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Robot-RB 20

SR.NO PROGRAMS
PROGRAM DISCRIPTION PROGRAM NAME
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ROBOT R
PLC I/P ADDRESS ROBOT OUT ROBOT TO PLC
B3000 $OUT1 PRG_REFLECTION_BIT_1
B3001 $OUT2 PRG_REFLECTION_BIT_2
B3002 $OUT3 PRG_REFLECTION_BIT_3
B3003 $OUT4 PRG_REFLECTION_BIT_4
B3004 $OUT5 PRG_REFLECTION_BIT_5
B3005 $OUT6 PRG_REFLECTION_BIT_6
B3006 $OUT7 PRG_REFLECTION_BIT_7
B3007 $OUT8 PRG_REFLECTION_BIT_8
B3008 $OUT9
B3009 $OUT10
B300A $OUT11
B300B $OUT12 ALARM_STOP
B300C $OUT13 USER_SAFETY
B300D $OUT14 ROBOT_READY
B300E $OUT15 PERI_READY
B300F $OUT16 PROGRAM_ACTIVE
B3010 $OUT17 PROGRAM_REQUEST
B3011 $OUT18 ROBOT_ON_PATH
B3012 $OUT19 NEAR_POS_RET
B3013 $OUT20 EXT_AUTO_MODE
B3014 $OUT21 AUTO_MODE
B3015 $OUT22 T1_MODE
B3016 $OUT23 T2_MODE
B3017 $OUT24 ROBOT_HOME_POS
B3018 $OUT25 ROBOT_HOME1_POS
B3019 $OUT26 APPICATION_RUN
B301A $OUT27 ROBOT_STOPPED
B301B $OUT28 STOP_MESS
B301C $OUT29
B301D $OUT30
B301E $OUT31 WATER_STOP
B301F $OUT32 TIP_DRESSER_MOTOR_FWD
B3020 $OUT33 AIR_BLOW
B3021 $OUT34
B3022 $OUT35
B3023 $OUT36
B3024 $OUT37
B3025 $OUT38
B3026 $OUT39
B3027 $OUT40
B3028 $OUT41 ROBOT_NON_INT_1
B3029 $OUT42 ROBOT_NON_INT_2
B302A $OUT43 ROBOT_NON_INT_3
B302B $OUT44 ROBOT_NON_INT_4
B302C $OUT45 ROBOT_NON_INT_5
B302D $OUT46 ROBOT_NON_INT_6
B302E $OUT47 ROBOT_NON_INT_7
B302F $OUT48 ROBOT_NON_INT_8
B3030 $OUT49
B3031 $OUT50
B3032 $OUT51 JIG_1_OUT OP10 RH
B3033 $OUT52 JIG_2_OUT OP10 LH
B3034 $OUT53 JIG_3_OUT
B3035 $OUT54 JIG_4_OUT
B3036 $OUT55 JIG_5_OUT
B3037 $OUT56 JIG_6_OUT
B3038 $OUT57 JIG_7_OUT
B3039 $OUT58 JIG_8_OUT
B303A $OUT59
B303B $OUT60
B303C $OUT61 WELD_COMPLETE_1 RH
B303D $OUT62 WELD_COMPLETE_2 LH
B303E $OUT63 WELD_COMPLETE_3
B303F $OUT64 WELD_COMPLETE_4
B3040 $OUT65 WELD_COMPLETE_5
B3041 $OUT66 WELD_COMPLETE_6
B3042 $OUT67 WELD_COMPLETE_7
B3043 $OUT68 WELD_COMPLETE_8
B3044 $OUT69
B3045 $OUT70
B3046 $OUT71 TOOL_REQUEST_1 FOR OP 10 RH
B3047 $OUT72 TOOL_REQUEST_2 FOR OP 10 LH
B3048 $OUT73 TOOL_REQUEST_3
B3049 $OUT74 TOOL_REQUEST_4
B304A $OUT75 TOOL_REQUEST_5
B304B $OUT76 TOOL_REQUEST_6
B304C $OUT77 TOOL_REQUEST_7
B304D $OUT78 TOOL_REQUEST_8
B304E $OUT79
B304F $OUT80 RH RUNNING
B3050 $OUT81 LH RUNNING
B3051 $OUT82
B3052 $OUT83
B3053 $OUT84
B3054 $OUT85
B3055 $OUT86
B3056 $OUT87
B3057 $OUT88
B3058 $OUT89
B3059 $OUT90 OP_10_RH
B305A $OUT91 OP_10_LH
B305B $OUT92
B305C $OUT93
B305D $OUT94
B305E $OUT95
B305F $OUT96
B3060 $OUT97
B3061 $OUT98 TIP DRESS & TIP CHANGE POSN.
