Final Major Shut Down Job List of Mechanical

Mechanical Shut down Job List - 05 Shut Down Du
Date : 02.08.2017
S No Discripation Responsablitiy
Irfan + Ameresh +
1 Blow pipe changing Alok + santosh
3 BF Top Seal inspection of LSV & USV

Anurag + Dilip
4 BTL Gear Box inspection
BF Top SLI 3 & 4 inspection and changing of bob
5 Brijesh + kiran
if required
6 BF Top secondary equalising cylinder leakage

arresting
Bishanu das +
7 USV 2 by pass hydraulic valve changing Shahnawaj
BF Top Distribution rocker plumber block
8 protection
Amit mishra +
9 Pug Mill Coupling changing yogesh
Scrubber AG Cone flow control valve by pass line
10 valve checking
Scrubber AG Cone Magnatic flow meter by pass
11 Ashok satpathy
line valve checking
12 Scrubber recirculation pump 1 valves inspection
13 WHRS gas leakage arresting

Deepak sahu + MR
Mishra
14 Snort Valve checking & Greasing
15 Cold blast venturi plate form erection
Flare stack Burnaer spark nozzle cleaning & COG
16 nozzle cleaning vyankatesh payasi
17 Steam Trap cleaning in differant area
18 Secondery pump 8 discharge bellow refitting Hemant + shahbaz

alam
19 BLT & Top sprea loop isolation
20 Clarified water discharge line drain to be arrange
21 Poly Dosing pump flow tranmiter shifting
Air agitation line filter press area leakage Ravi reddy + Anil
22 arresting Palange
Flare stack water drain pipe line extension upto
23 drain.
24 Blowing Box Nozzles cleaning East side
25
Cushioning tank discharge side plate fixing east
Mash roller hopper door opening for cleaning
26 east
27 Blowing Box Nozzles cleaning west side
Sarang + amit
mishra
Mash roller hopper door opening for cleaning Sarang + amit
28 east mishra
29 Cushioning tank discharge side plate fixing west

side
30 SGP conveyor GB01 A & B motor Base strenghing
31 SGP conveyor 104 A & B motor Base strenghing
32 Stock house Power leakage arresting Bishanu das +

Shahnawaj
Day Shift (Cast house, FC Proper, Hyd, SGP)

1 SASHIKANT KUMAR F
2 RANJIT NAYAK F
3 JITENDRA BEHERA W
4 SUBODH SAHU W
5 RASMANA PATRA R
6 BALWANT KUMAR R
7 SURESH SAHU H
8 CHANDAN SAMAL H
9 SRUTIRANJAN SAHU F
10 PRAKASH BEHERA H
11 GULSHAN KUMAR F
12 JITENDRA PRADHAN W
13 GOPABANDHU BISWAL W
14 Jitendra Kumar Swain R
15 Jitendra Kumar Dhir R
16 BISHNU NAYAK H
17 BIKASH PRADHAN H
18 PRABHAT THANAPATI F
19 RANJAN SAHU F
20 CHANDRAKANT NAYAK W
21 SAGAR BISWAL H
22 SATYABRATA SAHU H
23 Narottam Samal R
24 SISHIRKANT SAHU H
25 THAKURDAS MAHATA F
26 MAFIZ ANSHARI W
27 BABLU PAL R
28 PINTU PRADHAN R/FO
29 PRABHAT SAMAL JF
30 Prakash Sahu H
31 AJAY BEHERA AF
32 PRAHALLAD SINGH H
33 S Bhagban Reddy F
Night Shift (Cast house, FC Proper, Hyd, SGP)

1 PRABIN PANDA F
2 AKHILESH THAKUR F
3 LALBIHARI BEHERA W
4 BISHNU PRADHAN W
5 DHARMENDRA PAL R
6 HEMANT BISWAL R
7 DEEPAK PATRA H
8 RAKESH RANJAN DAS H
9 SAROJ NANDA F
10 MANOJ SAHU H
11 SUDAM BEHERA R
12 MANAS RANJAN DAS H
13 SIRAJ ANSHARI F
14 BINOD KU BARIK W
Day Shift (Blower house)

1 SUBHRAKANT BARIK F
2 GOBIND CHANDRA SAHU W
3 TEJPRATAP SINGH R
4 JABIT PAL R
Night Shift (Blower house)

1 DHRUBA CH DEHURY R
2 PRABHAT ROUL Jr.F
t down Job List - 05 Shut Down Duration 12 Hr.
ManPower Duration (Hour) Remarks

Ranjan Sahu(F), Ranjeet(F), Jitendra Behera(W), RASMANA
PATRA®, BALWANT KUMAR ®, SURESH SAHU(H), MAFIZ
ANSHARI(W), CHANDRAKANT NAYAK(W), SAGAR BISWAL(H),
Prakash Majhi + PRABHAT SAMAL(JF), Prakash Sahu(H) + 10.00

Shashikant(F) + BIKASH PRADHAN(H), CHANDAN SAMAL(H)
Vasanta Engg.Group 1 8.00
Sandeep + Prabhat thanpati(F) + SRUTIRANJAN SAHU(F), Prakash 4.00

Bera(H), SATYABRATA SAHU(H)
7.00
Lacchu + AJAY BEHERA(JF), Narottam Samal® ,SISHIRKANT 8.00

SAHU(H)
Piping Group 1 10.00
Piping Group 2 8.00
Piping Group 3 10.00
Gulshan + JITENDRA PRADHAN(W),GOPABANDHU BISWAL(W),

SUBODH SAHU(W), Jitendra Kumar Swain®, BABLU PAL(R) + GB 4.00
welder + Rakesh + Essar
Gulshan + Jitendra Kumar Swain®, BABLU PAL® 3.00
GB Group khan 8.00
Vasanta Engg.Group 2
GB Group Raju
Pradumna + 4 6.00
Sagar + 3 6.00
4.00
Piping Group 4
6.00
5.00
Piping Group 5
2.00
10.00
Prashant Biswal(F) + SUSHANT SAMAL(W), BENUDHAR BISWAL®, 10.00

PURUSOTTAM PRADHAN(H)
10.00
10.00
Bhagban Reddy (F) + VICTOR CHAKRABORTY(W), DAMBRUDHAR

SAHU®, SUBHRAJIT SAMAL(H)
Bhagban Reddy (F) + VICTOR CHAKRABORTY(W), DAMBRUDHAR 10.00
SAHU®, SUBHRAJIT SAMAL(H)
10.00
Munna group 1 12.00
Munna group 2 12.00
Sandeep + Prabhat thanpati(F) + MANAS RANJAN DAS(H), 6.00

SRUTIRANJAN SAHU(F), Prakash Bera(H)
Mechanical Shut down Job List - 06 Shut
Date : 03.08.2017
S No Discripation Responsablitiy
Top Fireing job

1 J K Nath / Anurag
2 Blow pipe changing 13,14,16,32 Irfan + Amlesh
3 TDM 3 hydraulic valve changing

Bishanu das + Shahnawaj
4 TDM 2 & 4 valve Stand leakgae arresting
5 Row 12 Stave Cooling pipe fixing Anil Palange
6 Radar spool & instrument fixing Kiran
7 BF Top Seal inspection of USV
Anurag + Dilip
8
BTL Gear Box inspection
9 BF Top secondary equalising cylinder leakage

arresting Bishanu das + Shahnawaj
10 Bleeder valve hose changing
BF Top Distribution rocker plumber block
11 Bishanu das + Alok
protection
12 BLT 41 Mt. Steam leakage arresting Ashok satpathy
13 WHRS Nitrogen line valve fixing Vyankatesh
WHRS gas leakage arresting & Inspection by
14 Deepak + MR mishra
Kuttner.
15 Snort Valve bellow changing & Greasing Deepak + MR mishra
16 Steam Trap cleaning in differant area
Vyankatesh
17 Flare stack
18 Vortex Cone & Intermediate cone - Inspection

with refractory
19 Dome valve not Operating - Need to remove &
Clean Anup Kumar Jha + Yogesh
20 GCP - Internal coating inspection by manhole
21 GCP Booster Pump Taping

VP Srivastava + shahbaz
22 Pump House Diesel tank level indicater fixing alam + shahnwaz + malik
23 Pug Mill - Missing Paddle Fabrication & fitment ,

Missing nozzle fitment
Cushion Tank Door Opening & Boxup after
24 cleaning east
25 Mesh Roller Hoppers Manhole Opening & Cleaning

Clearance to Operation and Boxup east
Amit + Sarang
Amit + Sarang
Blowing Box - New Manhole Fitment for cleaning
26 - Manhole opening , Inspection and Cleaning.
East
Slurry pump installation for settling tank cleaning
27 & removal. east
28 Slurry pump installation for settling tank cleaning

& removal. west
29 Cushion Tank Door Opening & Boxup after
cleaning west side
30 Mesh Roller Hoppers Manhole Opening & Cleaning

Clearance to Operation and Boxup west side
Blowing Box - New Manhole Fitment for cleaning -

31 Manhole opening , Inspection and Cleaning west
Sarang + Suresh apani
side
32 Slurry pump installation for settling tank cleaning
& removal west side
33 Coke filter -Wire Screen replacement &

strengthening west side
34 GB-7 - Diverter Gate Plate & Handle Arrangement
35 GB-104 A & 104 B - Stone Box arrangement
36 SGP East - GB1A Belt Replacement - 14 Hrs Job Ravi reddy + Sarang
37 E&I Support Group
DAY SHIFT
1 RANJAN SAHU F
2 RANJIT NAYAK F
3 JITENDRA BEHERA W
4 RASMANA PATRA R
5 BALWANT KUMAR R
6 SURESH SAHU H
7 PINTU PRADHAN R/FO
8 JITENDRA KUMAR DHIR R
9 PRABHAT SAMAL JF
10 SHISIRAKANTA SAHU H
11 SRUTIRANJAN SAHU F
12 PRAKASH BEHERA H
13 PRABHAT THANAPATI F
14 MANAS RANJAN DAS H
15 NAROTTAM SAMAL R
16 AJAY BEHERA AF
17 GULSHAN KUMAR F
18 JITENDRA PRADHAN W
19 JITENDRA KUMAR SWAIN R
20 BIKASH PRADHAN H
21 SUBHRAKANT BARIK F
22 GOBIND CHANDRA SAHU W
23 DHRUBA CH DEHURY R
24 TEJPRATAP SINGH R
25 PRASHANT BISWAL F
26 SUSHANT SAMAL W
27 DILIP SAMAL W
28 BENUDHAR BISWAL R
29 DAMBRUDHAR SAHU R
30 PURUSOTTAM PRADHAN H
31 TUNA SAHU Jr.Tech
32 SATYAPRIYA SAHU Jr.Tech
hut down Job List - 06 Shut Down Duration 12 Hr.
ManPower JSPL MANPOWER TPL MANPOWER
PRABIN PANDA(F), LALBIHARI BEHERA(W),

Night Shift Manpower HEMANT BISWAL®, RAKESH RANJAN DAS(H)
RANJAN SAHU(F),THAKURDAS MAHATA

,MAFIZ ANSHARI,RANJIT BISWAL, BALWANT
Ranjan + 5 KUMAR®, PINTU PRADHAN(R/FO),SAGAR
BISWAL,CHANDRAKANT NAYAK
SANDEEP SINGH, ROHIT BARIK(TR),

Sandeep singh + TEAM UMASHANKAR HOTA(TR)
NAROTTAM SAMAL®, AJAY BEHERA(JF)
Piping Group -1 NA
Vasanta Engg.Group 1 NA
PRAKASH MAJHI, PRADYUMNA KU SASHIKANT KUMAR,PRABHAT SAMAL(JF),

Manjhi + Team NAYAK(TR), ALEKH BEHERA(TR)
SHISIRAKANTA SAHU(H), JITENDRA KUMAR
DHIR®,SUBODH SAHU
SANDEEP SINGH, ROHIT BARIK(TR), SRUTIRANJAN SAHU(F), PRAKASH

Sandeep singh + TEAM UMASHANKAR HOTA(TR) BEHERA(H)
vasanta Group 1 NA
Piping Group -2 NA
Piping Group - 3 NA
GULSHAN KUMAR(F), JITENDRA
PRADHAN(W), Jitendra Kumar Swain®,
BIKASH PRADHAN(H)
GB Group khan NA
RANJIT NAYAK(F), JITENDRA BEHERA(W),

RASMANA PATRA®, SURESH SAHU(H)
HIREN PRADHAN,GOPABANDHU
Vasanta Engg.Group 2 BISWAL,BISHNU NAYAK,SUDAM BEHERA
PUMP HOUSE TEAM
NA
GB Group Sanatan NA
GB Group Sanatan NA
PRASHANT BISWAL(F), SUSHANT

Prashant + Team SAMAL(W), DAMBRUDHAR SAHU®,
PURUSOTTAM PRADHAN(H),
Lachu + welder + rigger DILIP SAMAL(W), TUNA SAHU(JT),

PRAHALLAD CH SINGH(TR) SATYAPRIYA SAHU(JT), , BENUDHAR
03 BISWAL®
GB Group Raju NA
Belt Replament Group NA
Vasanta Engg.Group 2
NIGHT SHIFT
CH 1 PRABIN PANDA
CH 2 AKHILESH THAKUR
CH 3 LALBIHARI BEHERA
CH 4 BISHNU PRADHAN
CH 5 DHARMENDRA PAL
CH 6 HEMANT BISWAL
CH 7 DEEPAK PATRA
BLT 8 RAKESH RANJAN DAS
BLT 9 SIRAJ ANSHARI
BLT 10 BINOD KU BARIK
HYD 11 RAJENDRA KU BISWAL
HYD 12 PRAKASH SAHU
HYD 13 BHAGABAN REDDY
HYD 14 SAROJ NANDA
HYD 15 MANOJ SAHU
HYD 16 SATYABRATA SAHU
WHRS 17 PRABHAT ROUL
WHRS 18 MAHENDRA DEBTA
WHRS
WHRS
BH
BH
BH
BH
SGP
SGP
SGP
SGP
SGP
SGP
SGP
SGP
Duration Remarks
(HRS)
2.00
8.00
3.00
4.00
6.00
4.00
4.00
2.00
7.00
4.00
5.00
4.00
8.00
4.00
4.00
3.00
8.00
5.00
8.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
12.00
F CH
F CH
W CH
W CH
R CH
R CH
H CH
H CH
F CH
W CH
R/FO CH
H CH
F CH
F HYD
H HYD
H HYD
Jr.F BH
H BH
Mechanical
S No Area
FURNACE
1 PROPER
CAST HOUSE
5
7
8
9
FURNACE
10 PROPER
11
12
13
14
15
CAST HOUSE
16 DE DUSTING
17
HYDRAULICS
18
19
20
21
22
PUMP HOUSE
23
24
25
26
27
28
SGP
SGP
29
30
31
32
33
34
35 CYCLONE,GCP
36 & STOVES
37
STOVES
38
39
40
41
42
STOCK HOUSE
43
44
45
46
47
48
49
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Mechanical Shut down Job
Discripation
Top Firing job
Blow pipe changing 11,14,15,16,17, 19 (2,18 to be changed in next shut down)
Tuyere Pressure testing & replacement (as per operation requirement)
DP Valve Fixing in Downleg
Casthouse roof sheeting dismantling
PCI guide pipe fixing in blowpipe except blow pipe no.18
BLT nitrogen cooling line orifice changing

SLI Isolation valve 400NB repair
BLT gearbox inspection
Ignition lance trial

Tapping point cleaning for Uptake pressure transmitter (Instrument)
Tapping point cleaning for BLT Hopper PT, DPT (Instrument)
Stack Pressure Checking & Cleaning (Instrument)
Dummy plug fixing (Instrument)
Cast house dedusting hopper bypass pipe modification
Casthouse dedusting air line for fluidising (hopper)
Bleeder rigid piping work
BLT hydraulic pump internal leakage test

Mudgun pump-1 relief valve replacement
CA fan hydraulic isolation valve changing
Industrial water tapping in pump house
Industrial water tapping in filter press
Hearth stave DG alignment
Chemical dosing point in GCP clarified water discharge line

Cushion Tank Door Opening & Boxup after cleaning
Mesh Roller Hoppers Manhole Opening & Cleaning Clearance to Operation and Boxup
Blowing Box - New Manhole Fitment for Slag cleaning Bottom Side
Slurry pump installation for settling tank cleaning & removal.
SGP East - Vertical nozzle plate tightening
Cooling Tower Cell Cleaning
NRV & Discharge Gate valve Passing to be checked & Rectified.
Magflowmeter (E&W) inspection and cleaning (Instrument)
GCP - Internal coating inspection by manhole.
Pug Mill - Missing Paddle Fabrication & fitment , Missing nozzle fitment
Cyclone - Bottom cone inspection
GCP Magflow inspection (Instrument)
BF Gas flow process point modification (Instrument)

Waste Gas line Dummy removal for PCI line
Snort Valve Bolts checking
MCC-01 belt patching to be done.
OGC-01 Drive change over to be done .

In OGC-01 03nos of Impact Idler frame to be replaced.
Grizzly to be provided in the receiving chute of CTC-01.
Grizzly to be provided in the receiving chute of OTC-01.
Grizzly to be provided in the receiving chute of STC-01.

