 18/03/2016
Test item description ..................... : (Secondary Battery)
Trade Mark ....................................... :
Model/Type reference ...................... :
Ratings ............................................. :
Other Documents submitted ............. : Please refer to Table – List of Attachments at Page No.xx
Approved by /
Tested by: Issued by:
Authorized Signatory:
(Name / Designation) (Name / Designation) (Name / Designation)
Date: Date: Date:
BIS_BAT/SCAB_IS16046_V2.0
Report No. XXXX 001 IS 16046:2015 / IEC 62133:2012 Page 3 of 52
Dated: DD/MM/YYYY
Test Description Measurement/ testing Total Total no. of No. of Page

Code No. of applicable tests/ No.
tests tests/ Req. Req.
passed
EL 2700 General Parameter measurement 01
Requirements tolerances (Cl. 4)
EL 2701 General safety Insulation and wiring (Cl. 5.2) 07
considerations
EL 2702 General safety Venting (Cl. 5.3) 03
considerations
EL 2703 General safety Temperature/voltage/Current 04
considerations management (Cl. 5.4)
EL 2704 General safety Terminal contacts (Cl. 5.5) 05
considerations
EL 2705 General safety Assembly of cells into batteries 12
considerations (Cl. 5.6)
EL 2706 General safety Quality plan (Cl. 5.7) 02
considerations
EL 2707 Electrical safety Type test conditions(Cl. 6.0) 03
EL 2708 Electrical safety Charging procedure for test 02
purposes (Cl. 7.1)
EL 2709 Electrical safety Intended use (Cl. 7.2) 19
EL 2710 Electrical safety Reasonably foreseeable 44
misuse(Cl. 7.3)
EL 2711 Electrical safety Charging procedure for test 08
purposes (Cl. 8.1)
EL 2712 Electrical safety Intended use (Cl. 8.2) 09
EL 2713 Electrical safety Reasonably foreseeable 45
misuse(Cl. 8.3)
EL 2714 General Information for Safety (Cl. 9) 04
Requirements
EL 2715 Marking Cell marking (Cl. 10.1) 03
Requirements
EL 2716 Marking Battery marking(Cl. 10.2) 03
Requirements
EL 2717 Marking Other information (Cl. 10.3) 03
Requirements
EL 2718 Mechanical Packaging (Cl. 11.0) 02
properties
EL 2719 Electrical safety Charging range of secondary Annex
lithium ion cells for safe use A
Certificate:It is certified that the above tests were performed and found to be passing/Failing in the
requirement tested.
...............................................................................
(Approving Authority)
Dated: DD/MM/YYYY
List of Attachments (including a total number of pages in each attachment):
Attachment No. Attachment Description No. of pages in Attachment
Attachment – 1
Attachment – 2
Attachment – 3
Attachment – 4
Copy of Marking Plate:
Dated: DD/MM/YYYY
Test item particulars ..................................................... :
Classification of installation and use ........................... :

Supply connection ........................................................ :
Recommended charging method declared by the manufacturer :
Discharge current (0,2 It A) ....................................... :
Specified final voltage ............................................... :
Specified charging period…………………………….. :
Specified charging rate……………………………….. :
Specified final discharge voltage…………………….. :
Chemistry .................................................................. : nickel systems ........
lithium systems
Recommended charging limit for lithium system
Upper limit charging voltage per cell ........................... :
Maximum charging current .......................................... :
Charging temperature upper limit ................................ :
Charging temperature lower limit................................. :
Polymer cell electrolyte type ..................................... : gel polymer .............
solid polymer
Possible test case verdicts:

- test case does not apply to the test object ................. : N/A
- test object does meet the requirement....................... : P (Pass)
- test object does not meet the requirement ................ : F (Fail)
Testing ........................................................................... :
Date of receipt of test item ............................................ :
Date (s) of performance of tests ................................... :
General remarks:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory.
"(See Enclosure #)" refers to additional information appended to the report.
"(See appended table)" refers to a table appended to the report.
Throughout this report a “,” comma / “.” point is used as the decimal separator.
Laboratory Conditions
Ambient Temperature ................................................... :
Ambient Humidity .......................................................... :
Dated: DD/MM/YYYY
General product information:
1) Application details / Description of the product:
Max. specified ambient temperature (°C) ...... :
Laser classification ........................... ............ : < delete this line, if not applicable >
2) Differences between the models:
(N/A, one single model)

<OR>
< describe the constructional differences in such general terms, that the informed reader can still make a
rough evaluation of their safety relevance >
Model No. tested with-in the family series . :
3) Options:
The following (optional) accessories are included in this test report:
<OR>
The equipment was tested without any optional accessory installed. Hence, this report does not cover
parameters that are influenced by the installation of optional accessory that might affect safety in the meaning
of this standard.
Dated: DD/MM/YYYY
Tests relating to General Requirements EL 2700 – V2.0

