Jis D0202 - Udc 629 PDF

Y .
UDC 629.1 13.01 : 667,653
JIS
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JAPANESE
INDUSTRIAL
STANDARD
General Rules of Coating Films

for Automobile Parts
JIS D 0202-1988
Translated and Published
by
Japanese Standards Association
Printed in Japan 9s
Copyright Japanese Standards Association Order Number: 02011374
Provided by IHS under license with JSA Sold to:POLYPLASTICS INDU.(L)PVT LTD [700166107421] - SANTOSHVERMA@POLYPLSTICS
No reproduction or networking permitted without license from IHS Not for Resale,2014-06-03 03:49:35 UTC
In the event of any doubt arising,
the original Standard in Japanese is to be final authority.
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' J I S D*0202 88 W 4933b08 0040b3b 5 ~
UDC 629.1 13.01:667.653
JAPANESE INDUSTRIAL STANDARD J I S

General Rules of Coating Films for D 0202-1988
Automobile Parts
1. Scope
This Japanese Industrial Standard specifies the general rules of coating

f i l m s applied on the metal substrate of automobile parts, hereinafter referred
to as the "parts", in order to make them anticorrosive or ornamental.
However, this is not applicable to the coating f i l m s shown below.
(1) The coating film for the body shell of an automobile and its bed.
(2) The coating film applied on the thin metal film electroplated, vacuum
evaporated, o r roll leaf hot stamped o r otherwise on plastic substrate.
( 3) The coating film intended for only temporary anticorrosiveness .

2, Definition
The definitions of main terms used in this Standard shall be as follows:

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(1) car inside A place in a car body not exposed, directly o r indirectly,
to wind or rain. For instance, the inside of driver's room and
baggage room.
(2) car outside A place such as an outside body o r an engine room

directly or indirectly exposed to wind and rain.
(3) interior A region of a part not visible to direct view under the using
condition of the part.
(4) exterior A region of a part visible to direct view under the using
condition of the part.
(5) effective surface Either one of the following two surface which are
important to service.
(a) The surface whose function and ornamentation are affected by the
generation of corrosion, or the change o r peeling of coating film.
(b) The surface liable to be injured or worn.

(6) glare-resistance treatment A treatment to apply low glossy coating so
as to prevent glare.
a, Applicable Standards and Reference Standards: See page 10.

IJIS ~ D*O202 8 8 m 4 9 3 3 b 0 8 0040b37 7 W
2
D 0202-1988
3. Quality
3.1 Item of Quality Characteristics The items of quality characteristics

of coating f i l m s shall be as. given in Table 1, and they shall be selected in
accordance with the place or :region where parts are to be used.
.Table 1. Items of Quality Characteristics
Table 1. Items of Quality Characteristics
Place to be Region to be
applied applied
Interior
Car inside
Exterior A
Interior
Car outside'
Exterior
-
A
Remark: The items marked with O in t h e table are to be principally

applied, and those marked with " A to be applied according to
agreement between the parties concerned.
3.2 Appearance The appearance of coating film, when tested in accordance

with 4.3, shall be uniform in colour, and free from defects such as substrate
exposure ? blister, cracking or pinhole, However, places difficult to finish,
such as corner, extremely uneven portion or welded place, and the parts
temporarily coated in coating process may be excluded.
The permissible extent of defectiveness shall be subject to agreement
between the parties concerned,
3.3 Specular Gloss Specular gloss, when tested in accordance with 4.4,
shall conform to the stipulation on specular gloss agreed on by the parties
concerned.
3 . 4 Glare Resistance Glare resistance .shall be tested in accordance with

4.5 and the resultant specular gloss shall be within 40 (%) .
3.5 Corrosion Resistance When corrosion resistance is tested in ac-
cordance w i t h 4.6 there shall exist no corrosion, blister, peeling, or
softening of coating 2 mm or larger in diameter on the effective surface.
A s for corrosion, blister or peeling whose diameter is less than 2 m m ,
there shall not exist one o r more per 100 cm2 of effective surface.
The test time needed for quality judgment should be selected from
among those specified in 4 . 6 subject to agreement between the parties
concerned.
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J I ' S D*O202 8 8 = 4933b08 0040b38 9 m
3
D 0202-1988
3 . 6 Moisture Resistance When moisture resistance is tested in accordance