Stone Box to be fitted in STC-01 discharge chute
Canopy to be provided & Floor patch up to be done above STC-01 Drive area.
ID fan-01 outlet damper linkage to be rectified.
New Belt Joint to be done in CFC-01 Conveyor.
New Belt Joint to be done in SFC-03 Conveyor.
Housekeeping at stock house and sorrounding area
NIGHT SHIFT
JSPL:
INCHARGE: VISHESH SINHA, MANISH YADAV, KIRAN KUMAR,AMLESH KUMAR,RAVI AGR
REDDY,ANURAG KUMAR
TPL:
KUMUD RANJAN SAHOO, BIKASH PUHAN
TECHNICIANS:
PRABIN PANDA
AKHILESH THAKUR
LALBIHARI BEHERA
BISHNU PRADHAN
DHARMENDRA PAL
HEMANT BISWAL
DEEPAK PATRA
RAKESH RANJAN DAS
SAROJ NANDA
MANOJ SAHU
SIRAJ ANSHARI
BINOD KU BARIK
RAJENDRA KU BISWAL
PRAKASH SAHU
MANAGOBINDA BEHERA
SANTOSH KUMAR SAHU
NARENDRA KU. BEHERA
PRADYUNMA DEHURY
DAMODAR SENAPATI
SUMANT PAL
DEPAK ROUT
DHRUBA CH DEHURY
TEJPRATAP SINGH
PRAMOD KUMAR
CHANDAN PANDEY
GANESWAR BISWAL
RANJIT SAHU
MITHUN PARIDA
SUSHANT AMANTA
BANKANIDHI DALEI
LOKESH BEHERA
SUNIL MAHANTY
DWARIBANDHU MAHARANA
PRADEEP BEHERA
Mechanical Shut down Job List Shut Down Duration 12 Hr.
Date : 28.08.2017
JSPL
Responsiblitiy ManPower MANPOWER
Night Shift
Vishesh (Night) Manpower +TPL
( Ansari +3 (Day)
TPL(Thakur +3 &
Gulshan +3)
Nitin+Irfan + Anup+Amarjeet
GB Group (3 Groups)
Spire group
Kaushal +team+ Additional gang TPL (Ranjit +3 &

from maintenance Sashikant+3)
(Nitin+Anup+Irfan)
Prakash Majhi +
Team & TPL PRAKASH
MAJHI,
Nitin+JK Nath+Alok PRADYUMNA
KU NAYAK,
ALEKH BEHERA
Hiren +3
Vasanta Engg.Group
Nitin+Brijesh+Ashok satpathy 2
Vasanta Engg.Group
3 + MSP SANDEEP
SINGH, ROHIT
Brijesh+Bishnu das+ Shahnawaj BARIK(TR),
UMASHANKAR
Sandeep singh + HOTA(TR)
TEAM
TPL Pump House

Vishnu+Hemant Group
TPL(Prashant Samal
Vishnu+Amit Mishra+Dilip +3 & Subhojit + 3) Lachhu +
PRAHALLAD CH
Pandit+Yogesh SINGH
TPL(Prashant Samal
Vishnu+Amit Mishra+Dilip +3 & Subhojit + 3) Lachhu +
PRAHALLAD CH
Pandit+Yogesh SINGH
GB Group (2 Group)
TPL(Bhagwan
Santosh+Venkatesh Reddy+team)
payasi+Shanawaj Malick
Piping Team (M V
Group
Santosh+M R Mishra+ Gauri Vasanta Group 1
Mohanty Gulshan Team
Baba Ananta group
TPL + SAI GROUP
Sanjay Sethy+Gaura Behura+ TPL + SAI GROUP 2

Abhishek+Anil Palange+ Team SAROJ FITTER, SAI PRAHALLAD CH
GROUP SINGH(TR)
PRATAP FITTER SAI
GROUP
AREA
CH
CH
CH
CH
CH
CH
CH
CH
HYD
HYD
CH
CH
CH
PH
PH
PH
PH
PH
PH
PH
PH
BH
BH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
uration 12 Hr.
Duration
TPL MANPOWER TOOLS REQUIRED (HRS)
SIRAJ ANSHARI, BINOD KU BARIK, RAJENDRA KU BISWAL, Pnematic torque & socket
2.00
PRAKASH SAHU M30 & M36
GULSHAN KUMAR, JITENDRA PRADHAN, JITENDRA KU Pnematic torque & socket 1.50
SWAIN, BISHNU NAYAK, THAKURDAS MAHATA, MAFIZ M32 & hammer spanner
ANSHARI, RANJIT BISWAL, PINTU PRADHAN M65, grinding m/c
As per req.
cutting set & welding set 02

nos., M30 hammer spanner 12.00
3 set & rope
12.00
SASHIKANT KUMAR, RANJIT NAYAK, JITENDRA BEHERA,

SUBODH SAHU, RASMANA PATRA, BALWANT KUMAR, Complete Tool Box 7.00
SURESH SAHU, SHISIRAKANTA SAHU,
1.00
Complete Tool Box
6.00
PRABHAT SAMAL, RANJAN SAHU,
2.00
Complete Tool Box
2.00
HIREN PRADHAN, GOPABANDHU BISWAL, SUNIL KU Complete Tool Box 12.00

SAHU, SUNIL KU DAS, BIKASH PRADHAN
Cutting set & welding set

01 nos & tool box 10.00
Cutting set, welding set &

grinding m/c 01 nos. & tool 8.00
box
AJAY BEHERA, NAROTTAM SAMAL, SRUTIRANJAN SAHU, 2.00

PRAKASH BEHERA, PRABHAT THANAPATI, MANAS Complete Tool Box 1.00
RANJAN DAS, 1.00
BINAY SAHU, BIPRA CHARAN PRADHAN, ARUN 1.00
PANIGRAHI, BIPIN BIHARI SAHU, SAGAR PARIDA,
BIBHUTI SWAIN, DEBASHISH BEHERA, DEVIPRASANA 1.00
MOHANTY, PRASANT KUMAR BISWAL, PRAKASH SIYA,
JYOTI RANJAN SAHU, RAJEEV RANJAN, PRAKASH KU. 12.00
MOHAPATRA, KISHORE KUMAR SAHU, SATYAJIT MALLICK,
MD MUZZAFAR ALAM, RANJIT MOHANTY 1.00
PRASHANT BISWAL, SUSHANT SAMAL, DILIP SAMAL,

BENUDHAR BISWAL, DAMBRUDHAR SAHU, PURUSOTTAM
PRADHAN, SUBHRAJIT SAMAL, TUNA SAHU, SATYAPRIYA
SAHU
PRASHANT BISWAL, SUSHANT SAMAL, DILIP SAMAL,
BENUDHAR BISWAL, DAMBRUDHAR SAHU, PURUSOTTAM
PRADHAN, SUBHRAJIT SAMAL, TUNA SAHU, SATYAPRIYA
SAHU
2.00
BHAGABAN REDDY, CHANDRAKANT NAYAK, AKSHAY 4.00
SAMAL, RAJ KISHORE BEHERA, SOMNATH LAGURI,
DIPTIRANJAN SAMAL 2.00
1.00
6.00
SUSHANTA SAHU, GANESH RAI, PRAKASH PRADHAN,

KARTIK SETHI
SUNIL MOHANTY, MRITYUNJAY KUMAR, MALAYA SAHU,
SAMIR SAHU
BANDHAN ORAON, SANJAY SINGH
GANGA MOHAPATRA, ROHIT DEHURY, BISWAMBAR SAHU

GANGA MOHAPATRA, BIPRA CH SAHU, NIDHIA PRADHAN,
SUDHIR
GANGA MOHAPATRA, ROHIT DEHURY, BISWAMBAR SAHU
Remarks
Mechanical Shut down Job List - 08 Shut Down Duration 8 Hr.
Date : 13.09.2017
S JSPL TOOLS Duration Remarks
Area Discripation Responsiblitiy ManPower TPL MANPOWER
No MANPOWER REQUIRED (HRS)
Furnace Lance Pipe Erection Santosh + Vishesh Sashikant + Thakur
1 Proper Sinha + Alok Project 10 + TPL +6 3
Nitrogen Tank Relife valve repair

2 Furnace Top Irfan khan Prakesh Majhi + 3 1
Secondary Equalising valve cylinder
3 changing
4 LSV 1 cylinder oil leakage arresting Brajesh + Manish Saroj nanda +
4 Furnace Top Mudgun 2 ball valve changing yadav TPL Hydraulic team Prakesh 2
Cyclone leakage reparing santosh + Anup &

5 Cyclone Jitender Piping team + TPL 4
Date : 22.09.2017
S No Area Discripation Responsiblitiy ManPower JSPL MANPOWER TPL MANPOWER
Thakurdas Mahatha, Mafiz Ansari,

1 PCI Lance checking 15,17,33 Sunil Kr Das, Hemant Biswal, Dipak
Patra, Rakesh Kr Dash
Irfan khan + Alok
Thakurdas Mahatha, Mafiz Ansari,
2 Blow pipe if Required Sunil Kr Das, Hemant Biswal, Dipak
Patra, Rakesh Kr Dash
3 Furnace Proper AB Temp. Probe Changing & Removal of old Probe 2 Anup Kumar Jha Vasanta G 1
nos.
4 Hatch door removal for castable fixing Munna kishan Vasanta G 2
Hiren, Bikash Pradhan, Prakash
5 Pr. Probe cleaning Electrical Team Sahu
6 Mudgun Hydraulic 1 checking Bishnu Das Saroj Nanda, Manoj Sahu
7 Tuyere cooling pipe modification as per site Jitendra mishra Piping Team 1
8 BLT Gear box inspection Prakash Majhi, Ranjan Sahu,Bhabesh, Prabhat

JK Nath + Amlesh Pradyumna Nayak, Samal, Jitendra Pradhan, Ranjit
Alekh Behera Biswal
9 Lower seal valve inspection
Furnace Top
10 BLT Hydraulic pump changing -2
Bishnu Das + Manish Sandeep, Rohit Barik, Narottam Samal, Ajay Behera,
11 N2 filling BLT power pack accu. yadav Umashankar Hota Prabhat Thanpati, Manasranjan Das
12 Upper seal valve hyd. Leakage arresting
Bhagaban Reddy, Chandrakant
13 Pug mill Paddle replacement & Nozzle cleaning Deepak sahu day -2 Nayak, Sagar Biswal, Bishnu
Pradhan
14 Cyclone lock hopper N2 ring line change Jitendra mishra

Cyclone Piping Team 2
15 Semi Clean gas line welding Jitendra mishra
Bhagaban Reddy, Chandrakant
Spary Discharge water nozzle connection Nayak, Sagar Biswal, Bishnu
Pradhan
Gulshan, Gopabandhu Biswal,
16 Shut off valve cleaning furnace side Jitendra Swain, Bishnu Nayak
Vishesh sinha +
Scruber Yogesh sharma
Vishesh sinha + Gulshan,Akhilesh, Gopabandhu
17 Scruber Water spray nozzle fixing Yogesh sharma Biswal, Jitendra Swain, Bishnu
Nayak
Gulshan,Akhilesh, Gopabandhu
18 mag flow cleaning Biswal, Jitendra Swain, Bishnu
Nayak
19 TRT Drip pot taping in ilet & outlet duct Jitendra mishra Piping Team 3
Prashant Biswal, Sushan Samal,

Lacchu + Dilip Samal, Benudhar Biswal,
20 Hot water tank - Cleaning Prashant + 7 Damburu Sahoo, Purshotam
Pradhan, Satyapriya Sahoo
21 Cushion Tank Door Opening, Cleaning & Boxup & GB G - 1

Plate fixing
22 Slag tube Liner refractory on dammaged area. Refractory
Vyankatesh payasi +
23 Blowing box vertical nozzles - SS Angle welding Kundu
24 Mesh Roller Screen Repairing

Dilip Samal, Benudhar Biswal,
25 . Mesh Roller discharge hopper cleaning Lacchu + Damburu Sahoo, Purshotam
SGP West S/D Prashant + 7 Pradhan, Satyapriya Sahoo
Jobs-
26 Coke filter Repairing
27 GB 1B Scrapper provision
28 GB 11 Guide roll provision.

Belt jointing
29 GB11 B Belt changing team
30 104 A & B Dammaged Idler replacement. Prashant + 7 Damburu Sahoo, Purshotam
31 Hot water dischrage line duct support Piping team - 4
32 Rasa Filter discharge hopper pipeline (Suction of Mud Piping team - 5

water pumps) re-routed
Belt jointing
33 GB11 A Belt changing team
34 Cushion Tank Door Opening, Cleaning & Boxup Prashant + 7 Damburu Sahoo, Purshotam
35 SGP East S/D Slag tube Liner refractory on dammaged area. Refractory
Kundu + Deepak
Jobs-
SGP East S/D Kundu + Deepak
Jobs-
Rasa Filter discharge hopper pipeline (Suction of Mud Dilip Samal, Benudhar Biswal,
36 Lacchu + Damburu Sahoo, Purshotam
water pumps) re-routed
Prashant + 7 Pradhan, Satyapriya Sahoo
37 HWP -2 NRV Replacement
38 SGP East- Chute erection GB 5 to GB 1A GB G - 2
39 Soft water Storage tank drain point fixing

40 Secondary DG No. 6 Alignment checking
41 Thickener clarified water pump suction line taping for
chemical dogging
VP Shrivastava +
42 Water System GCP Cooling Tower Cleaning Mallick + Hemant
43 Piping Team - 6
Secondary inter connection taping with isolation valve
44 Slurry line cleaning
45 Emergency water ckt Trial
46 MCC-( Drive -01 )Change over
47 Additional plates to be fitted in the discharge chute
MCC-01, OGC-01 grizzly of OGC-01 & CGC-01 Conveyor.
& CGC-01
48 Conveyor Megnatic separator to be lifted
49 Skirt rubber to be changed in OGC-01 Conveyor
50 OTC-01 Conveyor OTC-01 Drive Pulley Lagging & belt shorten
51 OFC-01 Skirt rubber to be fitted.
52 Inspection & Greasing of Fines conveyor Drive
Fines Conveyor
53 CFC-01 Original drive to be installed
54 CFC-01 by pass arrangement of all 05 nod fine chutes
55 Welding of angle in sinter hoppers
56 Welding of hoppers of coke hoppers
TOOLS Duration Remarks
REQUIRED (HRS)
Mechanical Shut dow
S No Area
Furnace Proper
1
3 Furnace Top
6
Hydraulic
7
9
Cyclone
10
11
12
13
14
15
SGP West S/D
Jobs-
16
17
18
19
20
21
SGP East S/D

Jobs-
22
SGP East S/D
Jobs-
23
24
25 TLRS
26
27 CH-Dedusting
28
29
30
Blower House
31
32
Mechanical Shut down Job List - 09 Shut Down
Descripation
Inspection of all nozzles of furnace for any gas leakages
F/C Top PHE Cleaning
BLT Gear box inspection
BLT Upper seal valve inspection
Opening of Hatch cover small manhole and refixing it
BLT greasing change over valve inspection .
All slow cycle grease distributor cleaning and feed line checking to ensure healthiness.
CH-V/S-2 and 3 manifold block dummy replacement/ leakage arrest.
Distribution Rocker hydraulic cylinder cleaning and protection .
Pug mill discharge Chute & Emergency line Water Spray Arrangement
Dummy of remaing zinc seperator line
Cushion Tank Door Opening, Cleaning & Boxup
Cushion tank front wall of Slag tube 30 mm Plate fitting & welding
Settling tank - Cleaning
Mesh Roller Screen Repairing
Mesh Roller discharge hopper cleaning
GB 11 Belt Replacement 600 mm
GB 11 , GB 5 , GB 1 Guide roll provision
104 A & B Dammaged Idler replacement
Hot water Pump no. 2 - NRV replacement
104A discharge chute stone box arrangement
Cushion Tank Door Opening, Cleaning & Boxup

Settling tank Slurry pump installation & Cleaning
Chute erection GB 1A to GB 7
Rasa filter hopper discharge - Inlet pipe to MWP modification
LADLE (TLC) PM
Spark trap chain conveyor repair job in cast house dedudsting
ID fan-2 of casthouse dedusting oil leakage arresting from plummer block
Cleaning of cell of cast house dedusting bin (need to open rotary air valve if required)
Suction filter purging and inspection of Blower #1 & 2
Plate heat exchanger cleaning of Blower #1 &2
Water line strainer cleaning of Blower #1&2
Flushing of cooling water line

hut down Job List - 09 Shut Down Duration
Date :
Responsiblitiy ManPower JSPL MANPOWER
3.10.2017 Prakash Majhi + Ranjan + Prabhat + Team
2.10.2017 Vinay + Team (C shift)

Nitin + Irfan (A) +
Anup (B) +Jatin (C)
3.10.2017 Prakash Majhi + Ranjan + Prabhat + Team
2.10.2017 Ansari (A) / Gulshan (B)/Akhilesh (C) Shift Team
2.10.2017 & Brijesh Dwivedi +

TPL-Hydraulic Group
3.10.2017 Bishnu Das + Manish
3.10.2017
Piping Group Jitender Mishra
3.10.2017
2.10.2017 Ranjit (A) /Hiren (B)/Bhagwan (C)
3.10.2017 Vasanta Team
2.10.2017 & Ranjit (A) /Hiren (B)/Bhagwan (C)

3.10.2017
3.10.2017 Lachhu + Team
2.10.2017 & Ranjit (A) /Hiren (B)/Bhagwan (C)

3.10.2017
3.10.2017 Lachhu + Team
3.10.2017 Lachhu + Team Sarang +Amit/Alok

(B)+Ashok (A) +Dilip
2.10.2017 Ranjit (A) /Hiren (B)/Bhagwan (C) (G) + Venkatesh (C)
3.10.2017 TPL
3.10.2017 GB Group

3.10.2017 GB Group
3.10.2017 Piping Group
2.10.2017 & Ansari (A) / Gulshan (B) Hemant

3.10.2017
3.10.2017 Vasanta Team
Nitin Jain + Vishesh

3.10.2017 TPL Sinha + Amlesh (A)
2.10.2017 & Vasanta Team
3.10.2017
2.10.2017 & Blower House TPL Group Munna Kisan

3.10.2017
Duration
TPL MANPOWER Remarks
(HRS)
TPL hydraulic team

Mechanical Shut down Job List - 10 Shut Down Duration 20 hr.
Date :
18.10.17
Responsibli ManPower Duration
S No Area Descripation Remarks
tiy (HRS)
Irfan/JK
Furnace Blow pipe 25 PCI lance holder replacement Shift 4th
1.00 Nath/Anur
Proper man
ag
2 BLT Gear box inspection Prakash

Majhi +
Irfan/JK Ranjan +
3 Furnace Distributor Coal Valve 30 and 32 jam to be Nath/Anur Prabhat +
Top cleared
ag Team
4
1" N2 tapping for both radar LT & Vasanta
Modification for radar 1 Team 1
5.00 USV 1 BY Pass valve changing
6 USV 2 Operation checking
7
Bleeder auxiliary tank old pipe cutting &
shifting. TPL-
Bishnu +
Hydraulic Hydraulic
8 LSV cylinder time checking Manish Group
9.00 Manipulator pressure line valve fixing
10
Snort valve hydraulic line leakage
checking.
11 Stove Snort valve PM & Silancer net tighting Jitendra PCI Team
mishra
12 Cyclone Pug mill inspection
13.00 Clarified water pump DG Alingement VP Pump