Cl. No. Test / Requirement name Test Code Test result/ observation Verdict
4 Parameter measurement El 2700-00
tolerances*
*- Total number of Requirements to be observed / inspected = 01

Total No of applicable Requirement =
No of Requirements for which the sample passed:
Total number of tests to be conducted : 00

Total No of applicable Tests =
No. of tests for which the sample passed:
Certificate: It is certified that the above tests were performed and found to be passing/failing in the
requirement tested.
...............................................................................
Dated: DD/MM/YYYY
Tests relating to General requirements EL 2701 – V2.0

5 General Safety Considerations* EL 2701-00
5.1 General* EL 2701-01
5.2 Insulation and Wiring EL 2701-02
The insulation resistance between EL 2701-03
the positive terminal and
externally exposed metal surfaces
of the battery excluding electrical
contact surfaces is notless than 5
MΩ at 500V d.c when measured
60 s after applying the voltage.
Insulation resistance (MΩ):
Internal wiring and its insulation EL 2701-04
are sufficient to withstand
maximum anticipated current,
voltage and temperature
requirements
Orientation of wiring maintains EL 2701-05
adequate creepage and clearance
distances between connectors
Mechanical integrity of internal EL 2701-06
connections accommodates
conditions of reasonably
foreseeable misuse


requirement tested.
...............................................................................
Dated: DD/MM/YYYY

5.3 Venting* EL 2702-00
Battery cases and cells EL 2702-01
incorporate a pressure relief
mechanism or are constructed so
that they relieve excessive
internal pressure at a value and
rate that will preclude rupture,
explosion and self-ignition
Encapsulation used to support EL 2702-02
cells within an outer casing
neither cause the battery to
overheat during normal operation
nor inhibit pressure relief


requirement tested.
...............................................................................
Dated: DD/MM/YYYY

5.4 Temperature/voltage/current EL 2703-00
management
Batteries are designed such that EL 2703-01
abnormal temperature rise
conditions are prevented
Batteries are designed to be EL 2703-02
within temperature, voltage and
current limits specified by the cell
manufacturer
Batteries are provided with EL 2703-03
specifications and charging
instructions for equipment
manufacturers so that associated
chargers are designed to
maintain charging within the
temperature, voltage and current
limits specified


requirement tested.
...............................................................................
Dated: DD/MM/YYYY

5.5 Terminal Contacts* EL2704-00
Terminals have a clear polarity EL2704-01
marking on the external surface
of the battery.*
The size and shape of the EL2704-02
terminal contacts ensure that
they can carry the maximum
anticipated current.*
External terminal contact EL2704-03
surfaces are formed from
conductive materials with good
mechanical strength and
corrosion resistance.*
Terminal contacts are arranged EL2704-04
to minimize the risk of short
circuits.*


requirement tested.
...............................................................................
Dated: DD/MM/YYYY

5.6 Assembly of cells into batteries * EL 2705-00
5.6.1 General* EL 2705-01
If there is more than one battery EL 2705-02
housed in a single battery case,
cells used in the assembly of
each battery have closely
matched capacities, be of the
same design, be of the same
chemistry and be from the same
manufacturer.*
Each battery has an independent EL 2705-03
control and protection.*
Manufacturers of cells make EL 2705-04
recommendations about current,
voltage and temperature limits so
that the battery
manufacturer/designer may
ensure proper design and
assembly.*
Batteries that are designed for EL 2705-05
the selective discharge of a
portion of their series connected
cells incorporate separate
circuitry to prevent the cell
reversal caused by uneven
discharges.*
Protective circuit components are EL 2705-06
added as appropriate and
consideration given to the end-
device application.*
When testing a battery, the EL 2705-07
manufacturer of the battery
provides a test report confirming
the compliance according to this
standard.*
5.6.2 Design recommendation for EL 2705-08
lithium systems only.*
For the battery consisting of a EL 2705-09
single cell or a single cellblock:
- Charging voltage of the cell
does not exceed the upper limit
of the charging voltage specified
in Table 4; or*
Dated: DD/MM/YYYY
For the battery consisting of EL 2705-10

series-connected plural single
cells or series-connected plural
cellblocks:
- The voltages of any one of the
single cells or single cellblocks
does not exceed the upper limit
of the charging voltage, specified
in Table 4, by monitoring the
voltage of every single cell or the
single cellblocks; or*
For the battery consisting of EL 2705-11
series-connected plural single
cells or series-connected plural
cellblocks:
- Charging is stopped when the
upper limit of the charging
voltage, specified in Table 4, is
exceeded for any one of the
single cells or single cellblocks by
measuring the voltage of every
single cell or the single cellblocks;
or*
Total number of tests to be conducted :
requirement tested.
...............................................................................
Dated: DD/MM/YYYY