B3062 $OUT99 ROBOT AT SERVICE POSITION
B3063 $OUT100 WATER_FLOW_ON
B3064 $OUT101 AIR_PRESSURE_OK
B3065 $OUT102 RESERVED
B3066 $OUT103 RESERVED
B3067 $OUT104 WELD_FAULT
B3068 $OUT105 WELD_SPOT_COMPLETED
B3069 $OUT106 THERMO_OK
B306A $OUT107 RESERVED
B306B $OUT108 GUN_TIP_DRESSING_DONE
B306C $OUT109 ROBOT_IN_TIP_CHANGE_POSITION
B306D $OUT110 RESERVED
B306E $OUT111 WELD_CONTROLLER_N/W_FAULT
B306F $OUT112 WELD_CONTROLLER_READY
B3070 $OUT113 TIP_WEAR_OUT_FAULT
B3071 $OUT114 GUN_NUGGET_DONE
B3072 $OUT115
B3073 $OUT116 BRAKE_TEST_REQUEST
B3074 $OUT117 BRAKE_TEST_OK
B3075 $OUT118 BRAKE_TEST_RUNNING
B3076 $OUT119 TIP_CHANGE_TO_OPERATOR_CALLING
B3077 $OUT120 TIP_CHANGE_PROGRAM_RUN
B3078 $OUT121 TIP_DRESS_REQUEST_FROM_OBARA
B3079 $OUT122 TIP_CHANGE_REQUEST_FROM_OBARA
B307A $OUT123 TIP_DRESS_PROGRAM_RUN
B307B $OUT124 SPOT_COUNTER
B307C $OUT125 SPOT_COUNTER_RESET
B307D $OUT126 TIP_CHANGE_WATER FAULT
B307E $OUT127
B307F $OUT128

ROBOT 2
ROBOT OUT ROBOT TO FIELD WIRING
$OUT150
$OUT151
$OUT152
$OUT153
$OUT154
$OUT155
$OUT156
$OUT157
$OUT158
$OUT159
$OUT160
$OUT161
$OUT162
$OUT163
$OUT164
$OUT165

ROBO
ROBOT OUT ROBOT TO OBARA
$OUT300 TIMER_SERIES_1
$OUT301 TIMER_SERIES_2
$OUT302 TIMER_SERIES_4
$OUT303 TIMER_SERIES_8
$OUT304 GROUP_NO_1
$OUT305 GROUP_NO_2
$OUT306 GROUP_NO_4
$OUT307 GROUP_NO_8
$OUT308 TIMER_START_UP
$OUT309 WELD_ON
$OUT310 ALARM_RESET
$OUT311 STEP_UP_RESET
$OUT312 STEP_CHANGE
$OUT313 STEP_UP_ALL_RESET
$OUT314 WELD_WAIT
$OUT315 MONITOR_CHANGE
$OUT316 GENERAL_PURPOSE_OUTPUT_1
$OUT317 GENERAL_PURPOSE_OUTPUT_2
$OUT318 GENERAL_PURPOSE_OUTPUT_3
$OUT319 GENERAL_PURPOSE_OUTPUT_4
$OUT320 GENERAL_PURPOSE_OUTPUT_5
$OUT321 GENERAL_PURPOSE_OUTPUT_6
$OUT322 GENERAL_PURPOSE_OUTPUT_7
$OUT323 GENERAL_PURPOSE_OUTPUT_8
$OUT500 ROBOT AT TIP DRESS WELD OFF
ROBOT R01
PLC O/P ADDRESS ROBOT IN
>R01 PRG_REFLECTION_BIT_1 B3080 $IN1
>R01 PRG_REFLECTION_BIT_2 B3081 $IN2
>R01 PRG_REFLECTION_BIT_3 B3082 $IN3
>R01 PRG_REFLECTION_BIT_4 B3083 $IN4
>R01 PRG_REFLECTION_BIT_5 B3084 $IN5