Water Shrivastav House
14 System Thickner arm modification a Team
Jitendra Piping
15 PCI Transport Air Line modification mishra Team
16 Settling Tank - Pump Installation ,

Cleaning & Re-Installation at GB5 Tailend.
SGP Mesh Roller Hopper - Door Opening ,
17.00 Dilip TPL Shift
West Cleaning & Re-Fitment Pandit / A/B/C - 4
S/D Screw Conv - Tail end - Door Opening -- Ashok NOS
Jobs- Submersible Bearing Assly check for
18 grease leakage at gland and tighten.
19
Hot water Tank - Pump Installation ,
Cleaning & Re-Installation at GB5 Tailend.
GB Team 2
20
Mesh Roller Hopper - Door Opening ,
Cleaning & Re-Fitment
Hemant/v
SGP Chute GB-01A to GB07 - Erection ( GB
21.00 yankatesh/ GB Team 1
East S/D Manpower ) amit
Jobs- mishra
Hemant/v
SGP yankatesh/
East S/D amit
Jobs- mishra
Hot water Tank - Makeup line
22
Piping
Pneumatic valve & Manual Valve - Team
Passing Arresting.
Screw Conv - Tail end - Door Opening - Prashant +
23 Submersible Bearing Assly check for Team
grease leakage at gland and tighten.
24
GB 01 A/B ,05 A/B ,07 A/B ,104 A/B , 11
A/B Damaged Idler Replacement.
25.00
Installation of Self Cleaning Idlers in GB07,
SGP GB 104 A & B
Transpo
Greasing of Takeup Pulleys , Wire Rope Vasanta
26 rt Vishesh Team 2
System ( Clamp Tightening
Belts )
27 Belt Scrapper Adjustment.
28 Belt Joint inspection & Patching ( if Reqd )
29.00 TLRS LADLE (TLC) PM

UP TO 26 OCT 2017
Mechanical Shut down Job List - 12
S No Area
Furnace Proper
Furnace Top
7
Hydraulic
Stove
9 Cyclone
Water System
PCI
11
12 SGP West S/D

Jobs-
13
21
22
23 SGP East S/D

Jobs-
SGP East S/D
Jobs-
24
SGP Transport
System ( Belts )
25 TLRS
Mechanical Shut down Job List - 12 Shut Down Duratio
Descripation
Blow pipe replacement 7nos. (10,11,12,31,32,33,34)

Blow pipe-13 drop for poking
Downleg replacement 33no.
Bleeder seat inspection and cleaning

LADLE (TLC) PM
List - 12 Shut Down Duration 6 hr.
Date : 30.10.17
JSPL TPL Duration

Responsiblitiy ManPower MANPOW MANPOW (HRS)
ER ER
Gulshan +
Irfan/JK Nath/Majhi Shashi group+ Ansari group team
Prakash Majhi + Ranjan + Prabhat + Team

Irfan/JK Nath/
Bishnu + Manish TPL-Hydraulic Group
Jitendra mishra PCI Team
VP Shrivastava Pump House Team
Jitendra mishra Piping Team
Dilip Pandit / Ashok TPL Shift A/B/C - 4 NOS
GB Team 2
Hemant/vyankatesh/a GB Team 1
mit mishra
Piping Team
Hemant/vyankatesh/a
mit mishra
Prashant + Team
Vishesh Vasanta Team 2

Remarks
Date :
01.11.17
JSPL TPL
Responsibl ManPower MANPOW Duration
S No Area Descripation MANPOW Remarks
itiy (HRS)
ER ER
Shashi
Blow pipe group+
Irfan/JK
Furnace replacement nos. Nath/Maj Ansari Gulshan +
Proper (8,9,14,36,37,38,1,2 hi group+Gul team
) shan
group
Tuyere changing
no.19
Blow pipe-19 drop

for tuyere change
Downleg
replacement 34no.
And 14no.
PCI guide pipe

arrangement to be
fixed
(16,18,20,22,26,28,
32,34,)
Prakash
Bleeder seat Majhi +
2 inspection and Ranjan +
cleaning Prabhat +
Furnace SLI-3 inspection Irfan/JK Team
Top Nath/
Top firing
GB Team
Transformer shed 1
5
6
7 TPL-
Bishnu + Hydraulic
Hydraulic Manish Group
8
Stove Jitendra PCI Team
9 Cyclone mishra
VP Pump
Water Shrivastav House
System a Team
Jitendra Piping
PCI mishra Team
11 SGP Dilip
12 West S/D Pandit
TPL/Shift A/B/C - 4 NOS
Jobs- Ashok
SGP Dilip
West S/D Pandit
TPL/Shift A/B/C - 4 NOS
13 Jobs- Ashok
21 GB Team
22 2
Hemant/v GB Team
23 SGP East yankatesh 1
S/D /amit
Jobs- mishra Piping
Team
24 Prashant + Team
SGP
Transpor Vasanta
Vishesh
t System Team 2
( Belts )
25 TLRS LADLE (TLC) PM

Date : 08.11.2017
S Responsibli ManPowe Duration

Area Descripation Remarks
No tiy r (HRS)
1.Down leg 34 changing 2. Tuyere 22,24 & 31 Anurag / jk Thakur +
AdditionT-28,B-
1 Furnac changing, 3. Blow pipe changing 4 & 6, 4. PCI nath / Kundu / Shashi+ 8
28,5,20
e assembly fixing excepet 36 & 3. Amlesh Ansari + 12
Proper
2 Pressure Probe Inspection & FT Cleaning E&I Reedy +2 8
3 BLT Gear box inspection Majhi + 3 3
4 Shell leakage from compansetor Row 14 & 15 2

Furnac
Bishnu/ Ashok
5 e Top Radar 2 Isolation valve seating checking Vasanta G1 8 Top firing Required
1" N2 tapping for both radar LT & Modification for radar

6 1&2
7
7 Manipulator pressure line valve fixing 5

Hydraul Munna /
Sandeep + 5
ics Manish
8 Cast house Power pack stand 2 leakage checking 4
9 Stove Snort valve PM & Silancer net tighting PCI TEAM 1
Gas Jitendra mishra Piping team

10 Annu Bar fixing 6
Line
Steam
11 Steam Trap cleaning from TOP side PCI TEAM 7
Line
12 Water Industrial water line valve checking at over head tank Pump House
VP Shrivastava
System team
Emergency Trial for water system
Electric
13 al Transformer shadde Vishesh GB Group 1 8
Building
Hot water Pump No 2 -

14 NRV Removal & Spring replacement
Vasanta G2 6
SGP
15 West Cond Tower -Nozzles Assly Flange modification Dilip Pandit / EMC 8
S/D Deepak Pradumana
16 Jobs- Settling tank / Hot water tank Cleaning +3
8
17 GB 1B Additional Discharge chute - upto GB 7 GB Group 2 8

Hot water Tank - Goodwin Pump Installation - Tank
17 Cleaning by Operation Team & Removal
8
H Water Pump No 2 - Suction & Discharge Bellow

Lachu + TPL
18 SGP opening & Inspection. (As flow rate is Lower down to
- SGP G
6
50%)
East
vyankatesh
19 S/D HWP Gland Ropes replacement. 6
Jobs- + Support to Pneumatic valves
20 Cond Tower -Nozzles Assly Flange modification EMC 8
Cooling Tower - Headers of Granulation &
21 Condensation - Connection
EMC 8
Stock House
Fines
22 Convey
or Take-up locking arrangement to be done Debasish Chandan+3 8
STC-01
23 Convey
or Rod Fixing below return Idler S C Nayak Sai Group 8
STC-01
& CTC-
24 01
Convey
or Stone Box to be fitted in the incoming Chute S C Nayak Sai Group 8
STC-01
25 Convey
or Grizzly fitting to be done below Drive Pulley S C Nayak Bandhan+3 4
CFC-01
26 Convey Sushant(M/F
or Stand by drive alignment to be done Ravi Agireddi )+3 8
Coke
27 Radial Sunil+2
Gate PM of Coke Radial Gates (6nos) Ravi Agireddi 4
OGC-
01 &
CGC-
28 Discharge chute support to be given Dayanidhi Ganesh+3 8
01
Convey
or
MCC-
01,OG
C-01 &
29 CGC- Greasing of Gear Coupling Dayanidhi Sunil+2 2
01
Convey
or
MCC-
01,OG
C-01 &
30 CGC- Heat Exchanger Cleaning Dayanidhi Sunil+2 1
01
Convey
or
De-
31 dusting Chain Conveyor Inspection Kiran Kumar Ganga+2 4
System
Sinter
Skirt board to be extended for De-dusting Suction hood Kartik,Ganga
32 Fines in Ferrous Fines Building Debasish
+2
4
Circuit
Night Shift - Nitin, Anup, Irfan, Amit,Hemant, Shanawaj,Alok

TPL Manpower - Total 20 nos
Blower Shut down job
Responsbility Resource
Activity Duration
JSPL
Isolation of Motor 1 from Electrical Supply, and 2
1 Sandipan
Lock out. Electrician 1 Hr
2
2 Discharge of Motor 1 Sandipan Electrician 15 min
2
Electrician / 1 hrs
3 Opening inspection Cover. (3 nos. manholes) Sandipan 1 Mech
Motor 1 Technician
Motor 1
2
Electrician /
4 General checks inside the Motor. Sandipan 4
1 Mech
Technician
2
5 Normalisation after all Checks Sandipan Electrician 1 hrs
Isolation of Motor 1 from Electrical Supply, and 2
6 Sandipan
Lock out. Electrician 1 Hr
2
7 Discharge of Motor 1 Sandipan Electrician 15 min
2
Electrician / 1 hrs
8 Opening inspection Cover. (3 nos. manholes) Sandipan 1 Mech
Technician
Motor 2
2
Electrician /
9 General checks inside the Motor. Sandipan 4
1 Mech
Technician
2
10 Normalisation after all Checks Sandipan Electrician / 1 hrs
EOT Crane
TIME STUDY & STEPS FOR DOWNLEG REPLACEMENT
S No. Activity Duration
1 Position of forklift to remove desired blow pipe and
remove the blowpipe 30min
2 Position of downleg zig on forklift 15min
3 Shifting of scafolding platform for bolt opening 15min
4 De-torquing of downleg bolts 45min
5 Removing of DP points bolts and flange 15min
6 Shifting of Forklift alongwith zig to jammed downleg and
its positioning 15min
7 Removing of downleg turn buckle 15min
8 Cutting of bolts fouling in plate position 15min
9 Removing of old downleg and keeping in casthouse floor 15min
10 Placing of downleg zig(alogwith new downleg) on the
forklift 15min
11 Position and erection of downleg below goose neck 30min
12 Fixing of bolts on downleg 15min
13 Torquing of blots on downleg (2 round) 75min
14 Fixing of turn buckle of downleg 15min
15 Fixing of DP point flange and bolting 15min
16 Welding of DP point nipple with downleg 15min
17 Erection of blowpipe to position 45min
TOTAL TIME- 6Hr 45min approx.

Mechanical Shut down Job List - 15 Shut Down Durati
S No Area Descripation
1) Blow pipe changing 36, 3 & 21 ,2) Tuyere cooller leakage 20
1
Furnace Proper
Tuyere cooler 4 grouting
2 Radar 1 & 2 Isolation valve seating checking
3 Furnace Top Above Burdern Probe 4 removal
4 radar 1 net removal
5 Stove waste gas line leakage checking.
6 Hydraulics Cast house valve stand 4 leakage checking
7 Cylcone Bleeder cylinder fitting leakage checking
GCP FCV 5052 valve chacking
8 Stove WHRS Nozzle fixing
9 Electrical Building Transformer shadde sheeting

10 Cushion Tank Door Opening, Cleaning & Boxup
11 GB 5B ,1B, Dammaged Idler replacement
SGP West S/D Jobs-
12 Rasa Hopper Discharge Hoppers & Line Cleaning upto MWP Suction.
13 Hot water Tank Cleaning by 2 Pumps. (Goodwin & Toyo Pump)

Condensation line Mag Flowmeter Replacement.
14
15 GB 5A ,1A , 7, 104 A & B Dammaged Idler replacement
SGP East S/D Jobs-
16
Rasa Hopper Discharge Hoppers & Line Cleaning upto MWP Suction
Condensation line flange modification job
17 Blower 1 susction filter checking & replacment

Blower
18 Water line stainer cleaning
STOCK HOUSE
1 MCC-01, OGC-01 & CGC-01 Take-up area cleaning.
2 STC-01, OTC-01 & CTC-01 drive area Cleaning.
3 Screen Floor @11Mtr Cleaning
Housekeeping
4 Nut Coke Screen Floor @35Mtr Cleaning
5 Center Coke Screen Floor @35Mtr Cleaning
6 All Fines Junction House Cleaning.
7 CFC-02 Drive Pulley replacement & drive alignment
8 Fines Conveyor CFC-03 Take -up Pulley alignment
9 Belt Weigher to be shifted from CFC-01 to CFC-02
10 2nos of return idler to be replaced in CTC-01
11 STC-01,OTC-01 & CTC-01Rod Fixing below return Idler
12 OTC-01 Stand by drive alignment checking
13 MCC-01 drive-4 alignment Checking
14 MCC-01 Idler frame bolt tightening from Gallery no 6 & 7
MCC-01, OGC-01 & CGC-01
15 MCC-01 Scrapper to be adjusted.
MCC-01, OGC-01 & CGC-01
16 Skirt rubber to be replaced in CGC-01 below radial gate discharge.

17 De-dusting System RTD fixing arrangement to be done at ID fan bearing area.
18 Sinter Feeder no -1 to 4 front sling to be adjusted.
Feeder
19 Rack & Pinion gate erection in Coke Feeder 1,2,3,5 & Center coke-01 .
5 Shut Down Duration 8 hr.
Date : 15.11.2017
Responsibli Duration Remark
ManPower
tiy (HRS) s
shift incharge Thakur + Shashi+ Ansari + 5 8
Refractory
Top firing
Majhi + 4 12
Required
Vishesh Vasanta G 1 12
Manish Sandeep + 3 3
Jitendra mishra Vasanta G 2 8
Electrical 8
8
2
8
Dilip Pandit SGP Group 6
2
2
Bhawani
Blower team 2
SE
Nitendra Arya & Team
Ravi Agireddi/Kiran 16
Srinivas Rao/ S C Nayak 30min
Srinivas Rao/ S C Nayak 20
Srinivas Rao/ S C Nayak 8
S K Sethy/Abhishek/Daya 6
Devasis 4
Srinivas Rao 8
Srinivas Rao 20
Mechanical Shut down Job List - 16 Shut Down Duration 12 h
1 Tuyere hose no.14 leakage arresting

Furnace Tuyere platform job
2
Proper
3 Laddle PM
4 SLI Gear box leakage inspection
5 Furnace LSV seal inspection
6 Top Bleeder valve seal inspection
7 Dust Discharge valve inspection
Cast
8 Annexbay crane repair
house
9 Grouting of Taphole
Cast
10 house Spark trap chain conveyor repair
Dedusting
11 Hydraulic
General inspection
12 s
13 Stove Waste gas valve bellow ceramic blanketting
15 PCI PCI Mill roller job
16 Water DG Tuyere LP PM
17 System
Electrical
18 Transformer sheeting
Building
19 Settling tank Slurry pump installation for cleaning
20 SGP
West S/D Screw conveyor tail end inspection
21 Jobs- RASA filter - Internal inspection & Screen repairing
22 Emergency tank Pneumatic valve By-pass line provision
23 HWP 2 - Pneumatic valve Support & internal Inspection of Gate valve
24 Damaged Brackets replacement
25 GB 07 Discharge Stone box - Fabrication & Erection
26 SGP East Skirt Board provision Hopper No 4
27 S/D Jobs- HWP-1 Alignment & Belt Tensioning
Emergency tank Pneumatic valve By-pass line provision- EMC

28
*Bin Building*
Stock House
Return idler replacement near drive end 01 No.
1 CTC-01
Return idler frame bolt tightening
2 Feeder
Sinter Weigh Hopper Feeder -1,3 & 8 suspended sling to be tightened
3 SFC-02 Discharge chute Skirt rubber adjustment
Fines Conveyor
4 Guide roller fixing in CFC-01 & OFC-1
Fines Conveyor
5 SFC-03 Drive area housekeeping
6 PFC-05 drive lubrication.
7 CGC-01 CGC-01 take-up pulley right side Plummer block to be checked.
8 CGC-01 Discharge chute additional support to be provided.
9 MCC-1 Tail end Skirt rubber adjustment.
10 CFC-2 Head pulley changing
11 CGC01 Tail pulley lagging
Date : 21.11.2017
Duration Remark
Responsiblitiy ManPower
(HRS) s
Gulshan+3 & 1
Jatin+Kundu+Manish Panda+3 4
Gulshan+3 8
Thakur+3 8
8
Irfan+Anup+Bishnu
Majhi+TPL-4 2
2
Jatin+Kundu+Manish 8
Ansari+3
Jatin+Kundu+Manish 3
Vishesh+Alok Bhavesh+Hiren+3 8
4
Bishnu Sandeep + 4
4
Vishesh+Alok Hiren+3 4
PCI TEAM+vasanta
Jitendra +Munna 8
grp
VP Shrivastava+Shanawaz 6
Pump House team
mallick
Vishesh +Alok Spire group 8
Dilip Pandit +Vyankatesh 6

Lacchu+TPL
Dilip Pandit
pumphouse group 8
+Vyankatesh+Bishnu
(7)
8
Dilip Pandit +Vyankatesh
EMC group 8
TPL - SGP G 8
TPL - SGP G 8
GB const 8
GB const 8
Dilip Pandit +Vyankatesh
TPL - SGP G 8
EMC Group 8
Kiran 15min
Pramod+3
Kiran 3 Hrs
Chandan+3
Kiran 4Hrs
Anil Plange 1Hr
Moharana+3
Anil Plange 4Hrs
Moharana+3
Anil Plange 2Hrs
Anil Plange 1Hr
S K Sethy Sushant(M/F)+5 5Hrs
S K Sethy Sai Group 6Hrs
S K Sethy Sumanta+2 2Hrs
S K Sethy Sumanta+2 4Hrs
S K Sethy Sumanta+2 4hrs
S No Area Descripation Responsiblitiy
1 EOT Crane rail bolt checking

