TEST REPORT

Name of Agency M/S SHREE MORAYA RMC Page No. 1 of 6

Kelibaghroad, Mahal, Nagpur-
Address of Agency Report No. BIPL/3523/19
440032
Name of client Nill Report Date 08/12/19

Name of Work Nill Customer Ref No. SMR/10

Aggregates 20mm,10mm,M- BIPL Ref No. SRAF NO. 3523/19 DT 16-11-2019

sand,river sand, cement,Fly ash
Sample Description
and admixture (Sufficient
Quantity For Conducting Test)) Sampled By Customer

Dt. of Sample Received 11/16/2019 Name of Test Mix Design of M40 Grade concrete

Dt. of Test Conducted From 16/11/2019 Onwards Test Method IS10262:2019

CONCRETE MIX PROPORTIONING

A -1 STIPULATIONS FOR PROPORTIONING

a)Grade designation M40 (7 days)

b)Type of Cement OPC 53 Grade Birla A1 Confirming to IS:269_2015

c)Maximum nominal size of aggregate 20MM

e)Maximum water - cement ratio 0.40

f)Workability (Slump) 140-170 mm

g)Exposure condition Moderate

h)Method of concrete placing Chute

i)Degree of supervision Good

j)Type of aggregate Crushed angular aggregate

k)Minimum cement/Cementitious content 300 kg/cum (As per IS456:2000 Table no.5 For Moderate Exposure Condition)

l)Maximum cement content 450 kg/cum (As per IS456:2000 Clause no.8.2.4.2)

m) Type of Concrete Reinforce cement concrete

n)Mineral Admixture Fly Ash

o)Chemical admixture type Bulwark Flow LPC

A -2 SOURCE OF MATERIALS

a)Coarse Aggregate (20mm & 10mm) = Panchgaon

b)Fine aggregate (River sand) = Bhandara river

c)Fine aggregate (M sand) = Panchgaon

d)Cement = Birla A1 OPC 53 grade

e)Fly ash = Khapadkhera Plant

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SUMMARY OF PQC-01

1) ALL Aggregates Gradation for Reinforce Cement Concrete

Coarse Aggregates Fine Aggregates

SIEVE SIZE
(mm)
20mm 10mm River sand Crushed sand

40.0 100.00 100.00 100.00 100.00

20.0 89.04 100.00 100.00 100.00
10.0 0.19 60.30 100.00 100.00
4.75 0.09 0.20 96.63 95.10
2.36 0.00 0.05 80.23 28.84
1.180 0.00 0.00 69.63 9.21
0.600 0.00 0.00 41.52 3.22
0.300 0.00 0.00 9.66 1.98
0.150 0.00 0.00 1.66 1.12
FM 7.11 6.39 3.01 4.61
2) The Tests Results of Coarse Aggregates
SI No. Description of the test Test Results Value Specified Limits
1 Aggregate Impact Value 8.82% Max. 30 %
2 Crushing Value 11.48% Max. 30 %
3 Combine Flackiness & Elongation In 25.26% Max. 40 %
20 mm 1.11%
4 Water Absorption -
10 mm 1.21%
20 mm 2.910 -
5 Specific Gravity
10 mm 2.889 -

3) The Tests Results of Fine Aggregate (River sand)

SI No. Description of the test Test Results Value Specified Limits
1 Silt Content (75 Micron Passing) 0.89% 3%
2 Water Absorption 0.98% -
3 Specific Gravity 2.679 -
4 Zone II -
4) The Tests Results of Fine Aggregate (M Sand)
SI No. Description of the test Test Results Value Specified Limits
1 Silt Content (75 Micron Passing) 3.00% 15%
2 Water Absorption 2.67% -
3 Specific Gravity 2.777 -
4 Zone I -
5) Physical Tests Results of Cement
Specified Limits
SI No. Description of the test Test Results Value (As per IS 269 :
2015)