5.7 Quality Plan* EL 2706-00
The manufacturer prepares and EL 2706-01
implements a quality plan that
defines procedures for the
inspection of materials,
components, cells and batteries
and which covers the whole
process of producing each type
of cell or battery.*


requirement tested.
...............................................................................
Dated: DD/MM/YYYY
Tests relating to Electrical Safety EL 2707 – V2.0

6 Type test conditions* EL 2707-00
Tests were made with the EL 2707-01
number of cells or batteries
specified in Table 1 for nickel-
cadmium and nickel-metal
hydride systems and Table 2 for
lithium systems, using cells or
batteries that are not more than
six months old.*
Unless specified otherwise in the EL 2707-02
test methods, testing was
conducted in an ambient of 20C
 5C.*

Total number of tests to be conducted = 00

requirement tested.
...............................................................................
Dated: DD/MM/YYYY

7 Specific requirements and tests EL 2708-00
(nickel systems)*
7.1 Charging procedure for test EL 2708-01
purposes


requirement tested.
...............................................................................
Dated: DD/MM/YYYY

7.2 Intended Use* EL 2709-00
7.2.1 Continuous low-rate charging EL 2709-01
(cells)*
a) Requirement
A Continuous Low Rate Charge EL 2709-02
shall not cause fire or explosion*
b) Test
Fully charged cells are subjected EL 2709-03
for 28 days to a charge as specified
by the manufacturer.
c)Acceptance criteria:
Results: no fire. no explosion* EL 2709-04
7.2.2 Vibration EL 2709-05
a)Requirements
Vibration encountered during EL 2709-06
transportation shall not cause
leakage, fire or explosion*
b)Test
Fully charged cells or batteries are EL 2709-07
vibration tested under test
conditions and sequence as given
at Table 3. A simple harmonic
motion was applied to
cells/batteries with an amplitude of
0.76 mm and a total maximum
excursion of 1.52 mm. The
frequency was varied at the rate of
1 Hz/min between the limits of 10
Hz and 55 Hz. The entire range of
frequencies (10 Hz to 55 Hz) and
return (55 Hz to 10 Hz) was
traversed in 90 min  5 min for
each mounting position (direction of
vibration).
The vibration was applied as per EL 2709-08
Table 3 in each of three mutually
perpendicular directions in the
sequence specified. The cell was
then rested for one hour and visual
inspection made.
c) Acceptance criteria:
Results: no fire, no explosion, no EL 2709-09
leakage*
7.2.3 Moulded case stress at high EL 2709-10
ambient temperature (batteries)
a) Requirements:
Dated: DD/MM/YYYY
Internal components of batteries EL 2709-11

shall not be exposed during use at
high temperature*
b) Test:
Fully charged batteries were placed EL 2709-12
in an air-circulating oven at a
temperature of 70C  2C for 7
hours. Afterwards, they are
removed and allowed to return to
room temperature.
Results: no physical distortion of EL 2709-13
the battery casing resulting in
exposure if internal components.*
7.2.4 Temperature cycling EL 2709-14
a) Requirements:
Repeated exposure to high and low EL 2709-15
temperature shall not cause fire or
explosion*
b) Test:
Fully charged cells or batteries EL 2709-16
were subjected to temperature
cycling (-20ºC, +75ºC) in forced
draught chambers according to the
procedure and profile outlined in
Fig. 1 for 7.2.4.
After the fifth cycle, the cells or EL 2709-17
batteries were stored for 24 hrs
prior to examination.
Results: No fire, no explosion, no EL 2709-18
leakage*


Certificate: It is certified that the above tests were performed and found to be passing/failing in the requirement
tested.
...............................................................................
Dated: DD/MM/YYYY

7.3 Reasonably foreseeable EL 2710-00
misuse*
7.3.1 Incorrect installation (cells)* EL 2710-01
a) Requirements:
The incorrect installation of a EL 2710-02
single cell in a multi-cell
application shall not cause fire or
explosion.*
b) Test:
Four fully charged cells of the EL 2710-03
same brand, type, size and age
were connected in series with
one of the four cells reversed.
The resultant assembly was
connected across a 1-ohm
resistor until the vent opened or
until the temperature of the
reversed cell returned to
ambient temperature.
Alternatively, a stabilized dc EL 2710-04
power supply was used to
simulate the conditions imposed
on the reversed cell.
Results: no fire, no explosion* EL 2710-05
7.3.2 External Short circuit EL 2710-06
a) Requirements:
Short-circuiting of positive and EL 2710-07
negative terminal shall not cause
fire or explosion.*
b) Test:
were subjected to a short circuit
test at 20C  5C.
were subjected to a short circuit
test at 55C  5C.
The external resistance did not EL 2710-10
exceed 80 m 20 m.
The cells or batteries were EL 2710-11
tested for 24 h or until the case
temperature declined by 20% of
the maximum temperature rise,
whichever was sooner.
Dated: DD/MM/YYYY