Shift incharge 1 / 2
2 Laddle PM
Furnace SLI 3 Gear box oil leakage arrest
3 Manish / ashok
Proper
Above Burden probe - 4 flange opening to check old probe Anup
Tuyere changing 28 & 36 no.
4 cast house Valve stand 4 & 1 checking
5 stove 1 WGV 2 oil leakage arrest
6 stove pressue switch checking
7 Hydraulics LSV Hydraulic cylinder checking Bishnu das
8 Bleeder North 1 isolation valve change
9 Bleeder valve grease line checking
10 Cyclone bleeder vlave cylinder leakage arrest
11 Cyclone Dome valve seal changing Hemant
12 E& I E& I team help
13 GCP Flare stack burner cleaning Hemant
14 Steam Line Steam drain valve & vent valve changing Sarada
15 Hot well / settling tank Pump installation & Cleaning

SGP West
16
S/D Jobs- Condensation Nozzles Modified Assly - Internal Cleaning
17 Condensation & granulation header line connection valve fixing
Dilip Pandit +
18 GB 5A Discharge on GB 01 Belt - Stone Box Amlesh / Alok
19 GB 1A & 1B take up rop changing
SGP
20 Damage Idler changing in sgp conveyor
Bin Building* Discharge (Dammaged) Cylinder Assly
21 replacement
22 Blower 1 & 2 susction filter checking & replacment
23 Measuremnet and drawing development of internals of suction air filter
24 Blower Oil changing of control oil system Bhawani
25 Tightening of flanges
Stock to
CFC1,3 & SFC-2 Take Up safety locking arrangement House
be
27 done. Debasish
28 Fines Adjustment of Skirt rubber Ravi Agireddi
29 Conveyor Alignment of CFC-02 Belt Weigher to be done. Ravi Agireddi
30 Skirt board to be provided near dump pipe . Ravi Agireddi
31 MCC- Platform to be made near Tramp Iron Chute Kiran
01,OGC-01
32 & CGC-01 OGC-01 Scoop Coupling Oil changing. Kiran
33 Stand By Drive Alignment To Be Checked Srinivas Rao
34 OTC-01 Take-up Lifting beam to be modified. Srinivas Rao
35 Guide plate to be provided near Take-up area. Srinivas Rao
36 Weighing Rack & Pinion Gate erection of OWHF-01 Bibhuti
37 Hopper PM of coke radial gates.(6nos) Bibhuti
own Duration 8 hr.
Date : 02.12.17
Duration
ManPower Remarks
(HRS)
Pintu + 2 8
shiraj + 3 12
8
Majhi + 3
4
Sandeep + 3 4
Akhilesh + 4 8
Panda + 3
Vasanta G 2 /
8
Ranjeet
Piping team 8
8
SGP Group 1
8
EMC 8
GB G1 8
2
Pump house group A
8
/ B shift.
8
Blower team 2
Ganesh+3 8
Ganga+3 8
Sushant+3 4
Ganga+3 8
M/S Sai Engg. 8
Sumanta+1 4
Sushant (M/F)+4 8
Maharana+3 2
Maharana+3 3
PAPL 8
Sushant+2 4
1 Tuyere 36b& blow pipe changing

2 Furnace Blow pipe 35 changing
3 Proper Lance 1& 26 changing
5 Blow pipe 19 changing
6 Above 19 no blow pipe stave compansator leakage arressting
8 GCP Valve stand leakage arresting
9 Hydraulics LSV2 valve hose changing Bishnu das
10 Mudgun 3 rotory assembly oil leakage

own Duration 4 hr.
Date : 02.01.2018
Duration
ManPower Remarks
(HRS)
Pintu + 2 8
shiraj + 3 12
Majhi + 3 12
2
2
Tuyere Cooler 13 leakage checking & blow pipe 22 changing
1
2 Furnace Proper Grauting Point making in Tap hole
3 SLI 3 Gear box seal changing & boxup
4 Cast house power pack 3 ,Accumulator oil leakage arresting
Equalization valve cylinder SAE flange connection leakage

5 Hydraulics arresting
6 SGP East pump discharge flange oil leakage arresting.
7 Pump House Coupper cooling DG Pump PM

8 Bin dischage bellow changing
9 GB 104 A & B Additional scrapper & PM
10 SGP GB 07 Return idler provision & PM
11 GB 08 Shuttle conveyor ched. Plate cutting ( Hopper top)
12 OGC-01 grizzly to be repaired.

MCC-01, OGC-01 &
13 CGC-01 MCC-01 & OGC-01 heat exchanger cleaning.
14 MCC-01 & CGC-01 gear coupling greasing.
15 Fines Conveyor Fines conveyor drive checking & Lubrication.
16 Weighing Hopper PM of Coke Weighing Hopper radial gates .
Date : 05.01.2018
Duration Remark
(HRS) s
Gulshan + 4 4
Anup
Thakur + 3 4
irfan Majhi + 3 4
Bishnu das 3
Vishnu shrivastava Pump House group
Dilip SGP Group
Dayanidhi Patel 3
Dayanidhi Patel 1
Dayanidhi Patel 2
Kiran 4
Devasis 3
Date
Respon
siblitiy
1 Tuyere Cooler 20 leakage arresting.
Furnace Anup
2 Tuyere No, 02 replacement
Proper
3 SLI 3 Gear box leakage arresting & jam cleaning Irfan
4 Cast house pump no. 2 ,discharge flange leakage arresting

Hydraulics Bishnu das
5 Coke weigh hopper 1-5 valve leakage arresting
7 Pump House Copper & Hearth cooling DG Pump PM Hemant
SGP West Hot Well Pump 02 discharge line NRV
8 replacement
9 SGP West Hot Well Pump 02 casing leakage arresting
SGP Amit
10 Hot well pump discharge line puncture arresting
11 KWP 1, SGP WEST Discharge line bellow replacement
12 PM of all weigh hopper feeder

13 Rubber sealing of weigh hopper discharge chute
14 Stock house Greasing of fines conveyor coupling Abishek Sharma
15 Greasing of MCC/OGC/CGC
16 Inspection of OGC/CGC grizzly
ut Down Duration 4 hr.
Date : 22.01.2018
Duration Remark
ManPower
(Hrs) s
Bhavesh + 4 4
Gulshan + 4 4
Majhi + 3 4
3
Pump House group 4
4
4
SGP Group
4
4
3
1
Stock House Group 2
4
3

1 Tuyere Cooler 20 leakage arresting. Anup
Furnace Proper
2 SLI 3 Gear box leakage arresting & jam cleaning Irfan
3 Hydraulics Stove hot balst cylinder heat protection work Anup
4 Pump House GCP cooling DG Pump PM Hemant
5 Scruber Pump House Pump 1 susction valve & NRV replacement
6 SGP WEST HWP 1 Discharge gasket replacement Dilip
SGP
7 SGP West GWP 1 & 2 belt alingement
8 OGC 0 mtr Vibro feeder PM & Checking
9 CJH De dusting Pipe Patching
10 Greasing Of Coupling & Plumber Blocks
Fines Abishek Sharma
11 SFC 01 Skirt Replacement
12 OFC-01 Drive change over
13 STC01 Cassette Filter erection
own Duration 4 hr.
Date : 24.01.2018
Duration
ManPower Remarks
(Hrs)
Gulshan + 4 4
Majhi + 3 4
hyd. Team 4
Pump House group 4
5
SGP team
2
SGP Group 4
3 Hrs
3.5 Hrs
3 Hrs
Stock House Group
2.5 Hrs
3 Hrs
4 Hrs
1 Bleader valve 1 Seal changing jk
2 Furnace Proper Plate cooler leakage arresting ( Near 20 no tuyere ) jk
3 PCI injection hose changing 6 nos jk
4 Pump House DG PM Hemant

6 SGP SGP conveyor 7 idler changing
own Duration 4 hr.
Date : 31.01.2018
Duration
ManPower Remarks
(Hrs)
Gulshan + 4 4
Majhi + 3 4
hyd. Team 4
Pump House group 4

2
Mechanical Shut down Job List - 23 Shut Down Duration
S
Area Discripation
No
1 Top Firing
2 Tuyere changing 13 with new arrangement of Cooling pipes
3
4 Cooling Plate leakage arresting above 19 & 20 blow pipe
Furnace Proper
5 Grouting Valve Fixing 50 nos
6 Pr. Probe cleaning
Above blow pipe 7 stave cap leakage arresting & blow pipe 7
7
removal
8 All pci lance removal & inspection of all blow pipe
10 Lower seal valve & Upper seal valve inspection
11 SLI 3 checking
12
Furnace Top
13
14 Bleeder Inspection and seal changing 2&3
15 PCI distributor & Transport line Flushing
16 Secondary equi. Valve 1 gland leakage
17 Stove hydraulic Pump 1 changing and trial.

18 Stove recirculation pump Coupling inspection
All 5 valve stsnd Tank line flange gasket replacement to avoid oil
19
sepage.
20 Hydraulic System Nitrogen chargeing in accumulator
21 GCP main and recirculation pump Coupling inspection
Stock house main ,recirculation pump , check weighing pump
22
Coupling inspection
23 SGP main ,recirculation pump , Coupling inspection
GCP - Scrubber Recirculating pump No 1 -
27
Discharge Line 400 NB NRV replacement.
Scrubber
28 Mag flow cleaning 2
29 KWP2 discharge bellow change

30 HWP2 PM
SGP East
31
32
33
SGP transport
system
SGP transport
34 Bin Building Hopper Bellows Replacement - 3 Nos.
system
35 GB 07 & 08 - Idler replacement & Belt Patching
Tuyere Body Pump 02 sustion valve ,Discharge NRV, & Bearing
36
changing.
37 Throat cooling pump 2 NRV changing
38 Emergency water ckt Trial
39 Overhauling of Tuyere HP and Copper Stave DG Sets
GCP cooling tower nozzle cleaning & Basin over flow pipe
40 Water System extention
41 Tar Seperator installation at flare stack.
42 COG orifice installation
43
Flare stack burner cleaning.
Steam leakage arresting near PCI & blast furnace top near USV,
44
steam darin reruting .
Cast House
45
Dedusting Damper Manhole erection & Damper inspection
46 Blower 1 & 2 susction filter checking & replacment
Blower
48 Ore 1 & 2 Damper erection
49 De Dusting PFC05 Duct & Damper erection

50 CFC03 Damper replacemet
51 Duct puncture outside building at various location
52 MCC Drive House CGC01 Drive Changeover
53 /Junction House EOT erection in Drive House
54 CFC03 Pulley & Drive replacement

55 Fines CFC03 Lower Bend Pulley Replacement
56 Takeup pulley adjstment - CFC03, SFC03 & OFC03
57 Coupling Greasing of all fines conveyors
58 STC01 STC01 Conveyor extension & Joining
23 Shut Down Duration 10 Hr.
Date : 12.02.2018
Duration
Responsiblitiy Manpower Remarks
(HRS)
Anurag Night shift
1
manpower
Ansari + 5 & EMC
3
Group
External Group 4
Ansari + 5 3
Anup jha, Reedy + 1 8
Munna
Pintu +1 8
3
Ansari + 5
1
2
Majhi + Bhawesh +
6
8
Vasanta Engg 5
Unique Group 6
JK Nath, Irfan
Vasanta Engg 6
Majhi + Bhawesh +
4
6
Vasanta Engg 4
Majhi + Bhawesh +
2
6
Bishnu das,
Trinath + 6 12
Manish
Bara lachu + 5 5
Vishesh,Kundu
Gulashan + 3 4
12
10
GB Group 1
8
Dilip 4
GB Group 2 10
Dilip
8
GB Group 3
6
8
Sagar + 7
5
Hemant 1
Pump House 6
Operator + 2
3
Piping Group 1 8
Piping Group 2 8
Jitendra mishra Pump House 8
Operator + 1
Piping Group 2 6
GB Group 4 &
Alok 7
Hirean + 2
4
Blower team Blower team
1
Vasanta Engg
8
Anil Plange+
Devasis Vasanta Engg 16
Vasanta Engg 6
Vasanta Engg 16
Abhishek TATA 3
Sharma+ Patel PAPL 22
TATA
16
Ravi Agireddi+ TATA
Kiran
TATA 10
TATA 8
S C Nayak ADE 24
S No Area
1
Furnace Proper
3
4 Furnace Top
5
6
7
8
9
10 Hydraulic System
11
12
13
14
Stove
15
16
WHRS
17
18
Scrubber
19
20
21
22
SGP East
23
24
25
26
27
SGP West
28
29
SGP transport system
SGP transport system
30
31
32
33
34 Water System
35
36
37
38
Cast House Dedusting
39
40
Blower
41
MCC Drive House
42 /Junction House
43 Fines Conveyor
44 Fines Conveyor
45 STC-01 Conveyor
46 De Dusting
47 De Dusting
48 De Dusting
Day Shift - 8AM TO 8PM
Night Shift - 8PM TO 6AM
Night Shift Incharge

TPL ManPower - ( Sashikant, Akhilesh, Ranjeet,Praveen, + 8 ), Pump House - Sagar + 3, Stock house - Gangadhar,Gneshw
Discripation
Blow pipe 13 leakage arresting

Tuyere cooler & tuyere seat leakage arresting
Lower seal valve & Upper seal valve inspection

Water spray nozzle changing
By pass arrangement for Nitrogen

Above burden Probe fixing North side hatch door
Stove hydraulic Pump 1 changing and trial.
Stove recirculation pump Coupling inspection

All 5 valve stsnd Tank line flange gasket replacement to avoid oil sepage.
Nitrogen chargeing in accumulator
GCP main and recirculation pump Coupling inspection

Stock house main ,recirculation pump , check weighing pump Coupling inspection
SGP main ,recirculation pump , Coupling inspection

Waste gas valve Bellow lapping.
Snort Valve PM
Waste gas line blank removal1. Before mixing chamber 2. Main line blanking
BF Gas inlet Water Nozzle fixing
Pump No. 1 Discharge valve replacement by Modification in Pipeline.
Axial ,Radial nozzle checking
Settling Tank , RASA Hopper , Mud Water suction Cleaning

Screw Conv Tail end Slag Cleaning & Bearing Inspection
Condensation - Nozzle Cleaning

Welding of Coke filter Additional support.
KWP#1 NRV Replacement.
HWP#2 - Discharge gate valve bonnet plate re-fitment & NRV Inspection + Drain line 2"
arrangement
Screw Conv Tailend Door Opening & Cleaning followed by Boxup
Rasa Hopper & MWP Spool Pieces Opening for cleaning
Cooling Tower Hopper 1 & 2 Opening for Slag & Coke Cleaning
GB 104 A & 104 B -Flexo Scrapper Arrangement

GB-05 Belt replacement.
Tuyere Body Pump 02 sustion valve ,Discharge NRV, & Bearing changing.
Throat cooling pump 2 NRV changing
Emergency water ckt Trial

GCP cooling tower nozzle cleaning & Basin over flow pipe extention
Tar Seperator installation at flare stack.

COG orifice installation
Steam leakage arresting near PCI & blast furnace top near USV, steam darin reruting .
Waste side hopper inspection for cleaing
Damper Manhole erection & Damper inspection
Blower 1 & 2 susction filter checking & replacment

Water line stainer cleaning
EOT erection in Drive House
CFC03 Pulley & Drive replacement
CFC03 Lower Bend Pulley Replacement

STC01 Conveyor extension & Joining
Ore 1 & 2 Damper erection
PFC05 Duct & Damper erection
Duct puncture patching outside building at various location
O 8PM
O 6AM
Anurag ,Ashok,Amit,Vishesh,Amlesh kumar,Md. Shahnawaj ,K S Rao

Sashikant, Akhilesh, Ranjeet,Praveen, + 8 ), Pump House - Sagar + 3, Stock house - Gangadhar,Gneshwer + 4
t Down Duration 16 Hr.
Date : 16.02.2018
Duration Remarks
Responsiblitiy Manpower (HRS)
4
Ansari + 5
5
2
JK Nath, Majhi + Bhawesh + 6 8

Irfan,Kundu
2
Unique Group 6
Vasanta Engg 8
Bishnu das, Trinath + 6 12

Manish
5
Datta + 4
Munna,Deepak 1
sahu T&T Cont. 20
Gulashan + 4 12
5
Bara lachu + 5
4
12
10
GB Group 1 8
8
Vyankatesh 8
Payasi,Dilip
4
Bara lachu + 5
16
16
16
GB Group 2
10
GB Group 2
8
8
Sagar + 7
5
Hemant
1
Pump House Operator + 2
3
Piping Group 1 8
Jitendra mishra Piping Group 2 8
Piping Group 2 6
Ansari + 5 3
Alok
GB Group 4 & Hirean + 2 7
4
1
Abhishek PAPL
Sharma+ Patel 22
Ravi Agireddi+ Susanta(M/F)+3
Kiran
16
Ravi Agireddi+ Bandhan+3
Kiran
S C Nayak ADE+ Baba Ananta Group 24
Anil Plange+ Vasanta Engg
Devasis 8
Devasis 16
Devasis 16
ar,Gneshwer + 4
Mechanical Shut down Job List - 25 Break Down Duration 3 hr
S No Area
1 Furnace
2 Proper
3 stove
Mechanical Shut down Job List - 25 Break Down Duration 3 hr Hr.
Date :
Discripation Responsi
JK blitiy
Nath,
Blow pipe 24 pucher Irfan,Kun
du
PCI Lance change 24 no. Blow pipe
Stove 1 & 2 waste gas bellow repairing.
on 3 hr Hr.
Date : 22.02.2018
Manpow Duration Remarks
er (HRS)
3
Ansari + 5
3
Mechanical Shut down Job List - 26 Shut D
S No Area
2 Furnace Proper
3
4
5
6
7
Furnace Top
8
9
10
11
12
13 Stove
14
15
16
Flare Stack
17
18 PCI
19 Cyclone
20
21
22
23 Hydraulic System
24
25
26
27
Scrubber
28
29
30
31 SGP West
32
33
34
35
36
SGP East
37
38
39
40 SGP transport
41 system
42
43
44 Water system
45
Cast House
46
Dedusting
47
Blower
48
49 MCC-01, OGC-01 &
50 CGC-01
51
Weighing Hopper
52
53
54
Fines Conveyor
55
56
57
De-dusting System
58
Night Shift : Anurag , Ashok,Amit Mishra ,Deepak,Md. Shahnawaj ,KS Rao

TPL : Shashikant, Reedy, Ranjeet + 10 ,Pump house team, stock house team
Day Shift : 8 AM TO 8 PM
Night Shift : 8PM TO 6AM
Discripation
Tuyere cooler 21, 22,24 & 31 leakage arresting ( With specical putty ) & Down leg 27
changing, downleg 28 DP point gasket changing.
Grouting Valve Fixing 50 nos
All pci lance removal & inspection of all blow pipe ( 5 nos lance with new fittings)
Pr. Probe cleaning
Gear Box inside broken bolt removal.
SLI 3 checking
Both Cyclone manhole leakage arresting
Lower chain door bolt tigthing
Bleeder Inspection
Upper seal valve inside chain fixing & Seal inspection
Waste gas bellow stove 3 repairing
Snort valve PM
All 3 Stove thermocouple at 31 meter level modification.
WHRS mixing chamber manhole opening for refractory
Hot Blast Valve bottom flange opening
Steam Trape cleaning near flare stack
Flare stack nozzle cleaning
Mixing Tee reducer spool changing
1 NO steam valve to be provided in riser of steam line near cylone
BLT Pump pressure line filter changing
Stove accumlator leakge arresting.
Slow cycle EOL Pressure checking
GCP power pack accumulator Nitrogen chargeing.
BLT & burden probe pressure line connection with isolation valve to make BLT main pump
redundancy
Cast house 4 line A13 leakage arresting
Mag flow of cone 1 & 3 to be open for cleaning
Shutoff valve before lounder path B valve cleaning
Cond Tower Manhole opening for Internal Coating Inspection.
( Middle Manhole )
Hot Water Tank Cleaning by Toyo Pump.