>R01 PRG_REFLECTION_BIT_6 B3085 $IN6
>R01 PRG_REFLECTION_BIT_7 B3086 $IN7
>R01 PRG_REFLECTION_BIT_8 B3087 $IN8
>R01 B3088 $IN9
>R01 B3089 $IN10
>R01 STOP_MESS B308A $IN11
>R01 ALARM_STOP B308B $IN12
>R01 USER_SAFETY B308C $IN13
>R01 ROBOT_READY B308D $IN14
>R01 PERI_READY B308E $IN15
>R01 PROGRAM_ACTIVE B308F $IN16
>R01 PROGRAM_REQUEST B3090 $IN17
>R01 ROBOT_ON_PATH B3091 $IN18
>R01 NEAR_POS_RET B3092 $IN19
>R01 EXT_AUTO_MODE B3093 $IN20
>R01 AUTO_MODE B3094 $IN21
>R01 T1_MODE B3095 $IN22
>R01 T2_MODE B3096 $IN23
>R01 ROBOT_HOME_POS B3097 $IN24
>R01 ROBOT_HOME1_POS B3098 $IN25
>R01 APPICATION_RUN B3099 $IN26
>R01 ROBOT_STOPPED B309A $IN27
>R01 STOP_MESS B309B $IN28
>R01 B309C $IN29
>R01 B309D $IN30
>R01WATER_STOP B309E $IN31
>R01TIP_DRESSER_MOTOR_FWD B309F $IN32
>R01AIR_BLOW B30A0 $IN33
>R01 B30A1 $IN34
>R01 B30A2 $IN35
>R01 B30A3 $IN36
>R01 B30A4 $IN37
>R01 B30A5 $IN38
>R01 B30A6 $IN39
>R01 B30A7 $IN40
>R01 ROBOT_NON_INT_1 B30A8 $IN41
>R01 ROBOT_NON_INT_2 B30A9 $IN42
>R01 ROBOT_NON_INT_3 B30AA $IN43
>R01 ROBOT_NON_INT_4 B30AB $IN44
>R01 ROBOT_NON_INT_5 B30AC $IN45
>R01 ROBOT_NON_INT_6 B30AD $IN46
>R01 ROBOT_NON_INT_7 B30AE $IN47
>R01 ROBOT_NON_INT_8 B30AF $IN48
>R01 B30B0 $IN49
>R01 B30B1 $IN50
>R01 JIG_1_OUT OP10 RH B30B2 $IN51
>R01 JIG_2_OUT OP10 LH B30B3 $IN52
>R01 JIG_3_OUT B30B4 $IN53
>R01 JIG_4_OUT B30B5 $IN54
>R01 JIG_5_OUT B30B6 $IN55
>R01 JIG_6_OUT B30B7 $IN56
>R01 JIG_7_OUT B30B8 $IN57
>R01 JIG_8_OUT B30B9 $IN58
>R01 B30BA $IN59
>R01 B30BB $IN60
>R01 WELD_COMPLETE_1 RH B30BC $IN61
>R01 WELD_COMPLETE_2 LH B30BD $IN62
>R01 WELD_COMPLETE_3 B30BE $IN63
>R01 WELD_COMPLETE_4 B30BF $IN64
>R01 WELD_COMPLETE_5 B30C0 $IN65
>R01 WELD_COMPLETE_6 B30C1 $IN66
>R01 WELD_COMPLETE_7 B30C2 $IN67
>R01 WELD_COMPLETE_8 B30C3 $IN68
>R01 B30C4 $IN69
>R01 B30C5 $IN70
>R01 TOOL_REQUEST_1 FOR OP 20 RH B30C6 $IN71
>R01 TOOL_REQUEST_2 FOR OP 20 LH B30C7 $IN72
>R01 TOOL_REQUEST_3 B30C8 $IN73
>R01 TOOL_REQUEST_4 B30C9 $IN74
>R01 TOOL_REQUEST_5 B30CA $IN75