1 Normal Consistency 29.00% -

2 Initial Setting Time 130 Min. 30 Minutes

3 Final Setting Time 245 Max. 600 Minutes

4 Specific Gravity 3.159 -

 Compressive 3 Days 29.52 Min. 27 Mpa
Strength of
5 7 Days 40.11 Min. 37 Mpa
Cement Motar
Cubes 28 Days 58.41 Min. 53 Mpa

6 Fineness by Blain's Air 269.60 Min 225 m2/Kg

6) The Tests Results of Fly Ash
SI No. Description of the test Test Results Value Specified Limits
1 Specific Gravity 2.205 15%
2 Fineness by Blain's Air 368.20 Min 320 m2/Kg
 Remarks

Test Method
IS 2386 P-1

Remarks

IS 383:2016

-
-
-
-
-

Remarks
IS 383 2016
-
-
-

Remarks
IS 383 2016
-
-
-

Test Method

IS 4031 P-4

IS 4031 P-5

IS 4031 P-5

IS 4031 P-11
IS 4031 P-6

IS 4031 P-2

Remarks
IS 383 2016
IS 3812 P-1
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 Calculation of Trial mix no.1

A-03 TARGET STRENGTH FOR MIX PROPORTIONING

Characteristic Strength of Concrete = 40N/mm2

Current Margin as per IS Code (1.65x5) = 8.25N/mm2

Therefore, Target strength = 48.25N/mm2

A-04 SELECTION OF WATER CEMENT RATIO

Maximum Water cement Ratio as per IS 456:2000 = 0.40

Based on experience,Adopt water/cement ratio as = 0.37

0.37< 0.4 Hence O.K.

A-05 SELECTION OF WATER CONTENT

Based on trial for required

workability water content
taken as - = 162.8Kgs/Cum

A-06 CALCULATION OF CEMENTITIOUS CONTENT

= 0.37
Adopted Water cement ratio

440Kgs/Cum
Cementitious content = 162.8/0.37 =

= 300Kgs/Cum
As Per IS 456:2000 minimum cement content

440 > 300 Hence O.K.

Using Fly ash @ 20% By Wt of Cementitious Content = 88Kgs/Cum

And Cement Content 440-88 = 352Kgs/Cum

And Water Content = 162.8Kgs/Cum

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A-07MIX CALCULATIONS

The mix calculations per unit volume of concrete shall be as follows:

a) Volume of Concrete = 1.000 cum

b) Volume of Cement Mass of Cement

x (1/1000)
Specific Gravity of Cement

=(352/3.159/1000)

=0.1114 Cum

c) Volume of Fly Ash Mass of Fly Ash

x (1/1000)
Specific Gravity of Fly Ash

=(88/2.205/1000)

=0.0399 Cum

d) Volume of water Mass of water

x (1/1000)
Specific Gravity of water

=(162.8/1/1000)

=0.163 cum

e) Volume of Chemical Admixture

percent 1.00% = 4.40Kgs

by mass of cementitious material)

Mass of Chemical Admixture
x (1/1000)
Specific Gravity of admixture

= 0.0038cum

f) Volume of all in aggregate

agg =[a - (b+c+d) ]

= 0.682cum

h) Mass of 20mm aggregate

= e x volume of Coarse aggregate x specific gravity of Coarse aggregate x 1000

=(0.682x0.38x2.91x1000)

=754 kgs

i) Mass of 10mm aggregate

= e x volume of Coarse aggregate x specific gravity of Coarse aggregate x 1000

=(0.682x0.17x2.889x1000)

=335 kgs

k) Mass of Fine aggregate (River sand)

= e x volume of Fine aggregate x specific gravity of Fine aggregate x 1000

=(0.682x0.23x2.679x1000)

=420 kgs

k) Mass of Fine aggregate (Crushed sand)

= e x volume of Fine aggregate x specific gravity of Fine aggregate x 1000

=(0.682x0.22x2.777x1000)

=417 kgs
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 Similar Calculation are made for different trial mixes as trial mix no. 1

A-08 Following quantities found after calculation with W/c correction .

