CLIENT : APOLLO TYRES LIMITED.

DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

1.1 Design Data

Fig 1.1 FO Heat exchanger design Data

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

2.1 As Built Drawing

Fig 2.1 FO Heat Exchanger –AEU type

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

3.1 Material Certificate

Table 3.1 Material Certificate

S.no Description Heat no

1 Shell

2 Dish end

3 Tube sheet

4 Baffle plate

5 tubes

6 nozzle

7 flange

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

4.1 Fit-Up Preparation

Fig 4.1 FO Heat Exchanger Fit-up

Remark:

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

5.1 Welding Inspection Report

Fig 4.1 Welding Inspection Report

Material Joint no location Welder name Welder ID

specification

CS-1

CS-2

LS-1

SA 516 Gr. 70 LS-2

LS-3

Tube sheet to shell

Fig 5.1 FO Heat Exchanger Welding

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

Remark:

6.1 Dimension Inspection Report

Table 6.1 Heat Exchanger Dimension

Item Description : FO HEAT EXCHANGER-AEU TYPE

Specification : As per drawing Actual

Shell Length :

:
Shell Diameter

Dish Thickness :

Shell Thickness :

Table 6.2 Nozzle dimension

Nozzle N1 N2 N3 N4 N5 N6 N7
Nozzle Dia(NB) 80 50 200 200 50 50 25
Schedule 80 160 40 40 160 160 80
Projection(mm) 150 150 150 150 150 100 150

Remark:

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

7.1 Hydro Test Report

Table 7.1 Hydro Test Report

Type of heat exchanger Horizontal

Description Units Shell side Tube side

Inlet pressure Kg/cm2

Design pressure Kg/cm2

Hydrostatic pressure Kg/cm2

Remark:

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

8.1 Paint Inspection Report

Table 8.1 Paint Inspection

S.no Painting System Thickness

Description As per drawing Actual

1. Zinc rich primer 75 microns 75 microns

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

Table 8.2 Paint Inspection Duration

Painting system Applied by Dry duration

Zinc Rich primer

Remark:

9.1 Final Inspection Report

Table 9.1 Final Inspection Report

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 CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

S.N. DESCRIPTION
YES NO COMMENTS INITIALS

MATERIALS IDENTIFICATION
1.
COMPLETE AND ACCEPTED
DIMENSIONAL
2. CONFORMANCE ACHIEVED,
VERIFIED AND ACCEPTED
FIT-UP AND JOINT
3.
PREPARATION ACCEPTED
FINAL VISUAL INSPECTION
4.
ACCEPTED
SURFACE PREPARATION-
6. SAND BLASTING AND
PRIMING ACCEPTED
FINAL COATING INSPECTION
7.
- ACCEPTED
METEC CLIENT

Name : Name :

Signature : Signature :

Date : Date :

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CLIENT : APOLLO TYRES LIMITED. DOC NO : ME/AT/FO:001
PROJECT : INDUSTRIAL HEAT ECHANGER REV :0
TITLE : DESIGN BASIS REPORT DATE : 18-12-2019

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