>R01 TOOL_REQUEST_6 B30CB $IN76
>R01 TOOL_REQUEST_7 B30CC $IN77
>R01 TOOL_REQUEST_8 B30CD $IN78
>R01 B30CE $IN79
>R01 B30CF $IN80
>R01 B30D0 $IN81
>R01 B30D1 $IN82
>R01 B30D2 $IN83
>R01 B30D3 $IN84
>R01 B30D4 $IN85
>R01 B30D5 $IN86
>R01 B30D6 $IN87
>R01 B30D7 $IN88
>R01 B30D8 $IN89
>R01 B30D9 $IN90
>R01 B30DA $IN91
>R01 B30DB $IN92
>R01 B30DC $IN93
>R01 B30DD $IN94
>R01 B30DE $IN95
>R01 B30DF $IN96
>R01 DRESSER ACK POS. B30E0 $IN97
>R01 TIP DRESS & TIP CHANGE POSN B30E1 $IN98
>R01 ROBOT AT SERVICE POSITION B30E2 $IN99
>R01 WATER_FLOW_ON B30E3 $IN100
>R01 AIR_PRESSURE_OK B30E4 $IN101
>R01 RESERVED B30E5 $IN102
>R01 RESERVED B30E6 $IN103
>R01 WELD_FAULT B30E7 $IN104
>R01 WELD_SPOT_COMPLETED B30E8 $IN105
>R01 THERMO_OK B30E9 $IN106
>R01 RESERVED B30EA $IN107
>R01 GUN_TIP_DRESSING_DONE B30EB $IN108
>R01 ROBOT_IN_TIP_CHANGE_POSITIO B30EC $IN109
>R01 RESERVED B30ED $IN110
>R01 WELD_CONTROLLER_N/W_FAULT B30EE $IN111
>R01 WELD_CONTROLLER_READY B30EF $IN112
>R01 TIP_WEAR_OUT_FAULT B30F0 $IN113
>R01 GUN_NUGGET_DONE B30F1 $IN114
>R01 B30F2 $IN115
>R01 TIP DRESS FAULT B30F3 $IN116
>R01 BRAKE_TEST_OK B30F4 $IN117
>R01 BRAKE_TEST_RUNNING B30F5 $IN118
>R01 TIP_CHANGE_TO_OPERATOR_CALL B30F6 $IN119
>R01 TIP_CHANGE_PROGRAM_RUN B30F7 $IN120
>R01 TIP_DRESS_REQUEST_FROM_OBAR B30F8 $IN121
>R01 TIP_CHANGE_REQUEST_FROM_OBA B30F9 $IN122
>R01 TIP_DRESS_PROGRAM_RUN B30FA $IN123
>R01 SPOT_COUNTER B30FB $IN124
>R01 SPOT_COUNTER_RESET B30FC $IN125
>R01 WATER FAULT DISABLE OU B30FD $IN126
>R01 B30FE $IN127
>R01 B30FF $IN128

ROBOT 20_TO_FIELD_WIRING
ROBOT IN
$IN150
$IN151
$IN152
$IN153
$IN154
$IN155
$IN156
$IN157
$IN158
$IN159
$IN160
$IN161
$IN162
$IN163
$IN164
$IN165

ROBOT 20_TO_OBARA
ROBOT IN
$IN300
$IN301
$IN302
$IN303
$IN304
$IN305
$IN306
$IN307
$IN308
$IN309
$IN310
$IN311
$IN312
$IN313
$IN314
$IN315
$IN316
$IN317
$IN318
$IN319
$IN320
$IN321
$IN322
$IN323
$IN324
$IN325
$IN326
$IN327
$IN328
$IN329
$IN330
$IN331
$IN332
$IN333
$IN334
$IN335
$IN336
$IN337
$IN338
$IN339
$IN500