Results: no fire, no explosion.* EL 2710-12
7.3.3 Free fall EL 2710-13
a) Requirements:
Dropping of a cell or battery EL 2710-14
b) Test:
Fully charged cells or battery is EL 2710-15
dropped three times from a
height of 1 m onto concrete floor
so as to obtain impacts in
random orientations. Then rest
for minimum one hour.
7.3.4 Mechanical shock (crash EL 2710-17
hazard)
a) Requirements:
Shocks encountered during EL 2710-18
handling or transportation shall
not cause fire, explosion or
leakage*
b) Test:
were subjected to a total of three
shocks of equal magnitude
applied in each of three mutually
perpendicular directions. At
least one of the directions was
perpendicular to a flat face.
During the initial 3 milliseconds,
the minimum average
acceleration was 75 gn. The
peak acceleration was between
125 gn and 175 gn. Then rest for
minimum one hour.
leakage*
7.3.5 Thermal abuse (cells) EL 2710-21
a) Requirements:
An extremely high temperature EL 2710-22
Dated: DD/MM/YYYY

b) Test:
Fully charged cells stabilized at EL 2710-23
room temperature were placed
in a gravity or circulating air-
convection oven. The oven
temperature was raised at a rate
of 5C/min  2C/min to a
temperature of 130C  2C.
The cell remained at that
temperature for 10 minutes
before the test was
discontinued.
7.3.6 Crushing of cells EL 2710-25
a) Requirements:
Severe crushing of a cell shall not EL 2710-26
cause fire or explosion.*
b) Test:
Fully charged cells were crushed EL 2710-27
between two flat surfaces with a
hydraulic ram exerting a force of
13 kN  1 kN, the crushing
performed in a manner that
causes the most adverse result.
Once maximum force has been EL 2710-28
applied, or an abrupt voltage
drop of one-third of the original
voltage has been obtained, the
force is released.
A cylindrical or prismatic cell EL 2710-29
was crushed with its longitudinal
axis parallel to the flat surfaces
of the crushing apparatus.
A second set of prismatic cells EL 2710-30
was tested, rotated 90 degrees
around their longitudinal axis
compared to the first set.
7.3.7 Low pressure (cells) EL 2710-32
a) Requirements:
Low pressure shall not cause EL 2710-33
fire or explosion*
Dated: DD/MM/YYYY

b) Test:
Fully charged cells are placed in EL 2710-34
a vacuum chamber, in an
ambient temperature of 20
°C±5°C. After sealing the
chamber, internal pressure was
gradually reduced to a pressure
equal to or less than 11.6 kPa
and held at that value for 6
hours.
leakage*
7.3.8 Overcharge EL 2710-36
a) Requirements:
Charging for longer periods and EL 2710-37
at a higher rate than specified by
the manufacturer shall not cause
fire or explosion*
b) Test:
A discharged cell or battery was EL 2710-38
subjected to a high-rate charge
of 2.5 times the recommended
charging current for a time that
produced 250% charge input
(250% of rated capacity).
7.3.9 Forced discharge (cells) EL 2710-40
a) Requirements:
A cell in a multi cell application EL 2710-41
shall withstand polarity reversal
without causing fire or explosion.*
b) Test:
Discharged cells intended for EL 2710-42
use in multi-cell applications,
were subjected to a reverse
charge at 1It A for 90 minutes.
Dated: DD/MM/YYYY


requirement tested.
...............................................................................
Dated: DD/MM/YYYY

8 Specific requirements and tests EL 2711-00
(lithium systems)*
8.1 Charging Procedure for test EL 2711-01
purposes
8.1.1 First procedure: EL 2711-02
This charging procedure
applied to tests other than
those specified in 8.1.2
8.1.2 Second procedure: EL 2711-03
This charging procedure
applied to the tests of 8.3.1,
8.3.2, 8.3.4, 8.3.5, and 8.3.9
If a cell’s specified upper and/or EL 2711-04
lower charging temperature
exceeds values for the upper
and/or lower limit test
temperatures of Table 4, the
cells were charged at the
specified values plus 5 °C for
the upper limit and minus 5 °C
for the lower limit
A valid rationale was provided EL 2711-05
to ensure the safety of the cell
(see Figure A.1) :
For a different upper limit EL 2711-06
charging voltage (i.e. other than
for lithium cobalt oxide systems
at 4,25 V), the upper limit
charging voltage and upper
limit charging temperatures
were adjusted accordingly to
fulfil the criteria of the relevant
clauses.
A valid rationale was provided EL 2711-07
to ensure the safety of the cell
(see Figure A.1) :

requirement tested.
...............................................................................
Dated: DD/MM/YYYY