with 4.7, there shall exist no blister, peeling, cracking, crinkling, remarka-
ble change of specular gloss and color o r serious softening of coating film.
The test time needed quality judgment should be selected from among
those specified in 4 . 7 subject to agreement between the parties concerned.
3 . 7 Water Resistance When water resistance is tested in accordance w i t h
4 . 8 , there shall exist no blister , peeling , cracking, or crinkling , remarkable
change of specular gloss o r color or serious softening of coating film.
among those specified in 4 . 8 subject to agreement between the parties con-
cerned.
3 . 8 Oil Resistance When oil resistance is tested in accordance w i t h 4 . 9 ,

there shall exist no blister, peeling, cracking, or crinkling, remarkable
change of specular gloss or color or serious softening of coating film.
among those specified in 4 . 9 subject to agreement between the parties
concerned.
3 . 9 Gasoline Resistance When gasoline resistance is tested in accordance

with 4 . lo', there shall exist no blister, peeling, cracking, or crinkling,
remarkable change of specular gloss or color o r serious softening of
coating. film. .
among those specified in 4 . 1 0 subject to agreement between the parties
concerned.
3 . 1 0 Acid Resistance When acid resistance is tested in accordance with
4 . 1 1 , there shall exist no blister, peeling, cracking, or crinlking, remarka-
ble change of specular gloss o r color or serious softening of coating film.
among those specified in 4 . 1 1 subject to agreement between the parties
concerned.
3 . 1 1 Alkali Resistance When alkali resistance is tested in accordance

w i t h 4 . 1 2 , there shall exist no blister, peeling, cracking, or crinkling, '
remarkable change of specular gloss or color or serious softening of

coating film.
3 . 1 2 Pencil-scratching Resistance When pencil-scratching resistance is

tested in accordance with 4 . 1 3 , the results shall conform to the pencil
scratching value specified by agreement between the parties concerned.
3 . 1 3 Film Thickness When film thickness is tested in accordance w i t h
4 . 1 4 , the results shall conform to the value specified by agreement between
the parties concerned.
3 . 1 4 G r i d Adhesiveness When grid adhesiveness is tested in accordance

with 4 . 1 5 , the number of grid sections remaining without being taken away
shall be 100 at least. In the cases of substrates, such as copper, copper
alloy, aluminum, aluminum alloy or zinc alloy, all of them electroplated, at
least 6 0 grid sections shall remain.
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4
D 0202-1988
3 . 1 5 Weather Resistance When weather resistance is tested in accordance

with 4 . 1 6 , the results shall conform to the requirements given in Table 2 ,
The test time needed for quality judgment shall be selected from among
those specified in 4 . 1 6 subject to agreement between the parties concerned,
Table 2. Weather Resistance
Observation item Requirement
Change in color Not lower than Grey scale No, 2 specified in JIS
L 0804, or not more than color difference 6 . 8 .
Specular gloss No remarkable change, or not less than 5 0 % in

gloss survival rate.
Soil
None easily recognized.
Migrated soil
Strain
None conspicuous.
Chalking
Blister
None.
Peeling
Cracking None easily recognized.
Hardening
No remarkable change
Sof tenin g
3 . 1 6 Cycle-cracking Property When cycle-cracking property is tested

in accordance with 4 . 1 7 , there shall exist no blister, peeling or cracking.
3 . 1 7 Heat Resistance When heat resistance is tested in accordance with

4 . 1 8 , there shall exist no blister, peeling o r cracking,
3 . 1 8 Shock Resistance When shock resistance is tested in accordance

with 4 . 1 9 , there shall exist no peeling or cracking.
4 , Testing Method .
4 . 1 General Conditions of Test The general conditions of tests shall be