PLC TO ROBOT
PROGRAM_BIT_1 <R01 PROGRAM_BIT_1
PROGRAM_BIT_2 <R01 PROGRAM_BIT_2
PROGRAM_BIT_3 <R01 PROGRAM_BIT_3
PROGRAM_BIT_4 <R01 PROGRAM_BIT_4
PROGRAM_BIT_5 <R01 PROGRAM_BIT_5
PROGRAM_BIT_6 <R01 PROGRAM_BIT_6
PROGRAM_BIT_7 <R01 PROGRAM_BIT_7
PROGRAM_BIT_8 <R01 PROGRAM_BIT_8
<R01
<R01
MOVE_ENABLE <R01 MOVE_ENABLE
ROB_DRIVES_ON <R01 ROB_DRIVES_ON
ROB_DRIVES_OFF <R01 ROB_DRIVES_OFF
PLC_CONF_MESS <R01 PLC_CONF_MESS
EXTERNAL_START <R01 EXTERNAL_START
PROGRAM_PARITY <R01 PROGRAM_PARITY
PROGRAM_VALID <R01 PROGRAM_VALID
<R01
DRY_RUN <R01 DRY_RUN
CYCLE_STOP <R01 CYCLE_STOP
WELD_ON <R01 WELD_ON
ACK_CYCLE_COMPLETE <R01 ACK_CYCLE_COMPLETE
ALARM_RESET <R01 ALARM_RESET
MASTER ON INPUT <R01 MASTER ON INPUT
<R01
<R01
<R01
<R01
<R01
<R01
WATER_FLOW_SWITCH_FB <R01 WATER_FLOW_SWITCH_FB
TIP_DRESSER_MOTOR_TRIP <R01 TIP_DRESSER_MOTOR_TRIP
<R01
<R01
<R01
WORK COMP. <R01 WORK COMP.
<R01
<R01
<R01
<R01
ROBOT_NON_INT_1 <R01 ROBOT_NON_INT_1
ROBOT_NON_INT_2 <R01 ROBOT_NON_INT_2
ROBOT_NON_INT_3 <R01 ROBOT_NON_INT_3
ROBOT_NON_INT_4 <R01 ROBOT_NON_INT_4
ROBOT_NON_INT_5 <R01 ROBOT_NON_INT_5
ROBOT_NON_INT_6 <R01 ROBOT_NON_INT_6
ROBOT_NON_INT_7 <R01 ROBOT_NON_INT_7
ROBOT_NON_INT_8 <R01 ROBOT_NON_INT_8
<R01
<R01
JIG_IN_1 OP10 RH <R01 JIG_IN_1 OP10 RH
JIG_IN_2 OP10 LH <R01 JIG_IN_2 OP10 LH
JIG_IN_3 <R01 JIG_IN_3
JIG_IN_4 <R01 JIG_IN_4
JIG_IN_5 <R01 JIG_IN_5
JIG_IN_6 <R01 JIG_IN_6
JIG_IN_7 <R01 JIG_IN_7
JIG_IN_8 <R01 JIG_IN_8
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
TOOL_READY_1 OP10 RH <R01 TOOL_READY_1 OP20 RH
TOOL_READY_2 OP 10 LH <R01 TOOL_READY_2 OP 20 LH
TOOL_READY_3 <R01 TOOL_READY_3
TOOL_READY_4 <R01 TOOL_READY_4
TOOL_READY_5 <R01 TOOL_READY_5
TOOL_READY_6 <R01 TOOL_READY_6
TOOL_READY_7 <R01 TOOL_READY_7
TOOL_READY_8 <R01 TOOL_READY_8
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
OP_10_RH <R01 OP_20_A_LH
OP_10_LH <R01 OP_20_B_LH
<R01 OP_20_A_RH
<R01 OP_20_B_RH
<R01 OP_20_AB_LH
<R01 OP_20_AB_RH
<R01
<R01 DRESSER ACK
TIP CHANGE ACKN. <R01 TIP CHANGE ACKN.