8.2 Intended Use* EL 2712-00
8.2.1 Continuous charging at constant EL 2712-01
voltage (cells)*
a) Requirement
A continuous charge at constant EL 2712-02
voltage shall not cause fire or
explosion.*
b) Test
Fully charged cells are subjected EL 2712-03
for 7 days to a charge as specified
by the manufacturer.
c)Acceptance criteria:
leakage*
8.2.2 Moulded case stress at high EL 2712-05
ambient temperature (battery)
a) Requirements:
Internal components of batteries EL 2712-06
shall not be exposed during use at
high temperature*
b) Test:
Fully charged batteries as per the EL 2712-07
procedure in clause 8.1.1 were
placed in an air-circulating oven at
a temperature of 70C  2C for 7
hours. Afterwards, they are
removed and allowed to return to
room temperature.
Results: no physical distortion of EL 2712-08
the battery casing resulting in
exposure if internal components.*


Certificate: It is certified that the above tests were performed and found to be passing/failing in the requirement
tested.
...............................................................................
Dated: DD/MM/YYYY

8.3 Reasonably foreseeable EL 2713-00
misuse*
8.3.1 External short circuit (cell) EL 2713-01
a) Requirements:
Short-circuiting of the positive EL 2713-02
and negative terminals of the
cell at ambient temperature shall
not cause fire or explosion.*
b) Test:
Fully charged cells as per the EL 2713-03
subjected to a short circuit test.
The cells were tested for 24 h or EL 2713-05
until the surface temperature
declined by 20% of the
maximum temperature rise,
whichever is sooner.
8.3.2 External short circuit (battery) EL 2713-07
a) Requirements:
Short-circuiting of the positive EL 2713-08
and negative terminals of the
battery pack shall not cause fire
or explosion.*
b) Test:
Fully charged battery pack as EL 2713-09
per the procedure in clause
8.1.2 was subjected to a short
circuit test at 55C  5C.
The battery pack was tested for EL 2713-11
24 h or until the case
temperature declined by 20% of
the maximum temperature rise,
whichever is sooner.
In case of rapid decline in short EL 2713-12
circuit current, the battery pack
remained on test for an
additional one hour after the
Dated: DD/MM/YYYY

current reached a low end
steady state condition
8.3.3 Free fall EL 2713-14
a) Requirements:
Dropping of a cell or battery EL 2713-15
b) Test:
Fully charged cell or battery as EL 2713-16
per the procedure in clause
8.1.1 is dropped three times
from a height of 1m onto
concrete floor so as to obtain
impacts in random orientations.
Then cell or battery was put on
rest for minimum one hour and
then visual inspection is
performed.
8.3.4 Thermal abuse (cells) EL 2713-18
a) Requirements:
An extremely high temperature EL 2713-19
b) Test:
Fully charged cells as per the EL 2713-20
placed in a gravity or circulating
air-convection oven. The oven
temperature was raised at a rate
of 5C/min  2C/min to a
temperature of 130C  2C.
The cell remained at that
temperature for 10 minutes(30
minutes for larger cells) before
the test was discontinued.
8.3.5 Crush (cells) EL 2713-22
a) Requirements:
Severe crushing of a cell shall not EL 2713-23
cause fire or explosion.*
Dated: DD/MM/YYYY

b) Test:
Fully charged cell, charged EL 2713-24
according to second procedure
at the upper limit charging
temperature in clause 8.1.2 was
immediately transferred and
crushed between two flat
surfaces with a hydraulic ram
exerting a force of 13 kN  1 kN,
the crushing performed in a
manner that causes the most
adverse result.
Once maximum force has been EL 2713-25
applied, or an abrupt voltage
drop of one-third of the original
voltage has been obtained or
10% of deformation has
occurred compared to the initial
dimension, the force is released.
A cylindrical or prismatic cell EL 2713-26
was crushed with its longitudinal
axis parallel to the flat surfaces
of the crushing apparatus,
testing wide side of prismatic
cells
8.3.6 Over-charging of battery EL 2713-28
a) Requirements:
Charging for longer periods than EL 2713-29
specified by the manufacturer
b) Test:
The test was carried out in an EL 2713-30
ambient temperature of +20 °C ±
5 °C. Each test batterywas
discharged at a constant current
of 0,2 It A, to a final discharge
voltage specified by
themanufacturer.
Sample batteries were then EL 2713-31
charged at a constant current of
2,0 It A, using asupply voltage
(not exceeding the maximum
voltage supplied by the
recommended charger – ifvalue
not available it was 5,0 V per
cell) sufficient to maintain this
Dated: DD/MM/YYYY