as follows:
(1) Unless otherwise specified, the laboratory for tests shall be

under the standard condition of Grade 2 , 20% and Grade 5 ,
6 5 % specified in JIS Z 8703, and shall be shielded from direct
sunlight, free from gas, steam or dust that may give adversely
affect the test I and have almost no ventilation.
(2) The material , appliances , reagents and others that are used for
tests shall be as specified in 3 . 2 of JIS K 5400,
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J I S Dw0202 88 W 4933608 0040640 7
5
D 0202-1988
4 . 2 Parts and Test Pieces for Tests The parts and test pieces for tests
shall be as follows:
The parts for test shall be taken from the completed products which
are manufactured in accordance w i t h the prescribed painting
specification. In case there is difficulty for tests because of the
heavy weight or large size of the part o r the complexity of its con-
struction, a test piece can be used instead subject to agreement
between the parties concerned.
The test pieces shall be ones manufactured from the same material
and according to the same painting specification as the part.
When it is difficult to use a test piece from the same material,
however, one of other materials may be used subject to agreement
The size of a test piece shail, principally, conform to JIS K 5400.
The part or test piece that has already been used for tests other
than those for appearance, specular gloss or glare resistance shall
not used be again.
Prior to tests, the parts or test pieces shall be dried for hardening
and allowed to stand for duration of time as specified for each paint.
4.3 Testing Method for Appearance With the background of an achromatic

color( ’) , using light transmitted through ground glass other than fluorescent
light or using a diffused day light, examine with the naked eye to check for
blister, cracking, pinhole, color and others, at a distance of about 50 cm
under the uniform illumination of about 300 lx projected on the effective
surface. Among them the color may be examined, however, under the
ordinary light source of D 65 in 4 . 1 of JIS Z 8720 instead.
The color also may be compared, as necessity arises, with the boundary
sample agreed on between the parties concerned, at a distance of about
25 cm.
Note (’) Grey color of about N 5 specified in JIS Z 8721.
4.4 Testing Method for Specular Gloss Examine the surface by the 60°
specular gloss method specified in Method 3 of JIS Z 8741, and obtain the
specular gloss on the effective surface.
4.5 Testing Method for Glare Resistance Examine the surface, having
gone through glare-resistance treatment, by the 20° specular gloss method
specified in Method 5 of JIS Z 8741, and obtain the specular gloss on the
effective surface.
4.6 Testing Method for Corrosion Resistsance After incising on the

effective surface, a crosswise scratch mark deep enough to reach the
substrate by using a cutter knife specified in 6.15 of SIS K 5400, carry out
the salt spray test given in JIS Z 2371 for a specified period, take out
and wash, and then examine the coating film on the surface with the naked
eye after two hours standing in the room. In this case, check for the
presence of corrosion products, blister, peeling, and softening of coated
film over the surface except the region 3 mm wide on each side, 6 mm in
total, along the scmtched mark, provided the place about 3 m m from a
hole Òr edge and thread parts are excluded.
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6
D 0202-1988
When it is difficult to make a scratch mark because of finished product,