HWP No. 1 & 2 Damage pipe after Disharge bellow change.
GB-11 B - Scrapper Installation
RASA Filter Hoppers & MWP Suction line cleaning
Damage idler changing
Blowing box cleaning
GB-11 A - Scrapper Installation
RASA Filter Hoppers & MWP Suction line cleaning
HWP No. 2 - Belllow Fitment.
Damage idler changing
GB-07 - Return Idler with Frame replacement Qty 7 Frames , 14 Idlers
Damaged Pressure Pulley Rectification & Lagging
GB-08 Shuttle conv Bellow plate - Hopper plate cutting.
Bin Building Damaged Bellow Replacement.( 2 Nos )
Throat cooling pump 1 NRV checking
Emergency water ckt Trial
DG Pump PM
Damper inspection 7737 & Inter connecting.
Blower 1 & 2 susction filter checking & replacment
Water line stainer cleaning
Greasing of MCC-01, OGC-01 & CGC-01 gear coupling
OGC-01 & CGC-01 grizzly inspection & repairing (If required)
PM of Coke Radial Gates
Pellet & Iron Ore Weighing Hopper discharge feeder safety Sling to be provided .
CFC-03 Tail Pulley changing
SFC-02 Head Pulley alignment
By-pass arrangement to be done at the head end of SFC-02
SFC-01 Belt Weigher alignment to be done
Erection of PFC-05 De-dusting Hood .
Repairing of duct near OTC-01 Damper .
Ashok,Amit Mishra ,Deepak,Md. Shahnawaj ,KS Rao

nt, Reedy, Ranjeet + 10 ,Pump house team, stock house team
hut Down Duration 11 Hr.
Date : 08.03.2018
Duration
Responsiblitiy Manpower Remarks
(HRS)
8
Anshari, Gulashan,
Anup, kundu, Amlesh Panda,Bhawesh + 8 8
8
Pintu Pradhan + 1 1
8
5
3
Irfan , Yogesh Majhi + 6
5
1
4
3
2
Munna PCI Team 4
3
3
4
GCP Operator + 1
Jitender
4
Piping Group
4
Bishnu das + Manish Trinath + 6 8
Vishesh sinha Vasanta Gr1 10
8
6
Vyankatesh Payasi / Dilip SGP Team , 4
8
5
3
4
8
6
GB Group 1 + GB Group 2 8
Dilip
+ Vasanta Gr2 3
8
6
6
Pump House Team 5
Hemant ,Shahnwaz Mallick 1
Pump House Operator + 2
5
Alok Hirean + 2 7
4
1
Prakash+1 6
Bankanidhi+2 6
Moharana+2 5
Chandan+2 4
Susanta(M/F)+4 7
Susanta(M/F)+2 6
Vasanta Engg 5
Pramod+2 4
Vasanta Engg 7
Bandhan+1 6
1 Blowpipe 32,17 repalcement

2 Tuyere No, 02 replacement
3 Furnace Proper PCI lance replacement
4 Blowpipe 14 no. Leakage arresting
5 Pressure Probe cleaning
Above Burden Probe Thermocouple removal
6 south side
7 Furnace Top BLT Gear Box Inspection
8 PCI Distributor Nitrogen taping
9 Hatch Cover tightening
10 Stove Snort valve Gland tighting & PM
11 Level Switch Checking for Cyclone

Cyclone
12 Thickness measurement of Croud gas line
13 GCP GCP External dimistor flange tighting

Bleeder valve isolation valve change south
14 side
Secondary equalising 01 cylinder change &
15 gland leakage arresting
16 Hydraulics SGP Power pack filter change
17 LSV 2 Cylinder hose leakage arresting
18 Speherical valve cylinder leakage to be check
19 cast house pump 4 checking

20 Transport line online filter erection
PCI
21 Feed tank filling valve checking
22 GCP & Tuyer body DG PM
23 Pump House Tapping 3/4 '' in gcp
24 Flare stack Line modification
GB-07 Idlers Damaged replacement ( Flat
25 Idler with Bracket Installation)
26 Take-up Rope Alignment
27 Shuttle conv Deck Plate Cutting
Bin Building Hopper No. 3 - Discharge
28 jammed by Plate
SGP Transport system
Shuttle Diverter Plate - Pneumatic Cylinder
29 arrangement.
30 GB 104 A Takup channel changing
31 GB 07 Belt Paching
GB104 A & B - Skirt Plate and Rubber
32 replacement.
33 Mud Water pump Spool p/c Changing
SGP W Granulation pump 2 discharge valve gasket
34 chaning
35 Filter cleaning
Blower House
36 Hydraulic leakage arresting
37 TRT Google valve inspection
Level Switch to be installed in MCC-01
38 discharge chute .
Scrapper to be installed in OGC-01
39 Conveyor .
MCC-01,OGC-01 & CGC-01
40 6nos Carrying Idler to be replaced in MCC-01
41 Scoop Coupling Heat Exchanger Cleaning

Dust emission rubber to be fitted in Coke
42 radial gate .
Weighing Hopper
43 PM of Weighing Hopper discharge Feeder .
44 Fines Conveyor Gear Coupling Greasing
STC-01, OTC-01 & CTC-01 STC-01 tail end Skirt rubber & Stone box
45 Conveyor fitting .
Duct puncture to be repaired outside Coke
46 De-dusting System fines Building .
47 Vibrating Screen PM of NCS-01 at Coke Fines Building .
Note :- Day shift at Furnace - 8AM TO 6 PM

B Shift /Night Shift - As per Shift Schedule
** Night Shift Team will stay upto 8 AM on 29.03.2018 **
hut down Job List - 27 Shut Down Duration 4 hr.
Date : 29.03.2018
Duration
(Hrs)
Gulashan+Seraj+Bhabesh+Hiren+
4
Anup Jha + Manish + Alok Praveen + 13
Pintu Pradhan + 1 4
Vasanta Group 1 4
Irfan + Yogesh Majhi + 4

4
Torquing Group - 1
Bhawani Blower House Group & Torquing Group - 2 2
Reddy + 1 2
Vishesh 1
Vasanta Group 2 + Reddy + 1
4
Bishnu Das Hyd. Group 1

1
2
Jitender EMC 5
Munna PCI Group 4
Pump house team 1 & 2 4
Hemant
Pump house team 1
SGP Team 5
Dilip / Kundu/ Lachu
2
GB Group -1
3
2
Bhawani Blower house team 2
3
S K Sethy Vasanta Group 2
S K Sethy Subas+ Bankanidhi 1
S K Sethy Subas+ Bankanidhi+1 1
S K Sethy Subas+ Bankanidhi 1
Ravi Agireddi Pramod+2 4
Ravi Agireddi Pramod+2 4

Dayasagar Prakash+1 4
S C Nayak Moharana+2 4
Bibhuti Vasanta Group 4

S K Sethy Sushant+2 2
Vishesh,Anup,Irfan,Hemant,Yogesh,Kundu,Alok,Dilip
Date : 29.03.2018
Remarks
1 Blowpipe No 10 removal
2 Tuyere No 10 changing
3 Furnace Proper Tuyere cooler No 10 changing
4 PCI lance replacement
5 Pressure Probe cleaning
6 Above Burden Probe dismentling
Furnace Top Top fireing
7 Bleeder valve seat inspection
8 Cyclone Manhole opening at 30 meter dia. 600 mm

Scrubber manhole Opening for Internal coating Inspection ( Top -
9 600 NB)
GCP Scrubber Launder Slam Shut Valve ( 500 NB ) - Internal Inspection
10 by Opening at site.
11 PCI Transport line online filter inspection / Mill inspection
12 East side Pn. Conveying bend changing

De-dusting System
13 West side Pn. Conveying bend changing
14 GB-07 pressure pulley Replacement.

15 GB01A & 1B Skirt Plate and Rubber replacement
16 SGP Transport Shuttle Conv ( Hopper Top ) - Plate cutting
system
17 Bin Building Hopper No.4 - bellow repairing & hopper paching work.
GB104 A & B - Skirt Plate and Rubber replacement.
18
Cushion Tank Door Opening and Slag Tube repairing (Anchoring &
19
Refractory)
20
Screw Conveyor Door Opening for Slag Cleaning.(Monthly PM)
21 SGP East
RASA - Damaged Mesh Replacement.
22
Settling tank cleaning & RASA Hopper Cleaning
Mud Water Suction & Discharge Spool Piece Modification.
23
Cushion Tank Door Opening and Slag Tube repairing ( Anchoring &
24
Refractory )
25
Screw Conveyor Door Opening for Slag Cleaning.( Monthly PM )
26
RASA - Damaged Mesh Replacement.
27 SGP West
RASA Hopper Cleaning
28
SGP West
29
GB1B-Additional Takeup Wire Rope Provision.
30
Cooling Tower - Cells Slag Cleaning
31 Blower House Filter cleaning
32
Scoop Coupling oil cooling line filter Cleaning .
33 Greasing of Bend & Snub Pulley in MCC-01 Conveyor, which

MCC-01,OGC-01 & are not possible in running condition .
CGC-01
34 OGC-01 skirt rubber adjustment/ changing .
35 CGC-01 skirt rubber adjustment/ changing near Coke-5

discharge chute .
36 Weighing Hopper All weighing hopper liner plate inspection .
37 STC-01 take-up safety sling to be fixed .
38 OTC-01 skirt rubber adjustment/ changing .
39 STC-01, OTC-01 & One supporting beam to be erected in OTC-01 Bend Pulley
CTC-01 Conveyor frame for lifting of Take-up Counter weight .
40 OTC-01,CTC-01,CCC-01 & NCC-01 gear coupling greasing
41
Additional 500kg plate to be given in STC-01 Counter weight .
42 Duct puncture to be repaired on Silo top .
43 De-dusting System SS-04 & SS-05 dedusting duct puncture to be repaired .
44 Duct puncture to be repaired near OTC-01 tail end .
45 SFC-03 drive changing .
46 Fines Conveyor NCS-01 feeding chute to be repaired .
47
Scuction hood to be ercted on CFF-01 in Coke fines Building .
Note :- Day shift at Furnace - 8AM TO 8 PM
Night Shift - 8 PM to 6 AM
wn Job List - 28 Shut Down Duration 14 hr.
Date : 01.04.2018
Responsiblitiy ManPower Duration (Hrs) Remarks
Majhi +
JK Nath + Anup Jha + Gulashan+Seraj+ 12
Bishnu das + hemant + Akhilesh+ Hiren + 10
Amlesh
Pintu Pradhan + 1 8
10
Irfan + kundu Vasanta Group 1 1
Jitender + Alok Bhabesh + 4 8
Jitender PCI Group 6
Pump house team 1 & 2 4

Yogesh
Pump house team 1 4
GB Manpower -
Group)
TPL - SGP Group
Vyankatesh
Payasi/Dilip / yogesh/ 12
Lachu
M/S Vasanta Engg -

Group
M/S Vasanta Engg -
Group
Dayanidhi Patel Sunil+1 2
Dayanidhi Patel Prakash+1 2

Dayanidhi Patel Subas+Bankanidhi+2 4

Devasis Rout Chandan +1 8
S C Nayak Bandhan+Ranjit+2 2
Ravi Agireddi Sunil+1 2
Ravi Agireddi Bandhan+Ranjit+2 3

Anil Prakash+1 3
Kiran Pramod+1 2
Kiran Pramod+1 2
Kiran Sunil+1 1
Ravi Agireddi Susanta +Bijay+Sudhir 2
Anil Bhagwan+Bijay+Sudhir 4
Anil Vasanta Group 4
JK Nath,Anup,Irfan,Bishesh,Hemant,Jitender,Vyankatesh,Yogesh,Kundu,Alok,Dilip
Anurag,Vishesh,Amit,Ashok,Manish,Md. Shahnawaj
Mechanical Shut down Job List - 29 Shut Do
1 Blowpipe No 5 nos removal
Furnace PCI lance replacement
2
Proper
3 Hatch door gasket changing
Furnace
4 Bleeder valve seat inspection
Top
5 Mill inside inspection
6 PCI Bag filter inlet Nitrogen line modification
7 Transport line online filter valve changing
8 GB-07 pressure pulley Replacement.

9 GB01A & 1B Skirt Plate and Rubber replacement
SGP
10 Transport Shuttle Conv ( Hopper Top ) - Plate cutting
system
11 Bin Building Hopper No.4 - bellow repairing & hopper paching work.
GB104 A & B - Skirt Plate and Rubber replacement.
12
13 Cushion Tank Door Opening and Slag Tube repairing (Anchoring & Refractory)
14 Screw Conveyor Door Opening for Slag Cleaning.(Monthly PM)
15 SGP East RASA - Damaged Mesh Replacement.
16 Settling tank cleaning & RASA Hopper Cleaning
17
18 Cushion Tank Door Opening and Slag Tube repairing ( Anchoring & Refractory )
19 Screw Conveyor Door Opening for Slag Cleaning.( Monthly PM )
20 RASA - Damaged Mesh Replacement.
21 SGP West RASA Hopper Cleaning
22 Mud Water Suction & Discharge Spool Piece Modification.
23 GB1B-Additional Takeup Wire Rope Provision.
24 Cooling Tower - Cells Slag Cleaning
25 Blower HouseFilter cleaning
26 Scoop Coupling oil cooling line filter Cleaning .
27 MCC- Greasing of Bend & Snub Pulley in MCC-01 Conveyor, which are not possible in
01,OGC- running condition .
01 & CGC-
28 01 OGC-01 skirt rubber adjustment/ changing .
29 CGC-01 skirt rubber adjustment/ changing near Coke-5 discharge chute .
30 Weighing Hopper
All weighing hopper liner plate inspection .
31 STC-01 take-up safety sling to be fixed .
32 OTC-01 skirt rubber adjustment/ changing .
STC-01,
33 OTC-01 & One supporting beam to be erected in OTC-01 Bend Pulley frame for lifting of Take-
CTC-01 up Counter weight .
Conveyor
34 OTC-01,CTC-01,CCC-01 & NCC-01 gear coupling greasing
35 Additional 500kg plate to be given in STC-01 Counter weight .
36 Duct puncture to be repaired on Silo top .
37 De-dusting System
SS-04 & SS-05 dedusting duct puncture to be repaired .
38 Duct puncture to be repaired near OTC-01 tail end .
39 SFC-03 drive changing .
40 Fines Conveyor
NCS-01 feeding chute to be repaired .
41 Scuction hood to be ercted on CFF-01 in Coke fines Building .
Job List - 29 Shut Down Duration 8 hr.
Date : 01.04.2018
Duration Remark
(Hrs) s
JK Nath + Anup Jha + Bishnu das

+ hemant + Amlesh
Majhi + Gulashan+Seraj+ Akhilesh+ Hiren + 10 12
Jitender PCI Group 6
GB Manpower - Group)
TPL - SGP Group

Vyankatesh Payasi/Dilip / 12
yogesh/ Lachu
M/S Vasanta Engg - Group

Dayanidhi Patel Sunil+1 2

Devasis Rout Chandan +1 8
Ravi Agireddi Sunil+1 2
Ravi Agireddi Bandhan+Ranjit+2 3

Anil Prakash+1 3
Kiran Pramod+1 2
Kiran Pramod+1 2
Kiran Sunil+1 1
Ravi Agireddi Susanta +Bijay+Sudhir 2
Anil Bhagwan+Bijay+Sudhir 4
Anil Vasanta Group 4
Mechanical Shut down Job List - 30 Shu
S No Area
3 Furnace Proper
9
Furnace Top
10
11
12
13
14
15
16 Water System
17
18
19
20
21
22 Hydraulic
23
24
25
26 Stove
27
GCP
28
29
PCI
30 PCI
31
32
33
SGP Transport
34 system
35
36
37
38
39
SGP East
40
41
42
43
44
45
46
SGP West
47
48
49
50 Blower House
51 TRT
52
53
54
MCC-01, OGC-01
55 & CGC-01
56
57
58
59
60
61 Fines Conveyor
62
63
64
Vibrating Screen
65
66
67
STC-01, OTC-01
& CTC-01
STC-01, OTC-01
68
& CTC-01
69
70
71
De Dusting
72
73 Weighing
74 Hopper
Day shift at Furnace - 8AM TO 8 PM
Note :- Night Shift - 8 PM to 6 AM

TPL Manpower
Mechanical Shut down Job List - 30 Shut Down Duration 16 hr
Descripation Responsiblitiy
Blowpipe changing 14 ,20,1,8,13
Tuyere changing with new piping 14,20
Tuyere cooler sealing 20 JK Nath,Kundu,
PCI lance replacement 38 nos
Pressure Probe cleaning
Top firing
Above Burden Probe Erection 01 nos
New Hatch Door changing
Upper seal valve seal & lower seal valve inspection

Irfan , Amlesh
SLI 4 counter weight erection & SLI 3 inspection
Gear Box inspection
Bleeder valve seat inspection
Nitrogen bypass for PRV at 35 mt. & Nitrogen Filter cleaning
Tuyere nose mech seal changing & both valve changing
PM of copper & nose cooling DG Pump

Hemant,Mallick ,
Copper ckt PHE Cleaning
Cold Blast steam enrechment flange leakage arresting
Flare stack piping at top Vishesh
LSV -2 Hydraulic line modification
Cast House valve stand 4 leakage arresting
Cast House valve stand 3 Drain line flange leakage arresting.
Bleeder hyd. Line painting Bishnu
Stove all HBV Cylinder heat Protection

Stock house valve stand control valve o ring changing & all gate cylinder
inspection.
Hydraulic piping modification at 67 mt.
WHRS 125 NB valve fixing and DP point fixing Vishesh
External dimister flange tighting

Scrubber Launder Slam Shut Valve ( 500 NB ) - Internal Inspection by Opening Alok
at site.
XV1131 to be dropped and checked for Slow operation Night Shift

Mill Roller 2 & 3 changing Munna, Jitendra
MAHABIR
HGG Pilot line modification ENGINEERING
GB 07A - GB07 Bypass Belt Diverter Gate Chute erection
GB 07 Belt replacement.
Bin Building Damaged Bellow replacement.
GB 05B - Belt Replacement
GB 11B - West SGP - Tail end Modification & Belt Changing.
Settling Tank Cleaning

Screw Conv Tailend Door Opening , cleaning & Boxup after Gland Bolt
Tightening
Rasa Hopper and Mud Water Pump Suction Cleaning
HWP 1 - Discharge Line Damaged Gasket replacement Vyankatesh

Payasi/Dilip / yogesh/
HWP 1 & 2 - Monthly PM Lachu
MagFlow meter - Hot water Discharge - 900 mm - Manhole arrangement.( 450
NB )
Cushion Tank Opening , Cleaning , Slag Tube repairing Job & Boxup
Settling Tank and Hot Water Tank Cleaning
Screw Conv Tailend Door Opening , cleaning & Boxup after Gland Bolt
Tightening
Rasa Hopper and Mud Water Pump Suction Cleaning
HWP 1 & HWP 2 Damaged Spool Piece Replacement and Drain point in HWP1
HWP 1 & 2 - Monthly PM

MagFlow meter - Hot water Discharge - 900 mm - Manhole arrangement ( 450
NB ).
Filter cleaning Bhawani
Hyd. Oil leakage aressting & Flange tighting Bhawani
MCC-01 Scrapper inspection & adjustment .