Grade of concrete M40 Date of casting start 11/24/2019

Trials Mix

Materials Aggre20mm Aggre10mm RiverSand M Sand

water absorption 1.11% 1.21% 0.98% 2.67%

materials Trial no.1 Trial no.2 Trial no.3 Trial no.4 Trial no.5

SSD Wt. SSD SSD SSD SSD

Cement 352 352 - -

Fly ash 88 88 - -

River sand 420 418 - -

Crushed sand 417 414 - -

Aggregate 20mm 754 750 - -

Aggregate10mm 335 333 - -

Water 163 167 - -

Admixture 4.40 3.74 - -

Total Density 2533 2525 - -

Observation Cohesive mix Cohesive mix - -

Slump
initial 200 180

30min. 140 110

Remark Workable Workable

**W/Cm 0.37 0.38

Casting Dates 11/24/2019 11/24/2019

12/1/2019 12/1/2019
Testing dates
12/22/2019 12/22/2019

Compressive strength
7 days 33.12 27.53

28 days

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** Water Cementitious(Cement+Fly ash)Ratio
A-09PROPOSED MIX PROPORTIONS WITH W
In case of dry condition of aggregate, the ex

Ingredients SSD W

Cement

Fly Ash

River sand

M Sand

Coarse aggre.(20mm)

Coarse aggre. (10mm)

Water

Admixture

Density
 Note: - Aggregates should be used in saturated
of mixing water, allowance shall be made for th
On the other hand, if the aggregates are dry, the
the moisture likely to be absorbed by the aggreg
aggregates. The surface water and percent wate

A -10 Notes :-

1 This mix design based on 7 Days compress

28 days strength before using concrete wor
2 This mix design only valid for sources of Coa

3 This mix design is based on saturated surfac

4 surface moisture correction of fine and coar
5 Cement shoud be use in fresh condition as p

6 Workability of concrete mix should be adjust

of admixture no extra water adding during m

7 After received the report customer must be chec
strength if any type inconvenient found the
A-11References - IS 269:2015 ,IS456 :2000,I

Prepared By

Mr. Sagar Kolhe

Senior manager
WITH WATER CORRECTION FOR SITE
e, the excess amount of water required will be add of s

SSD Weight in Kg/cum DRY Weight in Kg/cu

352.0 352.0

88.0 88.0

420.0 415.9

417.0 406.2

754.2 745.9

335.0 330.9

162.8 190.0

4.40 4.40

2533 2533
aturated surface dry condition. If otherwise, when computin
de for the free (surface) moisture contributed by the fine an
e dry, the amount of mixing water should be increased by a
e aggregates. necessary adjustments are also required to b
ent water absorption of aggregates shall be determined to I

ompressive strength of concrete cube test result, it is s

rete works.
s of Coarse & fine Aggregates provided by customer w

ed surface dry condition of coarse and fine aggregates,

and coarse aggregates to avoid extra water mixing & l
tion as possible.

e adjust during temperature variation due to climate c

during mixing and at site, only some admixture

t be check or verify the mix by plant batch and take slump, m
und then please communicate to lab .
:2000,IS 10262: 2019,IS SP 23,IS383:2016,IS 238
be add of ssd materials
Ratio by wt of
cement
ht in Kg/cum
SSD Dry

52.0 1.00 1.00

8.0 0.25 0.25

15.9 1.19 1.18

06.2 1.18 1.15

45.9 2.14 2.12

30.9 0.95 0.94

90.0 0.46 0.54

.40 0.013 0.013

533
 n computing the requirement
the fine and coarse aggregates.
reased by an amount equal to
equired to be made in mass of
ermined to IS: 2386.

esult, it is suggested to take plant mix trials & check 7

customer with given cement and admixture brand.

ggregates, water correction should be apply for site

mixing & low quantity of material adding in mix.

o climate condition by adding or decreasing dosage

adding during lossing of slump.

ake slump, making cube and check 7 ,28 days
016,IS 2386(Part 1-5),IS 1199:2018

Verify by

Mr. P.S Chouhan

Quality Head

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& check 7 &

brand.

for site
mix.

g dosage
6 of 6