it is permitted either to omit the scratch mark or to adopt on alternative
method subject to agreement between the parties concerned.
The duration of test shall be selected from 24 h , 48 h , 96 h , 168 h , 240 h ,
480 h and 720 h.
4.7 Moisture Resistance After carrying out the test under the conditions
ven in Table
3 , withdraw the test piece, and check within one hour for the
presence of blister, peeling, cracking, o r crinkling, change of specular gloss
or color, and softening of coating film on the effective surface.
TAble 3 . Test for Moisture Resistance
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Temperature OC Humidity % Test time h Remark
condition
Test I 50 2 2 98 2 2 1 24 ’ 48’ 96 ’ 168’ 240
To stand in
saturated vapor
4 . 8 Testing Method for Water Resistance After carrying out the test under
the condiitons given in Table 4 in accordance with 7 . 2 of JIS K 5400, withdraw
the test piece, and check within one hour for the presence of blister, peeling,
cracking, or crinkling, change of specular gloss o r color, and softening of
coating film on the effective surface.
Table 4. Test for Water Resistance
Item 1 Temperature OC I Test time h I Test liquid
I
~~~~ ~
Distilled water or
40 2 2 24,48,96,168,240
Test
condition deionized water
4 . 9 Testing Method for Oil Resistance Carry out the test under the con-
ditions given in Table 5 and withdraw the test piece, wipe off the oil with
absorbent cotton moistened with benzene, After allowing to stand for 1 h in the
air, check for the presence of blister, peeling, cracking or crinkling, change of
glossiness or color, and softening of coating film on the effective surface.
Table 5 . Test for Oil Resistance
~
Applicable Temperature Test time Test liquid

division Remark
OC h
The parts to No. 2 Class 3 To be
contact with oil 20 2 1 1 gear oil immersed in
temporarily specified in test liquid.
JIS K 2219
The parts to
contact w i t h 100 2 3 8
oil constantly
or frequently

J I S D*O202 8 B U 4933608 0040b42 O E
7
D 0202-1988
4.10 Testing Method for Gasoline Resistance Carry out the test under
the conditions given in Table 6 , withdraw the test piece and after allowing
to stand for 2 h or more in the air, check for the presence of blister, peel-
ing, cracking o r crinkling, change of glossiness or color, and softening of
coating film on the effective surface.
Table 6. Test for Gasoline Resistance
Temperature Test time

Test liquid Remark
division l h
The parts to .
contact with
gasoline
t emporarily No. 1 gasoline To be
~
20 2 1 specified in immersed i n
The parts to JIS K 2202 test liquid
contact with
gasoline
constantly or
frequently
4.11 Testing Method for Acid Resistance Carry out the test under the
conditions specified in Table 7 in accordance with the method of 7.5 of JIS
K 5400, withdraw the test piece and after allowing to stand for 1 h or more
in the air, check for the presence of blister, peeling, cracking or crinkling,
change of glossiness o r color, and softening of coating film on the effective
surface
Table 7. Test for Acid Resistance
Temperature Test .liquid Remark
10 % solution of purified To be
Test 20 I l 8 , 24 sulfuric acid specified immersed in
condition in JIS K 1321 test liquid
Testing Method for Alkali Resistance Carry out the test under the
4.12
conditions specified in Table 8 in accordance w i t h the method in 7.4 of JIS
K 5400, withdraw the test piece, and after allowing to stand for 1 h o r more
in the air, check for the presence of blister, peeling, cracking o r crinkling,
change of glossiness or color, and softening of coating film on the effective
surface.
Table 8. Test for Alkali Resistance
Temperature Test time Test liquid Remark

Item OC h
5 % solution of sodium To be
Test 40 i 2 6 carbonate specified in immersed in
condition JI'S K 8625 test liquid
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8
D 0202-1988
4 . 1 3 Testing Method for Pencil Scratch Resistance Examine the pencil

scratch resistance on the coating film after carrying out the test on the
effective surface according to 6 . 1 4 of JIS K 5400. In case use of a tester
is impossible, it may be carried out according to the method shown in Figure.
Fig, 1. Test of Pencil Scratch Resistance (In case use of a tester

is not possible)
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Push
/I
Remark: The kinds of pencil lead shall be 2 B , B , HB , F , H , 2 H ,

3 H , 4 H , and 5 H , and selection shall be as agreed on
4 . 1 4 Testing Method for Thickness of Coating Film Measure the thickness

of film on the effective surface using an electromagnetic thickness tester, dial
gauge o r micrometer.
’
The measuring spots shall be as agreed on between the parties concerned.
4 . 1 5 Testing Method for Grid Adhesiveness Make one-hundred-sectioned

grid ( 1 0 x 1 0 sections), where a mesh is 1 mm or 2 m m , on the effective
surface in accordance w i t h 6 . 1 5 in JIS K 5400, and spread over its full