OGC-01 & CGC-01 grizzly inspection & repairing (If required)
OGC-01Discharge chute repairing .
Greasing of MCC-01 Take-up & Deflector pulley in Drive House .
CGC-01 Tail Pulley alignment .

Internal Scrapper fitting in OGC-01 Conveyor
MCC-01 & OGC-01 Heat Exchanger cleaning
CFC03, 2nd Drive readiness
CFC01 take-up Pulley replacement .
NCC-01 receiving chute modification .
Greasing of SFC-1,2,3 & PFC-05 gear coupling . Stock House Team
NCC-01 & CCC-01 Belt weigher alignment .
NCS-01 receiving chute repairing .
PM of NCS-01
OTC-01 Diverter gate inspection & repairing .
OTC-01 Belt repairing .
OTC-01 skirt rubber fitting .
STC-01 tailend skirt rubber fitting .
CTC-01 incoming chute repairing .
Inspection of hopper no-07 Pneumatic Cylinder clevis connection .
PM of Coke radial gate
Coke radial gate opening area to be covered to avoid emission .
ft at Furnace - 8AM TO 8 PM JK Nath,Irfan,Vishesh,Hemant,Vyankates
hift - 8 PM to 6 AM Anup,Amit,Ashok,Manish,Jitendra,Md. S
t Shift Team will stay upto 8 AM on 11.04.2018 **
Sashikant,R
own Duration 16 hr.
Date : 11.05.2018
Duratio
ManPower Remarks
n (Hrs)
Ansari, Akhilesh,+ 6 , EMC Group 12
Pintu Pradhan + 1 8
Night shift Group
14
Vasanta Group
12
6
Majhi, Sanjay,Panda, + 8
EMC Group 8
14
Pump house Group 1
12
Tapan Engg. 2 nos group 14
Pump house Group 2 10
Tapan Engg. 2 nos group
Trinath + 4
12
MSP Group
MAHABIR ENGINEERING 16
Bhagwan Reddy + 2 12
Hiren + 4 8
TPL Night shift Group 8

PCI Group, Vasanta , 36
GB Manpower - Group
TPL - SGP Group
16
GB Manpower - Group)
8
Blower house team
12
Sunil+2 2
Sunil+2 4
Sunil+2 2
Sudhir+Prakash 2
Sushant (M/F)+3 4
Sunil+2 3
Sunil+2 1
Sushant (M/F)+3 10
Saroj+3 6
Vasanta Group 3
Sudhir+Prakash 4
4
Vasanta Group 8
2
Bandhan+2 2
Bandhan+2 1
Bandhan+2 2
Bandhan+2 3
Bandhan+2 2
Subash+1 2
Subash+1 4
Subash+1 4
Subash+1 2
n,Vishesh,Hemant,Vyankatesh,Bishnu,Munna,Yogesh,Kundu,Alok,Dilip,Amlesh
Ashok,Manish,Jitendra,Md. Shahnawaj
Sashikant,Ranjeet,Bhawesh, + 13, Pump house

Mechanical Shut down Job List - 31 S
S No Area
1 Furnace Proper
2 Furnace Top
3 Pump House
4 Hydraulic
6 Stove
7 GCP
8
SGP Transport
9
system
10
11 SGP East
12 SGP West
13 TRT
14
MCC-01, OGC-01
15
& CGC-01
16
17
Fines Conveyor
18
19 Vibrating Screen
STC-01, OTC-01
20
& CTC-01
21 De Dusting
Mechanical Shut down Job List - 31 Shut Down Duration h
Descripation
Blowpipe peep hole flange opening 38 nos & Blow pipe 2
SLI-4 flanging opening for inspection

PM of DG Copper stave & Tuyere body
Stove Google valve hydraulic line leakage arresting
Snort Valve PM
Re-circulation Pump No. 2 - Discharge Bellow replacement

GB 07 , 104A & 104B - Damaged idler replacement
GB 07A - Bypass Belt Chute Fitment with Diverted gate.

GB 08 - Shuttle conv - Replacement Job
Settling Tank Goodwin Pump Installation for slag cleaning
Condensation return line (700 NB) Leakage arresting.
Hydraulic leakage & oil filter changing

MCC-01 Drive-2 gearbox oil replacement
MCC-01 & OGC-01 gearbox oil level inspection
MCC-01,OGC-01 & CGC-01 gear coupling greasing .
CFC03, 2nd Drive alignment checking
Greasing of Coke & Ore fines conveyor gear coupling .
PM of NCS-01
Lagging of OTC-01 Drive & Head Pulley .

Screw Conveyor gearbox oil leakage to be arrested .
ist - 31 Shut Down Duration hr. 4
Date : 26.05.2018
Duration Remark
(Hrs) s
Shift Team / General shift team /
Anurag / JK Nath / Ashok / Vyankatesh 4
PCI Team
Munna Majhi + 3 4
VP srivastava 4
3
Bishnu Trinath + 2
1
Jitender Vasanta Group 4
Dilip / Lachu TPL - SGP Group 6

Dayanidhi Patel Ganesh+1 3
Dayanidhi Patel Ganesh+1 1
Kiran Sushant+2 4
Abhishek Prakash+1 4
Kiran Gangadhar+1 2
Saroj+6
S C Nayak 6
Abhishek Gangadhar+1 2
Mechanical Shut down Job List - 32 Shut
Down/Breakdown Duration hr. 16
Date : 29.05.2018
Descrip Respon ManPow Duration Remark
S No Area
ation siblitiy er (Hrs) s
Furnace Tuyere
1 Irfan 4
Proper platform
New
Furnace Hatch
2 Anup Majhi + 3 4
Top door
changed
Above
burden
probe
no.-1
Hemant
changed
(dismentl
e and
erection)
ABP
no.2
Hemant
dismentl
ed
Seconda
ry
equalizin
g valve
no.2 Bishnu
changed Das
with
emergen
cy relief
valve-1
SLI-3 &
4 check
VP
Pump
3 srivastav 4
House
a
4 Hydraulic Trinath + 3
Bishnu
2
6 Stove 1
7 GCP JitenderVasanta Group 4
8 SGP
9 Transpor
10 t system
Dilip /
SGP TPL - SGP Group 6
11 Lachu
East
Dilip /
TPL - SGP Group 6
Lachu
SGP
12
West
13 TRT Blower house team4
Bhawani
14 MCC-01, DayanidhiGanesh+1 3
OGC-01
15 DayanidhiGanesh+1 1
& CGC-
16 01 DayanidhiPrakash+ 2
17 Fines Kiran Sushant+ 4
Conveyo
18 Abhishek Prakash+ 4
r
19 Vibrating Screen Kiran Gangadha 2
STC-01,
OTC-01
20 Saroj+6
& CTC-
01 S C Naya 6
21 De Dusting Abhishek Gangadha 2
Duration hr. 8
Date : 25.07.2018
Descrip Respon ManPow Duration Remark
S No Area
ation siblitiy er (Hrs) s
Blowpipe
TPL
Furnace replacem
1 (Ansari + 8
Proper ent
5)
Tuyere
no. 36 &
9 change
( checkin
g
pressure
test of
tuyere by Vishesh
operatio sinha +
n Amlesh
Peep
sight
flange
change
(with
new
valves)
Furnace Top firing

2
Top Akhilesh+2 1
Hatch
door
leakage Vasanta
8
arrest Group-1
(Rope
change)
Above
burden
probe -2
Vasanta
erection 8
Group-2
& ABP-3
dismentli
ng
Anurag +
Manish
LSV-1 &
LSV-2
seal
change
8
and
steam
pipe Anurag +
welding Manish
Majhi +
Akhilesh
Seconda +2 + TPL
ry General
Equalizin shift 6
g valve-1 team (6
changing nos.)
Dust
discharg
e valve-1 2
stopper
welding
Bleeder
valve
seal
inspectio Ranjit +2 4
n/
overhauli
ng
Cast
house
Accumul
ator
stand-2
3 Hydraulic 2
leakage
arrest of
Mudgun
power
pack
Casthou
se EP2
near
3
NRV
leakage
arrest
Bishnu Hydraulic
Das team
BLT
Relief Bishnu Hydraulic
valve -2A Das team 2
leakage
arrest
Relief
valve
fitting
checking 2
(ball
valve
side)
Mudgun
-2
swelling
cylinder
2
cushioni
ng block
leakage
arrest
Hot blast
valve
4 Stove 8
-1,2&3
torquing
BF gas
duct Amit Gulshan
4
support Mishra +3
welding
Snort
Valve
6
PM and
torquing
5 GCP GCP Magfl 7
Ashok SatpathyReddy +2
GCP sump 2
6 PCI PCI nitrog
Jitendra Mishra
PCI general group 8
7 SGP GB 104 B
Transpor
t system
Dilip
SGP SGP general group6
8 Pandit
East
SGP
9
West
Deflector
pulley
10 bolt Sushant
replacem
ent 4
MCC1
Greasing of Gear coPrakash+1 2
Gear box
oil Sushant
checking
1
11 Lagging of Take up p 6
Ganesh+banka+ gang
Lagging of Tail pulle 6
OGC -01
Grizzly repairing 4
Saroj
V-plow scraper adju 2
12 SFC-03 Belt jointing Bijay+Prashant +2 6
Fines
13 Prakash+1
conveyor
All gear coupling gr 4
Coke
14 radial Pramod
gateCoke radial gate no. 2
15 NCS-01 PM 2
Ganga
Inspection door cutt 1
ID Fan-1
inlet
damper
16Dedusting system Sunil
checking
& link
greasing 4
Night Shift Nitin, Jatin,Venkatesh,Deepak & Kundu

Mechanical Shut down Job List
S No Area
Furnace Proper
Furnace Top
6
8
Stove
9
10
11
15
16 Hydraulic
17
18
19
20
21 PCI
23
Cyclone
Cyclone
24
25
27 GCP
28
29
30
PUMP HOUSE
31
34 SGP Transport system

35
36
37
38 SGP East
39
40
41
42
43
44
45
SGP West
46
47
48
49
50
51
TRT / Blower
52
53
54
55
56 MCC-01, OGC-01 & CGC-01
57
58
59
Fines Conveyor
60
Fines Conveyor
61
62
63
Vibrating Screen
64
65 Feeding Conveyor
66
67 De Dusting
68
69
Weighing Hopper
70
71
72
Night Shift Incharge Furnace :

TPL Night Shift
Mechanical Shut down Job List - 34 Shut Down Duration hr. 10
Descripation
Replacement of peep hole flange of TSA 20

Blow pipe changing 13,17 & 32,34,37
Down leg 28 changing

Pressure Probe cleaning
Hatch door Flange Putty fixing
Above burden probe 3 & 4 erection / Dismantling

All 4 bleeder valve flap cover N2 purgeing port flusing and clearing
by compressed air & Oil lubrication of links and bushes of bleeder
valves
LMG disc liner inspection
LSV inspection (steam line)

Equalizing and relief valve disc inspection
Dust discharge valve seat inspection
BLT N2 cooling orifice fixing

Distributor Insturment line modification
Stove Google valve inspection 1,2

Gas valve drain port opening and inspection.
Waste gas Valve 1 & 2 @ stove 1 Gland changing
Snort Valve PM & Gland changing
Piston accumulator 1,3,4 Trial

Stove HBV emergency trial through on line bladder accumulator.
RV1 cylinder changing.
BLT PHE cleaning
BLT valve stand leakage arrest.

N2 chargeing in BLT piston accumulator 1
Fast cycle grease distributor PM

HGG to mill Duct modification
Instrument air line connection with nitrogen line & Transport Air flow
meter modification
Coke oven gas line tar saparter fixing
By Pass line checking
Nifegate valve
Dome Valve changing

Scrubber Recirculating pump No 2 ,Suction & Discharge Valve
Replacement.
Slame shut off valve Reparing
Both Clarifed water pump dischage valve & NRV changing
Cooling tower basin cleaning

Flush mixtur agitator coupling adjustment
TSCP 2 & TNCP 3 dischage valve & NRV changing
Copper stave cooling PHE flushing 1,2 & 3

GB01A&B , GB 104 A Discharge Chute plate Stone Boxing
Condensation Tower SS Funnel - Cleaning.

Rasa filter screen Replacement
HWP #1 - Discharge Expander Replacement.
Settling tank Slag cleaning

Screw Conv Tailend Door Opening & Cleaning.
GWP #2 - Elbow replacement with SS Elbow

Blowing box vetical nozzle ss plate welding
Condensation Tower SS Funnel - Cleaning.
RASA filter screen replacement

HWP #1 - Discharge Expander Replacement.
Settling tank Slag cleaning

Screw Conv Tailend Door Opening & Cleaning.
Riser No 4 dummy removal.
Both - HWP Pump House slag cleaning

Blowing box vetical nozzle ss plate fixing
Hydraulic leakage & oil filter changing

Blower 3 water line flusing
Suction filter cleaning
Drip pot modification

OGC-01 grizzly repairing
Greasing of MCC-01 Take-up & Deflector pulley in Drive House .
OGC-01 internal Scraper adjustment
OGC-01 Tail Pulley Lagging
Air line to be provided near MCC01 head Snub Pulley.
OFC-03, new belt joint to be done
New SARI frame erection in CFC-02
Lowering of NCC-01 Primary Scrapper
Greasing of CFC-1,2,3 ,OFC-01, NCC-01 gear coupling
NCF-01 safety guard to be fixed .
PM of NCS-01
STC-01 tailend skirt rubber fitting .
De-dusting line erection above PFC-05 Conveyor
ID- Fan-1 & 2 inlet damper inspection .
PM of Coke radial gate
Inspection of all Weighing Hopper Liner Plate .
MPD 1 & 3 LOAD CELL mounting plate fixing
CFC & OFC ,SFC beltweighing alingement
MCC Damage sheeting changing
Brijesh, Anurag, Ashok, Manish, Md. Shahnawaj

Gulshan , Prabin, Reddy , Hiren + 10
ob List - 34 Shut Down Duration hr. 10
Date : 080.08.2018
Duration
(Hrs)
Sashikant + Akhilesh + 6
Irfan + Vishesh+ Kundu 10
Anshari + Ranjeet + 5
Pintu + 1
Putty Group Devcon
Vasanta Group 1 8
4
JK Nath + Alok Majhi + bhabhwash + 7
7
4
2
5
Mahabir Group 1
5
Hydraulic Group 3
3
Anup Jha Sanjay + 3
8
PCI Group 5
2
1
3
Bishnu Das Trinath + Hydraulic Group 4

2
3
2
Tapan Group 1 24
Shiv shakti 2
EMC Group 2 10
8
Vasanta Group 1
Amit Mishra + Amlesh
Vasanta Group 1
Amit Mishra + Amlesh 8
GB Group 1 6
Unique Group 2 8
Pump House Group 1 8
Hemant + shahnwaz Mallick Pump House Group 1 4