current of 2,0 It Athroughout the
duration of the test or until the
supply voltage is reached.
A thermocouple was attached to EL 2713-32
each test battery. For battery
packs, the temperature was
measured on thebattery pack
casing.
The test was continued until the EL 2713-33
temperature of the outer
casingreached steady state
conditions (less than 10 °C
change in 30-minute period) or
returned toambient.
8.3.7 Forced discharge (cells) EL 2713-35
a) Requirements:
A cell in a multi cell application EL 2713-36
shall withstand polarity reversal
without causing fire or explosion.*
b) Test:
Discharged cells intended for EL 2713-37
use in multi-cell applications,
were subjected to a reverse
charge at 1 It A for 90 minutes.
8.3.8 Transport tests EL 2713-39
Manufacturer’s documentation EL 2713-40
provided to demonstrate
compliance. IEC 62281 may be
referred for transportation tests.
8.3.9 Design evaluation – Forced EL 2713-41
internal short circuit (cells)
a) Requirements:
Forced internal short circuit test EL 2713-42
for cylindrical cells and prismatic
cells shall not cause fire.This
country specific test which is
only applicable to France,
Japan, Korea and Switzerland
and is not required on
polymer cells.*
b) Test:
Dated: DD/MM/YYYY

The forced internal short circuit EL 2713-43
test is performed in a chamber at
+10 °C and +45 °C
(ambientinternal chamber
temperature) according to the
procedure at clause 8.3.9b).
Results: No fire.* EL 2713-44


requirement tested.
...............................................................................
Dated: DD/MM/YYYY
Tests relating to General Requirements EL 2714 – V2.0

9 Information for Safety* EL 2714-00
For secondary cells, information EL 2714-01
is provided about current, voltage
and temperature limits.
For batteries, information to EL 2714-02
minimize and mitigate hazards is
provided.
Information relating to hazard EL 2714-03
avoidance resulting from a
system analysis is provided to the
end user:*


requirement tested.
...............................................................................
Dated: DD/MM/YYYY
Tests relating to Markings Requirements EL 2715 – V2.0

10 Markings* EL 2715-00
10.1 Cell Marking* EL 2715-01
Cells marked as specified in the EL 2715-02
applicable cell standards: IEC
61951-1, IEC 61951-2 or IEC
61960.*


requirement tested.
...............................................................................
Dated: DD/MM/YYYY

10.2 Battery Markings* EL 2716-00
Batteries marked in accordance EL 2716-01
with the requirements for the cells
from which they are assembled.
Batteries marked with an EL 2716-02
appropriate caution statement.

Total number of tests to be conducted = 00

No. of tests for which the sample passed=
requirement tested.
...............................................................................
Dated: DD/MM/YYYY

10.3 Other Information* EL 2717-00
Storage and disposal instructions EL 2717-01
marked on or supplied with the
battery.
Recommended charging EL 2717-02
instructions marked on or
supplied with the battery.


requirement tested.
...............................................................................
Dated: DD/MM/YYYY
Tests relating to Mechanical properties EL 2718 – V2.0

11 Packaging* EL 2718-00
The secondary cells and batteries EL 2718-01
for transport are so packed to
prevent opportunities for short
circuit, mechanical damage and
possible ingress of moisture.
The materials and packaging
design are chosen so as to
prevent the development of
unintentional electrical
conduction, corrosion of the
terminals and ingress of
environmental contaminants.

No of Requirements for which the sample passed=
Total number of tests to be conducted =00

requirement tested.
...............................................................................
Dated: DD/MM/YYYY
Tests relating to Mechanical properties EL 2719 – V2.0

A Charging range of secondary EL 2719-00
lithium ion cells for safe use
A.1 General EL 2719-01
A.2 Safety of lithium-ion secondary EL 2719-02
battery
A.3 Consideration on charging EL 2719-03
voltage
A.3.1 General EL 2719-04
A.3.2 Upper limit charging voltage EL 2719-05
A.3.2.1 General EL 2719-06
A.3.2.2 Explanation of safety viewpoint EL 2719-07
A.3.2.3 Safety requirements, when EL 2719-08
different upper limit charging
voltage is applied
A.4 Consideration of temperature and EL 2719-09
charging current
A.4.2 Recommended temperature EL 2719-11
range
A.4.2.1 General EL 2719-12
A.4.2.2 Safety consideration when a EL 2719-13
different recommended
temperature range is applied
A.4.3 High temperature range EL 2719-14
A.4.3.1 General EL 2719-15
A.4.3.3 Safety considerations when EL 2719-17
specifying charging conditions in
high temperature range
A.4.3.4 Safety consideration when EL 2719-18
specifying new upper limit in high
temperature range
A.4.4 Low temperature range EL 2719-19
A.4.4.1 General EL 2719-20
A.4.4.3 Safety considerations, when EL 2719-22
specifying charging conditions in
low temperature range
A.4.4.4 Safety considerations when EL 2719-23
specifying a new lower limit in the
low temperature range
Dated: DD/MM/YYYY
A.4.5 Scope of the application of EL 2719-24