length a cellophane adhesive tape specified in JIS Z 1522 (use 18 mm for 1 mm
mesh, and 24 mm for 2 mm mesh), Immediately, holding one end of the
tape perpendicularly to the coating surface, peel off the tape instantly, and
investigate the number of sections remaining without damage. In the case
of the substrate electroplated with chromium, examine it as i t is after making
a gMd.
The size of one section in the grid is 2 mm in the case of 50 u m o r more
in film thickness, and 1 mm in the case of thinner than 50 u m .
Remark: The cellophane adhesive tape shall always be of superior

quality made by the same manufacturer because stable adhesive
power is needed.
4.16 Testing Method for Weather Resistance Carry out the weather re-
sistance test in accordance with JIS D 0205. Select WON-S o r WAN-1 S for
the outside parts, and WOL-S , WAL- 1 S , or WAL-2 S for the inside parts,
and check for the presence of blister, peeling, cracking, soil, migrated
soil, stain, or chalking, change of specular gloss or color, and softening
or hardening of coating f i l m , on the effective surface,
Measure the change of specular gloss in accordance with 7.3 of JIS
D 0205, provided a 60° specular gloss method should be adopted to measure
specular gloss,

' JIS D*0202 88 4733bOd 0040644 4 =
9
D 0202-1988
The time duration of test shall be any of 3 months, 6 months, one year,
one year and half , two years, and three years in the case of WON-S or WOL-S ,
and be any of 100 h , 200 h , 300 h , 400 h , 500 h , 600 h , 800 h , and 1000 h in
the case of WAN-1 S , WAL-1 S , and WAL-2 S .
4.17 Testing Method for Cycle-cracking Property Attaching and detaching
the part to and from a high humidity bath and a low temperature bath in
succession, carry out the test in conformity with the prescribed test con-
dition and sequence given in Table 9, and then check for the presence of
blister, peeling, cracking and other changes on the effective surface at
ordinary temperature.
Table 9. Test for Cycle-cracking Property
Test condition and test sequence (each cycle)

I I
( 1 ) High humidity
( 2 ) Low temper-
ature
(3) Ordinary
temperature I Number
of test
cycles
Tempera- Humidity Time Tempera- Time Tempera- Time
ture O C % h ture OC h ture Oc h
39 I l 97 min. 24 -18 + 1 20 - 4 5 cycles
4 . 1 8 Testing Method for Heat Resistance After allowing the parts to

stand for one hour in a high temperature bath of 100 tl2OC, check for the
presence of blister, peeling, cracking, and other change on the effective
surface a t ordinary temperature.
4 . 1 9 Testing Method for Shock Resistance Using Du Pont type shock tester
specified in Method B in 6 . 1 3 of JIS K 5400, let fall a mass of about 300 I l g
from 20 cm height once, and check for the presence of peeling, cracking, o r
others on the coated surface.
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10
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D 0202-1988
Applicable Standards:
JIS D 0205-Test Method of Weatherability for Automotive Parts
JIS K 1321-Sulfuric Acid
JIS K 2202-Motor Gasoline

JIS K 2219-Gear Oils
JIS K 5400-Testing Methods for Organic Coatings
JIS K 5500-Glossary of Paint Terms
JIS K 8625-Sodium Carbonate, Anhydrous
JIS L 0804-Grey Scale for Assessing Change in Colour
JIS Z 1522-Pressure Sensitive Adhesive Cellophane Tapes
JIS Z 2371-Methods of Salt Spray Testing

JIS Z 8703- Standard Atmospheric Conditions for Testing
JIS Z 8720-Standard Illuminants and Source for Colorimetry
JIS Z 8721-Specification of Colours According to their Three Attributes
JIS Z 8741-Method of Measurement for Specular Glossiness

Reference Standards :
JIS D 0104-Glossary of Terms Relating to Main System of Automobiles
JIS K 5531-Nitrocellulose Lacquer .

JIS K 5572-Phthalic Resin Enamel
JIS K 5582-Vinyl Chloride Resin Enamel
JIS K 5591-Oil Primer
JIS K 5652-Aminoalkyd Resin Enamel
J A S 0 M 606-Coating Films for Automobile Plastic Parts

' JIS D*O202 88 4933b08 0040b4b ô
Il
D 0202-1988
Reference 1. Type of Coating Types of coatings used generally for auto-

mobile coating together w i t h their general hardening temperature and
characteristics are listed in the Reference Table 1. Here the names of resins
as principal ingredients are indicated to represent the coatings.
Reference Table 1
Type of coatings Characteristics
k
2
Croup of coatings Name of
coating9
k
g
.SC
€2
a,@
~~
Eis
10 to
Oil group Oil primer
80%
Nitrocellulose 10 to
lacquer 80%
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Cellulose
group 10 to
Acrylic lacquer 80% X A A A X
-- -
Vinyl chloride 10 to
resin coating 30% A A A Q O
-- -
10 to
Epoxy resin 30% Q Q O Q O Q
coating
125 to
185% Q Q Q Q
_. - --
10 to
Phthalic resin 1009: A O o O
coating 105 to
155%
A O O O
- -
Aminoalkyd 105 to
resin coating 155% O O O O O O
- - -- -
Acrylic resin 125 to
coating 185% O O Q Q Q O
Urethane resin 10 to