ROBOT AT SERVICE POSITION <R01 ROBOT AT SERVICE POSITION
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
<R01
BRAKE_TEST_COMPLETE <R01 BRAKE_TEST_COMPLETE
<R01
TIP_CHANGE_PROGRAM_CALL <R01 TIP_CHANGE_PROGRAM_CALL
TIP_CHANGE_OK_FROM_HMI <R01 TIP_CHANGE_OK_FROM_HMI
TIP_DRESS_AREA_REQUEST <R01 TIP_DRESS_AREA_REQUEST
TIP_CHANGE_AREA_REQUEST <R01 TIP_CHANGE_AREA_REQUEST
TIP_DRESS_PROGRAM_CALL <R01 TIP_DRESS_PROGRAM_CALL
<R01
<R01
TIP DRESS INPUT FROM PLC <R01
TIP CHANGE INPUT FROM PLC <R01
TIP DRESS ACKN. <R01 TIP DRESS ACKN.

FIELD_WIRING_TO_ROBOT

OBARA_TO_ROBOT
HOLD_END _weld complete
STARTUP_UNDERWAY
STEP_UP_NO_1
STEP_UP_NO_2
STEP_UP_NO_4
STEP_UP_NO_8
STEP_UP_FINISH_NOTICE
STEP_UP_FINISH
ALARM_CODE_1
ALARM_CODE_2
ALARM_CODE_4
ALARM_CODE_8
ALARM_CODE_16
MONITOR_OUTPUT_CODE_1
MONITOR_OUTPUT_CODE_2
MONITOR_OUTPUT_CODE_4
MONITOR_DATA_1
MONITOR_DATA_2
MONITOR_DATA_4
MONITOR_DATA_8
MONITOR_DATA_16
MONITOR_DATA_32
MONITOR_DATA_64
MONITOR_DATA_128
PRESSURE_32
PRESSURE_64
PRESSURE_128
PRESSURE_256
PRESSURE_512
PRESSURE_1024
PRESSURE_2048
PRESSURE_4096
TIMER_ALARM_NOTICE
IMER_NORMAL
GENERAL_PURPOSE_INPUT_1
GENERAL_PURPOSE_INPUT_2
GENERAL_PURPOSE_INPUT_3
GENERAL_PURPOSE_INPUT_4
GENERAL_PURPOSE_INPUT_5
MONITOR_OUTPUT_CODE_8
ROBOT OUT ROBOT TO PLC ROBOT IN PLC TO ROBOT

$OUT98 TIP CHANGE & TIP DRESS $IN98 TIP CHANGE & TIP DRESS
TIP CHANGE ACK TIP CHANGE ACK
NO WELD & WATER OFF NO WELD & WATER OFF
TIP DRESS MOTOR & AIR ON TIP DRESS MOTOR & AIR ON

OP20 RH JIG IN $IN53 OP20 RH JIG IN


OP20 RH WELD COMPLETE $IN63 OP20 RH WELD COMPLETE
OP30 RH JIG IN $IN54 OP30 RH JIG IN
OP30 RH WELD COMPLETE $IN64 OP30 RH WELD COMPLETE
OP10 RH JIG IN $IN43 OP10 RH JIG IN
OP10 RH WELD COMPLETE $IN53 OP10 RH WELD COMPLETE
OP20 LH JIG IN $IN59 OP20 LH JIG IN
OP20 LH WELD COMPLETE $IN60 OP20 LH WELD COMPLETE
OP30 LH JIG IN $IN61 OP30 LH JIG IN
OP30 LH WELD COMPLETE $IN62 OP30 LH WELD COMPLETE
OP10 LH JIG IN $IN63 OP10 LH JIG IN
OP10 LH WELD COMPLETE $IN64 OP10 LH WELD COMPLETE