Tapan Group 2
SGP Group
SGP Group
Unique Group 2
GB Group 2
Mahbir Group 2
SGP Group
Vyankatesh + Deepak + Dilip 10
SGP Group
SGP Group
Unique Group 3
GB Group 3
Mahbir Group 2
SGP Group
SGP Group
Bhawani Blower Group
6
4
3
2
8
2
6
2
3
3
1
1
2
4
5
4
2
4
Date : 080.08.2018
Remark
s
S No Area
1
2 Furnace Proper
3
4
STOVE
5
6
Hydraulic System
7
8 Cyclone
9 GCP
10 PUMP HOUSE
11
12
13 SGP Transport system
14
15
16
SGP East
17
18
19 SGP West
20
21 Blower
22
23
24
25 MCC-01, OGC-01 & CGC-01
26
27
28
29
30 Fines Conveyor
31
32
Vibrating Screen
33
34
Weighing Hopper
35
Mechanical Shut down Job List - 35 Shut Down Duration hr. 11 ( From 9 PM )
Descripation
Blow pipe changing 1,2,33

all Lance Removal
Nitrogen line Tapping 80 NB & 150 NB
Waste gas valve 1 & 2 Gland changing
Snort Valve PM
Mudgun oil leakage arresting
Cast house Pump 4 check valve leakage arresting
Pug Mill assembly
Flow meter cleaning
DG PM
GB 07 & 4B Idler changing
Divertor gate Puncher reparing
Bin 2,3,4 bellow puncher reparing
Conveyor belt 4A Scrapper blade fixing
Conveyor belt 4A discharge chute puncher reparing
HWP 1 Puncher reparing
GB05A discharge chute puncher reparing
GWP 1 discharge line puncher reparing
GWP 2 Discharge valve reparing
Belt 1B discharge chute puncher reparing
Suction filter cleaning
CGC-01 drive changeover
MCC-01 self adjusting return idler replacement in CG-08 (1no)
OGC-01 return idler replacement (1no)
Greasing of MCC-01 & OGC-01 gear coupling
OGC-01 gear box-01 oil checking
MCC-01 gear box-03 oil checking
Greasing of MCC-01 Bend,Deflector & Take-up Pulley inside Drive House
OFC-01 Input coupling bush changing
Greasing of all fines conveyor Gear Coupling
CFC-03 return idler replacement (1no)
PM of Nut Coke Screen NCS-01
PM of Ore Screen OS-02
PM of Coke Weighing Hopper radial gate
PM of all weighing Hopper discharge Feeder
( From 9 PM )
Date : 12.09.2018
ManPow Duratio Remark
Responsiblitiy
er n (Hrs) s
Anup, Irfan, kundu
Jitendra
Anup, Irfan,kundu
Amit ,Dilip
Blower team
Ravi Agireddi 1
Bibhuti 0.5
Bibhuti 0.5
Ravi Agireddi 2
Ravi Agireddi 0.5
Ravi Agireddi 0.5
Ravi Agireddi 2
Bibhuti 0.5
Bibhuti 4
Bibhuti 0.5
Anil Plange 1
Anil Plange 1
Anil Plange 2
Anil Plange 6
Mechanical Shut down Job Li
S No Area
Furnace Proper
2
Furnace Top
4
6
Stove
7
8
9 Hydraulics
10
11
PCI
12
13
14
15
16
17
18 Pump House
19
20
21
22
23
24 SGP East
25
26
27
28
29
SGP West
SGP West
30
31
32
33
34
35 SGP -Transport System
36
37 Dedusting
38
39
TRT / Blower
40
41
42
43
44
45 MCC-01/OGC-01/CGC-01
46
47
48 Screen
49 Weighing Hopper
50
Fines Conveyor
51
Night Shift Team

Mechanical Shut down Job List - 37 Shut Down Durati
Descripation
Replacement of peep hole flange valves of 2 & 14
Tuyere No. 7 & blowpipe No. 4 replacement
BLT gear box motor replacement
Secondary Equalising valve 01 shaft replacement
Cold blast mixing regulating valve inspection

Snort valve PM
BLT Hydraulic pump modification
Mixed Gas safety shutoff valve emergancy trial
CH Hydraulic PHE Cleaning

Feed tank Pr. Line bend changing
Feed tank 1 filling valve inspection

Mag flow leakage arresting @ GCP
GCP CLAIRIFED WATER PUMP-3 DG PM
TNCP-3 PM AND DISCHARGE BELLOW REPLACEMENT
SECONDARY COOLING PUMP-8 DISCHARGE BELLOW REPLACEMENT
INDUSTRIAL WATER FILLUP LINE LEAKAGE TO BE ARREST

GCP COOLING TOWER NOZZLE
At least 4 nos. Steam trap spools to be changed.

Steam drain valve to be replaced with new one at east side of stove which is
completely passing.
Steam leakage to be arrested at TOP-B orifice flange.

STEAM LINE LEAKAGE ARRESTING NEAR FLAIR STACK -4" GASKET
REPLACEMENT
HWP - Platform Erection
HWP -1 Bellow Spool Piece Erection
GWP Header Line Leakage
Blowing Box Nozzle Plate Frame Replacement
Blowing Box Incoming Line 600 NB Replacement
HWP Discharge Line 900 NB Leakage Arresting- Near Ramp 1
CT Riser Valves Replacement
Rasa Filter Screen replacement
GWP #1 - Isolation for Line Modification
KWP Header -Isolation 600 NB Valve Erection
KWP#2 Discharge Line Modification & Taking in Line
GB 07 Bypass Chute for GB01B ( West SGP )Discharge
GB 07 Dammaged Belt removal & Rejointing
GB 01 B , 5 B & GB 07 Idler replacement
Manhole fixing in duct.
Process air valve greasing point inspection (Blow off valve , Anti choke
valve, Check valve ) of BL#1 and BL#2
Cooling water jacket welding with main cooling pipe line of Blower #1
lube oil
Control oil filter inspection and cleaning (pressure line and return line)
of Blower #1 and #2
All valve stand filter element checking and cleaning in TRT
Lube oil filter element checking and cleaning in TRT
MCC-01 return idler fitting at CG-08
OGC-01 skirt rubber adjustment
Installation of Belt Tracker in MCC-01 Conveyor
Greasing of MCC-01,OGC-01 & CGC-01 gear coupling .
MCC-01 Scrapper new blade replacement .
NCS PM & Properly fitting of Deck Plate
Coke Radial gate PM & Gate repairing
OFC-03 & CFC-03 belt patching
Greasing of CFC-01,CFC-02 & CFC-03 conveyor Gear Couplings .
Gulshan , Hiren, Reddy & Team (8 members)

down Job List - 37 Shut Down Duration hr. 3
Date
Sashikant, Subodh, Rasman, Shishirkant,

JK Nath + Amit Mishra
Akhilesh, Ranjit Biswal, Sameer,Sushant
Prakash Majhi, Mafiz, Bipra,Kaushal,

Hemant
Anup Abhay,Prabin
Panda,Satyaprakash,Lalbihari
Parida,Rajendra,Rohit
Bishnu Das Trinath & team

Amit Mishra Ranjit, Jitendra Behera, Suresh
Trinath,Manoj, Prakash, Satya, Narottam,

Bishnu Das
Bhimsen
Jitender
Ashok Satpathy Sanjay, Suresh, Balwant, Bigneswar
Hemant/Shahnawaz Mallick Pump House team
M/S Netpro
TPL
M/S Netpro
Vyankatesh/Dilip pandit
Vyankatesh/Dilip pandit
TPL
M/S Netpro
Tapan
Vasanta Team
TPL
Vasanta Team
Bhawani Blower Team
Sunil+ Sumanta + Prasant + Susanta

Susanta+Ranjan
Pramod+Bankanidhi+Jitu Ranjan+ Malay+Saroj
+Prakash
Stock House team Sunil+ Sumanta + Prasant + Susanta

Umesh+Subhash+Bhagban
Bandhan + Mithun+Lokesh
M/S Chanda Engg.
Date : 02.11.2018
Duration
Remarks
(Hrs)
3 hrs
3 hrs
3 hrs
3 hrs
3 hrs
2 hrs
3 hrs
3 hrs
1
2
3
2
3
3
1
2
Mechanical Shut
S No Area
1
2
3
4 Furnace Proper
5
6
7
9
10
11
12
13
14 Furnace Top
15
16
17
18
19
20
21
22
23
24
Stove
25
26
27
28
29
30 Hydraulics
31
32
33
34
35 PCI
36
37
38
39
40
41
42
43
Pump House
44
45
46
GCP
47
48
49
50
51 Dedusting
52
53
TRT / Blower
54
55
56
57
58
59
60
61
62 MCC-01/OGC-01/CGC-01
63
64
65
MCC-01/OGC-01/CGC-01
66
67
68
69 De-dusting System
70 Screen
71 Weighing Hopper
72
73
74
Fines Conveyor
75
76
77
78
79 Feeding Conveyor
80
81
SGP East
82
84
85
86
87
88 SGP West
90
91
92
93
94
SGP Transport System
95
Descripation
Replacement of peep hole flange valves of 4,19,21

Tuyere No. 16,35,17,15,11 & blowpipe No. 33 water line hose replacement
Tuyere cooler no.17 replacement

Grouting valve fixing@ 19 meter
Furnace Pressure Probe cleaning
Tuyere Pipe Modification

Purge Cabinet Piping Modification
5 mtr flange tightening of thermocouples
Furnace Top firing

BLT gear box inspection & gear box oil changing
BLT Nitrogen line New Orifice fixing
Upper seal & Lower seal valve inspection
Upper seal steam line checking

Material gate valve liner inspection
Lower Chain Branch tightening
Tapping in Nitrogen line of Gear box & Semi clean line
Dust Dump Valve inspection
Distribution Rocker inspection
Charge End socket inspection
Equalising & Relief valve inspection
SLI 3 & 4 Checking
Waste Gas valve 1,2 &3 Gland changing
Mixed gas safety shutoff valve emergancy trial
Mixed gas isolation valve inspection
Snort valve PM
Goggle Valve trial
BF Gas support welding
Bleader valve 1 & 4 lubrication line checking
BLT filters changing & Valve stand inspection
Cast house valve stand leakage arrest.
BLT cooling water PHE cleaning
Stock house Coke WH 1 gate cylinder replacement.
Feed tank Pr. Line bend changing
Feed tank 1 filling valve 1131 inspection
De. Pre. Valve 1221 feed tank 2 checking
Filter valve inspection
Instrument line modification
Hearth , Over head tank ,Tuyere nose DG PM
Steam trap cleaning near stove
Valve in Emergency return main line to secondary circuit to be repaired
SGP West IW makeup line isolation valve to be repaired/Replaced
Inspection of water leakage near Tap hole 2
Hearth Cooling Pump 1 & 2 NRV replacement
CSCP-1 NRV REPLACEMENT
TBCP-2 NRV replacement
HSCP-1&2 NRV replacement
Gcp clarified water pump-1 Nrv replacement and discharge valve cleaning
Flushing line in drain line of PH and flush tank
GCP DG cooling line modification
Pm of HSCP-3DG, CSCP-4DG, TBCP-3DG, TNCP-3DG, ESWP-3DG, GCP DG-3
1/2" valve replacement in flare stack
Below leakage arrested in HSCP-2
Stainer cleaning of Gcp Dg
Mesh cleaning of Gcp cooling tower and finns cleaning
Sluice gate valve 8 nos operating and greasing
Emergency return line 250NB valve replacement
Iw valve replacement in SGP west
Clarifier pump -1 delivery penumatic valve maintenance
GCP Cooling tower nozzle cleaning & fills cleaning
Recirculation pump discharge line main header manual valve ( After CV ) Gland leakage
to be arrested.
External demister drain line to be extened
All three scrubber cone Mag flow meter cleaning
Depressuring line of RC Pump discharge to lunder modification
Drip pot drain & flushing line modification
Manhole fixing in duct.
Blower #1 and #2 Lube oil PHE cooling water back flushing
TRT Bypass valve 401 Hydraulic cylinder seal dimension checking
TRT power oil system filter inspection and cleaning
TRT Lube oil system filter inspection and cleaning
MCC-01 flat return idler fitting at CG-08
MCC-01 Belt tracker alignment
MCC-01 Primary Scraper new blade replacement
OGC-01 grizzly replacement
OGC-01 skirt rubber adjustment
OGC-01 take up counter weight alignment
CGC-01 chute support
CGC-01 grizzly repair
MCC-01 Drive Change Over from Drive-02 to drive-04 .
MCC-01,OGC-01 & CGC-01 gear coupling greasing .
1no SARI frame to be installed in MCC-01 Conveyor near Belt Tracker .
CGC-01 Drive Alignment
OGC-01 Belt Repairing by Eli Flex
11 Mtr Service & Compressed air 50 NB valve replacement
NCS PM & Properly fitting of Deck Plate
Coke Radial gate PM
All Fines Conveyor coupling greasing
CFC-3 diverter gate to be checked
SFC-03 & OFC-03 scrapper fitting
SFC-03 drive changeover
OFC-01 drive change over
CFC-02 & CFC-03 belt patching
CTC-01 Drive Change over
STC-01 Rail Alignment .
All Tripper Rail bolt tightness
SGP East Cleaning of RASA Hopper and MWP Suction Line
RASA Screen Replacement
Screw Conv Tailend Inspection
Cushion Tank Cleaning & Slag Tube Refractory
GWP Header ( at CT ) dammaged Line Replaement with Elbow
SGP East Cleaning of RASA Hopper and MWP Suction Line
RASA Screen Replacement
GWP #2 Suction Expander replacement
IW Line Valve 300 NB for Seal water tappling
Seal water Suction & Discharge (HWP House Tappling for Relocation of Pump
HWP #2 Suction Expander Replacement
GB 104A - Tailed & Bend Pulley Check Nut Tightening
GB 07 , 08 , 104 A & B Dammaged Idler replacement
ut down Job List - 38 Shut Down Duration 48 hrs
Date : 02.
Compliance Status Responsiblitiy ManPower (Day)
Done
Tuyere no. 11, 12, 15, 16, 17 & 35
replaced. Gulshan,Akhilesh,Gopa
Additional Job: badhu,Jitendra
Tuyere cooler 32 body supply and Swain,Bishnu Nayak,
return hose and nose return hose Chotu, Sunil, Bikash
changed. Pradhan, Hemant
Biswal
Replaced Anurag + Ashok
+Amlesh (Day) +
Provided Vishesh Sinha +Amit+
Done (Night) Pintu Pradhan +
Sushnat Amanta
Under Progress Shiv Shakti
Done Mahabir/Shiv Shakti
197 nos. Flange tightening at + 5
mtr. Hiren,Suresh
All flanges between Taphole 1 - 4 Nayar,Rakesh
and Taphole 2 - 3 tightening done
Oil change and Stabutherm grease

(15 kg) top up done
Done
USV - 1 seal changed and LSV 1 &
2 seal changed
LSV - 1 liner repairing done
Prakash Majhi, Mafiz,
Kaushal Patel, Rohit,
Done Anup + Alok (Day) & JK
Gyan Ranjan, Prakash
Nath+ Manish (Night)
Under Progress Sahu, Sagar Biswal,
Done Subendu
Done
Done
Done and socket no. 2 rotated by 90
degree
done
Done
WGV 1 & 2 completed. No. 3 u/p
Done
Abhay, Ansari, Bipra,
Done
Prabhat, Prithvi
Done
Done Bishnu Das + Md
not done only 3 nos Shahnawaz (Day) EMC
Done +Deepak (Night)
Done Trinath, Nanda, Prakash
Done Behera, Satya, Prabhat
Done Thanapati
Done
Not Required
Done
Done Munna PCI Team
Done
PRV provided in main line
Done
Clearance not given
Done
Done
Done
Done
Hemant + Mallik Pump House Day team
Additional Jobs Done
Done
Done
Done
Done
Vyankatesh (Day) EMC
Done
Done
Done
07 nos manhole provided Vasanta Group
Bhawani TRT Team
Stock house Team Stock House Day Team

Stock house Team Stock House Day Team
Done
Done
TPL SGP Team
netpro
TPL SGP Team

Date : 02.12.2018@5pm to 05.12.18 @ 01.20 pm
Duration Remark
ManPower (Night)
(Hrs) s
Sashi,
Ranjit,Panda,Subodh,Lalbihari,
Shishirkant,Rasman,Ranjit
Pabitra
Parida,Manoj,Shruti,Suresh
Reddy,Jitendra,Balwant,Chand
an
Pump House Night team
Stock House Night Team

Stock House Night Team
Furnace
1
Proper
Tuyere No. 01,05,38,33 changing
2
Furnace
3
Proper
Tuyere no. 3,30,31,13 changing
4
Furnace
3
Proper
Tuyere no. 2,24,34,36 changing
4
Furnace
5
Proper
Tuyere no. 9,21,25 changing
6
Furnace
7
Proper
Tuyere no. 4,22,32,37
8
ob List - 39 Shut Down Duration 03 hrs
Date : 06.12.18
ManPow
Respon ManPow Duration Remark
Compliance Status er
siblitiy er (Day) (Hrs) s
(Night)
Done due to furnace abrnormal condition

tuyere damage

Date : 07.12.2018
ManPow
(Night)

tuyere damage

Date : 09.12.2018
ManPow
(Night)

tuyere damage

Date : 11.12.2018
ManPow
(Night)

tuyere damage

Date : 12.12.2018
ManPow
(Night)
tuyere damage
Mechanical Shut down
S No Area
1
2
3 Furnace Proper
4
8
9
10
Furnace Top
11
12
13
14
15
16
17 Stove
18
19
20
21
22
23
Hydraulics
24
25
26
27
28
29
30
PCI
PCI
31
32
33
34
35
36
37
38 Pump House
39
40
41
42
43 Cyclone
44
GCP
45
46
47 TRT / Blower
48
49
50
51
MCC-01/OGC-01/CGC-
52
01
53
54
55
56
De-dusting System
57
58
Screen
59
60
Weighing Hopper
61
62
63
Fines Conveyor
64
65
66
67 Feeding Conveyor
68
69 Coke Drying System
70
71
72
73 SGP East & West
74
75
76
77
78
79 SGP Transport System
80
Night Shift Incharge

Descripation
Tuyere No. 27,06 & 23 replacement 130 mm Dia.

Tuyere cooler 22 & 19 leakage arresting
Grouting valve fixing
Tuyere piping modification
Stack Pressures checking
BLT Chute Changing
SLI 3 & 4 Bob & chain changing changing
BLT gear box inspection

Upper seal 1 & Upper seal 2 steam line checking
Cyclone both inspection & Valves,
Material gate valve 01 liner inspection,
Lower seal valve 1 & 2 inspection ,Bellow linner inspection
Secondary Valve 2 shaft changing.
Lower chain brach leakage arresting
Blow down Nitrogen line flange welding
Snort valve PM
BF Gas support welding 03 nos
Stove 1,2 & 3 Periscope Inspection of refractory from ignition hole
Bleader valve seal changing 1,2 & 4

Bleeder valve stand leakage arresting
BLT Pressure transmitter checking & BLT all filter changing

BLT Pump modification
Sub burden probe trial
BLT Power pack oil changing

Hot Blast cylinder hose rapping,
stove pressure line filter changing
stove hydraulic Pressure drop checking
GCP Cylinder 1 & 2 changing
Feed tank 1 filling valve 1132 inspection & changing
BF Gas line drip pot fixing
Mill 01 BF Gas shutoff valve checking
ID Fan Inter connection
GCP CLAIRIFED WATER PUMP-3 DG PM

HEARTH STAVE COOLING PUMP-3DG PM
COPPER STAVE COOLING PUMP-2 BELLOW LEAKAGE ARRESTE

INDUSTRIAL WATER PUMP DISCHARGE SIDE AUTO VALVE FITTING.
GCP COOLING TOWER NOZZLE , FINNS & SUMP CLEANING

PROPANE HEADER FABRICATION & INSTALLATION AT FLARE.
INSTALLATION OF DRAIN VALVE AT COMPRESSED AIR LINE OF FLARE
FOR CONDENSATE DRAIN.
DRAIN VALVE TO BE PROVIDED AT STEAM LINE IN U-SEAL AREA TO
AVOID HAMMERING AT THE TIME OF PURGING.
ALL STEAM TRAP CLEANING
ALL DRIP POT & SEAL POT CLEANING.
Lock vessel LT removal & Blanking
LCV 5012 to be dropped and checked.
All scrubber cone Mag flow meter cleaning
Blower #3 discharge duct dummy plate to be removed.
TRT inlet flange leakage arresting.
TRT power oil filter inspection and cleaning
MCC-01,OGC-01 & CGC-01 Gear Coupling Greasing & drive inspection .