coating 80% O O Q o O
- -
Q
Fluorocarbon 19o'to
resin coating 230% Q o Q o Q O
--
150 to
Water paint 180% O O O O O O
Anion electro-
--
Water deposition 160 to
type 180% O O O O O O
coating
Cation electro-
--
deposition 170 to
180% Q O O O O O
coating --
Nylon resin 180 to
O O Q Q O Q
3E
powder coating 210%
Powder Epoxy resin 165 to

- -
type powder coating 225% Q Q Q Q O Q
--
Acrylic resin 145 to
powder coating O O Q Q Q Q Q Q O
185%
- --
Remarks 1. This table shows the characteristics of the monolayer-coated films of various resin coatings whi I have
the standard thickness and are prepared
- - by the st'andard process.
2. Among the symbols in the characteristics column, the mark I1ot1
means superior, lloll
passable, I t a "
barely passable and It X I 1 failure.

12
D 0202-1988
Reference 2. List for Evaluation of Appearance The technical terms often

used when evaluating appearance and its general meaning are given in
Reference Table 2.
Reference Table 2
Terms General meaning

Substrate exposure Substrate (such as metal) exposed by polishing of
coating film o r the like.
Blister Blisters appearing on coating film caused by the genera-
tion or ingress of gas, vapor, or water in the lower layer
after the coating containing water, volatile substance or
solvent has been applied or after film has formed.
Peeling Partly peeling of coating film due to the decrement
of adhesive power.
Cracking Partly cut appearing on coating film because of
senility of the film.
Blushing ' Phenomenon of coating film turning white while it
is drying.
Flooding Because of the imbalance of pigment concentration
between upper and lower layers while drying, a
phenomenon that the coating color is thickened by
the color of the pigment concentrated in the upper
layer.
i
Dent Small dent appearing on the coating film soon after

the painting, one of the defects of the film.
Pin hole Small holes on the coating film recognizable by the
naked eye.
Crinklhg Wavy unevenness appearing on the coating film.
Flow Phenomenon of generation of irregularities in the
forms of semicircle, icicle, wave or the like when the
coating layer applied on a vertical plane given side
to unevenness in thickness as it flows downward
while drying.
Bubble Bubbles formed inside the f i l m , most of which are
formed when coating is being applied to stay.
Soil Phenomenon that original color has been impaired
because of mud , sand, oil, soot, asphalt, and so on
adhering to the coating surface.
~~
Sump Accumulation of coating in the corners or the like

which bring about thickness more than is necessary,
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' J I S D*O202 88 H 4933608 0040648 L
13
D 0202-1988
a
Terms General meaning
Burning Phenomenon that the color of coating surface is tinged
(yellowing) with yellow.
Stain S m a l l spots of the color different from that of the

main part scattered over the coating surface,
Mottle Unevenness of coating surface such as partly loss of

luster, graduation of color, o r irregular pattern.
-
Clouding Vanishing of luster of coating surface,
I
Pockmarks Appearance of coating surface having many small
dints just like the peel of orange, one of the defects
of coating o r coating process caused by the shortage
of coating iluidity.
Alien matter Small foreign particles not originally contained in

(dirt) the coating.
Bleeding Phenomenon that the proper color of upper layer

changes owing to the migration of lower layer into
upper layer when different color is overlaid on the
lower film of coating.
Blobbin g Small projection generated on coating surface by
alien matter or aggregate of pigment,
I r r e gular color Partly unevenness of color on coating surface.
Color Color of the light that reflects from or transmits
through the layer of coating film.
Q Luster . Phenomenon perceived through an attribute of sense

related to the quantity of light reflected specularly
from the surface of an object. Generally, the surface
with a high percentage of specular reflection com-
ponent of light is considered to be lustrous.
Scratch Fine line on the coating surface caused by rubbing

a film against other objects.
Bruise
I Crack or dented hollow caused an object striking
against the coating film.
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I S DM0202 B B
'I J~- 4933bOB 004Ob49 3 I
14.
D 0202-1988
Reference 3, Surface Condition of Coating Film The surface condition of

coating generally used on automobile parts is plain, but additionally,
other surface conditions often used for ornament purposes are classified
as shown in Reference Table 3 .
Reference Table 3
Surface pattern
Class
Plain Metdilic Crepe Variegated Leather tone
Glossy O 0- - I
Semiglossy O O - O O
Nonglossy O O O O -
Remark: Mark n 0"means the combination generally used, and 11 - H
rarely used,
Reference 4. Specular Gloss of Coating Surface The coating f i l m of auto-