charging current
A.5 Sample preparation EL 2719-25
A.5.2 Insertion procedure for nickel EL 2719-27
particle to generate internal short
The insertion procedure carried EL 2719-28
out at 20°C±5°C and under -25
°C of dew points
A.5.3 Disassembly of charged cell EL 2719-29
A.5.4 Shape of nickel particle EL 2719-30
A.5.5 Insertion of nickel particle to EL 2719-31
cylindrical cell
A.5.5.1 Insertion of nickel particle to EL 2719-32
winding core
A.5.5.2 Mark the position of nickel EL 2719-33
particle on the both end of
winding core of the separator
A.5.6 Insertion of nickel particle to EL 2719-34
prismatic cell

No of Requirements for which the sample passed=
Total number of tests to be conducted =00

requirement tested.
...............................................................................
Dated: DD/MM/YYYY
TABLE:2.1 – 2.5 List of critical Components

Object/part No. Manufacturer/ Type/Model Technical Data Standard Marks of
trademark Conformity
supplementary information:
TABLE: 7.2.1 Continuous Low Rate Charge Test(cells)

Model Recommended Recommended Recommended OCV at Start of Results
Charging Charging Charging Test, Vdc
Method, CC, Voltage Vc,Vdc Current Irec, A
CV, or CC/CV
TABLE: 7.2.2 Vibration Test

Model OCV at Start of Test, Vdc Results
A – No fire, leakage or explosion
B – Fire observed
C – Leakage observed
D – Explosion observed
TABLE: 7.3.1 Incorrect installation (cells)

Model OCV of reversed cell, (Vdc) Results
Dated: DD/MM/YYYY
Supplementary information:
- No fire or explosion
- No leakage
- Leakage
- Fire
- Explosion
- Bulge
- Others (please explain)
TABLE: 7.3.2 External short circuit

Model Ambient (at OCV at start of Resistance of Maximum case Results
20C  5ºC or test, (Vdc) circuit, () temperature
55°C  5C) rise T, (C)
- No leakage
- Leakage
- Fire
- Explosion
- Bulge
TABLE: 7.3.6 Crushing of cells

Model OCV at start of test, OCV at removal of Results
(Vdc) crushing force, (Vdc)
Dated: DD/MM/YYYY
- No leakage
- Leakage
- Fire
- Explosion
- Bulge
TABLE: 7.3.8 Overcharge

Model OCV prior to Maximum charge Time for Results
charging, (Vdc) current, (A) charging, (hours)
- No leakage
- Leakage
- Fire
- Explosion
- Bulge
TABLE: 7.3.9 Forced discharge (cells)

Model OCV before Measured reverse Time for reversed Results
application of charge It, (A) charge, (minutes)
reverse charge,
(Vdc)
Dated: DD/MM/YYYY
- No leakage
- Leakage
- Fire
- Explosion
- Bulge
TABLE: 8.2.1 Continuous charging at constant voltage (cells)

Model Recommended Recommended OCV at start of Results
charging voltage charging current test, (Vdc)
Vc, (Vdc) Irec, (A)
- A: No fire or explosion
- B: No leakage
- C: Leakage
- D: Fire
- E: Explosion
- F: Bulge
- G: Others (please explain)
TABLE: 8.3.1 External short circuit (cell)

Model Ambient, (C) OCV at start of Resistance of Maximum case Results
test, (Vdc) circuit, () temperature
rise T, (C)
Samples charged at charging temperature upper limit:
Samples charged at charging temperature lower limit:
Dated: DD/MM/YYYY
- B: No leakage
- C: Leakage
- D: Fire
- E: Explosion
- F: Bulge
TABLE: 8.3.2 External short circuit (battery)

Model Ambient, (C) OCV at start of Resistance of Maximum case Results
test, (Vdc) circuit, () temperature
rise T, (C)
Samples charged at charging temperature upper limit:
Samples charged at charging temperature lower limit:
-A: No fire or explosion
-B: No leakage
-C: Leakage
-D: Fire
-E: Explosion
-F: Bulge
-G: Others (please explain)
Dated: DD/MM/YYYY
TABLE: 8.3.5 Crush(cells)