Greasing of Take-up, Deflector & Bend Pulley of MCC-01 in drive House .
Trial run of CGC-01 drive-01.
OGC-01 head pulley bearing inspection .
OGC-01 skirt rubber fixing .
MCC-01 stringer & Short post welding .
MCC-01 Deck Plate welding .
De-dusting Silo by-pass line to be made (6'' )
Screw Conveyor by-pass arrangement to be made .
Deck Plate replacement in Nut Coke Screen .

PM of Nut Coke Screen .
Coke Radial gate PM
OWHF-01 rod gate to be positioned properly .
All fines conveyor gear coupling greasing & drive inspection .
OFC-03 Snub Pulley replacement .
PFC-05 receiving chute by-pass line to be provided
CFC-02 Deflector Pulley fixing
Stone box fixing on STC-01 Y-chute
Stone box fixing on OTC-01 Y-chute
CTC-01 Snub Pulley Changing
Inlet duct tapping at Sinter Plant
SGP E&W- Seal water Pump Shifting to HWP house +0 mtr elevation from -6 Mtr
SGP East- 900 nb dammaged elbow & pipe replacement
SGP West -GWP Header line at pump discharge replacement
SGP West - HWP-1 Pneumatic valve replaced by spool piece
Blowing Box Nozzle Plate inspection
Rasa Hoppers , Mud Water Pump Suction and Discharge Line cleaning
Settling Tank Cleaning by Goodwin Pumps
GB07 Discharge chute liner plate fixing
( GB07 TO 7A & GB07 TO 08 Belt)
GB104 A & B - Discharge chute plate fixing
Bin Building Dammaged bellows patching
GB07 , 08, 104 A & B Dammaged idler replacement, PM and Gearbox oil replacement
JK Nath ,Anurag, Kundu, Md. Shahnawaj

own Job List - 44 Shut Down Duration 24 hrs
ManPower
Compliance Status Responsiblitiy
(Day)
Done,16 nos blow pipe changed
19 Done Anshari +
Ranjeet + 5
35 nos fixing done
Amit ,Amlesh,Ashok
01 nos done Shiv shakti
Done Pintu / Rohit +
1
Done
SLI 03 Bob, chain & sealing ,SLI 04 Bob & chain Santosh ,Anup Majhi + 3 +
changed Vasanta
Done
Done
Done
( Parida + 3 ), (
done
Nitin,Alok, Sanjay + 2 )
Done and position changed now it it broken
valve changed
01 nos done Hiren + 2
Shiv sakti +
done
Mahabir
done PCI Team
Jitendra / Munna
not done EMC
Abhay + 2 +
done
M/S GB
done
done
done & transmiter to be check

Partra + 2
not done
not done Bishnu Das /
Manish
done
done
done Sandeep + 2 +
not done M/S GB
done
done PCI Team
done Shiv sakti
Santosh/Munna /
Jitendra
Santosh/Munna /
Jitendra PCI Team 02
done
FAB. 2018
done Tapan
done
done
done
done
done
done VP / Hemant / Pump House
Mallick team + EMC
done
not done
02 nos done
02 nos done
not done
done Sarang,Ashok EMC + Tapan
done only cone

done
done Brajesh, Bhawani Blower Team
done
done
done
done
done
done
done
done
done
done
done
Stock House
done Stock House Team Team
done
done
done
done
done
done
done
done
done
done
done
not done
done
done
done
Netpro + SGP
done Sarang,Dilip team
done
done
done
done
done
Date : 01.02.2019
ManPower Duration
Remarks
(Night) (Hrs)
1.5
3
2
8
24
Sashikant +
6
Panda +
Reddy + 12
3
6
2
6
8
8
2
10
1
4
4
6
2
3
8
2
2
1
2
4
6
4
8
4
2
2
4
3
10
2
4
5
2
4
8
10
4
3
4
3
1
3
2
6
2
2
4
4
2
3
3
4
4
3
3
3
3
6
15
24
12
14
6
8
8
24
8
6
10
8
Tuyere No. 27,13 changinng, Blow pipe

1
2 Cast House Stack Pressures checking
3 Mudgun Wiper ring changing
4 Drill Machine 1 Tie Rod Modification
5 25 Meter level Handrailing fixing
6 Furnace Top BLT Gear Box inspection
7 BLT titlting gear box motor replacement
8 Stove Snort valve PM
9 Hot Blast valve water hose protection tap thrading
Hydraulics
10 BLT EQV 1 cylinder changing
11 Feed tank Pr. Line bend changing
PCI
12 Feed tank 1 & 2 dish end valve fixing
13 Industrial water line leakage arresting at OHT
Pump House
14 DG PM - Copper ,Tuyere nose,Tuyere body & Emergency soft water
15 Blower #1, #2 and #3 stator blade auto operation checking
16 Blower #1, #2 and #3 stator blade auto operation checking
17 Blower #1, #2 and #3 discharge venturi flow transmitter checking
TRT / Blower
18 TRT inlet flange leakage arresting.
19 TRT power oil return filter checking with new sample filter
20 TRT stator blade oil filter checking with new sample filter
MCC-01,OGC-01 & CGC-01 Gear Coupling Greasing & drive
21
inspection .
MCC-01/OGC-
01/CGC-01 Greasing of Take-up, Deflector & Bend Pulley of MCC-01 in drive
22
House .
23 Heat exchanger cleaning
De-dusting
24 ID fan 1 bearing inspection
System
25 Screen PM of Nut Coke Screen .
Weighing
26
Hopper Coke Radial gate PM
27 All fines conveyor gear coupling greasing & drive inspection
Fines Conveyor
28 OFC02 by pass arrangement
Feeding
29
Conveyor CTC01 drive changeover
Coke Drying
30
System Transition piece erection
31 Bin building bellows replacement and repairing
32 Bin building hopper no#04 damage cylinder replacement
Transport
system
( Common for
Both SGP )
33 Transport
system GB 07, GB 08 ,GB 104A and GB 104B damage idler replacement
34 ( Common for GB 104B belt tensioning by additional idler fixing
Both SGP )
35
GB 07, GB 08 ,GB 104A and GB 104B accumulated slag cleaning
36 GB 08 belt tensioning
HWP#02 Discharge line modification with hardfacing reducer and
37
spool piece
38 SWP#02 shifting to -6 mt. to +0 mt. elevation
39
Riser no#04 damage pipe relaced with the 6 mt . Hardfacing pipe
40 Settling tank cleaning by goodwin pump
Screw Conv Tailend Bearing Assly Inspection and Gland Rope
41 SGP West
Replacement Bolt Tightening ,
42
HWP header and KWP Header magflow meter opening for inspection
600 NB Pneumatic valve opening for inspection near blowning box
43
area.
44 SGP CT Cell No 3 - Manhole removal & cleaning
45 Settling tank cleaning by goodwin pump
46 De-dusting System Bag Filter pulsing work at West side

Cast House
Date : 07.03.2019
Duration
Responsiblitiy ManPower Remarks
(Hrs)
A shift(J K nath, ( Shashikant +Panda+ 5 ), ( Ansari + ranjeet +
6 hrs
Amarjeet), B shift 5 ),( Kalu + 2 )
(Amit, Manish) Pintu + 1 6 hrs
Trinath + 4 6 hrs
Anup / Bishnu
Majhi + 3 + shiv shakti 12 hrs
GB 4 hrs
Anup / Alok 1 hrs
Majhi + 4
3 hrs
Munna PCI Team 2 hrs
Bishnu Sandeep + 4
5 hrs
Jitendra /Munna Shiv shakti 6 hrs
EMC
VP srivastava 6 hrs
Pump House Team
Bhawani Blower Team 6 hrs
3
1
4
2
Stock House Team Stock House Team
3
6
4
6
TPL (4 manpower), operation (4 manpower) 6
TPL (4 manpower) 8
TPL (5 manpower) 5
TPL (5 manpower) 5
Operation (5 members) 5
TPL(03 manpower) 5
Netpro 10
Vyankatesh Netpro 5
Payasi/Dilip Pandit
Netpro 8
TPL(04 manpower) 8
EMC 8
EMC 8
TPL ( 2 manpower) 10
jitendra Tapan 6
Blowpipe no. 28,29,30,23,25,36 replacement

1 Cast House
Date : 07.03.2019
Duration
(Hrs)
mech team 6 hrs

1 Tuyere No. 26 & 28 replaced

Cast House
2 Blowpipe No. 26 changed
Duration
(Hrs)
mech team 6 hrs
Mechani
S No Area
1
2
3 Feeding
Conveyors(STC-
4
01, CGC-
5 01,OTC-
01,CCC-01)
6
7
8
9 Charging &
10 Gathering
Conveyors
11
(MCC-01,OGC-
12 01 & CGC-01
13 Conveyor)
14
15
16
Weigh Hopper
17
18
19
20
21 Fines Conveyor
22
23
24
25
26
Screen & Feeder
27
28
29
30
31 De-Dusting
32 System
33
34
35
36 OGC-01
37
OGC-01
38
39
CGC-01
40
41
42
43 OTC-01
44
45
46
47
CTC-01
48
49
STC-01
50
Mechanical Major Shut down
Descripation
STC-01 Tripper Discharge chute changing

OTC-01 Tripper Discharge chute changing
CTC-01 Tripper Discharge chute changing
Coke incoming chute replacement
CTC-O1 Belt changing
CTC-O1 Diverter gate changing
OGC-01 & CGC-01 grizzly repairing

MCC-01 discharge chute repairing
OGC-01 discharge chute changing
CGC-01 discharge chute changing
CGC-01 Take up Pulley Lagging
MCC-01 Drive Change Over to be done if reqd.
Scrapper installation in MCC-01 Conveyor .
Both Scrappers installation in CGC-01 Conveyor .
OGC-01 Belt replacement
All 23 Weighing Hopper Liner plate inspection & Changing (If required)
PM of Coke Weighing Hopper radial gates
All Weighing Hopper discharge feeder safety Sling to be provided .

Ore Fines circuit chutes stone box fixing
Sinter Fines circuit chutes stone box fixing
Coke Fines circuit chutes stone box fixing
OFC-03 Snub Pulley Lagging
SFC-03 Bend Pulley Lagging
Sinter over size & under size chutes ( 16 nos) stone box fixing
Coke over size & under size chutes( 12 nos) stone box fixing
Pellet over size & under size chutes stone ( 04 nos.)box fixing
Ore over size & under size chutes( 04) stone box fixing
Alignment checking of all the Vibro Feeder & Screen .
SFF-01 trough replacement
ID Fan 01 & 02 Bearing & Break inspection.
ID Fan 01 outlet damper link inspection
Dedusting air reciver tank flusing and drain line replacement
Damaged duct to be replaced
Lower Bend Pulley Lagging
Take-Up Pulley Lagging
Snub Pulley Lagging
Head Pulley Lagging
Tail Pulley Lagging
Head Pulley Lagging
Deflector Pulley Lagging
Snub Pulley Lagging
Tripper Discharge Pulley Lagging
Head Pulley Lagging
Lower Bend Pulley Lagging
Tripper Bend Pulley Lagging

Belt joint
Mechanical Major Shut down Job List - Shut Down Duration 48 hr
Preparation jobs Tools&tackels
New chutes to be shifted to 30mts floor,16mm bolts to

be stored for fixing of chute joints,EOT crane make
ready,asbetos rop 6mm to be stored and liner plate to Cutting set-03 nos,W/m-
be fabricate and shifted for OTC" y" chute repair 03nos,chain pulley block -6(3T)
nos,slings-12nos&Nilon rope-03
nos.
New flap to be fabricate,gate shaft to be make
ready,liner plate to be fabricate and shifted for'' y"
chute repair
Before major shut down ,one by one hopper to be

taken a shut down and insepect the liner&mother
plates condition and to be noted damaged plate
measurements. new plates to be make ready for
repalce.
flap gate repairing to be carried&all gare and bering
service to be done.
Tight ness checing of wire clams,if required clamps to
be replaced by new one.
chain pulley block-02
nos(3T),hook chuk-01(3T)
nos,slings-(20 mmdia 1m-2,2m-02
counter weight lifiting tools shifed,belt clamps to be nos,belt-02nos),belt clamp-
shifed 02(angles)sets.
chain pulley block-03
nos(3T),hook chuk-01(3T)
counter weight lifiting tools shifed,belt clamps to be
nos,slings-8(16 mmdia 1mts-
shifed
04,2m-02 nos,belt-02nos),belt
clamp-02(angles)sets,
Hydrualic jack-05 nos,chain pulley

block-04 nos(3T),hook chuk-
counter weight lifiting tools to be shifed,belt clamps to
02(3T) nos,slings-10(20 mmdia
be shifed & volconozing m/c to be shifted to 30mts.
1mts-06,2m-02 nos,belt-
02nos),belt clamp-03(angles)sets,
48 hr
Duration
(Hrs)
32
36
36
72
Srinivas Rao/Bibhuti S C Nayak
24
12
8
8
27
27
Sanjay/Dayanidhi Ravi Agireddi 12
4
6
6
24
24
Sanjay Anil
6
16
48
48
Sanjay/Kiran Abhishek 48
6
6
72
48
24
Sanjay/Devasis Abhishek
24
24
12
12
Sanjay Anil
12
60
10
10
12
Sanjay/Dayanidhi Ravi Agireddi 12
Sanjay/Dayanidhi Ravi Agireddi
12
12
12
8
8
10
8
12
10
8
Srinivas Rao/Bibhuti S C Nayak 8
12
12

Final Major Shut Down Job List of Mechanical

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Final Major Shut Down Job List of Mechanical

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Mechanical Shut down Job List - 05 Shut Down Du

3 BF Top Seal inspection of LSV & USV

6 BF Top secondary equalising cylinder leakage

12 Scrubber recirculation pump 1 valves inspection

13 WHRS gas leakage arresting

18 Secondery pump 8 discharge bellow refitting Hemant + shahbaz

29 Cushioning tank discharge side plate fixing west

30 SGP conveyor GB01 A & B motor Base strenghing

31 SGP conveyor 104 A & B motor Base strenghing

32 Stock house Power leakage arresting Bishanu das +

Day Shift (Cast house, FC Proper, Hyd, SGP)

Night Shift (Cast house, FC Proper, Hyd, SGP)

Day Shift (Blower house)

Night Shift (Blower house)

ManPower Duration (Hour) Remarks

Prakash Majhi + PRABHAT SAMAL(JF), Prakash Sahu(H) + 10.00

Vasanta Engg.Group 1 8.00

Sandeep + Prabhat thanpati(F) + SRUTIRANJAN SAHU(F), Prakash 4.00

Lacchu + AJAY BEHERA(JF), Narottam Samal® ,SISHIRKANT 8.00

Piping Group 1 10.00

Piping Group 2 8.00

Piping Group 3 10.00

Gulshan + JITENDRA PRADHAN(W),GOPABANDHU BISWAL(W),

Prashant Biswal(F) + SUSHANT SAMAL(W), BENUDHAR BISWAL®, 10.00

Bhagban Reddy (F) + VICTOR CHAKRABORTY(W), DAMBRUDHAR

Munna group 1 12.00

Munna group 2 12.00

Sandeep + Prabhat thanpati(F) + MANAS RANJAN DAS(H), 6.00

Top Fireing job

2 Blow pipe changing 13,14,16,32 Irfan + Amlesh

3 TDM 3 hydraulic valve changing

9 BF Top secondary equalising cylinder leakage

18 Vortex Cone & Intermediate cone - Inspection

20 GCP - Internal coating inspection by manhole

21 GCP Booster Pump Taping

23 Pug Mill - Missing Paddle Fabrication & fitment ,

25 Mesh Roller Hoppers Manhole Opening & Cleaning

28 Slurry pump installation for settling tank cleaning

30 Mesh Roller Hoppers Manhole Opening & Cleaning

Blowing Box - New Manhole Fitment for cleaning -

33 Coke filter -Wire Screen replacement &

34 GB-7 - Diverter Gate Plate & Handle Arrangement

35 GB-104 A & 104 B - Stone Box arrangement

37 E&I Support Group

ManPower JSPL MANPOWER TPL MANPOWER

PRABIN PANDA(F), LALBIHARI BEHERA(W),

RANJAN SAHU(F),THAKURDAS MAHATA

SANDEEP SINGH, ROHIT BARIK(TR),

PRAKASH MAJHI, PRADYUMNA KU SASHIKANT KUMAR,PRABHAT SAMAL(JF),

SANDEEP SINGH, ROHIT BARIK(TR), SRUTIRANJAN SAHU(F), PRAKASH

RANJIT NAYAK(F), JITENDRA BEHERA(W),

PUMP HOUSE TEAM

PRASHANT BISWAL(F), SUSHANT

Lachu + welder + rigger DILIP SAMAL(W), TUNA SAHU(JT),

Belt Replament Group NA

Top Firing job

Blow pipe changing 11,14,15,16,17, 19 (2,18 to be changed in next shut down)

Tuyere Pressure testing & replacement (as per operation requirement)

DP Valve Fixing in Downleg

Casthouse roof sheeting dismantling

PCI guide pipe fixing in blowpipe except blow pipe no.18

BLT nitrogen cooling line orifice changing

BLT gearbox inspection

Ignition lance trial