mobile parts is required to cater for various degrees of specular gloss
according 'to its use and its attaching position but generally it is clsssified
into the following classes.
Reference Table 4
Class Specular gloss
Glossy 80 (%)o r over
Semiglossy 20 (%)or over to 80 (%), excl.
Non glossy Under 20 (%)
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. J I S D*O202 88 W 4 7 3 3 6 0 8 0 0 4 0 b 5 0 T
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D 0202-1988
Edition 1
Japanese Text
Established by Minister of International Trade and Industry
Date of Establishment: 1966-01-01
Date of Revision: 1988-03-01
Date of Public Notice in Official Gazette: 1988-03-11
Investigated by: Japanese Industrial Standards Committee
Divisional Council on Automobiles and Aircraf ts
Technical Committee on Automobiles
This English translation is published by:

Japanese Standards Association
1-24, Akasaka 4, Minato-ku,
Tokyo 107 Japan
Q JSA, 1988
Copyright Japanese Standards Association

Provided by IHS under license with JSA
No reproduction or networking permitted without license from IHS
Order Number: 02011374
Printed in Tokyo by
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UDC 629.1 13.01 : 667,653

General Rules of Coating Films

Translated and Published

Japanese Standards Association

Copyright Japanese Standards Association Order Number: 02011374

UDC 629.1 13.01:667.653

JAPANESE INDUSTRIAL STANDARD J I S

This Japanese Industrial Standard specifies the general rules of coating

( 3) The coating film intended for only temporary anticorrosiveness .

The definitions of main terms used in this Standard shall be as follows:

(2) car outside A place such as an outside body o r an engine room

(b) The surface liable to be injured or worn.

a, Applicable Standards and Reference Standards: See page 10.

Copyright Japanese Standards Association Order Number: 02011374

3.1 Item of Quality Characteristics The items of quality characteristics

.Table 1. Items of Quality Characteristics

Table 1. Items of Quality Characteristics

Remark: The items marked with O in t h e table are to be principally

3.2 Appearance The appearance of coating film, when tested in accordance

3 . 4 Glare Resistance Glare resistance .shall be tested in accordance with

Copyright Japanese Standards Association Order Number: 02011374

3 . 6 Moisture Resistance When moisture resistance is tested in accordance

3 . 8 Oil Resistance When oil resistance is tested in accordance w i t h 4 . 9 ,

3 . 9 Gasoline Resistance When gasoline resistance is tested in accordance

3 . 1 1 Alkali Resistance When alkali resistance is tested in accordance

remarkable change of specular gloss or color or serious softening of

3 . 1 2 Pencil-scratching Resistance When pencil-scratching resistance is

3 . 1 4 G r i d Adhesiveness When grid adhesiveness is tested in accordance

Copyright Japanese Standards Association Order Number: 02011374

3 . 1 5 Weather Resistance When weather resistance is tested in accordance

Table 2. Weather Resistance

Observation item Requirement

Specular gloss No remarkable change, or not less than 5 0 % in

3 . 1 6 Cycle-cracking Property When cycle-cracking property is tested

3 . 1 7 Heat Resistance When heat resistance is tested in accordance with

3 . 1 8 Shock Resistance When shock resistance is tested in accordance

4 . 1 General Conditions of Test The general conditions of tests shall be

(1) Unless otherwise specified, the laboratory for tests shall be

Copyright Japanese Standards Association Order Number: 02011374

The size of a test piece shail, principally, conform to JIS K 5400.

4.3 Testing Method for Appearance With the background of an achromatic

Note (’) Grey color of about N 5 specified in JIS Z 8721.

4.6 Testing Method for Corrosion Resistsance After incising on the

Copyright Japanese Standards Association Order Number: 02011374

When it is difficult to make a scratch mark because of finished product,

Temperature OC Humidity % Test time h Remark

Table 4. Test for Water Resistance

Item 1 Temperature OC I Test time h I Test liquid

Applicable Temperature Test time Test liquid

Copyright Japanese Standards Association Order Number: 02011374

Table 6. Test for Gasoline Resistance

Temperature Test time

Temperature Test .liquid Remark

Temperature Test time Test liquid Remark

Copyright Japanese Standards Association Order Number: 02011374

4 . 1 3 Testing Method for Pencil Scratch Resistance Examine the pencil

Fig, 1. Test of Pencil Scratch Resistance (In case use of a tester

Remark: The kinds of pencil lead shall be 2 B , B , HB , F , H , 2 H ,

4 . 1 4 Testing Method for Thickness of Coating Film Measure the thickness

4 . 1 5 Testing Method for Grid Adhesiveness Make one-hundred-sectioned

Remark: The cellophane adhesive tape shall always be of superior

Copyright Japanese Standards Association Order Number: 02011374