Model OCV at start of OCV at Width/ Required Results
test, (Vdc) removal of diameter of deformation
crushing force, cell before for crush,
(Vdc) crush, (mm) (mm)
Samples charged at charging temperature upper limit
Samples charged at charging temperature lower limit
- B: No leakage
- C: Leakage
- D: Fire
- E: Explosion
- F: Bulge
TABLE: 8.3.6 Over-charging of battery

Constant charging current (A) .................................. : 
Supply voltage (Vdc) .................................................. : 
Model OCV before Resistance of Maximum outer Results
charging, (Vdc) circuit, () casing temperature,
(C)
Dated: DD/MM/YYYY
- B: No leakage
- C: Leakage
- D: Fire
- E: Explosion
- F: Bulge
TABLE: 8.3.7 Forced discharge (cells)

Model OCV before Measured Time for reversed Results
application of Reverse charge It, charge, (minutes)
reverse charge, (A)
(Vdc)
- B: No leakage
- C: Leakage
- D: Fire
- E: Explosion
- F: Bulge
TABLE: 8.3.9 Forced internal short circuit (cells)

Model Chamber OCV at start of Particle Maximum Results
1)
ambient, (C) test, (Vdc) location applied
pressure, (N)
Dated: DD/MM/YYYY
1)
Identify one of the following:
1: Nickel particle inserted between positive and negative (active material) coated area.
2: Nickel particle inserted between positive aluminium foil and negative active material coated area.
- No leakage
- Leakage
- Fire
- Explosion
- Bulge
Dated: DD/MM/YYYY
ATTACHMENT
Enclosures
Supplement Id Description
01
02
03
04
05
06
Dated: DD/MM/YYYY
01
Dated: DD/MM/YYYY
02
Dated: DD/MM/YYYY
03
Dated: DD/MM/YYYY
04
Dated: DD/MM/YYYY
05
Dated: DD/MM/YYYY
06

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[LAB LOGO]

Test Report No: Page 1of XX

Issue Date: DD/MM/YYYY

Manufacturer: Applicant’s Name

Test item: (Secondary Battery)

Identification: (Model No.) Serial No.:

Receipt No.: Date of receipt:

Testing laboratory and its

Test specification: IS 16046:2015 / IEC 62133:2012

(Name / Designation) (Name / Designation) (Name / Designation)

Date: Date: Date:

Manufacturer’s name ..................... : Factory Name

Test Report Form(s) Originator ........ : Bureau of Indian Standards

(Name / Designation) (Name / Designation) (Name / Designation)

Date: Date: Date:

Test Description Measurement/ testing Total Total no. of No. of Page

List of Attachments (including a total number of pages in each attachment):

Attachment No. Attachment Description No. of pages in Attachment

Copy of Marking Plate:

Test item particulars ..................................................... :

Classification of installation and use ........................... :

Possible test case verdicts:

General product information:

1) Application details / Description of the product:

Max. specified ambient temperature (°C) ...... :

2) Differences between the models:

(N/A, one single model)

Model No. tested with-in the family series . :

Tests relating to General Requirements EL 2700 – V2.0

*- Total number of Requirements to be observed / inspected = 01

Total number of tests to be conducted : 00

Tests relating to General requirements EL 2701 – V2.0

*- Total number of Requirements to be observed / inspected = 02

Total number of tests to be conducted : 05

Tests relating to General requirements EL 2702 – V2.0

*- Total number of Requirements to be observed / inspected = 01

Total number of tests to be conducted : 02

Tests relating to General requirements EL 2703 – V2.0

*- Total number of Requirements to be observed / inspected = 00

Total number of tests to be conducted : 04

Tests relating to General requirements EL 2704 – V2.0

*- Total number of Requirements to be observed / inspected = 05

Total number of tests to be conducted : 00

Tests relating to General requirements EL 2705 – V2.0

For the battery consisting of EL 2705-10

Tests relating to General requirements EL 2706 – V2.0

*- Total number of Requirements to be observed / inspected = 02

Total number of tests to be conducted : 00

Tests relating to Electrical Safety EL 2707 – V2.0

*- Total number of Requirements to be observed / inspected = 03

Total number of tests to be conducted = 00

Tests relating to Electrical Safety EL 2708 – V2.0

*- Total number of Requirements to be observed / inspected = 01

Total number of tests to be conducted : 01

Tests relating to Electrical Safety EL 2709 – V2.0

Internal components of batteries EL 2709-11

*- Total number of Requirements to be observed / inspected = 10

Total number of tests to be conducted : 09

Tests relating to Electrical Safety EL 2710 – V2.0

Tests relating to Electrical Safety EL 2710 – V2.0

Tests relating to Electrical Safety EL 2710 – V2.0

Tests relating to Electrical Safety EL 2710 – V2.0

*- Total number of Requirements to be observed / inspected = 20